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CN111011426B - Automatic steaming equipment for continuous production of fermented cooked wheaten food - Google Patents

Automatic steaming equipment for continuous production of fermented cooked wheaten food Download PDF

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Publication number
CN111011426B
CN111011426B CN201911301945.6A CN201911301945A CN111011426B CN 111011426 B CN111011426 B CN 111011426B CN 201911301945 A CN201911301945 A CN 201911301945A CN 111011426 B CN111011426 B CN 111011426B
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CN
China
Prior art keywords
steaming
horizontal
channel
conveying belt
conveying chain
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Application number
CN201911301945.6A
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Chinese (zh)
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CN111011426A (en
Inventor
程书民
王松伟
孙孝东
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Daqing Shanbo Electrical Appliance Co ltd
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Daqing Shanbo Electrical Appliance Co ltd
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Priority to CN201911301945.6A priority Critical patent/CN111011426B/en
Publication of CN111011426A publication Critical patent/CN111011426A/en
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Classifications

    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C13/00Provers, i.e. apparatus permitting dough to rise
    • A21C13/02Provers, i.e. apparatus permitting dough to rise with endless conveyors, e.g. for moving the dough pieces progressively through the prover
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • A21C9/083Manipulating tins, pans etc., e.g. charging or discharging conveyors, trolleys or ovens
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Commercial Cooking Devices (AREA)

Abstract

The invention belongs to the field of steamed bread production equipment, and particularly relates to automatic steaming equipment for continuous production of fermented flour food, which comprises a steaming box, a pressure-relieving channel, a vertical conveying chain, a horizontal longitudinal conveying belt and a horizontal transverse conveying belt, wherein an outlet of the steaming box is connected with an inlet of the pressure-relieving channel, an outlet of the pressure-relieving channel is connected with an upper end of the vertical conveying chain, a lower end of the vertical conveying chain is connected with the horizontal longitudinal conveying belt, the conveying direction of the vertical conveying chain is from top to bottom, the horizontal longitudinal conveying belt is positioned in a horizontal plane, the conveying direction of the horizontal longitudinal conveying belt is perpendicular to the conveying direction of the vertical conveying chain, one end of the horizontal transverse conveying belt is positioned below the vertical conveying chain, and the other end of the horizontal transverse conveying belt penetrates through the inside of the steaming box and then extends out of the steaming box. According to the invention, the steaming channels are arranged in a three-dimensional way, so that the arrangement density of materials is greatly reduced, and the space occupation of the steaming equipment is greatly reduced.

Description

Automatic steaming equipment for continuous production of fermented cooked wheaten food
Technical Field
The invention belongs to the field of steamed bread production equipment, and particularly relates to automatic steaming equipment for continuous production of fermented wheaten food.
Background
The fermented flour food is a variety of flour food which is eaten by people, and the fermented flour food is required to be subjected to two working procedures of 'waking' and 'steaming' when being made. In order to improve the production efficiency and realize automatic production, various automatic steaming equipment, such as a steamed bread automatic steaming machine disclosed in the patent document with the publication number of CN2312000Y, a steamed bread steaming and airing integrated machine disclosed in the patent document with the publication number of CN105230695A, and the like, appear on the market. However, the existing steaming automation equipment adopts a conveyor belt as a mechanism for conveying steamed bread blanks, and the conveying mode not only occupies large space, but also has a large number of equipment parts and inconvenient maintenance, so that it is necessary to develop a novel automation steaming equipment which is suitable for industrial production, occupies less space and is convenient to maintain.
Disclosure of Invention
The invention provides the automatic steaming equipment which is suitable for automatic continuous production in factories, stable in product quality, fully-closed and easy to realize a sterile production environment.
The technical problems solved by the invention are realized by adopting the following technical scheme:
The invention comprises a steaming box, a pressure-relieving channel, a vertical conveying chain, a horizontal longitudinal conveying belt and a horizontal transverse conveying belt, wherein an outlet of the steaming box is connected with an inlet of the pressure-relieving channel, an outlet of the pressure-relieving channel is connected with an upper end of the vertical conveying chain, a lower end of the vertical conveying chain is connected with the horizontal longitudinal conveying belt, the conveying direction of the vertical conveying chain is from top to bottom, the horizontal longitudinal conveying belt is positioned in a horizontal plane and is perpendicular to the conveying direction of the vertical conveying chain, the horizontal transverse conveying belt is positioned in the horizontal plane and is perpendicular to the conveying direction of the horizontal longitudinal conveying belt, one end of the horizontal transverse conveying belt is positioned below the vertical conveying chain, and the other end of the horizontal transverse conveying belt penetrates through the inside of the steaming box and then stretches out of the steaming box;
A group of horizontally arranged steaming channels are arranged in the steaming box, two sides of the steaming box and two ends of the steaming channels are respectively provided with a set of lifting devices which do vertical reciprocating motion, the ends of each set of lifting devices and each steaming channel are respectively provided with a tray chamber, the outer sides of the two sets of lifting devices are respectively provided with a set of internal pushing mechanisms which do transverse reciprocating motion, the internal pushing mechanisms are provided with push rods, the sum of the number of push rods on the two sets of internal pushing mechanisms is equal to the number of the steaming channels, and the push rods on the two sets of internal pushing mechanisms are staggered on two sides of the steaming box, namely, the end part of each steaming channel corresponds to one push rod;
The bottom of the steam-proof box is provided with a through steam cleaning channel, and the horizontal transverse conveyor belt passes through the steam cleaning channel;
the top of the lifting device positioned at one side of the pressure relief channel is positioned at the inlet of the pressure relief channel, and an external pushing mechanism which transversely reciprocates is arranged at the inlet of the pressure relief channel;
the vertical conveying chain is provided with a supporting rod;
the junction of vertical conveying chain and horizontal longitudinal conveyor is provided with tilting disk mechanism.
As a further technical scheme, the turnover mechanism comprises a turnover support and a tray sliding plate, wherein the turnover support is arranged on the side face of the horizontal and longitudinal conveyor belt and can turn over under the driving of external force, the tray sliding plate is an inclined plane, the upper end of the tray sliding plate is positioned below the turnover support, and the lower end of the tray sliding plate is positioned above the horizontal and transverse conveyor belt.
As a further technical scheme, the outside of the lifting device is provided with a sealing plate, the lifting device reciprocates up and down between the steaming box and the sealing plate, and the push rod passes through the sealing plate to realize the pushing action.
As a further technical scheme, the physical thickness between two adjacent tray chambers on the lifting device is not smaller than the height of the steaming channel.
The beneficial effects of the invention are as follows:
1. according to the invention, the steaming channels are arranged in a three-dimensional way, and the distance between two parallel steaming channels can be as small as 5 cm, so that the arrangement density of materials is greatly increased, and the space occupation of the steaming equipment is greatly reduced.
2. According to the invention, a plurality of dough-food raw embryos are intensively placed in the tray, and transfer of the dough-food raw embryos is realized through the transfer tray, and compared with the prior art that the dough-food raw embryos are directly placed on the conveyor belt, the production rhythm of the dough-food raw embryo manufacturing process is more flexibly matched with the production rhythm of the steaming process, so that flexible matching of the production rhythm is facilitated, and the improvement of the production efficiency and the product quality is promoted. In addition, this mechanism has a significantly reduced energy consumption compared to a conveyor belt.
3. The tray cleaning function is integrated in the steaming box with the steam source, and the space occupied by the steaming equipment is further reduced due to the compact structural design.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
Fig. 2 is a schematic view of the structure of the tray mechanism in fig. 1.
In the figure: the device comprises a 1-steaming box, a 2-steam cleaning channel, a 3-horizontal transverse conveyor belt, a 4-horizontal longitudinal conveyor belt, a 5-tray sliding plate, a 6-vertical conveyor chain, a 7-supporting rod, an 8-pressure-relieving channel, a 9-pushing device, a 10-sealing plate, a 11-lifting device, a 12-tray chamber, a 13-pushing rod, a 14-steaming channel, a 15-tray, a 16-overturning bracket and a 17-external pushing mechanism.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
As shown in fig. 1, the embodiment comprises a steaming box 1, a pressure relief channel 8, a vertical conveying chain 6, a horizontal longitudinal conveying belt 4 and a horizontal transverse conveying belt 3. Wherein, the steaming box 1 has the functions of proofing and steaming, and the pressure-reducing channel 8 has the function of slowly releasing the steam of the steamed wheaten food in a limited space, thereby improving the taste of the wheaten food.
The outlet of the steam box 1 is connected with the inlet of the pressure relieving channel 8, the outlet of the pressure relieving channel 8 is connected with the upper end of the vertical conveying chain 6, the lower end of the vertical conveying chain 6 is connected with the horizontal longitudinal conveying belt 4, the conveying direction of the vertical conveying chain 6 is from top to bottom, the horizontal longitudinal conveying belt 4 is positioned in a horizontal plane and is perpendicular to the conveying direction of the vertical conveying chain 6, the horizontal transverse conveying belt 3 is positioned in the horizontal plane and is perpendicular to the conveying direction of the horizontal longitudinal conveying belt 4, one end of the horizontal transverse conveying belt 3 is positioned below the vertical conveying chain 6, and the other end of the horizontal transverse conveying belt 3 penetrates through the inside of the steam box 1 and then stretches out of the steam box 1. The continuous and uniform transfer of materials is realized through the various transmission mechanisms.
The steam box 1 in be provided with a set of level and set up wake up passageway 14, during operation, all wake up passageway 14 divide into upper and lower two parts (the quantity of the passageway 14 of waking up in each part is adjusted according to the production demand), wherein, the passageway 14 of waking up of latter half all is regarded as the space of proofing of dough embryo, need not to let in steam in this space, only need through modes such as electrical heating can provide suitable temperature. The upper part of the steaming channel 14 is used as a steaming space of the dough, and saturated steam is required to be introduced into the steaming space for steaming. According to the invention, the steaming channels 14 are arranged in a three-dimensional way, and the distance between two parallel steaming channels 14 can be as small as 5 cm, so that the arrangement density of materials is greatly increased, and the space occupation of the steaming equipment is greatly reduced.
The two sides of the steaming box 1 and the two ends of the steaming channels 14 are respectively and correspondingly provided with a set of lifting devices 11 which do vertical reciprocating motion, the ends of each lifting device 11 and each steaming channel 14 are respectively and correspondingly provided with a tray chamber 12, the outer sides of the two sets of lifting devices 11 are respectively provided with a set of inner pushing mechanisms 9 which do transverse reciprocating motion, the inner pushing mechanisms 9 are provided with push rods 13, the sum of the numbers of the push rods 13 on the two sets of inner pushing mechanisms 9 is equal to the number of the steaming channels 14, and the push rods 13 on the two sets of inner pushing mechanisms 9 are staggered on the two sides of the steaming box 1, namely, the ends of each steaming channel 14 correspond to one push rod 13.
The bottom of the steam-proof box 1 is provided with a through steam cleaning channel 2, and the horizontal transverse conveyor belt 3 passes through the steam cleaning channel 2.
The top of the lifting device 11 positioned at one side of the pressure relief channel 8 is positioned at the inlet of the pressure relief channel 8, and an external pushing mechanism 17 which transversely reciprocates is arranged at the inlet of the pressure relief channel 8.
The vertical conveying chain 6 is provided with a supporting rod 7, and a tray overturning mechanism is arranged at the joint of the vertical conveying chain 6 and the horizontal longitudinal conveying belt 4.
As shown in fig. 2, the tray overturning mechanism comprises an overturning bracket 16 and a tray sliding plate 5, wherein the overturning bracket 16 is installed on the side surface of the horizontal longitudinal conveyor belt 4 and can overturn under the driving of external force, the tray sliding plate 5 is an inclined plane, the upper end of the tray sliding plate 5 is positioned below the overturning bracket 16, and the lower end of the tray sliding plate 5 is positioned above the horizontal transverse conveyor belt 3.
The material transfer process in the invention is as follows:
In the first step, during production, dough food blanks are firstly placed on the trays 15, then one tray 15 is placed in the tray chamber 12 at the lowest end of the lifting device 11 at the left side in the drawing, then the lifting device 11 is driven to move upwards by external power (an air cylinder is selected as power), the tray chamber 12 is placed in alignment with the lowest steaming channel 14, then the internal pushing mechanism 9 positioned at the left side of the steaming box 1 is started, and the tray 15 in the tray chamber 12 is pushed into the steaming channel. The above procedure is followed to continue to place the trays 15 until the first tray 15 is pushed into the tray chamber 12 at the lowermost end of the right-hand lift 11, and the tray 15 entering the right-hand lift 11 is fed into the next steaming channel 14 located above by the combined action of the right-hand lift 11 and the inner push 9. Through the combined action of the lifting devices 11 on the left and right and the inner pushing mechanism 9, the trays 15 eventually pass all the steaming channels 14 one by one from bottom to top and finally reach the top of the lifting device 11 on the right.
Step two, the tray 15 will enter the pressure-reducing channel 8 under the pushing of the external pushing mechanism 17, and finally be pushed onto the supporting rods 7 on the vertical conveying chain 6.
Step three, after the pallet 15 arrives on the vertical conveying chain 6, the pallet 15 is conveyed downwards by the vertical conveying chain 6, and when the supporting rods 7 carrying the pallet 15 pass through the overturning bracket 16, the pallet 15 is caught by the overturning bracket 16 (the principle is equivalent to that two people transfer articles upwards by hands).
And step four, the overturning bracket 16 is overturned anticlockwise to be in an inclined state, so that steamed wheaten food rolls onto the horizontal longitudinal conveyor belt 4, then the overturning bracket 16 is overturned clockwise, the tray 15 slides off the overturning bracket 16, and the fallen tray 15 slides off the horizontal transverse conveyor belt 3 along the tray sliding plate 5.
Step five, the tray 15 passes through the steam cleaning channel 2 under the conveying action of the horizontal transverse conveyor belt 3, so that the tray 15 is cleaned.
According to the invention, a plurality of dough-food raw embryos are intensively placed in the tray 15, and transfer of the dough-food raw embryos is realized by transferring the tray 15, so that compared with the prior art that the dough-food raw embryos are directly placed on the conveyor belt, the production rhythm of the dough-food raw embryo manufacturing process is more flexibly matched with the production rhythm of the steaming process, and flexible matching of the production rhythm is facilitated, thereby promoting improvement of production efficiency and product quality. In addition, this mechanism has a significantly reduced energy consumption compared to a conveyor belt. In order to further reduce the energy consumption, a roller group can be additionally arranged at the bottom in each steaming channel 14, the tray 15 slides on the roller group, the sliding resistance is obviously reduced, and the energy-saving effect is more obvious.
The invention integrates the cleaning function of the tray 15 into the steaming box 1 with the steam source, and the compact structural design further reduces the space occupied by the steaming equipment.
As shown in fig. 1, a sealing plate 10 is arranged on the outer side of the lifting device 11, the lifting device 11 reciprocates up and down between the steam box 1 and the sealing plate 10, and the push rod 13 passes through the sealing plate 10 to realize the pushing action. The closing plate 10 can block the sides of the lifting device 11 to prevent steam from overflowing or being strung into the proofing space.
As shown in fig. 1, the physical thickness between two adjacent tray chambers 12 on the lifting device 11 is not less than the height of the steaming channel 14, so that when the steaming channel 14 is dislocated from the tray chambers 12, both ends of the steaming channel 14 can be completely blocked, and independent space can be formed in each steaming channel 14 no matter how the movement time of the lifting device 11 is, thereby making the steaming environment more stable and being beneficial to improving the product quality.

Claims (4)

1. An automatic steaming equipment for continuous production of fermented wheaten food, which is characterized in that: the device comprises a steaming box (1), a pressure relieving channel (8), a vertical conveying chain (6), a horizontal longitudinal conveying belt (4) and a horizontal transverse conveying belt (3), wherein an outlet of the steaming box (1) is connected with an inlet of the pressure relieving channel (8), an outlet of the pressure relieving channel (8) is connected with an upper end of the vertical conveying chain (6), a lower end of the vertical conveying chain (6) is connected with the horizontal longitudinal conveying belt (4), a conveying direction of the vertical conveying chain (6) is from top to bottom, the horizontal longitudinal conveying belt (4) is positioned in a horizontal plane and is perpendicular to a conveying direction of the vertical conveying chain (6), the horizontal transverse conveying belt (3) is positioned in the horizontal plane and is perpendicular to the conveying direction of the horizontal longitudinal conveying belt (4), one end of the horizontal transverse conveying belt (3) is positioned below the vertical conveying chain (6), and the other end of the horizontal transverse conveying belt (3) penetrates through the inside of the steaming box (1) and then stretches out of the steaming box (1);
A group of horizontally arranged steaming channels (14) are arranged in the steaming box (1), two sides of the steaming box (1) and two ends of the steaming channels (14) are respectively and correspondingly provided with a set of lifting devices (11) which do vertical reciprocating motion, the ends of each lifting device (11) and each steaming channel (14) are respectively and correspondingly provided with a tray chamber (12), the outer sides of the two sets of lifting devices (11) are respectively provided with a set of inner pushing mechanisms (9) which do transverse reciprocating motion, push rods (13) are arranged on the inner pushing mechanisms (9), the sum of the numbers of the push rods (13) on the two sets of inner pushing mechanisms (9) is equal to the number of the steaming channels (14), and the push rods (13) on the two sets of inner pushing mechanisms (9) are staggered at two sides of the steaming box (1), namely, the ends of each steaming channel (14) correspond to one push rod (13);
The bottom of the steaming box (1) is provided with a through steam cleaning channel (2), and the horizontal transverse conveyor belt (3) passes through the steam cleaning channel (2);
The top of the lifting device (11) positioned at one side of the pressure relief channel (8) is positioned at the inlet of the pressure relief channel (8), and an external pushing mechanism (17) which transversely reciprocates is arranged at the inlet of the pressure relief channel (8);
a supporting rod (7) is arranged on the vertical conveying chain (6);
The junction of vertical conveying chain (6) and horizontal longitudinal conveyer belt (4) is provided with tilting disk mechanism.
2. An automated proofing apparatus for continuous production of fermented pasta according to claim 1, characterized in that: the turnover mechanism comprises a turnover support (16) and a tray sliding plate (5), the turnover support (16) is arranged on the side face of the horizontal and longitudinal conveyor belt (4) and can turn over under the driving of external force, the tray sliding plate (5) is an inclined plane, the upper end of the tray sliding plate (5) is located below the turnover support (16), and the lower end of the tray sliding plate (5) is located above the horizontal and transverse conveyor belt (3).
3. An automated proofing apparatus for continuous production of fermented pasta according to claim 1, characterized in that: the outside of hoisting device (11) is provided with sealed board (10), and hoisting device (11) are reciprocating motion about between steam ager (1) and sealed board (10), push rod (13) pass and realize its pushing action behind sealed board (10).
4. An automated proofing apparatus for continuous production of fermented pasta according to claim 1, characterized in that: the physical thickness between two adjacent tray chambers (12) on the lifting device (11) is not smaller than the height of the steaming channel (14).
CN201911301945.6A 2019-12-17 2019-12-17 Automatic steaming equipment for continuous production of fermented cooked wheaten food Active CN111011426B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911301945.6A CN111011426B (en) 2019-12-17 2019-12-17 Automatic steaming equipment for continuous production of fermented cooked wheaten food

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Application Number Priority Date Filing Date Title
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CN111011426B true CN111011426B (en) 2024-07-23

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113142461A (en) * 2021-01-04 2021-07-23 衡阳鑫隆餐饮管理有限公司 Steamed stuffed bun production is with waking up integrative device that evaporates
CN114906602B (en) * 2022-06-02 2023-08-25 安徽省皖美食品有限公司 Dough transferring mechanism of hand-held cake production line

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