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CN110814237A - Stay wire device for processing dropper - Google Patents

Stay wire device for processing dropper Download PDF

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Publication number
CN110814237A
CN110814237A CN201911287336.XA CN201911287336A CN110814237A CN 110814237 A CN110814237 A CN 110814237A CN 201911287336 A CN201911287336 A CN 201911287336A CN 110814237 A CN110814237 A CN 110814237A
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China
Prior art keywords
support plate
wire
pulling
string
hanging string
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Pending
Application number
CN201911287336.XA
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Chinese (zh)
Inventor
蒋海
刘曼
何利江
马林林
王娟娟
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Kunshan Huizhi Automation Technology Co Ltd
China Railway 11th Bureau Group Co Ltd
China Railway 11th Bureau Group Electric Engineering Co Ltd
Original Assignee
Kunshan Huizhi Automation Technology Co Ltd
China Railway 11th Bureau Group Co Ltd
China Railway 11th Bureau Group Electric Engineering Co Ltd
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Application filed by Kunshan Huizhi Automation Technology Co Ltd, China Railway 11th Bureau Group Co Ltd, China Railway 11th Bureau Group Electric Engineering Co Ltd filed Critical Kunshan Huizhi Automation Technology Co Ltd
Priority to CN201911287336.XA priority Critical patent/CN110814237A/en
Publication of CN110814237A publication Critical patent/CN110814237A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F45/00Wire-working in the manufacture of other particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ropes Or Cables (AREA)

Abstract

本发明涉及一种吊弦加工用拉线装置,包括机台、支撑板,支撑板上安装有吊弦环成型模块,吊弦环成型模块包括成型台,成型台上设置有吊弦线固定端,支撑板的下侧滑动连接有至少一个滑轨,支撑板上安装有拉移模块,拉移模块适于拉动支撑板沿滑轨滑动。该吊弦加工用拉线装置,可在吊弦线自动化生产的过程中实现吊弦环的快速成型锁紧、吊弦线的拉移动作。

Figure 201911287336

This invention relates to a wire drawing device for processing dropper wires, comprising a machine base and a support plate. A dropper wire forming module is mounted on the support plate, and the forming module includes a forming table with a fixed end for the dropper wire. At least one slide rail is slidably connected to the lower side of the support plate, and a pulling module is mounted on the support plate, adapted to pull the support plate along the slide rail. This wire drawing device for processing dropper wires can achieve rapid forming and locking of dropper wire rings and pulling of dropper wires during automated production.

Figure 201911287336

Description

一种吊弦加工用拉线装置A kind of pulling device for hanging string processing

技术领域technical field

本发明涉及吊弦技术领域,尤其是涉及一种吊弦加工用拉线装置。The invention relates to the technical field of hanging strings, in particular to a wire pulling device for processing hanging strings.

背景技术Background technique

铁路接触网吊弦是链形悬挂的重要组成部件之一,接触线通过吊弦挂在承力索上,调节吊弦的长度可以保证接触悬挂的结构高度和接触线距轨面的工作高度,增加了接触线的悬挂点,提高电力机车受电弓的取流质量。The railway catenary hanging string is one of the important components of the chain suspension. The contact wire is hung on the bearing cable through the hanging string. Adjusting the length of the hanging string can ensure the structural height of the contact suspension and the working height of the contact wire from the rail surface. The suspension point of the contact wire is added to improve the current taking quality of the pantograph of the electric locomotive.

为保障铁路接触网供电系统的稳定性,对吊弦线加工质量要求较高,要求吊弦线必须无散股、断股等现象,吊弦的长度偏差不大于1.5mm,吊弦端部留头不小于50mm,吊弦必须进行预拉力,确保吊弦线保持在受力状态,有效避免吊弦线受力引起的变形,满足满足高速铁路对吊弦线高精度的要求。随着中国铁路运行速度的不断提高,对铁路接触网供电系统的要求越来越高,如何实现准确、高效完成吊弦线的预配加工具有重要意义。在传统的铁路电气系统施工中,一般是采用人工预制的方式制备吊弦,预制效率低,吊弦线长度误差大。In order to ensure the stability of the railway catenary power supply system, the processing quality of the hanging string is relatively high. It is required that the hanging string must be free of loose strands, broken strands, etc. The head is not less than 50mm, and the hanging string must be pre-tensioned to ensure that the hanging string is kept in a stressed state, effectively avoid the deformation caused by the force of the hanging string, and meet the high-speed railway's high-precision requirements for the hanging string. With the continuous improvement of the running speed of China's railways, the requirements for the power supply system of the railway catenary are getting higher and higher. It is of great significance to realize the accurate and efficient completion of the pre-configured processing of the hanging string. In the traditional railway electrical system construction, the hanging string is generally prepared by artificial prefabrication, which has low prefabrication efficiency and large length error of the hanging string.

发明内容SUMMARY OF THE INVENTION

本发明针对现有技术中存在的技术问题,提供一种吊弦加工用拉线装置,可在吊弦线自动化生产的过程中实现吊弦环的快速成型锁紧、吊弦线的拉移动作。Aiming at the technical problems existing in the prior art, the present invention provides a wire pulling device for hanging string processing, which can realize the rapid forming and locking of the hanging string ring and the pulling action of the hanging string in the process of automatic production of the hanging string.

本发明解决上述技术问题的技术方案如下:一种吊弦加工用拉线装置,包括机台、支撑板,所述支撑板上安装有吊弦环成型模块,所述吊弦环成型模块包括成型台,所述成型台上设置有吊弦线固定端,所述支撑板的下侧滑动连接有至少一个滑轨,所述支撑板上安装有拉移模块,所述拉移模块适于拉动所述支撑板沿所述滑轨滑动。The technical solution of the present invention to solve the above-mentioned technical problems is as follows: a wire pulling device for hanging string processing, comprising a machine table and a support plate, a hanging string ring forming module is installed on the supporting plate, and the hanging string ring forming module includes a forming table , the forming table is provided with a fixed end of the hanging string, at least one sliding rail is slidably connected to the lower side of the support plate, and a pulling and moving module is installed on the supporting plate, and the pulling and moving module is suitable for pulling the The support plate slides along the slide rail.

优选地,上述的吊弦加工用拉线装置,其中所述拉移模块包括电机,所述电机安装在所述支撑板的上侧,所述电机的输出轴端安装有齿轮,所述支撑板的下侧设置有齿条,所述齿轮与所述齿条啮合。Preferably, in the above-mentioned pulling device for string suspension processing, wherein the pulling module includes a motor, the motor is installed on the upper side of the support plate, the output shaft end of the motor is installed with a gear, and the support plate is provided with a gear. The lower side is provided with a rack, and the gear meshes with the rack.

优选地,上述的吊弦加工用拉线装置,其中所述滑轨的数量为两个,所述齿条位于两个所述滑轨之间。Preferably, in the above-mentioned pulling device for string suspension processing, the number of the sliding rails is two, and the rack is located between the two sliding rails.

优选地,上述的吊弦加工用拉线装置,其中所述支撑板与两个所述滑轨之间连接有至少四个滑块。Preferably, in the above-mentioned pulling device for string suspension processing, at least four sliding blocks are connected between the support plate and the two sliding rails.

优选地,上述的吊弦加工用拉线装置,其中所述吊弦环成型模块的前端工位处设置有两个送线轮。Preferably, in the above-mentioned wire pulling device for hanging string processing, two wire feeding pulleys are provided at the front end station of the hanging string ring forming module.

优选地,上述的吊弦加工用拉线装置,其中所述吊弦环成型模块与所述机台之间连接有坦克链。Preferably, in the above-mentioned pulling device for string suspension processing, a tank chain is connected between the string suspension ring forming module and the machine.

本发明的有益效果是:通过电机转动带动齿轮转动,齿轮与齿条啮合,齿条给齿轮一个反作用力,推动齿轮沿齿条的方向上移动,从而带动支撑板以及整个吊弦环成型模块移动。在支撑板向远离送线轮的方向上移动时,c处的环形逐渐缩小,最终成型,在c处成型后,支撑板继续向后拉动,此时b处的吊弦线越放越长,当达到预设的长度时电机停止转动。该吊弦加工用拉线装置,可在吊弦线自动化生产的过程中实现吊弦环的快速成型锁紧、吊弦线的拉移动作。The beneficial effect of the invention is that: the gear is driven by the rotation of the motor, the gear meshes with the rack, the rack gives a reaction force to the gear, and pushes the gear to move in the direction of the rack, thereby driving the support plate and the entire chord ring forming module to move . When the support plate moves away from the wire feeder, the ring shape at c gradually shrinks and is finally formed. After the support plate is formed at c, the support plate continues to be pulled backward. At this time, the hanging string at b becomes longer and longer. The motor stops when the preset length is reached. The pulling wire device for string hanging processing can realize the rapid forming and locking of the hanging string ring and the pulling action of the hanging string in the process of automatic production of the hanging string.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为图1中吊弦环成型模块隐藏后的结构示意图;Fig. 2 is the structural schematic diagram after the hanging string ring forming module is hidden in Fig. 1;

图3为图1中I处的局部放大图;Fig. 3 is the partial enlarged view of I place in Fig. 1;

图4为吊弦环成型模块的内部结构示意图;4 is a schematic diagram of the internal structure of the chord ring forming module;

图5为支撑板的滑动连接示意图;5 is a schematic diagram of the sliding connection of the support plate;

图6为支撑板的背部连接结构示意图。FIG. 6 is a schematic diagram of the back connection structure of the support plate.

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of components represented by each number is as follows:

1、机台,2、滑轨,3、坦克链,4、齿条,5、支撑板,6、电机,7、滑块,8、送线轮,9、吊弦环成型模块,91、钳形管,92、吊弦线,93、成型台,10、电机安装板,11、齿轮。1. Machine table, 2. Slide rail, 3. Tank chain, 4. Rack, 5. Support plate, 6. Motor, 7. Slider, 8. Feeding wheel, 9. String ring forming module, 91. Clamp tube, 92, hanging string, 93, forming table, 10, motor mounting plate, 11, gear.

具体实施方式Detailed ways

以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本发明,并非用于限定本发明的范围。The principles and features of the present invention will be described below with reference to the accompanying drawings. The examples are only used to explain the present invention, but not to limit the scope of the present invention.

如图1-图6所示,一种吊弦加工用拉线装置,包括机台1、支撑板5,支撑板5上安装有吊弦环成型模块9,吊弦环成型模块9包括成型台93,成型台93用于将吊弦线92折弯成型为“心形”环装。As shown in Figures 1 to 6, a wire pulling device for hanging string processing includes a machine 1, a support plate 5, a hanging string ring forming module 9 is installed on the supporting plate 5, and the hanging string ring forming module 9 includes a forming table 93 , the forming table 93 is used to bend the hanging string 92 into a "heart-shaped" ring.

成型台93上设置有吊弦线固定端,吊弦线固定端用于将吊弦线92的a端固定。吊弦环成型模块9的前端工位处设置有两个送线轮8,两个送线轮8通过驱动电机转动,可正反向传送吊弦线92。吊弦线92的b处经过两个送线轮8进入吊弦环成型模块9内,b处可理解为无限长度。The forming table 93 is provided with a hanging string fixing end, and the hanging string fixing end is used to fix the a-end of the hanging string 92 . Two wire feeding wheels 8 are arranged at the front end station of the hanging string ring forming module 9, and the two wire feeding wheels 8 are rotated by the driving motor, and the hanging string wire 92 can be forwarded and reversed. The position b of the hanging string wire 92 enters the hanging string ring forming module 9 through the two wire feeding pulleys 8, and the position b can be understood as an infinite length.

支撑板5的下侧滑动连接有至少一个滑轨2,优选地,滑轨2的数量为两个。支撑板5上安装有拉移模块,拉移模块适于拉动支撑板5沿滑轨2滑动。拉移模块包括电机6,电机6安装在支撑板5的上侧,电机6与支撑板5之间安装有电机安装板。电机6的输出轴穿过支撑板5,电机6的输出轴端安装有齿轮11,齿轮11位于支撑板5的下侧,避免电机6转动时齿轮11裸露在外部造成安全隐患。支撑板5的下侧设置有齿条4,齿轮11与齿条4啮合。齿条4、滑轨2相互平行,且都固定在机台1上。At least one slide rail 2 is slidably connected to the lower side of the support plate 5 , and preferably, the number of slide rails 2 is two. A pulling and moving module is installed on the support plate 5 , and the pulling and moving module is suitable for pulling the support plate 5 to slide along the slide rail 2 . The pulling module includes a motor 6 , the motor 6 is installed on the upper side of the support plate 5 , and a motor installation plate is installed between the motor 6 and the support plate 5 . The output shaft of the motor 6 passes through the support plate 5 , and a gear 11 is installed on the output shaft end of the motor 6 . The lower side of the support plate 5 is provided with a rack 4 , and the gear 11 meshes with the rack 4 . The rack 4 and the slide rail 2 are parallel to each other, and are fixed on the machine table 1 .

齿条4位于两个滑轨2之间。支撑板5与两个滑轨2之间连接有至少四个滑块7。吊弦环成型模块9与机台1之间连接有坦克链3,用于穿入电线和气管。在电机6转动的过程中带动齿轮11转动,齿轮11与齿条4啮合,齿轮11推动固定在机台1上的齿条4,齿条4给齿轮11一个反作用力,推动齿轮11沿齿条11的方向上移动,从而带动支撑板5以及整个吊弦环成型模块9移动。The rack 4 is located between the two slide rails 2 . At least four sliding blocks 7 are connected between the support plate 5 and the two sliding rails 2 . A tank chain 3 is connected between the chord ring forming module 9 and the machine table 1, which is used to penetrate wires and air pipes. During the rotation of the motor 6, the gear 11 is driven to rotate, the gear 11 meshes with the rack 4, the gear 11 pushes the rack 4 fixed on the machine table 1, the rack 4 gives a reaction force to the gear 11, and pushes the gear 11 along the rack 11 to move upward, thereby driving the support plate 5 and the entire chord ring forming module 9 to move.

吊弦线92的a端固定在吊弦环成型模块9上,b端为放线端,c处为环形,环形下侧嵌入在钳形管91内。在支撑板5向远离送线轮8的方向上移动时,c处的环形逐渐缩小,c处内部设置有心形环,当c处的环形结构缩小到心形环大小相同时,c处将心形环勒紧,在c处无法在缩小的情况下,支撑板5继续向后拉动,此时b处的吊弦线越放越长,当达到预设的长度时电机6停止转动。该端的吊弦环制作完成。The end a of the hanging string wire 92 is fixed on the hanging string ring forming module 9 , the end b is the pay-off end, the position c is a ring shape, and the lower side of the ring shape is embedded in the clamp tube 91 . When the support plate 5 moves away from the wire feeder 8, the ring shape at c is gradually reduced, and a heart-shaped ring is arranged inside the position c. When the ring-shaped structure at c is reduced to the same size as the heart-shaped ring, the center at c The ring is tightened, and the support plate 5 continues to be pulled backward when the position c cannot be reduced. At this time, the hanging string at b becomes longer and longer, and the motor 6 stops rotating when the preset length is reached. The chord ring at this end is finished.

通过电机6转动带动齿轮11转动,齿轮11与齿条4啮合,齿条4给齿轮11一个反作用力,推动齿轮11沿齿条11的方向上移动,从而带动支撑板5以及整个吊弦环成型模块9移动。在支撑板5向远离送线轮8的方向上移动时,c处的环形逐渐缩小,最终成型,在c处成型后,支撑板5继续向后拉动,此时b处的吊弦线越放越长,当达到预设的长度时电机6停止转动。该吊弦加工用拉线装置,可在吊弦线自动化生产的过程中实现吊弦环的快速成型锁紧、吊弦线的拉移动作。The rotation of the motor 6 drives the gear 11 to rotate, the gear 11 meshes with the rack 4, the rack 4 gives a reaction force to the gear 11, and pushes the gear 11 to move in the direction of the rack 11, thereby driving the support plate 5 and the entire chord ring to form Module 9 moves. When the support plate 5 moves away from the wire feeder 8, the ring shape at c is gradually reduced, and finally formed. After the support plate 5 is formed at c, the support plate 5 continues to be pulled back, and the hanging string at b is placed more and more The longer it is, the motor 6 stops rotating when the preset length is reached. The pulling wire device for string hanging processing can realize the rapid forming and locking of the hanging string ring and the pulling action of the hanging string in the process of automatic production of the hanging string.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.

Claims (6)

1.一种吊弦加工用拉线装置,其特征在于:包括机台(1)、支撑板(5),所述支撑板(5)上安装有吊弦环成型模块(9),所述吊弦环成型模块(9)包括成型台(93),所述成型台(93)上设置有吊弦线固定端,所述支撑板(5)的下侧滑动连接有至少一个滑轨(2),所述支撑板(5)上安装有拉移模块,所述拉移模块适于拉动所述支撑板(5)沿所述滑轨(2)滑动。1. A wire-pulling device for string suspension processing, characterized in that it comprises a machine table (1), a support plate (5), and a string suspension ring forming module (9) is installed on the support plate (5). The chord ring forming module (9) includes a forming table (93), the forming table (93) is provided with a fixed end of the hanging string, and at least one sliding rail (2) is slidably connected to the lower side of the supporting plate (5). A pulling and moving module is installed on the supporting plate (5), and the pulling and moving module is suitable for pulling the supporting plate (5) to slide along the sliding rail (2). 2.根据权利要求1所述的吊弦加工用拉线装置,其特征在于:所述拉移模块包括电机(6),所述电机(6)安装在所述支撑板(5)的上侧,所述电机(6)的输出轴端安装有齿轮(11),所述支撑板(5)的下侧设置有齿条(4),所述齿轮(11)与所述齿条(4)啮合。2. The wire pulling device for string suspension processing according to claim 1, wherein the pulling and moving module comprises a motor (6), and the motor (6) is installed on the upper side of the support plate (5), A gear (11) is installed on the output shaft end of the motor (6), a rack (4) is arranged on the lower side of the support plate (5), and the gear (11) is meshed with the rack (4). . 3.根据权利要求2所述的吊弦加工用拉线装置,其特征在于:所述滑轨(2)的数量为两个,所述齿条(4)位于两个所述滑轨(2)之间。3. The wire-pulling device for string suspension processing according to claim 2, characterized in that: the number of the sliding rails (2) is two, and the racks (4) are located at two of the sliding rails (2) between. 4.根据权利要求3所述的吊弦加工用拉线装置,其特征在于:所述支撑板(5)与两个所述滑轨(2)之间连接有至少四个滑块(7)。4. The wire pulling device for string suspension processing according to claim 3, wherein at least four sliding blocks (7) are connected between the support plate (5) and the two sliding rails (2). 5.根据权利要求1所述的吊弦加工用拉线装置,其特征在于:所述吊弦环成型模块(9)的前端工位处设置有两个送线轮(8)。5. The wire-pulling device for hanging string processing according to claim 1, characterized in that: two wire feeding wheels (8) are provided at the front end station of the hanging string ring forming module (9). 6.根据权利要求1所述的吊弦加工用拉线装置,其特征在于:所述吊弦环成型模块(9)与所述机台(1)之间连接有坦克链(3)。6. The wire-pulling device for string suspension processing according to claim 1, wherein a tank chain (3) is connected between the string suspension ring forming module (9) and the machine table (1).
CN201911287336.XA 2019-12-14 2019-12-14 Stay wire device for processing dropper Pending CN110814237A (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN111730365A (en) * 2020-07-07 2020-10-02 中铁第四勘察设计院集团有限公司 A servo moving device for pre-configured production equipment for catenary suspension strings
CN117047015A (en) * 2023-07-25 2023-11-14 常州数控技术研究所 Mechanism and method for dynamically adjusting the return length of the hanging string

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CN110860634A (en) * 2019-12-14 2020-03-06 中铁十一局集团电务工程有限公司 Shaping device for heart-shaped ring for processing dropper wire
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CN211331131U (en) * 2019-12-14 2020-08-25 中铁十一局集团电务工程有限公司 Locking device for heart-shaped ring for processing dropper
CN211437915U (en) * 2019-12-14 2020-09-08 中铁十一局集团电务工程有限公司 A telescopic cover plate for hanging string conveying
CN211660990U (en) * 2019-12-14 2020-10-13 中铁十一局集团电务工程有限公司 Pressing mechanism for heart-shaped ring for processing dropper
CN211758256U (en) * 2019-12-14 2020-10-27 中铁十一局集团电务工程有限公司 Shaping device for heart-shaped ring for processing dropper wire
CN212019260U (en) * 2019-12-14 2020-11-27 中铁十一局集团电务工程有限公司 Automatic processing system for dropper wires

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US5730265A (en) * 1994-07-07 1998-03-24 The Whitaker Corporation Device for suspending an electrical conductor from a carrying cable
CN203198767U (en) * 2013-03-21 2013-09-18 中铁电气化局集团有限公司 Catenary suspension string numerical control preplanning platform
CN206327887U (en) * 2016-11-14 2017-07-14 昆山汇智自动化科技有限公司 A kind of reciprocating lever conveying mechanism
CN110422086A (en) * 2019-08-19 2019-11-08 中铁建电气化局集团南方工程有限公司 A kind of prewired production line of Contact Net's Suspension Chord automation
CN110788259A (en) * 2019-12-14 2020-02-14 中铁十一局集团电务工程有限公司 Automatic processing system for dropper wires
CN110860634A (en) * 2019-12-14 2020-03-06 中铁十一局集团电务工程有限公司 Shaping device for heart-shaped ring for processing dropper wire
CN211331133U (en) * 2019-12-14 2020-08-25 中铁十一局集团电务工程有限公司 A kind of pulling device for hanging string processing
CN211331131U (en) * 2019-12-14 2020-08-25 中铁十一局集团电务工程有限公司 Locking device for heart-shaped ring for processing dropper
CN211437915U (en) * 2019-12-14 2020-09-08 中铁十一局集团电务工程有限公司 A telescopic cover plate for hanging string conveying
CN211660990U (en) * 2019-12-14 2020-10-13 中铁十一局集团电务工程有限公司 Pressing mechanism for heart-shaped ring for processing dropper
CN211758256U (en) * 2019-12-14 2020-10-27 中铁十一局集团电务工程有限公司 Shaping device for heart-shaped ring for processing dropper wire
CN212019260U (en) * 2019-12-14 2020-11-27 中铁十一局集团电务工程有限公司 Automatic processing system for dropper wires

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111730365A (en) * 2020-07-07 2020-10-02 中铁第四勘察设计院集团有限公司 A servo moving device for pre-configured production equipment for catenary suspension strings
CN117047015A (en) * 2023-07-25 2023-11-14 常州数控技术研究所 Mechanism and method for dynamically adjusting the return length of the hanging string

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Application publication date: 20200221