CN111027157A - Design method of flexible support system of double-limb combined cross-section bending column of dust remover box body - Google Patents
Design method of flexible support system of double-limb combined cross-section bending column of dust remover box body Download PDFInfo
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Abstract
The invention discloses a design method of a flexible support system of a double-limb combined cross-section bending column of a dust remover box body, belonging to the technical field of structural engineering. The invention provides a design method of a flexible support system of a bending column with a double-limb combined section of a box body of a dust remover, which can be used for designing the flexible support system consisting of a support rod and a connecting rod, is reliable and reasonable in design and has extremely high application prospect in the aspect of designing the flexible support system of the bending column with the double-limb combined section of the box body of the dust remover.
Description
Technical Field
The invention relates to a design method of a flexible support system of a double-limb combined cross-section bending column of a dust remover box body, belonging to the technical field of structural engineering.
Background
The dust remover is an important environment-friendly device which is widely applied to industries such as electric power, metallurgy, chemical industry, building materials and the like and is used for eliminating smoke dust. The capture and collection of the smoke dust particles are all completed in the box body of the dust remover, so the box body is one of the most important process parts of the dust remover. The enclosure structure of the medium and large dust collector box bodies generally adopts a stiffening wallboard-H-shaped section upright post structure system or a stiffening wallboard-rectangular pipe section upright post structure system.
In order to ensure the tightness, the wall plate in the stiffening wall plate-H-shaped section upright post structure system or the stiffening wall plate-rectangular pipe section upright post structure system is continuously welded and connected with one side of the upright post. When the wallboard in the box receives the horizontal load that negative pressure and wind load formed, the horizontal load that acts on the wallboard can transmit and distribute to the stand for the stand bears the horizontal distribution load, and simultaneously, axial pressure is born at the stand top, therefore, the stand in the wallboard-H shape cross-section stand structural system of putting more energy into or the wallboard-rectangular pipe cross-section stand structural system of putting more energy into is actually a buckling component, i.e. the buckling post.
Due to the process requirements in the aspect of discharge distance and the design consideration in the aspects of strength and stability when bearing larger load, the upright columns in the stiffening wallboard-H-shaped section upright column structure system or the stiffening wallboard-rectangular tube section upright column structure system of some dust collectors can be designed into a wider section, namely a double-limb combined section is adopted. Two single-limb bending columns with double-limb combined sections are connected at the neutral axis position by adopting a stiffening connecting wallboard with an angle steel stiffening rib. In order to reduce the slenderness ratio of the single-limb bending column in the double-limb combined section column and improve the rigidity of the double-limb combined section column, a support rod (usually a hot-rolled circular steel tube) perpendicular to the direction of the box body wall plate and the connecting wall plate between two limbs is arranged on the whole double-limb combined section column to provide transverse support for the two single-limb bending columns.
In order to provide support in a transverse load action plane for two single-limb bending columns at the same time, the arrangement modes of the support rods are mainly two, one is a conventional support mode that the support rods are directly welded on the two single-limb bending columns in the double-limb combined section column (if the support rods are H-shaped section single-limb bending columns, the support rods directly act on the flange middle points of the single-limb bending columns), and in the support mode, the support rods independently form a support system, namely the conventional flexible support system of the double-limb combined section bending columns of the dust remover box body; the other type is a special flexible supporting system which is characterized in that connecting rods (usually hot rolled channel steel) are connected between single-limb bending columns, a support rod does not directly act on the single-limb bending columns but is supported at the middle point of the connecting rods between the two single-limb bending columns, the support rod is indirectly connected with the middle point of the connecting rods to form a supporting mode of translational restraint in the direction vertical to the wall plate of the two single-limb bending columns, and in the supporting mode, the support rod and the connecting rods jointly form a supporting system, namely the special flexible supporting system of the double-limb combined section bending column of the dust remover box body.
At present, when a stiffening wallboard-H-shaped section upright column structure system or a stiffening wallboard-rectangular pipe section upright column structure system of a dust remover box body is designed, in order to ensure the integral stability of the structure and the reliability and effectiveness of a supporting system, the flexible supporting system of the double-limb combined section bending column needs to be structurally designed. However, in the prior art, only a design method for a conventional axial compression column flexible support system (see the reference in the specification of steel structure stability design manual (the third edition)) exists, and a design method for a bending column special flexible support system does not exist, which greatly increases the actual design and manufacturing difficulty of the special flexible support system. Therefore, a design method of a special flexible support system of the double-limb combined cross-section bending column is urgently needed to be developed.
Disclosure of Invention
[ problem ] to
The invention aims to provide a structural design method of a flexible support system of a double-limb combined cross-section bending column of a dust remover box body.
[ solution ]
In order to solve the technical problem, the invention provides a design method of a flexible support system of a double-limb combined cross-section bending column of a box body of a dust remover, which comprises the following steps:
the method comprises the following steps: designing a double-limb combined section bending column of a flexible supporting system according to requirements, and preliminarily trying to set the preset sectional area value of a middle support rod in the flexible supporting system to be A1The preset value of the minimum turning radius of the cross section is i1(ii) a Determining the total height L of the upright column, the height L of the support column and the length L of the middle support rod of the double-limb combined section bending column of the flexible support system1The value of (d); calculating the initial supporting rigidity gamma of the flexible supporting system according to the preset value and the numerical value0;
Initial support stiffness γ0Calculated according to the following formula:
where ζ is a coefficient in which the nonlinear influence of the decrease in the rigidity of the flexible support system with the increase in the supporting force is taken into consideration, and E is the structural steel elastic modulus, and the above formula is calculated such that E is 2.06 × 105N/mm2;
The flexible supporting system is made of Q235 steel or Q345 steel, and the middle supporting rod is a type a section or a type b section of the axial compression member;
when the material of the flexible supporting system is Q235 steel and the middle support rod is a class a section of the axial center compression member, a coefficient zeta considering the nonlinear influence that the rigidity of the flexible supporting system is reduced along with the increase of the supporting force satisfies the following formula:
when the material of the flexible supporting system is Q235 steel and the middle support rod is a b-type section of the axial center compression member, a coefficient zeta considering the nonlinear influence that the rigidity of the flexible supporting system is reduced along with the increase of the supporting force satisfies the following formula:
when the material of the flexible supporting system is Q345 steel and the middle support rod is a class a section of the axial center compression member, a coefficient zeta considering the nonlinear influence that the rigidity of the flexible supporting system is reduced along with the increase of the supporting force satisfies the following formula:
when the material of the flexible supporting system is Q345 steel and the middle support rod is a b-type section of the axial compression member, a coefficient zeta considering the nonlinear influence that the rigidity of the flexible supporting system is reduced along with the increase of the supporting force satisfies the following formula:
in the formula, λ1The length-to-thickness ratio of the middle support rod is obtained;
length-thin ratio lambda of middle stay bar1Satisfies the following formula:
λ1=l1/i1;
among the above values, the sectional area of the middle stay bar is preset value A1In mm unit2Length of middle stay bar l1The unit of (1) is mm, the unit of the preset value i of the minimum turning radius of the cross section of the strut is mm, and the unit of the elastic modulus E of the material is N/mm2Initial support stiffness γ0The unit of (A) is N/mm;
step two: determining an axial pressure design value N borne by the top of a double-limb combined cross-section bending column of a flexible supporting system to be designed, transversely and uniformly distributing load design values q borne by a span, and calculating to obtain the maximum supporting force F of the single-limb bending column according to the axial pressure N, the transversely and uniformly distributed load q, the linear rigidity K of the single-limb bending column, the height l of a supporting column, the supporting rigidity gamma of the flexible supporting system and the number N of middle supports;
when n is 1, the maximum supporting force F satisfies the following formula:
F=γΔAB;
in the formula,. DELTA.ABThe deflection of the single-limb bending column at the middle supporting position is obtained by taking gamma as gamma in the formula during initial calculation0Taking the section specification of the middle supporting rod and the section specification of the connecting rod after determining
Deflection delta of single-limb bending column at middle supportABSatisfies the following formula:
in which C and S are single-limb bending columnsFlexural rigidity coefficient, MFBAThe bending moment at the fixed end of the single-limb bending column segment is hinged at one end and fixedly connected at one end, K is the linear rigidity of the single-limb bending column, and L is L/2;
in the above numerical values, the unit of the height l of the support column is mm, the unit of the axial pressure N is N, the unit of the transversely uniformly distributed load q is N/mm, and the deflection delta of the single-limb bending column at the middle support partABThe unit of (3) is mm, the unit of the linear rigidity K of the single-limb bending column is N.mm, and the unit of the supporting rigidity gamma is N/mm;
when n is 2, the maximum supporting force F satisfies the following formula:
F=γΔAB;
in the formula,. DELTA.ABThe deflection of the single-limb bending column at the middle L/3 and 2L/3 column heights is obtained by taking gamma as gamma in the formula during initial calculation0Taking the section specification of the middle supporting rod and the section specification of the connecting rod after determining
Middle L/3 and 2L/3 column height displacement deltaABSatisfies the following formula:
wherein C and S are flexural rigidity coefficient of single-limb bending column, MFBAFor bending the fixed end bending moment of a column segment for a single limb with one hinged end and one fixed end, MFBCThe fixed end bending moment of the bending component is fixedly connected with the two ends, K is the linear rigidity of the single-limb bending column, and L is equal to L/3;
in the numerical values, the unit of the height L of the support columns is mm, the unit of the axial pressure N is N, the unit of the transversely uniformly distributed load q is N/mm, and the deflection delta of the single-limb bending column at the middle L/3 and 2L/3 column heightsABThe unit of (3) is mm, the unit of the linear rigidity K of the single-limb bending column is N.mm, and the unit of the supporting rigidity gamma is N/mm;
when n is 3, the maximum supporting force F satisfies the following formula:
F=γΔAC;
in the formula,. DELTA.ACFor single limb bendingThe mid-span deflection is calculated by taking gamma as gamma in the formula0Taking the section specification of the middle supporting rod and the section specification of the connecting rod after determining
Mid-span deflection delta of single-limb bending columnACSatisfies the following formula:
ΔAC=ΔAB+ΔBC;
in the formula, c11=K(C+S),c12=-γl/2,c13=N-γl/2-2K(C+S)/l,c21=KC,c22=3γl/2-N,c23=γl/2-K(C+S)/l,c31=K(2C2-S2)/C,c32=K(S2-C2)/(Cl),c33=-K(C+S)/l,d1=-ql2/2,d2=3ql2/2-MFBC,d3=-MFBC-MFBA;θAFor bending the column corner, theta, at the column top for a single limbBFor single limb bending column corner, delta, at quarter column heightABAnd ΔACRespectively the deflection of one fourth of the single-limb bending column and the deflection of one half of the column height (because of symmetry, the column corner at the column top of the single-limb bending column is equal to the column corner at the column bottom of the single-limb bending column, the column corner at the column height of one fourth of the single-limb bending column is equal to the column corner at the column height of three fourth of the single-limb bending column, the deflection of the bending column at the column height of one fourth of the single-limb bending column is equal to the deflection of the bending column at the column height of three fourth of the single-limb bending column), deltaBCThe deflection of the high part of the column is increased relative to the deflection of the high part of the column, C and S are the bending rigidity coefficient of the single-limb bending column, MFBAFor bending the fixed end bending moment of a column segment for a single limb with one hinged end and one fixed end, MFBCThe fixed end bending moment of the bending component is fixedly connected with the two ends, K is the linear rigidity of the single-limb bending column, and L is equal to L/4;
in the above numerical values, the unit of the height l of the column between the supports is mm, the unit of the axial pressure N is N, the unit of the transversely uniformly distributed load q is N/mm, and the deflection value delta of each item of the column isAC、ΔABAnd ΔBCThe unit of (3) is mm, the unit of the linear rigidity K of the single-limb bending column is N.mm, and the unit of the supporting rigidity gamma is N/mm;
when n is 4, the maximum supporting force F satisfies the following formula:
F=γΔAC;
in the formula,. DELTA.ACThe deflection of the single-limb bending column at the 2L/5 and 3L/5 column heights is obtained by taking gamma as gamma in the formula during initial calculation0Taking the section specification of the middle supporting rod and the section specification of the connecting rod after determining
Deflection delta of 2L/5 and 3L/5 column height of single-limb bending columnACSatisfies the following formula:
ΔAC=ΔAB+ΔBC;
ΔAB=(CθA+SθB)l/(C+S);
ΔBC=l[(2C-S)θC+SθB]/(C+S);
in the formula, a11=K(S-C),a12=2K(C-S),a13=2K(S-C),a21=K(S2-C2)+(Nl-2γl2)C,a22=K(C2-S2)+(Nl-3γl2)S,a23=γl2(S-2C),a31=-Cγl2,a32=K(C2-S2)+(Nl-2γl2)S,a33=3K(S2-C2)+(Nl-γl2)(2C-S),b1=-MFBA-MFBC,b2=-(C+S)(MFBA+2ql2),b3=-(C+S)ql2;θAFor bending the column corner, theta, at the column top for a single limbBThe column corner theta at the height of one fifth of the column is formed by pressing a single limbCThe column corner, delta, at two fifths of the height of the column for single limb bendingABThe deflection of the bending column at the height of one fifth of the bending column of the single limb (because of symmetry, the column corner at the top of the bending column of the single limb is equal to the column corner at the bottom of the bending column of the single limb, the column corner at the height of one fifth of the bending column of the single limb is equal to the column corner at the height of four fifth of the bending column of the single limb, the column corner at the height of two fifth of the bending column of the single limb is equal to the column corner at the height of three fifth of the bending column of the single limb, the deflection of the bending column at the height of one fifth of the bending column of the single limb is equal to the deflection of the bending column at the height of four fifth of the bending column of the single limb), deltaBCThe deflection of the single-limb bending column at the height of two fifths of the column is increased compared with the deflection at the height of one fifths of the column, C and S are bending rigidity coefficients of the single-limb bending column, MFBAFor bending the fixed end bending moment of a column segment for a single limb with one hinged end and one fixed end, MFBCThe fixed end bending moment of the single-limb bending column segment is fixedly connected with two ends, K is the linear rigidity of the single-limb bending column, and L is L/5;
in the above numerical values, the unit of the height l of the column between the supports is mm, the unit of the axial pressure N is N, the unit of the transversely uniformly distributed load q is N/mm, and the deflection value delta of each item of the column isAC、ΔABAnd ΔBCIn units of mm, the displacement delta at the column heights of the middle L/5 and 4L/5ABThe unit of (3) is mm, the unit of the linear rigidity K of the single-limb bending column is N.mm, and the unit of the supporting rigidity gamma is N/mm;
when n is greater than 4, calculating the maximum supporting force F according to the condition that n is 4;
wherein, the bending rigidity coefficient C of the single-limb bending column meets the following formula:
the bending rigidity coefficient S of the single-limb bending column meets the following formula:
in the formula, k is a calculation coefficient;
the calculation coefficient k satisfies the following formula:
fixed end bending moment M of single-limb bending column segment with one hinged end and one fixed endFBAThe following formula is satisfied such that the pole segments are positive for clockwise rotation and negative for counterclockwise rotation:
fixed end bending moment M with two ends fixedly connected with single-limb bending column segmentFBCThe following formula is satisfied such that the pole segments are positive for clockwise rotation and negative for counterclockwise rotation:
the linear rigidity K of the single-limb bending column meets the following formula:
K=EIc/l;
in the formula IcThe bending moment of inertia of the section of the single-limb bending column around the bending axis of the single-limb bending column is E, and the elasticity modulus of structural steel is E;
the single-limb bending column is biaxial symmetric hot-rolled section steel or a welded combined section component;
when the single-limb bending column is hot-rolled section steel, the section inertia moment I of the single-limb bending column around the bending axis thereofcCan be obtained by directly inquiring a profile steel table;
when the single-limb bending column is a welding combined section component, if the single-limb bending column is a welding H-shaped section, the section inertia moment I of the single-limb bending column around the bending axis thereofcSatisfies the following formula:
wherein H is the total height of the welded H-shaped section, B is the width of the welded H-shaped section, t1For welding webs of H-section, t2The thickness of the flange of the H-shaped section;
if the single-limb bending column is the section of the welded rectangular pipe, the section inertia moment I of the single-limb bending column around the bending axis thereofcSatisfies the following formula:
in the formula, a1For welding the length of the cross-section of rectangular tubes parallel to the bending axis, a2The length of the side of the section of the welded rectangular tube, which is perpendicular to the bending axis side, is t ', and the thickness of the section of the welded rectangular tube is t';
if the single-limb bending column is the section of the welded circular tube, the section inertia moment I of the single-limb bending column around the bending axis thereofcSatisfies the following formula:
Ic=π[D4-(D-2t″)4]/64
in the formula, D is the outer diameter of the section of the welding circular tube, and t' is the wall thickness of the section of the welding circular tube;
of the above numerical values, MFBAHas the unit of N.mm, MFBCHas a unit of N.mm, and the section inertia moment I of the single-limb bending column around the bending axis thereofcIn mm unit4;
Step three: requires the flexural integral stability of the connecting rod to calculate the stress sigmacr2Not exceeding the design value f of the strength of the connecting rod steel2Calculating the stress sigma from the flexural global stability of the connecting rodcr2Calculating to obtain the section modulus W of the connecting rod around the bending axis2A lower limit value of (d); tangential supporting rigidity gamma provided by flexible supporting system to single-limb upright postTIs more than or equal to the lower limit value gamma of the supporting rigidity requirement of the flexible supporting system on the single-limb upright postcrTangential support stiffness γ to the single-limb column provided by the flexible support systemTCalculating to obtain the inertia moment I of the section of the connecting rod around the bending axis of the connecting rod2A lower limit value of (d); according to the section modulus W of the connecting rod about its bending axis2And the section moment of inertia I2Lower limit of (2)Preliminarily determining the section specification of the connecting rod by inquiring a profile steel meter;
section modulus W of connecting rod around bending axis thereof2Satisfies the following formula:
in the formula I2As the length of the connecting rod,the above formula is taken in the preliminary calculation for the overall stability factor when the connecting rod is used as a flexural memberf2Determining according to the steel product trade mark of the steel product used by the connecting rod and the design standard of the steel structure;
tangential support stiffness gamma provided by flexible support system to single-limb upright columnTSatisfies the following formula:
wherein η is the ratio of the bending flexibility of the connecting rod to the axial compression flexibility of the middle stay bar, FEIs the euler critical force of the middle stay bar;
euler critical force F of middle stayESatisfies the following formula:
FE=π2EA1/λ1 2;
moment of inertia I of the cross-section of the connecting rod about its bending axis2And a ratio η of link bending compliance to intermediate strut axial compliance satisfies the following equation:
of the above values, the link length l2In mm, the second moment of inertia of the section of the connecting rod about its axis of bending I2In mm unit4Connecting rodSection modulus W around its bending axis2In mm unit3Tangential support stiffness gamma provided by the flexible support system to the single-limb uprightTHas the unit of N/mm, and the lower limit value gamma of the supporting rigidity requirement of the flexible supporting system on the single-limb upright postcrHas a unit of N/mm, a unit of N is the maximum supporting force F, and the Euler critical force F of the middle supporting rodEThe unit of (a) is N;
step four: obtaining the section modulus W of the connecting rod around the bending axis according to the section specification of the connecting rod preliminarily determined in the step three2And the section moment of inertia I2The actual value of (c); according to the third step, the section inertia moment I of the connecting rod around the bending axis is preliminarily determined2The actual values are calculated to obtain the ratio η of the bending flexibility of the connecting rod to the axial flexibility of the middle support rod and the actual support rigidity gamma provided by the flexible support system to the single-limb upright post, the actual support rigidity gamma provided by the flexible support system to the single-limb upright post is substituted into the step two to recalculate to obtain the maximum support force F, the recalculated maximum support force F is substituted into the step three to recalculate the bending integral stability calculation stress sigma of the connecting rod by checkingcr2And the tangential supporting rigidity gamma provided by the flexible supporting system to the single-limb upright postTWhether the requirement is met or not, and checking the axial pressure integral stable bearing capacity F of the middle supporting rod according to the maximum supporting force F obtained by recalculationcrWhether the requirement is met, wherein the stress sigma is calculated by calculating the flexural integral stability of the connecting rodcr2Overall stability factor when the connecting rod is used as a flexural memberThe integral stability coefficient of the bent member in the steel structure design standard is determined according to the section specification of the connecting rod; calculating stress sigma if the whole of the connecting rod is bent stablycr2If the requirement is not met, the connecting rod with a larger section needs to be replaced, and the section modulus W of the connecting rod with the larger section around the bending axis of the connecting rod with the larger section is used2' Replacing original design connecting rod section modulus W2If the flexible support system provides tangential support stiffness gamma to the single-limb upright columnTAnd the bearing capacity F of the middle support rod for stabilizing the whole axle pressurecrIf one of them does not meet the requirements, the section needs to be replacedThe middle stay bar with larger surface is used for increasing the sectional area determination value A of the middle stay bar in the rear flexible supporting system1' Preset value of cross-sectional area of middle stay bar in alternative flexible supporting system A1To increase the minimum turning radius i of the section of the rear middle strut1' Preset value of radius of gyration of section in place of middle stay i1And repeating the first step to the fourth step until the stress sigma of the whole bending stability of the connecting rod is calculatedcr2The tangential supporting rigidity gamma provided by the flexible supporting system to the single-limb upright columnTAnd the bearing capacity F of the middle support rod for stabilizing the whole axle pressurecrAll meet the requirements;
the actual support stiffness gamma provided by the flexible support system to the single-limb upright column satisfies the following formula:
stress sigma is calculated by integral stability of bending of connecting rodcr2The requirements to be met are as follows:
the ratio η of the link bending compliance to the axial compliance of the center strut satisfies the following equation:
tangential support stiffness gamma provided by flexible support system to single-limb upright columnTThe requirements to be met are as follows:
bearing capacity F of middle stay bar for integrally stabilizing axial compressioncrThe requirements to be met are as follows:
2F≤Fcr;=
bearing capacity F of middle stay bar for integrally stabilizing axial compressioncrSatisfies the following formula:
in the formula (I), the compound is shown in the specification,the axial compression integral stability coefficient of the middle stay bar is determined according to the slenderness ratio lambda of the middle stay bar1And the section classification of the axial compression steel member is determined according to the Steel Structure design Standard f1Determining the design value of the strength of the steel of the middle stay bar according to the steel grade of the steel used for the middle stay bar and the design standard of a steel structure;
among the above values, the design value f of the strength of the steel material of the middle stay bar1Has a unit of N/mm2And the bearing capacity F of the middle support rod is integrally stabilized by axial compressioncrThe unit of (d) is N.
In one embodiment of the invention, the double-limb combined-section bending column comprises two single-limb bending columns, a connecting wallboard welded between the two single-limb bending columns, and a stiffening rib welded on the connecting wallboard and vertical to the two single-limb bending columns; the flexible supporting system of the double-limb combined cross-section bending column comprises a connecting rod and a middle supporting rod; the connecting rod is welded between the two single-limb bending columns and is positioned on the connecting line of the centroids of the sections of the two single-limb bending columns; the middle stay bar is perpendicular to the connecting wall plate and welded at one half of the connecting rod in the length direction.
In one embodiment of the invention, the single-limb bending column is a biaxial symmetric steel member, and H-shaped cross-section and rectangular pipe cross-section steel members are more adopted in the engineering.
In one embodiment of the present invention, when the single-limb bending column is an H-shaped section steel member, the connecting wall plate is welded between the webs of the two single-limb bending columns, and the connecting rod is welded between the webs of the two single-limb bending columns.
In one embodiment of the invention, the connecting rod is a symmetrical section steel member.
In one embodiment of the present invention, the link is a channel steel, a rectangular tube-section steel member, or an H-section steel member.
In an embodiment of the present invention, when the connecting rod is a channel, the connecting rod includes a channel flange and a channel web, the opening of the connecting rod faces downward (toward the column bottom), the channel flange is parallel to the connecting wall plate, the channel web is perpendicular to the connecting wall plate, and the middle brace is welded to the channel flange.
In one embodiment of the invention, the middle stay is a steel member having a biaxial symmetric section.
In one embodiment of the present invention, the middle stay is a circular-tube-section steel member, a rectangular-tube-section steel member, or an H-section steel member.
In one embodiment of the present invention, the cross section of the middle stay is a cross section of the middle stay perpendicular to the Y axis.
In one embodiment of the invention, the total height of the upright column is the total height of the single-limb bending column.
In one embodiment of the invention, the inter-strut height refers to the spacing between the middle struts, i.e. the lateral strut spacing of the single-limb bending strut.
In one embodiment of the invention, a single limb with one end hinged and one end fixed bends the fixed end bending moment of the column section to make the clockwise rotation of the column section positive and the counterclockwise rotation of the column section negative.
In one embodiment of the invention, the span is the distance between adjacent support points of the members.
In one embodiment of the invention, when n ≧ 1, the middle supports are equally spaced.
The invention also provides application of the design method in designing the flexible support system of the double-limb combined section bending column.
In one embodiment of the invention, the flexible supporting system of the double-limb combined-section bending column bears the combined action of transversely uniform load and axial pressure of the column top.
In one embodiment of the invention, the flexible supporting system of the double-limb combined cross-section bending column is a flexible supporting system of a double-limb combined cross-section bending column of a dust remover box body.
[ advantageous effects ]
The invention provides a design method of a flexible support system of a bending column with a double-limb combined section of a box body of a dust remover, which can be used for designing the flexible support system consisting of a support rod and a connecting rod, is reliable and reasonable in design and has extremely high application prospect in the aspect of designing the flexible support system of the bending column with the double-limb combined section of the box body of the dust remover.
Drawings
FIG. 1 is a schematic view of a three-dimensional model of a stiffened wall panel-column structure system of a dust collector box body envelope.
Fig. 2 is a schematic front view of a flexible supporting system of a double-limb combined cross-section bending column of a dust remover box body.
FIG. 3 is a schematic top view of a flexible support system of a double-limb combined cross-section press bending column of a dust remover box body.
In fig. 1-3, 1 is a single-limb bending column, 2 is a box body wallboard, 3 is a box body wallboard stiffening rib, 4 is a flexible supporting system, 5 is a connecting rod, 6 is a middle supporting rod, 7 is a front flange of a single-limb upright column with an H-shaped cross section, 8 is a rear flange of the single-limb upright column with the H-shaped cross section, 9 is a web of the single-limb upright column with the H-shaped cross section, 10 is a connecting wallboard between two limbs, 11 is an angle steel stiffening rib on the connecting wallboard, 12 is a flange of a channel steel connecting rod, and 13 is a web of the channel steel connecting rod.
FIG. 4 is a schematic view of a press bending column with a center support.
Figure 5 is a schematic diagram of a press bending column calculation with four mid-supports.
FIG. 6 is a graph showing the relationship between the supporting force and the supporting rigidity (with four middle supports) under different parameters.
Fig. 7 shows the deformation of a central strut with an initial defect under axial force.
Fig. 8 is a schematic of the deformation at the support point.
FIG. 9 is a graph of the value of 2/(2+ ζ) versus the value of ψ.
FIG. 10 is a plot of maximum deflection Δ at the support point versus η values.
Fig. 11 is a plot of maximum support force F at the support point versus η values.
Detailed Description
The invention will be further elucidated with reference to the embodiments and the drawings.
The calculations for studying the two-limb combination cross-section buckling columns in the following examples are assumed to be: the two ends of the bending column are restrained by the simple supports, the top of the column is stressed by axial pressure N, and the midspan is stressed by transversely and uniformly distributed loads q. In the following examples, it is considered that the central struts are equally spaced, assuming equal column lengths l and equal linear stiffnesses between the support points, K-EIcL is calculated as follows. Because current engineering designs do not take plastic development into account, elasticity calculations are used in the examples below. Since the response of the press bending member is non-linear, influenced by the load path, the following example assumes in the calculation that the laterally uniform load on the press bending column increases in proportion to the concentrated pressure at the top of the column in synchronism with the increase in the load.
The first step is calculation of the supporting force borne by the double-limb combined section bending column:
a simplified calculation diagram of the buckling column with a middle brace is shown in figure 4, considering the symmetry of the structure and the load, and the turning angle theta of the point BB=0,θA=-θC;
MAB=K[CθA+SθB-(C+S)ΔAB/l]=0;
MBA=K[CθB+SθA-(C+S)ΔAB/l]+MFBA=K(S-C)θA+MFBA;
Wherein C and S are bending rigidity coefficients of the single-limb bending column, MFBAthe fixed end bending moment of the single-limb bending column segment with one end hinged (point A in the figure) and one end fixedly connected (point B in the figure) is calculated:(the bending moment is positive to rotate the column section clockwise and negative to rotate the column section counter-clockwise).
The bending moment balance condition of the AB section is as follows:
MBA+NΔAB+FAl-ql2/2=0;
from the horizontal force balance conditions:
FA=ql-FB/2;
the conditions of coordination of the deformation at the support can be derived:
FB=γΔAB;
wherein gamma is the axial deformation rigidity of the middle support rod;
the calculation formula is arranged to obtain:
a simplified calculation diagram of the buckling column with four middle support rods is shown in FIG. 5, considering the symmetry of the structure and the load, thetaD=-θC;
For point A, there are:
MAB=K[CθA+SθB-(C+S)ΔAB/l]=0;
∴CθA+SθB=(C+S)ΔAB/l;
for point B:
MBA=K[CθB+SθA-(C+S)ΔAB/l]+MFBA;
MBC=K[CθB+SθC-(C+S)ΔBC/l]+MFBC;
MBA+MBC=0;
in the formula, MFBC is fixed end bending moment with two ends fixedly connected with a single limb bending column segment,
for point C:
MCB=K[CθC+SθB-(C+S)ΔBC/l]+MFCB;
MCD=K(CθC-SθC)+MFCD;
∵MCB+M CD0, and MFCB=-MFCD;
∴(2C-S)θC+SθB=(C+S)ΔBC/l;
The bending moment balance condition of the AB section is as follows:
MBA+NΔAB+FAl-ql2/2=0;
in the formula, FA=5ql/2-FB-FC,FB=γΔAB,FC=γ(ΔAB+ΔBC);
The bending moment balance condition of the BC section is obtained as follows:
MCB+MBC+NΔBC+(3ql/2-FC)l-ql2/2=0;
after the above calculation formulas are arranged, the value of theta can be obtainedA、θBAnd thetaCExpressed in the form:
in the formula, a11=K(S-C),a12=2K(C-S),a13=2K(S-C),a21=K(S2-C2)+(Nl-2γl2)C,a22=K(C2-S2)+(Nl-3γl2)S,a23=γl2(S-2C),a31=-Cγl2,a32=K(C2-S2)+(Nl-2γl2)S,a33=3K(S2-C2)+(Nl-γl2)(2C-S),b1=-MFBA-MFBC,b2=-(C+S)(MFBA+2ql2),b3=-(C+S)ql2。
Solved to thetaA、θBAnd thetaCThen, the delta can be obtainedABAnd ΔBCAnd then obtaining the supporting force at each supporting point:
FB=γΔAB,FC=γ(ΔAB+ΔBC);
the deflection of the bending column at the supporting point when two middle supporting rods are arranged can be solved by the same method, and the supporting force is FB=γΔAB;
The deflection value of the bending column at the supporting point when three equidistant middle supporting rods exist can be obtained by solving the following linear equation set:
in the formula, c11=K(C+S),c12=-γl/2,c13=N-γl/2-2K(C+S)/l,c21=KC,c22=3γl/2-N,c23=γl/2-K(C+S)/l,c31=K(2C2-S2)/C,c32=K(S2-C2)/(Cl),c33=-K(C+S)/l,d1=-ql2/2,d2=3ql2/2-MFBC,d3=-MFBC-MFBA;
In the formula, thetaBIs the column angle at L/4 column height, DeltaABAnd ΔAC=(ΔAB+ΔBC) The bending column deflection at L/4 and L/2 respectively.
In order to verify the correctness of the analytical solution, the analytical method and the finite element method proposed herein are respectively adopted for several embodiments to solve the bending column bending value at the supporting point. The finite element solution is carried out by adopting an ANSYS program, and the single-limb bending column is simulated and supported by adopting a BEAM188 BEAM unitThe rod is simulated by a COMBIN14 spring unit, the geometric nonlinear effect is considered, the structural steel material adopts an elastomer, and the elastic modulus E is 2.06 multiplied by 105MPa。
Example 1:
the height L of the upright post of the dust remover box body is 16460 mm; the number n of the supports in the middle of the upright is 1; the height l of the support column is 8230mm, and the section inertia moment I of the single-limb bending columncIs 1.14X 108mm4The supporting rigidity gamma is 91391N/mm; the axial pressure N was 314000N, the lateral load q was 37.31N/mm, and the buckling column deflection values at the support points calculated using the first step analytical solution and the nonlinear finite element solution are shown in table 1.
Example 2 to example 4:
examples 2 to 4 with respect to example 1, only the number n of supports in the middle of the column was changed, and the specific structural parameters and the bending column deflection values at the support points calculated by the analytic solution of the first step and the nonlinear finite element solution are shown in table 1.
Example 5:
the height L of the upright post of the dust remover box body is 18000 mm; the number n of the supports in the middle of the upright is 1; the height l of the support column is 9000mm, and the section inertia moment I of the single-limb bending columncIs 1.31X 108mm4The supporting rigidity gamma is 120709N/mm; the axial pressure N was 462300N, the lateral load q was 42.64N/mm, and the buckling column deflection values at the support points calculated using the first step analytical solution and the nonlinear finite element solution are shown in table 1.
Example 6 to example 7:
examples 6 to 7 with respect to example 5, only the number n of supports in the middle of the column was changed, and the specific construction parameters and the bending column deflection values at the support points calculated by the analytic solution of the first step and the nonlinear finite element solution are shown in table 1.
Example 8:
example 8 only the bending column section moment of inertia I was changed from example 4cIs 9.74 multiplied by 107mm4. The specific construction parameters and the bending values of the buckling column at the supporting points calculated by the analytic solution of the first step and the nonlinear finite element solution are shown in table 1.
Example 9:
example 9 only the strut stiffness γ was changed to 73113N/mm relative to example 4. The specific construction parameters and the bending values of the buckling column at the supporting points calculated by the analytic solution of the first step and the nonlinear finite element solution are shown in table 1.
Example 10:
example 10 only the loading was changed relative to example 4: n was 471000N and the transverse load q was 55.97N/mm. The specific construction parameters and the bending values of the buckling column at the supporting points calculated by the analytic solution of the first step and the nonlinear finite element solution are shown in table 1.
TABLE 1 comparison of bending values of a bending column at a support point calculated by the method of the present invention and a finite element method
Note: deltaAC=ΔAB+ΔBC。
The comparison of the calculation results shows that the maximum deviation of the analytic solution and the nonlinear finite element solution is 1.6%, and the analytic solution is accurate and reliable. When the single-limb buckling column height, the single-limb buckling column section moment of inertia, the middle support rod rigidity and the load are unchanged through examining comparative examples 1 to 4 and examples 5 to 7, the calculation result shows that the larger the number of middle supports, the smaller the deflection at the support point and the smaller the required support force. The more the number of supports is, the more the calculation result tends to be equal, therefore, when the number of middle support rods exceeds 4, the supporting force can be calculated by 4 middle support rods in a biased manner. Considering comparative example 4 and example 8, when the total height of the upright post, the rigidity of the middle support rod, the support number and the load are not changed, the linear rigidity of the single-limb bending column is reduced (actually, the bending rigidity of the upright post is weakened), the maximum bending value at each support point is increased, and the maximum support force is increased. The relationship curve of the maximum supporting force and the supporting rigidity when the K, l, N and q values are different is shown in figure 6. Examining the curves of comparative example 4, example 9 and fig. 6, the support stiffness was increased, the deflection value at the support point was significantly decreased, and the support force was increased to a small extent. This shows that the influence of the stiffness of the middle stay bar on the supporting force is small when the linear stiffness of the single-limb bending column, the height of the single-limb bending column and the supporting number and load are unchanged.
The second step is that the support rigidity of the flexible support system formed by the middle support rod and the connecting rod of the double-limb combined section bending column is calculated:
considering the initial deflection and the manufacturing and installation deviation of the middle stay bar under the action of the dead weight, the initial deformation of the middle stay bar is as follows:
in the formula, w0ξ is the axial distance from any point on the strut to the distal end of the strut (the end away from the connecting rod);
after receiving the strut force of 2F, the deformation is shown in fig. 7 as follows:
in the formula, AmTo take into account the amplification factor of the second order effect,FEis the euler critical force of the middle stay bar;
the axial deformation of the strut caused by bending is:
considering the bending deformation of the intermediate connecting rod, for the single-limb upright post, the deformation at the supporting action point is as shown in the attached figure 8, the two limbs are connected by the steel plate, because the steel plate is thin, the bending rigidity of the plate is safe, and the deformation at the supporting point is as follows:
for the middle stay bar, the dead weight is consideredInitial deflection under influence and manufacturing and mounting variations, taking w0=l1/500:
The secant stiffness γ of the support system is:
the rigidity of the support system decreases with increasing support force due to the consideration of the initial geometrical defects of the struts, and is non-linear, such that psi is F/FE;η is the ratio of the bending flexibility of the connecting rod to the axial flexibility of the middle stay rodThen there are:
when the supporting force is calculated in the first step, the calculation derivation of the bending column bending value and the supporting force at the middle supporting point is based on the constant stiffness, the stiffness of the actual supporting system changes along with the increase of the load, so that an accurate solution can be obtained only by setting an initial stiffness value and then carrying out iterative calculation, the process is complex, and the method is not easy to apply in engineering, so that a simple and convenient method for determining the initial supporting stiffness which is deviated from safety is derived in the following.
Middle stay bar slenderness ratio lambda of bending column in dust remover1Generally controlled between 90 and 150, and the supporting force born by the middle supporting rod is 2F or less and F or lesscr(FcrTo stabilize the bearing capacity for the axial compression of the strut), thus:
the middle support rod of the dust remover is generally made of Q235 or Q345 steel and corresponds to a type a or type b section of a shaft center compression component in Steel Structure design Standard; for the stay rod with selected steel type and section type, the upper limit psi of psi valuemaxOnly with λ1Is related toCan be used for characterizing the stiffness reduction of the support system caused by the action of the axial force of the stay rods, when η is equal to 0, namely the influence of the connecting rods on the stiffness is not considered, the relation curve of the value 2/(2+ zeta) and the value psi is shown in the attached figure 9, and the stiffness reduction amplitude is increased along with the increase of the stress of the middle stay rods, and the lambda is increased1The larger the rigidity reduction amplitude caused by the stress of the middle support rod is, the larger the rigidity reduction amplitude is; when in engineering design, the stress 2F of the stay bar is generally controlled to be 0.5Fcr~FcrSo that the psi value is 0.5 psimax~ψmax(ii) a Considering that the supporting force F is slightly increased as the initially set F value is decreased and γ is increased, the supporting system design conservatively takes 2F to 0.5FcrI.e. psi 0.5 psimaxThe gamma value of the time is used as the rigidity of the supporting system, and the deformation of the supporting point and the calculation of the supporting force are carried out; when psi is 0.5 psi for different steel type and section type stay barmax,λ1The numerical fitting of the least square method is carried out on the zeta value when the support force is 90-150, so that the zeta value used in the calculation of the initial support force can be calculated according to a fixed formula, the initial support rigidity can be obtained simply and conveniently according to the construction of a support system, and the specific process is as follows:
q235 steel is selected for manufacturing, a middle support rod (such as a hot-rolled seamless steel pipe) of a type a section of the axial compression member in the steel structure design standard can be calculated according to the following formula:
q235 steel is selected for manufacturing, a middle stay bar (such as a welded straight seam circular tube, a hot rolled H-shaped steel, a welded or rolled rectangular tube) of a b-type section of an axial compression member in the steel structure design standard can be calculated according to the following formula:
q345 steel is selected for manufacturing, the middle support rod of the a-type section of the axial compression member in the steel structure design standard is classified as the center, and zeta can be calculated according to the following formula:
q345 steel is selected for manufacturing, the middle support rod of the b-type section of the axial compression member in the steel structure design standard is classified as the center, and zeta can be calculated according to the following formula:
when the number n of the equal-spacing middle supporting rods is more than or equal to 3, the column deflection value and the supporting force of each supporting point are unequal, so that the rigidity of each supporting system is different; for the bending column with four unequal-rigidity supports, the displacement at the supporting point can be calculated according to the method of the first step, and only 6 coefficients in the calculation method of the bending column with four middle supporting rods need to be modified:
a21=K(S2-C2)+(Nl-γBl2-γCl2)C,a22=K(C2-S2)+(Nl-γBl2-2γCl2)S,a23=γCl2(S-2C),a31=-CγCl2,a32=K(C2-S2)+(Nl-2γCl2)S,a33=3K(S2-C2)+(Nl-γl2)(2C-S);
in the formula, gammaBSupport stiffness at column heights of L/5 and 4L/5, gammaCAt 2L/5 and 3L/5 column heightSupporting the stiffness.
For the stand column, the support structure and the load condition commonly used in the dust collector, the following examples were calculated by the above analytical method according to the equal support stiffness and the unequal stiffness, respectively.
Example 11:
the height L of the upright post of the dust remover box body is 16460 mm; the height l of the support column is 3292mm, and the section inertia moment I of the single-limb bending columncIs 1.14X 108mm4(ii) a Support stiffness gamma at L/5 and 4L/5 column heightsBIs 91391N/mm, gammaCTake 0.5 gammaB(ii) a The axial pressure N was 1226000N, the lateral load q was 20.36N/mm, and the equivalent and unequal support force ratios were obtained by the second analytical solution shown in Table 2.
Example 12:
example 12 only gamma is compared to example 11CIs changed into 2 gammaBTable 2 shows the specific structural parameters and the equivalent and non-equivalent support force ratio of the analytic solution support stiffness of the second step.
Example 13:
the height L of the upright post of the dust remover box body is 15000 mm; the height l of the support column is 3000mm, and the section inertia moment I of the single-limb bending columncIs 0.98X 108mm4(ii) a Support stiffness gamma at L/5 and 4L/5 column heightsB67911N/mm, gammaCTake 0.5 gammaB(ii) a The axial pressure N was 981000N, the lateral load q was 18.66N/mm, and the equivalent and unequal support force ratios were supported using the analytical solution of the second step, as shown in Table 2.
Example 14:
example 14 comparing example 13 with only γCIs changed into 2 gammaBTable 2 shows the specific structural parameters and the equivalent and non-equivalent support force ratio of the analytic solution support stiffness of the second step.
Example 15:
the height L of the upright post of the dust remover box body is 18000 mm; the height l of the support column is 3600mm, and the section inertia moment I of the single-limb bending columncIs 1.31X 108mm4(ii) a Support stiffness gamma at L/5 and 4L/5 column heightsBIs 120709N/mm, gammaCTake 0.5 gammaB(ii) a Axial pressureThe force N was 1471000N, the lateral load q was 25.73N/mm, and the equivalent and unequal support force ratios were determined by the second analytical solution as shown in Table 2.
Example 16:
example 16 only gamma is compared to example 15CIs changed into 2 gammaBTable 2 shows the specific structural parameters and the equivalent and non-equivalent support force ratio of the analytic solution support stiffness of the second step.
TABLE 2 comparison of equal and unequal support forces for equal support stiffness (four supports arranged at equal intervals)
Comparison of the results shows that the gamma values for the examples 11 to 16 in the table are calculated as unequal support stiffnessCRespectively taking 0.5 gammaBAnd 2 gammaBThe relative deviation is 4.0% at the maximum, as compared with the support force calculated as the support rigidity is equal, and the deviation decreases as the average value of the support rigidity increases. The middle support rods in the dust remover are identical in structure, and only the support rods are unequal in stress, which causes the difference of support rigidity. When lambda is1150F (the most flexible case of the strut), the strut is stressed by 2F from 0.5FcrIncrease to FcrDuring the process, the reduction amplitude of the rigidity of the supporting system is not more than 22 percent, namely the maximum variation range of the supporting rigidity ratio in the dust remover is as follows: gamma is not less than 0.78C/γBLess than or equal to 1.28 and less than or equal to 0.5 and less than or equal to gamma in the embodimentC/γBThe variation range is less than or equal to 2; and the initial rigidity (rigidity when the stay bar is not stressed) of the support system in the actual structure is larger, so that the deviation of a calculation result caused by unequal rigidity due to unequal stress of each support point is less than 4.0 percent, the deviation can be ignored, and the column deflection and the support force of each support point can be calculated according to the condition that the support rigidity is equal.
When the support is supported at the middle point of the connecting rod between the two single-limb bending columns, the bending deformation of the connecting rod can increase the flexibility of the support system,additional compliance caused by the linkage can be characterized.When four supports are provided, the relation curve of the deflection at the maximum stress supporting point and the η value is shown in figure 10, the deflection is basically linearly increased along with the η value, the relation curve of the supporting force at the maximum supporting point and the η value is shown in figure 11, η is increased, the rigidity gamma of the supporting system is reduced, and the reduction amplitude of the supporting force is very small.
Example 17: design method of flexible support system of double-limb combined cross-section bending column of dust remover box body
The method comprises the following steps:
the method comprises the following steps: designing a double-limb combined section bending column of a flexible supporting system according to requirements, and preliminarily trying to set the preset sectional area value of a middle support rod in the flexible supporting system to be A1The preset value of the minimum turning radius of the cross section is i1(ii) a Determining the total height L of the upright column, the height L of the support column and the length L of the middle support rod of the double-limb combined section bending column of the flexible support system1The value of (d); calculating the initial supporting rigidity gamma of the flexible supporting system according to the preset value and the numerical value0;
Initial support stiffness γ0Calculated according to the following formula:
where ζ is a coefficient in which the nonlinear influence of the decrease in the rigidity of the flexible support system with the increase in the supporting force is taken into consideration, and E is the structural steel elastic modulus, and the above formula is calculated such that E is 2.06 × 105N/mm2;
The flexible supporting system is made of Q235 steel or Q345 steel, and the middle supporting rod is a type a section or a type b section of the axial compression member;
when the material of the flexible supporting system is Q235 steel and the middle support rod is a class a section of the axial center compression member, a coefficient zeta considering the nonlinear influence that the rigidity of the flexible supporting system is reduced along with the increase of the supporting force satisfies the following formula:
when the material of the flexible supporting system is Q235 steel and the middle support rod is a b-type section of the axial center compression member, a coefficient zeta considering the nonlinear influence that the rigidity of the flexible supporting system is reduced along with the increase of the supporting force satisfies the following formula:
when the material of the flexible supporting system is Q345 steel and the middle support rod is a class a section of the axial center compression member, a coefficient zeta considering the nonlinear influence that the rigidity of the flexible supporting system is reduced along with the increase of the supporting force satisfies the following formula:
when the material of the flexible supporting system is Q345 steel and the middle support rod is a b-type section of the axial compression member, a coefficient zeta considering the nonlinear influence that the rigidity of the flexible supporting system is reduced along with the increase of the supporting force satisfies the following formula:
in the formula, λ1The length-to-thickness ratio of the middle support rod is obtained;
length-thin ratio lambda of middle stay bar1Satisfies the following formula:
λ1=l1/i1;
among the above values, the sectional area of the middle stay bar is preset value A1In mm unit2Length of middle stay bar l1The unit of (1) is mm, the unit of the preset value i of the minimum turning radius of the cross section of the strut is mm, and the unit of the elastic modulus E of the material is N/mm2Initial support stiffness γ0The unit of (A) is N/mm;
step two: determining an axial pressure design value N borne by the top of a double-limb combined cross-section bending column of a flexible supporting system to be designed, transversely and uniformly distributing load design values q borne by a span, and calculating to obtain the maximum supporting force F of the single-limb bending column according to the axial pressure N, the transversely and uniformly distributed load q, the linear rigidity K of the single-limb bending column, the height l of a supporting column, the supporting rigidity gamma of the flexible supporting system and the number N of middle supports;
when n is 1, the maximum supporting force F satisfies the following formula:
F=γΔAB;
in the formula,. DELTA.ABThe deflection of the single-limb bending column at the middle supporting position is obtained by taking gamma as gamma in the formula during initial calculation0Taking the section specification of the middle supporting rod and the section specification of the connecting rod after determining
Deflection delta of single-limb bending column at middle supportABSatisfies the following formula:
wherein C and S are flexural rigidity coefficient of single-limb bending column, MFBAThe bending moment at the fixed end of the single-limb bending column segment is hinged at one end and fixedly connected at one end, K is the linear rigidity of the single-limb bending column, and L is L/2;
in the above numerical values, the unit of the height l of the support column is mm, the unit of the axial pressure N is N, the unit of the transversely uniformly distributed load q is N/mm, and the deflection delta of the single-limb bending column at the middle support partABThe unit of (3) is mm, the unit of the linear rigidity K of the single-limb bending column is N.mm, and the unit of the supporting rigidity gamma is N/mm;
when n is 2, the maximum supporting force F satisfies the following formula:
F=γΔAB;
in the formula,. DELTA.ABThe deflection of the single-limb bending column at the middle L/3 and 2L/3 column heights is obtained by taking gamma as gamma in the formula during initial calculation0Determining the section specification of the middle stay and the section specification of the connecting rodAfter taking
Middle L/3 and 2L/3 column height displacement deltaABSatisfies the following formula:
wherein C and S are flexural rigidity coefficient of single-limb bending column, MFBAFor bending the fixed end bending moment of a column segment for a single limb with one hinged end and one fixed end, MFBCThe fixed end bending moment of the bending component is fixedly connected with the two ends, K is the linear rigidity of the single-limb bending column, and L is equal to L/3;
in the numerical values, the unit of the height L of the support columns is mm, the unit of the axial pressure N is N, the unit of the transversely uniformly distributed load q is N/mm, and the deflection delta of the single-limb bending column at the middle L/3 and 2L/3 column heightsABThe unit of (3) is mm, the unit of the linear rigidity K of the single-limb bending column is N.mm, and the unit of the supporting rigidity gamma is N/mm;
when n is 3, the maximum supporting force F satisfies the following formula:
F=γΔAC;
in the formula,. DELTA.ACFor the mid-span deflection of the single-limb bending column, the formula is that gamma is taken as gamma in the initial calculation0Taking the section specification of the middle supporting rod and the section specification of the connecting rod after determining
Mid-span deflection delta of single-limb bending columnACSatisfies the following formula:
ΔAC=ΔAB+ΔBC;
in the formula, c11=K(C+S),c12=-γl/2,c13=N-γl/2-2K(C+S)/l,c21=KC,c22=3γl/2-N,c23=γl/2-K(C+S)/l,c31=K(2C2-S2)/C,c32=K(S2-C2)/(Cl),c33=-K(C+S)/l,d1=-ql2/2,d2=3ql2/2-MFBC,d3=-MFBC-MFBA;θAFor bending the column corner, theta, at the column top for a single limbBFor single limb bending column corner, delta, at quarter column heightABAnd ΔACRespectively the deflection of one fourth of the single-limb bending column and the deflection of one half of the column height (because of symmetry, the column corner at the column top of the single-limb bending column is equal to the column corner at the column bottom of the single-limb bending column, the column corner at the column height of one fourth of the single-limb bending column is equal to the column corner at the column height of three fourth of the single-limb bending column, the deflection of the bending column at the column height of one fourth of the single-limb bending column is equal to the deflection of the bending column at the column height of three fourth of the single-limb bending column), deltaBCThe deflection of the high part of the column is increased relative to the deflection of the high part of the column, C and S are the bending rigidity coefficient of the single-limb bending column, MFBAFor bending the fixed end bending moment of a column segment for a single limb with one hinged end and one fixed end, MFBCThe fixed end bending moment of the bending component is fixedly connected with the two ends, K is the linear rigidity of the single-limb bending column, and L is equal to L/4;
in the above numerical values, the unit of the height l of the column between the supports is mm, the unit of the axial pressure N is N, the unit of the transversely uniformly distributed load q is N/mm, and the deflection value delta of each item of the column isAC、ΔABAnd ΔBCThe unit of (3) is mm, the unit of the linear rigidity K of the single-limb bending column is N.mm, and the unit of the supporting rigidity gamma is N/mm;
when n is 4, the maximum supporting force F satisfies the following formula:
F=γΔAC;
in the formula,. DELTA.ACThe deflection of the single-limb bending column at the 2L/5 and 3L/5 column heights is obtained by taking gamma as gamma in the formula during initial calculation0Taking the section specification of the middle supporting rod and the section specification of the connecting rod after determining
Deflection delta of 2L/5 and 3L/5 column height of single-limb bending columnACSatisfies the following formula:
ΔAC=ΔAB+ΔBC;
ΔAB=(CθA+SθB)l/(C+S);
ΔBC=l[(2C-S)θC+SθB]/(C+S);
in the formula, a11=K(S-C),a12=2K(C-S),a13=2K(S-C),a21=K(S2-C2)+(Nl-2γl2)C,a22=K(C2-S2)+(Nl-3γl2)S,a23=γl2(S-2C),a31=-Cγl2,a32=K(C2-S2)+(Nl-2γl2)S,a33=3K(S2-C2)+(Nl-γl2)(2C-S),b1=-MFBA-MFBC,b2=-(C+S)(MFBA+2ql2),b3=-(C+S)ql2;θAFor bending the column corner, theta, at the column top for a single limbBThe column corner theta at the height of one fifth of the column is formed by pressing a single limbCThe column corner, delta, at two fifths of the height of the column for single limb bendingABThe deflection of the bending column at the height of one fifth of the bending column of the single limb (because of symmetry, the column corner at the top of the bending column of the single limb is equal to the column corner at the bottom of the bending column of the single limb, the column corner at the height of one fifth of the bending column of the single limb is equal to the column corner at the height of four fifth of the bending column of the single limb, the column corner at the height of two fifth of the bending column of the single limb is equal to the column corner at the height of three fifth of the bending column of the single limb, the deflection of the bending column at the height of one fifth of the bending column of the single limb is equal to the deflection of the bending column at the height of four fifth of the bending column of the single limb), deltaBCThe deflection of the single-limb bending column at the height of two fifths of the column is increased compared with the deflection of the single-limb bending column at the height of one fifths of the column, and C and S are the deflection of the single limbBending stiffness coefficient of column, MFBAFor bending the fixed end bending moment of a column segment for a single limb with one hinged end and one fixed end, MFBCThe fixed end bending moment of the single-limb bending column segment is fixedly connected with two ends, K is the linear rigidity of the single-limb bending column, and L is L/5;
in the above numerical values, the unit of the height l of the column between the supports is mm, the unit of the axial pressure N is N, the unit of the transversely uniformly distributed load q is N/mm, and the deflection value delta of each item of the column isAC、ΔABAnd ΔBCIn units of mm, the displacement delta at the column heights of the middle L/5 and 4L/5ABThe unit of (3) is mm, the unit of the linear rigidity K of the single-limb bending column is N.mm, and the unit of the supporting rigidity gamma is N/mm;
when n is greater than 4, calculating the maximum supporting force F according to the condition that n is 4;
wherein, the bending rigidity coefficient C of the single-limb bending column meets the following formula:
the bending rigidity coefficient S of the single-limb bending column meets the following formula:
in the formula, k is a calculation coefficient;
the calculation coefficient k satisfies the following formula:
fixed end bending moment M of single-limb bending column segment with one hinged end and one fixed endFBAThe following formula is satisfied such that the pole segments are positive for clockwise rotation and negative for counterclockwise rotation:
fixed end bending moment M with two ends fixedly connected with single-limb bending column segmentFBCSatisfies the following formula so thatThe rod segment rotates positive clockwise and negative counter-clockwise:
the linear rigidity K of the single-limb bending column meets the following formula:
K=EIc/l;
in the formula IcThe bending moment of inertia of the section of the single-limb bending column around the bending axis of the single-limb bending column is E, and the elasticity modulus of structural steel is E;
the single-limb bending column is biaxial symmetric hot-rolled section steel or a welded combined section component;
when the single-limb bending column is hot-rolled section steel, the section inertia moment I of the single-limb bending column around the bending axis thereofcCan be obtained by directly inquiring a profile steel table;
when the single-limb bending column is a welding combined section component, if the single-limb bending column is a welding H-shaped section, the section inertia moment I of the single-limb bending column around the bending axis thereofcSatisfies the following formula:
wherein H is the total height of the welded H-shaped section, B is the width of the welded H-shaped section, t1For welding webs of H-section, t2The thickness of the flange of the H-shaped section;
if the single-limb bending column is the section of the welded rectangular pipe, the section inertia moment I of the single-limb bending column around the bending axis thereofcSatisfies the following formula:
in the formula, a1For welding the length of the cross-section of rectangular tubes parallel to the bending axis, a2The length of the side of the section of the welded rectangular tube, which is perpendicular to the bending axis side, is t ', and the thickness of the section of the welded rectangular tube is t';
if the single-limb bending column is the section of the welded round pipe, the single-limb bending column winds the welded round pipeSection moment of inertia I of bending axiscSatisfies the following formula:
Ic=π[D4-(D-2t″)4]/64
in the formula, D is the outer diameter of the section of the welding circular tube, and t' is the wall thickness of the section of the welding circular tube;
of the above numerical values, MFBAHas the unit of N.mm, MFBCHas a unit of N.mm, and the section inertia moment I of the single-limb bending column around the bending axis thereofcIn mm unit4;
Step three: requires the flexural integral stability of the connecting rod to calculate the stress sigmacr2Not exceeding the design value f of the strength of the connecting rod steel2Calculating the stress sigma from the flexural global stability of the connecting rodcr2Calculating to obtain the section modulus W of the connecting rod around the bending axis2A lower limit value of (d); tangential supporting rigidity gamma provided by flexible supporting system to single-limb upright postTIs more than or equal to the lower limit value gamma of the supporting rigidity requirement of the flexible supporting system on the single-limb upright postcrTangential support stiffness γ to the single-limb column provided by the flexible support systemTCalculating to obtain the inertia moment I of the section of the connecting rod around the bending axis of the connecting rod2A lower limit value of (d); according to the section modulus W of the connecting rod about its bending axis2And the section moment of inertia I2The section specification of the connecting rod is preliminarily determined by inquiring a profile steel table;
section modulus W of connecting rod around bending axis thereof2Satisfies the following formula:
in the formula I2As the length of the connecting rod,the above formula is taken in the preliminary calculation for the overall stability factor when the connecting rod is used as a flexural memberf2According to the grade of the steel used by the connecting rod, the steel structureDesign criteria are determined;
tangential support stiffness gamma provided by flexible support system to single-limb upright columnTSatisfies the following formula:
wherein η is the ratio of the bending flexibility of the connecting rod to the axial compression flexibility of the middle stay bar, FEIs the euler critical force of the middle stay bar;
euler critical force F of middle stayESatisfies the following formula:
FE=π2EA1/λ1 2;
moment of inertia I of the cross-section of the connecting rod about its bending axis2And a ratio η of link bending compliance to intermediate strut axial compliance satisfies the following equation:
of the above values, the link length l2In mm, the second moment of inertia of the section of the connecting rod about its axis of bending I2In mm unit4Section modulus W of connecting rod around bending axis thereof2In mm unit3Tangential support stiffness gamma provided by the flexible support system to the single-limb uprightTHas the unit of N/mm, and the lower limit value gamma of the supporting rigidity requirement of the flexible supporting system on the single-limb upright postcrHas a unit of N/mm, a unit of N is the maximum supporting force F, and the Euler critical force F of the middle supporting rodEThe unit of (a) is N;
step four: obtaining the section modulus W of the connecting rod around the bending axis according to the section specification of the connecting rod preliminarily determined in the step three2And the section moment of inertia I2The actual value of (c); according to the third step, the section inertia moment I of the connecting rod around the bending axis is preliminarily determined2The actual value is calculated to obtain the ratio η of the bending flexibility of the connecting rod to the axial flexibility of the middle support rod and the actual supporting rigidity gamma provided by the flexible supporting system to the single-limb upright postSubstituting the actual support stiffness gamma provided by the upright column into the step two to recalculate to obtain the maximum support force F; substituting the recalculated maximum supporting force F into the step three to recalculate the flexural integral stability calculation stress sigma of the connecting rod by checkingcr2And the tangential supporting rigidity gamma provided by the flexible supporting system to the single-limb upright postTWhether the requirement is met or not, and checking the axial pressure integral stable bearing capacity F of the middle supporting rod according to the maximum supporting force F obtained by recalculationcrWhether the requirement is met, wherein the stress sigma is calculated by calculating the flexural integral stability of the connecting rodcr2Overall stability factor when the connecting rod is used as a flexural memberThe integral stability coefficient of the bent member in the steel structure design standard is determined according to the section specification of the connecting rod; calculating stress sigma if the whole of the connecting rod is bent stablycr2If the requirement is not met, the connecting rod with a larger section needs to be replaced, and the section modulus W of the connecting rod with the larger section around the bending axis of the connecting rod with the larger section is used2' Replacing original design connecting rod section modulus W2If the flexible support system provides tangential support stiffness gamma to the single-limb upright columnTAnd the bearing capacity F of the middle support rod for stabilizing the whole axle pressurecrIf one of the two does not meet the requirement, the middle stay bar with a larger cross section needs to be replaced so as to increase the cross section determination value A of the middle stay bar in the rear flexible supporting system1' Preset value of cross-sectional area of middle stay bar in alternative flexible supporting system A1To increase the minimum turning radius i of the section of the rear middle strut1' Preset value of radius of gyration of section in place of middle stay i1And repeating the first step to the fourth step until the stress sigma of the whole bending stability of the connecting rod is calculatedcr2The tangential supporting rigidity gamma provided by the flexible supporting system to the single-limb upright columnTAnd the bearing capacity F of the middle support rod for stabilizing the whole axle pressurecrAll meet the requirements;
the actual support stiffness gamma provided by the flexible support system to the single-limb upright column satisfies the following formula:
stress sigma is calculated by integral stability of bending of connecting rodcr2The requirements to be met are as follows:
the ratio η of the link bending compliance to the axial compliance of the center strut satisfies the following equation:
tangential support stiffness gamma provided by flexible support system to single-limb upright columnTThe requirements to be met are as follows:
bearing capacity F of middle stay bar for integrally stabilizing axial compressioncrThe requirements to be met are as follows:
2F≤Fcr;=
bearing capacity F of middle stay bar for integrally stabilizing axial compressioncrSatisfies the following formula:
in the formula (I), the compound is shown in the specification,the axial compression integral stability coefficient of the middle stay bar is determined according to the slenderness ratio lambda of the middle stay bar1And the section classification of the axial compression steel member is determined according to the Steel Structure design Standard f1Determining the design value of the strength of the steel of the middle stay bar according to the steel grade of the steel used for the middle stay bar and the design standard of a steel structure;
among the above values, the design value f of the strength of the steel material of the middle stay bar1Has a unit of N/mm2And the bearing capacity F of the middle support rod is integrally stabilized by axial compressioncrThe unit of (d) is N.
Example 18: design of flexible support system of double-limb combined cross-section bending column of dust remover box body
According to the method of the embodiment 17, a flexible supporting system which is derived from a double-limb combined section bending column in a box body structure of the dust remover, which is subjected to transversely uniformly distributed load and column top shaft pressure in actual engineering and consists of a supporting rod and a connecting rod is designed, and the structural size of the double-limb combined section bending column is as follows: the total height L of the upright column is 16460mm, the height L of the support middle column is 3292mm, the number n of the middle support rods of the bending column is 4, and the linear rigidity K of the upright column is 7.13 multiplied by 109N · mm, designed value of axial pressure at the top of the column N is 1226kN, designed value of transversely uniformly distributed load q in midspan q is 20.36N/mm, and length l of the stay bar19050mm, link length l2=1120mm。
The method comprises the following steps: preliminarily designed middle support rod made of Q235 steelThe straight slit steel pipe is a b-type axial compression bar section, and f is 215N/mm2,λ 1120 according to formulaCalculating a coefficient ζ which takes into account a nonlinear influence that the rigidity of the support system decreases with an increase in the support force to be 0.108; cross-sectional area A of middle stay bar1=4015mm2Minimum radius of gyration i of cross section175.3mm, strut section moment of inertia I1=22787400mm4According to the formulaCalculating to obtain initial support rigidity gamma0=21677N/mm;
Step two: the L of the double-limb combined section bending column is 16460mm, L is 3292mm, K is 7.13X 109Nmm, N1226 kN, q 20.36N/mm, and let the support rigidity γ be γ0According to the formulaCalculated for four tracks (n-4) etcWhen the middle supporting rod is spaced, the maximum supporting force F of the single-limb upright is 69990N;
step three: designing the connecting rod according to the maximum supporting force F, wherein the length l of the connecting rod21120mm, hot rolled channel steel commonly used in engineering is selected as a connecting rod, and the connecting rod can be selected during primary designStability of connecting rod according toDesigning to obtain the net section modulus W of the connecting rod2≥202555mm3(ii) a According to the Euler critical force of the middle stay barAndthe ratio η of the bending flexibility of the connecting rod to the axial flexibility of the middle stay bar is calculated to be less than or equal to 65.69, and the ratio is substituted intoIt can be seen that the moment of inertia I of the connecting rod about its bending axis2≥395337mm4Therefore, the connecting rod is made of 22a channel steel W2=218000mm3,I2=23940000mm4;
Step four: the moment of inertia I of the selected 22a channel steel2Re-substitutionCalculated to yield η ═ 1.085, prepared fromψ=F/FECalculated zeta 0.089, and substitutedObtaining the actual supporting rigidity gamma of the supporting system which is 28793N/mm; according to the parameters and formula of the designed brace rod and connecting rodThe maximum supporting force F of the single-limb stand column is calculated again to be 71.196kN, and the hot-rolled channel steel connecting rod is used as a flexural memberThe values were calculated according to "steel structure design Standard":
wherein h, b and t are the total height of the section of the channel steel, the width of a flange and the average thickness, the unit is mm, the selected 22a channel steel is checked to obtain h which is 220mm, b which is 77mm and t which is 11.5 mm;
obtained byThen, according to the design standard of steel structure, the corresponding calculation is obtained according to the following formulaValue substitutionThe value:
is calculated toAnd calculating corresponding according to the above formulaValue substitutionValue, the overall stability factor of the connecting rod as a flexural member can be obtainedAccording toAndis calculated to obtainThe overall stability checking calculation of the connecting rod meets the requirement; according toCalculating to obtain gammaT=28359N/mm≥γcr1347N/mm, the tangent rigidity of the whole supporting system meets the requirement; 2F according toCalculating to obtain the stress of the middle stay barAnd the checking calculation of the whole stability of the stay bar is satisfied. Determining the design middle brace rod asThe straight slit steel pipe and the connecting rod are 22a channel steel, the bending overall stability of the connecting rod, the tangential rigidity of a supporting system and the axial compression overall stability of the stay bar can be met, and the flexible supporting system consisting of the stay bar and the connecting rod is reasonable in design.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes and modifications can be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (10)
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