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CN111005463A - A kind of thermal insulation sandwich layer and preparation method thereof - Google Patents

A kind of thermal insulation sandwich layer and preparation method thereof Download PDF

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Publication number
CN111005463A
CN111005463A CN201911343044.3A CN201911343044A CN111005463A CN 111005463 A CN111005463 A CN 111005463A CN 201911343044 A CN201911343044 A CN 201911343044A CN 111005463 A CN111005463 A CN 111005463A
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layer
rubber
honeycomb core
aerogel
fiber
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CN111005463B (en
Inventor
姚栋嘉
董会娜
袁利娟
刘喜宗
杨超
张东生
张继承
牛利伟
吴恒
陈帅
何凤霞
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Gongyi Fanrui Yihui Composite Materials Co ltd
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Gongyi Van Research Yihui Composite Material Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention belongs to the field of heat-insulating boards, and discloses a heat-insulating sandwich layer and a preparation method thereof. The honeycomb core is filled with rubber layers and aerogel layers alternately inside honeycomb core holes until the honeycomb core is filled, and the outermost layers of the upper part and the lower part are rubber layers. The preparation method comprises the following steps: (1) mixing the liquid rubber matrix with a reinforcing filler to obtain a rubber glue solution; (2) laying and placing the honeycomb core, and alternately spraying a layer of rubber glue and a layer of aerogel powder into the honeycomb core until the honeycomb core is filled with the rubber glue and the outermost layer is ensured to be the rubber glue; (3) and sequentially drying and curing the sprayed honeycomb core to obtain the heat-insulating sandwich layer. The honeycomb core adopts the laminated structure of the aerogel layer and the rubber layer, the rubber layer has light weight and heat insulation characteristics, and has good flexibility and impact resistance, and the rubber layer and the aerogel heat insulation material are compounded to be used as the outermost layer protection structure of the honeycomb core, so that the powder falling of the aerogel on the surface of the honeycomb core can be prevented while the heat insulation effect of the interlayer is ensured.

Description

Heat insulation sandwich layer and preparation method thereof
Technical Field
The invention belongs to the technical field of heat-insulating boards, and particularly relates to a heat-insulating sandwich layer and a preparation method thereof.
Background
At present, thermal insulation mortar is mostly adopted for the external wall of a building. The heat insulating mortar is one kind of building material for building heat insulating layer. The thermal insulation mortar has the following disadvantages: the density is high, the weight of the heat-insulating layer is easy to bring difficulty to the construction, and the load bearing burden of the building framework is increased; the heat conductivity coefficient is high, the national energy-saving standard is reached, and the thickness is thicker; the moisture absorption is large, and the weight is easy to exceed the standard and fall off; the strength is greatly changed under the influence of construction factors.
The composite board used at present mainly comprises a heat insulation sandwich layer and a panel, wherein the heat insulation sandwich layer is mostly made of organic synthetic materials and organic and inorganic mineral materials, such as foamed plastics, fiber cotton felts and the like. Mineral fiber materials represented by superfine glass wool have the defects of high density, high brittleness, serious water absorption, easiness in vibration and droop, poor heat preservation and insulation performance, thick paving, high material loss and the like, and dust dissipation is easily formed in the construction engineering due to the brittleness of fibers to pollute the environment and cause lung diseases, so that the energy-saving standard cannot be met by using the materials; common organic foams such as polystyrene foam, polyurethane foam, etc. have poor flame retardancy, high combustion density, and release a large amount of toxic and harmful gases. Therefore, a light, safe, energy-saving and environment-friendly heat insulation sandwich layer is further needed.
Disclosure of Invention
In order to solve the above problems, the present invention provides a thermal insulation sandwich layer and a method for preparing the same.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a thermal-insulated sandwich layer, includes the honeycomb core, and honeycomb core hole inside is filled alternately has rubber layer and aerogel layer until filling up honeycomb core hole to two upper and lower outmost are the rubber layer.
Preferably, the honeycomb core is an aluminum honeycomb core or an aramid honeycomb core; the aerogel layer is a silicon dioxide aerogel layer, an aluminum oxide aerogel layer, a zirconium dioxide aerogel layer or a titanium dioxide aerogel layer; the rubber layer is a natural rubber layer or a synthetic rubber layer.
Preferably, the synthetic rubber layer is a fluorosilicone rubber layer, a styrene-butadiene rubber layer, a chloroprene rubber layer, a butyl rubber layer, a nitrile rubber layer, a butadiene rubber layer, an ethylene propylene rubber layer, a polyisoprene rubber layer, a fluororubber layer or a silicone rubber layer.
Preferably, the silicone rubber layer is a fluorosilicone rubber layer.
The preparation method of the heat insulation sandwich layer comprises the following preparation steps:
(1) mixing the liquid rubber matrix with a reinforcing filler to obtain a rubber glue solution;
(2) laying and placing the honeycomb core, and alternately spraying a layer of rubber glue and a layer of aerogel powder into the holes of the honeycomb core until the honeycomb core is filled with the rubber glue and the outermost layer is ensured to be the rubber glue;
(3) and sequentially drying and curing the sprayed honeycomb core to obtain the heat-insulating sandwich layer.
Preferably, the mass fraction of the reinforcing fiber in the rubber glue solution is 5-15 wt%; the thickness of the rubber glue solution sprayed each time is 0.01-0.5 cm; the thickness of the aerogel powder sprayed each time is 0.05-1 cm.
Preferably, the drying temperature is 60-100 ℃, and the drying time is 0.5-6 h; the curing temperature is 80-180 ℃ and the curing time is 1-12 h.
Preferably, the liquid rubber matrix is natural rubber or synthetic rubber; the reinforcing filler is one or more than two of high silica fiber, glass fiber, quartz fiber, alumina fiber, polyimide fiber, aramid fiber, aluminum silicate fiber, silicon nitride fiber, alumina fiber, boron nitride fiber, mullite fiber, ramie fiber and carbon fiber; the aerogel powder is silicon dioxide aerogel powder, aluminum oxide aerogel powder, zirconium dioxide aerogel powder or titanium dioxide aerogel powder; the honeycomb core is an aluminum honeycomb core or an aramid honeycomb core.
Preferably, the synthetic rubber is fluorosilicone rubber, styrene-butadiene rubber, chloroprene rubber, butyl rubber, nitrile rubber, butadiene rubber, ethylene propylene rubber, polyisoprene rubber, fluororubber or silicone rubber.
Has the advantages that:
(1) the rubber layer and the aerogel layer are sequentially overlapped and filled in the honeycomb core to prepare a honeycomb sandwich layer structure with multiple layers of heat insulation materials; the rubber layer has light weight and heat insulation property, has good flexibility and impact resistance, is compounded with the aerogel heat insulation material to be used as an outermost layer protection structure of the honeycomb core, can prevent the aerogel from falling off the surface of the honeycomb core while ensuring the heat insulation effect of the interlayer, has good buffer effect when the heat insulation interlayer is impacted, avoids the falling of aerogel powder, reduces the heat insulation effect of the interlayer, and ensures the integrity of the honeycomb structure;
(2) the laminated structure of the aerogel layer and the rubber layer is adopted, the rubber layer has an isolation effect on the aerogel layer to obtain a plurality of independent heat preservation units, the stable heat insulation performance of the heat insulation sandwich layer can be ensured, and meanwhile, the waterproof property of the rubber enables the heat insulation sandwich plate to be commonly used under the conditions of low temperature and humidity when the heat insulation sandwich plate is applied to the sandwich plate, so that the application range of the heat insulation sandwich plate is expanded, and the heat insulation sandwich plate can be used in the fields needing heat insulation, such as buildings, chemical engineering, road traffic and the like.
Detailed Description
The present invention will be further described with reference to the following specific examples. It should be understood that the following examples are illustrative only and are not intended to limit the scope of the present invention.
Example 1
The utility model provides a thermal-insulated sandwich layer, includes the honeycomb core, and honeycomb core hole inside is filled alternately has rubber layer and aerogel layer until filling up honeycomb core hole to two upper and lower outmost are the rubber layer. Wherein the honeycomb core is an aramid honeycomb core; the aerogel layer is a silicon dioxide aerogel layer; the rubber layer is a silicone rubber layer.
The preparation method of the heat insulation sandwich layer comprises the following preparation steps:
(1) mixing liquid silicon rubber and aramid fiber to obtain rubber glue, wherein the mass fraction of the aramid fiber in the rubber glue is 5 wt%;
(2) laying and placing the aramid fiber honeycomb core, and alternately spraying a layer of rubber glue and a layer of silicon dioxide aerogel powder into the holes of the aramid fiber honeycomb core until the aramid fiber honeycomb core is filled with the aramid fiber honeycomb core and the outermost layer is ensured to be the rubber glue; the thickness of the rubber glue solution sprayed each time is 0.01 cm; the thickness of the silica aerogel powder sprayed each time is 0.1 cm;
(3) and drying the sprayed aramid fiber honeycomb core at 80 ℃ for 2 h, and then curing at 100 ℃ for 4 h to obtain the heat insulation sandwich layer.
The density of the thermal insulation sandwich layer prepared by the embodiment is 0.72 g/cm3The thermal conductivity was 0.03W/(mK).
Example 2
The utility model provides a thermal-insulated sandwich layer, includes the honeycomb core, and honeycomb core hole inside is filled alternately has rubber layer and aerogel layer until filling up honeycomb core hole to two upper and lower outmost are the rubber layer. Wherein the honeycomb core is an aramid honeycomb core; the aerogel layer is a zirconium dioxide aerogel layer; the rubber layer is a styrene-butadiene rubber layer.
The preparation method of the heat insulation sandwich layer comprises the following preparation steps:
(1) mixing liquid styrene-butadiene rubber and glass fiber to obtain rubber glue solution, wherein the mass fraction of the glass fiber in the rubber glue solution is 8 wt%;
(2) laying and placing the aramid fiber honeycomb core, and alternately spraying a layer of rubber glue and a layer of zirconium dioxide aerogel powder into the holes of the aramid fiber honeycomb core until the aramid fiber honeycomb core is filled with the aramid fiber honeycomb core and the outermost layer is ensured to be the rubber glue; the thickness of the rubber glue solution sprayed each time is 0.05 cm; the thickness of the sprayed zirconium dioxide aerogel powder is 0.2cm each time;
(3) drying the sprayed aramid fiber honeycomb core at 90 ℃ for 3 h, and then curing at 120 ℃ for 5 h to obtain the heat insulation sandwich layer.
The density of the thermal insulation sandwich layer prepared by the embodiment is 0.76 g/cm3The thermal conductivity was 0.035W/(mK).
Example 3
The utility model provides a thermal-insulated sandwich layer, includes the honeycomb core, and honeycomb core hole inside is filled alternately has rubber layer and aerogel layer until filling up honeycomb core hole to two upper and lower outmost are the rubber layer. Wherein the honeycomb core is an aluminum honeycomb core; the aerogel layer is a titanium dioxide aerogel layer; the rubber layer is a butadiene rubber layer.
The preparation method of the heat insulation sandwich layer comprises the following preparation steps:
(1) mixing liquid butadiene rubber and carbon fibers to obtain a rubber glue solution, wherein the mass fraction of the carbon fibers in the rubber glue solution is 10 wt%;
(2) laying and placing the aluminum honeycomb core, and alternately spraying a layer of rubber glue and a layer of titanium dioxide aerogel powder into the holes of the aluminum honeycomb core until the aluminum honeycomb core is filled with the rubber glue and the outermost layer is ensured to be the rubber glue; the thickness of the rubber glue solution sprayed each time is 0.2 cm; the thickness of the sprayed titanium dioxide aerogel powder is 0.6 cm each time;
(3) and drying the sprayed aluminum honeycomb core at 100 ℃ for 6 h, and then curing at 160 ℃ for 8 h to obtain the heat-insulating sandwich layer.
The density of the thermal insulation sandwich layer prepared by the embodiment is 0.81 g/cm3The thermal conductivity is 0.036W/(mK).
Example 4
The utility model provides a thermal-insulated sandwich layer, includes the honeycomb core, and honeycomb core hole inside is filled alternately has rubber layer and aerogel layer until filling up honeycomb core hole to two upper and lower outmost are the rubber layer. Wherein the honeycomb core is an aluminum honeycomb core; the aerogel layer is aluminum oxide aerogel; the rubber layer is a nitrile rubber layer.
The preparation method of the heat insulation sandwich layer comprises the following preparation steps:
(1) mixing liquid nitrile rubber and polyimide fibers to obtain a rubber glue solution, wherein the mass fraction of the polyimide fibers in the rubber glue solution is 6 wt%;
(2) laying and placing the aluminum honeycomb core, and alternately spraying a layer of rubber glue and a layer of aluminum oxide aerogel powder into the holes of the aluminum honeycomb core until the aluminum honeycomb core is filled with the rubber glue and the outermost layer is ensured to be the rubber glue; the thickness of the rubber glue solution sprayed each time is 0.08 cm; the thickness of the sprayed aluminum oxide aerogel powder is 0.8cm each time;
(3) and drying the sprayed aluminum honeycomb core at 70 ℃ for 5 h, and then curing at 110 ℃ for 10 h to obtain the heat-insulating sandwich layer.
The density of the thermal insulation sandwich layer prepared by the embodiment is 0.74 g/cm3The thermal conductivity was 0.032W/(mK).

Claims (8)

1.一种隔热夹心层,其特征在于:包括蜂巢芯,蜂巢芯孔洞内部交替填充有橡胶层和气凝胶层直至填满蜂巢芯孔洞,并且上下两处最外层均为橡胶层。1. A heat-insulating sandwich layer is characterized in that: comprising a honeycomb core, the inside of the honeycomb core hole is alternately filled with a rubber layer and an aerogel layer until the honeycomb core hole is filled, and the upper and lower outermost layers are both rubber layers. 2.如权利要求1所述的隔热夹心层,其特征在于:所述蜂巢芯为铝蜂巢芯或芳纶蜂巢芯;所述气凝胶层为二氧化硅气凝胶层、三氧化二铝气凝胶层、二氧化锆气凝胶层或二氧化钛气凝胶层;所述橡胶层为天然橡胶层或合成橡胶层。2. The thermal insulation sandwich layer according to claim 1, wherein the honeycomb core is an aluminum honeycomb core or an aramid honeycomb core; the aerogel layer is a silica aerogel layer, a An aluminum aerogel layer, a zirconium dioxide aerogel layer or a titanium dioxide aerogel layer; the rubber layer is a natural rubber layer or a synthetic rubber layer. 3.如权利要求2所述的隔热夹心层,其特征在于:所述合成橡胶层为氟硅橡胶层、丁苯橡胶层、氯丁橡胶层、丁基橡胶层、丁腈橡胶层、丁二烯橡胶层、乙丙橡胶层、聚异戊二烯橡胶层、氟橡胶层或硅橡胶层。3. The heat insulating sandwich layer according to claim 2, wherein the synthetic rubber layer is a fluorosilicone rubber layer, a styrene-butadiene rubber layer, a neoprene rubber layer, a butyl rubber layer, a nitrile rubber layer, a A diene rubber layer, an ethylene propylene rubber layer, a polyisoprene rubber layer, a fluororubber layer or a silicone rubber layer. 4.一种如权利要求1所述隔热夹心层的制备方法,其特征在于,制备步骤如下:4. a preparation method of thermal insulation sandwich layer as claimed in claim 1, is characterized in that, preparation step is as follows: (1)、将液体橡胶基体与增强填料混合得到橡胶胶液;(1) Mix the liquid rubber matrix with the reinforcing filler to obtain the rubber glue; (2)、将蜂巢芯平铺放置,向蜂巢芯孔洞内部交替喷涂一层橡胶胶液、一层气凝胶粉,直至填满蜂巢芯但保证最外层是橡胶胶液;(2) Lay the honeycomb cores flat, and spray a layer of rubber glue and a layer of aerogel powder alternately into the holes of the honeycomb core until the honeycomb core is filled but ensure that the outermost layer is rubber glue; (3)、将喷涂完成的蜂巢芯依次进行干燥、固化处理,即得所述隔热夹心层。(3) Drying and curing the sprayed honeycomb cores in turn to obtain the heat insulating sandwich layer. 5.如权利要求4所述隔热夹心层的制备方法,其特征在于:橡胶胶液中增强纤维的质量分数为5-15 wt%;每次喷涂橡胶胶液的厚度为0.01-0.5 cm;每次喷涂气凝胶粉的厚度为0.05-1 cm。5. the preparation method of thermal insulation sandwich layer as claimed in claim 4, is characterized in that: the mass fraction of reinforcing fiber in the rubber glue is 5-15 wt%; The thickness of each spraying rubber glue is 0.01-0.5 cm; The thickness of each spray of aerogel powder is 0.05-1 cm. 6.如权利要求4所述隔热夹心层的制备方法,其特征在于:干燥的温度为60-100 ℃,时间为0.5-6 h;固化的温度为80-180 ℃,时间为1-12 h。6 . The preparation method of the heat insulating sandwich layer according to claim 4 , wherein the drying temperature is 60-100° C., and the time is 0.5-6 h; the curing temperature is 80-180° C., and the time is 1-12 hours. 7 . h. 7.如权利要求4~6任一所述隔热夹心层的制备方法,其特征在于:所述液体橡胶基体为天然橡胶或合成橡胶;所述增强填料为高硅氧纤维、玻璃纤维、石英纤维、氧化铝纤维、聚酰亚胺纤维、芳纶纤维、硅酸铝纤维、氮化硅纤维、氧化铝纤维、氮化硼纤维、莫来石纤维、苎麻纤维和碳纤维中的一种或两种以上;所述气凝胶粉为二氧化硅气凝胶粉、三氧化二铝气凝胶粉、二氧化锆气凝胶粉或二氧化钛气凝胶粉;所述蜂巢芯为铝蜂巢芯或芳纶蜂巢芯。7. The preparation method of the heat insulating sandwich layer according to any one of claims 4 to 6, characterized in that: the liquid rubber matrix is natural rubber or synthetic rubber; the reinforcing filler is high silica fiber, glass fiber, quartz One or both of fiber, alumina fiber, polyimide fiber, aramid fiber, aluminum silicate fiber, silicon nitride fiber, alumina fiber, boron nitride fiber, mullite fiber, ramie fiber and carbon fiber more than one species; the aerogel powder is silicon dioxide aerogel powder, aluminum oxide aerogel powder, zirconia aerogel powder or titanium dioxide aerogel powder; the honeycomb core is aluminum honeycomb core or Aramid honeycomb core. 8.如权利要求7所述的隔热夹心层的制备方法,其特征在于:所述合成橡胶为氟硅橡胶、丁苯橡胶、氯丁橡胶、丁基橡胶、丁腈橡胶、丁二烯橡胶、乙丙橡胶、聚异戊二烯橡胶、氟橡胶或硅橡胶。8. The preparation method of the heat insulating sandwich layer according to claim 7, wherein the synthetic rubber is fluorosilicone rubber, styrene-butadiene rubber, neoprene rubber, butyl rubber, nitrile rubber, butadiene rubber , ethylene propylene rubber, polyisoprene rubber, fluorine rubber or silicone rubber.
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CN108585762A (en) * 2018-05-30 2018-09-28 巩义市泛锐熠辉复合材料有限公司 The preparation method of heat-insulation and heat-preservation aerosil felt
CN108689637A (en) * 2018-05-30 2018-10-23 巩义市泛锐熠辉复合材料有限公司 A kind of preparation method of high temperature resistant heat insulation aerogel blanket
CN209813317U (en) * 2019-04-19 2019-12-20 巩义市泛锐熠辉复合材料有限公司 Continuous fiber reinforced thermoplastic resin composite board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113400739A (en) * 2021-07-15 2021-09-17 中国科学院苏州纳米技术与纳米仿生研究所 Aerogel-containing phase change energy storage heat preservation plate and preparation method and application thereof

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