CN110875186B - Semiconductor structure and forming method thereof - Google Patents
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 21
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Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/60—Insulated-gate field-effect transistors [IGFET]
- H10D30/62—Fin field-effect transistors [FinFET]
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D30/00—Field-effect transistors [FET]
- H10D30/01—Manufacture or treatment
- H10D30/021—Manufacture or treatment of FETs having insulated gates [IGFET]
- H10D30/024—Manufacture or treatment of FETs having insulated gates [IGFET] of fin field-effect transistors [FinFET]
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
- H10D62/113—Isolations within a component, i.e. internal isolations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D62/00—Semiconductor bodies, or regions thereof, of devices having potential barriers
- H10D62/10—Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
- H10D62/124—Shapes, relative sizes or dispositions of the regions of semiconductor bodies or of junctions between the regions
- H10D62/125—Shapes of junctions between the regions
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Abstract
Description
技术领域technical field
本发明涉及半导体技术领域,尤其涉及一种半导体结构及其形成方法。The invention relates to the technical field of semiconductors, in particular to a semiconductor structure and a forming method thereof.
背景技术Background technique
在半导体制造中,随着超大规模集成电路的发展趋势,集成电路特征尺寸持续减小,为了适应更小的特征尺寸,金属-氧化物-半导体场效应晶体管(Metal-Oxide-Semiconductor Field-Effect Transistor,MOSFET)的沟道长度也相应不断缩短。然而,随着器件沟道长度的缩短,器件源极与漏极间的距离也随之缩短,因此栅极结构对沟道的控制能力随之变差,栅极电压夹断(pinch off)沟道的难度也越来越大,使得亚阈值漏电(subthreshold leakage)现象,即所谓的短沟道效应(SCE:short-channel effects)更容易发生。In semiconductor manufacturing, with the development trend of ultra-large-scale integrated circuits, the feature size of integrated circuits continues to decrease. In order to adapt to smaller feature sizes, metal-oxide-semiconductor field-effect transistors (Metal-Oxide-Semiconductor Field-Effect Transistor , MOSFET) channel length has been shortened accordingly. However, as the channel length of the device is shortened, the distance between the source and the drain of the device is also shortened, so the ability of the gate structure to control the channel becomes worse, and the gate voltage pinches off the channel. The channel becomes more and more difficult, making subthreshold leakage (subthreshold leakage), the so-called short-channel effect (SCE: short-channel effects) more likely to occur.
因此,为了更好的适应特征尺寸的减小,半导体工艺逐渐开始从平面MOSFET向具有更高功效的三维立体式的晶体管过渡,如鳍式场效应晶体管(FinFET)。FinFET中,栅极结构至少可以从两侧对超薄体(鳍部)进行控制,与平面MOSFET相比,栅极结构对沟道的控制能力更强,能够很好的抑制短沟道效应;且FinFET相对于其他器件,与现有集成电路制造具有更好的兼容性。Therefore, in order to better adapt to the reduction of the feature size, the semiconductor process gradually begins to transition from planar MOSFETs to three-dimensional transistors with higher efficiency, such as Fin Field Effect Transistors (FinFETs). In FinFET, the gate structure can control the ultra-thin body (fin) from at least two sides. Compared with the planar MOSFET, the gate structure has a stronger ability to control the channel and can well suppress the short channel effect; Moreover, compared with other devices, FinFET has better compatibility with existing integrated circuit manufacturing.
在FinFET器件中,为了能够增强对沟道的控制,Fin的宽度越来越小,且为了获得更好的器件性能,采用锗化硅沟道。In the FinFET device, in order to enhance the control of the channel, the width of the Fin is getting smaller and smaller, and in order to obtain better device performance, a silicon germanium channel is used.
发明内容Contents of the invention
本发明提供一种半导体结构及其形成方法,优化半导体结构的电学性能。The invention provides a semiconductor structure and a forming method thereof, which optimize the electrical performance of the semiconductor structure.
为解决上述问题,本发明提供一种半导体结构的形成方法,包括:提供基底,所述基底包括第一区域和第二区域,所述第一区域用于形成第一器件,所述第二区域用于形成第二器件,所述第二器件的功率高于所述第一器件的功率;刻蚀所述第一区域的基底,形成第一衬底和多个分立于所述第一衬底上的第一鳍部,相邻所述第一鳍部之间为第一凹槽;刻蚀所述第二区域的基底,形成第二衬底和多个分立于所述第二衬底上的第二鳍部,相邻所述第二鳍部之间为第二凹槽;所述第二凹槽的深度小于所述第一凹槽的深度。In order to solve the above problems, the present invention provides a method for forming a semiconductor structure, including: providing a substrate, the substrate includes a first region and a second region, the first region is used to form a first device, and the second region For forming a second device, the power of the second device is higher than the power of the first device; etching the base of the first region to form a first substrate and a plurality of devices separated from the first substrate The first fin on the first fin, the first groove is between the adjacent first fins; the base of the second region is etched to form a second substrate and a plurality of discrete fins on the second substrate. The second fin portion is adjacent to the second fin portion and there is a second groove; the depth of the second groove is smaller than the depth of the first groove.
相应的,本发明还提供一种半导体结构,包括:基底,所述基底包括第二区域和第一区域,所述第二区域用于形成第二器件,所述第一区域用于形成第一器件,所述第二器件的功率高于所述第一器件的功率;所述第一区域包括第一衬底和多个分立于所述第一衬底上的第一鳍部,相邻第一鳍部之间为第一凹槽;所述第二区域包括第二衬底和多个分立于所述第二衬底上的第二鳍部,相邻第二鳍部之间为第二凹槽;所述第二凹槽的深度小于所述第一凹槽的深度。Correspondingly, the present invention also provides a semiconductor structure, including: a substrate, the substrate includes a second region and a first region, the second region is used to form a second device, and the first region is used to form a first device, the power of the second device is higher than that of the first device; the first region includes a first substrate and a plurality of first fins separated on the first substrate, adjacent to the first There is a first groove between one fin; the second region includes a second substrate and a plurality of second fins separated on the second substrate, and a second groove is formed between adjacent second fins. A groove; the depth of the second groove is smaller than the depth of the first groove.
与现有技术相比,本发明实施例的技术方案具有以下优点:Compared with the prior art, the technical solutions of the embodiments of the present invention have the following advantages:
本发明实施例,提供基底,所述基底包括第一区域和第二区域,所述第一区域用于形成第一器件,所述第二区域用于形成第二器件,所述第二器件的功率高于所述第一器件的功率;所述第一区域中形成有第一鳍部和位于相邻第一鳍部之间的第一凹槽;所述第二区域中形成有第二鳍部和位于相邻第二鳍部之间的第二凹槽;所述第二凹槽的深度小于所述第一凹槽的深度,所述第二器件中的第二衬底相比于所述第一器件中的第一衬底更靠近外部空间,所述第二器件中第二凹槽的深宽比小于第一器件中第一凹槽的的深宽比,因此,所述第二器件的散热性能好于所述第一器件的散热性能,这样即使第二器件的功率较高,由于散热性能更好,从而可以保证整个半导体结构(第一器件和第二器件)不容易产生自热效应,从而优化了半导体结构的性能。In an embodiment of the present invention, a substrate is provided, and the substrate includes a first region and a second region, the first region is used to form a first device, the second region is used to form a second device, and the second device The power is higher than the power of the first device; a first fin and a first groove between adjacent first fins are formed in the first region; a second fin is formed in the second region portion and a second groove located between adjacent second fins; the depth of the second groove is smaller than the depth of the first groove, and the second substrate in the second device is compared to the second substrate The first substrate in the first device is closer to the external space, the aspect ratio of the second groove in the second device is smaller than the aspect ratio of the first groove in the first device, therefore, the second The heat dissipation performance of the device is better than the heat dissipation performance of the first device, so that even if the power of the second device is higher, the heat dissipation performance is better, thereby ensuring that the entire semiconductor structure (the first device and the second device) is not easy to generate self-dissipation. Thermal effects, thereby optimizing the performance of the semiconductor structure.
可选方案中,在所述第一凹槽中形成第一隔离层,在所述第二凹槽中形成第二隔离层,所述第二隔离层的厚度小于所述第一隔离层的厚度,所述第二隔离层的致密度大于所述第一隔离层的致密度,后续工艺制程中,所述第二隔离层的被刻蚀速率小于所述第一隔离层的被刻蚀速率,因此,所述第二隔离层不容易受到损伤,进而所述第二凹槽中的器件不容易发生漏电问题。In an optional solution, a first isolation layer is formed in the first groove, a second isolation layer is formed in the second groove, and the thickness of the second isolation layer is smaller than the thickness of the first isolation layer , the density of the second isolation layer is greater than the density of the first isolation layer, and in the subsequent process, the etching rate of the second isolation layer is lower than the etching rate of the first isolation layer, Therefore, the second isolation layer is not easily damaged, and the devices in the second groove are not prone to electric leakage.
附图说明Description of drawings
图1是一种半导体结构的形成方法中的结构示意图;Fig. 1 is a structural schematic diagram in a method for forming a semiconductor structure;
图2至图11是本发明实施例半导体结构形成方法一实施例中各步骤对应的结构示意图;2 to 11 are structural schematic diagrams corresponding to each step in an embodiment of a method for forming a semiconductor structure according to an embodiment of the present invention;
图12至图17是本发明实施例半导体结构形成方法另一实施例中各步骤对应的结构示意图。12 to 17 are structural diagrams corresponding to each step in another embodiment of the method for forming a semiconductor structure according to the embodiment of the present invention.
具体实施方式Detailed ways
由背景技术可知,FinFET器件中,为了能够增强对沟道的控制,Fin的宽度越来越小,且为了获得更好的器件性能,FinFET器件采用锗化硅沟道,现结合一种半导体结构的形成方法分析半导体结构的电学性能有待改善的原因。It can be seen from the background technology that in FinFET devices, in order to enhance the control of the channel, the width of Fin is getting smaller and smaller, and in order to obtain better device performance, FinFET devices use silicon germanium channels, now combined with a semiconductor structure The formation method analyzes the reason why the electrical performance of the semiconductor structure needs to be improved.
参考图1,示出了一种半导体结构的形成方法中的结构示意图。Referring to FIG. 1 , there is shown a schematic structural view of a method for forming a semiconductor structure.
参考图1,所述基底包括第一区域I和第二区域II,所述第一区域I用于形成第一器件,所述第二区域II用于形成第二器件,所述第二器件的功率高于所述第一器件的功率。刻蚀所述基底,形成衬底1以及位于所述衬底1上的多个分立的鳍部2,在所述鳍部2间的衬底1上形成隔离层3。Referring to FIG. 1, the substrate includes a first region I and a second region II, the first region I is used to form a first device, the second region II is used to form a second device, and the second device's The power is higher than the power of the first device. The base is etched to form a substrate 1 and a plurality of discrete fins 2 on the substrate 1 , and an isolation layer 3 is formed on the substrate 1 between the fins 2 .
为了能够增强对沟道的控制,Fin的宽度越来越小,单位面积上形成的Fin更多,这使得FinFET器件产生的热量难以快速的散发;另一方面,为了获得更好的器件性能,采用锗化硅沟道,锗硅化沟道的发热功率高于常规的硅沟道。In order to enhance the control of the channel, the width of Fin is getting smaller and smaller, and more Fins are formed per unit area, which makes it difficult for the heat generated by FinFET devices to dissipate quickly; on the other hand, in order to obtain better device performance, Using the silicon germanium channel, the heating power of the germanium silicide channel is higher than that of the conventional silicon channel.
因为所述第一区域I和第二区域II中的衬底1的表面高度趋于相同,也就是说,所述第一区域I和第二区域II中器件的结构相同,所述第一器件和第二器件的散热能力相同。但是所述第二器件的功率高于所述第一器件的功率,所述第二器件的发热量高于所述第一器件的发热量,所述第二器件中的热量不能及时排除使得器件的性能下降。Because the surface heights of the substrate 1 in the first region I and the second region II tend to be the same, that is to say, the structures of the devices in the first region I and the second region II are the same, the first device Same heat dissipation capability as the second device. However, the power of the second device is higher than that of the first device, and the heat generation of the second device is higher than that of the first device, and the heat in the second device cannot be removed in time so that the device performance degradation.
为了解决所述技术问题,本发明实施例提供一种半导体结构的形成方法,包括:提供基底,所述基底包括第一区域和第二区域,所述第一区域用于形成第一器件,所述第二区域用于形成第二器件,所述第二器件的功率高于所述第一器件的功率;刻蚀所述第一区域的基底,形成第一衬底和多个分立于所述第一衬底上的第一鳍部,相邻第一鳍部之间为第一凹槽;刻蚀所述第二区域的基底,形成第二衬底和多个分立于所述第二衬底上的第二鳍部,相邻第二鳍部之间为第二凹槽;所述第二凹槽的深度小于所述第一凹槽的深度。In order to solve the above technical problem, an embodiment of the present invention provides a method for forming a semiconductor structure, including: providing a substrate, the substrate includes a first region and a second region, the first region is used to form a first device, the The second region is used to form a second device, and the power of the second device is higher than that of the first device; the base of the first region is etched to form the first substrate and multiple First fins on the first substrate, and first grooves between adjacent first fins; etch the base of the second region to form a second substrate and a plurality of fins separated from the second substrate. The second fins on the bottom have second grooves between adjacent second fins; the depth of the second grooves is smaller than the depth of the first grooves.
本发明实施例,提供基底,所述基底包括第一区域和第二区域,所述第一区域用于形成第一器件,所述第二区域用于形成第二器件,所述第二器件的功率高于所述第一器件的功率;所述第一区域中形成有第一鳍部和位于相邻第一鳍部之间的第一凹槽;所述第二区域中形成有第二鳍部和位于相邻第二鳍部之间的第二凹槽;所述第二凹槽的深度小于所述第一凹槽的深度,所述第二器件中的第二衬底相比于所述第一器件中的第一衬底更靠近外部空间,所述第二器件中第二凹槽的深宽比小于第一器件中第一凹槽的的深宽比,因此,所述第二器件的散热性能好于所述第一器件的散热性能,这样即使第二器件的功率较高,由于散热性能更好,从而可以保证整个半导体结构(第一器件和第二器件)不容易产生自热效应,从而优化了半导体结构的性能。In an embodiment of the present invention, a substrate is provided, and the substrate includes a first region and a second region, the first region is used to form a first device, the second region is used to form a second device, and the second device The power is higher than the power of the first device; a first fin and a first groove between adjacent first fins are formed in the first region; a second fin is formed in the second region portion and a second groove located between adjacent second fins; the depth of the second groove is smaller than the depth of the first groove, and the second substrate in the second device is compared to the second substrate The first substrate in the first device is closer to the external space, the aspect ratio of the second groove in the second device is smaller than the aspect ratio of the first groove in the first device, therefore, the second The heat dissipation performance of the device is better than the heat dissipation performance of the first device, so that even if the power of the second device is higher, the heat dissipation performance is better, thereby ensuring that the entire semiconductor structure (the first device and the second device) is not easy to generate self-dissipation. Thermal effects, thereby optimizing the performance of the semiconductor structure.
为使本发明实施例的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明实施例的具体实施例做详细的说明。In order to make the above objects, features and advantages of the embodiments of the present invention more comprehensible, specific embodiments of the embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
图2至图11是本发明实施例半导体结构的形成方法一实施例中各步骤对应的结构示意图。2 to 11 are structural diagrams corresponding to each step in an embodiment of a method for forming a semiconductor structure according to an embodiment of the present invention.
参考图2,提供基底100,所述基底100包括第一区域I和第二区域II,所述第一区域I用于形成第一器件,所述第二区域II用于形成第二器件,所述第二器件的功率高于所述第一器件的功率。Referring to FIG. 2 , a substrate 100 is provided, the substrate 100 includes a first region I and a second region II, the first region I is used to form a first device, and the second region II is used to form a second device, so The power of the second device is higher than the power of the first device.
提供基底100,所述基底100为后续形成第一凹槽和第二凹槽提供工艺平台。A substrate 100 is provided, and the substrate 100 provides a process platform for subsequent formation of the first groove and the second groove.
本实施例中,所述基底100的材料为硅。在其他实施例中,所述基底的材料还可以为锗、碳化硅、砷化镓或镓化铟,所述基底还能够为绝缘体上的硅基底或者绝缘体上的锗基底。所述基底100内还能够形成有半导体器件,例如,PMOS晶体管、CMOS晶体管、NMOS晶体管、电阻器、电容器或电感器等。所述基底100表面还能够形成有界面层,所述界面层的材料为氧化硅、氮化硅或氮氧化硅等。In this embodiment, the material of the substrate 100 is silicon. In other embodiments, the material of the substrate may also be germanium, silicon carbide, gallium arsenide or indium gallium, and the substrate may also be a silicon-on-insulator substrate or a germanium-on-insulator substrate. Semiconductor devices such as PMOS transistors, CMOS transistors, NMOS transistors, resistors, capacitors or inductors can also be formed in the substrate 100 . An interface layer can also be formed on the surface of the substrate 100, and the material of the interface layer is silicon oxide, silicon nitride, or silicon oxynitride.
本实施例中,所述第一区域I和第二区域II为相邻区域。在其他实施例中,所述第一区域I和第二区域II还可以相隔离。In this embodiment, the first area I and the second area II are adjacent areas. In other embodiments, the first region I and the second region II may also be isolated from each other.
本实施例中,所述第一器件为PMOS器件,所述第二器件为NMOS器件。在其他实施例中,还可以第一器件为NMOS器件,所述第二器件为PMOS器件。In this embodiment, the first device is a PMOS device, and the second device is an NMOS device. In other embodiments, the first device may also be an NMOS device, and the second device may be a PMOS device.
参考图3至图7,刻蚀所述第二区域II的基底100,形成第二衬底200和多个分立于所述第二衬底200上的第二鳍部,相邻所述第二鳍部之间为第二凹槽202。所述第二凹槽202用于为后续制程中填充隔离层提供空间位置。Referring to FIG. 3 to FIG. 7, the base 100 of the second region II is etched to form a second substrate 200 and a plurality of second fins separated on the second substrate 200, adjacent to the second Between the fins is a second groove 202 . The second groove 202 is used to provide space for filling the isolation layer in the subsequent process.
也就是说,本实施例先刻蚀所述第二区域II的基底,形成第二鳍部和所述第二凹槽202;在形成第二鳍部之后,刻蚀所述第一区域I的基底,形成所述第一鳍部和所述第一凹槽。That is to say, in this embodiment, the base of the second region II is first etched to form the second fin and the second groove 202; after the formation of the second fin, the base of the first region I is etched. , forming the first fin and the first groove.
如图3所示,形成所述第二鳍部和第二凹槽的步骤包括:形成覆盖所述基底100的掩膜材料层110,在所述掩膜材料层110上形成多个分立的核心层120。所述掩膜材料层110用于为后续形成的掩膜层做准备。所述核心层120用于为后续形成覆盖所述核心层120侧壁的掩膜侧墙做准备。As shown in FIG. 3 , the step of forming the second fin and the second groove includes: forming a mask material layer 110 covering the substrate 100, forming a plurality of discrete cores on the mask material layer 110 Layer 120. The mask material layer 110 is used to prepare for a subsequent mask layer. The core layer 120 is used to prepare for subsequent formation of mask sidewalls covering the sidewalls of the core layer 120 .
本实施例中,所述掩膜材料层110为叠层结构,所述掩膜材料层110包括基底保护材料层1102、形成在所述基底保护材料层1102上的硬掩膜材料层1101和形成在所述硬掩膜材料层1101上的高性能金属氧化材料层1103。In this embodiment, the mask material layer 110 is a laminated structure, and the mask material layer 110 includes a base protection material layer 1102, a hard mask material layer 1101 formed on the base protection material layer 1102, and a hard mask material layer formed on the base protection material layer 1102. A high performance metal oxide material layer 1103 on the hard mask material layer 1101 .
所述基底保护材料层1102用于减小所述硬掩膜材料层1101的应力对所述基底100的影响。所述高性能金属氧化材料层1103用于保护所述硬掩膜材料层1101,当后续工艺中去除所述核心层120和掩膜侧墙130时,能够减小对所述硬掩膜材料层1101造成的损伤。The substrate protection material layer 1102 is used to reduce the influence of the stress of the hard mask material layer 1101 on the substrate 100 . The high-performance metal oxide material layer 1103 is used to protect the hard mask material layer 1101, and when the core layer 120 and the mask spacer 130 are removed in a subsequent process, the impact on the hard mask material layer can be reduced. 1101 caused damage.
本实施例中,所述基底保护材料层1102的材料为氧化硅。In this embodiment, the material of the base protection material layer 1102 is silicon oxide.
本实施例中,所述硬掩膜材料层1101的材料为氮化硅。在其他实施例中,所述硬掩膜材料层1101的材料还可以为碳化硅、碳氮化硅、碳氮氧化硅、氮氧化硅、氮化硼或碳氮化硼。In this embodiment, the material of the hard mask material layer 1101 is silicon nitride. In other embodiments, the material of the hard mask material layer 1101 may also be silicon carbide, silicon carbonitride, silicon oxycarbonitride, silicon oxynitride, boron nitride or boron carbonitride.
本实施例中,所述高性能金属氧化材料层1103的材料为氧化硅。在其他实施例中,所述高性能金属氧化材料层1103的材料还可以为氮化硅或氮氧化硅。In this embodiment, the material of the high-performance metal oxide material layer 1103 is silicon oxide. In other embodiments, the material of the high-performance metal oxide material layer 1103 may also be silicon nitride or silicon oxynitride.
本实施例中,所述核心层120的材料为多晶硅。在其他实施例中,所述核心层120的材料还可以是为无定形碳、ODL材料、DARC材料或BARC材料。In this embodiment, the material of the core layer 120 is polysilicon. In other embodiments, the material of the core layer 120 may also be amorphous carbon, ODL material, DARC material or BARC material.
所述核心层120的被刻蚀速率大于所述掩膜材料层110的被刻蚀速率,在去除所述核心层120时能够减小对所述掩膜材料层110的损伤。The etching rate of the core layer 120 is greater than that of the mask material layer 110 , and the damage to the mask material layer 110 can be reduced when the core layer 120 is removed.
如图4所示,形成覆盖所述核心层120侧壁的掩膜侧墙130。在后续制程中,以所述掩膜侧墙130为掩膜刻蚀所述基底100材料,形成第二凹槽。As shown in FIG. 4 , mask sidewalls 130 covering sidewalls of the core layer 120 are formed. In a subsequent process, the material of the substrate 100 is etched using the mask spacer 130 as a mask to form a second groove.
所述掩膜侧墙130的材料与高性能金属氧化材料层1103的材料不相同,所述掩膜侧墙130的材料为氧化硅、氮化硅、氮氧化硅、碳化硅、碳氧化硅、碳氮化硅、碳氮氧化硅或氮化硼。本实施例中,所述掩膜侧墙130的材料为氮化硅。The material of the mask sidewall 130 is different from the material of the high-performance metal oxide material layer 1103, and the material of the mask sidewall 130 is silicon oxide, silicon nitride, silicon oxynitride, silicon carbide, silicon oxycarbide, Silicon carbonitride, silicon oxycarbonitride or boron nitride. In this embodiment, the material of the mask spacer 130 is silicon nitride.
如图5所示,在所述掩膜侧墙130和所述核心层120露出的所述掩膜材料层110上形成掩膜保护层140。所述掩膜保护层140和所述核心层120用于为后续形成的遮挡层提供工艺平台。As shown in FIG. 5 , a mask protection layer 140 is formed on the mask material layer 110 exposed by the mask spacer 130 and the core layer 120 . The mask protection layer 140 and the core layer 120 are used to provide a process platform for the subsequently formed shielding layer.
本实施例中,所述掩膜保护层140的材料为底部抗反射涂层。In this embodiment, the material of the mask protection layer 140 is bottom anti-reflection coating.
如图6所示,形成所述掩膜保护层140后,形成覆盖所述第一区域I的遮挡层150。所述遮挡层150用于后续制程中刻蚀所述第二区域II的基底100材料,形成第二凹槽时,避免对所述第一区域I的基底材料造成刻蚀。As shown in FIG. 6 , after the mask protection layer 140 is formed, a shielding layer 150 covering the first region I is formed. The shielding layer 150 is used to etch the material of the substrate 100 in the second region II in a subsequent process, so as to avoid etching the substrate material in the first region I when forming the second groove.
本实施例中,所述第一区域I中包括所述掩膜保护层140和所述核心层120,所述遮挡层150覆盖在所述掩膜侧墙130、所述掩膜保护层140和所述核心层120上。在其他实施例中,所述第一区域I中只有掩膜保护层或者核心层。In this embodiment, the first region I includes the mask protection layer 140 and the core layer 120, and the shielding layer 150 covers the mask sidewall 130, the mask protection layer 140 and on the core layer 120 . In other embodiments, there is only a mask protection layer or a core layer in the first region I.
本实施例中,所述遮挡层150的材料与所述掩膜保护层140和核心层120的材料不同,所述遮挡层150的材料为无定形碳,在其他实施例中,所述遮挡层的材料还可以为ODL材料或DARC材料。In this embodiment, the material of the shielding layer 150 is different from that of the mask protection layer 140 and the core layer 120, and the material of the shielding layer 150 is amorphous carbon. In other embodiments, the shielding layer The material can also be ODL material or DARC material.
如图7所示,在所述第二区域II中,以所述掩膜侧墙130为掩膜刻蚀基底100材料,形成第二凹槽202。As shown in FIG. 7 , in the second region II, the material of the substrate 100 is etched using the mask spacer 130 as a mask to form a second groove 202 .
本实施例中,所述第二区域II中,只有一个核心层120(如图6所示),在形成所述第二凹槽202的过程中,去除所述核心层120,在其他实施例中,也可以是去除所述掩膜保护层,或者同时去除所述核心层和掩膜保护层,形成所述第二凹槽。In this embodiment, in the second region II, there is only one core layer 120 (as shown in FIG. 6 ), and in the process of forming the second groove 202, the core layer 120 is removed. In other embodiments In the process, the mask protective layer may also be removed, or the core layer and the mask protective layer may be removed at the same time to form the second groove.
本实施例中,所述第一区域I和第二区域II为相邻区域,图7中示意出一个第二凹槽202,没有示意出所述第二鳍部,所述第二鳍部在后续制程中形成第一凹槽时形成。所述第二凹槽202的底面为第二衬底200,在其他实施例中,在所述第二衬底上形成有多个第二凹槽,在所述第二凹槽间形成有第二鳍部。且除所述第二鳍部间的为第二凹槽外,所述第二鳍部两侧的也为第二凹槽。In this embodiment, the first region I and the second region II are adjacent regions. A second groove 202 is shown in FIG. 7 , and the second fin is not shown. The second fin is in It is formed when the first groove is formed in the subsequent process. The bottom surface of the second groove 202 is the second substrate 200. In other embodiments, a plurality of second grooves are formed on the second substrate, and a first groove is formed between the second grooves. Two fins. In addition to the second grooves between the second fins, the second grooves on both sides of the second fins are also second grooves.
需要说明的是,所述第二凹槽202的深度不能过深也不能过浅,如果所述第二凹槽202过深,会使得所述第二凹槽202距离外部空间的距离过远,使得所述第二凹槽202的深宽比过大不利于散热,如果第二凹槽202过浅,后期预留给隔离层的工艺空间变小,隔离层的厚度较薄,从而不利于减少器件的漏电问题。相应的,所述第二凹槽202的深度为600至900埃米。It should be noted that the depth of the second groove 202 cannot be too deep or too shallow. If the second groove 202 is too deep, the distance between the second groove 202 and the external space will be too far. If the aspect ratio of the second groove 202 is too large, it is not conducive to heat dissipation. If the second groove 202 is too shallow, the process space reserved for the isolation layer in the later stage will become smaller, and the thickness of the isolation layer will be thinner, which is not conducive to reducing the heat dissipation. Device leakage problems. Correspondingly, the depth of the second groove 202 is 600 to 900 angstroms.
参考图8至图10所示,刻蚀所述第一区域I的基底100,形成第一衬底300和多个分立于所述第一衬底300上的第一鳍部301,相邻所述第一鳍部301之间为第一凹槽302;所述第二凹槽202(如图7所示)的深度小于所述第一凹槽302的深度。所述第一凹槽302用于为后续制程中填充隔离层提供空间位置。Referring to FIGS. 8 to 10, the base 100 of the first region I is etched to form a first substrate 300 and a plurality of first fins 301 separated on the first substrate 300, adjacent to the first fins 301. Between the first fins 301 is a first groove 302 ; the depth of the second groove 202 (as shown in FIG. 7 ) is smaller than the depth of the first groove 302 . The first groove 302 is used to provide space for filling the isolation layer in the subsequent process.
如图8至图9所示,形成所述第一鳍部301和所述第一凹槽302的步骤包括:在所述第二凹槽202中形成凹槽保护层203;在所述第一区域I中,去除所述遮挡层150,去除所述遮挡层150后,去除所述核心层120和掩膜保护层140;以所述掩膜侧墙130为掩膜刻蚀基底100材料,形成所述第一凹槽302。As shown in FIG. 8 to FIG. 9, the step of forming the first fin 301 and the first groove 302 includes: forming a groove protection layer 203 in the second groove 202; In region I, the shielding layer 150 is removed, and after removing the shielding layer 150, the core layer 120 and the mask protection layer 140 are removed; the material of the substrate 100 is etched using the mask sidewall 130 as a mask to form The first groove 302 .
本实施例中,所述凹槽保护层203的材料为底部抗反射涂层、氧化硅、氮化硅或者氮氧化硅。In this embodiment, the material of the groove protection layer 203 is bottom anti-reflective coating, silicon oxide, silicon nitride or silicon oxynitride.
还需要说明的是,所述第一凹槽302的深度不能过深也不能过浅,如果所述第一凹槽302过深,会使得所述第一凹槽302距离外部空间的距离过远,使得所述第一凹槽302的深宽比过大不利于散热,如果所述第一凹槽302过浅,使得后期预留给隔离层的工艺空间变小,隔离层的厚度较薄,从而不利于减少器件的漏电问题。相应的,所述第一凹槽302的深度为1000至1500埃米。It should also be noted that the depth of the first groove 302 cannot be too deep or too shallow, if the first groove 302 is too deep, the distance between the first groove 302 and the external space will be too far , so that the aspect ratio of the first groove 302 is too large, which is not conducive to heat dissipation. If the first groove 302 is too shallow, the process space reserved for the isolation layer in the later stage becomes smaller, and the thickness of the isolation layer is thinner. Therefore, it is not conducive to reducing the leakage problem of the device. Correspondingly, the depth of the first groove 302 is 1000 to 1500 angstroms.
本实施例中,以所述掩膜侧墙130为掩膜刻蚀基底100材料,形成所述第一凹槽302的步骤包括:以所述掩膜侧墙130为掩膜刻蚀掩膜材料层110,形成掩膜层160;去除所述掩膜侧墙130,以所述掩膜层160为掩膜刻蚀基底100,形成所述第一凹槽302。因为所述掩膜材料层110为叠层结构,相应的,所述掩膜层160也为叠层结构,所述掩膜层160包括基底保护层1602、形成在所述基底保护层1602上的硬掩膜层1601和形成在所述硬掩膜层1601上的高性能金属氧化层1603。In this embodiment, using the mask sidewall 130 as a mask to etch the material of the substrate 100, the step of forming the first groove 302 includes: using the mask sidewall 130 as a mask to etch the mask material layer 110 to form a mask layer 160 ; the mask spacer 130 is removed, and the substrate 100 is etched using the mask layer 160 as a mask to form the first groove 302 . Because the mask material layer 110 is a stacked structure, correspondingly, the mask layer 160 is also a stacked structure, and the mask layer 160 includes a base protection layer 1602 , a layer formed on the base protection layer 1602 A hard mask layer 1601 and a high-performance metal oxide layer 1603 formed on the hard mask layer 1601 .
本实施例中,所述第一凹槽302的底面为第一衬底300,在所述第一衬底300上形成有第一鳍部301,相邻所述第一鳍部301之间为第一凹槽302。所述第二凹槽202的深度小于所述第一凹槽302的深度,所述第二器件中的第二衬底200相比于所述第一器件中的第一衬底300更靠近外部空间,所述第二器件中第二凹槽202的深宽比第一器件中第一凹槽302深宽比,因此,所述第二器件的散热性能好于所述第一器件的散热性能。In this embodiment, the bottom surface of the first groove 302 is the first substrate 300, on which the first fins 301 are formed, and between the adjacent first fins 301 is the first groove 302 . The depth of the second groove 202 is smaller than the depth of the first groove 302, and the second substrate 200 in the second device is closer to the outside than the first substrate 300 in the first device space, the aspect ratio of the second groove 202 in the second device is greater than the aspect ratio of the first groove 302 in the first device, therefore, the heat dissipation performance of the second device is better than that of the first device .
本实施例中,在所述第一区域I中,除所述第一鳍部301间的为第一凹槽302外,所述第一鳍部301两侧的也为第一凹槽302。在其他实施例中,所述第一凹槽只存在所述第一鳍部之间。In this embodiment, in the first region I, besides the first grooves 302 between the first fins 301 , the first grooves 302 on both sides of the first fins 301 are also the first grooves 302 . In other embodiments, the first groove only exists between the first fins.
本实施例中,所述第一区域I和第二区域II是相邻区域,以所述掩膜侧墙130为掩膜刻蚀基底100材料,形成所述第一凹槽302的步骤还包括:在所述第二区域II中,所述第一区域I与第二区域II交界处形成第二鳍部201。在其他实施例中,所述第一区域I和第二区域II不是相邻区域,以所述掩膜层为掩膜刻蚀所述掩膜材料层以及基底材料形成第一凹槽的步骤中不会形成第二鳍部。In this embodiment, the first region I and the second region II are adjacent regions, and the material of the substrate 100 is etched using the mask spacer 130 as a mask, and the step of forming the first groove 302 further includes : In the second region II, a second fin 201 is formed at the junction of the first region I and the second region II. In other embodiments, the first region I and the second region II are not adjacent regions, and in the step of etching the mask material layer and the base material to form the first groove using the mask layer as a mask No second fin is formed.
所述第一区域I和第二区域II是相邻区域,本实施例中,所述第一区域I和第二区域II的交界处,正好为所述第二凹槽202侧壁的位置处。在其他实施例中,所述第一区域I和第二区域II的交界处可以为高度任意的基底材料。The first area I and the second area II are adjacent areas. In this embodiment, the junction of the first area I and the second area II is exactly at the position of the side wall of the second groove 202 . In other embodiments, the junction of the first region I and the second region II may be a base material of any height.
如图10所示,在形成所述第一凹槽302和第二凹槽202后,所述第一鳍部301和第二鳍部201中的部分鳍部为伪鳍部303,所述半导体结构的形成方法还包括:在形成所述第二鳍部201和第一鳍部301后,形成所述隔离层前,去除所述伪鳍部303。As shown in FIG. 10 , after the first groove 302 and the second groove 202 are formed, part of the first fin 301 and the second fin 201 are dummy fins 303 , and the semiconductor The forming method of the structure further includes: removing the dummy fin 303 after forming the second fin 201 and the first fin 301 and before forming the isolation layer.
参考图11所示,所述半导体结构的形成方法包括:在形成所述第一凹槽302(如图9所示)和第二凹槽202(如图7所示)后,在所述第一凹槽302和第二凹槽202中形成隔离层204。所述隔离层204用于对相邻器件之间起到隔离作用。Referring to FIG. 11 , the method for forming the semiconductor structure includes: after forming the first groove 302 (as shown in FIG. 9 ) and the second groove 202 (as shown in FIG. 7 ), in the first An isolation layer 204 is formed in the first groove 302 and the second groove 202 . The isolation layer 204 is used to isolate adjacent devices.
在所述第一凹槽302和第二凹槽202中形成隔离层204的步骤包括:形成覆盖所述第一凹槽302的第一隔离材料层和第二凹槽202的第二隔离材料层,同时对所述第一隔离材料层和第二隔离材料层进行机械平坦化处理;对所述第一隔离材料层和第二隔离材料层进行机械平坦化处理后,回刻蚀部分厚度的材料,所述回刻处理后的剩余第一隔离材料层和剩余第二隔离材料层作为隔离层204。The step of forming the isolation layer 204 in the first groove 302 and the second groove 202 includes: forming a first isolation material layer covering the first groove 302 and a second isolation material layer covering the second groove 202 , performing mechanical planarization treatment on the first isolation material layer and the second isolation material layer at the same time; after performing mechanical planarization treatment on the first isolation material layer and the second isolation material layer, etch back part of the material thickness , the remaining first isolation material layer and the remaining second isolation material layer after the etching back process are used as the isolation layer 204 .
在所述第一凹槽302和第二凹槽202中形成隔离层204的步骤包括:在所述第一凹槽302中形成第一隔离层206,在所述第二凹槽202中形成第二隔离层205,所述第二隔离层205的致密度高于所述第一隔离层206的致密度。所述第二凹槽202的深度小于所述第一凹槽302的深度,因此,所述第二隔离层205的厚度小于所述第一隔离层206的厚度,所述第二隔离层205的致密度大于所述第一隔离层206的致密度,后续工艺制程中,所述第二隔离层205的被刻蚀速率小于所述第一隔离层206的被刻蚀速率,因此,所述第二隔离层205不容易受到损伤,进而所述第二凹槽202中的器件不容易发生漏电问题。The step of forming the isolation layer 204 in the first groove 302 and the second groove 202 includes: forming a first isolation layer 206 in the first groove 302, forming a first isolation layer in the second groove 202 Two isolation layers 205 , the density of the second isolation layer 205 is higher than that of the first isolation layer 206 . The depth of the second groove 202 is smaller than the depth of the first groove 302, therefore, the thickness of the second isolation layer 205 is smaller than the thickness of the first isolation layer 206, and the thickness of the second isolation layer 205 The density is greater than the density of the first isolation layer 206, and in the subsequent process, the etching rate of the second isolation layer 205 is lower than the etching rate of the first isolation layer 206, therefore, the second isolation layer 205 The second isolation layer 205 is not easily damaged, and the devices in the second groove 202 are not prone to electric leakage.
本实施例中,所述第一隔离层206的材料为氧化硅,所述第二隔离层205的材料为氮化硅。In this embodiment, the material of the first isolation layer 206 is silicon oxide, and the material of the second isolation layer 205 is silicon nitride.
所述半导体结构的形成方法包括:在形成所述第一凹槽302后,去除所述凹槽保护层203(如图10所示)。当所述凹槽保护层203(如图10所示)的材料为氧化硅时,在形成所述第一凹槽302后,回刻所述凹槽保护层203,形成第二隔离层205。当所述凹槽保护层203的材料为底部抗反射涂层、氮化硅或者氮氧化硅时,在形成所述第一凹槽302后,去除所述凹槽保护层203,然后形成覆盖所述第二凹槽202的氧化硅层,然后回刻所述氧化硅层得到第二隔离层205。The method for forming the semiconductor structure includes: after forming the first groove 302 , removing the groove protection layer 203 (as shown in FIG. 10 ). When the material of the groove protection layer 203 (as shown in FIG. 10 ) is silicon oxide, after the first groove 302 is formed, the groove protection layer 203 is etched back to form the second isolation layer 205 . When the material of the groove protective layer 203 is bottom anti-reflective coating, silicon nitride or silicon oxynitride, after the first groove 302 is formed, the groove protective layer 203 is removed, and then the groove covering layer 203 is formed. The silicon oxide layer of the second groove 202 is etched back, and then the silicon oxide layer is etched back to obtain the second isolation layer 205 .
图12至图17是本发明实施例半导体结构的形成方法另一实施例中各步骤对应的结构示意图。12 to 17 are structural diagrams corresponding to each step in another embodiment of the method for forming a semiconductor structure according to the embodiment of the present invention.
本实施例与前一实施例相同之处不再赘述,与前一实施例不同之处在于:形成所述第一凹槽和第二凹槽的先后顺序。具体的,本实施例中,先刻蚀所述第一区域的基底,形成第一鳍部和所述第一凹槽;在形成第一鳍部之后,刻蚀所述第二区域的基底,形成所述第二鳍部和所述第二凹槽。The similarities between this embodiment and the previous embodiment will not be repeated, and the difference from the previous embodiment lies in the sequence of forming the first groove and the second groove. Specifically, in this embodiment, the base of the first region is first etched to form the first fin and the first groove; after the formation of the first fin, the base of the second region is etched to form The second fin and the second groove.
参考图12至图13,刻蚀所述第一区域I的基底400,形成第一衬底500和多个分立于所述第一衬底500上的第一鳍部501,相邻所述第一鳍部501之间为第一凹槽502;所述第一凹槽502用于为后续制程中填充隔离层提供空间位置。12 to 13, the base 400 of the first region I is etched to form a first substrate 500 and a plurality of first fins 501 separated on the first substrate 500, adjacent to the first fin 500. Between the fins 501 is a first groove 502 ; the first groove 502 is used to provide a space for filling an isolation layer in a subsequent process.
如图12所示,形成所述第一鳍部和第一凹槽的步骤包括:形成覆盖所述基底400的掩膜材料层410,在所述掩膜材料层410上形成多个分立的核心层420;形成覆盖所述核心层420侧壁的掩膜侧墙430;在所述掩膜侧墙430和所述核心层420露出的所述掩膜材料层410上形成掩膜保护层440;形成掩膜保护层440后,形成覆盖所述第二区域II的遮挡层450。所述掩膜材料层410用于为后续形成的掩膜层做准备。所述核心层420用于为后续形成覆盖所述核心层420侧壁的掩膜侧墙430做准备。As shown in FIG. 12 , the step of forming the first fin and the first groove includes: forming a mask material layer 410 covering the substrate 400, forming a plurality of discrete cores on the mask material layer 410 layer 420; forming a mask sidewall 430 covering the sidewall of the core layer 420; forming a mask protection layer 440 on the mask material layer 410 exposed by the mask sidewall 430 and the core layer 420; After the mask protection layer 440 is formed, a shielding layer 450 covering the second region II is formed. The mask material layer 410 is used to prepare for a subsequent mask layer. The core layer 420 is used to prepare for subsequent formation of mask sidewalls 430 covering the sidewalls of the core layer 420 .
本实施例中,所述掩膜材料层410为叠层结构,所述掩膜材料层410包括基底保护材料层4102、形成在所述基底保护材料层4102上的硬掩膜材料层4101和形成在所述硬掩膜材料层4101上的高性能金属氧化材料层4103。In this embodiment, the mask material layer 410 is a laminated structure, and the mask material layer 410 includes a base protection material layer 4102, a hard mask material layer 4101 formed on the base protection material layer 4102, and a hard mask material layer formed on the base protection material layer 4102. A high performance metal oxide material layer 4103 on the hard mask material layer 4101 .
本实施例中,所述核心层420的材料为多晶硅。在其他实施例中,所述核心层420的材料还可以是为无定形碳、ODL材料、DARC材料或BARC材料。In this embodiment, the material of the core layer 420 is polysilicon. In other embodiments, the material of the core layer 420 may also be amorphous carbon, ODL material, DARC material or BARC material.
所述核心层420的被刻蚀速率大于所述掩膜材料层410,在去除所述核心层420时能够减小对所述掩膜材料层410的损伤。The etching rate of the core layer 420 is greater than that of the mask material layer 410 , and the damage to the mask material layer 410 can be reduced when the core layer 420 is removed.
所述掩膜侧墙430的材料与高性能金属氧化材料层4103的材料不相同,所述掩膜侧墙430的材料为氧化硅、氮化硅、氮氧化硅、碳化硅、碳氧化硅、碳氮化硅、碳氮氧化硅或氮化硼。本实施例中,所述掩膜侧墙430的材料为氮化硅。The material of the mask sidewall 430 is different from that of the high-performance metal oxide material layer 4103, and the material of the mask sidewall 430 is silicon oxide, silicon nitride, silicon oxynitride, silicon carbide, silicon oxycarbide, Silicon carbonitride, silicon oxycarbonitride or boron nitride. In this embodiment, the material of the mask spacer 430 is silicon nitride.
本实施例中,所述第一区域I包括所述核心层420。所述遮挡层450覆盖所述第一区域I,也就是说所述遮挡层450覆盖所述核心层420。In this embodiment, the first region I includes the core layer 420 . The shielding layer 450 covers the first region I, that is to say, the shielding layer 450 covers the core layer 420 .
本实施例中,所述掩膜保护层440的材料为底部抗反射涂层。In this embodiment, the material of the mask protection layer 440 is bottom anti-reflection coating.
本实施例中,所述遮挡层450的材料与所述掩膜保护层440和核心层420的材料不同,所述遮挡层450的材料为无定形碳,在其他实施例中,所述遮挡层的材料还可以为ODL材料或DARC材料。In this embodiment, the material of the shielding layer 450 is different from that of the mask protection layer 440 and the core layer 420, and the material of the shielding layer 450 is amorphous carbon. In other embodiments, the shielding layer The material can also be ODL material or DARC material.
如图13所示,在所述第一区域I中,去除所述核心层420和掩膜保护层440,以所述掩膜侧墙430为掩膜刻蚀所述基底400材料,形成第一凹槽502。As shown in FIG. 13 , in the first region I, the core layer 420 and the mask protection layer 440 are removed, and the material of the substrate 400 is etched using the mask spacer 430 as a mask to form a first groove 502 .
本实施例中,形成第一凹槽502的过程中,去除的是核心层420和掩膜保护层440,在其他实施例中,形成第一凹槽也可以是去除掩膜保护层或所述核心层。In this embodiment, in the process of forming the first groove 502, the core layer 420 and the mask protection layer 440 are removed. In other embodiments, the formation of the first groove may also be the removal of the mask protection layer or the core layer.
本实施例中,所述第一凹槽502的底面为第一衬底500,除所述第一鳍部501间的为第一凹槽502外,所述第一鳍部501两侧的也为第一凹槽502,所述第一凹槽502的底面为第一衬底500。在其他实施例中,所述第一区域I和第二区域II为相邻区域,在所述第一衬底上形成有一个第一凹槽,所述第一衬底上的第一鳍部在后续制程中刻蚀所述基底材料形成第二凹槽时形成。In this embodiment, the bottom surface of the first groove 502 is the first substrate 500, except that the first groove 502 between the first fins 501 is the first groove 502, the two sides of the first fin 501 are also is the first groove 502 , and the bottom surface of the first groove 502 is the first substrate 500 . In other embodiments, the first region I and the second region II are adjacent regions, a first groove is formed on the first substrate, and the first fin on the first substrate It is formed when the base material is etched to form the second groove in the subsequent process.
需要说明的是,所述第一凹槽502的深度不能过深也不能过浅,如果所述第一凹槽502过深,会使得所述第一凹槽502距离外部空间的距离过远,使得所述第一凹槽502的深宽比过大不利于散热,如果第一凹槽502过浅,使得后期预留给隔离层的工艺空间变小,隔离层的厚度较薄,从而不利于减少器件的漏电问题。相应的,所述第一凹槽502的深度为1000至1500埃米。It should be noted that the depth of the first groove 502 cannot be too deep or too shallow. If the first groove 502 is too deep, the distance between the first groove 502 and the external space will be too far. Making the aspect ratio of the first groove 502 too large is not conducive to heat dissipation. If the first groove 502 is too shallow, the process space reserved for the isolation layer in the later stage becomes smaller, and the thickness of the isolation layer is thinner, which is not conducive to heat dissipation. Reduce device leakage problems. Correspondingly, the depth of the first groove 502 is 1000 to 1500 angstroms.
参考图14至图16,刻蚀所述第二区域II的基底400(如图12所示),形成第二衬底600和多个分立于所述第二衬底600上的第二鳍部601,相邻所述第二鳍部601之间为第二凹槽602;所述第二凹槽602的深度小于所述第一凹槽502(如图13所示)的深度。所述第二凹槽602用于为后续制程中填充隔离层提供空间位置。Referring to FIGS. 14 to 16, the base 400 of the second region II (as shown in FIG. 12 ) is etched to form a second substrate 600 and a plurality of second fins separated on the second substrate 600 601 , between adjacent second fins 601 is a second groove 602 ; the depth of the second groove 602 is smaller than the depth of the first groove 502 (as shown in FIG. 13 ). The second groove 602 is used to provide space for filling the isolation layer in the subsequent process.
如图14至图15所示,形成所述第二鳍部601和第二凹槽602的步骤包括:在所述第一凹槽502中形成凹槽保护层503,在所述第二区域II中,去除所述遮挡层450,去除所述遮挡层450后,去除所述核心层420和掩膜侧墙430,以所述掩膜侧墙430(如图14所示)为掩膜刻蚀基底400材料形成所述第二凹槽602。As shown in FIG. 14 to FIG. 15 , the step of forming the second fin 601 and the second groove 602 includes: forming a groove protection layer 503 in the first groove 502, and forming a groove protection layer 503 in the second region II , remove the shielding layer 450, after removing the shielding layer 450, remove the core layer 420 and the mask spacer 430, and use the mask spacer 430 (as shown in FIG. 14 ) as a mask to etch The material of the base 400 forms the second groove 602 .
本实施例中,去除所述遮挡层450(如图14所示)后去除所述核心层420,为后续刻蚀基底400形成第二凹槽602做准备。在其他实施例中,可以去除所述掩膜保护层,或者同时去除所述掩膜保护层或者核心层,为后续刻蚀基底形成第二凹槽做准备。In this embodiment, after removing the shielding layer 450 (as shown in FIG. 14 ), the core layer 420 is removed to prepare for subsequent etching of the substrate 400 to form the second groove 602 . In other embodiments, the mask protection layer may be removed, or the mask protection layer or the core layer may be removed at the same time, in preparation for subsequent etching of the substrate to form the second groove.
本实施例中,以所述掩膜侧墙430(如图14所示)为掩膜刻蚀基底400材料形成所述第二凹槽602的步骤包括:以所述掩膜侧墙430为掩膜刻蚀所述掩膜材料层410,形成掩膜层460;以所述掩膜侧墙430为掩膜刻蚀所述基底400材料形成第二凹槽602;形成所述第二凹槽602后,去除所述掩膜侧墙430。In this embodiment, the step of using the mask sidewall 430 (as shown in FIG. 14 ) as a mask to etch the material of the substrate 400 to form the second groove 602 includes: using the mask sidewall 430 as a mask Etching the mask material layer 410 to form a mask layer 460; using the mask spacer 430 as a mask to etch the material of the substrate 400 to form a second groove 602; forming the second groove 602 Afterwards, the mask spacer 430 is removed.
本实施例中,所述掩膜材料层410包括基底保护材料层4102、形成在所述基底保护材料层4102上的硬掩膜材料层4101和形成在所述硬掩膜材料层4101上的高性能金属氧化材料层4103。相应的,形成的所述掩膜层460包括基底保护层4602、形成在所述基底保护层4602上的硬掩膜层4601和形成在所述硬掩膜层4601上的高性能金属氧化层4603。In this embodiment, the mask material layer 410 includes a base protection material layer 4102, a hard mask material layer 4101 formed on the base protection material layer 4102, and a high layer formed on the hard mask material layer 4101. Performance metal oxide material layer 4103. Correspondingly, the formed mask layer 460 includes a base protection layer 4602, a hard mask layer 4601 formed on the base protection layer 4602, and a high-performance metal oxide layer 4603 formed on the hard mask layer 4601 .
本实施例中,所述第二鳍部601间的为第二凹槽602。在其他实施例中,所述第二鳍部间的为第二凹槽,所述第二鳍部两侧的也为第二凹槽。In this embodiment, the second grooves 602 are formed between the second fins 601 . In other embodiments, there are second grooves between the second fins, and second grooves on both sides of the second fins.
本实施例中,所述凹槽保护层503的材料为底部抗反射涂层、氧化硅、氮化硅或者氮氧化硅。In this embodiment, the material of the groove protection layer 503 is bottom anti-reflective coating, silicon oxide, silicon nitride or silicon oxynitride.
还需要说明的是,所述第二凹槽602的深度不能过深也不能过浅,如果所述第二凹槽602过深,会使得所述第二凹槽602距离外部空间的距离过远,使得所述第二凹槽602的深宽比过大不利于散热,如果第二凹槽602过浅,使得后期预留给隔离层的工艺空间变小,隔离层的厚度较薄,从而不利于减少器件的漏电问题。相应的,所述第二凹槽602的深度为600至900埃米。It should also be noted that the depth of the second groove 602 cannot be too deep or too shallow, if the second groove 602 is too deep, the distance between the second groove 602 and the external space will be too far , so that the aspect ratio of the second groove 602 is too large, which is not conducive to heat dissipation. If the second groove 602 is too shallow, the process space reserved for the isolation layer in the later stage becomes smaller, and the thickness of the isolation layer is thinner, so that the It is beneficial to reduce the leakage problem of the device. Correspondingly, the depth of the second groove 602 is 600 to 900 angstroms.
本实施例中,所述第二凹槽602的底面为第二衬底600,在所述第二衬底600上形成有第二鳍部601,相邻所述第二鳍部601之间为第二凹槽602。所述第二凹槽602的深度小于所述第一凹槽502(如图13所示)的深度,所述第二器件中的第二衬底600相比于所述第一器件中的第一衬底500更靠近外部空间,因此,所述第二器件的散热性能好于所述第一器件的散热性能。In this embodiment, the bottom surface of the second groove 602 is the second substrate 600, on which the second fins 601 are formed, and between the adjacent second fins 601 is the second groove 602 . The depth of the second groove 602 is smaller than the depth of the first groove 502 (as shown in FIG. 13 ), and the second substrate 600 in the second device is compared to the first groove in the first device. A substrate 500 is closer to the external space, therefore, the heat dissipation performance of the second device is better than that of the first device.
如图16所示,在形成所述第一凹槽502(如图13所示)和第二凹槽602后,所述第一鳍部501和第二鳍部601中的部分鳍部为伪鳍部603,所述半导体结构的形成方法还包括:在形成所述第二鳍部601和第一鳍部501后,形成所述隔离层前,去除所述伪鳍部603。As shown in FIG. 16, after forming the first groove 502 (as shown in FIG. 13) and the second groove 602, part of the first fin 501 and the second fin 601 are dummy. Fin 603 , the method for forming the semiconductor structure further includes: after forming the second fin 601 and the first fin 501 and before forming the isolation layer, removing the dummy fin 603 .
本实施例中,所述半导体结构的形成方法包括:在形成所述第一凹槽502和第二凹槽602后,去除所述伪鳍部603前,去除所述凹槽保护层503。In this embodiment, the method for forming the semiconductor structure includes: removing the groove protection layer 503 after forming the first groove 502 and the second groove 602 and before removing the dummy fins 603 .
参考图17所示,所述半导体结构的形成方法包括:在形成所述第一凹槽502(如图16所示)和第二凹槽602(如图16所示)后,在所述第一凹槽502和第二凹槽602中形成隔离层504。Referring to FIG. 17 , the method for forming the semiconductor structure includes: after forming the first groove 502 (as shown in FIG. 16 ) and the second groove 602 (as shown in FIG. 16 ), in the first An isolation layer 504 is formed in the first groove 502 and the second groove 602 .
在所述第一凹槽502和第二凹槽602中形成隔离层504的步骤参照一实施例,在此不再赘述。The step of forming the isolation layer 504 in the first groove 502 and the second groove 602 refers to an embodiment, and will not be repeated here.
所述半导体结构的形成方法还包括:在形成所述第一凹槽502后,去除所述凹槽保护层503,具体形成方法与前一实施例相同,在此不再赘述。The method for forming the semiconductor structure further includes: after forming the first groove 502 , removing the groove protection layer 503 , the specific forming method is the same as that of the previous embodiment, and will not be repeated here.
本发明还提供一种半导体结构。参考图11,示出了本发明半导体结构一实施例的结构示意图。The invention also provides a semiconductor structure. Referring to FIG. 11 , a schematic structural diagram of an embodiment of the semiconductor structure of the present invention is shown.
参考图11,半导体结构包括基底,所述基底包括第二区域II和第一区域I,所述第二区域II用于形成第二器件,所述第一区域I用于形成第一器件,所述第二器件II的功率高于所述第一器件的功率;所述第一区域I包括第一衬底300和多个分立于所述第一衬底300上的第一鳍部301,相邻第一鳍部301之间为第一凹槽302;所述第二区域II包括第二衬底200和多个分立于所述第二衬底200上的第二鳍部201,相邻第二鳍部201之间为第二凹槽202;所述第二凹槽202的深度小于所述第一凹槽302的深度。Referring to FIG. 11 , the semiconductor structure includes a substrate, and the substrate includes a second region II and a first region I, the second region II is used to form a second device, and the first region I is used to form a first device, so The power of the second device II is higher than that of the first device; the first region I includes a first substrate 300 and a plurality of first fins 301 separated on the first substrate 300, which are relatively There is a first groove 302 adjacent to the first fin 301; the second region II includes the second substrate 200 and a plurality of second fins 201 separated on the second substrate 200, adjacent to the first fin 301. Between the two fins 201 is a second groove 202 ; the depth of the second groove 202 is smaller than the depth of the first groove 302 .
本实施例中,所述基底的材料为硅。在其他实施例中,所述基底的材料还可以为锗、碳化硅、砷化镓或镓化铟,所述基底还能够为绝缘体上的硅基底或者绝缘体上的锗基底。所述基底内还能够形成有半导体器件,例如,PMOS晶体管、CMOS晶体管、NMOS晶体管、电阻器、电容器或电感器等。所述基底表面还能够形成有界面层,所述界面层的材料为氧化硅、氮化硅或氮氧化硅等。In this embodiment, the material of the substrate is silicon. In other embodiments, the material of the substrate may also be germanium, silicon carbide, gallium arsenide or indium gallium, and the substrate may also be a silicon-on-insulator substrate or a germanium-on-insulator substrate. Semiconductor devices, such as PMOS transistors, CMOS transistors, NMOS transistors, resistors, capacitors, or inductors, can also be formed in the substrate. An interface layer can also be formed on the surface of the substrate, and the material of the interface layer is silicon oxide, silicon nitride, or silicon oxynitride.
本实施例中,所述第一区域I和第二区域II为相邻区域。在其他实施例中,所述第一区域I和第二区域II还可以相隔离。本实施例中,所述第一区域I和第二区域II的交界处,正好为所述第二凹槽202侧壁的位置处。在其他实施例中,所述第一区域I和第二区域II的交界处可以为高度任意的基底材料。In this embodiment, the first area I and the second area II are adjacent areas. In other embodiments, the first region I and the second region II may also be isolated from each other. In this embodiment, the junction of the first region I and the second region II is just at the position of the sidewall of the second groove 202 . In other embodiments, the junction of the first region I and the second region II may be a base material of any height.
本实施例中,所述第一器件为PMOS器件,所述第二器件为NMOS器件。在其他实施例中,所述第一器件为NMOS器件,所述第二器件为PMOS器件。In this embodiment, the first device is a PMOS device, and the second device is an NMOS device. In other embodiments, the first device is an NMOS device, and the second device is a PMOS device.
本实施例中,所述第二凹槽202的深度不能过深也不能过浅,如果所述第二凹槽202过深,会使得所述第二凹槽202距离外部空间的距离过远,使得所述第二凹槽202的深宽比过大不利于散热,如果第二凹槽202过浅,后期预留给隔离层的工艺空间变小,不利于减少器件的漏电问题。相应的,所述第二凹槽202的深度为600至900埃米。In this embodiment, the depth of the second groove 202 cannot be too deep or too shallow. If the second groove 202 is too deep, the distance between the second groove 202 and the external space will be too far. If the aspect ratio of the second groove 202 is too large, it is not conducive to heat dissipation. If the second groove 202 is too shallow, the process space reserved for the isolation layer in the later stage will be reduced, which is not conducive to reducing the leakage problem of the device. Correspondingly, the depth of the second groove 202 is 600 to 900 angstroms.
本实施例中,所述第一凹槽302的深度不能过深也不能过浅,如果所述第一凹槽302过深,会使得所述第一凹槽302距离外部空间的距离过远,使得所述第一凹槽302的深宽比过大不利于散热,如果所述第一凹槽302过浅,使得后期预留给隔离层的工艺空间变小,隔离层的厚度较薄,从而不利于减少器件的漏电问题。相应的,所述第一凹槽302的深度为1000至1500埃米。In this embodiment, the depth of the first groove 302 cannot be too deep or too shallow. If the first groove 302 is too deep, the distance between the first groove 302 and the external space will be too far. Making the aspect ratio of the first groove 302 too large is not conducive to heat dissipation, if the first groove 302 is too shallow, the process space reserved for the isolation layer in the later stage becomes smaller, and the thickness of the isolation layer is thinner, so that It is not conducive to reducing the leakage problem of the device. Correspondingly, the depth of the first groove 302 is 1000 to 1500 angstroms.
本实施例中,所述第一凹槽302和第二凹槽202中形成有隔离层204。In this embodiment, an isolation layer 204 is formed in the first groove 302 and the second groove 202 .
具体的,位于所述第二凹槽202中的所述隔离层204为第二隔离层205,位于所述第一凹槽302中的所述隔离层为第一隔离层206,所述第二隔离层205的致密度高于所述第一隔离层206的致密度。所述第二凹槽202的深度小于所述第一凹槽302的深度,因此,所述第二隔离层205的厚度小于所述第一隔离层206的厚度。所述第二隔离层205的致密度大于所述第一隔离层206的致密度,在半导体结构的形成过程中,所述第二隔离层205的被刻蚀速率小于所述第一隔离层206的被刻蚀速率,所述第二隔离层205不容易受到损伤,所述第二凹槽202中的器件不容易发生漏电问题。Specifically, the isolation layer 204 located in the second groove 202 is the second isolation layer 205, the isolation layer located in the first groove 302 is the first isolation layer 206, and the second isolation layer The density of the isolation layer 205 is higher than that of the first isolation layer 206 . The depth of the second groove 202 is smaller than the depth of the first groove 302 , therefore, the thickness of the second isolation layer 205 is smaller than the thickness of the first isolation layer 206 . The density of the second isolation layer 205 is greater than the density of the first isolation layer 206, and the etching rate of the second isolation layer 205 is lower than that of the first isolation layer 206 during the formation of the semiconductor structure. The etching rate is high, the second isolation layer 205 is not easily damaged, and the devices in the second groove 202 are not prone to leakage problems.
具体的,所述第一隔离层206的材料为氧化硅,所述第二隔离层205的材料为氮化硅。Specifically, the material of the first isolation layer 206 is silicon oxide, and the material of the second isolation layer 205 is silicon nitride.
本实施例中,所述第二凹槽202的深度小于所述第一凹槽302的深度,所述第二器件中的第二衬底200相比于所述第一器件中的第一衬底300更靠近外部空间,所述第二器件中第二凹槽202的深宽比小于第一器件中第一凹槽302的深宽比,因此,所述第二器件的散热性能好于所述第一器件的散热性能。In this embodiment, the depth of the second groove 202 is smaller than the depth of the first groove 302, and the second substrate 200 in the second device is compared with the first substrate in the first device. The bottom 300 is closer to the external space, and the aspect ratio of the second groove 202 in the second device is smaller than the aspect ratio of the first groove 302 in the first device. Therefore, the heat dissipation performance of the second device is better than that of the first device. Describe the heat dissipation performance of the first device.
本实施例所述半导体结构可以采用前述实施例所述的形成方法形成,也可以采用其他形成方法形成。本实施例中,对所述半导体结构的具体描述,可参考前述实施例中的相应描述,本实施例在此不再赘述。The semiconductor structure described in this embodiment may be formed using the forming method described in the foregoing embodiments, or may be formed using other forming methods. In this embodiment, for the specific description of the semiconductor structure, reference may be made to the corresponding description in the foregoing embodiments, and details are not repeated in this embodiment.
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
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