CN111001578A - Product sorting method and device - Google Patents
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- CN111001578A CN111001578A CN201911369445.6A CN201911369445A CN111001578A CN 111001578 A CN111001578 A CN 111001578A CN 201911369445 A CN201911369445 A CN 201911369445A CN 111001578 A CN111001578 A CN 111001578A
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- 238000000034 method Methods 0.000 title claims abstract description 80
- 238000004519 manufacturing process Methods 0.000 claims description 50
- 238000004806 packaging method and process Methods 0.000 claims description 18
- 238000013468 resource allocation Methods 0.000 claims description 9
- 230000004913 activation Effects 0.000 claims 1
- 230000000977 initiatory effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000005538 encapsulation Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/003—Destination control; Electro-mechanical or electro- magnetic delay memories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
- B07C3/12—Apparatus characterised by the means used for detection ofthe destination using electric or electronic detecting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
Abstract
The invention provides a product sorting method and a product sorting device, wherein the method comprises the following steps: when products produced in the same day are sorted, scanning a preset bar code identifier on the current product to be sorted, and acquiring product information of the current product to be sorted, wherein the product information is contained in the bar code identifier; matching the product information with a product distribution rule generated in advance on the current day to acquire the sorting information of the current product to be sorted; generating a sorting instruction corresponding to the sorting information, and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day; and triggering the sorting equipment to sort the current products to be sorted to a transportation track corresponding to the sorting instruction and started according to the starting strategy so as to finish sorting the current products to be sorted. By applying the invention, each product is sorted, and each product is sorted to the correct transportation track, so that the condition that the sorting fault is caused by sorting the product to the wrong transportation track is avoided.
Description
Technical Field
The invention relates to the technical field of product sorting, in particular to a product sorting method and a product sorting device.
Background
With the development of manufacturing, various kinds of products are mass-produced. After the product is produced, the product is required to be sorted by professional sorting equipment, and the product is sorted to different transportation tracks and transported to a specific position by the transportation tracks for subpackaging.
The existing in-process of sorting products generally sends a lane dividing instruction to sorting equipment according to a counting rule according to a preset lane dividing rule by counting in sequence so as to sort the products into specified transportation tracks, the existing sorting process sorts the products according to the counting rule, and under the condition that the counting error occurs, subsequent products are sorted into the wrong transportation tracks, so that the sorting faults of the products are caused.
Disclosure of Invention
In view of the above, the present invention provides a method and an apparatus for sorting products, which can ensure that each product is sorted to a correct transportation track, and avoid the occurrence of sorting failure of the product due to the fact that the product is sorted to an incorrect transportation track.
In order to achieve the purpose, the invention provides the following technical scheme:
a method of sorting products, comprising:
when products produced on the day are sorted, scanning a preset bar code identifier on a current product to be sorted, and acquiring product information of the current product to be sorted, wherein the product information is contained in the bar code identifier;
matching the product information with a product distribution rule generated in advance on the current day to acquire the sorting information of the current product to be sorted;
generating a sorting instruction corresponding to the sorting information, and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day;
and triggering the sorting equipment to sort the current products to be sorted to a transportation track corresponding to the sorting instruction and started according to the starting strategy so as to finish sorting the current products to be sorted.
Optionally, the method described above includes the step of generating the start policy, where:
obtaining a production order of the current day, and determining the total quantity of products produced on the current day, the product type of each product and a production line according to the production order;
according to the total number of the products, the product type of each product and a preset resource allocation rule, determining the sorting equipment and the transportation track started on the same day, and generating a starting strategy containing the equipment identification of the sorting equipment and the track identification of the transportation track.
The above method, optionally, the generating process of the product diversion rule includes:
determining the transportation track corresponding to each product according to the product type and the production line of each product, and generating sorting information corresponding to each product, wherein the sorting information comprises the product type and the production line of the product and a track identifier of the transportation track corresponding to the product;
and generating a product distribution rule according to the sorting information of each product.
Optionally, in the method, the triggering the sorting device to sort the current product to be sorted to the transportation track corresponding to the sorting instruction and started according to the starting policy includes:
triggering the sorting equipment to analyze the sorting instruction so as to obtain a track identifier in the sorting instruction;
and determining the transportation track corresponding to the track identification in the transportation tracks started on the current day, and sorting the current products to be sorted to the transportation track corresponding to the track identification.
Optionally, the above method, wherein the generating a sorting instruction corresponding to the sorting information includes:
analyzing the sorting information to obtain a track identifier in the sorting information;
and according to an instruction packaging method corresponding to the sorting equipment, packaging the track identifier to generate a sorting instruction containing the track identifier.
A product sorting apparatus comprising:
the scanning unit is used for scanning a preset bar code identifier on a current product to be sorted when the product produced on the day is sorted, and acquiring product information of the current product to be sorted, wherein the product information is contained in the bar code identifier;
the matching unit is used for matching the product information with a product distribution rule generated in advance on the current day so as to obtain the sorting information of the current product to be sorted;
the sending unit is used for generating a sorting instruction corresponding to the sorting information and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day;
and the triggering unit is used for triggering the sorting equipment to sort the current products to be sorted to the transportation track which corresponds to the sorting instruction and is started according to the starting strategy so as to finish sorting the current products to be sorted.
The above apparatus, optionally, further comprises:
the acquisition unit is used for acquiring the production order of the day and determining the total quantity of the products produced on the day, the product type of each product and a production line according to the production order;
and the first determining unit is used for determining the sorting equipment and the transportation track started on the same day according to the total quantity of the products, the product type of each product and a preset resource allocation rule, and generating a starting strategy containing the equipment identification of the sorting equipment and the track identification of the transportation track.
The above apparatus, optionally, further comprises:
a second determining unit, configured to determine the transportation track corresponding to each product according to the product type and the production line of each product, and generate sorting information corresponding to each product, where the sorting information includes the product type of the product, the production line, and a track identifier of the transportation track corresponding to the product;
and the generating unit is used for generating a product distribution rule according to the sorting information of each product.
The above apparatus, optionally, the triggering unit includes:
the triggering subunit is used for triggering the sorting equipment to analyze the sorting instruction so as to obtain a track identifier in the sorting instruction;
and the sorting subunit is used for determining the transportation track corresponding to the track identifier in the transportation tracks started on the current day and sorting the current products to be sorted to the transportation track corresponding to the track identifier.
The above apparatus, optionally, the sending unit includes:
the analyzing subunit is used for analyzing the sorting information to acquire the track identification in the sorting information;
and the packaging subunit is used for packaging the track identifier according to an instruction packaging method corresponding to the sorting equipment to generate a sorting instruction containing the track identifier.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a product sorting method, which comprises the following steps: when products produced on the day are sorted, scanning a preset bar code identifier on a current product to be sorted, and acquiring product information of the current product to be sorted, wherein the product information is contained in the bar code identifier; matching the product information with a product distribution rule generated in advance on the current day to acquire the sorting information of the current product to be sorted; generating a sorting instruction corresponding to the sorting information, and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day; and triggering the sorting equipment to sort the current products to be sorted to a transportation track corresponding to the sorting instruction and started according to the starting strategy so as to finish sorting the current products to be sorted. By applying the method and the device, each product can be sorted, corresponding sorting information is matched in the pre-generated product distribution rule according to the product information of the product, a sorting instruction is generated according to the sorting information, the sorting instruction is sent to the sorting equipment, the sorting equipment is triggered to sort the product to the corresponding transportation track, each product is guaranteed to be sorted to the correct transportation track, and therefore the situation that the sorting fault is caused by the fact that the product is sorted to the wrong transportation track is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a flowchart of a method for sorting products according to an embodiment of the present invention;
fig. 2 is a flow chart of another method of sorting products according to an embodiment of the present invention;
fig. 3 is a flow chart of another method of sorting products according to an embodiment of the present invention;
fig. 4 is a flow chart of another method of sorting products according to an embodiment of the present invention;
fig. 5 is an exemplary diagram of a product sorting method according to an embodiment of the present invention;
fig. 6 is a device structure diagram of a product sorting device according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In this application, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The methods provided by embodiments of the present invention are operational with numerous general purpose or special purpose computing device environments or configurations, such as with personal computers, server computers, multiprocessor devices, and the like.
An embodiment of the present invention provides a product sorting method, which may be used in various sorting systems, particularly in a sorting system of a product production line, and an execution subject of the method may be a computer terminal or a processor of various mobile devices, and a flowchart of the method is shown in fig. 1, and specifically includes:
s101, scanning a preset bar code identification on a current product to be sorted when the product produced on the day is sorted, and acquiring product information of the current product to be sorted, wherein the product information is contained in the bar code identification.
In the method provided by the embodiment of the invention, after the daily products are produced, the products need to be sorted, the products needing to be sorted are determined as the products to be sorted, and preferably, the products to be sorted can be sorted one by one during sorting. Preferably, scanning a preset bar code identifier on the current product to be sorted to acquire product information contained in the bar code identifier, wherein the bar code identifier is set when the current product to be sorted is produced, and is associated with the product information of the product; it should be noted that the barcode identifier has uniqueness, in other words, the barcode identifier is a unique identity of the current product to be sorted, and the barcode identifier specifically includes, but is not limited to, a two-dimensional code, a one-dimensional code, a barcode, or the like having a unique identifier. It should be noted that the product to be sorted currently may specifically be a box, a bottled beverage, a fruit, or the like. It should be noted that the product information includes, but is not limited to, a production line of the current product to be sorted and a product category.
S102, matching the product information with a product distribution rule generated in advance on the current day to obtain the sorting information of the current product to be sorted.
In the method provided by the embodiment of the present invention, the obtained product information of the current product to be sorted is matched with a product distribution rule generated in advance on the current day to obtain sorting information corresponding to the current product to be sorted, and it should be noted that the sorting information includes a track identifier of a transportation track allocated to the current product to be sorted.
S103, generating a sorting instruction corresponding to the sorting information, and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day.
In the method provided by the embodiment of the invention, a sorting instruction corresponding to the sorting information is generated and sent to sorting equipment started according to a starting strategy generated in advance on the same day; it should be noted that the processor may send the sorting instruction to the sorting equipment corresponding to the transportation track allocated to the current product to be sorted; preferably, each transport track corresponds to at least one sorting device. It should be noted that the transportation track and the transportation equipment on the current day are started according to the starting strategy.
S104, triggering the sorting equipment to sort the current products to be sorted to a transportation track corresponding to the sorting instruction and started according to the starting strategy so as to finish sorting the current products to be sorted.
In the method provided by the embodiment of the invention, the generated sorting instruction is sent to the sorting equipment, and the sorting equipment is triggered to execute the corresponding sorting operation according to the sorting instruction, so that the current product to be sorted is sorted to the transportation track corresponding to the sorting instruction.
In the method provided by the embodiment of the invention, when products produced on the same day are sorted, scanning a preset bar code identifier on the current product to be sorted to obtain the product information of the current product to be sorted, wherein the product information is contained in the bar code identifier; matching the product information with a product distribution rule generated in advance on the current day to acquire the sorting information of the current product to be sorted; generating a sorting instruction corresponding to the sorting information, and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day; and triggering the sorting equipment to sort the current products to be sorted to a transportation track corresponding to the sorting instruction and started according to the starting strategy so as to finish sorting the current products to be sorted. According to the method and the device, the product information of each product to be sorted is obtained, corresponding sorting information is obtained in a preset product distribution rule according to the product information, a sorting instruction is generated according to the sorting information, and the sorting instruction is sent to sorting equipment, so that the sorting equipment sorts the current product to be sorted to a corresponding transportation track, and the sorting of the current product to be sorted is completed; in this way, each product can be sorted to the correct transport path, so that sorting faults caused by sorting of products to the wrong transport path are avoided.
In the method provided by the embodiment of the invention, before sorting the products produced on the same day, a starting strategy and a product distribution rule on the same day need to be generated, wherein the starting strategy is used for starting the transportation track and the sorting equipment on the same day, and the product distribution rule is used for matching the corresponding transportation track for the products to be sorted. The generation process of the start policy may refer to fig. 2, which is specifically described as follows:
s201, obtaining a production order of the current day, and determining the total quantity of products produced on the current day, the product type of each product and a production line according to the production order.
In the method provided by the embodiment of the invention, a production order of a product production system on the same day is obtained, and a production plan of the product production system on the same day is determined; and determining the total quantity of the products produced on the day, the product type of each product and a production line according to the production order. It should be noted that there are cases where the product types of a plurality of products are the same, and in the method provided by the present invention, there are a plurality of product types; in the method provided by the embodiment of the invention, at least one production line exists; in the invention, the production lines of each product can be the same or different.
S202, according to the total number of the products, the product type of each product and a preset resource allocation rule, determining the sorting equipment and the transportation track started on the same day, and generating a starting strategy containing the equipment identification of the sorting equipment and the track identification of the transportation track.
In the method provided by the embodiment of the invention, the number of sorting devices and the number of transportation tracks which need to be started on the day are determined according to the total number of products, the product type of each product and a preset resource allocation rule, and a device identifier of each sorting device and a track identifier of each transportation track are obtained; generating a starting strategy containing equipment identification of the sorting equipment which needs to be started at the day and track identification of the transportation track; it should be noted that both the device identifier and the track identifier have uniqueness; it should be noted that the resource allocation principle is to ensure that the minimum sorting equipment and transportation track are started under the conditions of highest working efficiency and minimum energy consumption. It should be noted that the generated start-up strategy is used to determine the sorting equipment and the transportation track that are started up on the same day, so as to ensure that the least energy consumption is achieved when the sorting efficiency is the highest by using the least sorting equipment and transportation track.
In the method provided by the embodiment of the present invention, after the start policy of the current day is generated, the product diversion rule of the current day is also generated, and the process of generating the product diversion rule is as follows:
determining the transportation track corresponding to each product according to the product type and the production line of each product, and generating sorting information corresponding to each product, wherein the sorting information comprises the product type and the production line of the product and a track identifier of the transportation track corresponding to the product;
and generating a product distribution rule according to the sorting information of each product.
In the method provided by the embodiment of the invention, after the track required to be started at the day is determined, the corresponding transportation track is allocated to each product according to the product type and the production line of each product in the production order, the sorting information of each product is generated, and the product distribution rule is generated according to the sorting information of each product. It should be noted that, when the product information of the current product to be sorted is matched with the product distribution rule, the sorting information corresponding to the product information is determined according to the product type and the product to be produced in the product information. It should be noted that, the products to be sorted are sorted according to the product distribution rule, so that the sorting accuracy is ensured.
In the method provided by the embodiment of the present invention, a process of the sorting device sorting the current product to be sorted to the transportation track corresponding to the sorting instruction is shown in fig. 3, and the following is specifically described:
s301, triggering the sorting equipment to analyze the sorting instruction so as to obtain the track identifier in the sorting instruction.
In the method provided by the embodiment of the invention, when the sorting equipment receives the sorting instruction corresponding to the current product to be sorted, the sorting equipment analyzes the sorting instruction according to a preset analysis method so as to obtain the track identifier in the sorting instruction.
S302, determining the transportation track corresponding to the track identification in the transportation tracks started on the current day, and sorting the current products to be sorted to the transportation track corresponding to the track identification.
In the method provided by the embodiment of the invention, the transportation track started on the current day is determined, and it needs to be noted that at least one transportation track is started on the current day; matching the acquired track identification with the track identification of each transportation track, wherein if the acquired track identification is consistent with the track identification of the transportation track, the transportation track is the transportation track corresponding to the acquired track identification, in other words, if the acquired track identification is consistent with the track identification of the transportation track, the transportation track is the transportation track corresponding to the sorting instruction; and sorting the current products to be sorted to the transportation tracks corresponding to the track identifications.
In the method provided by the embodiment of the invention, the current product to be sorted is sorted into the transportation track corresponding to the sorting instruction, and the product is not sorted into the wrong transportation track in the product sorting process by a mode of one instruction and one sorting.
In the method provided by the embodiment of the present invention, the process of sorting products by the sorting device and the sorting instruction to generate the sorting instruction is shown in fig. 4, which specifically describes the following:
s401, analyzing the sorting information, and acquiring the track identification in the sorting information.
S402, packaging the track identifier according to an instruction packaging method corresponding to the sorting equipment to generate a sorting instruction containing the track identifier.
In the method provided by the embodiment of the invention, after the track identifier in the sorting information is obtained, an instruction packaging method corresponding to the sorting equipment is determined, and the track identifier is packaged by using the instruction packaging method to generate the sorting instruction containing the track identifier; it should be noted that the instruction encapsulation methods of different types of sorting equipment are different, and if the sorting instruction is not generated by applying the instruction encapsulation method corresponding to the sorting equipment, the sorting instruction cannot analyze the received sorting instruction.
In the method provided by the embodiment of the invention, the track identifier in the sorting information is packaged by using the instruction packaging method corresponding to the sorting equipment to generate the sorting instruction which can be analyzed by the sorting equipment, so that the sorting equipment is ensured to receive the sorting instruction which can be analyzed, and the accuracy of the sorting of products by the sorting equipment is ensured.
To illustrate the product sorting method provided by the embodiment of the present invention, a specific example is provided for illustration, preferably, the sorting device may be a robot, a sorting fixture or other device for sorting products, and the present invention is illustrated with reference to fig. 5, as shown in fig. 5, a production line 502 has a plurality of products 501 produced on the same day, and as shown in the figure, a robot 1, a robot 2 and a robot 3 are provided; a transportation track A, a transportation track B and a transportation track C are arranged.
It should be noted that the product produced by the production line 502 is the product 501 produced on the same day, and it should be noted that the products produced on the same day are all the products to be sorted; scanning a preset bar code identifier on a current product to be sorted through scanning equipment arranged on a production line so as to obtain product information of the current product to be sorted; matching the product information with a product distribution rule generated in advance on the current day to obtain the sorting information of the current product to be sorted; generating a sorting instruction corresponding to the sorting information, and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day; it should be noted that the sorting device started according to the start strategy is the robot 1, and the started transportation tracks are the transportation track a and the transportation track B. The robot 1 analyzes the sorting instruction, and if a track identifier corresponding to the transportation track A in the sorting instruction is obtained, the robot sorts the current goods to be sorted to the transportation track A; and if the track identification corresponding to the transportation track B in the sorting instruction is obtained, the robot sorts the current goods to be sorted to the transportation track B. It should be noted that after the current product to be sorted is sorted on the corresponding transportation track, the current product to be sorted can be transported to a designated stacking line. It should be noted that, if the barcode identifier on the current product to be sorted is not scanned, the current product to be sorted is not sorted, so that the product to be sorted automatically flows back.
It should be noted that the starting policy is generated according to the total number of products produced on the day in the production order on the day, the product type of each product, and a preset resource allocation rule, and the starting policy includes an equipment identifier of the sorting equipment started on the day and a track identifier of the transportation track; and starting the sorting equipment and the transportation track in the sorting system according to the starting strategy, so that the sorting system can consume the lowest energy under the condition of reaching the highest sorting efficiency.
It should be noted that the product distribution gauge is generated according to sorting information of all products, determines the transportation track corresponding to each product according to the product type and the production line of each product, and generates sorting information corresponding to each product, where the sorting information includes the product type of the product, the production line, and the track identifier of the transportation track corresponding to the product. It should be noted that, the product distribution rule is to obtain the sorting information of the current products to be sorted, the corresponding transportation tracks are determined according to the sorting information, and the products produced in the current day are sorted one by one, so that each product is guaranteed to be sorted to the correct transportation track, and faults caused by sorting the products to the wrong transportation track are avoided.
Further, referring to fig. 5, it is assumed that the starting strategy of the day is to start the transportation track a, the transportation track B, and the transportation track C, and start the robot 1, the robot 2, and the robot 3, where the robot 1 corresponds to the transportation track a and the transportation track B, the robot 2 corresponds to the transportation track B and the transportation track C, and the robot 3 corresponds to the transportation track C; scanning preset bar code identification on the current product to be sorted, obtaining the product information of the current product to be sorted, matching the product information with a product distribution rule generated in advance on the day to obtain the sorting information of the current product to be sorted, generating a sorting instruction according to the sorting information, sending the sorting instruction to a robot 1, a robot 2 and a robot 3, triggering the robot 1, the robot 2 and the robot 3 to analyze the sorting instruction, when the sorting instruction contains a track identification corresponding to a transportation track B, determining the distance between the robot 1 and the robot 2 and the current product to be sorted to determine the robot to be sorted, and if the robot 1 is closest to the current product to be sorted, triggering the robot 1 to sort the current product to the transportation track B.
Further, with reference to fig. 5, it is assumed that the start strategy of the day is to start the transportation track a, the transportation track B, and the transportation track C, and start the robot 1, the robot 2, and the robot 3; it should be noted that the sorting equipment may correspond to a plurality of transportation tracks, specifically, the robot 1 corresponds to the transportation track a and the transportation track B, the robot 2 corresponds to the transportation track B and the transportation track C, and the robot 3 corresponds to the transportation track C; scanning a preset bar code identification on a current product to be sorted, obtaining product information of the current product to be sorted, matching the product information with a product distribution rule generated in advance on the same day to obtain sorting information of the current product to be sorted, and sending a sorting instruction generated according to the sorting information to the robot 1 when a track identification contained in the sorting information corresponds to the transportation track A so that the robot 1 sorts the current product to be sorted to the transportation track A.
Continuing the above description, further, if the track identifier included in the information to be sorted corresponds to the transportation track B, the sorting instruction generated according to the sorting information is sent to the robot 1 or the robot 2, so that the robot 1 or the robot 2 sorts the current product to be sorted to the transportation track B. It should be noted that, if the track identifier included in the information to be sorted corresponds to the transportation track C, the instruction generated according to the sorting information is sent to the robot 3, so that the robot 3 sorts the current product to be sorted to the transportation track C.
Still referring to fig. 5 for explanation, the transportation tracks correspond to the sorting equipment one by one, and it is assumed that the starting strategy of the day is to start the transportation track a and the transportation track B, and start the robot 1 and the robot 2, where the robot 1 corresponds to the transportation track a and the robot 2 corresponds to the transportation track B; scanning the preset bar code identification of the current product to be sorted, acquiring the product information of the current product to be sorted, matching the product information with a product distribution rule generated in advance on the same day to obtain the sorting information of the current product to be sorted, and if the track identification contained in the sorting information corresponds to the transportation track B, sending a sorting instruction generated according to the sorting information to the robot 2 so that the robot 2 sorts the current product to be sorted to the transportation track B.
It should be noted that, by the method provided by the embodiment of the present invention, it is ensured that each product is sorted to the correct transportation track by sorting each product generated on the same day, so as to avoid the occurrence of a fault caused by sorting the product to the wrong transportation track.
It should be noted that, in the method provided in the embodiment of the present invention, the start policy and the product diversion policy of the current day are generated according to the production order produced in the current day, according to the start policy, the energy consumption of the sorting system is minimized at the highest sorting efficiency, the sorting information of the product is determined by the product diversion policy, the sorting instruction corresponding to the sorting information is generated, and the sorting instruction is sent to the sorting equipment, so that the sorting equipment sorts the product to the corresponding transportation track, thereby ensuring that each product can be sorted to the correct transportation track, and avoiding the occurrence of a fault caused by sorting the product to the wrong transportation track.
Corresponding to fig. 1, an embodiment of the present invention further provides a product sorting apparatus, which is used to support the application of the product sorting method provided by the present invention in practice, the apparatus may be applied to a computer terminal or various computing servers, and a schematic structural diagram of the apparatus is shown in fig. 6, and specifically includes:
the scanning unit 601 is configured to scan a preset bar code identifier on a current product to be sorted when sorting a product produced on the same day, and acquire product information of the current product to be sorted, which is included in the bar code identifier;
a matching unit 602, configured to match the product information with a product distribution rule generated in advance on the current day, so as to obtain sorting information of the current product to be sorted;
a sending unit 603, configured to generate a sorting instruction corresponding to the sorting information, and send the sorting instruction to a sorting device started according to a starting policy pre-generated on the current day;
a triggering unit 604, configured to trigger the sorting equipment to sort the current product to be sorted to a transportation track corresponding to the sorting instruction and started according to the starting policy, so as to complete sorting of the current product to be sorted.
In the device provided by the embodiment of the invention, when products produced in the same day are sorted, the preset bar code identification on the current product to be sorted is scanned, and the product information of the current product to be sorted contained in the bar code identification is obtained; matching the product information with a product distribution rule generated in advance on the current day to acquire the sorting information of the current product to be sorted; generating a sorting instruction corresponding to the sorting information, and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day; and triggering the sorting equipment to sort the current products to be sorted to a transportation track corresponding to the sorting instruction and started according to the starting strategy so as to finish sorting the current products to be sorted. According to the method and the device, the product information of each product to be sorted is obtained, corresponding sorting information is obtained in a preset product distribution rule according to the product information, a sorting instruction is generated according to the sorting information, and the sorting instruction is sent to sorting equipment, so that the sorting equipment sorts the current product to be sorted to a corresponding transportation track, and the sorting of the current product to be sorted is completed; in this way, each product can be sorted to the correct transport path, so that sorting faults caused by sorting of products to the wrong transport path are avoided.
In the apparatus provided in the embodiment of the present invention, based on the apparatus, the apparatus further includes:
the acquisition unit is used for acquiring the production order of the day and determining the total quantity of the products produced on the day, the product type of each product and a production line according to the production order;
and the first determining unit is used for determining the sorting equipment and the transportation track started on the same day according to the total quantity of the products, the product type of each product and a preset resource allocation rule, and generating a starting strategy containing the equipment identification of the sorting equipment and the track identification of the transportation track.
In the apparatus provided in the embodiment of the present invention, based on the apparatus, the apparatus further includes:
a second determining unit, configured to determine the transportation track corresponding to each product according to the product type and the production line of each product, and generate sorting information corresponding to each product, where the sorting information includes the product type of the product, the production line, and a track identifier of the transportation track corresponding to the product;
and the generating unit is used for generating a product distribution rule according to the sorting information of each product.
In the apparatus provided in the embodiment of the present invention, based on the above apparatus, the triggering unit 604 may be configured to:
the triggering subunit is used for triggering the sorting equipment to analyze the sorting instruction so as to obtain a track identifier in the sorting instruction;
and the sorting subunit is used for determining the transportation track corresponding to the track identifier in the transportation tracks started on the current day and sorting the current products to be sorted to the transportation track corresponding to the track identifier.
In the apparatus provided in the embodiment of the present invention, based on the above apparatus, the sending unit 603 may be configured to:
the analyzing subunit is used for analyzing the sorting information to acquire the track identification in the sorting information;
and the packaging subunit is used for packaging the track identifier according to an instruction packaging method corresponding to the sorting equipment to generate a sorting instruction containing the track identifier.
The embodiments in the present specification are described in a progressive manner, and the same and similar parts among the embodiments are referred to each other, and each embodiment focuses on the differences from the other embodiments. In particular, the system or system embodiments are substantially similar to the method embodiments and therefore are described in a relatively simple manner, and reference may be made to some of the descriptions of the method embodiments for related points. The above-described system and system embodiments are only illustrative, wherein the units described as separate parts may or may not be physically separate, and the parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Those of skill would further appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative components and steps have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. A method of sorting products, comprising:
when products produced on the day are sorted, scanning a preset bar code identifier on a current product to be sorted, and acquiring product information of the current product to be sorted, wherein the product information is contained in the bar code identifier;
matching the product information with a product distribution rule generated in advance on the current day to acquire the sorting information of the current product to be sorted;
generating a sorting instruction corresponding to the sorting information, and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day;
and triggering the sorting equipment to sort the current products to be sorted to a transportation track corresponding to the sorting instruction and started according to the starting strategy so as to finish sorting the current products to be sorted.
2. The method of claim 1, wherein the initiating the generation of the policy comprises:
obtaining a production order of the current day, and determining the total quantity of products produced on the current day, the product type of each product and a production line according to the production order;
according to the total number of the products, the product type of each product and a preset resource allocation rule, determining the sorting equipment and the transportation track started on the same day, and generating a starting strategy containing the equipment identification of the sorting equipment and the track identification of the transportation track.
3. The method according to claim 2, wherein the generating process of the product diversion rule comprises:
determining the transportation track corresponding to each product according to the product type and the production line of each product, and generating sorting information corresponding to each product, wherein the sorting information comprises the product type and the production line of the product and a track identifier of the transportation track corresponding to the product;
and generating a product distribution rule according to the sorting information of each product.
4. The method according to claim 1, wherein said triggering the sorting device to sort the current product to be sorted to a transportation track corresponding to the sorting instruction, activated according to the activation strategy, comprises:
triggering the sorting equipment to analyze the sorting instruction so as to obtain a track identifier in the sorting instruction;
and determining the transportation track corresponding to the track identification in the transportation tracks started on the current day, and sorting the current products to be sorted to the transportation track corresponding to the track identification.
5. The method of claim 1, wherein generating sorting instructions corresponding to the sorting information comprises:
analyzing the sorting information to obtain a track identifier in the sorting information;
and according to an instruction packaging method corresponding to the sorting equipment, packaging the track identifier to generate a sorting instruction containing the track identifier.
6. A product sorting apparatus, comprising:
the scanning unit is used for scanning a preset bar code identifier on a current product to be sorted when the product produced on the day is sorted, and acquiring product information of the current product to be sorted, wherein the product information is contained in the bar code identifier;
the matching unit is used for matching the product information with a product distribution rule generated in advance on the current day so as to obtain the sorting information of the current product to be sorted;
the sending unit is used for generating a sorting instruction corresponding to the sorting information and sending the sorting instruction to sorting equipment started according to a starting strategy generated in advance on the current day;
and the triggering unit is used for triggering the sorting equipment to sort the current products to be sorted to the transportation track which corresponds to the sorting instruction and is started according to the starting strategy so as to finish sorting the current products to be sorted.
7. The apparatus of claim 6, further comprising:
the acquisition unit is used for acquiring the production order of the day and determining the total quantity of the products produced on the day, the product type of each product and a production line according to the production order;
and the first determining unit is used for determining the sorting equipment and the transportation track started on the same day according to the total quantity of the products, the product type of each product and a preset resource allocation rule, and generating a starting strategy containing the equipment identification of the sorting equipment and the track identification of the transportation track.
8. The apparatus of claim 7, further comprising:
a second determining unit, configured to determine the transportation track corresponding to each product according to the product type and the production line of each product, and generate sorting information corresponding to each product, where the sorting information includes the product type of the product, the production line, and a track identifier of the transportation track corresponding to the product;
and the generating unit is used for generating a product distribution rule according to the sorting information of each product.
9. The apparatus of claim 6, wherein the trigger unit comprises:
the triggering subunit is used for triggering the sorting equipment to analyze the sorting instruction so as to obtain a track identifier in the sorting instruction;
and the sorting subunit is used for determining the transportation track corresponding to the track identifier in the transportation tracks started on the current day and sorting the current products to be sorted to the transportation track corresponding to the track identifier.
10. The apparatus of claim 6, wherein the sending unit comprises:
the analyzing subunit is used for analyzing the sorting information to acquire the track identification in the sorting information;
and the packaging subunit is used for packaging the track identifier according to an instruction packaging method corresponding to the sorting equipment to generate a sorting instruction containing the track identifier.
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| CN113019943A (en) * | 2021-02-08 | 2021-06-25 | 北京迈格威科技有限公司 | Management method of sorting system, control device and storage medium |
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