CN110814163A - An automatic processing device for threaded connection plates - Google Patents
An automatic processing device for threaded connection plates Download PDFInfo
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- CN110814163A CN110814163A CN201911051980.7A CN201911051980A CN110814163A CN 110814163 A CN110814163 A CN 110814163A CN 201911051980 A CN201911051980 A CN 201911051980A CN 110814163 A CN110814163 A CN 110814163A
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- 238000004080 punching Methods 0.000 claims abstract description 33
- 238000001125 extrusion Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 abstract description 15
- 238000003466 welding Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000003825 pressing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/26—Perforating, i.e. punching holes in sheets or flat parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/24—Making other particular articles nuts or like thread-engaging members
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- Mechanical Engineering (AREA)
- Punching Or Piercing (AREA)
Abstract
本发明涉及一种螺纹连接板件的自动化加工装置,包括下平台、板件输送组件和上平台,其中下平台上依次排列设有冲孔底模、多个凸包底模和挤牙底模;板件输送组件设于下平台两侧,板件输送组件夹持于待加工板件两侧,并水平带动待加工板件;上平台设于下平台上方,其上依次设有分别与冲孔底模、凸包底模、挤牙底模位置对应的冲孔头、多个凸包冲头、挤牙冲头。与现有技术相比,本发明可实现4mm以上较厚板材的螺纹连接板件加工过程,首先将待加工板件进行冲孔,之后进行多次凸包冲压成型,最后进行挤牙,获得内螺纹,可直接在制备的凸包中形成内螺纹,使得加工效率高,同时节省了螺母的凸焊过程,使得整体螺纹连接板件的生产效率显著提高。
The invention relates to an automatic processing device for screw-connected plate parts, comprising a lower platform, a plate conveying assembly and an upper platform, wherein the lower platform is sequentially arranged with a punching bottom die, a plurality of convex hull bottom dies and an extruding tooth bottom die ; The plate conveying assembly is arranged on both sides of the lower platform, the plate conveying assembly is clamped on both sides of the plate to be processed, and drives the plate to be processed horizontally; The hole bottom die, the convex hull bottom die, the punching head corresponding to the position of the extruding tooth bottom die, a plurality of convex hull punches, and the extruding tooth punch. Compared with the prior art, the present invention can realize the processing process of the threaded connection plate of the thicker plate of 4 mm or more. First, the to-be-processed plate is punched, then the convex hull is punched for multiple times, and finally the teeth are squeezed to obtain the inner part. The thread can directly form an internal thread in the prepared convex hull, so that the processing efficiency is high, and the process of convex welding of the nut is saved at the same time, so that the production efficiency of the integral threaded connection plate is significantly improved.
Description
技术领域technical field
本发明涉及一种板件自动加工装置,尤其是涉及一种螺纹连接板件的自动化加工装置。The invention relates to an automatic processing device for plate parts, in particular to an automatic processing device for threaded connection plate parts.
背景技术Background technique
目前,零件和零件紧固连接过程中,需要构建螺纹连接板件结构,该结构包括板件和螺母,其中螺母为凸焊螺母,两者通过凸焊加工过程完成连接。该螺纹连接板件可通过螺母实现与其余部件进行紧密连接,以此实现产品的整体装配。凸焊是在一工件的贴合面上预先加工出一个或多个凸点,使其与另一工件表面相接触并通电加热,然后压塌,使这些接触点形成焊点的电阻焊方法。凸焊是点焊的一种变形。凸焊主要用于焊接低碳钢和低合金钢的冲压件,板件凸焊最适宜的厚度为0.5~4mm,小于0.25mm时宜采用点焊。At present, in the process of fastening and connecting parts and parts, it is necessary to build a threaded connection plate structure, which includes a plate and a nut, wherein the nut is a projection welding nut, and the connection between the two is completed through a projection welding process. The threaded connection plate can be tightly connected with other components through a nut, so as to realize the integral assembly of the product. Projection welding is a resistance welding method that pre-processes one or more bumps on the bonding surface of a workpiece, makes it contact with the surface of another workpiece and is heated by electricity, and then collapses to form a solder joint at these contact points. Projection welding is a variant of spot welding. Projection welding is mainly used for welding stamping parts of low carbon steel and low alloy steel. The most suitable thickness of plate projection welding is 0.5-4mm, and spot welding should be used when it is less than 0.25mm.
螺纹连接板件在具体生产中需要先冲孔,然后在冲孔处焊接螺母,而凸焊工艺对板材的厚度具有明显的限制,对于4mm以上过厚的板材无法实现该工艺,而且凸焊过程工序繁杂、且需要额外采购匹配的螺母,导致整体的生产效率不高,成本不能进一步降低。The threaded connection plate needs to be punched first in the specific production, and then the nut is welded at the punched hole, and the projection welding process has obvious restrictions on the thickness of the plate. The process is complicated, and additional matching nuts need to be purchased, resulting in low overall production efficiency, and the cost cannot be further reduced.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种可同时实现打孔、冲压、挤牙的高效率、高精准度螺纹连接板件的自动化加工装置。The purpose of the present invention is to provide an automatic processing device for high-efficiency and high-precision threaded connection of plate parts that can simultaneously realize punching, punching, and thread extrusion in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be realized through the following technical solutions:
本发明中螺纹连接板件的自动化加工装置,包括下平台、板件输送组件和上平台,其中具体地:In the present invention, the automatic processing device for threadedly connecting panels includes a lower platform, a plate conveying assembly and an upper platform, wherein specifically:
下平台,其上依次排列设有冲孔底模、多个凸包底模和挤牙底模;The lower platform, on which the bottom die for punching, the bottom die for a plurality of convex hulls and the bottom die for extruding teeth are arranged in sequence;
板件输送组件,设于下平台两侧,板件输送组件夹持于待加工板件两侧,并水平带动待加工板件;The plate conveying assembly is arranged on both sides of the lower platform, the plate conveying assembly is clamped on both sides of the plate to be processed, and drives the plate to be processed horizontally;
上平台,设于下平台上方,其上依次设有分别与冲孔底模、凸包底模、挤牙底模位置对应的冲孔头、多个凸包冲头、挤牙冲头。The upper platform is arranged above the lower platform, and is sequentially provided with punching heads, a plurality of convex hull punches and extrusion punches corresponding to the positions of the punching bottom die, the convex hull bottom die and the tooth extrusion bottom die.
进一步地,所述的板件输送组件包括滑块、夹具和丝杆;Further, the plate conveying assembly includes a slider, a clamp and a screw;
所述的夹具夹持于待加工板件的两侧;The fixture is clamped on both sides of the plate to be processed;
所述的滑块与夹具固定连接;The slider is fixedly connected with the fixture;
所述的丝杆设于下平台两侧,所述的滑块穿套于所述的丝杆上,使得待加工板件可在丝杆的旋转带动下进行水平移动。The screw rods are arranged on both sides of the lower platform, and the sliding block is sleeved on the screw rods, so that the plate to be processed can move horizontally under the rotation of the screw rods.
进一步地,所述的滑块内部设有与丝杆外螺纹相匹配的内螺纹。Further, the inside of the slider is provided with an inner thread matching the outer thread of the lead screw.
进一步地,所述的板件输送组件还包括电机,所述的丝杆的端部与所述的电机的输出端连接。Further, the plate conveying assembly further includes a motor, and the end of the lead screw is connected to the output end of the motor.
进一步地,所述的凸包底模为下凹型模孔,凸包底模模孔的深度由靠近冲孔底模向挤牙底模方向依次增加。Further, the convex hull bottom die is a lower concave die hole, and the depth of the convex hull bottom die hole increases sequentially from the direction close to the punching bottom die to the extrusion bottom die.
进一步地,所述的凸包底模的内底面为下凹弧形面,所述的凸包冲头的端头为与凸包底模匹配的下凹弧形面。Further, the inner bottom surface of the convex hull bottom mold is a concave arc-shaped surface, and the end of the convex hull punch is a concave arc-shaped surface matching with the convex hull bottom mold.
进一步地,所述的冲孔底模、多个凸包底模和挤牙底模分布与同一直线上;Further, the punching bottom die, the multiple convex hull bottom die and the tooth extrusion bottom die are distributed on the same straight line;
所述的冲孔头、多个凸包冲头、挤牙冲头分布于同一直线上。The punching head, the plurality of convex hull punches and the extrusion punches are distributed on the same straight line.
进一步地,所述的冲孔头、多个凸包冲头、挤牙冲头分别由独立的下压气缸控制,实现独立的下压和上提动作。Further, the punching head, the plurality of convex hull punches, and the tooth-extruding punches are respectively controlled by an independent downward pressing cylinder to realize independent downward pressing and upward lifting actions.
进一步地,所述的夹具包括:Further, the fixture includes:
第一夹杆,与滑块固定连接;The first clamp rod is fixedly connected with the slider;
两根第二夹杆,其一端与第一夹杆的端部轴接;two second clamping rods, one end of which is axially connected with the end of the first clamping rod;
四个夹头,其截面为U型,包覆型地加持于待加工板件的四角,夹头与第二夹杆的另一端固定连接;Four chucks, the cross-section of which is U-shaped, are covered and supported on the four corners of the plate to be processed, and the chucks are fixedly connected with the other end of the second clamping rod;
调节螺杆,贯穿于两根第二夹杆之间,调节螺杆与第一夹杆平行。The adjusting screw rod penetrates between the two second clamping rods, and the adjusting screw rod is parallel to the first clamping rod.
进一步地,所述的调节螺杆两端设有调节手柄,通过旋转调节手柄可实现手柄与第一夹杆之间夹角的调节。Further, both ends of the adjusting screw rod are provided with adjusting handles, and the included angle between the handle and the first clamping rod can be adjusted by rotating the adjusting handles.
进一步地,所述的冲孔头为常规的钢板冲孔钻头,实现待加工板件的打孔。Further, the punching head is a conventional steel plate punching bit, which realizes the punching of the plate to be processed.
进一步地,所述的挤牙冲头为丝攻结构,实现待加工板件凸包的内螺纹加工过程。Further, the extrusion punch has a screw-tapping structure, which realizes the internal thread processing process of the convex hull of the plate to be processed.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1)本技术方案可实现4mm以上较厚板材的螺纹连接板件加工过程,首先将待加工板件进行冲孔,之后进行多次凸包冲压成型,最后进行挤牙,获得内螺纹,可直接在制备的凸包中形成内螺纹,整体加工结构处于同一直线上,使得加工效率高,同时节省了螺母的凸焊过程,使得整体螺纹连接板件的生产效率显著提高。1) This technical solution can realize the processing process of threaded connection plates of thicker plates of more than 4mm. First, the plate to be processed is punched, then the convex hull is punched several times, and finally the teeth are squeezed to obtain the internal thread, which can be directly Internal threads are formed in the prepared convex hull, and the overall processing structure is on the same straight line, so that the processing efficiency is high, and the projection welding process of the nut is saved at the same time, so that the production efficiency of the integral threaded connection plate is significantly improved.
2)本技术方案中通过深度依次增加的多个凸包底模和多个凸包冲头实现待加工板件开孔处凸包的逐步形成,而非一步法获得凸包,深度递进的制备方法有利于凸包避免的结构均匀,避免结构断裂,避免在使用过程中应为应力集中造成的结构断裂。2) In this technical solution, the gradual formation of the convex hull at the opening of the plate to be processed is realized through a plurality of convex hull bottom dies and a plurality of convex hull punches whose depths increase sequentially, rather than a one-step method to obtain the convex hull, and the depth is progressive. The preparation method is conducive to the uniformity of the structure avoided by the convex hull, the avoidance of the structure breakage, and the avoidance of the structure breakage which should be caused by stress concentration during the use process.
3)本技术方案中的夹具通过旋转调节手柄可实现手柄与第一夹杆之间夹角的调节具有高度的夹紧功能,避免了打孔、冲压、挤牙时的冲击异位,显著的提升了待加工板件的加工品质。3) The clamp in this technical solution can realize the adjustment of the angle between the handle and the first clamping rod by rotating the adjustment handle, and has a high clamping function, which avoids the impact of out-of-position during punching, punching, and squeezing the teeth. The processing quality of the plate to be processed is improved.
附图说明Description of drawings
图1为本发明中螺纹连接板件的自动化加工装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the automatic processing device of the threaded connection plate in the present invention;
图2为本发明中下平台与上平台的设置结构图;Fig. 2 is the setting structure diagram of lower platform and upper platform in the present invention;
图3为本发明中夹具的结构示意图;Fig. 3 is the structural representation of the clamp in the present invention;
图4为本发明中夹具的加持结构示意图。FIG. 4 is a schematic diagram of the support structure of the fixture in the present invention.
图中:1、下平台,2、板件输送组件,3、上平台,11、冲孔底模,12、凸包底模,13、凸包底模,21、滑块,22、夹具,23、丝杆,24、电机,221、第一夹杆,222、调节螺杆,223、第二夹杆,224、夹头,225、调节手柄。In the figure: 1. Lower platform, 2. Plate conveying assembly, 3. Upper platform, 11. Punching bottom die, 12. Convex bottom die, 13. Convex bottom die, 21, Slider, 22, Fixture, 23, lead screw, 24, motor, 221, first clamping rod, 222, adjusting screw, 223, second clamping rod, 224, collet, 225, adjusting handle.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
实施例Example
本发明中螺纹连接板件的自动化加工装置,包括下平台1、板件输送组件2和上平台3,参见图1。In the present invention, the automatic processing device for threadedly connecting panels includes a
下平台1部分:其上依次排列设有冲孔底模11、多个凸包底模12和挤牙底模13。冲孔底模11、多个凸包底模12和挤牙底模13分布与同一直线上。凸包底模12为下凹型模孔,凸包底模12模孔的深度由靠近冲孔底模11向挤牙底模13方向依次增加。凸包底模12的内底面为下凹弧形面,所述的凸包冲头32的端头为与凸包底模12匹配的下凹弧形面。
上平台3部分:设于下平台1上方,其上依次设有分别与冲孔底模11、凸包底模12、挤牙底模13位置对应的冲孔头31、多个凸包冲头32、挤牙冲头33。冲孔头31、多个凸包冲头32、挤牙冲头33分布于同一直线上。进一步地,所述的冲孔头31、多个凸包冲头32、挤牙冲头33分别由独立的下压气缸控制,实现独立的下压和上提动作。所述的冲孔头31为常规的钢板冲孔钻头,实现待加工板件4的打孔。所述的挤牙冲头33为丝攻结构,实现待加工板件4凸包的内螺纹加工过程。
板件输送组件2:设于下平台1两侧,板件输送组件2夹持于待加工板件4两侧,并水平带动待加工板件4;板件输送组件2包括滑块21、夹具22和丝杆23;所述的夹具22夹持于待加工板件4的两侧;所述的滑块21与夹具22固定连接;所述的丝杆23设于下平台1两侧,所述的滑块21穿套于所述的丝杆23上,使得待加工板件4可在丝杆23的旋转带动下进行水平移动。滑块21内部设有与丝杆23外螺纹相匹配的内螺纹。板件输送组件2还包括电机24,所述的丝杆23的端部与所述的电机24的输出端连接。夹具22包括第一夹杆221、两根第二夹杆223、四个夹头224和调节螺杆222,其中第一夹杆221与滑块21固定连接;两根第二夹杆223其一端与第一夹杆221的端部轴接;四个夹头224其截面均为U型,包覆型地加持于待加工板件4的四角,夹头224与第二夹杆223的另一端固定连接;调节螺杆222贯穿于两根第二夹杆223之间,调节螺杆222与第一夹杆221平行。调节螺杆222两端设有调节手柄225,通过旋转调节手柄225可实现手柄225与第一夹杆221之间夹角的调节。Plate conveying assembly 2: located on both sides of the
在具体运行过程中,通过四个夹头224包覆型地加持于待加工板件4的四角,通过旋转调节手柄225可实现手柄225与第一夹杆221之间夹角的调节,使得待加工板件4被完全夹紧。之后通过电机24同步地带动两个丝杆23转动,使得待加工板件4可在丝杆23的旋转带动下进行水平移动,同时冲孔头31、多个凸包冲头32、挤牙冲头33分别由独立的下压气缸控制,实现独立的下压和上提动作,使得待加工板件4依次进行冲孔、打凸包和挤牙过程,使得凸包部位形成内螺纹,得到螺纹连接板件成品。During the specific operation, the four
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