CN110920915B - Self-adaptive thermal management control device and method for aircraft fuel system - Google Patents
Self-adaptive thermal management control device and method for aircraft fuel system Download PDFInfo
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Abstract
The invention discloses a self-adaptive thermal management control device and method for an aircraft fuel system, and belongs to the technical field of comprehensive integrated heat/energy of aircrafts. The method comprises the steps of firstly, taking the outlet temperature of a hot edge of a heat exchanger in a fuel oil system as a control target, and determining an optimal control method with quick response time and small overshoot by PID control, fuzzy PID control and improved quantum particle swarm optimization fuzzy PID control; secondly, the real-time oil consumption of the aircraft engine is taken as a control target, and the consumption of fuel oil as heat sink is reduced as much as possible on the premise of meeting the oil consumption of the engine. The model and the algorithm are verified through MATLAB/Simulink simulation. The fuel system model designed by the invention can adaptively control the opening of the valve on the premise of meeting the control of the temperature of the outlet of the hot side of the heat exchanger according to the fuel consumption of the engine, reasonably distribute the flow direction of the fuel and realize the efficient recycling of the fuel.
Description
Technical Field
The invention belongs to the technical field of integrated heat/energy of airplanes, and particularly relates to a self-adaptive thermal management control device and method for an airplane fuel system.
Background
The aircraft fuel system is an important ring in the aircraft system, and not only plays a role in storing and transporting fuel, but also plays a role in dissipating heat as heat generated when other subsystems (such as a lubricating oil system and a hydraulic system) are carried and cooled by a heat sink. The fuel system can therefore be regarded as a combination of two systems: oil supply system and cooling system.
However, when the aircraft flies under different flight mission envelopes, the oil supply quantity required by the engine and the heat quantity generated by each subsystem are different and are changed along with time. And because the temperature of the fuel at the inlet of the engine and the temperature of the hot edge outlet of each heat exchanger are limited, the traditional fuel heat management system needs to monitor the flow and the temperature of each node of the fuel system and control the flow and the temperature of each node of the fuel system, the capacity of regulating and controlling the flow of the fuel in real time is not possessed, and more, the traditional fuel heat management system is rough control. The biggest disadvantage of the method is that the real-time regulation and control of the flow can not be realized, which causes the waste of fuel oil and unnecessary economic loss. Therefore, how to fully utilize the airborne limited heat sink to realize energy collection, transmission and heat dissipation, and how to adaptively adjust the distribution of fuel flow in the system according to the change of the flight state of the airplane, so as to achieve the efficient and reasonable use of the fuel is the biggest problem in the prior art. The comprehensive integrated heat/energy management system needs to combine the characteristics of the system, seek a reasonable control strategy, meet the energy requirement of the system and realize energy conservation and emission reduction.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides an aircraft fuel system self-adaptive thermal management control device and method.
In order to achieve the purpose, the invention adopts the following technical scheme:
an aircraft fuel system self-adaptive thermal management control device comprises a fuel delivery tank, a fuel delivery pump P1, a fuel supply tank, an electric pump P2, a valve X2, a heat dissipation pump P3, a valve X3, a fuel-lubricating oil heat exchanger HX3, a valve X5 and an engine which are sequentially connected through an oil pipeline, wherein the valve X3 is further sequentially connected with the fuel supply tank through the oil pipeline, the fuel-hydraulic heat exchanger 2, an air-fuel heat exchanger HX1 and the valve X1 are sequentially connected through the oil pipeline, the valve X4 is arranged on the oil pipeline between the valve X1 and the valve X5, the valve X2 is connected with the valve X4 through the oil pipeline, the air-fuel heat exchanger HX1 is connected with ram air, the fuel-hydraulic heat exchanger HX2 is connected with a hydraulic heat load Q1, and the fuel-lubricating oil heat exchanger HX3 is connected with the hydraulic heat load Q2.
Furthermore, a valve is arranged on an oil pipeline between the oil delivery tank and the oil delivery pump P1, and a valve is arranged on an oil pipeline between the oil supply tank and the electric pump P2.
Further, the valve X1, the valve X2, the valve X3, the valve X4 and the valve X5 are all control valves to be controlled.
A control method of an aircraft fuel system self-adaptive thermal management control device comprises a lubricating oil subsystem and a hydraulic subsystem, wherein the lubricating oil subsystem comprises a fuel-lubricating oil heat exchanger HX3 and a lubricating oil heat load Q2, the hydraulic subsystem comprises a fuel-hydraulic heat exchanger HX3 and a hydraulic heat load Q1, and the aircraft fuel system is subjected to taking-off, climbing and returning stages corresponding to different flight states and comprises the following steps:
s1, setting a control object to be controlled, a control quantity and an execution mechanism, wherein the control object is a heat exchanger, the heat exchanger comprises an air-fuel heat exchanger HX1, a fuel-hydraulic heat exchanger HX2 and a fuel-lubricating oil heat exchanger HX3, the control quantity is the hot edge input quantity of the heat exchanger, and the execution mechanism is a control valve, a heat radiation pump P3 and an electric pump P2;
s2, setting a control target of the hot side temperature of the heat exchanger, and controlling the cold side fuel flow of the heat exchanger;
and S3, adopting PID control, fuzzy PID control and improved quantum particle swarm optimization fuzzy PID control to respectively regulate and control the cold-side fuel oil flow of the heat exchanger in different flight states, and determining the optimal control method with quick response time and small overshoot.
Further, in the step S1, the thermal management controls the temperature through a valve X2 and a valve X3;
further, in step S1, the fuel circuit is controlled by the electric pump P2, the valve X1 and the valve X2 to coordinate the relationship between the required amount of the heat exchanger cold-side coolant and the fuel amount demand of the engine, the valve X4 and the valve X5 control the fuel blending and control the fuel flow and temperature entering the engine, and the coolant is fuel with a low outlet temperature of the fuel supply tank.
Further, in steps S2-S3, the heat exchanger is modeled by a transfer function, and the first-order lag transfer function g (S) of the heat exchanger is represented as:
wherein: g(s) is a heat exchanger transfer function, e is a natural constant, s is not a parameter, and the function G is an expression of the original function after Laplace transform.
Further, in steps S2-S3, the electric pump provides power for the flow of the fuel, the heat-dissipation pump provides power for the auxiliary pump for the heat-dissipation system, both the electric pump and the heat-dissipation pump are booster pumps, and the two calculation models are:
△P=1.2×105-3.5×106Q-1.6×109Q2 (2)
in the formula: the delta P is a supercharging value of the booster pump, and the unit is Pa; q is the high-pressure fuel flow output by the pump and the unit is m3S; the expression (2) is obtained by fitting the numerical value of a curve of the operating performance of the booster pump.
Further, in the steps S2-S3, the ram air physical property of the air-fuel heat exchanger HX1, and the cross-sectional airflow temperature T when the ram air enters the air-fuel heat exchanger HX1 when the flying height and the flying Ma number of the aircraft are determined satisfy the following relation:
T=T0[1+Ma2×(k-1)/2] (4)
wherein H represents the altitude at which the aircraft is flying, T0Denotes the static temperature of the incoming flow at an altitude H, Ma is the flight mach number, k denotes the adiabatic index of air, and k is 1.4.
Further, the step S3 includes the following steps:
s301, setting the fuzzy controller as two-input and three-output, wherein the fuzzy controller takes the deviation e and the deviation change ec as input variables and takes three parameters Kp、Ki、KdΔ K ofp、ΔKi、ΔKdThe offset is used as an output variable of the controller, and three parameters K of PID control are online controlled by using a fuzzy rulep、Ki、KdCarrying out correction;
s302, taking a lubricating oil heat exchanger as an example, setting the outlet temperature of the fuel-lubricating oil heat exchanger HX3 to be 60 ℃, and when the detected outlet lubricating oil temperature is higher than the set temperature, indicating that the thermal load is increased, and increasing the opening degrees of a valve X2 and a valve X3 at the moment to increase the fuel flow until the outlet temperature of the lubricating oil reaches a set value;
of lubricating oilsThe outlet temperature is set to 60 ℃, and the discourse domain is [ -5, +5 ] according to the change of the temperature error e]The variation domain of the temperature deviation change rate ec is [ -3, 3 [)]Output variable Δ KpIs taken to be [ -0.3, +0.3],ΔKiIs taken to be [ -0.06, + 0.06)],ΔKdIs taken to be [ -3, +3](ii) a The fuzzy domain of the deviation variable is { -3, 2.5, -2, -1.5, -1, -0.5, 0, +0.5, +1, +1.5, +2, +2.5, +3 }; the domain of discourse for the other fuzzy variables is taken to be { -6, -5, -2, -4, -3, -2, -1, 0, +1, +2, +3, +4, +5, +6 }; seven fuzzy subsets were chosen for both the two input variables and the three output variables: NB (negative large), NM (negative medium), NS (negative small), ZE (zero), PS (positive small), PM (positive medium), PB (positive large);
the quantization factors of the temperature deviation and the rate of change of the deviation are represented by Ke and Kc, and the scale factors of the controlled variable are represented by Kup, Kui and Kud, respectively, and when Ke is 6/5-1.2, Kc is 3/3-1, Kup is 0.3/6-0.05, Kui is 0.06/6-0.01, and Kud is 3/6-0.5; setting e, ec, delta Kp, delta Ki and delta Kd to obey triangular distribution, so as to obtain corresponding membership degrees of the fuzzy subsets, and setting in an MATLAB fuzzy control toolbox to obtain distribution graphs of all membership degree functions;
s303, optimizing and selecting quantization factor parameters, namely ke, up, kui and kud 5 parameters in the fuzzy control algorithm by adopting an improved quantum particle swarm optimization algorithm, wherein an optimized objective function is that the fuzzy PID control curve overshoot is small, the adjusting time is short, and a mathematical expression is as follows:
Fobj=max[T′(t)-T(t),0]+ts (4)
wherein T' (T) and T (T) respectively represent the temperature obtained by fuzzy PID control at time T and the control target temperature, and the updated position X of each particleiCorresponding objective function value Fobj(Xi) T' (T) to T (T) represent the overshoot at time T; t is tsIndicating the adjustment time.
Compared with the prior art, the invention has the following beneficial effects:
the fuel system model designed by the invention can adaptively control the opening of the valve on the premise of meeting the control of the temperature of the outlet of the hot side of the heat exchanger according to the fuel consumption of the engine, reasonably distribute the flow direction of the fuel and realize the efficient recycling of the fuel.
Drawings
FIG. 1 is a block diagram of an aircraft integrated thermal management system architecture.
FIG. 2 is a logical block diagram of an aircraft integrated thermal management system.
FIG. 3 is a diagram of a fuzzy PID optimization structure based on particle swarm.
FIG. 4 is a comparison of engine fueling under control of an aircraft integrated thermal management system.
Fig. 5 shows the opening degree of the valve X1 under the control of the integrated thermal management system of the aircraft.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
Designing a fuel heat management system block diagram according to a system scheme of an aircraft adaptive fuel heat management system, as shown in FIG. 1; the main purposes of the invention are as follows: the traditional system is improved to a certain extent by combining the existing control algorithm strategy from the perspective of fuel flow control, and meanwhile, the temperature and the flow can be regulated, so that the requirements of the inlet flow and the temperature of an engine are met.
An aircraft fuel system self-adaptive thermal management control device comprises a fuel delivery tank, a fuel delivery pump P1, a fuel supply tank, an electric pump P2, a valve X2, a heat dissipation pump P3, a valve X3, a fuel-lubricating oil heat exchanger HX3, a valve X5 and an engine which are sequentially connected through an oil pipeline, wherein the valve X3 is further sequentially connected with the fuel supply tank through the oil pipeline through a fuel-hydraulic heat exchanger 2, an air-fuel heat exchanger HX1 and a valve X1, the oil pipeline between the valve X1 and the valve X5 is provided with a valve X4, the valve X2 and the valve X4 are connected through the oil pipeline, the air-fuel heat exchanger HX1 is connected with ram air, the fuel-hydraulic heat exchanger HX2 is connected with a hydraulic heat load Q1, the fuel-lubricating oil heat exchanger HX3 is connected with the hydraulic heat load Q2, the oil delivery tank and the oil delivery pump P1 are provided with valves, and a valve is arranged on an oil pipeline between the oil supply tank and the electric pump P2, and the valve X1, the valve X2, the valve X3, the valve X4 and the valve X5 are all control valves needing to be controlled.
A control method of an aircraft fuel system self-adaptive thermal management control device comprises a lubricating oil subsystem and a hydraulic subsystem, wherein the lubricating oil subsystem comprises a fuel-lubricating oil heat exchanger HX3 and a lubricating oil heat load Q2, the hydraulic subsystem comprises a fuel-hydraulic heat exchanger HX3 and a hydraulic heat load Q1, and the aircraft fuel system is subjected to taking-off, climbing and returning stages corresponding to different flight states and comprises the following steps:
s1, setting a control object to be controlled, a control quantity and an execution mechanism, wherein the control object is a heat exchanger, the heat exchanger comprises an air-fuel heat exchanger HX1, a fuel-hydraulic heat exchanger HX2 and a fuel-lubricating oil heat exchanger HX3, the control quantity is the hot edge input quantity of the heat exchanger, and the execution mechanism is a control valve, a heat radiation pump P3 and an electric pump P2; specifically, thermal management controls temperature via valve X2 and valve X3; the purpose of fuel loop control is to coordinate the relationship between the demand of cold-side coolant (fuel with lower outlet temperature of the fuel supply tank) of the heat exchanger and the fuel demand of the engine, and the fuel loop control is mainly controlled by an electric pump P2, a valve X1 and a valve X2, and in addition, the temperature of the fuel entering the engine cannot be too high, and the fuel flow demand of the engine under different working sections is considered, so that fuel blending is realized by the valve X4 and the valve X5, namely, the fuel flow and the temperature entering the engine are further controlled by the aid of the valve X1 and the valve X2.
S2, setting a control target of the hot side temperature of the heat exchanger, and controlling the cold side fuel flow of the heat exchanger;
and S3, adopting PID control, fuzzy PID control and improved quantum particle swarm optimization fuzzy PID control to respectively regulate and control the cold-side fuel oil flow of the heat exchanger in different flight states, and determining the optimal control method with quick response time and small overshoot.
Specifically, in the steps S2 to S3, the heat exchanger is modeled by using a transfer function, and a first-order lag transfer function g (S) of the heat exchanger is represented by taking a plate heat exchanger as an example:
wherein: g(s) is a heat exchanger transfer function, e is a natural constant, s is not a parameter, and the function G is an expression of the original function after Laplace transform.
Specifically, in the steps S2-S3, the fuel system mainly includes two types of pumps, namely, a heat dissipation pump and an electric pump, the electric pump provides power for the flow of fuel, the heat dissipation pump provides power for the auxiliary pump for the heat dissipation system, the electric pump and the heat dissipation pump are both booster pumps, and the two types of booster pumps are calculated as:
△P=1.2×105-3.5×106Q-1.6×109Q2 (2)
in the formula: the delta P is a supercharging value of the booster pump, and the unit is Pa; q is the high-pressure fuel flow output by the pump and the unit is m3S; the expression (2) is obtained by fitting the numerical value of a curve of the operating performance of the booster pump.
Specifically, in the steps S2-S3, ram air physical properties of the air-fuel heat exchanger HX1, ram air, are mainly affected by the flight altitude and the flight Ma number. Therefore, to analyze and study the cooling capacity of the ram air, it is necessary to obtain the temperature profile of the ram air at different heights and different Ma numbers. The cross-sectional air flow temperature T of the ram air as it enters the air-fuel heat exchanger HX1 for an aircraft at a determined altitude and number of flights Ma satisfies the following relationship:
T=T0[1+Ma2×(k-1)/2] (4)
wherein H represents the altitude at which the aircraft is flying, T0Denotes the static temperature of the incoming flow at an altitude H, Ma is the flight mach number, k denotes the adiabatic index of air, and k is 1.4.
Specifically, the step S3 includes the steps of:
s301, setting the fuzzy controller as two-input and three-output, wherein the fuzzy controller takes the deviation e and the deviation change ec as input variables and takes three parameters Kp、Ki、KdΔ K ofp、ΔKi、ΔKdThe offset is used as an output variable of the controller, and three parameters K of PID control are online controlled by using a fuzzy rulep、Ki、KdCarrying out correction;
s302, taking a lubricating oil heat exchanger as an example, setting the outlet temperature of the fuel-lubricating oil heat exchanger HX3 to be 60 ℃, and when the detected outlet lubricating oil temperature is higher than the set temperature, indicating that the thermal load is increased, and increasing the opening degrees of a valve X2 and a valve X3 at the moment to increase the fuel flow until the outlet temperature of the lubricating oil reaches a set value;
the outlet temperature of the lubricating oil is set to be 60 ℃, and the discourse domain is [ -5, +5 ] according to the change of the temperature error e]The variation domain of the temperature deviation change rate ec is [ -3, 3 [)]Output variable Δ KpIs taken to be [ -0.3, +0.3],ΔKiIs taken to be [ -0.06, + 0.06)],ΔKdIs taken to be [ -3, +3](ii) a The fuzzy domain of the deviation variable is { -3, 2.5, -2, -1.5, -1, -0.5, 0, +0.5, +1, +1.5, +2, +2.5, +3 }; the domain of discourse for the other fuzzy variables is taken to be { -6, -5, -2, -4, -3, -2, -1, 0, +1, +2, +3, +4, +5, +6 }; seven fuzzy subsets were chosen for both the two input variables and the three output variables: NB (negative large), NM (negative medium), NS (negative small), ZE (zero), PS (positive small), PM (positive medium), PB (positive large);
the quantization factor and the scale factor are related to the selection of the basic discourse domain and the fuzzy set discourse domain, and the quantization factor and the scale factor are determined after the basic discourse domain and the fuzzy set discourse domain are determined. If the quantization factors of the temperature deviation and the rate of change of the deviation are represented by Ke and Kc, and the scale factors of the controlled variable are represented by Kup, Kui, and Kud, respectively, there are one of the values of Ke 6/5-1.2, Kc-3/3-1, Kup-0.3/6-0.05, Kui-0.06/6-0.01, and Kud-3/6-0.5; assuming that e, ec, Δ Kp, Δ Ki and Δ Kd are all distributed according to a triangle, obtaining corresponding membership degrees of the fuzzy subsets, and obtaining distribution graphs of all membership degree functions after setting in an MATLAB fuzzy control toolbox;
s303, optimizing and selecting quantization factor parameters, namely ke, up, kui and kud 5 parameters in the fuzzy control algorithm by adopting an improved quantum particle swarm optimization algorithm, wherein an optimized objective function is that the fuzzy PID control curve overshoot is small, the adjusting time is short, and a mathematical expression is as follows:
Fobj=max[T′(t)-T(t),0]+ts (4)
wherein T' (T) and T (T) respectively represent the temperature obtained by fuzzy PID control at time T and the control target temperature, and the updated position X of each particleiCorresponding objective function value Fobj(Xi) T' (T) to T (T) represent the overshoot at time T; t is tsIndicating the adjustment time. Therefore, a smaller objective function indicates a smaller overshoot of the temperature control result, and a shorter adjustment time.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
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