CN110818877B - PEEK-nanometer SiO 2 Composite doped polyurethane foam buoyancy material - Google Patents
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Abstract
本发明涉及泡沫复合材料技术领域,且公开了一种PEEK‑纳米SiO2复合掺杂型聚氨酯泡沫浮力材料,包括以下重量份数配比的原料:15~25份的甲苯二异氰酸酯(TDI)、3~8份的表面改性的纳米SiO2颗粒、3~5份的聚醚醚酮粉(PEEK)、0.96~1.5份的三乙醇胺、0.6~0.9份的有机硅油泡沫稳定剂、2~3份的超纯水、0.32~0.5份的三乙烯二胺、0.096~0.15份的辛酸亚锡;上述聚氨酯泡沫浮力材料的制备包括:对纳米SiO2颗粒进行表面改性,并与聚醚醚酮粉、甲苯二异氰酸酯(TDI)和三乙醇胺在发泡剂的作用下进行发泡反应,制备得到聚氨酯泡沫浮力材料。本发明解决了目前的泡沫复合浮力材料,由于压缩强度较低,所以泡孔壁在很浅的水下就会破裂渗水、失去浮力的技术问题。The invention relates to the technical field of foam composite materials, and discloses a PEEK-nano-SiO 2 composite doped polyurethane foam buoyancy material, comprising the following raw materials in parts by weight: 15-25 parts of toluene diisocyanate (TDI), 3-8 parts of surface-modified nano-SiO 2 particles, 3-5 parts of polyether ether ketone powder (PEEK), 0.96-1.5 parts of triethanolamine, 0.6-0.9 parts of silicone oil foam stabilizer, 2-3 parts parts of ultrapure water, 0.32 to 0.5 parts of triethylenediamine, and 0.096 to 0.15 parts of stannous octoate; the preparation of the above-mentioned polyurethane foam buoyancy material includes: surface modification of nano - SiO particles, and mixing with polyetheretherketone Powder, toluene diisocyanate (TDI) and triethanolamine are subjected to foaming reaction under the action of a foaming agent to prepare a polyurethane foam buoyancy material. The invention solves the technical problem that the current foam composite buoyancy material has low compressive strength, so the cell wall will rupture and seep water and lose buoyancy in very shallow water.
Description
技术领域technical field
本发明涉及泡沫复合材料技术领域,具体为一种PEEK-纳米SiO2复合掺杂型聚氨酯泡沫浮力材料。The invention relates to the technical field of foam composite materials, in particular to a PEEK-nano-SiO 2 composite doped polyurethane foam buoyancy material.
背景技术Background technique
化学发泡浮力材料,是利用化学发泡法制成的泡沫复合材料,即利用树脂固化热使化学发泡剂分解产生气体,分散于树脂中发泡,然后浇铸成型。化学发泡浮力材料虽然可以获得理想的密度(最低密度可达0.008g/cm3),但是材料的压缩强度较低,其泡孔壁在很浅的水下就会破裂渗水,失去浮力,使用可靠性较差。Chemical foaming buoyancy material is a foam composite material made by chemical foaming method, that is, using resin curing heat to decompose chemical foaming agent to generate gas, disperse in resin to foam, and then cast and form. Although the chemical foaming buoyancy material can obtain an ideal density (the lowest density can reach 0.008g/cm 3 ), the compressive strength of the material is low, and its cell walls will rupture and seep in very shallow water, losing buoyancy. Poor reliability.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供一种PEEK-纳米SiO2复合掺杂型聚氨酯泡沫浮力材料,以解决目前的泡沫复合浮力材料,由于压缩强度较低,所以泡孔壁在很浅的水下就会破裂渗水、失去浮力的技术问题。In view of the deficiencies of the prior art, the present invention provides a PEEK-nano-SiO 2 composite doped polyurethane foam buoyancy material, so as to solve the problem of the current foam composite buoyancy material, because the compressive strength is low, so the cell walls are in very shallow water. The technical problem of water seepage and loss of buoyancy will be broken.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种PEEK-纳米SiO2复合掺杂型聚氨酯泡沫浮力材料,包括以下重量份数配比的原料:15~25份的甲苯二异氰酸酯(TDI)、3~8份的表面改性的纳米SiO2颗粒、3~5份的聚醚醚酮粉(PEEK)、0.96~1.5份的三乙醇胺、0.6~ 0.9份的有机硅油泡沫稳定剂、2~3份的超纯水、0.32~0.5份的三乙烯二胺、 0.096~0.15份的辛酸亚锡;A PEEK-nano-SiO 2 composite doped polyurethane foam buoyancy material, comprising the following raw materials in parts by weight: 15-25 parts of toluene diisocyanate (TDI), 3-8 parts of surface-modified nano-SiO 2 Granules, 3-5 parts of polyether ether ketone powder (PEEK), 0.96-1.5 parts of triethanolamine, 0.6-0.9 parts of silicone oil foam stabilizer, 2-3 parts of ultrapure water, 0.32-0.5 parts of triethanolamine Ethylenediamine, 0.096-0.15 parts of stannous octoate;
上述聚氨酯泡沫浮力材料的制备包括:对纳米SiO2颗粒进行表面改性,并与聚醚醚酮粉、甲苯二异氰酸酯(TDI)和三乙醇胺在发泡剂的作用下进行发泡反应,制备得到聚氨酯泡沫浮力材料。The preparation of the above-mentioned polyurethane foam buoyancy material includes: surface modification of nano - SiO particles, and foaming reaction with polyether ether ketone powder, toluene diisocyanate (TDI) and triethanolamine under the action of a foaming agent, to obtain Polyurethane foam buoyancy material.
进一步的,所述聚醚醚酮粉(PEEK)的平均粒径≤10um;所述纳米SiO2颗粒包括:100份的平均粒径≤100nm的SiO2、70份的平均粒径≤50nm的SiO2。Further, the average particle size of the polyether ether ketone powder (PEEK) is less than or equal to 10um; the nano-SiO 2 particles include: 100 parts of SiO 2 with an average particle size of less than or equal to 100 nm, and 70 parts of SiO with an average particle size of less than or equal to 50 nm 2 .
优选的,所述聚氨酯泡沫浮力材料包括以下重量份数配比的原料:25g的甲苯二异氰酸酯(TDI)、8g的表面改性的纳米SiO2颗粒、5g的平均粒径≤ 10um的聚醚醚酮粉(PEEK)、1.5g的三乙醇胺、0.6g的有机硅油泡沫稳定剂、 3g的超纯水、0.32g的三乙烯二胺、0.15g的辛酸亚锡。Preferably, the polyurethane foam buoyancy material comprises the following raw materials in parts by weight: 25g of toluene diisocyanate (TDI), 8g of surface-modified nano - SiO particles, and 5g of polyether ether with an average particle size of ≤ 10um Ketone powder (PEEK), 1.5 g of triethanolamine, 0.6 g of silicone oil foam stabilizer, 3 g of ultrapure water, 0.32 g of triethylenediamine, 0.15 g of stannous octoate.
优选的,所述聚氨酯泡沫浮力材料包括以下重量份数配比的原料:18g的甲苯二异氰酸酯(TDI)、5g的表面改性的纳米SiO2颗粒、5g的平均粒径≤ 10um的聚醚醚酮粉(PEEK)、1g的三乙醇胺、0.9g的有机硅油泡沫稳定剂、 2g的超纯水、0.5g的三乙烯二胺、0.12g的辛酸亚锡。Preferably, the polyurethane foam buoyancy material includes the following raw materials in parts by weight: 18g of toluene diisocyanate (TDI), 5g of surface-modified nano - SiO particles, and 5g of polyether ether with an average particle size of ≤ 10um Ketone powder (PEEK), 1 g of triethanolamine, 0.9 g of silicone oil foam stabilizer, 2 g of ultrapure water, 0.5 g of triethylenediamine, 0.12 g of stannous octoate.
(三)有益的技术效果(3) Beneficial technical effects
与现有技术相比,本发明具备以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
本发明通过对纳米SiO2颗粒进行表面改性,并与聚醚醚酮粉、甲苯二异氰酸酯(TDI)和三乙醇胺在发泡剂的作用下进行发泡反应,制备得到聚氨酯泡沫浮力材料,该聚氨酯泡沫浮力材料的密度为0.20~0.24g/cm3、压缩强度为86~90MPa;The present invention prepares the polyurethane foam buoyancy material by modifying the surface of nano-SiO 2 particles, and performing foaming reaction with polyether ether ketone powder, toluene diisocyanate (TDI) and triethanolamine under the action of a foaming agent. The density of the polyurethane foam buoyancy material is 0.20~0.24g/cm 3 , and the compressive strength is 86~90MPa;
与对比例中制备出的聚氨酯泡沫浮力材料的密度0.18g/cm3、压缩强度 72MPa相比,在与聚氨酯泡沫浮力材料的密度基本一致的同时,取得了显著提高聚氨酯泡沫浮力材料压缩强度的技术效果;Compared with the density of the polyurethane foam buoyancy material prepared in the comparative example of 0.18g/cm 3 and the compressive strength of 72MPa, while the density of the polyurethane foam buoyancy material is basically the same as that of the polyurethane foam buoyancy material, a technology for significantly improving the compressive strength of the polyurethane foam buoyancy material has been obtained. Effect;
从而解决了目前的泡沫复合浮力材料,由于压缩强度较低,所以泡孔壁在很浅的水下就会破裂渗水、失去浮力的技术问题。Therefore, the technical problem that the current foam composite buoyancy material is low in compressive strength, the cell wall will rupture and seep water and lose buoyancy in very shallow water.
具体实施方式Detailed ways
表面改性的纳米SiO2颗粒的制备如下:The surface-modified nano - SiO particles were prepared as follows:
将100g的平均粒径≤100nm的SiO2、70g的平均粒径≤50nm的SiO2,在120℃烘箱中干燥处理2h;Drying 100g of SiO 2 with an average particle size of ≤100nm and 70g of SiO 2 with an average particle size of ≤50nm in an oven at 120°C for 2h;
将上述干燥处理过的两种不同粒径的纳米SiO2同时分散在500mL的二甲苯溶液中,先超声分散30min,再磁力搅拌30min,之后在N2保护下滴加100g 的r-氨丙基三乙氧基硅烷偶联剂和2g的三乙胺,加热至130℃反应12h,然后采用500mL无水乙醇在100℃下提取48h,烘干备用,即得到表面改性的纳米SiO2颗粒;The two kinds of nano-SiO 2 with different particle sizes that have been dried above are dispersed in 500 mL of xylene solution at the same time, first ultrasonically dispersed for 30 min, then magnetically stirred for 30 min, and then dropwise added 100 g of r-aminopropyl under the protection of N 2 . Triethoxysilane coupling agent and 2g of triethylamine were heated to 130°C for reaction for 12h, then extracted with 500mL absolute ethanol at 100°C for 48h, dried for later use, and surface-modified nano-SiO 2 particles were obtained;
实施例一:Example 1:
聚氨酯泡沫浮力材料包括以下重量份数配比的原料:20g的甲苯二异氰酸酯(TDI)、5g的表面改性的纳米SiO2颗粒、3g的平均粒径≤10um的聚醚醚酮粉(PEEK)、0.96g的三乙醇胺、0.6g的有机硅油泡沫稳定剂、2g的超纯水、0.32g的三乙烯二胺、0.096g的辛酸亚锡;The polyurethane foam buoyancy material includes the following raw materials in parts by weight: 20g of toluene diisocyanate (TDI), 5g of surface-modified nano-SiO 2 particles, 3g of polyetheretherketone powder (PEEK) with an average particle size of ≤10um , 0.96g of triethanolamine, 0.6g of silicone oil foam stabilizer, 2g of ultrapure water, 0.32g of triethylenediamine, 0.096g of stannous octoate;
上述聚氨酯泡沫浮力材料的制备方法包括以下步骤:The preparation method of above-mentioned polyurethane foam buoyancy material comprises the following steps:
步骤一:取20g的甲苯二异氰酸酯(TDI),作为组分一;Step 1: get the toluene diisocyanate (TDI) of 20g, as component one;
步骤二:取5g的表面改性的纳米SiO2颗粒、3g的平均粒径≤10um的聚醚醚酮粉(PEEK)、0.96g的三乙醇胺、0.6g的有机硅油泡沫稳定剂、2g的超纯水、0.32g的三乙烯二胺、0.096g的辛酸亚锡,搅拌混合均匀,作为组分二;Step 2: Take 5g of surface-modified nano-SiO 2 particles, 3g of polyetheretherketone powder (PEEK) with an average particle size of ≤10um, 0.96g of triethanolamine, 0.6g of silicone oil foam stabilizer, 2g of ultra- Pure water, 0.32g of triethylenediamine, 0.096g of stannous octoate, stir and mix well, as component two;
步骤三:将组分一加入到组分二中,在1500rpm下高速机械搅拌10s,之后倒入模具中在温度25℃下自由发泡,材料熟化1h后,制备得到聚氨酯泡沫浮力材料。Step 3: Add component 1 to component 2, stir mechanically at high speed at 1500 rpm for 10 s, then pour it into a mold and freely foam at a temperature of 25 ° C. After the material is matured for 1 hour, the polyurethane foam buoyancy material is prepared.
实施例二:Embodiment 2:
聚氨酯泡沫浮力材料包括以下重量份数配比的原料:15g的甲苯二异氰酸酯(TDI)、3g的表面改性的纳米SiO2颗粒、4g的平均粒径≤10um的聚醚醚酮粉(PEEK)、0.96g的三乙醇胺、0.8g的有机硅油泡沫稳定剂、3g的超纯水、0.4g的三乙烯二胺、0.1g的辛酸亚锡;The polyurethane foam buoyancy material includes the following raw materials in parts by weight: 15g of toluene diisocyanate (TDI), 3g of surface-modified nano-SiO 2 particles, and 4g of polyetheretherketone powder (PEEK) with an average particle size of ≤10um , 0.96g of triethanolamine, 0.8g of silicone oil foam stabilizer, 3g of ultrapure water, 0.4g of triethylenediamine, 0.1g of stannous octoate;
上述聚氨酯泡沫浮力材料的制备方法包括以下步骤:The preparation method of above-mentioned polyurethane foam buoyancy material comprises the following steps:
步骤一:取15g的甲苯二异氰酸酯(TDI),作为组分一;Step 1: get 15g of toluene diisocyanate (TDI) as component one;
步骤二:取3g的表面改性的纳米SiO2颗粒、4g的平均粒径≤10um的聚醚醚酮粉(PEEK)、0.96g的三乙醇胺、0.8g的有机硅油泡沫稳定剂、3g的超纯水、0.4g的三乙烯二胺、0.1g的辛酸亚锡,搅拌混合均匀,作为组分二;Step 2: Take 3g of surface-modified nano-SiO 2 particles, 4g of polyetheretherketone powder (PEEK) with an average particle size of ≤10um, 0.96g of triethanolamine, 0.8g of silicone oil foam stabilizer, 3g of ultra- Pure water, 0.4g of triethylenediamine, 0.1g of stannous octoate, stir and mix well, as component two;
步骤三:将组分一加入到组分二中,在1500rpm下高速机械搅拌8s,之后倒入模具中在温度25℃下自由发泡,材料熟化1h后,制备得到聚氨酯泡沫浮力材料。Step 3: Add component 1 to component 2, stir mechanically at high speed at 1500 rpm for 8s, then pour it into a mold and freely foam at a temperature of 25°C. After the material is matured for 1 hour, the polyurethane foam buoyancy material is prepared.
实施例三:Embodiment three:
聚氨酯泡沫浮力材料包括以下重量份数配比的原料:25g的甲苯二异氰酸酯(TDI)、8g的表面改性的纳米SiO2颗粒、5g的平均粒径≤10um的聚醚醚酮粉(PEEK)、1.5g的三乙醇胺、0.6g的有机硅油泡沫稳定剂、3g的超纯水、 0.32g的三乙烯二胺、0.15g的辛酸亚锡;The polyurethane foam buoyancy material includes the following raw materials in parts by weight: 25g of toluene diisocyanate (TDI), 8g of surface-modified nano-SiO 2 particles, 5g of polyetheretherketone powder (PEEK) with an average particle size of ≤10um , 1.5g of triethanolamine, 0.6g of silicone oil foam stabilizer, 3g of ultrapure water, 0.32g of triethylenediamine, 0.15g of stannous octoate;
上述聚氨酯泡沫浮力材料的制备方法包括以下步骤:The preparation method of above-mentioned polyurethane foam buoyancy material comprises the following steps:
步骤一:取25g的甲苯二异氰酸酯(TDI),作为组分一;Step 1: get 25g of toluene diisocyanate (TDI) as component one;
步骤二:取8g的表面改性的纳米SiO2颗粒、5g的平均粒径≤10um的聚醚醚酮粉(PEEK)、1.5g的三乙醇胺、0.6g的有机硅油泡沫稳定剂、3g的超纯水、0.32g的三乙烯二胺、0.15g的辛酸亚锡,搅拌混合均匀,作为组分二;Step 2: Take 8g of surface-modified nano-SiO 2 particles, 5g of polyetheretherketone powder (PEEK) with an average particle size of ≤10um, 1.5g of triethanolamine, 0.6g of silicone oil foam stabilizer, 3g of ultra Pure water, 0.32g of triethylenediamine, 0.15g of stannous octoate, stir and mix evenly, as component two;
步骤三:将组分一加入到组分二中,在1500rpm下高速机械搅拌15s,之后倒入模具中在温度25℃下自由发泡,材料熟化1h后,制备得到聚氨酯泡沫浮力材料。Step 3: Add component 1 to component 2, stir mechanically at high speed for 15s at 1500 rpm, then pour it into a mold and freely foam at a temperature of 25°C. After the material is matured for 1 hour, the polyurethane foam buoyancy material is prepared.
实施例四:Embodiment 4:
聚氨酯泡沫浮力材料包括以下重量份数配比的原料:18g的甲苯二异氰酸酯(TDI)、5g的表面改性的纳米SiO2颗粒、5g的平均粒径≤10um的聚醚醚酮粉(PEEK)、1g的三乙醇胺、0.9g的有机硅油泡沫稳定剂、2g的超纯水、0.5g的三乙烯二胺、0.12g的辛酸亚锡;The polyurethane foam buoyancy material includes the following raw materials in parts by weight: 18g of toluene diisocyanate (TDI), 5g of surface-modified nano-SiO 2 particles, 5g of polyetheretherketone powder (PEEK) with an average particle size of ≤10um , 1g of triethanolamine, 0.9g of silicone oil foam stabilizer, 2g of ultrapure water, 0.5g of triethylenediamine, 0.12g of stannous octoate;
上述聚氨酯泡沫浮力材料的制备方法包括以下步骤:The preparation method of above-mentioned polyurethane foam buoyancy material comprises the following steps:
步骤一:取18g的甲苯二异氰酸酯(TDI),作为组分一;Step 1: get 18g of toluene diisocyanate (TDI) as component one;
步骤二:取5g的表面改性的纳米SiO2颗粒、5g的平均粒径≤10um的聚醚醚酮粉(PEEK)、1g的三乙醇胺、0.9g的有机硅油泡沫稳定剂、2g的超纯水、0.5g的三乙烯二胺、0.12g的辛酸亚锡,搅拌混合均匀,作为组分二;Step 2: Take 5g of surface-modified nano-SiO 2 particles, 5g of polyetheretherketone powder (PEEK) with an average particle size of ≤10um, 1g of triethanolamine, 0.9g of silicone oil foam stabilizer, 2g of ultrapure Water, 0.5g triethylenediamine, 0.12g stannous octoate, stir and mix well, as component two;
步骤三:将组分一加入到组分二中,在1500rpm下高速机械搅拌15s,之后倒入模具中在温度25℃下自由发泡,材料熟化1h后,制备得到聚氨酯泡沫浮力材料。Step 3: Add component 1 to component 2, stir mechanically at high speed for 15s at 1500 rpm, then pour it into a mold and freely foam at a temperature of 25°C. After the material is matured for 1 hour, the polyurethane foam buoyancy material is prepared.
对比例:Comparative ratio:
聚氨酯泡沫浮力材料包括以下重量份数配比的原料:20g的甲苯二异氰酸酯(TDI)、0.96g的三乙醇胺、0.6g的有机硅油泡沫稳定剂、2g的超纯水、 0.32g的三乙烯二胺、0.096g的辛酸亚锡;The polyurethane foam buoyancy material includes the following raw materials in parts by weight: 20g of toluene diisocyanate (TDI), 0.96g of triethanolamine, 0.6g of silicone oil foam stabilizer, 2g of ultrapure water, 0.32g of triethylene diisocyanate Amine, 0.096g of stannous octoate;
上述聚氨酯泡沫浮力材料的制备方法包括以下步骤:The preparation method of above-mentioned polyurethane foam buoyancy material comprises the following steps:
步骤一:取20g的甲苯二异氰酸酯(TDI),作为组分一;Step 1: get the toluene diisocyanate (TDI) of 20g, as component one;
步骤二:取0.96g的三乙醇胺、0.6g的有机硅油泡沫稳定剂、2g的超纯水、0.32g的三乙烯二胺、0.096g的辛酸亚锡,搅拌混合均匀,作为组分二;Step 2: take 0.96g of triethanolamine, 0.6g of silicone oil foam stabilizer, 2g of ultrapure water, 0.32g of triethylenediamine, 0.096g of stannous octoate, stir and mix well, as component two;
步骤四:将组分一加入到组分二中,在1500rpm下高速机械搅拌10s,之后倒入模具中在温度25℃下自由发泡,材料熟化1h后,制备得到聚氨酯泡沫浮力材料。Step 4: Add component 1 to component 2, stir mechanically at high speed at 1500rpm for 10s, then pour it into a mold and freely foam at a temperature of 25°C. After the material is matured for 1h, the polyurethane foam buoyancy material is prepared.
性能测试:Performance Testing:
对上述实施例与对比例中制备的聚氨酯泡沫浮力材料进行性能测试,测试结果见下表1所示。The properties of the polyurethane foam buoyancy materials prepared in the above examples and comparative examples were tested, and the test results are shown in Table 1 below.
表1Table 1
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