CN110814892A - In-situ polishing tool for inner wall of large-size coaxial hole of airplane and using method of in-situ polishing tool - Google Patents
In-situ polishing tool for inner wall of large-size coaxial hole of airplane and using method of in-situ polishing tool Download PDFInfo
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- 238000005498 polishing Methods 0.000 title claims abstract description 105
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 12
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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Abstract
本发明公开了一种飞机大尺寸同轴孔内壁原位抛光工具及其使用方法,涉及同轴孔工件抛光技术领域。本发明的抛光工具包括与通孔同轴心间隙配合的转动柱、安装于转动柱上抛光打磨环、安装于转动柱上对抛光打磨环进行精准限位的止动环;转动柱的外周侧环绕设置有凸环、设置于相邻两凸环之间的环形槽、设置于转动柱一外端部的转动连接轴;抛光打磨环包括套筒以及转动环,转动环的外侧面通过条形开缝环绕卷裹安装有打磨砂纸,止动环对称安装于每一转动环的两侧。本发明实现对飞机零件上大尺寸同轴孔内壁原位抛光修理,提高修理工作效率,避免反复拆装对飞机零件本身及周围结构造成的损伤,避免孔径磨偏产生椭圆现象,提高了抛光修理运动过程中工具的稳定性。
The invention discloses an in-situ polishing tool for the inner wall of a large-sized coaxial hole of an aircraft and a method for using the same, and relates to the technical field of workpiece polishing of the coaxial hole. The polishing tool of the present invention includes a rotating column that is coaxially clearance-fitted with the through hole, a polishing and grinding ring mounted on the rotating column, and a stop ring mounted on the rotating column to precisely limit the polishing and grinding ring; the outer peripheral side of the rotating column is A convex ring, an annular groove disposed between two adjacent convex rings, and a rotating connecting shaft disposed at an outer end of the rotating column are arranged around; the polishing and grinding ring includes a sleeve and a rotating ring, and the outer surface of the rotating ring passes through the bar-shaped The slotted wrap is fitted with sanding paper, and the stop rings are symmetrically mounted on both sides of each rotating ring. The invention realizes the in-situ polishing and repair of the inner wall of the large-size coaxial hole on the aircraft part, improves the repair work efficiency, avoids the damage to the aircraft part itself and the surrounding structure caused by repeated disassembly and assembly, avoids the elliptical phenomenon caused by the grinding deviation of the aperture, and improves the polishing and repairing performance. Tool stability during movement.
Description
技术领域technical field
本发明属于同轴孔工件抛光技术领域,特别是涉及一种飞机大尺寸同轴孔内壁原位抛光工具以及一种飞机大尺寸同轴孔内壁原位抛光工具的使用方法。The invention belongs to the technical field of coaxial hole workpiece polishing, and in particular relates to an in-situ polishing tool for the inner wall of a large-sized coaxial hole of an aircraft and a method for using an in-situ polishing tool for the inner wall of the large-sized coaxial hole of an aircraft.
背景技术Background technique
现有技术对包括但不限于叉耳类大尺寸同轴孔类工件的大尺寸同轴孔内壁的抛光修理均采用将零件离位在机床上抛光,这一修理方式存在局限性,只能将零件分解离位进行修理,无法对零件孔内壁进行原位修理,且对于因空间限制导致无法离位的零件孔内壁修理则无能为力,因此针对以上问题,在不将零件分解离位、避免反复拆装对零件本身及周围结构造成的损伤、保证抛光修理后孔内壁尺寸的精度、避免孔径磨偏产生椭圆现象的基础上,提供一种大尺寸同轴孔内壁原位抛光工具及其使用方法以解决以上问题具有现实意义。In the prior art, the polishing and repairing of the inner wall of the large-size coaxial hole, including but not limited to fork lugs and large-size coaxial hole workpieces, all use the parts off-position and polishing on the machine tool. This repair method has limitations and can only be used. It is impossible to repair the inner wall of the part hole in-situ, and it is impossible to repair the inner wall of the part hole that cannot be dislocated due to space constraints. Therefore, in view of the above problems, the parts are not disassembled and disassembled to avoid repeated disassembly. On the basis of fixing the damage caused to the part itself and the surrounding structure, ensuring the accuracy of the inner wall size of the hole after polishing and repairing, and avoiding the ellipse phenomenon caused by the grinding deviation of the aperture, an in-situ polishing tool for the inner wall of a large-size coaxial hole and a method for using the same are provided. Solving the above problems has practical significance.
发明内容SUMMARY OF THE INVENTION
本发明的一种飞机大尺寸同轴孔内壁原位抛光工具及其使用方法,实现对零件上大尺寸同轴孔内壁原位抛光修理,提高修理工作效率,避免反复拆装对零件本身及周围结构造成的损伤,本抛光工具保证抛光修理后孔内壁尺寸的精度,避免孔径磨偏产生椭圆现象,提高了抛光修理运动过程中工具的稳定性。An in-situ polishing tool for the inner wall of a large-size coaxial hole of an aircraft and a method for using the same of the present invention realize the in-situ polishing and repair of the inner wall of the large-size coaxial hole on a part, improve the repair work efficiency, and avoid repeated disassembly and assembly on the part itself and its surroundings. The damage caused by the structure, the polishing tool ensures the accuracy of the inner wall size of the hole after polishing and repairing, avoids the ellipse phenomenon caused by the grinding deviation of the aperture, and improves the stability of the tool during the polishing and repairing movement.
为解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions:
本发明的一种飞机大尺寸同轴孔内壁原位抛光工具及其使用方法,所述抛光工具用于对包括但不限于叉耳类大尺寸同轴孔类工件的通孔内壁进行抛光打磨,所述抛光工具包括与通孔同轴心间隙配合的转动柱、安装于转动柱上抛光打磨环、安装于转动柱上对抛光打磨环进行精准限位的止动环;An in-situ polishing tool for the inner wall of a large-size coaxial hole in an aircraft of the present invention and a method of using the same, the polishing tool is used for polishing and grinding the inner wall of the through hole including but not limited to a workpiece with a large-size coaxial hole such as a fork lug, The polishing tool includes a rotating column that is coaxially gap-fitted with the through hole, a polishing and grinding ring installed on the rotating column, and a stop ring installed on the rotating column to precisely limit the polishing and grinding ring;
所述转动柱的外周侧环绕设置有与通孔相对应且间隙配合的凸环、设置于相邻两所述凸环之间的环形槽、设置于转动柱一外端部的转动连接轴;The outer peripheral side of the rotating column is provided with a convex ring corresponding to the through hole and with clearance fit, an annular groove disposed between two adjacent convex rings, and a rotating connecting shaft disposed at an outer end of the rotating column;
所述抛光打磨环包括套筒以及设置于套筒端部的转动环,所述转动环的侧部横向开设有条形开缝,所述转动环的外侧面通过条形开缝环绕卷裹安装有打磨砂纸,所述转动环外壁上的打磨砂纸与通孔的内周侧壁挤压贴合;The polishing and grinding ring includes a sleeve and a rotating ring arranged at the end of the sleeve. The side of the rotating ring is provided with a strip-shaped slit, and the outer side of the rotating ring is installed by wrapping around the strip-shaped slit. There is grinding sandpaper, and the grinding sandpaper on the outer wall of the rotating ring is pressed and fitted with the inner peripheral side wall of the through hole;
所述止动环对称安装于每一转动环的两侧。The retaining rings are symmetrically installed on both sides of each rotating ring.
进一步地,所述转动连接轴的端部固定安装于气钻或电钻的钻夹头或圆锥套筒内并与其同步转动。Further, the end of the rotating connecting shaft is fixedly installed in the drill chuck or conical sleeve of the air drill or electric drill and rotates synchronously therewith.
进一步地,所述凸环的外侧壁环绕均布设置有第一螺纹。Further, first threads are uniformly distributed around the outer side wall of the convex ring.
进一步地,所述转动环的内周侧壁环绕均布开设有与第一螺纹螺纹相连的第二螺纹,所述转动环的外周侧壁环绕均布设置有转动防滑纹。Further, the inner peripheral side wall of the rotating ring is provided with a second thread connected to the first thread thread, and the outer peripheral side wall of the rotating ring is uniformly provided with rotating anti-skid lines.
进一步地,所述止动环采用螺旋挡圈。Further, the retaining ring adopts a spiral retaining ring.
一种飞机大尺寸同轴孔内壁原位抛光工具的使用方法,包括以下步骤:A method for using an in-situ polishing tool for the inner wall of an aircraft large-size coaxial hole, comprising the following steps:
S01、选择抛光打磨环:针对被打磨工件的尺寸选择与通孔的尺寸相对应的尺寸的抛光打磨环;S01. Select the polishing and grinding ring: according to the size of the workpiece to be polished, select the polishing and grinding ring of the size corresponding to the size of the through hole;
S02、安装打磨砂纸:在所述抛光打磨环上经由条形开缝进行安装打磨砂纸,使打磨砂纸环绕贴附于套筒的外周侧壁上;S02, install grinding sandpaper: install grinding sandpaper through strip slits on the polishing and grinding ring, so that the grinding sandpaper is attached to the outer peripheral side wall of the sleeve;
S03、安装抛光工具:将安装好打磨砂纸的抛光打磨环先设置于叉耳类大尺寸同轴孔类工件的两叉耳之间,并在每一所述抛光打磨环的两侧布置止动环,再经转动柱依次穿过止动环、通孔、抛光打磨环,使止动环和抛光打磨环分别套接于环形槽之间,然后由设置于两叉耳之间的环形槽上的分别向两侧的凸环进行旋进,使转动环上第二螺纹与凸环上的第一螺纹螺纹配合,直至两所述抛光打磨环刚好对两叉耳夹紧为止,此时所述套筒外周侧壁上的打磨砂纸与被打磨的通孔内壁相挤压贴合,两所述转动环的面向套筒的侧壁分别与两叉耳的侧壁间隙配合进行限位,并由抛光打磨环两侧的止动环进行螺旋位置的限定:最后将转动连接轴端与气钻或电钻的钻夹头或圆锥套筒进行固定相连;S03. Install the polishing tool: first set the polishing ring with the sandpaper installed between the two fork ears of the large-size coaxial hole workpiece, and arrange stoppers on both sides of each polishing ring Through the rotating column, it passes through the stop ring, the through hole, and the polishing ring in turn, so that the stop ring and the polishing ring are respectively sleeved between the annular grooves, and then the ring grooves are set between the two fork ears. The two sides are screwed into the convex rings on both sides respectively, so that the second thread on the rotating ring is matched with the first thread thread on the convex ring, until the two polishing and grinding rings are just clamped to the two fork ears. The grinding sandpaper on the outer peripheral side wall of the sleeve is pressed and fitted with the inner wall of the through hole to be ground. The stop rings on both sides of the polishing ring are used to limit the screw position: finally, the end of the rotating connecting shaft is fixedly connected with the drill chuck or conical sleeve of the air drill or electric drill;
S04、打磨工件:将叉耳类大尺寸同轴孔类工件的底端固定,启动气钻或电钻,对通孔的内壁进行打磨抛光,直至打磨完成,按照上述步骤逆向拆解抛光工具,取出完成打磨抛光后的工件。S04. Grinding the workpiece: Fix the bottom end of the fork lug large-sized coaxial hole workpiece, start the air drill or electric drill, grind and polish the inner wall of the through hole until the grinding is completed, disassemble the polishing tool in reverse according to the above steps, and take out The workpiece after grinding and polishing is completed.
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、本发明实现对飞机零件上大尺寸同轴孔内壁原位抛光修理,提高修理工作效率,避免反复拆装对零件本身及周围结构造成的损伤,本抛光工具保证抛光修理后孔内壁尺寸的精度,避免孔径磨偏产生椭圆现象,提高了抛光修理运动过程中工具的稳定性。1. The present invention realizes the in-situ polishing and repair of the inner wall of the large-size coaxial hole on the aircraft part, improves the repair work efficiency, and avoids the damage to the part itself and the surrounding structure caused by repeated disassembly and assembly. High precision, avoiding the ellipse phenomenon caused by the grinding deviation of the aperture, and improving the stability of the tool during the polishing and repairing movement.
2、本发明的抛光工具以人机工程学人性化、舒适性设计为理念,整体结构简便实用,能够实现叉耳类零件上大尺寸同轴孔内壁原位抛光修理。克服了常规方法存在使用局限性缺点;具有功能全面、成本低廉、结构简化、易于制造、安全可靠、节能环保、便于操作的优点。2. The polishing tool of the present invention is based on the concept of ergonomic humanization and comfortable design, the overall structure is simple and practical, and can realize the in-situ polishing and repair of the inner wall of the large-sized coaxial hole on the fork lug parts. The conventional method overcomes the disadvantages of using limitations, and has the advantages of comprehensive functions, low cost, simplified structure, easy manufacture, safety and reliability, energy saving and environmental protection, and easy operation.
当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product embodying the present invention to achieve all of the above-described advantages simultaneously.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明的一种飞机大尺寸同轴孔内壁原位抛光工具对叉耳类大尺寸同轴孔类工件安装后的结构示意图;1 is a schematic structural diagram of an aircraft large-size coaxial hole inner wall in-situ polishing tool of the present invention installed on a fork lug large-size coaxial hole workpiece;
图2为本发明的一种飞机大尺寸同轴孔内壁原位抛光工具的结构示意图;2 is a schematic structural diagram of an in-situ polishing tool for the inner wall of a large-size coaxial hole of an aircraft according to the present invention;
图3为本发明的转动柱的结构示意图;Fig. 3 is the structural representation of the rotating column of the present invention;
图4为图3的结构左视图;Fig. 4 is the left side view of the structure of Fig. 3;
图5为本发明的抛光打磨环的结构示意图;Fig. 5 is the structural representation of the polishing and grinding ring of the present invention;
图6为图5的结构右视图;Fig. 6 is the right side view of the structure of Fig. 5;
图7为本发明的抛光打磨环与打磨砂纸安装的结构示意图;7 is a schematic structural diagram of the installation of the polishing ring and the polishing sandpaper of the present invention;
图8为叉耳类大尺寸同轴孔类工件的结构右视图;Fig. 8 is the right side view of the structure of the fork lug type large-size coaxial hole type workpiece;
图9为本发明的一种飞机大尺寸同轴孔内壁原位抛光工具的使用方法的步骤图;9 is a step diagram of a method of using an in-situ polishing tool for the inner wall of an aircraft large-size coaxial hole according to the present invention;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:
1-转动柱,101-凸环,1011-第一螺纹,102-环形槽,103-转动连接轴,2-抛光打磨环,201-转动环,2011-转动防滑纹,2012-第二螺纹,202-套筒,2021-条形开缝,3-止动环,4-打磨砂纸,5-叉耳类大尺寸同轴孔类工件,501-通孔。1-Rotating column, 101-Protruding ring, 1011-First thread, 102-Annular groove, 103-Rotating connecting shaft, 2-Polishing grinding ring, 201-Rotating ring, 2011-Rotating anti-skid pattern, 2012-Second thread, 202-Sleeve, 2021-Slotted strip, 3-Stop ring, 4-Sandpaper, 5-Fork lug large size coaxial hole workpiece, 501-Through hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“外周侧”、“一外端”、“端部”、“侧部”、“横向”等指示方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "peripheral side", "an outer end", "end", "side", "lateral", etc. indicate orientation or positional relationships, and are only for the convenience of describing the present invention. The invention and simplified description do not indicate or imply that the components or elements referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
请参阅图1-8所示,本发明的一种飞机大尺寸同轴孔内壁原位抛光工具,抛光工具用于对包括但不限于叉耳类大尺寸同轴孔类工件5的通孔501内壁进行抛光打磨,抛光工具包括与通孔501同轴心间隙配合的转动柱1、安装于转动柱1上抛光打磨环2、安装于转动柱1上对抛光打磨环2进行精准限位的止动环3;Please refer to FIGS. 1-8 , an in-situ polishing tool for the inner wall of a large-sized coaxial hole in an aircraft of the present invention, the polishing tool is used for the
转动柱1的外周侧环绕设置有与通孔501相对应且间隙配合的凸环101、设置于相邻两凸环101之间的环形槽102、设置于转动柱1一外端部的转动连接轴103;The outer peripheral side of the
抛光打磨环2包括套筒202以及设置于套筒202端部的转动环201,转动环201的侧部横向开设有条形开缝2021,转动环201的外侧面通过条形开缝2021环绕卷裹安装有打磨砂纸4,转动环201外壁上的打磨砂纸4与通孔501的内周侧壁挤压贴合;止动环3对称安装于每一转动环201的两侧。The polishing and grinding
其中,转动连接轴103的端部固定安装于气钻或电钻的钻夹头或圆锥套筒内并与其同步转动。Wherein, the end of the rotating connecting
其中,凸环101的外侧壁环绕均布设置有第一螺纹1011。The outer sidewall of the
其中,转动环201的内周侧壁环绕均布开设有与第一螺纹1011螺纹相连的第二螺纹2012,转动环201的外周侧壁环绕均布设置有转动防滑纹2011。The inner peripheral sidewall of the
其中,止动环3采用螺旋挡圈。Among them, the retaining
如图9所示,一种飞机大尺寸同轴孔内壁原位抛光工具的使用方法,包括以下步骤:As shown in Figure 9, a method for using an in-situ polishing tool for the inner wall of a large-size coaxial hole in an aircraft includes the following steps:
S01、选择抛光打磨环2:针对被打磨工件的尺寸选择与通孔501的尺寸相对应的尺寸的抛光打磨环2;S01, select the polishing and grinding ring 2: select the polishing and grinding
S02、安装打磨砂纸4:在抛光打磨环2上经由条形开缝2021进行安装打磨砂纸4,使打磨砂纸4环绕贴附于套筒202的外周侧壁上;S02, install the grinding sandpaper 4: install the grinding
S03、安装抛光工具:将安装好打磨砂纸4的抛光打磨环2先设置于叉耳类大尺寸同轴孔类工件2的两叉耳之间,并在每一抛光打磨环2的两侧布置止动环3,再经转动柱1依次穿过止动环3、通孔501、抛光打磨环2,使止动环3和抛光打磨环2分别套接于环形槽102之间,然后由设置于两叉耳之间的环形槽102上的分别向两侧的凸环101进行旋进,使转动环201上第二螺纹2012与凸环101上的第一螺纹1011螺纹配合,直至两抛光打磨环2刚好对两叉耳夹紧为止,此时套筒202外周侧壁上的打磨砂纸4与被打磨的通孔501内壁相挤压贴合,两转动环201的面向套筒202的侧壁分别与两叉耳的侧壁间隙配合进行限位,并由抛光打磨环2两侧的止动环3进行螺旋位置的限定:最后将转动连接轴103端与气钻或电钻的钻夹头或圆锥套筒进行固定相连;S03, install the polishing tool: first set the polishing and grinding
S04、打磨工件:将叉耳类大尺寸同轴孔类工件5的底端固定,启动气钻或电钻,对通孔501的内壁进行打磨抛光,直至打磨完成,按照上述步骤逆向拆解抛光工具,取出完成打磨抛光后的工件。S04. Grinding the workpiece: fix the bottom end of the fork lug large-sized
本发明实现对飞机零件上大尺寸同轴孔内壁原位抛光修理,提高修理工作效率,避免反复拆装对零件本身及周围结构造成的损伤,本抛光工具保证抛光修理后孔内壁尺寸的精度,避免孔径磨偏产生椭圆现象,提高了抛光修理运动过程中工具的稳定性。本发明的抛光工具以人机工程学人性化、舒适性设计为理念,整体结构简便实用,能够实现叉耳类零件上大尺寸同轴孔内壁原位抛光修理。克服了常规方法存在使用局限性缺点;具有功能全面、成本低廉、结构简化、易于制造、安全可靠、节能环保、便于操作的优点。The invention realizes the in-situ polishing and repair of the inner wall of the large-sized coaxial hole on the aircraft part, improves the repair work efficiency, and avoids the damage to the part itself and the surrounding structure caused by repeated disassembly and assembly. It avoids the ellipse phenomenon caused by the grinding deviation of the aperture, and improves the stability of the tool during the polishing and repairing movement. The polishing tool of the invention is based on the concept of ergonomic humanization and comfortable design, the overall structure is simple and practical, and can realize the in-situ polishing and repair of the inner wall of the large-sized coaxial hole on the fork lug parts. The conventional method overcomes the disadvantages of using limitations, and has the advantages of comprehensive functions, low cost, simplified structure, easy manufacture, safety and reliability, energy saving and environmental protection, and easy operation.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
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| CN119858077A (en) * | 2025-03-25 | 2025-04-22 | 杭州腾励传动科技股份有限公司 | Polishing device for universal joint fork earhole |
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