CN110548972A - Method and device for rapidly inputting welding parameter values and welding machine - Google Patents
Method and device for rapidly inputting welding parameter values and welding machine Download PDFInfo
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- CN110548972A CN110548972A CN201910842761.4A CN201910842761A CN110548972A CN 110548972 A CN110548972 A CN 110548972A CN 201910842761 A CN201910842761 A CN 201910842761A CN 110548972 A CN110548972 A CN 110548972A
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- 238000003466 welding Methods 0.000 title claims abstract description 193
- 238000000034 method Methods 0.000 title claims abstract description 51
- 238000003860 storage Methods 0.000 claims description 8
- 230000006870 function Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 11
- 238000004590 computer program Methods 0.000 description 6
- 230000003247 decreasing effect Effects 0.000 description 2
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- 230000003287 optical effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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Abstract
the invention discloses a method and a device for rapidly inputting welding parameter values and a welding machine, wherein the method comprises the following steps: detecting a first operation acting on a welder operating panel or a handheld device communicatively coupled to a welding robot communicatively coupled to a welder; acquiring the operation speed of the first operation; determining the input speed variation of the welding parameter value according to the operation speed of the first operation; and inputting and displaying the welding parameter value according to the input speed variation of the welding parameter value. The invention can facilitate the user to input the welding parameter value quickly, and improve the operation experience and the welding efficiency.
Description
Technical Field
The invention relates to the technical field of welding machines, in particular to a method and a device for rapidly inputting numerical values of welding parameters and a welding machine.
background
when welding, welding parameters such as output voltage, output current, wire feed speed and the like of the welding machine need to be adjusted according to different welding conditions, so that the welding machine can work under the condition of proper welding parameters.
In the prior art, generally, an adjusting knob on a welding machine is rotated to adjust welding parameters such as output voltage, output current, wire feeding speed, and the like of welding. However, if the difference between the target parameter value and the current parameter value is large, the user is required to continuously rotate the adjusting knob, the adjusting time is long, the adjusting efficiency is low, and the welding operation experience and the welding efficiency of the user are seriously affected.
Disclosure of Invention
The invention aims to provide a method and a device for rapidly inputting welding parameter values and a welding machine, which are used for facilitating a user to rapidly input the welding parameter values and improving operation experience and welding efficiency.
A first object of the present invention is to provide a method for rapidly inputting welding parameter values, the method comprising: detecting a first operation acting on a welder operating panel or a handheld device communicatively coupled to a welding robot communicatively coupled to a welder; acquiring the operation speed of the first operation; determining the input speed variation of the welding parameter value according to the operation speed of the first operation; and inputting and displaying the welding parameter value according to the input speed variation of the welding parameter value.
in some embodiments, the determining the input speed variation of the welding parameter value according to the operation speed of the first operation is specifically: and determining the input speed variation of the welding parameter value according to the operation speed of the first operation, the corresponding relation between the operation speed and the input speed variation of the welding parameter value.
in some embodiments, the correspondence relationship between the operation speed and the input speed variation of the welding parameter value is: dividing a speed range of an operation speed of a first operation into a plurality of levels; the input speed variation of the welding parameter value corresponding to each grade is different.
In some embodiments, when the operating speed of the first operation is zero, the input speed of the welding parameter value is zero and the input welding parameter value stops changing.
in some embodiments, the method further includes determining whether the duration of the first operation with the operation speed of zero is greater than a preset time threshold, and if so, retaining and displaying the final welding parameter value.
In some embodiments, after determining the input speed change amount of the welding parameter value according to the operation speed of the first operation, further comprising: if the welding parameter is the wire feeding speed, further judging whether the input variation of the current welding parameter value exceeds a preset value input variation threshold, and if so, determining that the preset value input variation threshold is the current value input variation.
In some embodiments, before said inputting and displaying welding parameter values, further comprising: if the welding parameter is the wire feeding speed, further judging whether the wire feeding speed determined according to the input speed variation of the welding parameter value is greater than a preset wire feeding speed threshold value; and if so, determining the preset wire feeding speed threshold value as the current wire feeding speed numerical value and displaying.
in some embodiments, the operating speed of the first operation includes a positive speed and a negative speed, and the input speed change amount of the welding parameter value also includes an input speed increase amount and an input speed decrease amount.
In some embodiments, if the operation speed of the first operation is greater than a preset operation speed threshold, the maximum value of the welding parameter is directly input and displayed.
In some embodiments, the obtaining of the operation speed of the first operation is specifically: acquiring the number of pulses received in unit time; and matching to obtain the operation speed of the first operation corresponding to the pulse number received in the unit time according to the corresponding relation between the pulse number and the operation speed.
A second object of the present invention is to provide an apparatus for rapidly inputting welding parameter values, comprising:
the detection module is used for detecting a first operation acted on an operation panel of the welding machine or handheld equipment in communication connection with a welding robot, and the welding robot is in communication connection with the welding machine;
the processing module is used for acquiring the operation speed of the first operation and determining the input speed variation of the welding parameter value according to the operation speed of the first operation; and then inputting and displaying the welding parameter value according to the input speed variation of the welding parameter value.
it is a third object of the present invention to provide a welder comprising: for storing program instructions; a processor: and the program instructions are used for calling the program instructions stored in the memory and executing the method for rapidly inputting the welding parameter values according to the obtained program.
It is a fourth object of the present invention to provide a welding handset communicatively coupled to a welding robot communicatively coupled to a welder, the welding handset comprising a memory: for storing program instructions; a processor: and the program instructions are used for calling the program instructions stored in the memory and executing the method for rapidly inputting the welding parameter values according to the obtained program.
A fifth object of the present invention is to provide a computer-readable storage medium storing computer-executable instructions for causing the computer to perform the above-mentioned method for rapidly inputting welding parameter values.
the method and the device for rapidly inputting the welding parameter values, the welding machine and the storage medium provided by the embodiment of the invention can determine the input variable quantity of the welding parameter values according to the operation speed of an operator, and the operator can freely adjust the operation speed according to needs, so that the welding parameter values are rapidly input, the operation experience of the welding machine is greatly improved, and the welding efficiency is improved.
for a better understanding and practice, the invention is described in detail below with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic flow chart of a method for rapidly inputting welding parameter values in accordance with an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of an apparatus for rapidly inputting welding parameter values according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a welder of an embodiment of the invention;
FIG. 4 is a schematic structural diagram of a welder handheld device of an embodiment of the present invention.
Detailed Description
in order to better illustrate the invention, the invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 is a schematic flow chart illustrating a method for rapidly inputting welding parameter values according to an embodiment of the present invention, and as shown in fig. 1, the method for rapidly inputting welding parameter values includes the following steps:
S1: a first operation is detected that acts on a welder operating panel or a handheld device communicatively coupled to a welding robot communicatively coupled to the welder.
S2: acquiring the operation speed of the first operation.
S3: and determining the input speed variation of the welding parameter value according to the operation speed of the first operation.
S4: and inputting and displaying the welding parameter value according to the input speed variation of the welding parameter value.
The method for rapidly inputting the welding parameter values provided by the embodiment of the invention can determine the input variable quantity of the welding parameter values according to the operation speed of an operator acting on the welding machine operation panel or the welding handheld equipment, thereby realizing that the operator freely adjusts the operation speed of the operator according to the requirement, rapidly inputting the welding parameter values, greatly improving the operation experience of the welding machine and improving the welding efficiency.
the following describes in detail the steps of the method for rapidly inputting welding parameter values according to the embodiment of the present invention:
Step S1: a first operation is detected that acts on a welder operating panel or a handheld device communicatively coupled to a welding robot communicatively coupled to the welder.
Specifically, in some embodiments, a welder operation panel is arranged on the welder, a parameter input knob is arranged on the welder operation panel, and an operator inputs parameters by rotating the parameter input knob on the welder operation panel. The method provided by the embodiment of the invention can be used for detecting the rotation operation acting on the welding machine operation panel. In other embodiments, where a parameter input knob is provided on a handheld device communicatively coupled to a welding robot communicatively coupled to a welder, the method of embodiments of the present invention enables parameter input by detecting a rotational operation acting on the handheld device communicatively coupled to the welding robot.
Such as an output voltage rotation knob, an output current rotation knob, and a wire feed speed adjustment knob. Of course, the wire feeding speed adjusting knob and the rotating knob outputting the voltage or the current can also share one knob, and then the adjustment can be realized in different modes.
The first operation, in the present embodiment, includes, but is not limited to, an operation of rotating the parameter input knob.
Wherein the welding parameters include one or more of output voltage, output current, wire feed speed, and the like.
step S2: acquiring the operation speed of the first operation.
Specifically, in some embodiments, the operation speed of the obtaining the first operation is: acquiring the number of pulses received in unit time; and matching to obtain the operation speed of the first operation corresponding to the pulse number received in the unit time according to the corresponding relation between the pulse number and the operation speed. That is, when the parameter input knob is rotated, the knob is triggered to generate a pulse, and then the operation speed of the first operation is determined according to the number of pulses generated per unit time.
in one possible embodiment, a plurality of pulse number intervals for rotating the welding parameter knob are defined, and the operation speed of the first operation corresponding to each pulse number interval is different.
For example, in the first section, the operation speed of the first operation is the first speed. I.e., the number of pulses per unit time falls to [1-5], the operating speed of the first operation is the first speed.
In the second interval, the operation speed of the first operation is the second speed. I.e., the number of pulses per unit time falls to [6-10], the operating speed of the first operation is the second speed.
In the third interval, the operation speed of the first operation is the third speed. I.e., the number of pulses per unit time falls to [11-15], the operation speed of the first operation is the third speed.
When the number of pulses exceeds the maximum value of the third section, the operation speed corresponding to the first operation is a top speed or the like.
it should be noted that the above only illustrates the interval division and the corresponding interval value, and does not represent the limitation of the interval division and the interval value in the present disclosure.
Further, the operating speed of the first operation further includes a positive speed and a negative speed. Specifically, the knob may be entered by rotating the welding parameter in forward or reverse to obtain a positive or negative speed, i.e., the welding parameter value is increased or decreased.
S3: and determining the input speed variation of the welding parameter value according to the operation speed of the first operation.
wherein the determining of the input speed variation of the welding parameter value according to the operation speed of the first operation is specifically: and determining the input speed variation of the welding parameter value according to the operation speed of the first operation, the corresponding relation between the operation speed and the input speed variation of the welding parameter value.
Wherein, the corresponding relation of the input speed variation of the operation speed and the welding parameter value is as follows: dividing a speed range of an operation speed of a first operation into a plurality of levels; the input speed variation of the welding parameter value corresponding to each grade is different.
Wherein the operation speed of the first operation includes a positive speed and a negative speed, and correspondingly, the input speed variation of the welding parameter value also includes an input speed increase and an input speed decrease.
in the above example, when the operation speed of the first operation is the first speed, the numerical value input speed variation amount is zero.
When the operation speed of the first operation is the second speed, the numerical value input speed variation is the first variation N. When the parameter input knob rotates forwards or backwards, N is a positive number; when the parameter input knob is reversely rotated or reversely rotated, N is a negative number.
When the operation speed of the first operation is the third speed, the numerical value input speed variation is the second variation K. When the parameter input knob rotates forwards or backwards, K is a positive number; when the parameter input knob is rotated reversely or reversely, K is a negative number.
when the operation speed of the first operation is the top speed, the maximum or minimum value of the welding parameter is directly input and displayed.
In order to ensure the normal feeding of the welding wire, further, after the determining the input speed variation of the welding parameter value according to the operation speed of the first operation, that is, after step S3, the method of the embodiment of the present invention further includes the following steps:
If the welding parameter is the wire feeding speed, further judging whether the input variation of the current welding parameter value exceeds a preset value input variation threshold, and if so, determining that the preset value input variation threshold is the current value input variation.
in the embodiment of the invention, a plurality of parameter input knobs are arranged to respectively represent different welding parameters, and when pulses or electric signals generated by the different parameter input knobs are received, the judgment of whether the welding parameters are wire feeding speed can be realized, and the judgment can be also performed by other known methods.
S4: and inputting and displaying the welding parameter value according to the input speed variation of the welding parameter value.
In the above example, when the operation speed of the first operation is the first speed and the numerical input speed variation amount is zero, the numerical input speed is the same as the pulse number. That is, the number of pulses per unit time falls to [1-5], the numerical input speed variation is 0, and at this time, the numerical input speed is the same as the number of pulses, for example, the number of pulses is 3, and the numerical input is increased or decreased by 3 per unit time.
When the operation speed of the first operation is the second speed and the numerical value input speed variation is the first variation N, the numerical value input speeds in adjacent three unit times are respectively: v0, V0+ N, V0+ N + 2N; assuming that V0 is 0 and N is 10, when the number of pulses per unit time falls to [4-10], the numerical input speed variation amount is 10, and at this time, the numerical input speed sequentially changes from 0, 10, and 30 in three consecutive unit times.
When the operation speed of the first operation is the third speed and the variation of the numerical input speed is the second variation K, the numerical input speeds in adjacent three unit times are respectively: v0, V0+ K, V0+ K + 2K; assuming that V0 is 0 and K is 100, i.e. the number of pulses per unit time is [11-15], the variation of the numerical input speed is 100; in this case, the numerical value input speeds are sequentially from 0, 100, and 300 in three consecutive unit times.
When the operation speed of the first operation is the top speed, the maximum or minimum value of the welding parameter is directly input and displayed. That is, when the number of pulses exceeds 15, the maximum or minimum value of the welding parameter is directly inputted and displayed.
Wherein, because in the welding wire feeding process, send a silk speed or move back the silk speed and lead to the welding wire to block up because of the speed is too fast easily, and then cause the welding machine trouble, consequently, in order to guarantee that the welding wire normally carries, before input welding parameter numerical value and show, still include the following step: if the welding parameter is the wire feeding speed, further judging whether the wire feeding speed determined according to the input speed variation of the welding parameter value is greater than a preset wire feeding speed threshold value; and if so, determining the preset wire feeding speed threshold value as the current wire feeding speed numerical value and displaying. To ensure that the welding wire is fed within a suitable wire feed speed range.
In the embodiment of the invention, a plurality of parameter input knobs are arranged to respectively represent different welding parameters, and when pulses or electric signals generated by the different parameter input knobs are received, the judgment of whether the welding parameters are wire feeding speed can be realized, and the judgment can be also performed by other known methods.
Further, when the operation speed of the first operation is zero, the input speed of the welding parameter value is zero, and the input welding parameter value stops changing. That is, when the operator does not turn the parameter input knob, the weld parameter values are no longer changed.
further, the method judges whether the duration of the first operation with the operation speed of zero is greater than a preset time threshold, if so, the final welding parameter value is reserved and displayed.
Corresponding to the above method embodiment, the embodiment of the present invention further discloses a device for rapidly inputting welding parameter values, as shown in fig. 2, which is a schematic frame diagram of the device for rapidly inputting welding parameter values according to the embodiment of the present invention, and the device includes:
A detection module 100 for detecting a first operation acting on a welding machine operating panel or a handheld device communicatively coupled to a welding robot communicatively coupled to the welding machine;
the processing module 200 is configured to obtain an operation speed of the first operation, and determine an input speed variation of the welding parameter value according to the operation speed of the first operation; and then inputting and displaying the welding parameter value according to the input speed variation of the welding parameter value.
The processing module 200 is further configured to, when the operation speed of the first operation is zero, stop the input of the welding parameter value when the input speed of the welding parameter value is zero.
the processing module 200 is further configured to determine whether a duration of the first operation with the operation speed of zero is greater than a preset time threshold, and if so, retain and display a final welding parameter value.
The processing module 200 is further configured to determine a type of a welding machine parameter after determining an input speed variation of the welding parameter value according to the operation speed of the first operation, further determine whether the input variation of the welding parameter value exceeds a preset value input variation threshold if the welding parameter is the wire feeding speed, and determine that the preset value input variation threshold is the current value input variation if the input variation of the welding parameter value exceeds the preset value input variation threshold.
The processing module 200 is further configured to determine a type of a welding machine parameter before the welding parameter value is input and displayed, and further determine whether a wire feeding speed determined according to an input speed variation of the welding parameter value is greater than a preset wire feeding speed threshold value if the welding parameter is a wire feeding speed; and if so, determining the preset wire feeding speed threshold value as the current wire feeding speed numerical value and displaying.
the processing module 200 is further configured to directly input and display the maximum numerical value of the welding parameter when the operation speed of the first operation is greater than a preset operation speed threshold.
The specific method for determining the input speed variation of the welding parameter value according to the operation speed of the first operation, the method for obtaining the operation speed of the first operation, the correspondence between the operation speed and the input speed variation of the welding parameter value, and the like are the same as above, and are not described herein again.
The embodiment of the invention also discloses a welding machine capable of realizing the method disclosed by the embodiment.
as will be appreciated by one skilled in the art, aspects of the present invention may be embodied as a system, method or program product. Thus, various aspects of the invention may be embodied in the form of: an entirely hardware embodiment, an entirely software embodiment (including firmware, microcode, etc.) or an embodiment combining hardware and software aspects that may all generally be referred to herein as a "circuit," module "or" system.
As shown in FIG. 3, a welder 10 is an embodiment of the present invention, which includes:
a memory 11 for storing program instructions;
And the processor 12 is used for calling the program instructions stored in the memory and executing the method for rapidly inputting the welding parameter values according to the obtained program.
The embodiment of the invention also discloses welding handheld equipment capable of realizing the method disclosed by the embodiment.
As shown in fig. 4, the welding handset 20 is communicatively coupled to a welding robot 30 that is communicatively coupled to a welder 10, wherein the welding handset 20 comprises:
The memory 21: for storing program instructions;
the processor 22: and the program instructions are used for calling the program instructions stored in the memory and executing the method for rapidly inputting the welding parameter values according to the obtained program.
The embodiment of the invention also discloses a computer-readable storage medium, wherein computer-executable instructions are stored on the computer-readable storage medium and used for enabling the computer to execute the method for rapidly inputting the welding parameter value.
As will be appreciated by one skilled in the art, embodiments of the present invention may be provided as a method, system, or computer program product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the invention. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
Claims (15)
1. a method for rapidly inputting values of welding parameters, the method comprising:
Detecting a first operation acting on a welder operating panel or a handheld device communicatively coupled to a welding robot communicatively coupled to a welder;
acquiring the operation speed of the first operation;
Determining the input speed variation of the welding parameter value according to the operation speed of the first operation;
And inputting and displaying the welding parameter value according to the input speed variation of the welding parameter value.
2. Method according to claim 1, characterized in that said determination of the input speed variation of said welding parameter values as a function of the operating speed of said first operation is in particular:
And determining the input speed variation of the welding parameter value according to the operation speed of the first operation, the corresponding relation between the operation speed and the input speed variation of the welding parameter value.
3. The method of claim 2, wherein the correspondence between the operating speed and the input speed variation of the welding parameter value is:
Dividing a speed range of an operation speed of a first operation into a plurality of levels;
The input speed variation of the welding parameter value corresponding to each grade is different.
4. The method of claim 1, further comprising:
when the operation speed of the first operation is zero, the input speed of the welding parameter value is zero, and the input welding parameter value stops changing.
5. The method of claim 4, further comprising:
And judging whether the duration time of the first operation with the operation speed of zero is greater than a preset time threshold value, if so, reserving and displaying the final welding parameter value.
6. The method of claim 1, wherein:
The welding parameters include one or more of output voltage, output current, and wire feed speed.
7. The method of claim 1, further comprising, after said determining an input speed change amount for said welding parameter value based on said operating speed of said first operation:
If the welding parameter is wire feeding speed, further
And judging whether the input variation of the current welding parameter value exceeds a preset value input variation threshold, if so, determining that the preset value input variation threshold is the current value input variation.
8. The method of claim 1 or 7, further comprising, prior to said inputting and displaying welding parameter values:
If the welding parameter is wire feeding speed, further
Judging whether the wire feeding speed determined according to the input speed variation of the welding parameter value is greater than a preset wire feeding speed threshold value or not;
and if so, determining the preset wire feeding speed threshold value as the current wire feeding speed numerical value and displaying.
9. The method of claim 1, wherein:
The operation speed of the first operation includes a positive speed and a negative speed, and accordingly, the input speed variation amount of the welding parameter value also includes an input speed increase amount and an input speed decrease amount.
10. The method of claim 1, further comprising:
And if the operation speed of the first operation is greater than a preset operation speed threshold value, directly inputting and displaying the maximum numerical value of the welding parameter.
11. the method according to claim 1, wherein the obtaining of the operation speed of the first operation is specifically:
Acquiring the number of pulses received in unit time;
and matching to obtain the operation speed of the first operation corresponding to the pulse number received in the unit time according to the corresponding relation between the pulse number and the operation speed.
12. an apparatus for rapidly inputting values of welding parameters, comprising:
the detection module is used for detecting a first operation acted on an operation panel of the welding machine or handheld equipment in communication connection with a welding robot, and the welding robot is in communication connection with the welding machine;
The processing module is used for acquiring the operation speed of the first operation and determining the input speed variation of the welding parameter value according to the operation speed of the first operation; and then inputting and displaying the welding parameter value according to the input speed variation of the welding parameter value.
13. A welding machine, comprising:
A memory for storing program instructions;
A processor for calling program instructions stored in said memory to execute the method for rapid input of values of welding parameters according to any one of claims 1 to 11 in accordance with the obtained program.
14. A welding handset communicatively coupled to a welding robot communicatively coupled to a welder, comprising:
A memory for storing program instructions;
A processor for calling program instructions stored in said memory to execute the method for rapid input of values of welding parameters according to any one of claims 1 to 11 in accordance with the obtained program.
15. A computer-readable storage medium having computer-executable instructions stored thereon for causing a computer to perform a method for rapid input of welding parameter values as recited in any one of claims 1 to 11.
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| CN201910842761.4A CN110548972B (en) | 2019-09-06 | 2019-09-06 | Method and device for rapidly inputting welding parameter values and welding machine |
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| US6236017B1 (en) * | 1999-07-01 | 2001-05-22 | Bechtel Bwxt Idaho, Llc | Method and apparatus for assessing weld quality |
| CN1718349A (en) * | 2005-07-28 | 2006-01-11 | 上海交通大学 | Fully digital submerged arc welding human-computer interaction system |
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Denomination of invention: Method and device for quickly inputting welding parameter values, welding machine Granted publication date: 20210903 Pledgee: Bank of Communications Co.,Ltd. Foshan Branch Pledgor: FOSHAN YAOLI ELECTRIC Co.,Ltd. Registration number: Y2024980027075 |
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