CN110690043B - Neodymium iron boron rare earth permanent magnet material metering filling machine, filling method and application - Google Patents
Neodymium iron boron rare earth permanent magnet material metering filling machine, filling method and application Download PDFInfo
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- CN110690043B CN110690043B CN201911113173.3A CN201911113173A CN110690043B CN 110690043 B CN110690043 B CN 110690043B CN 201911113173 A CN201911113173 A CN 201911113173A CN 110690043 B CN110690043 B CN 110690043B
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- 239000000463 material Substances 0.000 title claims abstract description 286
- 238000000034 method Methods 0.000 title claims abstract description 56
- 229910001172 neodymium magnet Inorganic materials 0.000 title claims abstract description 34
- -1 Neodymium iron boron rare earth Chemical class 0.000 title claims abstract description 28
- 229910052761 rare earth metal Inorganic materials 0.000 title claims abstract description 28
- 238000005303 weighing Methods 0.000 claims abstract description 222
- 238000007789 sealing Methods 0.000 claims abstract description 86
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000003860 storage Methods 0.000 claims abstract description 31
- 238000007667 floating Methods 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims abstract description 22
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000008093 supporting effect Effects 0.000 claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims abstract description 6
- 230000001939 inductive effect Effects 0.000 claims description 47
- 230000008569 process Effects 0.000 claims description 43
- 230000007704 transition Effects 0.000 claims description 37
- 239000011324 bead Substances 0.000 claims description 21
- 239000011521 glass Substances 0.000 claims description 17
- 238000003825 pressing Methods 0.000 claims description 17
- 230000006698 induction Effects 0.000 claims description 14
- 239000004677 Nylon Substances 0.000 claims description 12
- 229920001778 nylon Polymers 0.000 claims description 12
- 230000002950 deficient Effects 0.000 claims description 7
- 238000005056 compaction Methods 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 230000009191 jumping Effects 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 9
- 239000000843 powder Substances 0.000 description 8
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000001976 improved effect Effects 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/004—Filling molds with powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
- H01F41/0266—Moulding; Pressing
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Weight Measurement For Supplying Or Discharging Of Specified Amounts Of Material (AREA)
Abstract
The invention belongs to the technical field of manufacturing of neodymium-iron-boron rare earth permanent magnet materials, and discloses a neodymium-iron-boron rare earth permanent magnet material metering filling machine, a filling method and application, wherein an adjusting cup is connected to the lower part of a stand supporting leg; the vibration feeder swinging device is hinged with the driving cylinder and is connected with the ear seat and the first sealing ring; the side surfaces of the first air storage tank and the second air storage tank are connected with an air inlet joint and an air outlet joint, the lower part of the first air storage tank and the second air storage tank are connected with a drain ball valve, and the front part of the first air storage tank and the second air storage tank are connected with a pressure gauge; the lower part of the mounting seat is connected with a limit adjusting hand wheel, and the upper part of the mounting seat is connected with a driving cylinder; the lower part of the floating connecting device is connected with the first spring seat and the second sealing ring; the weighing type material level detection device and the tooth-shaped plugboard device are respectively connected to the upper surface and the lower surface of the second mounting seat; the material cleaning vibrating motor is connected to the mounting plate arranged on the material discharging hopper. The invention has wide weighing range, high speed, reliable material level detection, convenient and quick butt joint of the material tank and equipment, and avoids the safety problem caused by the rupture of the rubber pipe and the discharge of the raw material due to no pressure relief of the raw material tank.
Description
Technical Field
The invention belongs to the technical field of manufacturing of neodymium-iron-boron rare earth permanent magnet materials, and particularly relates to a neodymium-iron-boron rare earth permanent magnet material metering filling machine, a filling method and application.
Background
Currently, the current state of the art commonly used in the industry is as follows: for the neodymium-iron-boron rare earth permanent magnet material, the current main manufacturing process flow is as follows: smelting alloy, hydrotreating, coarse powder mixing, fine powder mixing, orientation pressing, vacuum sintering, and metering and filling the mixed powder in the early stage of orientation pressing under the protection of inert gas.
At present, because of large brand and model differences of presses used by various enterprises, the problems of various specifications and poor interchangeability exist when corresponding weighing and filling machines are matched. Meanwhile, the existing equipment has narrow range; the weighing speed is low; and the material level detection is unreliable. In the existing production process, when the raw material tank is in butt joint with equipment, a flexible hose is generally adopted to finish butt joint, the method has the problems of high labor intensity and more time consumption, the flexible hose adopted in butt joint is easy to age after long-time work, if the flexible hose is not replaced in time, the discharged material after the hose is broken can be spontaneously burned when encountering air, and the personal safety of operators is greatly endangered. In the operation process, an operator on the further site sometimes forgets to release pressure to the raw material tank to directly butt-joint the raw material tank with equipment, and after the butterfly valve is opened, raw material can be rapidly released out of the full equipment under the action of the pressure in the tank to cause a safety accident.
To sum up, the problems of the prior art are:
(1) The existing neodymium iron boron rare earth permanent magnet material metering filling machine has a narrow range; the weighing speed is low; the unreliable material level detection problem;
(2) In the existing production process, a hose used for butt joint of a raw material tank and equipment is easy to age after long-time working, if the hose is not replaced in time, the discharged material can be spontaneously burned when encountering air after the hose is broken, so that the personal safety of operators is greatly endangered;
(3) In the operation process, an operator on site sometimes forgets to release pressure to the raw material tank to directly dock the raw material tank with equipment, and after the butterfly valve is opened, raw material can be quickly released out of the full equipment under the action of the pressure in the tank to cause safety accidents.
The difficulty of solving the technical problems is as follows: how to widen the range of the metering and filling machine of the neodymium iron boron rare earth permanent magnet material; the speed and the reliability of material level detection are improved; how to improve the mode of the butt joint of the charging bucket and the equipment, and ensure the personal safety of operators.
Meaning of solving the technical problems: the technical problem is solved, the production sales rate and the reliability of the neodymium iron boron rare earth permanent magnet material metering filling machine can be improved, meanwhile, the labor intensity of workers is reduced conveniently and rapidly when the charging bucket is in butt joint with equipment, and the safety problem that raw materials are discharged due to the fact that a rubber pipe is broken and the raw material tank is not decompressed is solved.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention provides a neodymium iron boron rare earth permanent magnet material metering filling machine, a filling method and application.
The invention is realized in such a way that a metering and filling method for the neodymium-iron-boron rare earth permanent magnet material comprises the following steps:
First, feeding: after the material tank is mounted on the field frame, the field operator operates the floating connecting device to carry out fast-assembling connection with the material tank through the second clamp, and in the fast-assembling connection process, the interface of the floating connecting device can realize movement in three directions in space; after connection is completed, a pneumatic butterfly valve is opened, raw materials in a raw material tank can be added into a transition material tank of the weighing type material level detection device under normal conditions, the pressure value of a sensor is compared with the internal set parameters of a first weighing instrument through the transition material tank, and when the pressure value reaches a preset weight range, the butterfly valve is closed;
secondly, weighing: in the coarse feeding process of the first stage, the vibration feeder swinging device is driven by the driving cylinder, the roller bearing is used as a rotation center to rotate to increase the inclination angle of the trough and the distance between the vibration feeder and the outlet of the lower part of the material level detection device, and meanwhile, the vibration feeder works in a coarse feeding voltage state, so that the feeding amount of the vibration feeder swinging device is maximum, and the coarse feeding requirement of the stage is met;
In the middle feeding process of the second stage, the vibration feeder swinging device is driven by the driving cylinder, the roller bearing is used as a rotation center to rotate so as to reduce the inclination angle of the trough and the distance between the vibration feeder and the lower outlet of the material level detection device, and meanwhile, the vibration feeder works in a fine feeding voltage state, and the feeding amount of the vibration feeder swinging device is moderate;
In the fine feeding process of the third stage, the state of the vibration feeder swinging device is not changed, at the moment, a tooth-shaped plugboard in the tooth-shaped plugboard device falls down, the thickness of a material layer in a material groove is further reduced, and the fine feeding requirement of the stage is met;
Thirdly, discharging: the weighing and filling machine is provided with a tray type weighing device: after weighing, the weighing indicator lamp is turned on, at the moment, the operator takes out the material receiving box and fills the material in the material receiving box to the press, the press starts to work after filling, meanwhile, the operator puts the material receiving box back to the original station, and after the second weighing sensor detects the weight of the material receiving box, the operator indicates that the material receiving box is put in place, and weighing of the next cycle is started. The tray type weighing device meets the requirements of receiving boxes with different width sizes by adjusting the screwing length of the glass bead screws, and further eliminates the receiving box jumping caused by vibration in the weighing process by combining glass bead positioning with a nylon backing plate.
Further, in the first step, in the working process of the equipment, the weighing type material level detection device compares the pressure value of the sensor with the set parameter in the first weighing instrument, judges whether the material in the transition material tank is deficient, and if the material is deficient, the pneumatic butterfly valve is controlled to be opened to timely supplement the material in the material tank to the transition material tank;
If the pressure value of the sensor is not changed all the time in the feeding process, the fact that the blanking is not smooth due to the fact that the arch is formed in the material tank is judged for the first time, at the moment, the arch breaking vibration motor is started to break the arch of the material tank to enable materials in the material tank to fall down, if the pressure value of the sensor is not changed, the fact that the material tank is not provided with the materials is judged, at the moment, the butterfly valve is closed, an empty tank is removed after the valve of the material tank is closed manually, and a new material tank is added. When the arch breaking vibration motor works;
When the weighing type material level detection device detects that the pressure value of the sensor is increased rapidly, the fact that the pressure of the field material tank is not relieved due to misoperation is explained, and the material is fed, at the moment, although the preset weight range is not reached, the first weighing instrument controls the pneumatic butterfly valve to be closed, accidents caused by material leakage are prevented, and equipment continues to work after faults are removed.
Further, in the third step, the weighing and filling machine is provided with an external receiving device: after weighing, the weighing indicator lamp is turned on, at the moment, the first inductive switch of the discharge port material receiving combination detects whether the material receiving box is placed in place, if so, the rotary pressing plate is turned on, the bucket opening cylinder in the bucket-tipping type weighing device jacks up the bucket, the bucket rotates around the ball bearing, materials in the bucket are poured into the material receiving box after rotating in place, the rotary pressing plate is turned off by the rotary pressing plate after discharging, the bucket opening cylinder is retracted, the bucket-tipping type weighing device resets, and weighing of the next cycle is performed. At the moment, an operator takes out the material receiving box and fills the material in the material receiving box to the press, the press starts to work after filling, and the operator returns the material receiving box to the original station, after the first inductive switch detects the material receiving box, the material receiving box is indicated to be placed in place, and when the tipping bucket type weighing device discharges materials after weighing is finished.
Further, in the third step, the weighing and filling machine is provided with a feeding device: after weighing, the weighing indicator lamp is turned on, at the moment, the second inductive switch of the feeding device detects whether the receiving box is in place, if so, the bucket opening cylinder in the tipping bucket type weighing device jacks up the tipping bucket, the tipping bucket rotates around the ball bearing, after the tipping bucket rotates in place, the materials in the tipping bucket are poured into the receiving box, after discharging is finished, the bucket opening cylinder is retracted, the tipping bucket type weighing device is reset, and the next cycle of weighing is started; at the moment, the feeding cylinder drives the feeding sliding seat, the supporting plate and the receiving box to reach the filling station, an operator takes out the receiving box and fills materials in the receiving box to the press, the press starts to work after filling is finished, meanwhile, the operator puts the receiving box back to the original station, when the third inductive switch detects the receiving box, the receiving box is indicated to be put in place, at the moment, the feeding cylinder drives the feeding sliding seat, the supporting plate and the receiving box to return to the discharging station, at the moment, the dump weighing device can discharge materials after weighing is finished; when the feeding device is installed on site, the rotation angle of the feeding device in the horizontal plane is adjusted according to the site condition.
Another object of the present invention is to provide a neodymium iron boron rare earth permanent magnet material metering filling machine provided with: a frame;
The frame comprises frame support legs, ear seats, a first air storage tank, a second air storage tank, an electric cabinet, a first mounting seat, an air distribution box, a first sealing ring, a first spring seat, a second sealing ring, a second mounting seat and a sealing cavity; the adjusting foot cup is connected to the lower part of the stand supporting leg; the vibration feeder swinging device is hinged with the driving cylinder and is connected with the ear seat and the first sealing ring; the side surfaces of the first air storage tank and the second air storage tank are connected with an air inlet joint and an air outlet joint, the lower part of the first air storage tank and the second air storage tank are connected with a drain ball valve, and the front part of the first air storage tank and the second air storage tank are connected with a pressure gauge; the lower part of the mounting seat is connected with a limit adjusting hand wheel, and the upper part of the mounting seat is connected with a driving cylinder; the first weighing instrument and the weighing control box are arranged on the electric control box and are electrically connected; the lower part of the floating connecting device is connected with the first spring seat and the second sealing ring; the sealing door and the sealing strip are connected with the outer side of the sealing cavity; the weighing type material level detection device and the tooth-shaped plugboard device are respectively connected to the upper surface and the lower surface of the second mounting seat; the weighing device and the discharge hopper are respectively arranged on the upper surface and the lower surface of the bottom plate of the sealing cavity; the material cleaning vibrating motor is connected to the mounting plate arranged on the material discharging hopper.
The first air storage tank is filled with compressed air, the second air storage tank is filled with compressed inert protective gas, and the gas in the sealed cavity is provided by the second air storage tank and is used for protecting internal materials. Separate independent sealed cavity and be different from current model and carry out the complete machine and seal, can reduce the space of filling the shielding gas to around 40% of original space, very big reduction the inflation time of start, reduced equipment in the use, shielding gas's use amount, the vibration feeder pendulous device of setting can be driven by the actuating cylinder, swing inclination and the bed of material thickness of changing the silo, adjust spacing regulating handle, can be swift set up vibration feeder pendulous device's swing angle outside sealed cavity, the feed volume when changing crude feed, so has improved weighing speed and has widened the weighing scope of equipment again.
Further, the vibration feeder swinging device comprises a trough, a connecting rod, a first throat hoop, a roller bearing, a front swing arm, a buffer rubber pad, a base, a vibration feeder, a rear swing arm, a second throat hoop and a first tower type sealing piece; the trough of vibration feeder pendulous device is connected in the front end of connecting rod, and first tower type sealing member is connected with first sealing ring through first throat hoop, through second throat hoop and connecting rod sealing connection, and the rear end of connecting rod is connected with vibration feeder, and vibration feeder connects the upper portion at the base, and buffer rubber pad connects the lower part at the base, and preceding swing arm is connected in the front side of base, and the gyro wheel bearing is installed in preceding swing arm and is connected with the ear seat, and the rear swing arm is connected and is articulated at the rear side of base and the joint of actuating cylinder, and the connecting rod is cylindrical with first tower type sealing member cooperation department.
The first tower-type sealing piece provided by the invention can ensure that no air enters the sealing cavity on the frame in the working process, and meanwhile, the sealing cavity can not interfere with the frame in the working process of the vibration feeding swinging device, so that the oxidation of neodymium iron boron powder in the weighing process is avoided, and the required action requirement is realized.
Further, the weighing control box comprises a first rotary joint, a connecting pipe, a second rotary joint, a second weighing instrument and a control box; the first rotary joint is connected at the electric cabinet top, and the connecting pipe both sides are connected with first rotary joint second rotary joint respectively, and second rotary joint lower part connection control box, second weighing instrument are connected on the control box.
The weighing control box provided by the invention is connected to the electric control box through the rotary joint and the connecting pipe, so that the weighing process can be conveniently regulated and controlled.
Further, the floating connecting device comprises a blanking pipe, a third throat hoop, a second tower-type sealing piece, a universal ball, a pneumatic butterfly valve, a first hoop, a second hoop, a fourth throat hoop, a spring guide post limiting pad, a bending plate, an arch breaking vibration motor, a spring upper cover plate, a second spring seat, a spring and a spring guide post; the blanking pipe of the floating connecting device is connected with the upper end of the second tower-type sealing element through a fourth throat hoop, the upper part of the blanking pipe is connected with a bent plate, and the opening part of the blanking pipe is connected with a pneumatic butterfly valve through a first clamp; the lower end of the spring guide post is connected with the frame and is in sliding fit with the second spring seat, and the upper end of the spring guide post is connected with the spring guide post limiting pad; the spring is arranged between the first spring seat and the second spring seat; the upper side of the spring upper cover plate, which is connected with the second spring seat, is connected with a universal ball; the upper part of the pneumatic butterfly valve is connected with the second clamp; the arch breaking vibration motor is connected to the side edge of the bent plate; the lower end of the second tower-type sealing element is connected with the second sealing ring through a third throat hoop; the floating connecting device is in quick-assembly connection with the raw material tank through a second clamp.
The second tower-type sealing piece can ensure that no air enters the sealing cavity on the frame in the working process, so that the oxidation of neodymium iron boron powder in the weighing process is avoided, and meanwhile, in the connecting process, the air does not enter the sealing cavity; the floating connecting device is arranged in the connecting process, the interface can realize movement in three directions in space, connection is realized conveniently and reliably, meanwhile, the transmission of exciting force generated when the arch breaking vibration motor works to the frame can be effectively isolated, and the weighing precision and reliability are ensured.
Further, the weighing type material level detection device comprises a vibrating motor, a first weighing sensor, a transition material tank connecting flange, a transition material tank and a rubber spring; the first weighing sensor of the weighing type material level detection device is connected with the connecting flange of the transition material tank, the lower end of the rubber spring is connected with the connecting flange of the transition material tank, the upper end of the rubber spring is connected with the flange of the transition material tank, the vibrating motor is connected to the upper portion of the flange of the transition material tank, and the vibrating motor and the first weighing sensor are electrically connected with the first weighing instrument.
The weighing type material level detection device provided by the invention is used for comparing the pressure value of the sensor with the set parameters in the first weighing instrument in the working process of the equipment, judging whether the material in the transition material tank is deficient, if the pneumatic butterfly valve is controlled to be opened by the deficient material, replenishing the material in the material tank to the transition material tank in time, and when the rapid increase of the pressure value of the sensor is detected, the situation that the material tank is fed in the site due to the fact that the pressure of the material tank is not relieved by misoperation is indicated, at the moment, although the pressure value does not reach the preset weight range, the pneumatic butterfly valve is controlled by the first weighing instrument to be closed, so that accidents caused by the leakage of the material are avoided, and the equipment can continue to work after the failure is eliminated.
Further, tooth form picture peg device, including biax cylinder, first choke valve, second choke valve, tooth form picture peg, biax cylinder mount pad, biax cylinder connects on biax cylinder mount pad, and first choke valve, second choke valve, tooth form picture peg are connected on biax cylinder.
The tooth-shaped plugboard device can further reduce the thickness of a material layer in the material groove and meet the feeding requirement in fine feeding.
Further, the weighing device is provided with a tray type weighing device and a tipping bucket type weighing device 2, and can be selected according to different use occasions. The tray type weighing device comprises a receiving box, a tray, a second weighing sensor, a sensor cushion block, a nylon backing plate and glass bead screws; the second weighing sensor is connected with the sensor cushion block at the lower part, the upper part is connected with the tray, the two sides of the tray are connected with glass bead screws, the middle part of the tray is connected with the nylon backing plate, and the receiving box is arranged at the upper part of the tray. The tipping bucket type weighing device comprises a tipping bucket, a ball bearing, a tipping bucket frame, a second weighing sensor, a sensor cushion block, a bucket opening cylinder and a receiving hopper; the lower part of the second weighing sensor is connected with a sensor cushion block, the upper part of the second weighing sensor is connected with a tipping bucket frame, the tipping bucket frame is hinged with a tipping bucket through a ball bearing, a bucket opening air cylinder is arranged at the lower part of the tipping bucket and is connected to a sealed cavity bottom plate, and a receiving hopper is connected to the sealed cavity bottom plate and is opposite to the tipping bucket.
The invention can meet the requirements of receiving boxes with different width sizes, and can eliminate the receiving box jumping caused by vibration in the weighing process by combining with the nylon backing plate.
Further, when adopting tray formula weighing device, arrange the hopper interface and be connected with on-the-spot recovery material jar, when adopting tipping bucket formula weighing device, can select external material receiving unit or material feeding unit according to different use occasions.
When the tipping bucket type weighing device is adopted, the external material receiving device or feeding device can be selected according to different use occasions, so that the tipping bucket type weighing device has field applicability and saves the labor capacity of operators.
Further, the external material receiving device comprises a rotary compaction combination and a discharge port material receiving combination; the rotary compaction combination comprises a rotary pressing plate, a corner air cylinder and a corner air cylinder mounting seat; the corner cylinder mounting seat is connected with the discharge hopper, the lower part of the corner cylinder mounting seat is connected with the corner cylinder, and the corner cylinder is connected with the rotary pressing plate; the discharge port material receiving combination comprises an induction switch frame, a first induction switch, a material guiding flange, a sealing ring, a material receiving box bracket, a glass bead screw and a material receiving box; the two sides of the material receiving box bracket are connected with glass bead screws, the single side is connected with an inductive switch frame, a first inductive switch is connected to the inductive switch frame, the upper side of the material receiving box bracket is connected with a material guiding flange, and a sealing ring is connected to the lower part of the material guiding flange.
The receiving device can automatically identify whether the receiving box is placed in place or not, and automatically starts working after the receiving box is detected in place, so that the labor intensity of operators is reduced.
Further, the feeding device comprises a feeding rack, a feeding cylinder, a feeding sliding seat, a second inductive switch, an inductive switch mounting flange, a supporting plate, a receiving box, a sealing ring, a sliding seat guide rail, an inductive switch mounting plate and a third inductive switch; the feeding rack is connected with the feeding cylinder, the sliding seat guide rail, the inductive switch mounting flange and the sealing ring, the feeding sliding seat is connected with the sliding seat guide rail in a sliding manner, the supporting plate is connected to the upper portion of the feeding sliding seat and used for placing the receiving box, the second inductive switch is connected to the inductive switch mounting flange, the inductive switch mounting plate is mounted at the front end of the sliding seat guide rail, and the third inductive switch is connected with the inductive switch mounting plate.
The feeding device can automatically identify whether the feeding box is placed in place or not, and automatically starts working after the feeding box is detected in place, so that the labor intensity of operators is reduced.
In summary, the invention has the advantages and positive effects that: the neodymium iron boron rare earth permanent magnet material metering filling machine can be compatible with various types of existing tray type and tipping bucket type, is flexible and various in configuration, and has the weighing range of 50 g-2000 g, which covers the existing CJ500, CJ1000 and CJ2000 types, and has high weighing speed, and the weighing speed can reach 6 times per minute when 1000g of materials are weighed, which is 2 times of the weighing speed of the original equipment; the adopted weighing type material level detection device greatly improves the reliability of material level detection; meanwhile, the material tank and the equipment are in butt joint, so that the labor intensity is reduced, and the safety problem that the raw materials are discharged due to the fact that the rubber pipe is broken and the raw material tank is not decompressed is solved.
Drawings
Fig. 1 is a schematic structural diagram of a tray-type metering device according to an embodiment of the present invention;
fig. 2 is a schematic diagram of a rack structure according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a vibratory feeder swing apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a metering control box according to an embodiment of the present invention;
FIG. 5 is a schematic view of a floating connection device according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of a structure of a weighing type material level detecting device according to an embodiment of the present invention;
Fig. 7 is a schematic structural diagram of a toothed plugboard device according to an embodiment of the present invention;
FIG. 8 is a schematic diagram of a tray-type weighing device according to an embodiment of the present invention;
FIG. 9 is a schematic view of a dump weighing device according to an embodiment of the present invention;
FIG. 10 is a schematic diagram of a dump weighing device and an external receiving device according to an embodiment of the present invention;
FIG. 11 is a schematic view of a rotary compression assembly according to an embodiment of the present invention;
Fig. 12 is a schematic view of a discharge port receiving combination structure according to an embodiment of the present invention;
FIG. 13 is a schematic view of a dump weighing device and a feeding device according to an embodiment of the present invention;
FIG. 14 is a schematic structural diagram of a feeding device according to an embodiment of the present invention;
in the figure: 1. a frame; 101. a frame support leg; 102. an ear seat; 103. a first air storage tank; 104. a second air storage tank; 105. an electric control box; 106. a first mount; 107. an air distribution box; 108. a first seal ring; 109. a first spring seat; 110. a second seal ring; 111. a second mounting base; 112. sealing the cavity; 2. an air inlet joint; 3. a drain ball valve; 4. a pressure gauge; 5. adjusting the foot cup; 6. an air outlet joint; 7. limiting and adjusting hand wheels; 8. a vibratory feeder swing apparatus; 801. a trough; 802. a connecting rod; 803. a first throat hoop; 804. a roller bearing; 805. A front swing arm; 806. a buffer rubber pad; 807. a base; 808. a vibratory feeder; 809. a rear swing arm; 810. a second laryngeal cuff; 811. a first tower seal; 9. a driving cylinder; 10. a first weighing scale; 11. a weighing control box; 1101. a first rotary joint; 1102. a connecting pipe; 1103. a second rotary joint; 1104. a second weighing instrument; 1105. a control box; 12. a floating connection device; 1201. discharging pipes; 1202. a third throat hoop; 1203. a second tower seal; 1204. a universal ball; 1205. pneumatic butterfly valve; 1206. A first clip; 1207. a second clip; 1208. a fourth throat hoop; 1209. a spring guide post limit pad; 1210. a bending plate; 1211. an arch breaking vibration motor; 1212. a spring upper cover plate; 1213. a second spring seat; 1214. a spring; 1215. a spring guide post; 13. sealing the door; 14. a weighing type material level detection device; 1401. a vibration motor; 1402. a first load cell; 1403. a transition material tank connecting flange; 1404. a transition material tank; 1405. a rubber spring; 15. tooth-shaped plugboard device; 1501. a biaxial cylinder; 1502. a first throttle valve; 1503. A second throttle valve; 1504. tooth-shaped plugboard; 1505. a double-shaft cylinder mounting seat; 16. a weighing device; 160. a tray-type weighing device; 1601. a receiving box; 1602. a tray; 1603. a second load cell; 1604. a sensor pad; 1605. nylon backing plate; 1606. a glass bead screw; 161. a dump weighing device; 1611. a dump box; 1612. a ball bearing; 1613. a bucket-turning frame; 1614. a bucket opening cylinder; 1615. a receiving hopper; 17. a sealing strip; 18. a discharge hopper; 19. a material cleaning vibration motor; 20. an external receiving device; 200. Rotating and compacting the combination; 2001. rotating the pressing plate; 2002. a corner cylinder; 2003. a corner cylinder mounting seat; 201. a discharge port is used for receiving and combining materials; 2011. an inductive switch rack; 2012. a first inductive switch; 2013. a material guiding flange; 2014. a seal ring; 2015. a receiving box bracket; 21. a feeding device; 2100. a feeding rack; 2101. a feeding cylinder; 2102. a feeding slide seat; 2103. a second inductive switch; 2104. an inductive switch mounting flange; 2105. a supporting plate; 2106. a seal ring; 2107. a slide guide rail; 2108. an inductive switch mounting plate; 2109. And a third inductive switch.
Detailed Description
To further understand the invention; the features and effects are exemplified by the following examples, which are described in detail below with reference to the accompanying drawings.
The structure of the present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1 and fig. 2, a metering and filling machine for a neodymium-iron-boron rare earth permanent magnet material provided by an embodiment of the invention includes: the device comprises a frame 1, an air inlet connector 2, a drain ball valve 3, a pressure gauge 4, an adjusting foot cup 5, an air outlet connector 6, a limit adjusting hand wheel 7, a vibration feeder swinging device 8, a driving cylinder 9, a first weighing instrument 10, a weighing control box 11, a floating connecting device 12, a sealing door 13, a weighing type material level detecting device 14, a tooth-shaped plugboard device 15, a weighing device 16, a sealing strip 17, a discharge hopper 18 and a material cleaning vibration motor 19.
Example 1:
The frame 1 comprises a frame support 101, an ear seat 102, a first air storage tank 103, a second air storage tank 104, an electric cabinet 105, a first mounting seat 106, an air distribution box 107, a first sealing ring 108, a first spring seat 109, a second sealing ring 110, a second mounting seat 111 and a sealing cavity 112; the adjusting foot cup 5 is connected to the lower part of the stand supporting leg 101; the vibration feeder swinging device 8 is hinged with the driving cylinder 9 and is connected with the ear seat 102 and the first sealing ring 108; the sides of the first air storage tank 103 and the second air storage tank 104 are connected with an air inlet joint 2 and an air outlet joint 6, the lower part is connected with a drain ball valve 3, and the front part is connected with a pressure gauge 4; the lower part of the first mounting seat 106 is connected with a limit adjusting hand wheel 7, and the upper part is connected with a driving cylinder 9; the first weighing instrument 10 and the weighing control box 11 are arranged on the electric control box 105 and are electrically connected; the lower part of the floating connecting device 12 is connected with a first spring seat 109 and a second sealing ring 110; the sealing door 13 and the sealing strip 17 are connected outside the sealing cavity 112; the weighing type material level detection device 14 and the tooth-shaped plugboard device 15 are respectively connected to the upper surface and the lower surface of the second mounting seat 111; the weighing device 16 and the discharge hopper 18 are respectively arranged on the upper surface and the lower surface of the bottom plate of the sealing cavity 112; the material cleaning vibration motor 19 is connected to a mounting plate provided on the discharge hopper 18.
Example 2:
The vibration feeder swinging device 8 comprises a trough 801, a connecting rod 802, a first throat hoop 803, a roller bearing 804, a front swinging arm 805, a buffer rubber pad 806, a base 807, a vibration feeder 808, a rear swinging arm 809, a second throat hoop 810 and a first tower type sealing piece 811; the trough 801 of the vibratory feeder swinging device 8 is connected to the front end of the connecting rod 802, the first tower-shaped sealing member 811 is connected with the first sealing ring 108 through the first throat hoop 803, the rear end of the connecting rod 802 is connected with the vibratory feeder 808 through the second throat hoop 810, the vibratory feeder 808 is connected to the upper part of the base 807, the buffer rubber pad 806 is connected to the lower part of the base 807, the front swinging arm 805 is connected to the front side of the base 807, the roller bearing 804 is installed in the front swinging arm and connected with the ear seat 102, the rear swinging arm 809 is connected to the rear side of the base 807 and hinged with the joint of the driving cylinder 9, and the matching part of the connecting rod 802 and the first tower-shaped sealing member 811 is cylindrical. The vibration feeder swinging device 8 can be set according to a program, and is driven by the driving cylinder 9 in different time periods in the weighing process, the roller bearing 804 is used as a rotation center to rotate to change the inclination angle of the material groove 801 and adjust the feeding amount with the distance between the lower part of the material level detection device 14, and the tower-type first sealing piece 811 can ensure that no air enters the sealing cavity 112 on the frame 1 in the working process, so that the oxidation of neodymium iron boron powder in the weighing process is avoided. The limiting and adjusting hand wheel 7 is used for limiting the swinging angle of the vibrating feeder swinging device 8 so as to adapt to feeding requirements under different weighing conditions.
Example 3:
A weighing control box 11 comprising a first rotary joint 1101, a connecting pipe 1102, a second rotary joint 1103, a second weighing instrument 1104, a control box 1105; the first rotary joint 1101 is connected to the top of the electric cabinet 105, two sides of the connecting pipe 1102 are respectively connected with the second rotary joint 1103 of the first rotary joint 1101, the lower part of the second rotary joint 1103 is connected with the control cabinet 1105, and the second weighing instrument 1104 is connected to the control cabinet 1105. The first swivel 1101, the connection tube 1102, the second swivel 1103 may be replaced by hoses in the cable protection system and their corresponding connectors.
Example 4:
The floating connecting device 12 comprises a blanking pipe 1201, a third throat hoop 1202, a second tower-shaped sealing piece 1203, a universal ball 1204, a pneumatic butterfly valve 1205, a first clamp 1206, a second clamp 1207, a fourth throat hoop 1208, a spring guide post limit pad 1209, a bent plate 1210, a arch breaking vibration motor 1211, a spring upper cover plate 1212, a second spring seat 1213, a spring 1214 and a spring guide post 1215; the blanking pipe 1201 of the floating connecting device 12 is connected with the upper end of the second tower-shaped sealing piece 1203 through a fourth throat hoop 1208, the upper part is connected with a bent plate 1210, and the opening part is connected with a pneumatic butterfly valve 1205 through a first clamp 1206; the lower end of the spring guide post 1215 is connected with the frame 1 and is in sliding fit with the second spring seat 1213, and the upper end of the spring guide post 1215 is connected with a spring guide post limiting pad 1209; the spring 1214 is mounted between the first spring seat 109 and the second spring seat 1213; the upper side of the upper spring cover plate 1212, which is connected with the second spring seat 1213, is connected with a universal ball 1204; the upper part of the pneumatic butterfly valve 1205 is connected with a second clamp 1207; the arch breaking vibration motor 1211 is connected to the side of the bent plate 1210; the lower end of the second tower seal 1203 is coupled to the second seal ring 110 via a third throat hoop 1202; the floating connection 12 is snap-fit connected to the feed tank via a second clamp 1207. The second tower-type sealing piece 1203 can ensure that no air enters the sealing cavity 112 on the frame 1 in the working process, so that the oxidation of neodymium iron boron powder in the weighing process is avoided; the arch breaking vibration motor 1211 reduces the transmission of vibration to the frame 1 due to the vibration isolation effect of the springs 1214, further ensuring the accuracy and reliability of weighing.
Example 5:
The weighing type material level detection device 14 comprises a vibrating motor 1401, a first weighing sensor 1402, a transition material tank connecting flange 1403, a transition material tank 1404 and a rubber spring 1405; the first weighing sensor 1402 of the weighing type material level detection device 14 is connected with the transition material tank connecting flange 1403, the lower end of the rubber spring 1405 is connected with the transition material tank connecting flange 1403, the upper end of the rubber spring 1405 is connected with the transition material tank 1404 in a flange mode, the vibrating motor 1401 is connected to the upper portion of the flange of the transition material tank 1404, and the vibrating motor 1401 and the first weighing sensor 1402 are electrically connected with the first weighing instrument 10. Comparing the sensor pressure value with the set parameters in the first weighing instrument 10 through the transition material tank 1404, judging whether the material in the transition material tank is deficient, if so, opening a pneumatic butterfly valve 1205 for controlling the material shortage to timely supplement the material in the material tank to the transition material tank 1404, and closing the butterfly valve 1205 when the preset weight range is reached; further, when the weighing type material level detecting device 14 detects that the sensor pressure value increases rapidly, it indicates that the on-site material tank is fed without pressure release due to misoperation, and at this time, the first weighing instrument 10 controls the pneumatic butterfly valve 1205 to close so as to prevent accidents caused by material leakage although the preset weight range is not reached.
Example 6:
the tooth-shaped plugboard device 15 comprises a double-shaft cylinder 1501, a first throttle valve 1502, a second throttle valve 1503, a tooth-shaped plugboard 1504 and a double-shaft cylinder mounting seat 1505, wherein the double-shaft cylinder 1501 is connected to the double-shaft cylinder mounting seat 1505, and the first throttle valve 1502, the second throttle valve 1503 and the tooth-shaped plugboard 1504 are connected to the double-shaft cylinder 1501.
Example 7:
The weighing device 16 has two types of tray weighing devices 160 and tipping bucket weighing devices 161, and can be selected according to different use occasions. The tray type weighing device 160 comprises a receiving box 1601, a tray 1602, a second weighing sensor 1603, a sensor cushion block 1604, a nylon base plate 1605 and a glass bead screw 1606; the lower part of the second weighing sensor 1603 is connected with a sensor cushion block 1604, the upper part of the second weighing sensor is connected with a tray 1602, both sides of the tray 1602 are connected with bead screws 1606, the middle part 1602 of the tray is connected with a nylon backing plate 1605, and a receiving box 1601 is arranged on the upper part of the tray 1602. The tipping bucket weighing device 161 comprises a tipping bucket 1611, a ball bearing 1612, a tipping bucket frame 1613, a second weighing sensor 1603, a sensor cushion block 1604, a bucket opening cylinder 1614 and a receiving hopper 1615; the lower part of the second weighing sensor 1603 is connected with the sensor cushion block 1604, the upper part is connected with the tipping bucket frame 1613, the tipping bucket frame 1613 is hinged with the tipping bucket 1611 through a ball bearing 1612, the bucket opening cylinder 1614 is arranged at the lower part of the tipping bucket 1611 and is connected on the bottom plate of the sealed cavity 112, and the receiving hopper 1615 is connected on the bottom plate of the sealed cavity 112 and is opposite to the tipping bucket 1611. The tray type weighing device 160 can meet the requirements of the material receiving boxes 1601 with different width sizes by adjusting the screwing length of the glass bead screws 1606, and further can eliminate the jumping of the material receiving boxes 1601 caused by vibration in the weighing process by combining glass bead positioning with the nylon base plate 1605.
Example 8:
When the tray type weighing device 160 is adopted, the interface of the discharging hopper 18 is connected with the site recycling material tank, and when the tipping bucket type weighing device 161 is adopted, the external material receiving device 20 or the feeding device 21 can be selected according to different use occasions. The rotation angle of the feeding device 21 in the horizontal plane can be adjusted according to the site conditions.
Example 9:
the external material receiving device 20 comprises a rotary compaction combination 200 and a discharge port material receiving combination 201; the rotary compression assembly 200 comprises a rotary compression plate 2001, a corner cylinder 2002 and a corner cylinder mounting seat 2003; the corner cylinder mounting seat 2003 is connected with the discharge hopper 18, the lower part is connected with the corner cylinder 2002, and the corner cylinder 2002 is connected with the rotary pressing plate 2001; the discharge port receiving combination 201 comprises an inductive switch frame 2011, a first inductive switch 2012, a material guide flange 2013, a sealing ring 2014, a receiving box bracket 2015, a glass bead screw 1606 and a receiving box 1601; the two sides of the material receiving box bracket 2015 are connected with the bead screws 1606, the single side is connected with the induction switch frame 2011, the first induction switch 2012 is connected to the induction switch frame 2011, the upper side of the material receiving box bracket 2015 is connected with the material guiding flange 2013, and the sealing ring 2014 is connected to the lower portion of the material guiding flange 2013.
Example 10:
The feeding device 21 comprises a feeding frame 2100, a feeding cylinder 2101, a feeding sliding seat 2102, a second induction switch 2103, an induction switch mounting flange 2104, a supporting plate 2105, a receiving box 1601, a sealing ring 2106, a sliding seat guide rail 2107, an induction switch mounting plate 2108 and a third induction switch 2109; the feeding frame 2100 is connected with the feeding cylinder 2101, the sliding seat guide rail 2107, the inductive switch mounting flange 2104 and the sealing ring 2106, the feeding sliding seat 2102 is connected with the sliding seat guide rail 2107 in a sliding manner, the supporting plate 2105 is connected to the upper portion of the feeding sliding seat 2102 and used for placing the receiving box 1601, the second inductive switch 2103 is connected to the inductive switch mounting flange 2104, the inductive switch mounting plate 2108 is mounted at the front end of the sliding seat guide rail 2107, and the third inductive switch 2109 is connected with the inductive switch mounting plate 2108.
When the invention is used, the materials are added: after the material tank is installed on the field frame, the field operator operates the floating connection device 12 to be in quick-assembly connection with the material tank through the second clamp 1207, and in the quick-assembly connection process, the interface of the floating connection device 12 can realize movement in three directions in space, so that convenience and reliability in connection are realized. The second tower-type sealing member 1203 can ensure that no air enters the sealing cavity 112 on the frame 1 in the working process, so that the oxidation of the NdFeB powder in the weighing process is avoided. When the connection is completed, the pneumatic butterfly valve is opened, raw materials in the raw material tank can be added into the transition tank 1404 of the weighing type material level detection device 14 under normal conditions, the sensor pressure value is compared with the internal set parameters of the first weighing instrument 10 through the transition tank 1404, and the butterfly valve 1205 is closed after the preset weight range is reached. During the operation of the device, the weighing type material level detection device 14 compares the pressure value of the sensor 1402 with the set parameters in the first weighing instrument 10 to judge whether the material in the transition material tank is deficient, and if the pneumatic butterfly valve 1205 is controlled to open, the material in the material tank is supplemented to the transition material tank 1404 in time.
If the pressure value of the sensor 1402 is not changed all the time in the feeding process, the initial judgment is that the blanking is not smooth due to the arching in the material tank, at the moment, the arch breaking vibration motor 1211 is started to break the arch of the material tank to enable the material in the material tank to fall, if the pressure value of the sensor 1402 is not changed, the material tank is judged to have no material, at the moment, the butterfly valve 1205 is closed, and after the valve of the material tank is manually closed, the empty tank is removed to be added into a new material tank. When the arch breaking vibration motor 1211 operates, the transmission of vibration to the frame 1 is reduced due to the vibration isolation effect of the springs 1214, and the accuracy and reliability of weighing are further ensured.
When the weighing type material level detecting device 14 detects that the pressure value of the sensor is rapidly increased, it is indicated that the on-site material tank is charged without pressure release due to misoperation, and at this time, although the preset weight range is not reached, the first weighing instrument 10 controls the pneumatic butterfly valve 1205 to be closed so as to prevent accidents caused by material leakage, and the equipment continues to work after the faults are removed.
Weighing: in the coarse feeding process of the first stage, the vibration feeder swinging device 8 is driven by the driving cylinder 9, the roller bearing 804 is used as a rotation center to rotate to increase the inclination angle of the material groove 801 and the distance between the vibration feeder and the lower outlet of the material level detection device 14, and meanwhile, the vibration feeder works in a coarse feeding voltage state, and at the moment, the feeding amount of the vibration feeder swinging device 8 is maximum, so that the coarse feeding requirement of the stage is met.
In the middle feeding process of the second stage, the vibration feeder swinging device 8 is driven by the driving cylinder 9, the roller bearing 804 is used as a rotation center to rotate, the inclination angle of the material groove 801 and the distance between the vibration feeder and the lower outlet of the material level detecting device 14 are reduced, meanwhile, the vibration feeder works in a fine feeding voltage state, and at the moment, the feeding amount of the vibration feeder swinging device 8 is moderate, and the middle feeding requirement of the stage is met.
In the fine feeding process of the third stage, the state of the vibration feeder swinging device 8 is not changed, at the moment, the tooth-shaped plugboard in the tooth-shaped plugboard device 15 falls down, the thickness of the material layer in the material groove 801 is further reduced, and the fine feeding requirement of the stage is met.
During the whole working process, the first tower-shaped sealing piece 811 can ensure that no air enters the sealing cavity 112 on the machine frame 1 during the working process, and the second tower-shaped sealing piece 1203 can ensure that no air enters the sealing cavity 112 on the machine frame 1 during the working process, so that the oxidation of the neodymium iron boron powder during the weighing process is avoided. The arch breaking vibration motor 1211 reduces the transmission of vibration to the frame 1 due to the vibration isolation effect of the springs 1214, further ensuring the accuracy and reliability of weighing.
Discharging:
The weighing and filling machine is provided with a tray type weighing device: after weighing, the weighing indicator lamp is turned on, at this time, the operator takes out the material receiving box 1601 and fills the material in the material receiving box 1601 into the press, the press starts working after filling, meanwhile, the operator puts the material receiving box 1601 back to the original station, and after detecting the weight of the material receiving box 1601, the second weighing sensor 1603 indicates that the material receiving box 1601 is put in place, and weighing of the next cycle starts. For the tray type weighing device 160, the screwing length of the bead screw 1606 can be adjusted to meet the requirements of the material receiving boxes 1601 with different width sizes, and further, the jump of the material receiving boxes 1601 caused by vibration in the weighing process can be eliminated through the combination of bead positioning and the nylon base plate 1605.
The weighing and filling machine is provided with an external material receiving device: after weighing, the weighing indicator lamp is turned on, at this moment, the first inductive switch 2012 of the discharge port receiving assembly 201 detects whether the receiving box 1601 is placed in place, if so, the corner cylinder 2002 of the rotary pressing assembly 200 works, the rotary pressing plate 2001 is turned on, at this moment, the bucket opening cylinder 1614 in the bucket-type weighing device 161 jacks up the bucket 1611, the bucket 1611 rotates around the ball bearing 1612, after rotating in place, the materials in the bucket are poured into the receiving box 1601, after discharging is finished, the corner cylinder 2002 of the rotary pressing assembly 200 works to close the rotary pressing plate 2001, the bucket opening cylinder 1614 is retracted, the bucket-type weighing device 161 resets, and weighing in the next cycle is performed. At this time, the operator takes out the material receiving box 1601 and fills the material in the material receiving box 1601 to the press, after filling, the press starts to work, and the operator returns the material receiving box 1601 to the original station, when the first inductive switch 2012 detects the material receiving box 1601, it indicates that the material receiving box 1601 is in place, and when the dump weighing device 161 is weighed, the material can be discharged.
The weighing and filling machine is provided with a feeding device: after weighing, the weighing indicator light is turned on, at this time, the second sensing switch 2103 of the feeding device 21 detects whether the receiving box 1601 is in place, if so, the bucket opening cylinder 1614 in the tipping bucket weighing device 161 jacks up the tipping bucket 1611, the tipping bucket 1611 rotates around the ball bearing 1612, after the tipping bucket is rotated in place, the materials in the tipping bucket are poured into the receiving box 1601, after the discharging is finished, the bucket opening cylinder 1614 is retracted, and the tipping bucket weighing device 161 is reset to enter the weighing of the next cycle. At this time, the feeding cylinder 2101 drives the feeding slide carriage 2102, the supporting plate 2105 and the receiving box 1601 to reach the filling station, an operator takes out the receiving box 1601 and fills the materials in the receiving box 1601 to the press, the press starts to work after filling is finished, meanwhile, the operator returns the receiving box 1601 to the original station, after the third sensing switch 2109 detects the receiving box 1601, the receiving box 1601 is stated to be in place, at this time, the feeding cylinder 2101 drives the feeding slide carriage 2102, the supporting plate 2105 and the receiving box 1601 to return to the material station, and at this time, the skip weighing device 161 can perform discharging after weighing is finished. When the feeding device 21 is installed on site, the rotation angle of the feeding device in the horizontal plane can be adjusted according to the site condition.
The foregoing description of the preferred embodiments of the present invention is not intended to be limiting, but rather is merely illustrative of the present invention, and all such modifications, equivalents and variations as may be made in accordance with the principles of the present invention are intended to fall within the scope of the present invention.
Claims (10)
1. The metering and filling method for the neodymium-iron-boron rare earth permanent magnet material is characterized by comprising the following steps of:
First, feeding: after the material tank is mounted on the field frame, the field operator operates the floating connecting device to carry out fast-assembling connection with the material tank through the second clamp, and in the fast-assembling connection process, the interface of the floating connecting device can realize movement in three directions in space; after connection is completed, a pneumatic butterfly valve is opened, raw materials in a raw material tank can be added into a transition material tank of the weighing type material level detection device under normal conditions, the pressure value of a sensor is compared with the internal set parameters of a first weighing instrument through the transition material tank, and when the pressure value reaches a preset weight range, the butterfly valve is closed;
Secondly, weighing: in the coarse feeding process of the first stage, the vibration feeder swinging device is driven by the driving cylinder, the roller bearing is used as a rotation center to rotate to increase the inclination angle of the trough and the distance between the vibration feeder and the outlet of the lower part of the material level detection device, and meanwhile, the vibration feeder works in a coarse feeding voltage state, so that the feeding amount of the vibration feeder swinging device is maximum, and the coarse feeding requirement of the first stage is met;
In the middle feeding process of the second stage, the vibration feeder swinging device is driven by the driving cylinder, the roller bearing is used as a rotation center to rotate so as to reduce the inclination angle of the trough and the distance between the vibration feeder and the lower outlet of the material level detection device, and meanwhile, the vibration feeder works in a fine feeding voltage state, and the feeding amount of the vibration feeder swinging device is moderate;
in the fine feeding process of the third stage, the state of the vibration feeder swinging device is not changed, and at the moment, a tooth-shaped plugboard in the tooth-shaped plugboard device falls down;
Thirdly, discharging: the weighing and filling machine is provided with a tray type weighing device: after weighing, the weighing indicator lamp is turned on, at the moment, an operator takes out the material receiving box and fills the material in the material receiving box into the press, the press starts to work after filling, meanwhile, the operator puts the material receiving box back to the original station, and after the second weighing sensor detects the weight of the material receiving box, the operator indicates that the material receiving box is put in place, and weighing of the next cycle is started; the tray type weighing device meets the requirements of receiving boxes with different width sizes by adjusting the screwing length of the glass bead screws, and further eliminates the receiving box jumping caused by vibration in the weighing process by combining glass bead positioning with a nylon backing plate.
2. The method for metering and filling neodymium iron boron rare earth permanent magnet materials according to claim 1, wherein in the first step, the weighing type material level detection device compares a sensor pressure value with a set parameter in the first weighing instrument to judge whether the interior of a transition material tank is deficient, and if the pneumatic butterfly valve is controlled to be opened, the material in the material tank is timely supplemented to the transition material tank;
If the pressure value of the sensor is not changed all the time in the feeding process, the fact that the blanking is not smooth due to the fact that the inside of the material tank is arched is judged for the first time, at the moment, an arch breaking vibration motor is started to break the arch of the material tank to enable materials in the material tank to fall down, if the pressure value of the sensor is not changed, the fact that the material tank is free of the materials is judged, at the moment, a butterfly valve is closed, an empty tank is removed after a valve of the material tank is closed manually, and a new material tank is added;
When the weighing type material level detection device detects that the pressure value of the sensor is increased rapidly, the fact that the pressure of the field material tank is not relieved due to misoperation is explained, and the material is fed, at the moment, although the preset weight range is not reached, the first weighing instrument controls the pneumatic butterfly valve to be closed, accidents caused by material leakage are prevented, and equipment continues to work after faults are removed.
3. The method for metering and filling neodymium iron boron rare earth permanent magnet material according to claim 1, wherein in the third step, the weighing and filling machine is provided with an external material receiving device: after weighing, a weighing indicator lamp is turned on, at the moment, a first inductive switch of a discharge port material receiving combination detects whether a material receiving box is placed in place, if so, a rotary pressing plate is turned on by rotating a corner cylinder for compacting the combination, at the moment, a bucket opening cylinder in a bucket-tipping type weighing device jacks up a bucket, the bucket rotates around a ball bearing, materials in the bucket are poured into the material receiving box after rotating in place, the rotary pressing plate is turned off by rotating the corner cylinder for compacting the combination after discharging, the bucket opening cylinder is retracted, the bucket-tipping type weighing device resets, and weighing in the next cycle is performed; at the moment, an operator takes out the material receiving box and fills the material in the material receiving box to the press, the press starts to work after filling, and the operator returns the material receiving box to the original station, after the first inductive switch detects the material receiving box, the material receiving box is indicated to be placed in place, and when the tipping bucket type weighing device discharges materials after weighing is finished.
4. The method for metering and filling neodymium iron boron rare earth permanent magnet material according to claim 1, wherein in the third step, the weighing and filling machine is provided with a feeding device: after weighing, the weighing indicator lamp is turned on, at the moment, the second inductive switch of the feeding device detects whether the receiving box is in place, if so, the bucket opening cylinder in the tipping bucket type weighing device jacks up the tipping bucket, the tipping bucket rotates around the ball bearing, after the tipping bucket rotates in place, the materials in the tipping bucket are poured into the receiving box, after discharging is finished, the bucket opening cylinder is retracted, the tipping bucket type weighing device is reset, and the next cycle of weighing is started; at the moment, the feeding cylinder drives the feeding sliding seat, the supporting plate and the receiving box to reach the filling station, an operator takes out the receiving box and fills materials in the receiving box to the press, the press starts to work after filling is finished, meanwhile, the operator puts the receiving box back to the original station, when the third inductive switch detects the receiving box, the receiving box is indicated to be put in place, at the moment, the feeding cylinder drives the feeding sliding seat, the supporting plate and the receiving box to return to the discharging station, at the moment, the dump weighing device can discharge materials after weighing is finished; when the feeding device is installed on site, the rotation angle of the feeding device in the horizontal plane is adjusted according to the site condition.
5. A neodymium-iron-boron rare earth permanent magnet material metering and filling machine for implementing the neodymium-iron-boron rare earth permanent magnet material metering and filling method according to any one of claims 1 to 4, characterized in that the neodymium-iron-boron rare earth permanent magnet material metering and filling machine is provided with:
A frame;
The frame comprises frame support legs, ear seats, a first air storage tank, a second air storage tank, an electric cabinet, a first mounting seat, an air distribution box, a first sealing ring, a first spring seat, a second sealing ring, a second mounting seat and a sealing cavity; the adjusting foot cup is connected to the lower part of the stand supporting leg; the vibration feeder swinging device is hinged with the driving cylinder and is connected with the ear seat and the first sealing ring; the side surfaces of the first air storage tank and the second air storage tank are connected with an air inlet joint and an air outlet joint, the lower part of the first air storage tank and the second air storage tank are connected with a drain ball valve, and the front part of the first air storage tank and the second air storage tank are connected with a pressure gauge; the lower part of the mounting seat is connected with a limit adjusting hand wheel, and the upper part of the mounting seat is connected with a driving cylinder; the first weighing instrument and the weighing control box are arranged on the electric control box and are electrically connected; the lower part of the floating connecting device is connected with the first spring seat and the second sealing ring; the sealing door and the sealing strip are connected with the outer side of the sealing cavity; the weighing type material level detection device and the tooth-shaped plugboard device are respectively connected to the upper surface and the lower surface of the second mounting seat; the weighing device and the discharge hopper are respectively arranged on the upper surface and the lower surface of the bottom plate of the sealing cavity; the material cleaning vibrating motor is connected to the mounting plate arranged on the material discharging hopper.
6. The neodymium iron boron rare earth permanent magnet material metering and filling machine according to claim 5, wherein the vibration feeder swinging device comprises a trough, a connecting rod, a first throat hoop, a roller bearing, a front swing arm, a buffer rubber pad, a base, a vibration feeder, a rear swing arm, a second throat hoop and a first tower type sealing piece; the trough of vibration feeder pendulous device is connected in the front end of connecting rod, and first tower type sealing member is connected with first sealing ring through first throat hoop, through second throat hoop and connecting rod sealing connection, and the rear end of connecting rod is connected with vibration feeder, and vibration feeder connects the upper portion at the base, and buffer rubber pad connects the lower part at the base, and preceding swing arm is connected in the front side of base, and the gyro wheel bearing is installed in preceding swing arm and is connected with the ear seat, and the rear swing arm is connected and is articulated at the rear side of base and the joint of actuating cylinder, and the connecting rod is cylindrical with first tower type sealing member cooperation department.
7. The neodymium iron boron rare earth permanent magnet material metering and filling machine according to claim 5, wherein the weighing control box comprises a first rotary joint, a connecting pipe, a second rotary joint, a second weighing instrument and a control box; the first rotary joint is connected at the electric cabinet top, and the connecting pipe both sides are connected with first rotary joint second rotary joint respectively, and second rotary joint lower part connection control box, second weighing instrument are connected on the control box.
8. The neodymium iron boron rare earth permanent magnet material metering and filling machine according to claim 5, wherein the floating connecting device comprises a blanking pipe, a third throat hoop, a second tower type sealing element, a universal ball, a pneumatic butterfly valve, a first hoop, a second hoop, a fourth throat hoop, a spring guide pillar limiting pad, a bending plate, a broken arch vibrating motor, a spring upper cover plate, a second spring seat, a spring and a spring guide pillar; the blanking pipe of the floating connecting device is connected with the upper end of the second tower-type sealing element through a fourth throat hoop, the upper part of the blanking pipe is connected with a bent plate, and the opening part of the blanking pipe is connected with a pneumatic butterfly valve through a first clamp; the lower end of the spring guide post is connected with the frame and is in sliding fit with the second spring seat, and the upper end of the spring guide post is connected with the spring guide post limiting pad; the spring is arranged between the first spring seat and the second spring seat; the upper side of the spring upper cover plate, which is connected with the second spring seat, is connected with a universal ball; the upper part of the pneumatic butterfly valve is connected with the second clamp; the arch breaking vibration motor is connected to the side edge of the bent plate; the lower end of the second tower-type sealing element is connected with the second sealing ring through a third throat hoop; the floating connecting device is in quick-assembly connection with the raw material tank through a second clamp;
The weighing type material level detection device comprises a vibrating motor, a first weighing sensor, a transition material tank connecting flange, a transition material tank and a rubber spring; the first weighing sensor of the weighing type material level detection device is connected with the transition material tank connecting flange, the lower end of the rubber spring is connected with the transition material tank connecting flange, the upper end of the rubber spring is connected with the transition material tank flange, the vibrating motor is connected to the upper part of the transition material tank flange, and the vibrating motor and the first weighing sensor are electrically connected with the first weighing instrument;
The tooth-shaped plugboard device comprises a double-shaft cylinder, a first throttle valve, a second throttle valve, a tooth-shaped plugboard and a double-shaft cylinder mounting seat, wherein the double-shaft cylinder is connected to the double-shaft cylinder mounting seat, and the first throttle valve, the second throttle valve and the tooth-shaped plugboard are connected to the double-shaft cylinder.
9. The neodymium iron boron rare earth permanent magnet material metering and filling machine according to claim 5, wherein the weighing device comprises a tray type weighing device and a tipping bucket type weighing device 2 types, and the weighing device is selected according to different use occasions; the tray type weighing device comprises a receiving box, a tray, a second weighing sensor, a sensor cushion block, a nylon backing plate and glass bead screws; the lower part of the second weighing sensor is connected with a sensor cushion block, the upper part of the second weighing sensor is connected with a tray, both sides of the tray are connected with glass bead screws, the middle part of the tray is connected with a nylon backing plate, and a receiving box is arranged at the upper part of the tray; the tipping bucket type weighing device comprises a tipping bucket, a ball bearing, a tipping bucket frame, a second weighing sensor, a sensor cushion block, a bucket opening cylinder and a receiving hopper; the lower part of the second weighing sensor is connected with a sensor cushion block, the upper part of the second weighing sensor is connected with a tipping bucket frame, the tipping bucket frame is hinged with a tipping bucket through a ball bearing, a bucket opening air cylinder is arranged at the lower part of the tipping bucket and connected to a bottom plate of the sealed cavity, and a receiving hopper is connected to the bottom plate of the sealed cavity and is opposite to the tipping bucket;
when the tray type weighing device is adopted, the discharging hopper interface is connected with the site recycling material tank, and when the tipping bucket type weighing device is adopted, an external material receiving device or a feeding device can be selected according to different use occasions;
The external material receiving device comprises a rotary compaction combination and a discharge port material receiving combination; the rotary compaction combination comprises a rotary pressing plate, a corner air cylinder and a corner air cylinder mounting seat; the corner cylinder mounting seat is connected with the discharge hopper, the lower part of the corner cylinder mounting seat is connected with the corner cylinder, and the corner cylinder is connected with the rotary pressing plate; the discharge port material receiving combination comprises an induction switch frame, a first induction switch, a material guiding flange, a sealing ring, a material receiving box bracket, a glass bead screw and a material receiving box; the two sides of the material receiving box bracket are connected with the glass bead screw, the single side is connected with the induction switch frame, the first induction switch is connected to the induction switch frame, the upper side of the material receiving box bracket is connected with the material guiding flange, and the sealing ring is connected to the lower part of the material guiding flange;
The feeding device comprises a feeding rack, a feeding cylinder, a feeding sliding seat, a second inductive switch, an inductive switch mounting flange, a supporting plate, a receiving box, a sealing ring, a sliding seat guide rail, an inductive switch mounting plate and a third inductive switch; the feeding rack is connected with the feeding cylinder, the sliding seat guide rail, the inductive switch mounting flange and the sealing ring, the feeding sliding seat is connected with the sliding seat guide rail in a sliding manner, the supporting plate is connected to the upper portion of the feeding sliding seat and used for placing the receiving box, the second inductive switch is connected to the inductive switch mounting flange, the inductive switch mounting plate is mounted at the front end of the sliding seat guide rail, and the third inductive switch is connected with the inductive switch mounting plate.
10. Use of the method for metering and filling a neodymium-iron-boron rare earth permanent magnet material according to any one of claims 1 to 4 in manufacturing of the neodymium-iron-boron rare earth permanent magnet material.
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| CN120126918B (en) * | 2025-05-12 | 2025-07-18 | 浙江金钕新材料科技有限公司 | Magnetic sheet tube loading device |
| CN120183883B (en) * | 2025-05-16 | 2025-09-12 | 山东星光达磁电科技有限公司 | Forming device and process for magnetic core preparation |
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| CN102582855B (en) * | 2012-01-18 | 2014-07-23 | 陕西省农业机械研究所 | Powder metering filling method for soft film of wet bag of cold isostatic press and powder metering filling device for soft film |
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