CN110608005A - A gas lift reverse circulation drilling system and automatic control method - Google Patents
A gas lift reverse circulation drilling system and automatic control method Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims abstract description 146
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000002347 injection Methods 0.000 claims abstract description 101
- 239000007924 injection Substances 0.000 claims abstract description 101
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 79
- 239000012530 fluid Substances 0.000 claims abstract description 54
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- 239000007788 liquid Substances 0.000 claims description 22
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- 230000015572 biosynthetic process Effects 0.000 claims description 19
- 238000002955 isolation Methods 0.000 claims description 15
- 238000012544 monitoring process Methods 0.000 claims description 14
- 239000004576 sand Substances 0.000 claims description 11
- 210000002445 nipple Anatomy 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000005755 formation reaction Methods 0.000 description 15
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- 238000010276 construction Methods 0.000 description 2
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/06—Arrangements for treating drilling fluids outside the borehole
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/08—Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/10—Valve arrangements in drilling-fluid circulation systems
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/10—Valve arrangements in drilling-fluid circulation systems
- E21B21/106—Valve arrangements outside the borehole, e.g. kelly valves
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/16—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor using gaseous fluids
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明公开了一种气举反循环钻井系统及自动控制方法,它包括井口装置、井内钻具、返出管线、注气管线、钻井液注入管线和自动控制系统。井内钻具包括钻头、井下电磁PWD、钻铤、下单壁钻杆、气水混合器、双壁钻杆、注气阀和上单壁钻杆。注气、注钻井液管线上装有自动节流阀、压力表、流量计、自动泄压阀。自动控制系统包括信号接收器、计算机、显示器、PLC控制器、参数输入模块,气举反循环钻井过程中,通过自动控制系统实时监测井底压力,调整注气量参数、注钻井液参数,实现井底压力自动、精确控制。本发明的有益效果是:匹配常规井口井控装备,减小井控风险;精确控制井底压力,防止发生井漏和溢流。
The invention discloses a gas-lift reverse circulation drilling system and an automatic control method, which comprises a well head device, an inner drilling tool, a return pipeline, a gas injection pipeline, a drilling fluid injection pipeline and an automatic control system. Drilling tools in the well include drill bit, downhole electromagnetic PWD, drill collar, lower single-wall drill pipe, gas-water mixer, double-wall drill pipe, gas injection valve and upper single-wall drill pipe. Gas injection and drilling fluid injection pipelines are equipped with automatic throttle valves, pressure gauges, flow meters and automatic pressure relief valves. The automatic control system includes a signal receiver, computer, display, PLC controller, and parameter input module. During the gas lift reverse circulation drilling process, the bottom hole pressure is monitored in real time through the automatic control system, and the gas injection parameters and drilling fluid parameters are adjusted to realize well drilling. The bottom pressure is automatically and precisely controlled. The invention has the beneficial effects of: matching conventional wellhead well control equipment, reducing well control risk; accurately controlling bottom hole pressure, preventing well leakage and overflow.
Description
技术领域technical field
本发明涉及油气钻探技术领域,特别是一种气举反循环钻井系统及自动控制方法。The invention relates to the technical field of oil and gas drilling, in particular to a gas lift reverse circulation drilling system and an automatic control method.
背景技术Background technique
在钻井过程中,由于地下压力系统不明、地质条件复杂等原因,井漏时有发生,严重的甚至发生井漏失返,由此引发溢流、卡钻、井壁垮塌等井下复杂情况,造成大量经济损失的同时还可能会污染环境。防漏治漏钻井技术较多,包括气体钻井技术、泡沫钻井技术、清水强钻、泥浆帽钻井技术等,这些技术都存在一定的局限性:气体钻井技术由于其本身的特点,在出水量大、易垮塌地层应用受限;泡沫钻井技术泡沫钻井液回收难,易造成环境污染;清水强钻、泥浆帽钻井技术难以保证钻进产生的岩屑全部漏入地层,卡钻风险高。During the drilling process, due to reasons such as unknown underground pressure system and complex geological conditions, lost circulation occurs from time to time, and even serious lost circulation occurs, which leads to complex downhole situations such as overflow, pipe sticking, and well wall collapse, causing a large number of Economic loss may also pollute the environment. There are many leakage prevention and control drilling technologies, including gas drilling technology, foam drilling technology, clear water strong drilling technology, mud cap drilling technology, etc. All these technologies have certain limitations: due to their own characteristics, gas drilling technology has a large water output. 1. The application of the stratum prone to collapse is limited; the foam drilling technology is difficult to recover the foam drilling fluid, which is easy to cause environmental pollution; the clear water strong drilling and mud cap drilling technologies are difficult to ensure that all the cuttings generated by drilling will leak into the formation, and the risk of pipe sticking is high.
气举反循环钻井技术是防漏治漏钻井技术的一种,在处理裂缝、溶洞发育的低压地层严重井漏问题方面具有独特优势,主要优点有:能在失返的条件下建立循环;消除环空压耗;携砂效率高。目前,该技术已应用于水井、地热井、矿井、瓦斯排放井等钻井领域,但常规气举反循环钻井技术钻井过程中井口敞开,存在一定的井控风险,且该技术涉及的关键施工参数确定尚停留在工程总结阶段,井底压力控制不精确,施工过程存在井漏、溢流风险,且在压力过大或流道堵塞时缺乏风险控制措施。Gas-lift reverse circulation drilling technology is a kind of leakage prevention and control drilling technology. It has unique advantages in dealing with serious leakage problems in low-pressure formations with developed fractures and karst caves. The main advantages are: it can establish circulation under the condition of loss of return; Annular pressure loss; high sand carrying efficiency. At present, this technology has been applied to drilling fields such as water wells, geothermal wells, mines, and gas discharge wells. However, the wellhead is open during the drilling process of conventional gas lift reverse circulation drilling technology, and there is a certain risk of well control, and the key construction parameters involved in this technology It is determined that it is still in the project summary stage, the bottom hole pressure control is not accurate, there are risks of well leakage and overflow during the construction process, and there are no risk control measures when the pressure is too high or the flow channel is blocked.
发明内容Contents of the invention
本发明的目的在于解决漏失性地层钻井难的问题,提供一种减少井漏和溢流、减小井控风险、特别适用于裂缝及溶洞发育的漏失性地层的气举反循环钻井系统及自动控制方法。The purpose of the present invention is to solve the problem of difficult drilling in lossy formations, and to provide a gas lift reverse circulation drilling system and an automatic drilling system that reduces lost circulation and overflow, reduces well control risks, and is especially suitable for lossy formations with fractures and karst caves. Control Method.
本发明的目的通过以下技术方案来实现:一种气举反循环钻井系统,它包括井口装置、返出管线、井内钻具、注气管线、钻井液注入管线和自动控制系统;The object of the present invention is achieved through the following technical solutions: a gas lift reverse circulation drilling system, which includes a wellhead device, a return pipeline, a drilling tool in a well, a gas injection pipeline, a drilling fluid injection pipeline and an automatic control system;
所述井口装置包括设置于井口顶部的钻井四通,钻井四通的顶部顺次设置有升高短节、闸板防喷器和旋转防喷器,所述旋转防喷器右侧旁通阀上设置有环空液面监测回声仪,所述升高短节内设置有气水隔离管,气水隔离管的上端部向外翻边且固设于升高短节的内壁上,气水隔离管的下端部贯穿钻井四通且延伸于井内;The wellhead device includes a drilling spool arranged on the top of the wellhead, and the top of the drilling spool is sequentially provided with a rising nipple, a ram blowout preventer and a rotary blowout preventer, and the bypass valve on the right side of the rotary blowout preventer An annular liquid level monitoring echo instrument is installed on the upper part, and an air-water isolation tube is arranged inside the raised sub-section, and the upper end of the air-water isolation tube is turned outward and fixed on the inner wall of the raised sub-joint, and the air-water isolation tube is The lower end of the isolation pipe runs through the drilling spool and extends into the well;
所述返出管线包括顶驱、水龙带、立管、排砂管线和振动筛,顶驱的出液口与振动筛的入口端之间依次连接有水龙带、立管和排砂管线;The return pipeline includes a top drive, a hose, a standpipe, a sand discharge pipeline and a vibrating screen, and a hose, a riser and a sand discharge pipeline are sequentially connected between the liquid outlet of the top drive and the inlet of the vibrating screen;
所述井内钻具包括设置于井内且由下往上依次连接的钻头、井下电磁PWD、钻铤、下单壁钻杆、气水混合器、双壁钻杆、注气阀和上单壁钻杆,上单壁钻杆延伸于钻台上且与顶驱连接;The drilling tool in the well includes a drill bit, a downhole electromagnetic PWD, a drill collar, a lower single-wall drill pipe, a gas-water mixer, a double-wall drill pipe, a gas injection valve and an upper single-wall drill pipe arranged in the well and connected sequentially from bottom to top. Rod, the upper single-wall drill pipe extends on the drill floor and is connected with the top drive;
所述双壁钻杆包括外管和内管,内管沿轴向设置于外管内;The double-walled drill pipe includes an outer tube and an inner tube, and the inner tube is axially arranged inside the outer tube;
所述注气阀包括注气阀内管、注气阀外管和隔板A,所述隔板A焊接于注气阀外管内,隔板A中心开设有通孔A,通孔A内焊接有注气阀内管,注气阀内管的上端部向上延伸且与上单壁钻杆的下端部螺纹连接,注气阀内管的下端部与内管的上端部螺纹连接,注气阀外管上开设有多个位于隔板A下方的侧孔A,注气阀外管与外管的上端部螺纹连接,注气阀工作时在气水隔离管范围内活动;The gas injection valve includes an inner tube of the gas injection valve, an outer tube of the gas injection valve and a partition A, the partition A is welded in the outer tube of the gas injection valve, a through hole A is opened in the center of the partition A, and the inside of the through hole A is welded There is an inner tube of the gas injection valve, the upper end of the inner tube of the gas injection valve extends upwards and is threadedly connected with the lower end of the upper single-wall drill pipe, the lower end of the inner tube of the gas injection valve is threaded with the upper end of the inner tube, and the gas injection valve There are a plurality of side holes A located below the partition A on the outer pipe, and the outer pipe of the gas injection valve is threadedly connected with the upper end of the outer pipe, and the gas injection valve moves within the range of the gas-water isolation pipe when it is working;
所述气水混合器包括气水混合器内管、气水混合器外管和隔板B,所述隔板B焊接于气水混合器外管内,隔板B中心开设有通孔B,通孔B内焊接有气水混合器内管,气水混合器内管上开设有多个位于隔板B上方的侧孔B,气水混合器内管的上端部向上延伸且与内管的下端部螺纹连接,气水混合器内管下端部向下延伸且与下单壁钻杆的上端部螺纹连接,所述气水混合器外管螺纹连接于外管的下端部,气水混合器工作时沉没在环空液面之下;The gas-water mixer includes an inner tube of the gas-water mixer, an outer tube of the gas-water mixer and a partition B, the partition B is welded in the outer tube of the gas-water mixer, and a through hole B is opened in the center of the partition B through which The inner pipe of the air-water mixer is welded in the hole B, and there are a plurality of side holes B located above the partition B on the inner pipe of the air-water mixer. The lower end of the inner pipe of the air-water mixer extends downward and is threadedly connected with the upper end of the lower single-wall drill pipe. The outer pipe of the air-water mixer is threadedly connected to the lower end of the outer pipe, and the air-water mixer works submerged below the liquid level in the annular space;
所述注气管线包括空压机、增压机、旋转防喷器,增压机的出气口与旋转防喷器左侧旁通阀之间顺次连接有自动节流阀I、压力表I、流量计I和自动泄压阀I;The gas injection pipeline includes an air compressor, a supercharger, and a rotary blowout preventer, and an automatic throttle valve I and a pressure gauge I are sequentially connected between the air outlet of the supercharger and the bypass valve on the left side of the rotary blowout preventer. , flow meter I and automatic pressure relief valve I;
所述钻井液注入管线包括泥浆罐、泥浆泵、压井管汇、钻井四通,所述泥浆泵与压井管汇入口端之间顺次连接有自动泄压阀II、自动节流阀II、压力表II和流量计II,所述泥浆泵与泥浆罐经管道连通;The drilling fluid injection pipeline includes a mud tank, a mud pump, a kill manifold, and a drilling spool. An automatic pressure relief valve II and an automatic throttle valve II are sequentially connected between the mud pump and the inlet of the kill manifold. , pressure gauge II and flow meter II, the mud pump is communicated with the mud tank through pipelines;
所述自动控制系统包括信号接收器、显示器、参数输入模块、PLC控制器和计算机,所述信号接收器、显示器、参数输入模块、PLC控制器分别与计算机有线连接;Described automatic control system comprises signal receiver, display, parameter input module, PLC controller and computer, and described signal receiver, display, parameter input module, PLC controller are connected with computer by wire respectively;
所述信号接收器与井下电磁PWD、环空液面监测回声仪之间通过无线电信号连接,信号接收器与压力表I、流量计I、压力表II、流量计II之间通过有线电信号连接;The signal receiver is connected with the downhole electromagnetic PWD and the annular liquid level monitoring echo instrument through radio signals, and the signal receiver is connected with the pressure gauge I, flowmeter I, pressure gauge II, and flowmeter II through wired electrical signals ;
所述PLC控制器与自动节流阀I、自动泄压阀I、自动节流阀II、自动泄压阀II之间通过有线电信号连接。The PLC controller is connected with the automatic throttle valve I, the automatic pressure relief valve I, the automatic throttle valve II, and the automatic pressure relief valve II through wired electrical signals.
所述注气阀上端和气水混合器下端与单壁钻杆等径,注气阀下端和气水混合器上端与双壁钻杆等径。The upper end of the gas injection valve and the lower end of the gas-water mixer are equal in diameter to the single-wall drill pipe, and the lower end of the gas injection valve and the upper end of the gas-water mixer are equal in diameter to the double-wall drill pipe.
所述旋转防喷器的左右侧均设置有旁通阀。Both the left and right sides of the rotary blowout preventer are provided with bypass valves.
所述压井管汇与钻井四通左侧的平板阀连接。The kill manifold is connected with the flat valve on the left side of the drilling spool.
所述井下电磁PWD、环空液面监测回声仪具有无线电信号发射功能。The downhole electromagnetic PWD and annular space liquid level monitoring echometer have the function of radio signal transmission.
所述信号接收器具有无线、有线信号接收功能。The signal receiver has wireless and wired signal receiving functions.
所述气举反循环钻井系统的自动控制方法,它包括以下步骤:The automatic control method of the gas lift reverse circulation drilling system, it comprises the following steps:
S1、根据井口装备、注气管线、注钻井液管线的承压能力在自动控制系统的参数输入模块上设定自动泄压阀I、自动泄压阀II的泄压阈值,根据邻井数据、预测数据在参数输入模块上输入地层孔隙压力、地层坍塌压力、地层漏失压力、地层破裂压力;S1. Set the pressure relief thresholds of automatic pressure relief valve I and automatic pressure relief valve II on the parameter input module of the automatic control system according to the pressure bearing capacity of the wellhead equipment, gas injection pipeline, and drilling fluid injection pipeline. According to the adjacent well data, The prediction data is input into the formation pore pressure, formation collapse pressure, formation leakage pressure and formation fracture pressure on the parameter input module;
S2、气举反循环钻井的具体步骤为:S2. The specific steps of gas lift reverse circulation drilling are:
S21、启动空压机和泥浆泵,并通过顶驱带动上单壁钻杆转动,上单壁钻杆带动双壁钻杆转动,双壁钻杆带动下单壁钻杆、钻铤、钻头转动,钻头钻进地层;S21. Start the air compressor and mud pump, and drive the upper single-wall drill pipe to rotate through the top drive, the upper single-wall drill pipe to drive the double-wall drill pipe to rotate, and the double-wall drill pipe to drive the lower single-wall drill pipe, drill collar and drill bit to rotate , the drill bit penetrates into the formation;
S22、空压机产出压缩气体,压缩气体顺次经增压机、自动节流阀I、压力表I、流量计I、旁通阀进入到旋转防喷器内,高压气体在气压下顺次经侧孔A、注气阀内管与注气阀外管的环空、双壁钻杆环空、气水混合器内管与气水混合器外管的环空、侧孔B进入到内管中,高压气体将内管中的钻井液往井口方向举升;S22. The air compressor produces compressed gas, and the compressed gas enters the rotary blowout preventer through the supercharger, automatic throttle valve I, pressure gauge I, flow meter I, and bypass valve in sequence. Secondary through the side hole A, the annular space between the inner tube of the gas injection valve and the outer tube of the gas injection valve, the annular space of the double-walled drill pipe, the annular space between the inner tube of the gas-water mixer and the outer tube of the gas-water mixer, and side hole B into the In the inner tube, the high-pressure gas lifts the drilling fluid in the inner tube toward the wellhead;
S23、泥浆泵将泥浆罐内的钻井液抽出,钻井液在泵压作用下顺次经自动节流阀II、压力表II、流量计II、压井管汇、平板阀进入到钻井四通内,钻井液被气水隔离管阻隔,沿着井壁与气水隔离管的环空、井壁与外管的环空落到井底,随后钻井液在压力下依次经钻头、钻铤、下单壁钻杆、通孔B进入到双壁钻杆内管中;S23. The mud pump pumps out the drilling fluid in the mud tank, and the drilling fluid enters the drilling spool through the automatic throttle valve II, pressure gauge II, flow meter II, kill manifold, and flat valve sequentially under the action of the pump pressure , the drilling fluid is blocked by the gas-water isolation tube, and falls to the bottom of the well along the annulus between the well wall and the gas-water isolation tube, and the annulus between the well wall and the outer tube. The single-wall drill pipe and the through hole B enter into the inner tube of the double-wall drill pipe;
S24、被举升的钻井液顺次经双壁钻杆内管、通孔A、上单壁钻杆、水龙带、立管、排砂管线,最后进入到振动筛,分离后进入泥浆罐内,最终完成了气举反循环钻井;S24. The lifted drilling fluid passes through the inner pipe of the double-wall drill pipe, the through hole A, the upper single-wall drill pipe, the water hose, the riser, and the sand discharge pipeline in sequence, and finally enters the vibrating screen, and enters the mud tank after separation , and finally completed gas lift reverse circulation drilling;
S3、在步骤S1的钻井过程中,通过流量计I、压力表I、流量计II、压力表II实时监测注气参数与注钻井液参数,通过环空液面监测回声仪实时监测环空液面高度,通过井底电磁MWD实时监测井底压力、钻井液流量钻井参数;S3. During the drilling process in step S1, monitor gas injection parameters and drilling fluid parameters in real time through flowmeter I, pressure gauge I, flowmeter II, and pressure gauge II, and monitor annular fluid in real time through an annular liquid level monitoring echo instrument Surface height, real-time monitoring of bottomhole pressure and drilling fluid flow drilling parameters through bottomhole electromagnetic MWD;
S4、在步骤S1的钻井过程中,通过计算机计算井底安全压力窗口,并判断PWD实时监测的井底压力是否在安全压力窗口内,若否,则计算出新的注气参数、注钻井液参数,并将信号传递给PLC控制器,控制自动节流阀I、自动节流阀II进行调节,改变注气量和钻井液排量,使井底压力保持在安全压力窗口范围内,防止发生溢流、井漏;S4. During the drilling process in step S1, the bottom hole safety pressure window is calculated by computer, and it is judged whether the bottom hole pressure monitored by PWD in real time is within the safety pressure window. If not, new gas injection parameters and drilling fluid injection parameters are calculated. parameter, and transmit the signal to the PLC controller to control the automatic throttle valve I and automatic throttle valve II to adjust, change the gas injection volume and drilling fluid displacement, keep the bottom hole pressure within the safe pressure window range, and prevent overflow flow, leakage;
S5、在步骤S1的钻井过程中,通过自动控制系统实时监测注气压力、注钻井液压力,在压力超过泄压阈值时由PLC控制器控制自动泄压阀I、自动泄压阀II进行泄压,防止因流道堵塞原因造成高压憋压危害;S5. During the drilling process in step S1, the gas injection pressure and the injection drilling fluid pressure are monitored in real time by the automatic control system. When the pressure exceeds the pressure relief threshold, the PLC controller controls the automatic pressure relief valve I and the automatic pressure relief valve II to perform relief. Pressure, to prevent high pressure pressure hazards caused by blockage of the flow channel;
S6、在步骤S1的钻井过程中,通过显式器同步显示井底安全压力窗口、环空液面高度、井底压力、注气参数、注钻井液参数、自动节流阀开度、自动泄压阀开关状态等钻井参数,实时掌控气举反循环钻井动态。S6. During the drilling process in step S1, the bottom hole safety pressure window, annular liquid level height, bottom hole pressure, gas injection parameters, drilling fluid parameters, automatic throttle valve opening, Drilling parameters such as pressure valve switch status can be monitored in real time to control gas lift reverse circulation drilling performance.
本发明具有以下优点:The present invention has the following advantages:
1、所需设备均可在现有设备的基础上进行改造,现场操作简单,工艺转换方便,采用气举反循环原理进行钻井,适用于裂缝、溶洞发育的漏失性地层。1. The required equipment can be modified on the basis of the existing equipment. The on-site operation is simple, the process conversion is convenient, and the principle of gas lift reverse circulation is used for drilling, which is suitable for the leakage formation with fractures and caves.
2、通过旋转防喷器和注气阀向双壁钻杆外管注气,井口使用单壁钻杆,完全匹配常规井口井控装备,减小井控风险。2. Gas is injected into the outer tube of the double-wall drill pipe through the rotary blowout preventer and the gas injection valve. The wellhead uses a single-wall drill pipe, which fully matches the conventional wellhead well control equipment and reduces the risk of well control.
3、钻井过程中,由井下电磁PWD实时监测井底压力,通过自动控制系统调节注气参数和注钻井液参数,可以实现井底压力自动、精确控制,防止发生井漏和溢流。3. During the drilling process, the bottom hole pressure is monitored in real time by the downhole electromagnetic PWD, and the gas injection parameters and drilling fluid injection parameters are adjusted through the automatic control system to realize automatic and precise control of the bottom hole pressure and prevent lost circulation and overflow.
附图说明Description of drawings
图1 为本发明的气举反循环钻井自动控制方法一实施例流程图;Fig. 1 is a flow chart of an embodiment of the automatic control method for gas lift reverse circulation drilling of the present invention;
图2 为注气阀、双壁钻杆和气水混合器的连接示意图;Figure 2 is a schematic diagram of the connection of the gas injection valve, the double-walled drill pipe and the gas-water mixer;
图3 为流体在井内钻具内的流动示意图;Fig. 3 is a schematic diagram of the flow of fluid in the drilling tool in the well;
图4 为隔板的结构示意图;Figure 4 is a schematic diagram of the structure of the partition;
图5 为气水隔离管的结构示意图;Figure 5 is a schematic diagram of the structure of the gas-water isolation tube;
图中,1-钻井四通,2-升高短节,3-闸板防喷器,4-旋转防喷器,5-顶驱,6-水龙带,7-立管,8-振动筛,9-钻头,10-井下电磁PWD,11-钻铤,12-下单壁钻杆,13-气水混合器,14-双壁钻杆,15-注气阀,16-上单壁钻杆,17-注气阀内管,18-注气阀外管,19-侧孔A,20-隔板A,21-内管,22-外管,23-气水混合器内管,24-侧孔B,25-气水混合器外管,26隔板B,27-空压机,28-增压机,29-自动节流阀I,30-压力表I,31-流量计I,32-自动泄压阀Ⅰ,33-泥浆罐,34-自动泄压阀II,35-自动节流阀II,36-压力表II,37-流量计II,38-压井管汇,39-自动控制系统,40-显式器,41-计算机,42-PLC控制器,43-信号接收器,44-参数输入模块,45-气水隔离管,46-泥浆泵,47-旁通阀,48-回声仪,49-排砂管线,50-平板阀,51-井。In the figure, 1-drilling spool, 2-rising nipple, 3-ram blowout preventer, 4-rotary blowout preventer, 5-top drive, 6-water hose, 7-standpipe, 8-vibrating screen , 9-drill bit, 10-downhole electromagnetic PWD, 11-drill collar, 12-lower single-wall drill pipe, 13-air-water mixer, 14-double-wall drill pipe, 15-gas injection valve, 16-upper single-wall drill Rod, 17-inner tube of gas injection valve, 18-outer tube of gas injection valve, 19-side hole A, 20-baffle A, 21-inner tube, 22-outer tube, 23-inner tube of gas-water mixer, 24 - side hole B, 25 - outer tube of air-water mixer, 26 partition B, 27 - air compressor, 28 - supercharger, 29 - automatic throttle valve I, 30 - pressure gauge I, 31 - flow meter I , 32-Automatic pressure relief valve Ⅰ, 33-Mud tank, 34-Automatic pressure relief valve II, 35-Automatic throttle valve II, 36-Pressure gauge II, 37-Flow meter II, 38-Kill manifold, 39 -Automatic control system, 40-display device, 41-computer, 42-PLC controller, 43-signal receiver, 44-parameter input module, 45-air-water isolation pipe, 46-mud pump, 47-bypass valve , 48-echo instrument, 49-sand discharge pipeline, 50-flat valve, 51-well.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:The present invention will be further described below in conjunction with accompanying drawing, protection scope of the present invention is not limited to the following:
如图1~5所示,一种气举反循环钻井系统,它包括井口装置、返出管线、井内钻具、注气管线、钻井液注入管线和自动控制系统39;As shown in Figures 1 to 5, a gas lift reverse circulation drilling system includes a wellhead device, a return pipeline, an in-hole drilling tool, a gas injection pipeline, a drilling fluid injection pipeline and an automatic control system 39;
所述井口装置包括设置于井口顶部的钻井四通1,钻井四通1的顶部顺次设置有升高短节2、闸板防喷器3和旋转防喷器4,所述旋转防喷器4右侧旁通阀上设置有环空液面监测回声仪48,所述升高短节2内设置有气水隔离管45,气水隔离管45的上端部向外翻边且固设于升高短节2的内壁上,气水隔离管45的下端部贯穿钻井四通1且延伸于井内51。The wellhead device includes a drilling spool 1 arranged on the top of the wellhead, and the top of the drilling spool 1 is provided with a rising nipple 2, a ram blowout preventer 3 and a rotating blowout preventer 4 in sequence, and the rotating blowout preventer 4 An annular liquid level monitoring echo instrument 48 is installed on the bypass valve on the right side, and an air-water isolation pipe 45 is arranged in the rising joint 2, and the upper end of the air-water isolation pipe 45 is flanged outwards and fixed on the On the inner wall of the rising sub 2 , the lower end of the gas-water isolation pipe 45 runs through the drilling spool 1 and extends into the well 51 .
所述返出管线包括顶驱5、水龙带6、立管7、排砂管线49和振动筛8,顶驱5的出液口与振动筛8的入口端之间依次连接有水龙带6、立管7和排砂管线49;所述井内钻具包括设置于井51内且由下往上依次连接的钻头9、井下电磁PWD10、钻铤11、下单壁钻杆12、气水混合器13、双壁钻杆14、注气阀15和上单壁钻杆16,上单壁钻杆16延伸于钻台上且与顶驱5连接。The return pipeline includes a top drive 5, a water hose 6, a riser 7, a sand discharge pipeline 49 and a vibrating screen 8, and a water hose 6, Standpipe 7 and sand discharge pipeline 49; the well drilling tool includes drill bit 9, downhole electromagnetic PWD10, drill collar 11, lower single-wall drill pipe 12, and gas-water mixer arranged in the well 51 and connected sequentially from bottom to top 13. Double-wall drill pipe 14, gas injection valve 15 and upper single-wall drill pipe 16, the upper single-wall drill pipe 16 extends on the drill floor and is connected with top drive 5.
所述双壁钻杆14包括外管22和内管21,内管21沿轴向设置于外管22内;所述注气阀15包括注气阀内管17、注气阀外管18和隔板A20,所述隔板A20焊接于注气阀外管18内,隔板A20中心开设有通孔A,通孔A内焊接有注气阀内管17,注气阀内管17的上端部向上延伸且与上单壁钻杆16的下端部螺纹连接,注气阀内管17的下端部与内管21的上端部螺纹连接,注气阀外管18上开设有多个位于隔板A20下方的侧孔A19,注气阀外管18与外管22的上端部螺纹连接,注气阀15工作时在气水隔离管45范围内活动;所述气水混合器13包括气水混合器内管23、气水混合器外管25和隔板B26,所述隔板B26焊接于气水混合器外管25内,隔板B26中心开设有通孔B,通孔B内焊接有气水混合器内管23,气水混合器内管23上开设有多个位于隔板B26上方的侧孔B24,气水混合器内管23的上端部向上延伸且与内管21的下端部螺纹连接,气水混合器内管23下端部向下延伸且与下单壁钻杆12的上端部螺纹连接,所述气水混合器外管25螺纹连接于外管22的下端部,气水混合器13工作时沉没在环空液面之下。The double-wall drill pipe 14 includes an outer tube 22 and an inner tube 21, and the inner tube 21 is arranged in the outer tube 22 along the axial direction; the gas injection valve 15 includes an inner tube 17 of the gas injection valve, an outer tube 18 of the gas injection valve and Separator A20, said separator A20 is welded in the outer tube 18 of the gas injection valve, a through hole A is opened in the center of the separator A20, and the inner tube 17 of the gas injection valve is welded in the through hole A, and the upper end of the inner tube 17 of the gas injection valve part extends upwards and is threadedly connected with the lower end of the upper single-wall drill pipe 16, the lower end of the inner tube 17 of the gas injection valve is screwed with the upper end of the inner tube 21, and the outer tube 18 of the gas injection valve is provided with a plurality of The side hole A19 below A20 is threadedly connected to the upper end of the gas injection valve outer tube 18 and the outer tube 22, and the gas injection valve 15 moves within the range of the gas-water isolation tube 45 when it works; the gas-water mixer 13 includes gas-water mixing The inner pipe 23, the outer pipe 25 of the gas-water mixer and the partition B26, the partition B26 is welded in the outer pipe 25 of the gas-water mixer, the center of the partition B26 is provided with a through hole B, and the through hole B is welded with a gas The inner pipe 23 of the water mixer and the inner pipe 23 of the air-water mixer are provided with a plurality of side holes B24 located above the partition B26. The upper end of the inner pipe 23 of the air-water mixer extends upward and is threaded with the lower end of the inner pipe 21 Connection, the lower end of the inner pipe 23 of the air-water mixer extends downward and is threadedly connected with the upper end of the lower single-wall drill pipe 12, and the outer pipe 25 of the air-water mixer is threadedly connected to the lower end of the outer pipe 22, and the air-water mixing The device 13 is submerged below the liquid level of the annulus during operation.
所述注气管线包括空压机27、增压机28、旋转防喷器4,增压机28的出气口与旋转防喷器4左侧旁通阀之间顺次连接有自动节流阀I29、压力表I30、流量计I31和自动泄压阀I32;所述钻井液注入管线包括泥浆罐33、泥浆泵46、压井管汇38、钻井四通1,所述泥浆泵46与压井管汇38入口端之间顺次连接有自动泄压阀II34、自动节流阀II35、压力表II36和流量计II37,所述泥浆泵46与泥浆罐33经管道连通。The gas injection pipeline includes an air compressor 27, a supercharger 28, and a rotary blowout preventer 4, and an automatic throttle valve is sequentially connected between the air outlet of the supercharger 28 and the bypass valve on the left side of the rotary blowout preventer 4 I29, pressure gauge I30, flow meter I31 and automatic pressure relief valve I32; the drilling fluid injection pipeline includes mud tank 33, mud pump 46, kill manifold 38, drilling spool 1, the mud pump 46 and kill well An automatic pressure relief valve II34, an automatic throttle valve II35, a pressure gauge II36 and a flow meter II37 are sequentially connected between the inlet ports of the manifold 38, and the mud pump 46 communicates with the mud tank 33 through a pipeline.
所述自动控制系统39包括信号接收器43、显示器40、参数输入模块44、PLC控制器42和计算机41,所述信号接收器43、显示器40、参数输入模块44、PLC控制器42分别与计算机41有线连接。Described automatic control system 39 comprises signal receiver 43, display 40, parameter input module 44, PLC controller 42 and computer 41, and described signal receiver 43, display 40, parameter input module 44, PLC controller 42 are connected with computer respectively 41 wired connections.
所述信号接收器43与井下电磁PWD10、环空液面监测回声仪48之间通过无线电信号连接,信号接收器43与压力表I30、流量计I31、压力表II36、流量计II37之间通过有线电信号连接;所述PLC控制器42与自动节流阀I29、自动泄压阀I32、自动节流阀II35、自动泄压阀II34之间通过有线电信号连接。所述注气阀15上端和气水混合器13下端与单壁钻杆等径,注气阀15下端和气水混合器13上端与双壁钻杆14等径。所述旋转防喷器4的左右侧均设置有旁通阀。所述压井管汇38与钻井四通1左侧的平板阀连接。所述井下电磁PWD10、环空液面监测回声仪48具有无线电信号发射功能。所述信号接收器43具有无线、有线信号接收功能。The signal receiver 43 is connected with the downhole electromagnetic PWD10 and the annular space liquid level monitoring echo instrument 48 by radio signal, and the signal receiver 43 is connected with the pressure gauge I30, flowmeter I31, pressure gauge II36, and flowmeter II37 by wired Electrical signal connection; the PLC controller 42 is connected with the automatic throttle valve I29, the automatic pressure relief valve I32, the automatic throttle valve II35, and the automatic pressure relief valve II34 through wired electrical signals. The upper end of the gas injection valve 15 and the lower end of the gas-water mixer 13 are equal in diameter to the single-wall drill pipe, and the lower end of the gas injection valve 15 and the upper end of the gas-water mixer 13 are equal in diameter to the double-wall drill pipe 14 . The left and right sides of the rotary blowout preventer 4 are provided with bypass valves. The kill manifold 38 is connected to the plate valve on the left side of the drilling spool 1 . The downhole electromagnetic PWD10 and the annular liquid level monitoring echo instrument 48 have the function of transmitting radio signals. The signal receiver 43 has wireless and wired signal receiving functions.
如图1~3所示,所述气举反循环钻井系统的自动控制方法,它包括以下步骤:As shown in Fig. 1~3, the automatic control method of described gas-lift reverse circulation drilling system, it comprises the following steps:
S1、根据井口装备、注气管线、注钻井液管线的承压能力在自动控制系统39的参数输入模块44上设定自动泄压阀I32、自动泄压阀II34的泄压阈值,根据邻井数据、预测数据在参数输入模块44上输入地层孔隙压力、地层坍塌压力、地层漏失压力、地层破裂压力;S1. Set the pressure relief thresholds of the automatic pressure relief valve I32 and the automatic pressure relief valve II34 on the parameter input module 44 of the automatic control system 39 according to the pressure bearing capacity of the wellhead equipment, gas injection pipeline, and drilling fluid injection pipeline. Data and prediction data are input into formation pore pressure, formation collapse pressure, formation leakage pressure and formation fracture pressure on the parameter input module 44;
S2、气举反循环钻井的具体步骤为:S2. The specific steps of gas lift reverse circulation drilling are:
S21、启动空压机27和泥浆泵46,并通过顶驱5带动上单壁钻杆16转动,上单壁钻杆16带动双壁钻杆14转动,双壁钻杆14带动下单壁钻杆12、钻铤11、钻头转动9,钻头9钻进地层;S21, start the air compressor 27 and the mud pump 46, and drive the upper single-wall drill pipe 16 to rotate through the top drive 5, the upper single-wall drill pipe 16 drives the double-wall drill pipe 14 to rotate, and the double-wall drill pipe 14 drives the lower single-wall drill Rod 12, drill collar 11, drill bit rotate 9, and drill bit 9 drills into the formation;
S22、空压机27产出压缩气体,压缩气体顺次经增压机28、自动节流阀I29、压力表I30、流量计I31、旁通阀47进入到旋转防喷器4内,高压气体在气压下顺次经侧孔A19、注气阀内管17与注气阀外管18的环空、双壁钻杆14环空、气水混合器内管23与气水混合器外管25的环空、侧孔B24进入到内管23中,如图3中单箭头所示为气体的流动方向,高压气体将内管23中的钻井液往井口方向举升;S22, the air compressor 27 outputs compressed gas, and the compressed gas enters the rotary blowout preventer 4 through the supercharger 28, the automatic throttle valve I29, the pressure gauge I30, the flow meter I31, and the bypass valve 47 in sequence, and the high-pressure gas Under air pressure, pass through the side hole A19, the annulus of the inner pipe 17 of the gas injection valve and the outer pipe 18 of the gas injection valve, the annulus of the double-walled drill pipe 14, the inner pipe 23 of the air-water mixer, and the outer pipe 25 of the air-water mixer. The annulus and the side hole B24 enter the inner pipe 23, as shown by the single arrow in Figure 3, it is the flow direction of the gas, and the high-pressure gas lifts the drilling fluid in the inner pipe 23 toward the wellhead;
S23、泥浆泵46将泥浆罐33内的钻井液抽出,钻井液在泵压作用下顺次经自动节流阀II35、压力表II36、流量计II37、压井管汇38、平板阀50进入到钻井四通1内,钻井液被气水隔离管45阻隔,沿着井壁与气水隔离管45的环空、井壁与外管22的环空落到井底,随后钻井液在压力下依次经钻头9、钻铤11、下单壁钻杆12、通孔B进入到双壁钻杆内管21中,如图3中双箭头所示为钻井液的流动方向,三箭头代表气液混合流体流动方向;S23. The mud pump 46 pumps out the drilling fluid in the mud tank 33. Under the action of the pump pressure, the drilling fluid enters into the In the drilling spool 1, the drilling fluid is blocked by the gas-water isolating pipe 45, and falls to the bottom of the well along the annulus between the well wall and the gas-water isolating pipe 45, and the annulus between the well wall and the outer pipe 22, and then the drilling fluid under pressure Enter the double-wall drill pipe inner tube 21 through the drill bit 9, drill collar 11, lower single-wall drill pipe 12, and through hole B in sequence. The double arrows in Figure 3 indicate the flow direction of drilling fluid, and the three arrows represent gas-liquid Mixed fluid flow direction;
S24、被举升的钻井液顺次经双壁钻杆内管21、通孔A、上单壁钻杆16、水龙带6、立管7、排砂管线49,最后进入到振动筛8,分离后进入泥浆罐33内,最终完成了气举反循环钻井,从而避免了注入的钻井液流入到缝隙或溶洞中,进而避免了钻井液的浪费,因此该反循环钻井方式特别适用于裂缝、溶洞发育的漏失性地层;S24. The lifted drilling fluid passes through the inner pipe 21 of the double-wall drill pipe, the through hole A, the upper single-wall drill pipe 16, the hose 6, the riser 7, and the sand discharge pipeline 49, and finally enters the vibrating screen 8, After separation, it enters the mud tank 33, and finally completes gas-lift reverse circulation drilling, thereby avoiding the injected drilling fluid from flowing into crevices or caves, thereby avoiding the waste of drilling fluid. Therefore, this reverse circulation drilling method is especially suitable for fractures, Lost strata developed in karst caves;
S3、在步骤S2的钻井过程中,通过流量计I31、压力表I30、流量计II37、压力表II36实时监测注气参数与注钻井液参数,通过环空液面监测回声仪48实时监测环空液面高度,通过井底电磁MWD10实时监测井底压力、钻井液流量等钻井参数;S3. During the drilling process in step S2, monitor gas injection parameters and drilling fluid injection parameters in real time through flowmeter I31, pressure gauge I30, flowmeter II37, and pressure gauge II36, and monitor the annular space in real time through the annular space liquid level monitoring echo instrument 48 Liquid level height, real-time monitoring of drilling parameters such as bottomhole pressure and drilling fluid flow through the bottomhole electromagnetic MWD10;
S4、在步骤S2的钻井过程中,通过计算机41计算井底安全压力窗口,并判断PWD10实时监测的井底压力是否在安全压力窗口内,若否,则计算出新的注气参数、注钻井液参数,并将信号传递给PLC控制器42,控制自动节流阀I29、自动节流阀II35进行调节,改变注气量和钻井液排量,使井底压力保持在安全压力窗口范围内,防止发生溢流、井漏;S4. During the drilling process in step S2, calculate the bottom hole safety pressure window by computer 41, and judge whether the bottom hole pressure monitored by PWD10 in real time is within the safety pressure window, if not, calculate new gas injection parameters, injection drilling fluid parameters, and transmit the signal to the PLC controller 42 to control the automatic throttle valve I29 and automatic throttle valve II35 to adjust, change the gas injection volume and drilling fluid displacement, and keep the bottom hole pressure within the safe pressure window range to prevent Overflow and leakage occur;
S5、在步骤S2的钻井过程中,通过自动控制系统39实时监测注气压力、注钻井液压力,在压力超过泄压阈值时由PLC控制器42控制自动泄压阀I32、自动泄压阀II34进行泄压,防止因流道堵塞等原因造成高压憋压危害;S5. During the drilling process in step S2, the gas injection pressure and the injection drilling fluid pressure are monitored in real time through the automatic control system 39, and the automatic pressure relief valve I32 and the automatic pressure relief valve II34 are controlled by the PLC controller 42 when the pressure exceeds the pressure relief threshold Perform pressure relief to prevent high-pressure pressure hazards caused by flow channel blockage and other reasons;
S6、在步骤S2的钻井过程中,通过显式器40同步显示井底安全压力窗口、环空液面高度、井底压力、注气参数、注钻井液参数、自动节流阀开度、自动泄压阀开关状态等钻井参数,实时掌控气举反循环钻井动态。S6. During the drilling process in step S2, the bottom hole safety pressure window, annular liquid level height, bottom hole pressure, gas injection parameters, drilling fluid parameters, automatic throttle opening, automatic Drilling parameters such as pressure relief valve switch status, real-time control of gas lift reverse circulation drilling dynamics.
以上所述,并非对本发明作任何形式上的限制,虽然本发明已通过上述实施例揭示,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些变动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description does not limit the present invention in any form. Although the present invention has been disclosed by the above-mentioned embodiments, it is not intended to limit the present invention. When the technical content disclosed above can be used to make some changes or be modified into equivalent embodiments with equivalent changes, but if they do not deviate from the content of the technical solution of the present invention, any simple modifications made to the above embodiments according to the technical essence of the present invention, are equivalent to Changes and modifications all still belong to the scope of the technical solution of the present invention.
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| CN111206876A (en) * | 2020-03-16 | 2020-05-29 | 吉林大学 | Top Drive Gas Reverse Circulation Drilling Surface Equipment System |
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