CN111006139B - Hard guide wire filament lamp - Google Patents
Hard guide wire filament lamp Download PDFInfo
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- CN111006139B CN111006139B CN202010011697.8A CN202010011697A CN111006139B CN 111006139 B CN111006139 B CN 111006139B CN 202010011697 A CN202010011697 A CN 202010011697A CN 111006139 B CN111006139 B CN 111006139B
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- 229910000831 Steel Inorganic materials 0.000 claims description 21
- 239000010959 steel Substances 0.000 claims description 21
- 238000010009 beating Methods 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 17
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000994 depressogenic effect Effects 0.000 description 2
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- 238000000465 moulding Methods 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000009730 filament winding Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000002746 orthostatic effect Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/235—Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/238—Arrangement or mounting of circuit elements integrated in the light source
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K99/00—Subject matter not provided for in other groups of this subclass
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Wire Processing (AREA)
Abstract
The hard guide wire filament lamp is characterized in that the lamp is manufactured according to an automatic plugging method of a driving power supply, and two hard guide wires of a lamp body are matched with two jacks on a circuit board of the driving power supply to realize mechanical connection and electrical connection; the inner wall of the jack is provided with a conductive layer; the automatic plugging method of the driving power supply comprises automatic plugging equipment of the driving power supply, wherein the equipment comprises a hard guide wire filament lamp jacketing machine, a lamp body manipulator, a driving power supply manipulator, a lamp holder installer, a hard guide wire filament lamp production host and a control system; the hard guide wire filament lamp jacketing machine comprises a hard guide wire corrector and a jacketing machine; the lamp body mechanical arm clamps two hard guide wires of the lamp body to place the lamp body on a lamp body bracket of the main rotating platform; the driving power supply manipulator directly inserts a driving power supply onto the hard guide wire of the lamp body; the positive wire sheath tube of the positive wire sleeve device of the lamp holder installer downwards sleeves the positive wire; the main machine for producing the hard guide wire filament lamp comprises a hard guide wire double clamp, a side wire skin extractor and a side wire shaper.
Description
Technical Field
The invention relates to a hard guide wire filament lamp.
Background
An LED filament lamp adopting a driving power supply, which is called filament lamp for short, relates to the electric connection of the input end and the output end of the driving power supply. The process uses manual connection to consume much labor.
The utility model discloses a driving automatic filament winding device for a Chinese patent application No. 2018211002165LED filament lamp, which is characterized in that a needle-shaped lead is arranged on a driving power supply, and a flexible lead is adopted to be connected with the needle-shaped lead in a winding manner.
The Chinese patent application No. 2018216154662 discloses an automatic wire winding and guiding device which is characterized in that a non-rigid wire is arranged on a driving power supply, and a flexible wire is hinged with the non-rigid wire.
The two automatic winding guide wire devices need special winding connection facilities, and the working procedures are not concise. In order to save workers, various automated equipment is required to produce the filament lamps without breaking.
Disclosure of Invention
The invention aims to provide a hard guide wire filament lamp.
The object of the invention is achieved in that: the hard guide wire filament lamp is manufactured according to an automatic plug-in method of a filament lamp driving power supply.
The automatic plug-in method of the filament lamp driving power supply comprises the following steps: an automatic plug-in equipment for manufacturing a filament lamp driving power supply comprises a hard wire filament lamp jacketing machine, a lamp body manipulator, a driving power supply wire guide correction equipment, a driving power supply manipulator, a lamp cap supply machine, a lamp cap installer, a hard wire filament lamp production host, a buffer conveying line and a control system.
First, a hard wire filament lamp production host in the apparatus, and a lamp body robot, a driving power supply robot, and a lamp cap installer will be described.
The hard guide wire filament lamp production host is used for installing a driving power supply and a lamp cap on the lamp body; the device comprises a side wire pre-bending device, a side wire flattening device, a hard guide wire double clamp, a side wire skin pulling device, a side wire forming device, a positive wire pulling device, a full-lamp detector and a defective product removing device.
The full-lamp detector comprises a quick-connection power clamp and a brightness detector; the full lamp detector has two stable states: the quick-connection power clamp is connected with the test state of the full-lamp detector; the quick-connection power clamp is in an open and separated state; the quick-connection power supply clamp in a connection state is connected with the tested all-lamp body and the power supply to form a circuit loop; the full lamp body comprises a lamp body and a driving power supply 33 electrically connected with the lamp body;
the defective product remover comprises a lamp body clamp; the lamp body clamp comprises a group of two clamping jaws; the lamp body holder has two stable states: 1) An open state in which the two jaws open; 2) A clamping state in which the two clamping jaws are held together; the lamp body clamp in the clamping state can clamp the whole lamp body and lift the lamp body. There are prior art references.
The hard guide wire filament lamp provided by the invention is characterized in that an electrode of a lamp body adopts a pin electrode, and the pin electrode can be inserted into a socket matched with the pin electrode to realize electrical connection between the pin electrode and the socket; the socket comprises a socket on a driving power supply circuit board.
The beneficial effects are that: the automatic plug-in equipment for the filament lamp driving power supply is beneficial to reducing workers and improving labor productivity and product reliability. The filament lamp hard guide wire jacketing machine realizes precise operation of correcting the hard guide wire of the lamp body to enough precision by the machine, and the filament lamp driving power supply guide wire correcting equipment realizes precise operation of correcting the guide wire of the driving power supply to enough precision by the machine; these provide the basis for the automated production of filament lamps, including hard wire filament lamps. By adopting the automatic plug-in method of the filament lamp driving power supply, the hard guide wire filament lamp produced by the equipment has good consistency, stable quality and high production efficiency; the hard guide wire is clamped by the double clamps of the hard guide wire to realize the insertion, so that the insertion and extraction force is stronger, and the field environment is cleaner and tidier.
Drawings
FIG. 1 is a block diagram of an automatic plugging device for a filament lamp driving power supply;
FIG. 2 is a block diagram of a hard wire filament lamp production host;
FIG. 3 is a schematic view of a lamp body robot lifting a lamp body;
FIG. 4 is a schematic view of a stiff guidewire beat;
FIG. 5 is a diagram of a hard guidewire molding;
FIGS. 6 and 7 are front and top views, respectively, of a hard guidewire dual clip gripping a hard guidewire;
FIG. 8 is a schematic diagram of a drive power manipulator lifting a drive power socket;
FIGS. 9 and 10 are schematic diagrams of a side wire pre-shaping and side wire flattening, respectively;
fig. 11 is a schematic diagram of an edge wire stripper pulling out an insulation layer on an edge wire.
FIG. 12 is a schematic view of a side wire former;
FIG. 13 is a schematic view of a positive wire extractor;
fig. 14 and 15 are front and top views, respectively, of a lamp head mounter in an operating state 1;
fig. 16 is a front view of a lamp head mounter in an operating state 2;
FIG. 17 is a front view of a lamp head installer in operating state 3;
FIG. 18 is a schematic diagram of a hard guidewire body jacketing machine;
FIGS. 19 and 20 are front and top views, respectively, of a lamp body centralizer in a separated state;
FIGS. 21 and 22 are front and top views, respectively, of a lamp body centralizer in its closed state;
FIGS. 23 and 24 are front views of a lamp height adjuster before and after operation, respectively;
FIGS. 25 and 26 are front and top views, respectively, of a hard wire corrector prior to operation;
FIGS. 27 and 28 are front and top views, respectively, of a hard wire corrector after operation;
FIGS. 29 and 30 are front and top views, respectively, of a hard wire corrector with an intermediate die prior to operation;
FIGS. 31 and 32 are front and top views, respectively, of a hard wire corrector with an intermediate die in operation;
FIG. 33 is a schematic view of a hard guidewire straightener with an intermediate die;
FIGS. 34 and 35 are front and top views of an electrode probe;
FIG. 36 is a schematic view of the structure of an electrode plate;
FIG. 37 is a schematic view of two electrode plates sandwiching two electrode stiff guidewires;
FIGS. 38 and 39 are schematic views showing a 180 degree rotation mechanism of the lamp body holding the lamp body down and lifting the lamp body for rotation, respectively;
FIGS. 40 and 41 are front and I-I views, respectively, of a sleeve;
FIG. 42 is a view of a sleeve cutting device in a sleeve cutting state;
FIGS. 43 and 44 are front and top views, respectively, of a cannula lower mover in a separated state;
FIG. 45 is a schematic diagram of a filament lamp driving power guide wire correction apparatus;
fig. 46 and 47 are front and left views, respectively, of an initial state of a drawing wire process; FIG. 48 is an I-I view of FIG. 46;
FIG. 49 is a left side view of a final state of a drawing wire process;
FIG. 50 is a schematic view of a guidewire flapper;
FIGS. 51 and 52 are schematic front and top views, respectively, of a side wire straightening operation;
FIG. 53 is a front view of a drive power supply for a side wire draw bias;
FIGS. 54 and 55 are an initial state diagram and an operational state diagram, respectively, of a wire guide corrector operation in a wire guide correcting operation; FIG. 56 is a top view of the wire pushing operation in the guide wire resetting operation; fig. 57 is a front view of the wire pushing steel plate operation in the wire guide return operation.
The drawing 1 shows a hard guide wire filament lamp jacketing machine; 2a lamp body manipulator; 3, driving a power supply guide wire correction device; 4, driving a power supply manipulator; 5 lamp cap supply machine; 6, a lamp holder installer; 7, a hard guide wire filament lamp production host; 8, buffering a conveying line; 9, touching the display screen; 10 a main rotating platform; 11 lamp body bracket; 12, a hard guide wire beating device; 13 a hard guide wire pressing device with an intermediate die; 14 hard guide wire double clamps; 15 edge wire pre-bending device; 16 edge wire flattening device; 17 edge yarn skin extractor; 18 edge wire former; a 19 full lamp detector; 20 defective products remover; 21 clapping the board; 22 hard guide wires; 23 middle mold; 24 clapping plate templates; 25 rotating arms; a first clip 26; a second clip 27; 28 guide plates; 29 driving a power clamp; 30 driving power source half clips; 31 a circuit board; 32 grooves; 33 driving power supply; 34 positive silk; 35 edge yarn; 36 jacks; 37 first steel wire; 38 second steel wire; 39 pulling out the skin clamp; 40 insulating layers; 41 a third steel wire; 42 fourth wire; 43 positive wire pulling clamp; 44 lamp bodies; 45 lamp body lifting clips; 46 neck clips; 47 blisters; a 48V-shaped section; 49 bases; 50 a first lamp head clamp; 51 a second cap clip; 52 positive wire sleeve device; 53 positive wire clamps; 54 large lamp holder half clips; 55 lamp holders; 56 small lamp holder half clips; 57 positive wire sheath tube; 58 positive wire half clips; 59 stands; 60 multistation conveying lines; 61 vacancy detector; 62 lamp body centralizers; 63 lamp body height adjuster; a 64 hard guidewire corrector; 65 hard guide wire straightener with intermediate mould; 66 electrode detector; 67 lamp body 180 degree rotary mechanism; 68 lamp body locator; 69 sleeve device; 70 casing down shifter; 71 a lamp body pre-detector; 72 defective lamp body remover; 73 lamp holders; 74 centralizing plates; 75 contour drums; 76 drawing the clamping plate; 77 electrode plates; 78 plate electrodes; 79 lamp body clamping mechanisms; 80 sleeve reel; 81 sleeve clamps; 82 hard guidewire clip; 83 casing cutter; 84 sleeves; 85 half clips; 86 hard guide wire half clips; 87 a first blade; 88 a second blade; 89 second cannula holder; 90 clamping sticks; 91 casing sections; 92 rotating the platform; 93 driving the power supply bracket; 94 guide wire straightener; 95 guide wire beating device; 96-edge wire straightener; 97 guide wire righting device; 98 guidewire locator; 99 guide wire; a distance of 100; a 101 guide; 102 pushing a positive wire steel wire; 103 pushing edge wire steel plates; 104, protecting the road; 105 push the wire guide.
Detailed Description
Fig. 1 to 17 show embodiment 1 of the present invention.
Embodiment 1, an automatic plugging device for a filament lamp driving power supply is manufactured, and comprises a hard wire filament lamp jacketing machine 1, a lamp body manipulator 2, a driving power supply wire correction device 3, a driving power supply manipulator 4, a lamp cap supply machine 5, a lamp cap installer 6, a hard wire filament lamp production host machine 7, a buffer conveying line 8 and a control system.
The hard guide wire pre-correction machine is used for enabling the hard guide wire to be in a correct state;
the lamp body manipulator is used for moving the lamp body to a lamp body bracket of the production host;
The driving power supply guide wire correction device is used for enabling the guide wire of the driving power supply to be in a correct state;
The driving power supply manipulator is used for moving the driving power supply to a driving power supply bracket of the production host;
the lamp cap supply machine is used for continuously supplying lamp caps to the production host;
the lamp cap installer is used for automatically installing a lamp cap;
the buffer line is used for absorbing the speed difference between different production devices;
The control system comprises a host and a touch display 9.
The main machine for producing the hard guide wire filament lamp is used for automatically installing a lamp body, a driving power supply and a lamp cap for straightening guide wires on the lamp body, and comprises a main rotary platform 10, a plurality of lamp body brackets 11 uniformly distributed on the main rotary platform 10, and a plurality of functional devices which are sequentially connected to the main rotary platform and the periphery of the main rotary platform through processes, wherein the functional devices comprise a hard guide wire beating device 12, a hard guide wire pressing device 13 with an intermediate die, a hard guide wire double clamp 14, a side wire pre-bending device 15, a side wire flattening device 16, a side wire pulling device 17, a side wire forming device 18, a full lamp body inspection device 19 and a defective product removing device 20; wherein, the lamp body bracket is the technology anchor clamps for settle the lamp body, and it includes base and neck clamp.
The vacancy detector of the hard guide wire filament lamp production host comprises a steel wire and a micro switch; for the content reference is made to the prior art.
The hard guide wire beating device comprises a group of two beating plates 21; the two claps are respectively connected with the rack through a revolute pair mechanism and are in transmission connection with a driving mechanism; the hard guide wire flapper has two stable states: 1) A separated state in which the two claps are separated; 2) And the two claps are in a folding state. The two clapper plates in the closed state can clap the hard guide wires 22 clamped in the clapper plates in a flat state.
The hard guide wire pressing device with the middle die comprises a middle die 23 and two clapper templates 24; the middle die is connected with the rack through a one-dimensional moving pair mechanism and is in transmission connection with a driving mechanism; the two clapping plate templates are respectively connected with the rack through a rotating arm 25 and are in transmission connection with a clapping plate template driving mechanism; the hard guide wire positive displacement with intermediate die has two stable states: 1) The two clapping templates are clapped to the clapping state on the middle die; 2) And the two clapper templates are separated.
The hard guide wire double clamp comprises two clamps, namely a first clamp 26 and a second clamp 27, which are arranged up and down, wherein the first clamp is used for clamping the root part of the hard guide wire 22; the second clip 27 comprises two double-V-shaped guide plates 28 with three layers of structures which are symmetrically arranged left and right, and the two guide plates 28 are overlapped in a crossed way; the second clip has two stable states: an open state in which the two double-V-shaped guide plates are open; a folding state in which the two double-V-shaped guide plates are folded; the lower clamp in the closed position draws the two stiff wires 22 together and pulls them straight upward.
The drive power manipulator comprises a drive power clamp 29; the drive power clamp comprises two drive power half clamps 30; the driving power supply half clamp 30 is provided with a groove 32 which is matched with the edge of the driving power supply circuit board 31; the drive power clamp 29 has two stable states: 1) The two driving power source half clips 30 are separated: 2) A closed state in which the two driving power source half clips 30 are closed; the groove 32 of the driving power clamp in the closed state is connected with the edge of the circuit board 31 in a matching way and lifts the driving power 33; the driving power supply 33 includes a positive wire 34 and a side wire 35; the circuit board 31 includes two insertion holes 36; the female receptacle 36 is in mating engagement with the hard guide wire of the lamp body, including mechanical and electrical engagement. The interior surface of receptacle 36 includes a machined back-stop surface. The driving power supply clamp is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving mechanism; the driving power supply clamp is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving mechanism.
The edge wire pre-bender includes a first wire 37.
The edge wire flattener comprises a second wire 38.
The edge wire skin pulling device comprises a skin pulling clamp 39 which moves back and forth; the edge yarn skin puller has two stable states: an open state of the skin pulling clamp; a clamping state of folding the skin pulling clamp; the edge wire stripper in the clamped state directly strips off the insulation 40 on the edge wire 35 and drops it into the wire collection box.
The edge wire former comprises a third wire 41 and a fourth wire 42.
The positive wire extractor includes a positive wire extraction clamp 43.
The full lamp body checker 19 includes a quick-connect power clamp and a light brightness detector; the full lamp detector has two stable states: the quick-connection power clamp is connected with the test state of the full-lamp detector; the quick-connection power clamp is in an open and separated state; the quick-connection power supply clamp in a connection state is connected with the tested all-lamp body and the power supply to form a circuit loop; the full lamp body includes a lamp body 44 and a driving power supply 33 electrically connected to the lamp body.
The reject remover 20 includes a lamp body holder. The lamp body clamp comprises a group of two clamping jaws; the lamp body holder has two stable states: 1) An open state in which the two jaws open; 2) A clamping state in which the two clamping jaws are held together; the lamp body clamp in the clamping state can clamp the whole lamp body and lift the lamp body.
The cap installer 6 includes a base 49, a first cap clip 50, a second cap clip 51, a positive wire sleeve 52, and a positive wire clip 53. The lamp cap installer 6 is positioned between the hard guide wire filament lamp production host 7 and the lamp cap supply machine 5;
The first lamp head clip 50 comprises a large lamp head clip comprising a pair of two large lamp head half clips 54; the large lamp holder clip has two stable states: 1) A closed state in which the two large head half clips 54 are closed; 2) A separated state in which the two large cap half clips 54 are separated; the first lamp holder clamp 50 is connected with the base 49 through a revolute pair mechanism and is in transmission connection with a turnover driving device, so that a lamp holder 55 is transferred between the lamp holder progressive mechanism and a workpiece; the first cap clip 50 has two stable position states: 1) The state of the lamp holder is acquired by turning to the right; 2) The state of the connecting lamp holder turning to the left;
The second lamp head clamp 51 comprises a small lamp head clamp comprising a pair of two small lamp head half clamps 56; the second cap clamp 51 has two stable states: 1) A closed state in which the two small cap halves 56 are closed; 2) A separated state in which the two small cap halves 56 are separated; the second lamp holder clamp 51 is connected with the base through a one-dimensional moving pair mechanism and is in transmission connection with a linear driving device; the second cap clamp 51 has two stable states: 1) The highest position is lifted to receive the lamp holder state; 2) The state of assembling the lamp cap is reduced to the lowest;
the large lamp holder clamp and the small lamp holder clamp can simultaneously hold one lamp holder to realize the connection.
The positive wire sleeve device 52 comprises a positive wire protective sleeve 57, wherein the positive wire protective sleeve 57 is vertically arranged on the base 49 right above the workpiece through a one-dimensional moving pair mechanism and is in transmission connection with a linear driving device; the positive wire sheath 57 is made of stainless steel.
The positive wire clamp 53 comprises a pair of two positive wire half clamps 58; the positive wire clamp has two stable states: 1) A folding state in which the two positive wire half clips are folded; 2) A separated state in which the two positive wire half clamps are separated; the positive wire clamp is arranged on the base.
Working procedure of example 1:
1), a bulb feeding process, wherein at the bulb feeding station, the lamp body lifting clamp 45 of the lamp body manipulator clamps the two hard guide wires 22 of the lamp body 44 to lift the lamp body, and the lamp body is placed on the lamp body bracket of the main rotating platform, as shown in fig. 3. The lamp body bracket is a craft clamp for placing the lamp body, and comprises a base and a neck clamp 46; the neck clamp is positioned as shown in the broken line of fig. 3, and can be opened and closed; reference is made to the prior art.
The material of the hard wire 22 outside the glass bulb 47 comprises nickel plated iron wire with a diameter of 0.6 mm.
2) And (3) detecting: in the lamp body detection station, a lamp body vacancy detector detects the lamp body bracket, and if the lamp body bracket does not have a lamp body; the lamp body bracket is located at the place of the lamp body bracket, and related functional devices do not act; reference is made to the prior art.
3) Hard guide wire positive beating procedure: the clapping plate 21 of the hard guide wire corrector is clapped on two sides of the plane where the hard guide wire 22 is located, namely, the clapping plate is switched from the separated state to the folded state, so that clapping is realized, and the clapping plate is shown in fig. 4;
4) And (3) mould pressing: the method comprises the steps that a hard guide wire pressing device with an intermediate die is used, the intermediate die 23 is firstly inserted between two hard guide wires 22, and then two clapping plates 24 are used for clapping the two hard guide wires positioned on two sides of the intermediate die, so that the two hard guide wires are parallel and vertical; as depicted in fig. 5.
5) Preparing a driving power supply installation procedure: the root of the hard guide wire 22 is clamped and positioned by a first clamp 26 of the hard guide wire double clamp, and the hard guide wire is shot by a second clamp 27; as shown in fig. 6 and 7;
6) And a driving power supply installation procedure: the driving power supply clamp 29 of the driving power supply manipulator clamps the driving power supply and directly inserts the driving power supply to the hard guide wire 22 of the lamp body 44; as shown in fig. 8; the two hard guide wires are matched and spliced with two jacks on the driving power supply circuit board to realize mechanical connection and electrical connection; the inner wall of the jack is provided with a conductive layer;
7) Preliminary shaping procedure of the edge yarn: including pre-stretching, flattening and shaping;
the first steel wire 37 of the edge wire pre-bender moves forward to push the positive wire 34 away, and moves outward to push down the edge wire 35 after sinking; as shown in fig. 9;
then, the second wire 38 of the edge wire flattener presses the edge wire to a horizontal state; as shown in fig. 10.
8) A skin pulling process; fixing a driving power supply by using a clamp; the skin pulling clamp 39 of the edge wire skin pulling device moves forward and is switched from an open state to a clamping state to pull the insulating layer 40 on the edge wire 35 off and drop the insulating layer 40 into the wire skin collecting box; as shown in fig. 11.
9) Edge yarn forming; the third wire 41 and the fourth wire 42 of the edge wire former press the edge wire portion close to the driving power source-including the fourth wire 48 against the edge wire under the edge wire 35; the third steel wire 47 is pressed down to form a V-shaped section 48 which is suitable for installing a lamp cap; as shown in fig. 12.
10 Positive wire forming process: the positive wire lifting clamp 43 of the positive wire lifting device clamps the positive wire, and the positive wire 34 is lifted to keep a vertical upward state; as shown in fig. 13.
11A lighting test procedure: if the lamp is on, sleeving a lamp holder in the next procedure; if the lamp is not bright, the lamp cap is not sleeved and removed.
12 A lamp cap mounting procedure: the main machine of the control system enables the main rotary platform of the hard guide wire filament lamp production main machine 7 to rotate once, and a workpiece to be sleeved with a lamp cap on the hard guide wire filament lamp production main machine 7 is in place and is right below the positive wire sleeve device 52;
12.1 The first cap clip 50 obtains the cap operation as the operation state 1: the first cap clamp 50 is turned right in a cap acquisition state-as shown in fig. 14 and 15, its large cap clamp is switched from a separated state shown by the broken line in fig. 14 to a closed state, and one cap 55 is acquired from the cap supply machine; the positive wire clamp 53 switches from the open state to the closed state shown by the dashed double line as shown in fig. 15; the positive wire clamp 53 is used for righting the positive wire 34 of one of the two electrode leads of the driving power supply 33;
12.2 The first cap holder 50 delivers cap operation, which is operating state 2: the first cap clip 50 is flipped left in the handover cap state; its large cap clip holds the cap 55 above the drive power supply 33 rather than telescoping into the drive power supply, as shown in fig. 16; the small cap clamp of the second cap clamp 51 is switched from the open state shown in fig. 14 and 15 to the closed state to clamp the cap, as shown in fig. 16;
12.3 Positive wire sleeve device operation, working state 3: the positive wire sheath 57 of the positive wire sleeve 52 is pulled down over the positive wire 33 as shown in fig. 17; after the large lamp cap half clamp 54 of the first lamp cap clamp 50 is switched to the separated state, the first lamp cap clamp 50 is turned right to switch to the lamp cap obtaining state, and the lamp cap is ready to be obtained next time, as shown in fig. 17; then, the second lamp holder clip 51 downwardly mounts the lamp holder on the driving power supply 33, as shown in fig. 17; the positive wire sheath 57 of the positive wire sleeve 52 is retracted and the positive wire 34 is exposed in the central bore of the burner 55 as shown in fig. 17.
13 Lamp cap pressing process: the lamp cap is pressed down to ensure the consistent state so as to adapt to trial lighting.
14A lighting test procedure: if the lamp is on, the lamp is off line; if not, rejecting.
Thus, the whole task of the hard guide wire filament lamp production host is completed.
Second, a hard guide wire filament lamp jacketing machine will be described.
The hard guide wire filament lamp jacketing machine is used for correcting and pre-correcting the hard guide wire of the filament lamp and sleeving an insulating sleeve; the device comprises a rack 59, a multi-station conveying line 60 arranged on the rack, and a plurality of functional devices connected to the multi-station conveying line through sequential processes, wherein the functional devices comprise a vacancy detector 61, a lamp body centralizer 62, a lamp body height adjuster 63, a hard guide wire corrector 64, a hard guide wire pressing corrector 13 with an intermediate die, a hard guide wire straightening device 65 with an intermediate die, a hard guide wire corrector 64, a hard guide wire straightening device 65 with an intermediate die, an electrode detector 66, a lamp body 180-degree rotating mechanism 67, a lamp body positioner 68, a sleeve device 69, a sleeve down-moving device 70, a lamp body pre-detector 71, a defective lamp body remover 72 and a control system.
The states of the multi-station conveying line, the vacancy detector, the lamp body centralizer, the lamp body height adjuster, the hard guide wire electrode corrector, the hard guide wire straightening device with the middle die, the electrode detector, the lamp body 180-degree rotating mechanism, the lamp body positioner, the sleeve device, the sleeve downward-moving device, the lamp body pre-detector, the defective lamp body remover and the lamp holder are changed according to the state change of a control system host.
Fig. 1 and 18 to 34 give example 2.
Example 2 an automatic filament lamp hard wire jacketing machine was manufactured comprising a bench 59, a multi-station conveyor line 60, a number of functional components connected to the multi-station conveyor line in a sequential process including a vacancy detector 61, a lamp body centralizer 62, a lamp body height adjuster 63, a hard wire corrector 64, a hard wire swage with intermediate die 13, a hard wire straightener with intermediate die 65, an electrode detector 66, a lamp body 180 degree rotation mechanism 67, a lamp body positioner 68, a sleeve 69, a sleeve down-shifter 70, a lamp body pre-detector 71, a defective lamp body remover 72 and a sleeve control system. The automatic control system of the sleeve comprises a control system shared by automatic plug-in equipment of a filament lamp driving power supply.
The multi-station conveying line 60 comprises a closed conveying line, and a plurality of lamp holders 73 are uniformly distributed on the closed conveying line; one lamp body 44 may be positioned on each lamp base.
The vacancy detector 3 comprises a steel wire and a micro switch; for the content reference is made to the prior art.
The lamp body centralizer comprises two horizontally upper and lower layers of centralizing plates 74 with V-shaped ports which are oppositely arranged; the lamp body centralizer has two stable states: 1) A folding state in which the two righting plates are folded; 2) A separated state in which the two righting plates are separated; when the lamp body centralizer is in a closed state, the lamp body clamped by the lamp body centralizer is righted; when the lamp body centralizer is in a separated state, the operation of the multi-station conveying line is not affected.
The lamp body height adjuster comprises a contour tube 75 with the end face shape matched with the lamp body; the bottom of the equal-height cylinder is matched with the surface of the upper part of the lamp body; the equal-height cylinder is used for pressing down the lamp body to keep the height state correct.
Hard guide wire corrector 64 comprises a set of two clapper plates 21; the hard guide wire corrector is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving mechanism; the hard guide wire corrector is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving mechanism; the hard guidewire corrector has two stable states: 1) A separated state in which the two claps are separated; 2) And the two claps are in a folding state. The two clapper plates in the closed position are capable of changing the state of the stiff guide wire 22 clamped therein.
The hard guide wire positive pressing device 13 with the middle mould comprises a middle mould 23 and two clapper templates 24; the middle die is connected with the rack through a one-dimensional moving pair mechanism and is in transmission connection with a middle die driving mechanism; the two clapping plate templates are respectively connected with the rack through a rotating arm 25 and are in transmission connection with a clapping plate template driving mechanism; the hard guide wire positive displacement with intermediate die has two stable states: 1) The clapping state in which the two clapping plate templates clap on the intermediate mold is as described in fig. 29 and 30; 2) The separated state in which the two clapper templates are separated is described as in fig. 31 and 32. The hard guide wire orthostatic with intermediate die in clapping state can change the state of the hard guide wire clamped therein.
The hard wire straightener with intermediate die 65 comprises one intermediate die 23 and two drawing jaws 76, the hard wire straightener with intermediate die has two stable states: 1) The two drawing clamping plates are clapped on the middle die; 2) A separated state in which the two drawing clamping plates are separated; the hard guide wire straightener with the middle die is connected with the rack through a one-dimensional moving pair mechanism and is in transmission connection with a driving mechanism. The hard guide wire straightener with the middle die is in a clapping state and moves upwards to straighten the clamped hard guide wire 22. Comprises two times of straightening at a time.
During drawing operation, the clamp capable of being opened and closed is additionally arranged on the neck of the lamp body so as to limit the movement of the lamp body, and the prior art can refer to the clamp.
The electrode detector 66 includes a set of two electrode plates 77; the electrode detector is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving mechanism; the electrode detector is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving mechanism; the electrode probe has two stable states: 1) A separated state in which the two electrode plates are separated; 2) And a folding state in which the two electrode plates are folded. Two plate electrodes 78 are arranged on the electrode plates; the two plate electrodes are electrically connected with an electrode detection device; the two electrode plates in the closed state realize the electrical connection with the two electrode hard guide wires clamped by the two electrode plates, and the prior art can be referred to.
The lamp body 180 degree rotation mechanism 67 includes a lamp body clamping mechanism 79; the 180-degree rotating mechanism of the lamp body is connected with the rack through a revolute pair mechanism and is in transmission connection with a rotating driving mechanism; the lamp body 180-degree rotating mechanism is connected with the rack through a one-dimensional moving pair mechanism and is in transmission connection with a linear driving mechanism; the 180-degree rotation mechanism of the lamp body has two stable states: 1) An open state in which the lamp body holding mechanism is open, as shown by a broken line in fig. 21; 2) The lamp body holding mechanism is in a gripping state of gripping, as shown in fig. 38.
The lamp body positioner 11 is used by combining a lamp body centralizer, as shown in fig. 18-22, and a lamp body height adjuster, as shown in fig. 23-24, on one station, and can complete the centralizing and the equal height of the lamp body rotating 180 degrees at the same time.
The cannula device 69 comprises a cannula spool 80, a cannula holder 81, a stiff wire holder 82 and a cannula cutter 83. The sleeve drum 80 is wound with a sleeve 84.
The sleeve clamp comprises a pair of two-piece half clamps 85; the cannula holder has two stable states: 1) A folding state in which the two half clips are folded; 2) A separated state in which the two half clips are separated; the sleeve is movable to an operative position.
The stiff wire clamp 82 includes two stiff wire half clamps 86, which have two stable states: 1) A folding state that the two hard guide wire half clips are folded; 2) A split state in which the two hard guide wire half clips are split; the stiff wire clamp is movable to an operative position.
The cannula cutter 83 includes a first blade 87 and a second blade 88. The first blade comprises a sleeve clamp and is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving device; the first blade is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving device. The second blade is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving device.
The casing lower mover 70 comprises a second casing clamp 89; the second sleeve clamp comprises a pair of clamping sticks 90 in a horizontal state and a rotating arm 25 connected with the clamping sticks; the two rotating arms 25 are respectively connected with the rack through one-dimensional revolute pair mechanisms and are in transmission connection with a rotation driving mechanism; the rotation planes of the two rotating arms are perpendicular to the clamping rod 90; the second cannula holder 89 has two stable states: 1) A folding state in which the two clamping sticks are folded; 2) A separated state in which the two clamping bars are separated;
The lamp body pre-detector 71 includes an electrode plate, which is the same as the electrode plate of the electrode detector 66, and an illuminance detector;
the defective lamp body remover 72 includes a lamp body holding mechanism 79 as shown in fig. 43 to 44 for picking up defective lamp bodies and putting them into a defective bin.
The control system comprises a host and a touch display 9.
The states of the multi-station conveying line, the vacancy detector, the lamp body centralizer, the lamp body height adjuster, the hard guide wire electrode corrector, the hard guide wire straightening device with the middle die, the electrode detector, the lamp body 180-degree rotating mechanism, the lamp body positioner, the sleeve device, the sleeve downward-moving device, the lamp body pre-detector, the defective lamp body remover and the lamp holder are changed according to the state change of a control system host.
Working procedure of example 2: the control system host machine makes the multi-station conveying line operate, the work piece lamp body in each lamp holder starts to enter the working range of each functional device and realizes the production operation, and the control system host machine specifically comprises:
1) When the wire of the space bit detector 61 touches the lamp body 44 traveling on the multi-station conveyor line 60, the micro switch is turned on once and the control system host is reported. Therefore, if the control system host does not receive the report within a predetermined time, the control system host knows that a certain lamp holder is empty, so that the related subsequent operation is not started.
2) The lamp body is manually placed, and the state errors of the lamp body include skew and unequal heights which need to be changed. At the righting station, a set of two righting plates 74 passing through the righting clamp 62 are righted once, namely, the righting plates made of the epoxy resin plates with the V-shaped working end faces are switched from the separated state to the folded state and then are switched to the separated state, as shown in fig. 19-22, so that the lamp body is righted in contact with the V-shaped working end faces and can be pressed to be in a flush state by using the equal-height cylinder 75, and the subsequent process can be smoothly carried out. The position of the lamp body height adjuster immediately before operation is the position thereof immediately when depressed, as shown in fig. 23; the position of the lamp body height adjuster after operation is the position when it has been depressed, as shown in fig. 24.
3) The initial state of the hard guide wire 22 has a large position state and size dispersion range, and therefore, 3.1) beating (using the hard guide wire corrector 64), 3.2) die pressing leveling (using the hard guide wire corrector 13 with an intermediate die), 3.3) die pressing drawing (using the hard guide wire puller 65 with an intermediate die), 3.4) beating again and 3.5) die pressing drawing again are required; the following is introduced one by one:
3.1 A positive beating process: the clapping plate 21 of the hard guide wire corrector is clapped on two sides of the plane where the hard guide wire is located, namely, the clapping plate is switched from the separated state to the folded state, so that clapping is realized, and the clapping plate is shown in fig. 25 to 28;
3.2 Mould pressing flattening procedure: a hard guide wire straightener with an intermediate die is used, i.e. an intermediate die 23 is inserted between two hard guide wires 22, and two clapper templates 24 are used to clap two hard guide wires 22 on both sides of the intermediate die, as depicted in fig. 29 and 32. The hard guide wire is basically vertical after the procedure;
3.3 Die drawing process: the hard guide wire is drawn with a hard guide wire straightener 65 with an intermediate die as shown in fig. 34. The hard guide wire straightener with the middle die is in a clapping state and moves upwards, so that the hard guide wire 22 clamped by the middle die 23 and the two drawing clamping plates 76 is straightened; as depicted in fig. 33. The hard guide wire straightener 65 with the intermediate die comprises one action for two times;
3.4 A secondary positive shooting process: re-centering the hard guidewire with the hard guidewire corrector 64;
3.5 A secondary molding step; straightening the hard guide wire again by using a hard guide wire straightener 65 with an intermediate die;
The straightening operation of the invention can effectively reduce the discrete range of the hard guide wire state, so that the hard guide wire state meets the state precision requirement required by the sleeve working procedure.
4) The electrode detection operation, the filament lamp is a direct current appliance, the two electrodes are different, the lamp body is manually placed, and the situation that some electrodes are inconsistent with the setting exists.
The electrode detector is adopted, and the two electrode plates 77 in the folded state are utilized to realize the electrical connection of the electrode detection device and the two electrode hard guide wires clamped by the two electrode plates, so as to carry out polarity detection, as shown in fig. 34-37.
5) Rotating operation: when the polarity is detected to be inconsistent with the setting, the 180-degree rotation mechanism 67 of the lamp body is utilized to carry out 180-degree rotation of the lamp body in the next process. When the 180-degree rotation mechanism of the lamp body acts, the lamp body clamping mechanism 79 is firstly opened like a claw, as shown by a broken line in fig. 38, moves downwards to the lamp body, then clamps the lamp body and moves upwards, then rotates 180 degrees again and then returns the lamp body to the lamp holder downwards to realize 180-degree rotation of the lamp body, so that the electrode of the lamp body which is inconsistent with the original electrode state and the setting is changed into a state inconsistent with the setting, and the prior art can refer to the lamp body. Positioning after rotation comprises righting and pressing with a constant-height cylinder.
6) The sleeving operation is exemplified by sleeving a section of insulating sleeve segment 91 on the positive wire 34 of the hard guide wire; at the cannula station, the hard wire clamp 82 is caused to clamp the hard wire 22 in the correct position, with the first blade 87 comprising the cannula cutter 83 in place; then the sleeve clamp 81 clamps the sleeve 84 and pushes the sleeve down so that the sleeve is sleeved with the positive wire; then the second blade 88 is operated to cooperate with the first blade to cut off the sleeve so as to sleeve a section of sleeve 91 on the positive wire, and then the first blade and the second blade are reset and retracted, as shown in fig. 40-42, so that the sleeve process is completed.
7) The sleeve lowering operation, at the sleeve lowering station, causes the second sleeve clamp 89 to switch to the closed position-its two clamping bars 90 clamp the sleeve segment 91 and push it down along the positive wire 34 of the lamp body 44 to sink to the bottom. As shown in fig. 43 to 44.
8) Positioning operation, namely repositioning the lamp body after the sleeve is finished, and righting.
9) The lamp body pre-inspection operation comprises a group of two electrode plates which are the same as the electrode plates of the electrode detector and an illumination detector; when the lamp body is electrified, if the illuminance meets the requirement, the main machine for producing the hard guide wire filament lamp is moved through the next procedure, otherwise, the main machine is removed.
10 The defective lamp body remover comprises a lamp body clamping mechanism for picking up defective lamp bodies and putting the defective lamp bodies into a defective box.
Third, a driving power guide wire correction device will be described.
The driving power supply guide wire correction equipment is used for enabling guide wires of the driving power supply to be in a correct state and comprises a rotary platform, a plurality of driving power supply brackets uniformly distributed on the rotary platform, and a plurality of functional devices connected to the periphery of the rotary platform in a sequential process mode, wherein the functional devices comprise a driving power supply bracket vacancy detector, a guide wire straightening device, a guide wire beating device, a side wire straightening device, a guide wire straightening device and a guide wire positioning device; the driving power supply bracket is a process clamp for placing the driving power supply.
Fig. 1 and 45 to 57 give example 3.
Example 3a driving power wire guide correction device was manufactured for use in constructing a complete set of filament lamp driving power automatic plug-in equipment. The automatic plug-in equipment for the filament lamp driving power supply comprises a hard guide wire filament lamp jacketing machine 1, a lamp body manipulator 2, a driving power supply guide wire correction equipment 3, a driving power supply manipulator 4, a lamp cap supply machine 5, a lamp cap installer 6, a hard guide wire filament lamp production host machine 7, a buffer conveying line 8 and a control system. The lamp body guide wire is different from the driving power supply guide wire;
the lamp body electrode pre-correction machine 1 is used for enabling a lamp body guide wire to be in a correct state.
The lamp body manipulator 2 is used for moving the lamp body to a lamp holder of a hard guide wire filament lamp production host 7.
The driving power supply guide wire correction device 3 is used for enabling the guide wire of the driving power supply to be in a correct state, and comprises a rotary platform 92, a plurality of driving power supply brackets 93 uniformly distributed on the rotary platform, and a plurality of functional devices connected to the periphery of the rotary platform in a sequential process mode, wherein the functional devices comprise a driving power supply bracket vacancy detector 61, a guide wire straightening device 94, a guide wire beating device 95, a side wire straightening device 96, a guide wire straightening device 97 and a guide wire positioning device 98.
The drive power supply bracket is a process fixture for positioning the drive power supply 33.
The driving power supply manipulator 4 is used for moving the driving power supply to a driving power supply bracket of the hard guide wire filament lamp production host 7.
The burner supply machine 5 is used for continuously supplying burners to the hard-wire filament lamp production host 7.
The cap installer 6 is used for automatically installing the cap.
The hard guide wire filament lamp production host 7 is used for realizing automatic installation of a driving power supply and a lamp cap on a lamp body.
The buffer line 8 is used to absorb the speed differences between the different production devices.
The control system comprises a host and a touch display 9.
The driving power supply bracket vacancy detector 61 comprises a steel wire and a micro switch; for the content reference is made to the prior art.
The guide wire straightener 94 includes two L-shaped drawing jaws 76, and has two stable states: 1) A folding state in which the two drawing clamping plates are folded; 2) A separated state in which the two drawing clamping plates are separated; the guide wire straightener is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving mechanism; the guide wire straightener is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving mechanism; can realize up-and-down movement and opening and closing actions. The drawing clamping plate of the guide wire drawing device can clamp the guide wire to draw the guide wire upwards.
The thread guide thread racket 95 comprises a group of two racket boards 21; the two clapper plates 21 are respectively connected with the rack through a revolute pair mechanism and are in transmission connection with a driving mechanism; the guide wire flapper has two stable states: 1) A separated state in which the two clapper plates are separated, as shown by a broken line in fig. 50; 2) The two clapper plates are in a closed state as shown in fig. 50. The two clapper plates in the folded state can clap the driving power supply guide wire 99 clamped in the clapper plates in a flat state.
The guide wire includes a positive wire 34 and a side wire 35. The top of the edge wire is lower than the top of the positive wire by a distance 100, and the length of the distance 100 comprises 3 to 12 millimeters.
The guide wire straightener 94 is clapped and pulled again; the guide wire beating device is only arranged without pulling.
The edge wire puller 96 is identical in construction and function to the guide wire puller 12 of fig. 46-49 and the associated text description, but the edge wire puller is inclined An Zhuangzuo to the diagonal and pulls only one edge wire.
The guide wire straightener 97 includes a guide wire straightener with a guide 101, a push wire 102 and a push wire steel plate 103. The positive wire pushing steel wire and the edge wire pushing steel plate move synchronously; the straight wire pushing steel wire and the edge wire pushing steel plate are connected with the rack through a one-dimensional moving pair mechanism and are in transmission connection with a linear driving mechanism. The guide comprises two guide plates 28 with V-shaped end faces on the inside, the guide having two stable states: 1) A separated state in which the two guide plates are separated; 2) And the two guide plates are in a folded state.
The guide device gathers up the positive wire, and the drawing clamping plate clamps the positive wire and draws the positive wire upwards so as to lead the positive wire to be normalized.
A group of two driving power supply protective channels with L-shaped cross sections are arranged along one third of the area where the driving power supply bracket of the rotating platform is positioned; the protection channel presses two sides of the driving power supply.
The states of the rotating platform, the vacancy detector, the guide wire straightening device, the guide wire beating device, the edge wire straightening device, the guide wire correcting device and the guide wire positioning device are changed according to the state change of the host computer of the control system.
Working procedure of example 3: in order to provide a driving power source with correct guide wire state, the guide wire on the driving power source needs to be straightened and straightened in advance. The control system host machine operates the rotary platform 92, and the driving power in each driving power bracket enters the working range of each functional device and realizes the production operation, which specifically comprises:
1. When the wire of the space bit detector 61 touches the driving power supply 33 running on the rotating platform, the workpiece is detected, and the micro switch is turned on once and the control system host is reported. Thus, the control system host will know that a certain driving power bracket 93 is empty if no report is received within a predetermined time, and thus will not initiate the related subsequent operation.
2. The state dispersion range of the driving power supply guide wires 99 is large at the beginning of the guide wire pre-drawing operation, and therefore, at the guide wire pre-drawing operation station, the drawing clamping plates 76 clamp the two driving power supply guide wires to draw upwards, so that the dispersion range of the driving power supply guide wire state is effectively reduced. The guide wire straightener comprises two actions at a guide wire pre-drawing operation station.
A group of two driving power supply protective channels 104 with L-shaped cross sections are arranged along one third of the area where the driving power supply bracket 93 of the rotating platform 92 is positioned; the guard presses against the drive power source 33 and the position for limiting the drive power source includes not being pulled out by the pulling grip 76.
3. The guide wire beating operation is performed, and after the guide wire beating device 95 moves downwards, the guide wire beating operation is switched from the separated state to the folded state, and the positive wire 34 and the edge wire 35 are flattened.
4. Edge wire straightening operation, in an edge wire straightening operation station, a wire pushing device 105 made of one steel wire and an edge wire straightening device 96 synchronously move. The positive wire 34 is blocked outside the edge wire straightener by the positive wire pushing device, so that the edge wire straightener only pulls the edge wire; the edge wire is drawn into a straight line shape with a large inclination angle by the edge wire drawing device 96.
5. Guide wire straightening operation, wherein at a guide wire straightening operation station, the drawing clamping plates 76 of the guide wire straightening device 94 move downwards together with the guide 101, the positive wire pushing steel wire 102 pushes positive wires to the middle of the area surrounded by the V-shaped end faces of the two guide plates 28 of the guide 101, the guide 101 gathers up the positive wires 34, and the drawing clamping plates 76 clamp the positive wires to draw upwards so as to straighten the positive wires; at the same time, the edge wire pushing steel plate 103 pushes the edge wire to be vertical and parallel to the positive wire.
The drive power supply 33 can thus be used for assembly.
In one possible design, the inner surface of the drive power circuit board receptacle 36 is a relief surface; the surface of the retaining structure is a variety of surfaces on which a hard guide wire inserted into the insertion hole is not easily withdrawn, and includes a surface with a saw-tooth-shaped cross section.
Claims (1)
1. The hard guide wire filament lamp is characterized in that the lamp is manufactured according to an automatic plugging method of a driving power supply, and two hard guide wires of a lamp body are matched with two jacks on a circuit board of the driving power supply to realize mechanical connection and electrical connection; the inner wall of the jack is provided with a conductive layer;
The automatic plugging method of the driving power supply comprises automatic plugging equipment of the driving power supply, wherein the equipment comprises a hard guide wire filament lamp jacketing machine, a lamp body manipulator, a driving power supply manipulator, a lamp holder installer, a hard guide wire filament lamp production host and a control system;
The hard guide wire filament lamp jacketing machine comprises a rack, a multi-station conveying line arranged on the rack, and a plurality of functional devices connected to the multi-station conveying line through sequential processes, wherein the functional devices comprise a hard guide wire corrector, a hard guide wire pressing corrector with an intermediate die, a hard guide wire straightening device with an intermediate die, a hard guide wire corrector, a hard guide wire straightening device with an intermediate die, an electrode detector, a lamp body 180-degree rotating mechanism, a jacketing machine and a jacketing downward shifter;
a plurality of lamp holders are uniformly distributed on the multi-station conveying line; each lamp holder is provided with a lamp body;
the hard guide wire corrector comprises a group of two clapper plates; the hard guidewire corrector has two stable states: 1) A separated state in which the two claps are separated; 2) A folding state of folding the two claps; the two claps in the folded state can change the state of the hard guide wire clamped in the claps;
The hard guide wire pressing device with the middle die comprises a middle die and two clapping plate templates; the hard guide wire positive displacement with intermediate die has two stable states: 1) The two clapping templates are clapped to the clapping state on the middle die; 2) A separated state in which the two clapping plate templates are separated; the hard guide wire pressing device with the middle die in the clapping state can change the state of the hard guide wire clamped in the hard guide wire pressing device;
the hard guide wire straightening device with the middle die comprises a middle die and two drawing clamping plates, and the hard guide wire straightening device with the middle die has two stable states: 1) The two drawing clamping plates are clapped on the middle die; 2) A separated state in which the two drawing clamping plates are separated;
The electrode detector comprises a group of two electrode plates; the electrode probe has two stable states: 1) A separated state in which the two electrode plates are separated; 2) A folding state of the two electrode plates; two plate electrodes are arranged on the electrode plate; the two plate electrodes are electrically connected with an electrode detection device; the two electrode plates in the folding state realize the electrical connection with the two electrode hard guide wires clamped by the two electrode plates;
The lamp body 180-degree rotating mechanism comprises a lamp body clamping mechanism; the 180-degree rotation mechanism of the lamp body has two stable states: 1) An open state in which the lamp body clamping mechanism is open; 2) A holding state of the lamp body holding mechanism;
The sleeve device comprises a sleeve winding drum, a sleeve clamp, a hard guide wire clamp and a sleeve cutter; the sleeve clamp comprises a pair of two half clamps; the cannula holder has two stable states: 1) A folding state in which the two half clips are folded; 2) A separated state in which the two half clips are separated;
The hard guide wire clamp comprises two hard guide wire half clamps, and the hard guide wire clamp has two stable states: 1) A folding state that the two hard guide wire half clips are folded; 2) A split state in which the two hard guide wire half clips are split;
The cannula cutter comprises a first blade and a second blade; the first blade comprises a sleeve clamp, is connected with the rack through a vertical one-dimensional moving pair mechanism and is in transmission connection with a vertical driving device; the second blade is connected with the rack through a transverse one-dimensional moving pair mechanism and is in transmission connection with a transverse driving device;
The casing lower shifter comprises a second casing clamp; the second sleeve clamp comprises a pair of clamping rods in a horizontal state and a rotating arm connected with the clamping rods; the two rotating arms are respectively connected with the rack through a one-dimensional revolute pair mechanism and are in transmission connection with a rotary driving mechanism; the rotation planes of the two rotating arms are vertical to the clamping sticks; the second cannula holder has two stable states: 1) A folding state in which the two clamping sticks are folded; 2) A separated state in which the two clamping bars are separated;
the lamp body lifting clamp of the lamp body manipulator clamps two hard guide wires of the lamp body to lift the lamp body and place the lamp body on the lamp body bracket of the main rotating platform;
The driving power supply manipulator comprises a driving power supply clamp and a driving power supply clamp; the driving power supply clamp comprises two driving power supply half clamps; the driving power supply half-clamping belt is provided with a groove which is matched with the edge of the driving power supply circuit board; the drive power clamp has two stable states: 1) Split state where two driving power source half clips are split: 2) A folding state in which the two driving power supply half clips are folded; the groove of the driving power supply clamp in the closed state is connected with the edge of the circuit board in a matched manner and lifts the driving power supply; the circuit board comprises two jacks; the hard guide wire matched connection of the jack and the lamp body comprises mechanical connection and electrical connection; the driving power supply clamp of the driving power supply manipulator directly inserts the driving power supply onto the hard guide wire of the lamp body;
the lamp cap installer comprises a base, a first lamp cap clamp, a second lamp cap clamp, a positive wire sleeve device and a positive wire clamp; the lamp cap installer is positioned between the hard guide wire filament lamp production host and the lamp cap supply machine;
The first lamp holder clamp comprises a large lamp holder clamp, and the large lamp holder clamp comprises a pair of two large lamp holder half clamps; the large lamp holder clip has two stable states: 1) A folding state in which the two large lamp holders are folded in half; 2) A separated state in which the two large lamp cap half clips are separated; the first lamp holder clamp is connected with the base through a revolute pair mechanism and is in transmission connection with a turnover driving device, so that a lamp holder is transferred between the lamp holder progressive mechanism and a workpiece; the first cap clip has two stable position states: 1) The state of the lamp holder is acquired by turning to the right; 2) The state of the connecting lamp holder turning to the left;
The second lamp holder clamp comprises a small lamp holder clamp, and the small lamp holder clamp comprises a pair of two small lamp holder half clamps; the second lamp head clamp has two stable states: 1) A folding state in which the two small lamp holders are folded in half; 2) A split state in which the two small lamp cap halves are split; the second lamp holder clamp is connected with the base through a one-dimensional moving pair mechanism and is in transmission connection with a linear driving device; the second lamp head clamp has two stable states: 1) The highest position is lifted to receive the lamp holder state; 2) The state of assembling the lamp cap is reduced to the lowest;
The large lamp holder clamp and the small lamp holder clamp can hold one lamp holder at the same time to realize the connection;
the positive wire sleeve device comprises a positive wire sheath tube which is vertically arranged on a base right above a workpiece through a one-dimensional moving pair mechanism and is in transmission connection with a linear driving device; the positive wire sheath tube of the positive wire sleeve device downwards sleeves the positive wire;
the positive wire clamp comprises a pair of two positive wire half clamps; the positive wire clamp has two stable states: 1) A folding state in which the two positive wire half clips are folded; 2) A separated state in which the two positive wire half clamps are separated;
The main machine for producing the hard guide wire filament lamp comprises a main rotary platform, a hard guide wire beating device, a hard guide wire pressing device with an intermediate die, a hard guide wire double clamp, a side wire skin pulling device and a side wire forming device, wherein the hard guide wire beating device is connected to the main rotary platform through a sequential process;
The hard guide wire beating device comprises a group of two beating plates; the two claps are respectively connected with the rack through a revolute pair mechanism and are in transmission connection with a driving mechanism; the hard guide wire flapper has two stable states: 1) A separated state in which the two claps are separated; 2) A folding state of folding the two claps; the two claps in the folding state can clap the hard guide wires clamped in the claps;
The hard guide wire pressing device with the middle die comprises a middle die and two clapping plate templates; the hard guide wire positive displacement with intermediate die has two stable states: 1) The two clapping templates are clapped to the clapping state on the middle die; 2) A separated state in which the two clapping plate templates are separated;
The hard guide wire double clamp comprises two clamps, namely a first clamp and a second clamp, which are arranged up and down, wherein the first clamp is used for clamping the root of the hard guide wire; the second clip comprises two double V-shaped guide plates with three layers of structures which are arranged symmetrically left and right, and the two guide plates are overlapped in a crossed way; the second clip has two stable states: an open state in which the two double-V-shaped guide plates are open; a folding state in which the two double-V-shaped guide plates are folded; the two hard guide wires are clamped and pulled up under the folding state, and the two hard guide wires are pulled up and straightened;
The edge wire skin pulling device comprises a skin pulling clamp 39 which moves back and forth; the edge yarn skin puller has two stable states: an open state of the skin pulling clamp; a clamping state of folding the skin pulling clamp; the edge wire skin extractor in the clamping state directly extracts the insulating layer 40 on the edge wire 35 and enables the insulating layer to fall into the wire skin collecting box;
the third steel wire and the fourth steel wire of the edge wire former press the edge wire part close to the driving power supply into a V-shaped section;
The inner surface of the drive power circuit board insertion hole 36 is a surface of the relief structure.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010011697.8A CN111006139B (en) | 2020-01-06 | 2020-01-06 | Hard guide wire filament lamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010011697.8A CN111006139B (en) | 2020-01-06 | 2020-01-06 | Hard guide wire filament lamp |
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| CN111006139A CN111006139A (en) | 2020-04-14 |
| CN111006139B true CN111006139B (en) | 2024-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB286722A (en) * | 1927-03-11 | 1928-11-29 | British Thomson Houston Co Ltd | Improvements in and relating to methods of and apparatus for mounting filaments of thermionic devices |
| CA2299544A1 (en) * | 1999-03-17 | 2000-09-17 | Alert Safety Lite Products Co., Inc. | Halogen utility light |
| CA2501447A1 (en) * | 2004-03-18 | 2005-09-18 | Brasscorp Limited | Led work light |
| CN105318201A (en) * | 2015-11-23 | 2016-02-10 | 海宁市新宇光能科技有限公司 | LED filament bulb production equipment capable of carrying out early detection |
| CN107620875A (en) * | 2017-10-30 | 2018-01-23 | 厦门海莱照明有限公司 | A kind of LED filament lamp |
-
2020
- 2020-01-06 CN CN202010011697.8A patent/CN111006139B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB286722A (en) * | 1927-03-11 | 1928-11-29 | British Thomson Houston Co Ltd | Improvements in and relating to methods of and apparatus for mounting filaments of thermionic devices |
| CA2299544A1 (en) * | 1999-03-17 | 2000-09-17 | Alert Safety Lite Products Co., Inc. | Halogen utility light |
| CA2501447A1 (en) * | 2004-03-18 | 2005-09-18 | Brasscorp Limited | Led work light |
| CN105318201A (en) * | 2015-11-23 | 2016-02-10 | 海宁市新宇光能科技有限公司 | LED filament bulb production equipment capable of carrying out early detection |
| CN107620875A (en) * | 2017-10-30 | 2018-01-23 | 厦门海莱照明有限公司 | A kind of LED filament lamp |
Non-Patent Citations (1)
| Title |
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| LED灯丝灯相关专利简介(4);梅新强;孙炯彬;;中国照明电器;20160525(05);全文 * |
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| CN111006139A (en) | 2020-04-14 |
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