CN110878409A - Magnetron sputtering coating production line and method for preparing solar cell back electrode - Google Patents
Magnetron sputtering coating production line and method for preparing solar cell back electrode Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000011248 coating agent Substances 0.000 title claims abstract description 33
- 238000000576 coating method Methods 0.000 title claims abstract description 33
- 238000001755 magnetron sputter deposition Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004544 sputter deposition Methods 0.000 claims abstract description 71
- 239000007789 gas Substances 0.000 claims abstract description 17
- VVTSZOCINPYFDP-UHFFFAOYSA-N [O].[Ar] Chemical compound [O].[Ar] VVTSZOCINPYFDP-UHFFFAOYSA-N 0.000 claims abstract description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000001301 oxygen Substances 0.000 claims abstract description 9
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 9
- 230000007704 transition Effects 0.000 claims description 54
- 239000013077 target material Substances 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 235000012431 wafers Nutrition 0.000 claims 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000009423 ventilation Methods 0.000 description 24
- 238000001704 evaporation Methods 0.000 description 7
- 239000010408 film Substances 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000000231 atomic layer deposition Methods 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 239000012044 organic layer Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000013076 target substance Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/568—Transferring the substrates through a series of coating stations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/35—Sputtering by application of a magnetic field, e.g. magnetron sputtering
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本发明涉及属于太阳能电池制造技术领域,特别涉及一种制备太阳能电池背电极的磁控溅射镀膜生产线及其方法。The invention relates to the technical field of solar cell manufacturing, in particular to a magnetron sputtering coating production line for preparing a solar cell back electrode and a method thereof.
背景技术Background technique
在光伏领域近几年的发展,钙钛矿太阳能电池是极具潜力取代硅基太阳能电池统治地位的新型电池。如何制备钙钛矿太阳能电池的背电极一直是个问题。由于钙钛矿材料遇水 分解,背电极无法采用低成本的溶液法制备,同样也无法采用原子层沉积(ALD)和化学气相沉积(CVD)制备,因其原料中含水。另外,钙钛矿不耐高温,所以广泛用于晶硅电池的丝网印刷技术也无法用在钙钛矿背电极制备上。实验室制备钙钛矿背电极一般采用蒸镀法,但是这张方法很难实现工业化量产。With the development of photovoltaic field in recent years, perovskite solar cell is a new type of cell with great potential to replace the dominant position of silicon-based solar cell. How to fabricate the back electrode of perovskite solar cells has always been a problem. Due to the decomposition of perovskite materials with water, the back electrode cannot be prepared by a low-cost solution method, nor can it be prepared by atomic layer deposition (ALD) and chemical vapor deposition (CVD), because the raw material contains water. In addition, perovskites are not resistant to high temperatures, so the screen printing technology widely used in crystalline silicon cells cannot be used in the preparation of perovskite back electrodes. The laboratory preparation of perovskite back electrodes generally adopts the evaporation method, but this method is difficult to achieve industrialized mass production.
目前,钙钛矿电池的背电极制备普遍采用蒸镀法。蒸镀法需要高真空环境(<1e-5Pa),温度需要达到被蒸镀金属沸点以上(>2000K),且镀膜速度缓慢,蒸镀单个电极时间一般为半小时以上,不利于工业化生产。此外,蒸镀法制备的薄膜与电池其他部分的粘合度并不太好,容易脱落,且成膜致密度不高,不能有效起到对水分子的阻隔作用,从而降低了电池的稳定性。At present, the preparation of the back electrode of perovskite batteries is generally carried out by the evaporation method. The evaporation method requires a high vacuum environment (<1e-5Pa), the temperature needs to reach above the boiling point of the metal to be evaporated (>2000K), and the coating speed is slow, and the evaporation time for a single electrode is generally more than half an hour, which is not conducive to industrial production. In addition, the adhesion of the film prepared by the evaporation method to other parts of the battery is not very good, it is easy to fall off, and the film density is not high, which cannot effectively block water molecules, thereby reducing the stability of the battery. .
与蒸镀镀膜相比,溅射镀膜所需的真空度略低,镀膜速度快,且无需高温环境,更适用于工业生产。另外,溅射成膜的均匀度、致密度都优于蒸镀,且溅射膜与电池的粘合度高。然而,溅射时需要激发的高能等离子体(起辉)会对钙钛矿电池的有机层造成破坏,从而降低电池效率。因此,需要合理控制溅射参数(功率、气压、靶基距等)从而最小化溅射对钙钛矿电池造成的损害。目前,还没有关于可用于钙钛矿光伏电池背电极工业化生产的溅射设备的报道。Compared with evaporation coating, sputtering coating requires a slightly lower degree of vacuum, faster coating speed, and does not require a high temperature environment, making it more suitable for industrial production. In addition, the uniformity and density of the sputtered film are better than those of the vapor deposition, and the adhesion between the sputtered film and the battery is high. However, the high-energy plasma (glow) that needs to be excited during sputtering can damage the organic layers of perovskite cells, reducing cell efficiency. Therefore, reasonable control of sputtering parameters (power, gas pressure, target-to-base distance, etc.) is required to minimize the damage caused by sputtering to perovskite cells. Currently, there are no reports on sputtering equipment that can be used for industrial production of perovskite photovoltaic cell back electrodes.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于,提供一种可用于工业化量产的制备太阳能电池背电极的磁控溅射镀膜生产线及其方法,可用在钙钛矿太阳能电池以及其他含有对等离子体敏感、或不耐水、或不耐高温的有机或纳米材料的电极制备工艺中。The technical problem to be solved by the present invention is to provide a magnetron sputtering coating production line and method for preparing the back electrode of solar cells that can be used for industrial mass production, which can be used in perovskite solar cells and other products containing plasma-sensitive, or In the electrode preparation process of organic or nanomaterials that are not resistant to water or high temperature.
本发明是这样实现的,提供一种制备太阳能电池背电极的磁控溅射镀膜生产线,包括筒形的腔室,所述腔室被依次由高阀分隔为样片进入段、低压真空室一、主溅射室、低压真空室二以及样片出仓段,在所述腔室的顶部设置了有输送带的传送装置,在所述输送带的下部悬挂有多个样片支架,所述高阀自动打开让样片支架通过并在样片支架通过后自动关闭;所述样片支架包括框架、连接柱、挡板、旋转轴和样片卡槽,所述框架通过连接柱连接在输送带的下部,所述样片卡槽设置在框架上,待溅射背电极的样片放置在样片卡槽中,所述挡板通过旋转轴设置在框架的前侧,正常时所述挡板将样片卡槽中的样片遮盖住,需要时所述旋转轴带动挡板转动使其将样片卡槽中的样片全部露出来;在所述主溅射室设置了靶材,所述靶材位于挡板的前侧,所述主溅射室的传送装置驱动样片支架相对于靶材往复移动,在所述主溅射室还设置了进气管道,通过所述进气管道向主溅射室通入氩氧混合气体。The present invention is realized in this way, and provides a magnetron sputtering coating production line for preparing the back electrode of a solar cell, which includes a cylindrical chamber, and the chamber is sequentially divided by a high valve into a sample entry section, a low-pressure vacuum chamber, The main sputtering chamber, the second low-pressure vacuum chamber and the sample discharge section are provided with a conveyor belt conveyor at the top of the chamber, and a plurality of sample racks are suspended at the lower part of the conveyor belt. The high valve automatically Open to allow the sample holder to pass through and automatically close after the sample holder passes; the sample holder includes a frame, a connecting column, a baffle, a rotating shaft and a sample slot, the frame is connected to the lower part of the conveyor belt through the connecting column, and the sample The card slot is set on the frame, and the sample of the back electrode to be sputtered is placed in the sample card slot. The baffle is set on the front side of the frame through the rotating shaft. Normally, the baffle covers the sample in the sample card slot. , when necessary, the rotating shaft drives the baffle to rotate to expose all the samples in the sample slot; a target is set in the main sputtering chamber, the target is located on the front side of the baffle, the main The conveying device of the sputtering chamber drives the sample holder to move back and forth relative to the target, and an air inlet pipe is also arranged in the main sputtering chamber, through which an argon-oxygen mixed gas is introduced into the main sputtering chamber.
进一步地,在所述低压真空室一与主溅射室之间设置了由高阀隔开的高真空过渡室一,在所述主溅射室与低压真空室二之间设置了由高阀隔开的高真空过渡室二,在所述样片进入段与低压真空室一之间通过高阀一隔开,在所述低压真空室一与高真空过渡室一之间通过高阀二隔开,在所述高真空过渡室一与主溅射室之间通过高阀三隔开,在所述主溅射室与高真空过渡室二之间通过高阀四隔开,在所述高真空过渡室二与低压真空室二之间通过高阀五隔开,在所述低压真空室二与样片出仓段之间通过高阀六隔开,在所述高真空过渡室一和高真空过渡室二的顶部分别同样地设置了有输送带的传送装置用于输送样片支架。Further, a high-vacuum transition chamber 1 separated by a high valve is set between the low-pressure vacuum chamber 1 and the main sputtering chamber, and a high-vacuum transition chamber is set between the main sputtering chamber and the low-
进一步地,在所述低压真空室一外设置了真空泵一并通过通气阀一与其相连接,在所述高真空过渡室一外设置了真空泵二和分子泵一并通过通气阀二与其相连接,在所述主溅射室外设置了真空泵三和分子泵二并通过通气阀三与其相连接,在所述高真空过渡室二外设置了真空泵四和分子泵三并通过通气阀四与其相连接,在所述低压真空室二外设置了真空泵五并通过通气阀五与其相连接。Further, a vacuum pump is set outside the low-pressure vacuum chamber and is connected to it through a ventilation valve 1, and a
进一步地,所述高阀包括高阀电机、高阀支架以及移动门,所述高阀电机设置在高阀支架上,所述高阀电机驱动移动门移动,移动所述移动门将开启或关闭相邻的两个腔室,在所述移动门上设置样片通道,在所述移动门处于开启状态时,所述样片支架通过移动门上的样片通道到达下一腔室。Further, the high valve includes a high valve motor, a high valve support and a moving door, the high valve motor is arranged on the high valve support, the high valve motor drives the moving door to move, and moving the moving door will open or close the phase. For two adjacent chambers, a sample channel is provided on the moving door, and when the moving door is in an open state, the sample holder reaches the next chamber through the sample channel on the moving door.
进一步地,所述旋转轴由步进电机驱动转动,在每个所述高阀的前后位置分别设置了激光位置感应器。Further, the rotating shaft is driven to rotate by a stepping motor, and a laser position sensor is respectively provided at the front and rear positions of each of the high valves.
进一步地,所述传送装置为齿轮传动、链轮传动和带轮传动中的任意一种,对应地,所述输送带为齿条、链条和履带中的任意一种。Further, the conveying device is any one of gear drive, sprocket drive and pulley drive, and correspondingly, the conveyor belt is any one of rack, chain and crawler.
进一步地,在所述氩氧混合气体中氧气占比0~20%,所述样片与靶材之间的间距为5~25cm,所述主溅射室的传送装置带动样片支架相对于靶材的往复移动的速率为10~30mm/s;所述靶材连接偏压电源的负极并接入偏电压为200~400V的电源。Further, the proportion of oxygen in the argon-oxygen mixed gas is 0-20%, the distance between the sample and the target is 5-25 cm, and the conveying device of the main sputtering chamber drives the sample holder relative to the target. The reciprocating speed of the target is 10~30mm/s; the target is connected to the negative pole of the bias power supply and connected to a power supply with a bias voltage of 200~400V.
进一步地,所述挡板的数量为1~4个,所述旋转轴的数量与挡板的数量对应设置,所述挡板外形为四边形、圆形和三角形中的任意一种。Further, the number of the baffles is 1 to 4, the number of the rotating shafts is set corresponding to the number of the baffles, and the shape of the baffles is any one of a quadrilateral, a circle and a triangle.
本发明是这样实现的,提供一种制备太阳能电池背电极的磁控溅射镀膜的方法,使用如前所述的制备太阳能电池背电极的磁控溅射镀膜生产线,包括如下步骤:The present invention is achieved in this way, and provides a method for preparing a magnetron sputtering coating film of a solar cell back electrode, using the magnetron sputtering coating production line for preparing a solar cell back electrode as described above, comprising the following steps:
第一步骤、将待溅射背电极的样片放置在样片支架的样片卡槽中,并将样片支架放置在样片进入段;In the first step, the sample of the back electrode to be sputtered is placed in the sample slot of the sample holder, and the sample holder is placed in the sample entry section;
第二步骤、关闭通气阀一,打开高阀一,等样片支架通过传送装置被输送到低压真空室一内后再关闭该高阀一,打开真空泵一以及通气阀一,控制低压真空室一的内部压力;The second step is to close the ventilation valve 1, open the high valve 1, and then close the high valve 1 after the sample holder is transported into the low-pressure vacuum chamber 1 through the conveying device, open the vacuum pump 1 and the ventilation valve 1, and control the low-pressure vacuum chamber 1. internal pressure;
第三步骤、关闭通气阀一,打开高阀二,等样片支架通过传送装置被输送到高真空过渡室一内后再关闭该高阀二;打开真空泵二和分子泵一以及通气阀二,控制高真空过渡室一的内部压力;同时,下一个样片支架在样片进入段就位;The third step is to close the ventilation valve 1, open the
第四步骤、打开高阀三,等样片支架通过传送装置被输送到主溅射室内后再关闭该高阀三;同时,下一个样片支架开始进行第二步骤;The fourth step is to open the high valve three, and then close the high valve three after the sample holder is transported into the main sputtering chamber through the conveying device; at the same time, the next sample holder starts to perform the second step;
第五步骤、通过进气管道向主溅射室的通入氩氧混合气体,在氩氧混合气体中氧气占比0~20%,打开真空泵三和分子泵二以及通气阀三,控制主溅射室的内部压力;将靶材接通偏压电源的负极,主溅射室外壁接地,控制样片支架内的样片与靶材之间的间距为5~25cm,靶材起辉前,样片支架的挡板处于闭合状态,打开靶材上的偏压电源使其起辉,等待5~15秒,再打开挡板,露出样片卡槽中的待溅射的样片,起辉的靶材向样片表面进行溅射,在靶材溅射过程中,传送装置带动样片支架在主溅射室内相对于靶材来回移动,起辉时间持续1~15分钟后关闭偏压电源和挡板;In the fifth step, the argon-oxygen mixed gas is introduced into the main sputtering chamber through the air inlet pipe, and oxygen accounts for 0~20% in the argon-oxygen mixed gas, and the vacuum pump three, the molecular pump two and the ventilation valve three are turned on to control the main sputtering The internal pressure of the shooting chamber; connect the target to the negative pole of the bias power supply, the main sputtering chamber wall is grounded, and control the distance between the sample and the target in the sample holder to be 5~25cm. Before the target glows, the sample holder The baffle is closed, turn on the bias power supply on the target material to make it glow, wait for 5~15 seconds, then open the baffle to expose the sample to be sputtered in the sample card slot, and the glowing target material to the sample The surface is sputtered. During the sputtering process of the target material, the conveyor device drives the sample holder to move back and forth relative to the target material in the main sputtering chamber, and the bias power supply and baffle are turned off after the ignition time lasts for 1 to 15 minutes;
第六步骤、打开高阀四,等样片支架通过传送装置被输送到高真空过渡室二内后再关闭该高阀四;打开真空泵四和分子泵三以及通气阀四,控制高真空过渡室二的内部压力;同时,下一个样片支架开始进行第三步骤并依次间隔地进行下去;The sixth step is to open the high valve four, and then close the high valve four after the sample holder is transported to the high vacuum transition chamber two through the conveying device; open the vacuum pump four, the molecular pump three and the ventilation valve four, and control the high vacuum transition chamber two. the internal pressure; at the same time, the next sample holder starts to perform the third step and proceeds at intervals;
第七步骤、关闭通气阀四,打开高阀五,等样片支架通过传送装置被输送到低压真空室二内后再关闭该高阀五;打开真空泵五以及通气阀五,控制低真空过渡室二的内部压力;The seventh step, close the
第八步骤、打开高阀六,等样片支架通过传送装置被输送到样片出仓段后再关闭该高阀六,样片支架内被溅射加工完的样片被输送到样片出仓段进行后续处理。The eighth step, open the
进一步地,通过打开各腔室的真空泵和/或分子泵,以及通气阀,将所述低真空过渡室一和低压真空室二的内部压力分别控制在1~10Pa,将所述高真空过渡室一和高真空过渡室二的内部压力分别控制在10-4~10-5Pa,将所述主溅射室的内部压力控制在0.1~2.0Pa。Further, by opening the vacuum pump and/or molecular pump of each chamber, and the ventilation valve, the internal pressures of the low-vacuum transition chamber 1 and the low-
与现有技术相比,本发明的制备太阳能电池背电极的磁控溅射镀膜生产线及其方法,具有以下特点:Compared with the prior art, the magnetron sputtering coating production line and the method for preparing the back electrode of the solar cell of the present invention have the following characteristics:
1.该生产线有较高的洁净度,可以提高制备电极的质量;1. The production line has high cleanliness, which can improve the quality of electrodes;
2.该生产线相比于蒸镀生产线有较高的生产效率,可以加快背电极层的量产速度;2. Compared with the evaporation production line, this production line has higher production efficiency, which can speed up the mass production of the back electrode layer;
3.该生产线相比于传统溅射生产线对样片有较好的保护作用,可以减少溅射对钙钛矿电池薄膜层的损伤,提高成品电池的效率;3. Compared with the traditional sputtering production line, this production line has a better protection effect on the sample, which can reduce the damage of the sputtering to the thin film layer of the perovskite battery and improve the efficiency of the finished battery;
4.使用该生产线和方法制备的背电极可以有效提高金属电极与电子传输层的粘合度;4. The back electrode prepared by the production line and method can effectively improve the adhesion between the metal electrode and the electron transport layer;
5.使用该生产线和方法制备背电极时可以有效隔绝外界水汽和氧气进入钙钛矿电池中降低它们对钙钛矿电池造成破坏。5. When using the production line and method to prepare the back electrode, the outside water vapor and oxygen can be effectively isolated from entering the perovskite battery to reduce their damage to the perovskite battery.
附图说明Description of drawings
图1为本发明的制备太阳能电池背电极的磁控溅射镀膜生产线一较佳实施例的平面布置示意图;1 is a schematic plan view of a preferred embodiment of a magnetron sputtering coating production line for preparing a solar cell back electrode of the present invention;
图2a为图1中的样片支架的挡板处于闭合状态下的主视图,图2b为图2a的侧视图;图2c为图2的样片支架的挡板处于开启状态下的主视图,图2d为图2c的侧视图。Fig. 2a is a front view of the baffle of the sample holder in Fig. 1 in a closed state, Fig. 2b is a side view of Fig. 2a; Fig. 2c is a front view of the baffle of the sample holder of Fig. 2 in an open state, Fig. 2d is the side view of Figure 2c.
图3a为图1中样片支架通过高阀前的示意图,图3b为图3a中的样片支架正在通过高阀的示意图,图3c为图3a中的样片支架已经通过高阀的示意图。3a is a schematic diagram of the sample holder in FIG. 1 before passing through the high valve, FIG. 3b is a schematic diagram of the sample holder in FIG. 3a passing through the high valve, and FIG. 3c is a schematic diagram of the sample holder in FIG. 3a having passed the high valve.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
请同时参照图1以及图2a、图2b、图2c、图2d所示,本发明制备太阳能电池背电极的磁控溅射镀膜生产线的较佳实施例,包括筒形的腔室1,所述腔室1被依次由高阀2分隔为样片进入段A、低压真空室一B、高真空过渡室一C、主溅射室D、高真空过渡室二E、低压真空室二F以及样片出仓段G。所述样片进入段A位于镀膜生产线的前端,所述样片出仓段G位于镀膜生产线的后端。1 and 2a, 2b, 2c, and 2d at the same time, a preferred embodiment of the magnetron sputtering coating production line for preparing the back electrode of a solar cell of the present invention includes a cylindrical chamber 1, and the Chamber 1 is divided by
在所述样片进入段A与低压真空室一B之间通过高阀一21隔开,在所述低压真空室一B与高真空过渡室一C之间通过高阀二22隔开,在所述高真空过渡室一C与主溅射室D之间通过高阀三23隔开,在所述主溅射室D与高真空过渡室二E之间通过高阀四24隔开,在所述高真空过渡室二E与低压真空室二F之间通过高阀五25隔开,在所述低压真空室二F与样片出仓段G之间通过高阀六26隔开。The sample entry section A and the low-pressure vacuum chamber 1B are separated by a high valve 1 21, and the low-pressure vacuum chamber 1B and the high vacuum transition chamber 1C are separated by a
在所述腔室1的顶部设置了有输送带3的传送装置4。在所述输送带3的下部悬挂有多个样片支架5。所述传送装置4分段驱动,每个腔室1设置一个有输送带3的传送装置4。所述样片支架5间隔设置。所述传送装置4将样片支架5从镀膜生产线的前端传送到镀膜生产线的后端,待溅射背电极的样片M上下放置在样片支架5上并被所述传送装置4从样片进入段A进入镀膜生产线再从样片出仓段G送出镀膜生产线,如图1中三箭头所示。On top of the chamber 1 is provided a
所述样片支架5包括框架51、连接柱52、挡板53、旋转轴54和样片卡槽55。所述框架51通过连接柱52连接在输送带3的下部,所述样片卡槽55设置在框架51上,待溅射背电极的样片M放置在样片卡槽55中。所述挡板53通过旋转轴54设置在框架51的前侧。所述旋转轴54由步进电机56驱动转动。正常时所述挡板53将样片卡槽55中的样片M遮盖住,需要时所述旋转轴54带动挡板53转动使其将样片卡槽55中的样片M全部露出来。The
在所述主溅射室D设置了靶材6。所述靶材6位于挡板53的前侧。所述主溅射室D的传送装置4驱动样片支架5相对于靶材6往复移动。在所述挡板53打开的情况下,所述靶材6向样片卡槽55中的待溅射的样片M表面溅射靶材物质。靶材物质溅射完后,所述挡板53自动关闭。在所述主溅射室D还设置了进气管道D1,通过所述进气管道D1向主溅射室D通入氩氧混合气体。如图1中单箭头所示。在所述靶材6溅射前给主溅射室D内通入氩氧混合气体,使得靶材6的溅射过程始终是在氩氧混合气体环境下进行的。A
在每个所述高阀2的前后位置分别设置了激光位置感应器7。所述高阀2处于常闭状态。每个所述高阀2能够自动打开让样片支架5通过并在样片支架5通过后自动关闭。当位于高阀2侧的激光位置感应器7感应到样片支架1后自动开启让样片支架5通过,当位于高阀2后侧的激光位置感应器7感应到样片支架5通过后,该高阀2又马上自动关闭恢复常闭的初始状态。
请同时参照图1以及图3a、图3b、图3c所示,所述高阀2包括高阀电机201、高阀支架202以及移动门203。所述高阀电机201设置在高阀支架202上,所述高阀电机201驱动移动门203移动。移动所述移动门203将开启或关闭相邻的两个腔室。在所述移动门203上设置样片通道204。在所述移动门203处于开启状态时,所述样片支架5通过移动门203上的样片通道204到达下一腔室。所述样片支架5通过高阀2的过程如图3a、图3b、图3c所示,所述样片支架5按照图中的双箭头所示方向通过高阀2。所述移动门203可以上下移动,也可以左右移动。在本实施例中,移动门203是上下移动的。Referring to FIG. 1 and FIGS. 3 a , 3 b and 3 c simultaneously, the
请参照图1所示,在所述低压真空室一B外设置了真空泵一B1并通过通气阀一B2与其相连接。在所述高真空过渡室一C外设置了真空泵二C1和分子泵一C2并通过通气阀二C3与其相连接。在所述主溅射室D外设置了真空泵三D2和分子泵二D3并通过通气阀三D4与其相连接。在所述高真空过渡室二E外设置了真空泵四E1和分子泵三E2并通过通气阀四E3与其相连接。在所述低压真空室二F外设置了真空泵五F1并通过通气阀五F2与其相连接。Referring to FIG. 1, a vacuum pump-B1 is arranged outside the low-pressure vacuum chamber-B and is connected to it through a ventilation valve-B2. A
所述低真空过渡室一B和低压真空室二F的内部压力分别为1~10Pa。所述高真空过渡室一C和高真空过渡室二E的内部压力分别为10-4~10-5Pa。所述主溅射室D的内部压力为0.1~2.0Pa。在所述氩氧混合气体中氧气占比0~20%。所述样片M与靶材6之间的间距为5~25cm。所述主溅射室D的传送装置4带动样片支架5相对于靶材6的往复移动的速率为10~30mm/s。The internal pressures of the low-vacuum transition chamber 1B and the low-pressure vacuum chamber 2F are respectively 1-10Pa. The internal pressures of the high vacuum transition chamber 1 C and the high vacuum transition chamber 2 E are respectively 10 -4 to 10 -5 Pa. The internal pressure of the main sputtering chamber D is 0.1-2.0 Pa. Oxygen accounts for 0-20% in the argon-oxygen mixed gas. The distance between the sample M and the
所述靶材6连接偏压电源的负极并接入偏电压为200~400V的电源。所述靶材6起辉前,样片支架5的挡板53处于闭合状态。打开靶材6上的偏压电源使其起辉,等待5~15秒,再打开挡板53,露出样片卡槽55中的待溅射的样片M,起辉的靶材6向样片M表面进行溅射。在靶材6溅射过程中,传送装置4带动样片支架5在主溅射室D内相对于靶材6来回匀速移动,起辉时间持续1~15分钟后关闭偏压电源和挡板53。The
所述挡板53的数量为1~4个,所述旋转轴54的数量与挡板53的数量对应设置。所述挡板53外形为四边形、圆形和三角形中的任意一种。在本实施例中,挡板53数量为两个,旋转轴54的数量也为两个。两个旋转轴54分别设置在框架51的对角线上,各带动一个挡板53转动。挡板53的形状为矩形。两个挡板53闭合时,在其闭合处部分重叠,有效盖住放置在样片卡槽55内的样片M,防止其外露到挡板53外。The number of the
所述传送装置4为齿轮传动、链轮传动或带轮传动中的任意一种,所述输送带3为齿条、链条或履带中的任意一种。在本实施例中,所述传送装置4为链轮传动,所述输送带3为链条。The conveying
所述靶材6为方形靶材或旋转靶材,所述靶材6数量为1~6个,所述样片卡槽55的数量为2~20个。在本实施例中,靶材6为矩形靶材,数量为两个,呈左右并列设置。样片卡槽55的数量为六个,左右排成两列,上下排成三行。样片卡槽55数量可以根据需要设置。The
本发明还公开一种制备太阳能电池背电极的磁控溅射镀膜的方法,使用如前所述的制备太阳能电池背电极的磁控溅射镀膜生产线,包括如下步骤:The invention also discloses a method for preparing the magnetron sputtering coating film of the back electrode of the solar cell, using the magnetron sputtering coating film production line for preparing the back electrode of the solar cell as described above, comprising the following steps:
第一步骤、将待溅射背电极的样片M放置在样片支架5的样片卡槽55中,并将样片支架5放置在样片进入段A。In the first step, the sample M of the back electrode to be sputtered is placed in the
第二步骤、关闭通气阀一B2,打开高阀一21,等样片支架5通过传送装置4被输送到低压真空室一B内后再关闭该高阀一21,打开真空泵一B1以及通气阀一B2,将低压真空室一B的内部压力控制在1~10Pa。In the second step, close the ventilation valve-B2, open the high valve-21, wait for the
第三步骤、关闭通气阀一B2,打开高阀二22,等样片支架5通过传送装置4被输送到高真空过渡室一C内后再关闭该高阀二22。打开真空泵二C1和分子泵一C2以及通气阀二C3,将高真空过渡室一C的内部压力控制在10-4~10-5Pa。同时,下一个样片支架5在样片进入段A就位。The third step is to close the ventilation valve one B2, open the high valve two 22, and then close the high valve two 22 after the
第四步骤、打开高阀三23,等样片支架5通过传送装置4被输送到主溅射室D内后再关闭该高阀三23。同时,下一个样片支架5开始进行第二步骤。In the fourth step, the high valve three 23 is opened, and the high valve three 23 is closed after the
第五步骤、通过进气管道D1向主溅射室D的通入氩氧混合气体。在氩氧混合气体中氧气占比0~20%。打开真空泵三D2和分子泵二D3以及通气阀三D4,将主溅射室D的内部压力控制在0.1~2.0Pa。将靶材6接通偏压电源的负极,主溅射室6外壁接地,控制样片支架5内的样片M与靶材6之间的间距为5~25cm。靶材6起辉前,样片支架5的挡板53处于闭合状态。打开靶材6上的偏压电源使其起辉,等待5~15秒,再打开挡板53,露出样片卡槽55中的待溅射的样片M,起辉的靶材6向样片M表面进行溅射。在靶材6溅射过程中,传送装置4带动样片支架5在主溅射室D内相对于靶材6来回匀速移动,起辉时间持续1~15分钟后关闭偏压电源和挡板53。In the fifth step, the argon-oxygen mixed gas is introduced into the main sputtering chamber D through the gas inlet pipe D1. Oxygen accounts for 0~20% in the argon-oxygen mixture. Turn on the
第六步骤、打开高阀四24,等样片支架5通过传送装置4被输送到高真空过渡室二E内后再关闭该高阀四24。打开真空泵四E1和分子泵三E2以及通气阀四E3,将高真空过渡室二E的内部压力控制在10-4~10-5Pa。同时,下一个样片支架5开始进行第三步骤并依次间隔地进行下去。The sixth step is to open the high valve four 24, and then close the high valve four 24 after the
第七步骤、关闭通气阀四E3,打开高阀五25,等样片支架5通过传送装置4被输送到低压真空室二F内后再关闭该高阀五25。打开真空泵五F1以及通气阀五F2,将低真空过渡室二F的内部压力控制在1~10Pa。In the seventh step, close the
第八步骤、打开高阀六26,等样片支架5通过传送装置4被输送到样片出仓段G后再关闭该高阀六26,样片支架5内被溅射加工完的样片M被输送到样片出仓段G进行后续处理。The eighth step is to open the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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|---|---|---|---|---|
| CN112708867A (en) * | 2020-12-31 | 2021-04-27 | 广东谛思纳为新材料科技有限公司 | Reciprocating film coating equipment and film coating method |
| CN116732492A (en) * | 2022-03-01 | 2023-09-12 | 友威科技股份有限公司 | Metal surface coating manufacturing machine and manufacturing method thereof |
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| JPH01242779A (en) * | 1988-03-23 | 1989-09-27 | Matsushita Electric Ind Co Ltd | Device for treating thin film |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112708867A (en) * | 2020-12-31 | 2021-04-27 | 广东谛思纳为新材料科技有限公司 | Reciprocating film coating equipment and film coating method |
| CN116732492A (en) * | 2022-03-01 | 2023-09-12 | 友威科技股份有限公司 | Metal surface coating manufacturing machine and manufacturing method thereof |
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