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CN111003416A - Belt Conveyor Roller with Adaptive Correction for Anti-running Deviation - Google Patents

Belt Conveyor Roller with Adaptive Correction for Anti-running Deviation Download PDF

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Publication number
CN111003416A
CN111003416A CN201911394969.0A CN201911394969A CN111003416A CN 111003416 A CN111003416 A CN 111003416A CN 201911394969 A CN201911394969 A CN 201911394969A CN 111003416 A CN111003416 A CN 111003416A
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China
Prior art keywords
shaft
fixed main
sleeve
main shaft
belt conveyor
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Pending
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CN201911394969.0A
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Chinese (zh)
Inventor
陈润霖
唐杰
刘子扬
许航
张雨
徐智航
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Xian University of Technology
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Xian University of Technology
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Publication date
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Priority to CN201911394969.0A priority Critical patent/CN111003416A/en
Publication of CN111003416A publication Critical patent/CN111003416A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • B65G15/64Arrangements for supporting or guiding belts, e.g. by fluid jets for automatically maintaining the position of the belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/10Arrangements of rollers
    • B65G39/12Arrangements of rollers mounted on framework
    • B65G39/16Arrangements of rollers mounted on framework for aligning belts or chains

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structure Of Belt Conveyors (AREA)

Abstract

本发明公开了具有抗跑偏自适应校正功能的皮带输送机滚筒,包括同一轴线由内向外依次设置的固定主轴、外轴套和滚筒套,滚筒套两端均设置有端盖,固定主轴两端均穿过对应侧的端盖向外伸出,固定主轴中部开设有凹槽,固定主轴的凹槽中设置有垂直于固定主轴轴线的调整轴,调整轴由凹槽伸出且与外轴套固定连接。本发明通过安装调整轴,实现了在不影响滚筒基本自转效率的前提下,通过调整轴的运动,进行对运输皮带偏移的校正的功能,使其具有更高的生产效率和自动化能力。

Figure 201911394969

The invention discloses a belt conveyor roller with anti-deviation self-adaptive correction function. Both ends protrude outward through the end cover on the corresponding side, a groove is formed in the middle of the fixed main shaft, and an adjustment shaft perpendicular to the axis of the fixed main shaft is arranged in the groove of the fixed main shaft. Set of fixed connections. By installing the adjusting shaft, the invention realizes the function of correcting the offset of the conveying belt through the movement of the adjusting shaft without affecting the basic rotation efficiency of the drum, so that it has higher production efficiency and automation capability.

Figure 201911394969

Description

Belt conveyor roller with anti-deviation self-adaptive correction function
Technical Field
The invention belongs to the technical field of mechanical equipment, and relates to a belt conveyor roller with an anti-deviation self-adaptive correction function.
Background
The deviation of the conveying belt refers to the phenomenon that the conveying belt runs abnormally due to the deviation of a conveying central line from the central line of the conveyor in the running process of the belt conveyor. According to the requirements of relevant national technical specifications, the belt conveyor is allowed to exceed the left and right sides of the end surface of the roller by +0.05B (B is the width of the conveying belt) in operation.
At present, the deviation rectifying modes of the belt conveyor of the domestic small factory mainly comprise the following three modes, and the deviation rectifying modes have some problems more or less. The utility model provides a, take supplementary side roller anti-running device of curve dish, theory of operation is when the belt takes place the skew to cylinder one end, and the curve dish of cylinder side produces thrust to the belt and makes the belt return to just, and the problem is that the belt breaks easily or splits, reduces the life of belt to difficult maintenance when breaking down. The second is that manual adjustment cylinder support height, and the theory of operation is through the manual work raise the cylinder support skew opposite side, makes the left and right sides have the difference in height, and the belt warp because of producing and appears tension and impel the belt self-correction, and the shortcoming consumes the manpower, and work efficiency reduces. The last one is that the material position is thrown in manual adjustment, through manual adjustment material position during throwing the material, makes the material be in on the belt central line, consequently the even difficult off tracking phenomenon that takes place of atress about the belt, but also has some problems, for example uses manpower resources in a large number and makes efficiency reduce, and economic benefits receives the suppression.
Disclosure of Invention
The invention aims to provide a belt conveyor roller with an anti-deviation self-adaptive correction function, which solves the problem of belt deviation caused by lateral component force perpendicular to the moving direction of a conveying belt due to unbalanced stress in the running process of the conveying belt.
The technical scheme includes that the belt conveyor roller with the anti-deviation self-adaptive correction function comprises a fixed main shaft, an outer shaft sleeve and a roller sleeve, wherein the fixed main shaft, the outer shaft sleeve and the roller sleeve are sequentially arranged from inside to outside on the same axis, end covers are arranged at two ends of the roller sleeve, two ends of the fixed main shaft penetrate through the end covers on the corresponding sides and extend outwards, a groove is formed in the middle of the fixed main shaft, an adjusting shaft perpendicular to the axis of the fixed main shaft is arranged in the groove of the fixed main shaft, and the adjusting shaft extends out of the groove and is fixedly connected with the outer shaft sleeve.
The present invention is also characterized in that,
the outer shaft sleeve is sleeved in the middle of the fixed main shaft, and the adjusting shaft penetrates through the outer shaft sleeve and is fixedly connected with the outer shaft sleeve through a screw a.
The adjusting shaft is a stepped shaft, a shoulder is arranged on the portion, located in the groove, of the adjusting shaft, the shape of the shoulder is matched with that of the groove, the adjusting shaft is not in contact with the fixed main shaft, a thrust bearing is arranged on the shoulder of the adjusting shaft, and the thrust bearing is located between the adjusting shaft and the fixed main shaft.
Two flanges are further sleeved on the fixed main shaft and are respectively positioned on two sides of the outer shaft sleeve, and the two flanges are respectively and fixedly connected with two end faces of the outer shaft sleeve through screws b.
The flange is the step shaft appearance, all is provided with angular contact bearing on the shoulder of flange, and angular contact bearing is located between flange and the cylinder cover.
The roller sleeve is fixedly connected with the end cover through a screw c.
The invention has the beneficial effects that:
the belt conveyor roller with the anti-deviation self-adaptive correction function has the advantages of simple and compact structure and flexible and convenient use; the efficiency of the roller is kept the same as that of the original roller in normal operation, and when the belt moves and deviates, the roller generates torque around an adjusting shaft with the center vertical to the main shaft through unbalance of stress on two sides of the roller, so that the roller deflects around the shaft, the tension of the belt is changed, and the automatic correction of the belt is finally realized; the belt abrasion is reduced to a certain extent, the labor cost is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a full-section cross-sectional view of a belt conveyor roller with an anti-deviation self-adaptive correction function according to the invention;
FIG. 2 is a schematic diagram of a full-section structure of a belt conveyor roller with a deviation-resistant self-adaptive correction function.
In the figure, 1, an end cover, 2, a flange, 3, a fixed main shaft, 4, an angular contact bearing, 5, a roller sleeve, 6, a screw b, 7, a screw c, 8, a thrust bearing, 9, an outer shaft sleeve and 10, an adjusting shaft.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention relates to a belt conveyor roller with a deviation-resisting self-adaptive correction function, which comprises a fixed main shaft 3, an outer shaft sleeve 9 and a roller sleeve 5, wherein the fixed main shaft 3, the outer shaft sleeve 9 and the roller sleeve 5 are sequentially arranged from inside to outside on the same axis, two ends of the roller sleeve 5 are fixedly connected with end covers 1 through screws c7, two ends of the fixed main shaft 3 penetrate through the end covers 1 on the corresponding sides to extend outwards, two ends of the fixed main shaft 3 are fixed ends, the middle part of the fixed main shaft 3 is provided with a groove, an adjusting shaft 10 vertical to the axis of the fixed main shaft 3 is arranged in the groove of the fixed main shaft 3, and the adjusting shaft 10 extends out of the groove and is.
The outer shaft sleeve 9 is sleeved in the middle of the fixed main shaft 3, an upper plane is arranged on the outer shaft sleeve 9, the adjusting shaft 10 penetrates through the outer shaft sleeve 9 and is fixedly connected with the upper plane of the outer shaft sleeve 9 through a screw a, the adjusting shaft 10 is a stepped shaft, a shoulder is arranged on the portion, located in the groove, of the adjusting shaft 10, the shape of the shoulder is matched with that of the groove, the adjusting shaft 10 is not in contact with the fixed main shaft 3, a thrust bearing 8 is arranged on the shoulder of the adjusting shaft 10, and the thrust bearing 8 is located between the adjusting shaft 10 and the fixed main shaft 3.
The fixed main shaft 3 is further sleeved with two flanges 2 in stepped shaft shapes, the two flanges 2 are located on two sides of the outer shaft sleeve 9 respectively, the two flanges 2 are fixedly connected with two end faces of the outer shaft sleeve 9 through screws b6 respectively, the shoulders of the flanges 2 are provided with angular contact bearings 4 respectively, and the angular contact bearings 4 are located between the flanges 2 and the roller sleeves 5 and are tightly matched with the flanges 2 and the roller sleeves 5.
The invention has belt conveyor cylinder of the self-adaptation correcting function of the anti-off tracking, install the adjusting shaft 10 on the fixed main axis 3 additionally, and set up the thrust bearing 8 between the two, the adjusting shaft 10 is connected with outer axle sleeve 9 building in; the outer shaft sleeve 9 is fixedly connected with the two flanges 2 respectively and realizes relative motion with the roller sleeve 5 through a pair of angular contact bearings 4; the middle part of the fixed main shaft 3 is thickened to ensure the strength of the fixed main shaft, and the thrust bearing 8 is used for realizing the autorotation of the adjusting shaft 10; the stepped adjustment shaft 10 is matched with the thrust bearing 8, and the upper end of the stepped adjustment shaft is fixedly connected with the upper plane of the outer shaft sleeve 9; the outer shaft sleeve 9 is axially positioned through the adjusting shaft 10 to ensure that the outer shaft sleeve is not contacted with the fixed main shaft 3; the outer shaft sleeve 9 is fixedly connected with the two flanges 2 respectively, and the axial rotation in the roller sleeve 5 is realized through the pair of angular contact bearings 4, and meanwhile, the adjusting shaft 10 can rotate around the axis of the adjusting shaft, so that the roller sleeve 5 is driven to rotate around the axis of the adjusting shaft 10, and the problem of belt deviation caused by lateral component force perpendicular to the moving direction of the conveying belt due to unbalanced stress in the operation process of the conveying belt is solved.

Claims (6)

1.具有抗跑偏自适应校正功能的皮带输送机滚筒,其特征在于,包括同一轴线由内向外依次设置的固定主轴(3)、外轴套(9)和滚筒套(5),所述滚筒套(5)两端均设置有端盖(1),所述固定主轴(3)两端均穿过对应侧的端盖(1)向外伸出,所述固定主轴(3)中部开设有凹槽,所述固定主轴(3)的凹槽中设置有垂直于固定主轴(3)轴线的调整轴(10),所述调整轴(10)由凹槽伸出且与外轴套(9)固定连接。1. A belt conveyor roller with anti-running deflection self-adaptive correction function, characterized in that it includes a fixed main shaft (3), an outer shaft sleeve (9) and a roller sleeve (5) that are sequentially arranged on the same axis from the inside to the outside. Both ends of the roller sleeve (5) are provided with end covers (1), both ends of the fixed main shaft (3) protrude outward through the corresponding side end covers (1), and the middle of the fixed main shaft (3) is provided with There is a groove, the groove of the fixed main shaft (3) is provided with an adjustment shaft (10) perpendicular to the axis of the fixed main shaft (3), the adjustment shaft (10) is protruded from the groove and is connected with the outer sleeve ( 9) Fixed connection. 2.根据权利要求1所述的具有抗跑偏自适应校正功能的皮带输送机滚筒,其特征在于,所述外轴套(9)套接在固定主轴(3)中部,所述调整轴(10)穿过外轴套(9)与外轴套(9)通过螺钉a固定连接。2. The belt conveyor roller with anti-running deviation self-adaptive correction function according to claim 1, characterized in that, the outer sleeve (9) is sleeved in the middle of the fixed main shaft (3), and the adjustment shaft ( 10) Pass through the outer shaft sleeve (9) and connect the outer shaft sleeve (9) with screws a. 3.根据权利要求1所述的具有抗跑偏自适应校正功能的皮带输送机滚筒,其特征在于,所述调整轴(10)为阶梯轴,且所述调整轴(10)位于凹槽中的部分设置有肩台且形状与凹槽匹配,所述调整轴(10)与固定主轴(3)不接触,所述调整轴(10)的肩台上设置有推力轴承(8),所述推力轴承(8)位于调整轴(10)与固定主轴(3)之间。3. The belt conveyor roller with anti-running deflection self-adaptive correction function according to claim 1, wherein the adjustment shaft (10) is a stepped shaft, and the adjustment shaft (10) is located in the groove The part is provided with a shoulder and the shape matches the groove, the adjustment shaft (10) is not in contact with the fixed main shaft (3), the shoulder of the adjustment shaft (10) is provided with a thrust bearing (8), the The thrust bearing (8) is located between the adjustment shaft (10) and the fixed main shaft (3). 4.根据权利要求1所述的具有抗跑偏自适应校正功能的皮带输送机滚筒,其特征在于,所述固定主轴(3)上还套接有两个法兰(2),两个所述法兰(2)分别位于外轴套(9)两侧,且两个所述法兰(2)分别与外轴套(9)两端面通过螺钉b(6)固定连接。4. The belt conveyor roller with anti-running deviation self-adaptive correction function according to claim 1, characterized in that, two flanges (2) are sleeved on the fixed main shaft (3), and the two flanges are sleeved. The flanges (2) are respectively located on both sides of the outer shaft sleeve (9), and the two flanges (2) are respectively fixedly connected to both end surfaces of the outer shaft sleeve (9) by screws b (6). 5.根据权利要求4所述的具有抗跑偏自适应校正功能的皮带输送机滚筒,其特征在于,所述法兰(2)均为阶梯轴样,所述法兰(2)的肩台上均设置有角接触轴承(4),所述角接触轴承(4)位于法兰(2)与滚筒套(5)之间。5. The belt conveyor roller with anti-running deviation self-adaptive correction function according to claim 4, wherein the flange (2) is a stepped shaft, and the shoulder of the flange (2) An angular contact bearing (4) is provided on both, and the angular contact bearing (4) is located between the flange (2) and the roller sleeve (5). 6.根据权利要求1所述的具有抗跑偏自适应校正功能的皮带输送机滚筒,其特征在于,所述滚筒套(5)与端盖(1)通过螺钉c(7)固定连接。6 . The belt conveyor roller with anti-running deflection self-adaptive correction function according to claim 1 , wherein the roller sleeve ( 5 ) and the end cover ( 1 ) are fixedly connected by screws c ( 7 ). 7 .
CN201911394969.0A 2019-12-30 2019-12-30 Belt Conveyor Roller with Adaptive Correction for Anti-running Deviation Pending CN111003416A (en)

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030044707A (en) * 2001-11-30 2003-06-09 주식회사 포스코 Apparatus for automatically correcting bias movement of belt conveyor
CN2892753Y (en) * 2006-03-21 2007-04-25 南京友固科技实业有限公司 Rubber belt conveyor idler
CN201116226Y (en) * 2007-10-25 2008-09-17 曹尚斌 Belt conveyer support roller with error-correcting function
CN201245361Y (en) * 2008-06-30 2009-05-27 湖北襄樊正先机械科技有限公司 Deviation rectifying apparatus of belt conveyer
CN201882586U (en) * 2010-11-09 2011-06-29 祝超 Self-balancing deviation correcting device for belt conveyor
CN202967415U (en) * 2012-12-22 2013-06-05 临汾键翔机械设备制造有限公司 Self-rectification aligning carrier roller
CN103587918A (en) * 2013-06-05 2014-02-19 力博重工科技股份有限公司 Automatic-adjusting adaptive carrier roller assembly at curve section
CN103848163A (en) * 2014-01-10 2014-06-11 洛阳广盈机械设备有限公司 Self-moving corrector
CN204489887U (en) * 2015-03-13 2015-07-22 四川川煤华荣能源股份有限公司大宝顶煤矿 Band conveyor guide pulley
CN205366947U (en) * 2016-01-29 2016-07-06 沈阳华盛机械制造有限公司 Passive roller device that rectifies
CN205891978U (en) * 2016-06-29 2017-01-18 徐州华峰测控技术有限公司 Automatic deviation -correcting device for belt conveyor
CN209480822U (en) * 2019-01-09 2019-10-11 深圳市万德机器人有限公司 A kind of feeding automatic deviation rectifying device

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030044707A (en) * 2001-11-30 2003-06-09 주식회사 포스코 Apparatus for automatically correcting bias movement of belt conveyor
CN2892753Y (en) * 2006-03-21 2007-04-25 南京友固科技实业有限公司 Rubber belt conveyor idler
CN201116226Y (en) * 2007-10-25 2008-09-17 曹尚斌 Belt conveyer support roller with error-correcting function
CN201245361Y (en) * 2008-06-30 2009-05-27 湖北襄樊正先机械科技有限公司 Deviation rectifying apparatus of belt conveyer
CN201882586U (en) * 2010-11-09 2011-06-29 祝超 Self-balancing deviation correcting device for belt conveyor
CN202967415U (en) * 2012-12-22 2013-06-05 临汾键翔机械设备制造有限公司 Self-rectification aligning carrier roller
CN103587918A (en) * 2013-06-05 2014-02-19 力博重工科技股份有限公司 Automatic-adjusting adaptive carrier roller assembly at curve section
CN103848163A (en) * 2014-01-10 2014-06-11 洛阳广盈机械设备有限公司 Self-moving corrector
CN204489887U (en) * 2015-03-13 2015-07-22 四川川煤华荣能源股份有限公司大宝顶煤矿 Band conveyor guide pulley
CN205366947U (en) * 2016-01-29 2016-07-06 沈阳华盛机械制造有限公司 Passive roller device that rectifies
CN205891978U (en) * 2016-06-29 2017-01-18 徐州华峰测控技术有限公司 Automatic deviation -correcting device for belt conveyor
CN209480822U (en) * 2019-01-09 2019-10-11 深圳市万德机器人有限公司 A kind of feeding automatic deviation rectifying device

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Application publication date: 20200414

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