CN110814431A - Uneven self-adaptive lettering spindle head - Google Patents
Uneven self-adaptive lettering spindle head Download PDFInfo
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- CN110814431A CN110814431A CN201911054167.5A CN201911054167A CN110814431A CN 110814431 A CN110814431 A CN 110814431A CN 201911054167 A CN201911054167 A CN 201911054167A CN 110814431 A CN110814431 A CN 110814431A
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- depth adjustment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/70—Stationary or movable members for carrying working-spindles for attachment of tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/013—Control or regulation of feed movement
- B23Q15/02—Control or regulation of feed movement according to the instantaneous size and the required size of the workpiece acted upon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/12—Adaptive control, i.e. adjusting itself to have a performance which is optimum according to a preassigned criterion
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Control Of Cutting Processes (AREA)
Abstract
本发明公开了一种不平面自适应刻字主轴头,它包括主轴座(1)、转接头(2)、位移转换器(3)、主轴芯(4)、探针(5)、深度调节装置(6)和深度调节电机驱动器(7),所述主轴座(1)包括机架(8)和轴套(9),机架(8)的顶部开设有主轴安装孔(10),机架(8)的底部固设有位于主轴安装孔(10)正下方的轴套(9),轴套(9)的内壁上开设有沿其轴向布置的轴芯定位键槽(11),轴套(9)的端面上开设有导向孔(12),所述主轴芯(4)包括轴芯体(13)、轴芯齿条(14)和刻字刀(15)。本发明的有益效果是:结构紧凑、通用性强、刻字效率高、操作简单。
The invention discloses a non-planar self-adaptive engraving spindle head, which comprises a spindle seat (1), an adapter (2), a displacement converter (3), a spindle core (4), a probe (5) and a depth adjustment device (6) and the depth adjustment motor driver (7), the spindle base (1) includes a frame (8) and a shaft sleeve (9), the top of the frame (8) is provided with a spindle mounting hole (10), the frame The bottom of (8) is fixed with a shaft sleeve (9) located just below the main shaft installation hole (10), and the inner wall of the shaft sleeve (9) is provided with a shaft core positioning keyway (11) arranged along its axial direction. The end face of (9) is provided with a guide hole (12), and the spindle core (4) includes a spindle core body (13), a spindle core rack (14) and a carving knife (15). The beneficial effects of the invention are: compact structure, strong versatility, high lettering efficiency and simple operation.
Description
技术领域technical field
本发明涉及刻字主轴头结构的技术领域,特别是一种不平面自适应刻字主轴头。The invention relates to the technical field of engraving spindle head structures, in particular to a non-planar self-adaptive engraving spindle head.
背景技术Background technique
数控机械刻字已经在生产中得到了广泛应用。但在实际生产过程中,雕刻面不平导致的刻字深度不一致一直未得到很好的解决。目前主要解决方法包括两种,一种是依靠工人观察,手动调节坐标系,这种方法效率较低,精度难以保证;另一种是目前出现的 “刻字宝”装置,能够自动探测曲面并补偿到数控程序中,效率高,精度好,但是这种装置仅支持国产的维宏系统,难以推广到实际生产中,且该装置价格昂贵,普通生产企业购买困难。CNC mechanical lettering has been widely used in production. However, in the actual production process, the inconsistency of the lettering depth caused by the uneven carving surface has not been well resolved. At present, there are two main solutions. One is to rely on workers to observe and adjust the coordinate system manually. This method is inefficient and difficult to guarantee the accuracy. In the numerical control program, it has high efficiency and good precision, but this device only supports the domestic Weihong system, which is difficult to be extended to actual production, and the device is expensive and difficult for ordinary manufacturers to purchase.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺点,提供一种结构紧凑、通用性强、刻字效率高、操作简单的不平面自适应刻字主轴头。The purpose of the present invention is to overcome the shortcomings of the prior art, and to provide a non-planar self-adaptive engraving spindle head with compact structure, strong versatility, high engraving efficiency and simple operation.
本发明的目的通过以下技术方案来实现:一种不平面自适应刻字主轴头,它包括主轴座、转接头、位移转换器、主轴芯、探针、深度调节装置和深度调节电机驱动器,所述主轴座包括机架和轴套,机架的顶部开设有主轴安装孔,机架的底部固设有位于主轴安装孔正下方的轴套,轴套的内壁上开设有沿其轴向布置的轴芯定位键槽,轴套的端面上开设有导向孔,所述主轴芯包括轴芯体、轴芯齿条和刻字刀,轴芯体设置于轴套内且与轴套滑动配合,轴芯齿条延轴芯体的轴向且固设于轴芯体的外壁上,轴芯齿条设置于轴芯定位键槽内,轴芯体内开设有沿其轴向布置的通孔,通孔内开设有沿其轴向布置的轴芯键槽,刻字刀固设于轴芯体的底部,所述转接头包括由上往下顺次设置的转接头夹持柄、联轴器和柱体,柱体的外柱面上设置有转接头键,转接头键与轴芯键槽滑动配合,所述深度调节装置包括深度调节电机和深度调节蜗轮,深度调节电机垂向固设于机架的底部,深度调节蜗轮安装于深度调节电机的输出轴上,深度调节蜗轮与轴芯齿条啮合,所述探针包括探针头、弹簧、探针齿条和探针杆,探针杆贯穿导向孔设置,探针杆的柱面上设置有沿其轴向设置的探针齿条,探针齿条位于轴套上方,探针杆上套有位于轴套下方的弹簧,弹簧的一端固设于探针杆上,弹簧的另一端固设于轴套的底表面上,探针头固设于探针杆的底部,探针头在弹簧的弹力作用下位于刻字刀的下方,所述位移转换器包括一级齿轮、立板、二级齿轮和脉冲发生器,脉冲发生器和立板均设置于机架的底部,一级齿轮旋转安装于立板上,一级齿轮与探针齿条啮合,二级齿轮安装于脉冲发生器的输入轴上,二级齿轮与一级齿轮啮合,所述脉冲发生器的输出端口经信号线与深度调节电机驱动器电连接,深度调节电机驱动器经信号线与深度调节电机电连接。The object of the present invention is achieved by the following technical solutions: a non-planar self-adaptive engraving spindle head, which includes a spindle seat, an adapter, a displacement converter, a spindle core, a probe, a depth adjustment device and a depth adjustment motor driver, the The main shaft seat includes a frame and a shaft sleeve. The top of the frame is provided with a main shaft installation hole, the bottom of the frame is fixed with a shaft sleeve directly below the main shaft installation hole, and the inner wall of the shaft sleeve is provided with a shaft arranged along its axial direction. The core locates the keyway, and the end face of the shaft sleeve is provided with a guide hole. The main shaft core includes a shaft core body, a shaft core rack and a carving knife. The shaft core body is arranged in the shaft sleeve and slides with the shaft sleeve. The shaft core rack The shaft core body extends along the axial direction and is fixed on the outer wall of the shaft core body. The shaft core rack is arranged in the shaft core positioning keyway. The shaft core keyway arranged in the axial direction and the engraving knife are fixed on the bottom of the shaft core body. An adapter key is arranged on the cylindrical surface, and the adapter key is slidably matched with the shaft core keyway. The depth adjustment device includes a depth adjustment motor and a depth adjustment worm gear. The depth adjustment motor is vertically fixed at the bottom of the frame, and the depth adjustment worm gear is installed. On the output shaft of the depth adjustment motor, the depth adjustment worm gear is engaged with the shaft core rack, the probe includes a probe head, a spring, a probe rack and a probe rod, the probe rod is arranged through the guide hole, and the probe rod There is a probe rack arranged along its axial direction on the cylindrical surface of the probe, the probe rack is located above the shaft sleeve, the probe rod is sleeved with a spring located under the shaft sleeve, and one end of the spring is fixed on the probe rod, The other end of the spring is fixed on the bottom surface of the shaft sleeve, the probe head is fixed on the bottom of the probe rod, the probe head is located under the carving knife under the elastic force of the spring, and the displacement converter includes a first-stage gear , vertical plate, secondary gear and pulse generator, the pulse generator and vertical plate are both arranged at the bottom of the frame, the primary gear is rotated and installed on the vertical plate, the primary gear meshes with the probe rack, and the secondary gear is installed On the input shaft of the pulse generator, the secondary gear meshes with the primary gear, the output port of the pulse generator is electrically connected with the depth adjustment motor driver through the signal line, and the depth adjustment motor driver is electrically connected with the depth adjustment motor through the signal line .
所述的机架包括顶板、底板和中间板,顶板和底板之间固设有中间板,所述轴套固设于底板上。The frame includes a top plate, a bottom plate and a middle plate, the middle plate is fixed between the top plate and the bottom plate, and the shaft sleeve is fixed on the bottom plate.
所述深度调节电机驱动器固设于中间板的外端面上。The depth adjustment motor driver is fixed on the outer end surface of the intermediate plate.
所述主轴安装孔开设于顶板上。The main shaft mounting hole is opened on the top plate.
所述深度调节电机位于轴套的左侧,所述位移转换器位于轴套的右侧。The depth adjustment motor is located on the left side of the shaft sleeve, and the displacement converter is located on the right side of the shaft sleeve.
本发明具有以下优点:本发明结构紧凑、通用性强、刻字效率高、操作简单。The present invention has the following advantages: the present invention has a compact structure, strong versatility, high lettering efficiency and simple operation.
附图说明Description of drawings
图1 为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2 为机架的俯视图;Figure 2 is the top view of the rack;
图3 为机架的主视图;Figure 3 is the front view of the rack;
图4 为主轴芯的结构示意图;Figure 4 is a schematic diagram of the structure of the spindle core;
图5 为图4的俯视图;Fig. 5 is the top view of Fig. 4;
图6 为转接头的结构示意图;Figure 6 is a schematic diagram of the structure of the adapter;
图7 为探针的结构示意图;Figure 7 is a schematic diagram of the structure of the probe;
图8 为位移转换器的结构示意。Figure 8 is a schematic diagram of the structure of the displacement converter.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:The present invention will be further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following:
如图1~8所示,一种不平面自适应刻字主轴头,它包括主轴座1、转接头2、位移转换器3、主轴芯4、探针5、深度调节装置6和深度调节电机驱动器7,所述主轴座1包括机架8和轴套9,机架8的顶部开设有主轴安装孔10,机架8的底部固设有位于主轴安装孔10正下方的轴套9,轴套9的内壁上开设有沿其轴向布置的轴芯定位键槽11,轴套9的端面上开设有导向孔12,所述主轴芯4包括轴芯体13、轴芯齿条14和刻字刀15,轴芯体13设置于轴套9内且与轴套9滑动配合,轴芯齿条14延轴芯体13的轴向且固设于轴芯体13的外壁上,轴芯齿条14设置于轴芯定位键槽11内,轴芯体13内开设有沿其轴向布置的通孔,通孔内开设有沿其轴向布置的轴芯键槽16,刻字刀15固设于轴芯体13的底部,所述转接头2包括由上往下顺次设置的转接头夹持柄17、联轴器18和柱体19,柱体19的外柱面上设置有转接头键20,转接头键20与轴芯键槽16滑动配合,所述深度调节装置6包括深度调节电机21和深度调节蜗轮22,深度调节电机21垂向固设于机架8的底部,深度调节蜗轮22安装于深度调节电机21的输出轴上,深度调节蜗轮22与轴芯齿条14啮合,所述探针5包括探针头23、弹簧24、探针齿条25和探针杆26,探针杆26贯穿导向孔12设置,探针杆26的柱面上设置有沿其轴向设置的探针齿条25,探针齿条25位于轴套9上方,探针杆26上套有位于轴套9下方的弹簧24,弹簧24的一端固设于探针杆26上,弹簧24的另一端固设于轴套9的底表面上,探针头23固设于探针杆26的底部,探针头23在弹簧24的弹力作用下位于刻字刀15的下方,所述位移转换器3包括一级齿轮27、立板28、二级齿轮29和脉冲发生器30,脉冲发生器30和立板28均设置于机架8的底部,一级齿轮27旋转安装于立板28上,一级齿轮27与探针齿条25啮合,二级齿轮29安装于脉冲发生器30的输入轴上,二级齿轮29与一级齿轮27啮合,所述脉冲发生器30的输出端口经信号线与深度调节电机驱动器7电连接,深度调节电机驱动器7经信号线与深度调节电机21电连接。As shown in Figures 1-8, a non-planar self-adaptive engraving spindle head includes a spindle base 1, an adapter 2, a displacement converter 3, a spindle core 4, a probe 5, a depth adjustment device 6 and a depth adjustment motor driver 7. The main shaft base 1 includes a
所述的机架包括顶板31、底板32和中间板33,顶板31和底板32之间固设有中间板33,所述轴套9固设于底板32上。所述深度调节电机驱动器7固设于中间板33的外端面上。所述主轴安装孔10开设于顶板31上。所述深度调节电机21位于轴套9的左侧,所述位移转换器3位于轴套9的右侧。The frame includes a top plate 31 , a bottom plate 32 and a
本发明的工作过程如下:将刻字机机床的主轴与主轴安装孔10配合,且与转接头夹持柄17经联轴器18连接;使刻字刀15和探针头23均处于雕刻面上;通过刻字机机床带动主轴芯4动作,进而使刻字刀15在雕刻面上进行刻字,当待雕刻面与正在雕刻的面平齐时,该主轴头无动作;当待雕刻面高于正在雕刻的面时,探针头23带动探针杆26向上推,探针齿条25带动一级齿轮27转动,一级齿轮27带动二级齿轮29转动,二级齿轮29使脉冲发生器30产生脉冲,脉冲发生器30发送给深度调节电机驱动器7,深度调节电机驱动器7驱动深度调节电机21转动,深度调节电机21带动深度调节蜗轮22转动,深度调节蜗轮22带动轴芯齿条14做向上的运动,轴芯齿条14带动主轴芯4带动向上运动,此时,转接头键20沿轴芯键槽16向下滑动,确保刻字刀15的顺利刻字;The working process of the present invention is as follows: the main shaft of the cutting plotter machine tool is matched with the main shaft mounting hole 10, and is connected with the adapter clamping handle 17 through the coupling 18; the
当待雕刻面低于正在雕刻面时,探探针头23带动探针杆26向下推,探针齿条25带动一级齿轮27反向转动,一级齿轮27带动二级齿轮29反向转动,脉冲发生器30产生反向脉冲,并发送给深度调节电机驱动器7,深度调节电机驱动器7进而驱动深度调节电机21反向转动,深度调节电机21带动深度调节蜗轮22反转,深度调节蜗轮22带动轴芯齿条14做向下的运动,轴芯齿条14带动主轴芯4带动向下运动,此时,转接头键20沿轴芯键槽16向上滑动,确保刻字刀的顺利刻字,因此该主轴头能够带动刻字刀上下运动,能够适应各种不平整的雕刻面,极大的提高了刻字效率高,此外相比传统的刻字装置,在结构上得到了简化,进一步降低了制造成本。When the surface to be engraved is lower than the engraving surface, the
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| CN211276784U (en) * | 2019-10-31 | 2020-08-18 | 成都四威高科技产业园有限公司 | Uneven self-adaptive lettering spindle head |
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2019
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Patent Citations (5)
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|---|---|---|---|---|
| US20100229406A1 (en) * | 2007-04-06 | 2010-09-16 | Ruth Brian J | Chainsaw carving guide bar |
| CN205523282U (en) * | 2016-02-26 | 2016-08-31 | 群基精密工业(苏州)有限公司 | Four -axis tire mould carving machine |
| US20180001695A1 (en) * | 2016-06-29 | 2018-01-04 | Citic Dicastal Co., Ltd | Automatic Carving Device for Wheel |
| CN208714793U (en) * | 2018-08-07 | 2019-04-09 | 广州易字机电设备有限公司 | Automatic adjustment height elasticity is carved characters tool apron |
| CN211276784U (en) * | 2019-10-31 | 2020-08-18 | 成都四威高科技产业园有限公司 | Uneven self-adaptive lettering spindle head |
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