CN110815898A - Forming method and structure of intelligent heating insole module - Google Patents
Forming method and structure of intelligent heating insole module Download PDFInfo
- Publication number
- CN110815898A CN110815898A CN201810912317.0A CN201810912317A CN110815898A CN 110815898 A CN110815898 A CN 110815898A CN 201810912317 A CN201810912317 A CN 201810912317A CN 110815898 A CN110815898 A CN 110815898A
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- China
- Prior art keywords
- module
- insole
- protection box
- die body
- intelligent heating
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Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000004745 nonwoven fabric Substances 0.000 claims description 22
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 13
- 239000004917 carbon fiber Substances 0.000 claims description 13
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 13
- 230000005389 magnetism Effects 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007547 defect Effects 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 6
- 238000005187 foaming Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000009958 sewing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 230000036770 blood supply Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000276 sedentary effect Effects 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 210000001519 tissue Anatomy 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D35/00—Producing footwear
- B29D35/12—Producing parts thereof, e.g. soles, heels, uppers, by a moulding technique
- B29D35/14—Multilayered parts
- B29D35/148—Moulds or apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
The invention discloses a forming method and a structure of an intelligent heating insole module, which comprises an insole forming die body, wherein one side of the lower surface of the insole forming die body is provided with a thimble B, the other side of the lower surface of the insole forming die body is provided with a thimble A, both sides of the lower surface of the insole forming die body are provided with module positioning points, the lower surface of the insole forming die body is provided with the intelligent heating module, and the intelligent heating module is formed by combining a heating module, a connecting module, a control module protection box and a power supply module protection box. According to the invention, through the arrangement of a series of structures, in the forming process, the laying efficiency of each module is greatly improved, the production is facilitated, the cost is saved, the product defect caused by module displacement in the forming process is completely avoided in a multipoint positioning mode, the design scheme completely accords with the standard of integral forming in the PU forming process, and the mass production test is carried out.
Description
Technical Field
The invention relates to the technical field of intelligent wearing equipment, in particular to a forming method and a structure of an intelligent heating insole module.
Background
The problem of foot warming in people in cold winter has been a major concern. As is well known, abundant nervous tissues are distributed on the foot, so that the foot feels strong to the outside. The foot is far away from the heart, the blood circulation is poor, insufficient blood supply is easy to occur on the toe part after sedentary or long standing, and the heat supply is less, so that people feel cold and stabbing bones. In order to keep warm, people usually put up multilayer insoles or put thicker insoles in shoes, the effect that it reaches is not obvious enough to it leaves sweat stain on the insoles easily like this, thereby produces the bacterium, and is great to the harm of human body.
Along with the application of intelligence wearing equipment in the shoes clothes field, the shoe-pad that many initiatively generate heat has appeared on the market, various intelligence on the present market generate heat the shoe-pad homoenergetic and play fine cold-proof effect, nevertheless receive structural design to influence or can't accomplish integrated into one piece, it is good waterproof, thereby restriction user brings the harm to the washing maintenance of shoe-pad, then give people's health, or when integrated into one piece, because the inconvenience of intelligent module laying in the mould, lead to the increase of human cost, influence production efficiency.
Disclosure of Invention
The invention aims to provide a forming method and a structure of an intelligent heating insole module, which aim to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a forming method and a structure of an intelligent heating insole module comprise an insole forming die body, wherein one side of the lower surface of the insole forming die body is provided with a thimble B, the other side of the lower surface of the insole forming die body is provided with a thimble A, two sides of the lower surface of the insole forming die body are respectively provided with a module positioning point, the lower surface of the insole forming die body is provided with an intelligent heating module, the intelligent heating module is formed by combining a heating module, a connecting module, a control module protection box and a power module protection box, one side of the outer wall of the heating module is provided with the connecting module, the other end of the connecting module is provided with the control module protection box, one side of the outer wall of the control module protection box is provided with the power module placement box, the lower surface of the power module protection box is provided with, the utility model discloses a solar energy charging device, including indicating lamp standing groove, magnetism, connection module, carbon fiber heating wire, switch standing groove, pilot lamp standing groove, magnetism are inhaled port standing groove and switch standing groove and from left to right set gradually, connect the inside non-woven fabrics A and the non-woven fabrics B that are provided with of module, and non-woven fabrics A is located non-woven fabrics B top, it is provided with the carbon fiber heating wire to connect module inner wall one side, the carbon fiber heating.
Preferably, the insole forming die body bottom is provided with the pilot lamp setpoint, magnetism and attracts charging port setpoint and switch setpoint, the vertical center line of pilot lamp setpoint, magnetism and inhale charging port setpoint and switch setpoint coincides mutually with the vertical center line of pilot lamp standing groove, magnetism and inhale charging port standing groove and switch standing groove.
Preferably, a control module placing groove is formed in the control module protection box.
Preferably, a power module placing groove is formed in the power module protection box.
Preferably, a TPU high-low temperature film is arranged on the outer wall of the connecting module.
Compared with the prior art, the invention has the beneficial effects that: the insole forming die body is respectively fixed with the heating module, the connecting module, the control module protecting box and the power module protecting box in the left and right directions through the region thimble B and the module locating point to avoid the displacement of the insole forming die body in the forming process, the upper and lower positions of the insole forming die body are located through the magnetic attraction of the charging port locating point to ensure the accurate position of the module in the forming process, the thimble B is mainly used for jacking the heating module in the insole forming die body, enough gaps are reserved in the forming process to avoid the uneven foaming of a forming material, the module locating point is mainly used for avoiding the displacement of the heating module in the forming process, the thimbleA in the region of the control module protecting box and the power module protecting box is mainly used for jacking the control module protecting box and the power module protecting box in the insole forming die body, and enough gaps are reserved in the forming process, the invention avoids the uneven foaming of the molding material, the module positioning point of the control module protection box and the power module protection box area is mainly used for avoiding the displacement of the module protection box and the power module protection box in the molding process, the magnetic attraction charging port positioning point is mainly used for positioning the position of the magnetic attraction charging port of the intelligent heating module, the indicator lamp positioning point is mainly used for positioning the position of the indicator lamp of the intelligent heating module, the switch positioning point is mainly used for positioning the position of the switch of the intelligent heating module, the heating module and the connecting module are of a four-layer structure, firstly, the carbon fiber heating wire is fixed on the non-woven fabric B in a sewing mode by a sewing machine, secondly, the connecting wire is connected with the carbon fiber heating wire through a wire connecting buckle, then, the non-woven fabric A and the non-woven fabric B are pressed in a high-temperature pressing mode, and finally, a layer, the invention adopts a multi-point positioning mode to well fix the intelligent heating module in the insole forming mould body, thereby completely avoiding the product defect caused by module displacement in the forming process, the design scheme of the invention completely accords with the standard of integral forming in the PU forming process, and through mass production test, the invention greatly improves the laying efficiency of each module in the forming process by arranging a series of structures, thereby facilitating the production and saving the cost, and the multi-point positioning mode completely avoids the product defect caused by module displacement in the forming process, and the design scheme completely accords with the standard of integral forming in the PU forming process, and subjected to mass production tests.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic structural diagram of the insole forming mold body according to the present invention.
Fig. 3 is a schematic structural diagram of the heating module according to the present invention.
FIG. 4 is a side cross-sectional view of the heat generating module of the present invention.
In the figure: 1. a shoe pad forming mold body; 2. a heat generating module; 3. positioning points of the modules; 4. a thimble A; 5. a control module protection box; 6. a power module protection box; 7. locating points of the indicator lamps; 8. magnetically attracting a charging port positioning point; 9. a switch positioning point; 10. a power module placing groove; 11. a control module placement slot; 12. a connecting module; 13. a thimble B; 14. an intelligent heating module; 15. an indicator light placing groove; 16. a magnetic charging port placement groove; 17. a switch placing groove; 18. a TPU high and low temperature film; 19. a carbon fiber heating wire; 20. non-woven fabric A; 21. connecting the threads with the buckles; 22. a connecting wire; 23. and (B) non-woven fabric.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, in the embodiment of the invention, a method and a structure for forming an intelligent heating insole module include an insole forming mold body 1, wherein one side of the lower surface of the insole forming mold body 1 is provided with a thimble B13, the other side of the lower surface of the insole forming mold body 1 is provided with a thimble a4, both sides of the lower surface of the insole forming mold body 1 are provided with module positioning points 3, the lower surface of the insole forming mold body 1 is provided with an intelligent heating module 14, the intelligent heating module 14 is formed by combining a heating module 2, a connecting module 12, a control module protection box 5 and a power module protection box 6, the control module protection box 5 is provided with a control module placing groove 11, the power module protection box 6 is provided with a power module placing groove 10, the insole forming mold body 1 respectively fixes the heating module, the connecting module 12, the heating module, the module 3, Control module protection box 5 and power module protection box 6's left and right directions, avoid shoe-pad forming die body 1 to shift in the forming process, through magnetism port anchor point 8 that charges, the upper and lower position of location shoe-pad forming die body 1, in order to ensure that the position of placing the module entering mould is accurate, thimble B13 mainly is used for jacking up module 2 that generates heat in shoe-pad forming die body 1, leave sufficient gap in the shaping, avoid forming material foaming not enough even, module anchor point 3 mainly is used for avoiding the module 2 that generates heat to shift in the forming process, control module protection box 5 and the regional thimble A4 of power module protection box 6 mainly are used for jacking up control module protection box 5 and power module protection box 6 in shoe-pad forming die body 1, leave sufficient gap in the shaping, avoid forming material foaming not enough even, control module protection box 5 and the regional module anchor point 3 of power module protection box 6 mainly are used for avoiding the mould anchor point of shoe-pad forming die body 1, the regional 3 of control module protection box 5 and the block protection box and the power module protection box 6 are displaced in the forming process, one side of the outer wall of the heating module 2 is provided with a connecting module 12, the other end of the connecting module 12 is provided with a control module protection box 5, one side of the outer wall of the control module protection box 5 is provided with a power module placing box, the lower surface of the power module protection box 6 is provided with an indicator lamp placing groove 15, a magnetic attraction charging port placing groove 16 and a switch placing groove 17, the indicator lamp placing groove 15, the magnetic attraction charging port placing groove 16 and the switch placing groove 17 are sequentially arranged from left to right, the insole forming mold body 1 is characterized in that the bottom is provided with an indicator lamp positioning point 7, a magnetic attraction charging port positioning point 8 and a switch positioning point 9, the vertical central lines of the indicator lamp positioning point 7, the magnetic attraction charging port positioning point 8 and the switch positioning point 9 are coincident with the vertical central lines of the indicator, the connecting module 12 is internally provided with a non-woven fabric A20 and a non-woven fabric B23, the non-woven fabric A20 is positioned above the non-woven fabric B23, one side of the inner wall of the connecting module 12 is provided with a carbon fiber heating wire 19, the other end of the carbon fiber heating wire is provided with a thread connecting buckle 21, the other end of the thread connecting buckle 21 is provided with a connecting wire 22, the outer wall of the connecting module 12 is provided with a TPU high-low temperature film 18, a magnetic attraction charging port positioning point 8 is mainly used for positioning the position of a magnetic attraction charging port of the intelligent heating module 14, an indicator lamp positioning point 7 is mainly used for positioning the position of an indicator lamp of the intelligent heating module 14, a switch positioning point 9 is mainly used for positioning the position of a switch of the intelligent heating module 14, the heating module 2 and the connecting module 12 are of a four-layer structure, the carbon fiber heating wire, then the non-woven fabric A20 and the non-woven fabric B23 are pressed in a high-temperature pressing mode, and finally a layer of TPU high-temperature and low-temperature film 18 is compounded on the surface layer.
The working principle of the invention is as follows: when in use, the insole forming mold body 1 respectively fixes the heating module, the connecting module 12, the control module protection box 5 and the power module protection box 6 in the left and right directions through the region thimble B13 and the module positioning point 3 to prevent the insole forming mold body 1 from shifting in the forming process, the upper and lower positions of the insole forming mold body 1 are positioned through the magnetic attraction charging port positioning point 8 to ensure the accurate position of the placing module entering the mold, the thimble B13 is mainly used for jacking the heating module 2 in the insole forming mold body 1, enough gaps are left in the forming process to prevent the forming material from being uniformly foamed, the module positioning point 3 is mainly used for preventing the heating module 2 from shifting in the forming process, the thimble A4 in the regions of the control module protection box 5 and the power module protection box 6 is mainly used for jacking the control module protection box 5 and the power module protection box 6 in the insole forming mold body 1, enough gaps are left during forming to avoid uneven foaming of a forming material, a module positioning point 3 for controlling the areas of a module protection box 5 and a power module protection box 6 is mainly used for avoiding displacement of the module protection box and the power module protection box 6 in the forming process, a magnetic suction charging port positioning point 8 is mainly used for positioning the position of a magnetic suction charging port of an intelligent heating module 14, an indicator lamp positioning point 7 is mainly used for positioning the position of an indicator lamp of the intelligent heating module 14, a switch positioning point 9 is mainly used for positioning the position of a switch of the intelligent heating module 14, a heating module 2 and a connecting module 12 are of a four-layer structure, a carbon fiber heating wire is firstly fixed on a non-woven fabric B23 in a sewing mode by a sewing machine, a connecting wire 22 is secondly connected with the carbon fiber heating wire through a wire connecting buckle 21, and then the non-woven fabric A20 and the non-woven fabric B23 are stitched in, and finally, compounding a layer of TPU high-temperature and low-temperature film 18 on the surface layer.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. A forming method and a structure of an intelligent heating insole module comprise an insole forming die body (1) and are characterized in that a thimble B (13) is arranged on one side of the lower surface of the insole forming die body (1), a thimble A (4) is arranged on the other side of the lower surface of the insole forming die body (1), module positioning points (3) are arranged on two sides of the lower surface of the insole forming die body (1), an intelligent heating module (14) is arranged on the lower surface of the insole forming die body (1), the intelligent heating module (14) is formed by combining a heating module (2), a connecting module (12), a control module protection box (5) and a power supply module protection box (6), the connecting module (12) is arranged on one side of the outer wall of the heating module (2), and the control module protection box (5) is arranged at the other end of the connecting module (12, control module protection box (5) outer wall one side is provided with power module and places the box, power module protection box (6) lower surface is provided with pilot lamp standing groove (15), magnetism and inhales port standing groove (16) and the switch standing groove (17) of charging, pilot lamp standing groove (15), magnetism are inhaled port standing groove (16) and the switch standing groove (17) of charging and from left to right set gradually, connect inside non-woven fabrics A (20) and the non-woven fabrics B (23) of being provided with of module (12), and non-woven fabrics A (20) are located non-woven fabrics B (23) top, it is provided with carbon fiber heater (19) to connect module (12) inner wall one side, the carbon fiber heater other end is provided with silk thread connector link (21), silk thread connector link (21) other end is provided with connecting wire (22).
2. The method and structure for forming an intelligent heating insole module according to claim 1, wherein an indicator positioning point (7), a magnetic attraction charging port positioning point (8) and a switch positioning point (9) are arranged at the bottom of the insole forming mold body (1), and vertical center lines of the indicator positioning point (7), the magnetic attraction charging port positioning point (8) and the switch positioning point (9) coincide with vertical center lines of the indicator placement groove (15), the magnetic attraction charging port placement groove (16) and the switch placement groove (17).
3. The forming method and structure of an intelligent heating insole module according to claim 1, wherein a control module placing groove (11) is arranged on the control module protection box (5).
4. The forming method and structure of an intelligent heating insole module according to claim 1, wherein a power module placing groove (10) is arranged on the power module protection box (6).
5. The forming method and structure of an intelligent heating insole module according to claim 1, wherein the outer wall of the connecting module (12) is provided with a TPU high-low temperature film (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810912317.0A CN110815898A (en) | 2018-08-11 | 2018-08-11 | Forming method and structure of intelligent heating insole module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810912317.0A CN110815898A (en) | 2018-08-11 | 2018-08-11 | Forming method and structure of intelligent heating insole module |
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| Publication Number | Publication Date |
|---|---|
| CN110815898A true CN110815898A (en) | 2020-02-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810912317.0A Pending CN110815898A (en) | 2018-08-11 | 2018-08-11 | Forming method and structure of intelligent heating insole module |
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| CN206699547U (en) * | 2017-04-18 | 2017-12-05 | 深圳市雪之暖科技有限公司 | A kind of compound temperature controlled heat generating insole in carbon fiber wire multi gear position |
| CN208855091U (en) * | 2018-08-11 | 2019-05-14 | 丁明照 | A kind of structure of intelligent heating insole mould group |
-
2018
- 2018-08-11 CN CN201810912317.0A patent/CN110815898A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20040041081A (en) * | 2003-12-23 | 2004-05-13 | ㈜제이케이엠티코리아 | Spade and Manufacturing method of Plastics helve |
| CN104859098A (en) * | 2015-04-20 | 2015-08-26 | 广东欧珀移动通信有限公司 | Forming mold of front cover component and manufacturing method of forming mold |
| CN106239956A (en) * | 2016-08-11 | 2016-12-21 | 泉州玉环模具有限公司 | A kind of moulding process of integral shoes |
| CN206062313U (en) * | 2016-09-27 | 2017-04-05 | 丁明照 | A kind of intelligent temperature control waterproof after ski shoe pad |
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