CN110544818A - Conductive ink composition and manufacturing method for making antenna of radio frequency identification tag - Google Patents
Conductive ink composition and manufacturing method for making antenna of radio frequency identification tag Download PDFInfo
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- CN110544818A CN110544818A CN201810530841.1A CN201810530841A CN110544818A CN 110544818 A CN110544818 A CN 110544818A CN 201810530841 A CN201810530841 A CN 201810530841A CN 110544818 A CN110544818 A CN 110544818A
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- 238000000034 method Methods 0.000 claims description 21
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- 229920001940 conductive polymer Polymers 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
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- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910002804 graphite Inorganic materials 0.000 claims description 7
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- 239000010931 gold Substances 0.000 claims description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 4
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- 229910052763 palladium Inorganic materials 0.000 claims description 4
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- 229910001925 ruthenium oxide Inorganic materials 0.000 claims description 4
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 claims description 4
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- JQPTYAILLJKUCY-UHFFFAOYSA-N palladium(ii) oxide Chemical compound [O-2].[Pd+2] JQPTYAILLJKUCY-UHFFFAOYSA-N 0.000 claims 2
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- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 4
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
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- MZMNEDXVUJLQAF-UHFFFAOYSA-N 1-o-tert-butyl 2-o-methyl 4-hydroxypyrrolidine-1,2-dicarboxylate Chemical compound COC(=O)C1CC(O)CN1C(=O)OC(C)(C)C MZMNEDXVUJLQAF-UHFFFAOYSA-N 0.000 description 2
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
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- HBEQXAKJSGXAIQ-UHFFFAOYSA-N oxopalladium Chemical compound [Pd]=O HBEQXAKJSGXAIQ-UHFFFAOYSA-N 0.000 description 2
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- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 2
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 2
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- UMCMPZBLKLEWAF-BCTGSCMUSA-N 3-[(3-cholamidopropyl)dimethylammonio]propane-1-sulfonate Chemical compound C([C@H]1C[C@H]2O)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCCC[N+](C)(C)CCCS([O-])(=O)=O)C)[C@@]2(C)[C@@H](O)C1 UMCMPZBLKLEWAF-BCTGSCMUSA-N 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
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- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229920002415 Pluronic P-123 Polymers 0.000 description 1
- 229920001213 Polysorbate 20 Polymers 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
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- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229940045946 sodium taurodeoxycholate Drugs 0.000 description 1
- YXHRQQJFKOHLAP-FVCKGWAHSA-M sodium;2-[[(4r)-4-[(3r,5r,8r,9s,10s,12s,13r,14s,17r)-3,12-dihydroxy-10,13-dimethyl-2,3,4,5,6,7,8,9,11,12,14,15,16,17-tetradecahydro-1h-cyclopenta[a]phenanthren-17-yl]pentanoyl]amino]ethanesulfonate Chemical compound [Na+].C([C@H]1CC2)[C@H](O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H]([C@@H](CCC(=O)NCCS([O-])(=O)=O)C)[C@@]2(C)[C@@H](O)C1 YXHRQQJFKOHLAP-FVCKGWAHSA-M 0.000 description 1
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- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/04—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of carbon-silicon compounds, carbon or silicon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0026—Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/36—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
- H01Q1/364—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith using a particular conducting material, e.g. superconductor
- H01Q1/368—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith using a particular conducting material, e.g. superconductor using carbon or carbon composite
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/36—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
- H01Q1/38—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
Landscapes
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Details Of Aerials (AREA)
Abstract
Description
技术领域technical field
本发明是有关于射频识别技术(Radio Frequency Identification,RFID),特别是一种用于制作射频识别标签的天线的导电墨水组合物及所述天线的制造方法。The present invention relates to radio frequency identification technology (Radio Frequency Identification, RFID), in particular to a conductive ink composition for making an antenna of a radio frequency identification tag and a manufacturing method of the antenna.
背景技术Background technique
射频识别系统包含读取器(Reader)和射频识别标签(又称电子标签)两大部份,射频识别标签主要是由IC芯片和天线组成。一般常见的射频识别标签为被动式标签,天线感应到读取器发出的电磁波,将电磁波转换成电流以启动IC芯片,继而由IC芯片回传事先储存的数据至读取器而完成识别。射频识别系统依据电磁波的频率范围分类为低频标签(LH,125或134.2KHz),高频标签(HF,13.56MHz),超高频标签(UHF,868到956MHz)以及微波标签(Microwave,2.45G Hz),一般而言,频率越高,接收的距离越长,且速度越快。The radio frequency identification system includes two parts: a reader (Reader) and a radio frequency identification tag (also known as an electronic tag). The radio frequency identification tag is mainly composed of an IC chip and an antenna. Generally, the common RFID tags are passive tags. The antenna senses the electromagnetic waves emitted by the reader, converts the electromagnetic waves into electric current to activate the IC chip, and then the IC chip returns the pre-stored data to the reader to complete the identification. The radio frequency identification system is classified into low frequency tags (LH, 125 or 134.2KHz), high frequency tags (HF, 13.56MHz), ultra high frequency tags (UHF, 868 to 956MHz) and microwave tags (Microwave, 2.45G) according to the frequency range of electromagnetic waves. Hz), generally speaking, the higher the frequency, the longer the receiving distance and the faster the speed.
天线把电磁波转换成电流的效率决定RFID的性能,转换效率又取决于天线样式设计和导电率。已知射频识别标签的天线制造方法包含铜箔或铝箔蚀刻法和网版印刷法。铜(铝)箔蚀刻法的优点包括低电阻、高精确度、性能好,但是制程复杂、制作时间长、成本高、使用基材限制多,且须使用许多高污染的药剂如蚀刻液和清洗液,其制程不环保。网版印刷法是一个既快速又便宜的方法,直接使用导电墨水印刷于基板上,污染少且由于不含蚀刻制程,故能选择的基板多。其缺点在于天线的电子性能不如蚀刻法;如电阻不稳定、电导率低、黏着性差。而性能改善取决于导电墨水的特性,故印刷法的优点和普及化受制于导电墨水的价格和性能。目前金属是导电墨水中的主要导电物质,常用的金属有铜和银,但铜容易氧化,而银的价格高,使得导电墨水的性能受影响和价格居高不下。金属的附着性也是一个难题,由于金属无法自行成膜在基板上,故金属导电墨水的附着性完全依靠导电墨水中添加的黏着剂,但黏着剂多为绝缘体,进而影响墨水的导电性,黏着剂的添加造成黏着性和电阻率两者难以兼顾。The efficiency with which the antenna converts electromagnetic waves into electric current determines the performance of RFID, and the conversion efficiency depends on the antenna design and conductivity. Known antenna manufacturing methods for radio frequency identification tags include copper foil or aluminum foil etching and screen printing. The advantages of copper (aluminum) foil etching include low resistance, high precision, and good performance, but the process is complicated, the production time is long, the cost is high, the use of substrates is limited, and many highly polluting agents such as etching solutions and cleaning agents must be used. Liquid, its manufacturing process is not environmentally friendly. The screen printing method is a fast and cheap method. It directly uses conductive ink to print on the substrate, which has less pollution and since it does not contain an etching process, there are many substrates to choose from. The disadvantage is that the electronic performance of the antenna is not as good as that of the etching method; such as unstable resistance, low conductivity, and poor adhesion. The performance improvement depends on the characteristics of the conductive ink, so the advantages and popularization of the printing method are limited by the price and performance of the conductive ink. At present, metal is the main conductive substance in conductive ink. The commonly used metals are copper and silver, but copper is easy to oxidize, and the price of silver is high, which affects the performance of conductive ink and keeps the price high. The adhesion of metal is also a problem. Since the metal cannot form a film on the substrate by itself, the adhesion of metal conductive ink depends entirely on the adhesive added to the conductive ink, but most of the adhesive is an insulator, which affects the conductivity of the ink. Adhesion The addition of additives makes it difficult to balance both adhesion and resistivity.
已知可利用印刷法制作天线的已知导电墨水,例如:在已公开的美国专利2012/027736A1,其中公开一种导电墨水的导电材料组成中至少含有一种高分子黏着剂以达到良好的附着性,且含有额外的导电物质如金属、金属氧化物等,其片电阻(sheet resistance)范围在0.001~500ohm/sq之间。Known conductive inks that can be used to make antennas by printing methods, for example: in the published US Patent 2012/027736A1, it is disclosed that the conductive material composition of a conductive ink contains at least one polymer adhesive to achieve good adhesion properties, and contains additional conductive substances such as metals, metal oxides, etc., and its sheet resistance ranges from 0.001 to 500 ohm/sq.
另外在已公开的美国专利2004/0175515A1,其中提出以片状材料所组成的导电墨水可通过凸版和凹版印刷,应用在射频识别上;其中也使用高分子和树脂作为黏着剂,其导电材料以碳黑、金属和金属氧化物为主,片电阻表现则相对较差在200ohm/sq左右。在已核准的美国专利7017822,其中提出将金属和树脂混合并以铸模的方式制作导线,导线和基版的黏接仍以树脂或是铸模到树脂基版上,导电材料则以不锈钢为主,碳材为填充料,其片电阻可达5~25ohm/sq之间。在已核准的中国台湾发明专利I434456“不织布熔岩纤维纸基材制作RFID天线的方法”,提出以含有金属离子的墨水印制天线后,再以无电电镀的方式将金属还原,此方法限定基材为不织布熔岩纤维纸,其制程复杂且仍以金属为主要导电物质。在已公告的中国专利CN101921505B,其中提出一种用于射频识别的导电油墨,其油墨材料采用银纳米线与银纳米粒子的混合物作为导电填料,并且使用2~10%的环氧树脂,但是银纳米线的价格昂贵会增加导电墨水的制造成本。In addition, in the published U.S. Patent 2004/0175515A1, it is proposed that the conductive ink composed of sheet materials can be applied to radio frequency identification through letterpress and gravure printing; polymers and resins are also used as adhesives, and the conductive materials are as follows: Carbon black, metal and metal oxide are the main components, and the sheet resistance is relatively poor at around 200ohm/sq. In the approved U.S. Patent 7017822, it is proposed to mix metal and resin and make wires by molding. The bonding of wires and substrates is still made of resin or molded to the resin substrate. The conductive material is mainly stainless steel. Carbon material is used as filler, and its sheet resistance can reach between 5 and 25 ohm/sq. In the approved Taiwan invention patent I434456 "Method for making RFID antenna with non-woven lava fiber paper substrate", it is proposed to print the antenna with ink containing metal ions, and then reduce the metal by electroless plating. The material is non-woven lava fiber paper, the manufacturing process is complicated and metal is still the main conductive substance. In the published Chinese patent CN101921505B, a conductive ink for radio frequency identification is proposed. The ink material uses a mixture of silver nanowires and silver nanoparticles as a conductive filler, and uses 2 to 10% epoxy resin, but silver The high price of nanowires will increase the manufacturing cost of conductive ink.
已公告的中国专利CN103436099,其中提出一种复合导电油墨,含有片状银粉和石墨烯、石墨片,其中以银粉为占大部份的导电材料,成膜树脂也占重量百分比5~30%。此外如表一所示其他石墨烯复合导电油墨专利中,所有公开内容都指出含有不同量高分子黏着剂在导电油墨的需求。虽然高分子黏着剂可以有效增加导电印刷层的附着性,但是同时不导电的特性也会影响整体印刷层的导电性。因此在此本案将提出一种射频识别标签天线的无高分子黏着剂导电墨水组合物及天线的制造方法。The published Chinese patent CN103436099 proposes a composite conductive ink containing flaky silver powder, graphene, and graphite flakes, wherein the silver powder is used as the conductive material for the majority, and the film-forming resin also accounts for 5 to 30% by weight. In addition, as shown in Table 1, in other graphene composite conductive ink patents, all disclosures point out the need for conductive inks containing different amounts of polymer binders. Although the polymer adhesive can effectively increase the adhesion of the conductive printing layer, at the same time, the non-conductive characteristic will also affect the conductivity of the overall printing layer. Therefore, in this case, a polymer adhesive-free conductive ink composition for an RFID tag antenna and a method for manufacturing the antenna will be proposed.
表一、不同专利公开石墨烯体系导电油墨的组成配方会整表。Table 1. The composition and formula of graphene-based conductive ink disclosed by different patents will be listed in full.
发明内容Contents of the invention
为了解决已知导电墨水的上述问题,本发明提出了一种用于制作射频识别标签的天线的导电墨水组合物,可用于印刷所述射频识别标签的天线。In order to solve the above-mentioned problems of the known conductive ink, the present invention proposes a conductive ink composition for making an antenna of a radio frequency identification tag, which can be used for printing the antenna of the radio frequency identification tag.
本发明用于制作射频识别标签的天线的导电墨水组合物,包括:含有石墨结构的片状导电碳材、导电填充料、分散剂和溶剂。The conductive ink composition used for making the antenna of the radio frequency identification tag of the present invention comprises: sheet-shaped conductive carbon material containing graphite structure, conductive filler, dispersant and solvent.
本发明射频识别标签的天线的制造方法包括:准备一种多孔性纤维基材;备制一导电墨水组合物,该导电墨水组合物包括:含有石墨结构的片状导电碳材、导电填充料、分散剂和溶剂;依据天线的形状将该导电墨水组合物涂布于该多孔性纤维基材的表面;通过热干燥使该导电墨水组合物的该溶剂蒸发而在多孔性该纤维基材的表面形成一导电层,部份的该导电层渗入该多孔性纤维基材的纤维间的孔隙附着于该多孔性纤维基材。The manufacturing method of the antenna of the radio frequency identification tag of the present invention comprises: preparing a kind of porous fibrous substrate; preparing a conductive ink composition, and the conductive ink composition comprises: sheet-like conductive carbon material containing graphite structure, conductive filler, A dispersant and a solvent; the conductive ink composition is coated on the surface of the porous fibrous substrate according to the shape of the antenna; the solvent of the conductive ink composition is evaporated by thermal drying to form the conductive ink composition on the surface of the porous fibrous substrate A conductive layer is formed, and part of the conductive layer penetrates into the pores between the fibers of the porous fibrous substrate and adheres to the porous fibrous substrate.
本发明天线结构的制造方法的一实施例,包括一滚压步骤,将附着于该多孔性纤维基材的表面的该导电层滚压压缩比例为原厚度的50~90%。An embodiment of the manufacturing method of the antenna structure of the present invention includes a rolling step of rolling the conductive layer attached to the surface of the porous fiber substrate to a compression ratio of 50-90% of the original thickness.
其中,导电墨水组合物的优选实施方案包括:含有石墨结构的片状导电碳材、导电填充料、分散剂和溶剂。其中,导电填充料包含其他形状的导电碳材料、导电金属颗粒、导电氧化物、导电高分子。Among them, a preferred embodiment of the conductive ink composition includes: a sheet-shaped conductive carbon material containing a graphite structure, a conductive filler, a dispersant and a solvent. Wherein, the conductive filler includes other shapes of conductive carbon materials, conductive metal particles, conductive oxides, and conductive polymers.
其中,导电碳材料包含石墨烯、石墨、纳米碳管、纳米碳球、导电炭黑其中的任一种或一种以上的组合。Wherein, the conductive carbon material includes any one or a combination of graphene, graphite, carbon nanotubes, carbon nanospheres, and conductive carbon black.
其中,导电金属颗粒包含铂、金、钯、钌、银、铜、镍、锌其中的任一种或一种以上的组合或是合金。Wherein, the conductive metal particles include platinum, gold, palladium, ruthenium, silver, copper, nickel, zinc, or any combination or alloy of more than one.
其中,导电氧化物包含氧化钯或氧化钌其中的任一种或一种以上的组合。Wherein, the conductive oxide includes any one or a combination of palladium oxide or ruthenium oxide.
其中,导电高分子包含聚噻吩类,聚吡咯类,聚乙炔类,聚苯胺类衍生物其中的任一种或一种以上的组合。Wherein, the conductive polymer includes any one or a combination of polythiophenes, polypyrroles, polyacetylenes, and polyaniline derivatives.
在导电墨水组合物采用片状结构的碳材料中,片状结构的碳材料可堆叠成不规则蓬松的结构,而因为含有片状结构的碳材料的导电墨水组合物(所述导电墨水组合物基本上是就是一种导电浆料)里面没有高分子黏着剂,可进一步利用滚压处理来将片状松散结构压实,并通过片状结构的碳材料表面分子层的凡得瓦尔力让彼此间紧紧结合。因为没有绝缘不导电的高分子黏着剂存在被压合的导电炭层中,对比于传统含高分子黏着剂的导电浆料,可以获得更低导电性的涂层。片状结构碳材除了上述一般被当做导电填充料的用途外,本案更进一步提出利用片状结构的碳材料堆叠涂层在滚压后形成致密层的特性,将片状结构的碳材料当做导电粘接料来抓住其他导电填充料。其方法是把其他导电填充料加入无高分子黏着剂的导电墨水组合物中,让其他导电填充料分散在松散堆叠的片状碳材网络结构中;接着利用滚压,使片状结构的碳材料所形成的网络结构紧紧压实,把其他导电填充料借此紧紧抓住,形成一种无高分子粘接料的导电层,而所述射频识别标签的天线就是由这种无高分子粘接料的导电层所构成。In the carbon material that adopts sheet-like structure in conductive ink composition, the carbon material of sheet-like structure can stack into irregular fluffy structure, and because the conductive ink composition (the conductive ink composition that contains the carbon material of sheet-like structure Basically, it is a kind of conductive paste) without polymer adhesive in it, and the sheet-like loose structure can be compacted by further rolling treatment, and the van der Waals force of the surface molecular layer of the carbon material with the sheet-like structure can be used to make each other tightly combined. Because there is no insulating and non-conductive polymer binder in the laminated conductive carbon layer, a coating with lower conductivity can be obtained compared to conventional conductive pastes containing polymer binders. In addition to the above-mentioned general use of sheet-like carbon materials as conductive fillers, this case further proposes to take advantage of the characteristics of sheet-like carbon material stacked coatings to form dense layers after rolling, and use sheet-like carbon materials as conductive fillers. Bonding material to grab other conductive fillers. The method is to add other conductive fillers into the conductive ink composition without polymer binder, so that other conductive fillers are dispersed in the loosely stacked sheet-like carbon network structure; The network structure formed by the material is tightly compacted, and other conductive fillers are tightly grasped to form a conductive layer without polymer adhesives, and the antenna of the radio frequency identification tag is made of this high-density Conductive layers of molecular adhesives.
由上述的内容可以了解,本发明射频识别标签的导电墨水组合物不含绝缘的黏着剂可以提升导电墨水的导电性,利用该导电墨水组合物涂布于多孔性纤维基材表面制成的天线结构,具有降低电阻和制作成本的功效,导电墨水组合物制成的导电桨料和多孔性纤维基材的搭配可通过滚压制程进一步提高导电层的致密度及导电性。From the above, it can be understood that the conductive ink composition of the radio frequency identification tag of the present invention does not contain an insulating adhesive, which can improve the conductivity of the conductive ink, and the antenna made by applying the conductive ink composition to the surface of the porous fiber substrate The structure has the effect of reducing resistance and production cost, and the combination of the conductive paste made of the conductive ink composition and the porous fiber substrate can further improve the density and conductivity of the conductive layer through a rolling process.
有关本发明的其它功效及实施例的详细内容,配合图式说明如下。Details about other functions and embodiments of the present invention are described as follows with reference to the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明射频识别标签的天线的断面构造图;Fig. 1 is the sectional structure diagram of the antenna of the radio frequency identification tag of the present invention;
图2为图1在位置II的结构微观示意图,绘示片状导电碳材料和多孔性纤维基材共膜示意图;Fig. 2 is a microscopic schematic diagram of the structure of Fig. 1 at position II, showing a schematic diagram of a common film of a sheet-like conductive carbon material and a porous fiber substrate;
图3为本发明射频识别标签的天线的制造方法步骤图;Fig. 3 is the step diagram of the manufacturing method of the antenna of the radio frequency identification tag of the present invention;
图4为本发明射频识别标签的天线的结构示意图;FIG. 4 is a schematic structural diagram of the antenna of the radio frequency identification tag of the present invention;
图5为本发明射频识别标签的天线在不同频率的信号增益图。FIG. 5 is a graph of signal gain of the radio frequency identification tag antenna of the present invention at different frequencies.
符号说明Symbol Description
10多孔性纤维基材 20导电层10 porous fiber substrate 20 conductive layer
21片状导电碳材料21 flake conductive carbon material
具体实施方式Detailed ways
在下文的实施方式中所述的位置关系,包括:上,下,左和右,若无特别指明,皆是以图式中组件绘示的方向为基准。The positional relationships described in the following embodiments include: up, down, left and right. Unless otherwise specified, they are all based on the directions in which the components are drawn in the drawings.
本发明用于制作射频识别标签的天线的导电墨水组合物的一种实施例,包含:含有石墨结构的片状导电碳材、导电填充料、分散剂和溶剂,该导电墨水组合物的固体含量占该导电墨水的重量比为2~85%(wt%)。其中该片状导电碳材占总固体重量比为10~90%(wt%),一般为粉料的形态,该片状导电碳材包含石墨烯、石墨微片、天然石墨、片状碳黑(例如KS6);导电填充料占总固体重量比为10~90%(wt%),导电填充料包含其他形状的导电碳材料、导电金属颗粒、导电氧化物、导电高分子其中的任一种或一种以上的组合;其他形状的导电碳材料包含石墨烯、石墨、纳米碳管、纳米碳球、导电炭黑其中的任一种或一种以上的组合;导电金属颗粒包含铂、金、钯、钌、银、铜、镍、锌其中的任一种或一种以上的组合或是合金;导电氧化物包含氧化钯或氧化钌其中的任一种或一种以上的组合;导电高分子包含聚噻吩类,聚吡咯类,聚乙炔类,聚苯胺类衍生物其中的任一种或一种以上的组合。该分散剂占总固体重量比为0.0001~10%(wt%),该分散剂可为离子型分散剂或非离子型分散剂,该离子型分散剂包含P-123,Tween20,Xanthan gum,Carboxymethyl Cellulose(CMC),Triton X-100,Polyvinylpyrrolidone(PVP),Brji 30其中的任一种或一种以上的组合,其中该非离子型分散剂包含Poly(sodium 4-styrenesulfonate)(PSS),3-[(3-Cholamidopropyl)dimethyl ammonio]-1-propanesufonate(CHAPS),Hexadecyltrimethylammonium bromide(HTAB),Sodium taurodeoxycholate hydrate(SDS),1-Pyrenebutyric acid(PBA)其中的任一种或一种以上的组合。An embodiment of the conductive ink composition used to make the antenna of the radio frequency identification tag in the present invention comprises: a sheet-like conductive carbon material containing a graphite structure, a conductive filler, a dispersant and a solvent, and the solid content of the conductive ink composition The weight ratio of the conductive ink is 2-85% (wt%). Wherein the flaky conductive carbon material accounts for 10 to 90% (wt%) of the total solid weight, generally in the form of powder, and the flaky conductive carbon material includes graphene, graphite micro flakes, natural graphite, and flaky carbon black (such as KS6); the conductive filler accounts for 10-90% (wt%) of the total solid weight, and the conductive filler includes any of other shapes of conductive carbon materials, conductive metal particles, conductive oxides, and conductive polymers Or a combination of more than one; other shapes of conductive carbon materials include graphene, graphite, carbon nanotubes, nanocarbon spheres, conductive carbon black any one or a combination of more than one; conductive metal particles include platinum, gold, Palladium, ruthenium, silver, copper, nickel, zinc, any one or a combination of more than one or an alloy; conductive oxides containing any one or a combination of palladium oxide or ruthenium oxide; conductive polymers Contains any one or a combination of polythiophenes, polypyrroles, polyacetylenes, and polyaniline derivatives. The dispersant accounts for 0.0001 to 10% by weight of the total solids (wt%). The dispersant can be an ionic dispersant or a nonionic dispersant. The ionic dispersant includes P-123, Tween20, Xanthan gum, Carboxymethyl Cellulose (CMC), Triton X-100, Polyvinylpyrrolidone (PVP), any one or combination of more than one of Brji 30, wherein the nonionic dispersant contains Poly(sodium 4-tyrenesulfonate) (PSS), 3- [(3-Cholamidopropyl)dimethyl ammonio]-1-propanesufonate (CHAPS), Hexadecyltrimethylammonium bromide (HTAB), Sodium taurodeoxycholate hydrate (SDS), 1-Pyrenebutyric acid (PBA) any one or a combination of more than one.
该溶剂可为纯水或是有机溶剂,该有机溶剂包含:N-Methyl-2-pyrrolidone(NMP),IPA(Isopropyl alcohol),ethanol,glycerol,ethylene glycol,butanol,propanol,Propylene glycol monomethyl ether(PGME),Propylene glycol monomethylether acetate(PGMEA)其中的任一种。The solvent can be pure water or an organic solvent, the organic solvent includes: N-Methyl-2-pyrrolidone (NMP), IPA (Isopropyl alcohol), ethanol, glycerol, ethylene glycol, butanol, propanol, Propylene glycol monomethyl ether (PGME ), any of Propylene glycol monomethylether acetate (PGMEA).
请参阅图1及图2,本发明射频识别标签的天线构造包括:一多孔性纤维基材10和一导电层20,导电层20的组成物包括:含石墨结构的片状导电碳材、其他导电填充料和分散剂,其中片状导电碳材占总固体重量比为10~90%(wt%),其他导电填充料占总固体重量比为10~90%(wt%),前述的分散剂占总固体重量比为0.0001~10%(wt%)。Please refer to Fig. 1 and Fig. 2, the antenna structure of radio frequency identification tag of the present invention comprises: a porous fibrous base material 10 and a conductive layer 20, and the composition of conductive layer 20 comprises: sheet-like conductive carbon material containing graphite structure, Other conductive fillers and dispersants, wherein the flaky conductive carbon material accounts for 10-90% (wt%) of the total solid weight, and other conductive fillers account for 10-90% (wt%) of the total solid weight, the aforementioned The weight ratio of the dispersant to the total solid is 0.0001-10% (wt%).
请参阅图3为本发明射频识别标签的天线结构的制造方法步骤,包括:Please refer to FIG. 3 for the manufacturing method steps of the antenna structure of the radio frequency identification tag of the present invention, including:
1、准备一多孔性纤维基材10,多孔性纤维基材10包含:一般纸材、麻纸和聚对苯二甲酸乙二醇酯(简称聚酯,Polyethylene Terephthalate,PET)其中的任一种;1. Prepare a porous fibrous substrate 10. The porous fibrous substrate 10 includes any one of general paper, hemp paper and polyethylene terephthalate (abbreviated as polyester, Polyethylene Terephthalate, PET). kind;
2、备制一无高分子黏着剂的导电墨水组合物,特别是一种无高分子黏着剂的导电墨水组合物,所述导电墨水组合物包括:含有石墨结构的片状导电碳材、导电填充料、分散剂和溶剂,其中片状导电碳材占总固体重量比为10~90%(wt%)、导电填充料占总固体重量比为10~90%(wt%)、分散剂占总固体重量比为0.0001~10%(wt%),前述导电墨水组合物的固体含量所占重量比为2~85%(wt%);2. Prepare a conductive ink composition without a polymer binder, especially a conductive ink composition without a polymer binder. The conductive ink composition includes: a sheet-like conductive carbon material containing a graphite structure, a conductive Filler, dispersant and solvent, wherein the sheet-like conductive carbon material accounts for 10-90% (wt%) of the total solid weight, the conductive filler accounts for 10-90% (wt%) of the total solid weight, and the dispersant accounts for 10-90% (wt%) of the total solid weight. The weight ratio of the total solids is 0.0001% to 10% (wt%), and the weight ratio of the solid content of the aforementioned conductive ink composition is 2% to 85% (wt%);
3、依据天线的形状将导电墨水组合物涂布于多孔性纤维基材10的表面,涂布的实施方式可以通过印刷(包含网版印刷、凸版印刷和凹版印刷其中的任一种)以及喷墨印刷(inkjet printing)其中任一种方式实现;以及3. The conductive ink composition is coated on the surface of the porous fibrous substrate 10 according to the shape of the antenna. The coating implementation can be done by printing (including any one of screen printing, letterpress printing and gravure printing) and spraying. Ink printing (inkjet printing) any one of the ways; and
4、通过热干燥使所述的导电墨水组合物的溶剂蒸发而在多孔性纤维基板10的表面形成导电层20,部份的导电层20渗入多孔性纤维基材10的纤维间的孔隙附着于多孔性纤维基材10。4. Evaporate the solvent of the conductive ink composition by thermal drying to form a conductive layer 20 on the surface of the porous fiber substrate 10, and part of the conductive layer 20 penetrates into the pores between the fibers of the porous fiber substrate 10 and adheres to the Porous fibrous substrate 10.
5、在该干燥固化步骤后利用滚压方式将附着于多孔性纤维基材10的表面部份的导电层20,其厚度压缩比例为该多孔性纤维基材10与印刷天线的原始总厚度的50~90%的比例。5. After the drying and curing step, roll the conductive layer 20 attached to the surface of the porous fibrous substrate 10 to a thickness reduction ratio of the original total thickness of the porous fibrous substrate 10 and the printed antenna. 50-90% ratio.
对于含有高分子树脂黏着剂的导电浆料,在固化后因为树脂粘接料固化收缩可以将导电填充料牢牢抓紧而获得附着性良好的导电层。如下表二,以商用环氧树脂导电银浆与本案无高分子树脂黏着剂的石墨烯/金属复合导电浆料相比较,在商用环氧树脂导电银浆所得导电层中,已被高分子黏着剂牢牢抓住的导电填充料在经过滚压过程中,导电填充料会因为挤压受力而从原先牢牢黏住的树脂中松动,且粘接料也会因为挤压而漫布在导电填充料之中而阻绝原先导电通路,进而让印刷天线两端电阻增加(从2.1欧姆变2.5欧姆,滚压后电阻增加19%);此外过大的碾压力道,也会出现让高分子树脂反粘黏到滚轮上的现象,有机会让部份印刷天线从基材上剥离黏到滚轮的情况;所以在含有高分子黏着剂的导电浆料,一般在印刷固化后,并不会再经过滚压这道工艺制程。相反的,所述本发明的导电墨水组合物基本上是制备成一种导电浆料,特别是一种无高分子黏着剂的导电浆料,利用滚压可以让导电填充料彼此间更加紧紧接触,且没有不导电的高分子黏着剂在当中阻挠,可以使印刷天线的端电阻进一步大幅下降(1.8欧姆变0.9欧姆,滚压后电阻下降50%),且经过滚压后的片状碳材料结构可以稳定整个导电层的附着性;此外没有压力过大反粘黏轮的问题。For the conductive paste containing a polymer resin binder, after curing, the conductive filler can be firmly grasped due to the shrinkage of the resin binder during curing to obtain a conductive layer with good adhesion. Table 2 below compares the commercial epoxy resin conductive silver paste with the graphene/metal composite conductive paste without polymer resin adhesive in this case. In the conductive layer obtained from the commercial epoxy resin conductive silver paste, the polymer has been adhered During the rolling process of the conductive filler firmly grasped by the agent, the conductive filler will loosen from the original firmly adhered resin due to the force of extrusion, and the adhesive will also spread on the surface due to extrusion. The conductive filler blocks the original conductive path, which increases the resistance at both ends of the printed antenna (from 2.1 ohms to 2.5 ohms, and the resistance increases by 19% after rolling); in addition, excessive rolling pressure will also cause polymer The phenomenon that the resin sticks back to the roller may cause part of the printed antenna to peel off from the substrate and stick to the roller; therefore, the conductive paste containing polymer adhesives generally does not reappear after printing and curing. After rolling this process. On the contrary, the conductive ink composition of the present invention is basically prepared as a conductive paste, especially a conductive paste without a polymer adhesive, and the conductive fillers can be more tightly contacted by rolling. , and there is no non-conductive polymer adhesive in the middle, the terminal resistance of the printed antenna can be further reduced significantly (1.8 ohms become 0.9 ohms, and the resistance drops by 50% after rolling), and the sheet carbon material after rolling The structure can stabilize the adhesion of the entire conductive layer; in addition, there is no problem of excessive pressure and anti-sticking of the wheel.
表二、商用含高分子黏着剂导电银浆与本案无高分子粘接料导电浆滚压前后电阻。Table 2. Resistance before and after rolling of commercial conductive silver paste containing polymer adhesive and conductive paste without polymer adhesive in this case.
由上述说明可以了解,本发明射频识别标签的天线结构,是依据天线的形状通过印刷或喷墨印刷的方式将上述导电墨水组合物涂布于多孔性纤维基材10的表面,部份的导电墨水组合物渗入多孔性纤维基材10的纤维间,由于导电墨水中含有的片状导电碳材21具有良好的成膜性,在不需要添加黏着剂的情况,片状导电碳材21可以和多孔性纤维基材10共膜达到附着的效果(见图2),由多孔性纤维基材10和导电层20构成一种不含金属和黏着剂的射频识别标签的天线结构;本发明的导电墨水组合物不含绝缘的黏着剂,故能提升天线结构的导电性、降低电阻和制作成本。It can be understood from the above description that the antenna structure of the radio frequency identification tag of the present invention is to apply the above-mentioned conductive ink composition on the surface of the porous fiber substrate 10 by printing or ink-jet printing according to the shape of the antenna, and part of the conductive ink composition The ink composition penetrates between the fibers of the porous fibrous substrate 10. Since the sheet-like conductive carbon material 21 contained in the conductive ink has good film-forming properties, the sheet-like conductive carbon material 21 can be used with Porous fiber base material 10 co-membrane reaches the effect of adhesion (seeing Fig. 2), constitutes the antenna structure of a kind of radio frequency identification tag not containing metal and adhesive by porous fiber base material 10 and conductive layer; The ink composition does not contain an insulating adhesive, so the conductivity of the antenna structure can be improved, resistance and production cost can be reduced.
在本发明上述方法步骤的一实施例中,若采用网版印刷方式将导电墨水组合物涂布于多孔性纤维基材10的表面,其中网版目数为100~400目之间,其印刷精准度可到100μm;若采用喷墨印刷方式将导电墨水组合物涂布于多孔性纤维基材10的表面,依据喷墨印刷装置的定位能力,其最佳的印刷精准度甚至可达0.1um的等级。请参考图4为采用本发明的导电墨水组合物印刷完成的射频识别标签的天线结构示意图,其中由本发明的导电墨水组合物印刷完成的导电层20的外观和传统铝箔蚀刻法无异,且导电层20与IC芯片的连接点,精准度可达10um内不短路(见图4的局部放大结构)。在本发明的另一实施例,所述的导电墨水组合物且可直接印刷在纸张上,直接制备撕毁式射频识别标签,可以大幅简化传统金属蚀刻与转移的复杂制程。In an embodiment of the above-mentioned method steps of the present invention, if the conductive ink composition is coated on the surface of the porous fiber substrate 10 by screen printing, wherein the mesh number of the screen is between 100 and 400 mesh, the printing The accuracy can reach 100 μm; if inkjet printing is used to coat the conductive ink composition on the surface of the porous fiber substrate 10, according to the positioning ability of the inkjet printing device, the best printing accuracy can even reach 0.1um level. Please refer to FIG. 4 for a schematic diagram of the antenna structure of the radio frequency identification tag printed by the conductive ink composition of the present invention, wherein the appearance of the conductive layer 20 printed by the conductive ink composition of the present invention is the same as that of the traditional aluminum foil etching method, and it is conductive The connection point between the layer 20 and the IC chip can be accurate within 10um without short circuit (see the partial enlarged structure in FIG. 4 ). In another embodiment of the present invention, the conductive ink composition can be directly printed on paper to directly prepare tear-off RFID tags, which can greatly simplify the complex process of traditional metal etching and transfer.
在本发明的一实施例,多孔性纤维基材10可选择纤维密度较高、毛细孔多的材料,若为纸张,则选用纸的基重范围为30~200g/m2、密度为0.5~2.5g/cm3,平均孔径为0.02~500μm。In one embodiment of the present invention, the porous fibrous substrate 10 can be selected from a material with high fiber density and many capillary pores. If it is paper, the basis weight range of the selected paper is 30-200g/m2, and the density is 0.5-2.5 g/cm3, the average pore size is 0.02-500μm.
导电层20印刷完成后经干燥步骤导电墨水中的溶剂蒸发,干燥方法的一种实施方式是采用热干燥法,加热温度范围为50~300℃,温度越高则加热时间越短。在本发明方法的一实施例,包括一滚压步骤,在干燥步骤后利用滚压方式将附着于多孔性纤维基材10的表面的导电层20滚压压缩比例为原厚度的50~90%,可以进一步提高导电层20的致密度及导电性。对于降低电阻的目的,可以通过涂布较厚的导电层20和提高导电层20的致密度获得实现,因此可选择厚度越厚、粒径越大的片状导电碳材,其中适用于射频识别标签的片状导电碳材的电阻为0.1~50ohm/sq(电阻率1×10-6~2.5×10-4ohm-m)。After the conductive layer 20 is printed, the solvent in the conductive ink is evaporated in a drying step. One embodiment of the drying method is a thermal drying method. The heating temperature ranges from 50 to 300°C. The higher the temperature, the shorter the heating time. In one embodiment of the method of the present invention, a rolling step is included. After the drying step, the conductive layer 20 attached to the surface of the porous fibrous substrate 10 is rolled and the compression ratio is 50-90% of the original thickness by rolling. , the density and conductivity of the conductive layer 20 can be further improved. For the purpose of reducing the resistance, it can be achieved by coating a thicker conductive layer 20 and increasing the density of the conductive layer 20. Therefore, the thicker the thickness and the larger the particle size, the sheet-shaped conductive carbon material can be selected, which is suitable for radio frequency identification. The resistance of the sheet-shaped conductive carbon material of the label is 0.1-50 ohm/sq (resistivity 1×10-6-2.5×10-4 ohm-m).
请参阅图5为本发明射频识别标签的天线结构在不同频率的信号增益图,显示使用本发明射频识别标签的无高分子黏着剂导电墨水组合物在多孔性纤维基板10的表面印刷不同天线图形,在各个频率得到的信号增益(gain)情形。从图5中的数据比较可知,通过不同天线设计,可在不同的频宽范围有特定信号,以供特定频率的射频识别标签使用,而且使用本发明射频识别标签的导电墨水组合物于多孔性纤维基材10的表面印制成的天线结构,在超高频和微波的频率区段,均有相当明显的信号。Please refer to FIG. 5 which is a signal gain diagram of the antenna structure of the radio frequency identification tag of the present invention at different frequencies, showing that different antenna patterns are printed on the surface of the porous fiber substrate 10 using the conductive ink composition without polymer adhesive of the radio frequency identification tag of the present invention. , the signal gain (gain) situation obtained at each frequency. From the comparison of the data in Fig. 5, it can be seen that through different antenna designs, specific signals can be arranged in different frequency ranges for the use of radio frequency identification tags of specific frequencies, and the conductive ink composition of the radio frequency identification tag of the present invention is used in the porosity The antenna structure printed on the surface of the fiber substrate 10 has quite obvious signals in the UHF and microwave frequency ranges.
将发明射频识别标签的天线结构电连接IC芯片,并进行阅读器读取测试。测试的天线结构的天线图形属常用的超高频设计:一为较简单的直线天线,一为较复杂具多数弯曲处的天线,两种天线结构的片电阻及读取测试结如下列表三,证实使用本发明射频识别标签的无高分子黏着剂的导电墨水组合物于多孔性纤维基材10的表面印制成的天线结构,适合使用于高频(HF,13.56MHz),超高频(UHF,868到956MHz)以及微波(Microwave,2.45GHz)的射频识别标签。The antenna structure of the invention radio frequency identification tag is electrically connected to the IC chip, and the reader reading test is performed. The antenna pattern of the tested antenna structure is a commonly used UHF design: one is a relatively simple linear antenna, and the other is a more complex antenna with many bends. The sheet resistance and reading test results of the two antenna structures are shown in Table 3. It is confirmed that the antenna structure printed on the surface of the porous fiber substrate 10 using the conductive ink composition of the radio frequency identification tag of the present invention without a polymer adhesive is suitable for high frequency (HF, 13.56 MHz), ultra high frequency ( UHF, 868 to 956MHz) and microwave (Microwave, 2.45GHz) radio frequency identification tags.
表三射频识别标签的天线结构电连接IC芯片的读取测试表Table 3 The antenna structure of the radio frequency identification tag is electrically connected to the reading test table of the IC chip
以上所述的实施例及/或实施方式,仅是用以说明实现本发明技术的较佳实施例及/或实施方式,并非对本发明技术的实施方式作任何形式上的限制,任何本领域技术人员,在不脱离本发明内容所公开的技术手段的范围,当可作些许的更动或修饰为其它等效的实施例,但仍应视为与本发明实质相同的技术或实施例。The embodiments and/or implementations described above are only used to illustrate the preferred embodiments and/or implementations of the technology of the present invention, and are not intended to limit the implementation of the technology of the present invention in any form. Personnel, without departing from the scope of the technical means disclosed in the content of the present invention, may make some changes or modifications to other equivalent embodiments, but they should still be regarded as essentially the same technology or embodiment as the present invention.
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Application publication date: 20191206 |