CN110409334A - A kind of safety cone automatic deploying and retracting vehicle - Google Patents
A kind of safety cone automatic deploying and retracting vehicle Download PDFInfo
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- CN110409334A CN110409334A CN201910672684.2A CN201910672684A CN110409334A CN 110409334 A CN110409334 A CN 110409334A CN 201910672684 A CN201910672684 A CN 201910672684A CN 110409334 A CN110409334 A CN 110409334A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01F—ADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
- E01F9/00—Arrangement of road signs or traffic signals; Arrangements for enforcing caution
- E01F9/60—Upright bodies, e.g. marker posts or bollards; Supports for road signs
- E01F9/70—Storing, transporting, placing or retrieving portable devices
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Abstract
本发明揭露了一种安全锥自动收放车,其包括存储装置、夹取装置、中转装置、输送装置及收放装置。夹取装置包括安装支撑架上X轴驱动组件、安装于X轴驱动组件的Z轴驱动组件、固定于Z轴驱动组件上的夹取组件,中转装置包括固定台、分别位于固定台两侧且滚动的放置台、安装于支撑架且将位于放置台上平放的安全锥竖立起来的翻动组件及推动竖立的安全锥的推动组件;输送装置包括输送支架、安装于输送支架上的第一皮带轮输送线;收放装置包括位于第一皮带轮输送线侧边的第二皮带轮输送线,有益效果:通过设置存储装置、夹取装置、中转装置、输送装置及收放装置,能够快速、全自动化的收放安全锥,其工作效率高,运行稳定。
The invention discloses a safety cone automatic retractable vehicle, which includes a storage device, a clamping device, a transfer device, a conveying device and a retracting device. The clamping device includes an X-axis driving assembly installed on the support frame, a Z-axis driving assembly installed on the X-axis driving assembly, and a clamping assembly fixed on the Z-axis driving assembly. Rolling placement table, flipping assembly installed on the support frame and erecting the safety cone lying flat on the placement table, and pushing assembly for pushing the erected safety cone; the conveying device includes a conveying bracket and a first pulley installed on the conveying bracket Conveyor line; the retracting device includes a second pulley conveyor line located on the side of the first pulley conveyor line, beneficial effects: by setting storage devices, clamping devices, transfer devices, conveying devices and retracting devices, it can be quickly and fully automated The retractable safety cone has high working efficiency and stable operation.
Description
技术领域technical field
本发明涉及工程车领域,特别涉及一种安全锥自动收放车。The invention relates to the field of engineering vehicles, in particular to a safety cone automatic retractable vehicle.
背景技术Background technique
随着社会发展,我国国内在道路和高速公路上维护保养作业时,交通锥的放置逐渐通过自动化操作代替人工操作。各个厂家加大对自动收放交通安全锥进行不断研发。With the development of society, during the maintenance work on roads and expressways in my country, the placement of traffic cones is gradually replaced by manual operation through automatic operation. Various manufacturers increase the continuous research and development of automatic retractable traffic safety cones.
于2016年06月01日,中国专利公开号第CN205276159U号公开了一种交通锥自动收放车,包括载货汽车底盘、加装在底盘上的抓取臂、码锥装置、锥体、上架总成、送锥装置、拨锥装置、立锥装置;抓取臂设置在临时存锥区前部,码锥装置设置在锥仓与临时存锥区之间,送锥装置设置在锥仓下部,送锥装置将交通锥向前运输至码锥装置,拨锥装置设置在临时存锥区下部,码锥装置抓取第一排锥体,并将其向前输送到拨锥装置,拨锥装置将同一排的五个锥体逐个横向传输到抓取臂,抓取臂将每个交通锥从车架上抓取下来放置于车辆侧边的路面上,立锥装置设于底盘一侧,将水平躺倒的锥体拨正到直立状态。由于立锥装置设于底盘,一般车辆的底盘较低,不适合安放或者回收体积较大的安全锥。On June 1, 2016, Chinese Patent Publication No. CN205276159U disclosed a traffic cone automatic retractable vehicle, including a truck chassis, a grabbing arm installed on the chassis, a code cone device, a cone, and a shelf Assembly, cone feeding device, cone shifting device, vertical cone device; the grabbing arm is set at the front of the temporary cone storage area, the code cone device is set between the cone bin and the temporary cone storage area, and the cone feeding device is set at the lower part of the cone bin , the cone feeding device transports the traffic cone forward to the code cone device, the cone dial device is set at the lower part of the temporary cone storage area, the code cone device grabs the first row of cones, and conveys them forward to the cone dial device, and the cone dial device The device transmits the five cones in the same row to the grabbing arm one by one. The grabbing arm grabs each traffic cone from the frame and places it on the road on the side of the vehicle. The vertical cone device is located on the side of the chassis. Adjust the lying horizontal cone to an upright position. Because the vertical cone device is arranged on the chassis, the chassis of the general vehicle is relatively low, so it is not suitable for placing or recovering a larger safety cone.
于2016年07月06日,中国专利公开号CN105735166A号公开了一种交通路锥自动收放车,包括车体,以及设置在车体上的施放装置、回收装置和智能控制柜,施放装置和回收装置均与智能控制柜连接,施放装置包括机械手、自动托举组件和叉车组件,自动托举组件设置在车体的底板上,该自动托举组件上放置多个交通路锥,机械手设置在车体的内侧壁上,并用于将自动托举组件上的交通路锥移放至叉车组件上,叉车组件设置在车体后侧挡板的外侧,并用于将交通路锥施放于路面上;回收装置设置在车体外侧,回收装置包括将交通路锥输送到车体内的传送带组件,以及用于将路面上的交通路锥移动到传送带组件上的回收杆。其回收方式较为麻烦,在实际工作中,不太容易准确获取位于地面上的交通锥。On July 06, 2016, Chinese Patent Publication No. CN105735166A disclosed a traffic cone automatic retractable vehicle, including a vehicle body, a release device, a recovery device and an intelligent control cabinet arranged on the vehicle body, the release device and The recovery devices are all connected to the intelligent control cabinet. The release device includes a manipulator, an automatic lifting component and a forklift component. The automatic lifting component is set on the bottom plate of the vehicle body. Multiple traffic cones are placed on the automatic lifting component. On the inner side wall of the vehicle body, it is used to move the traffic cone on the automatic lift assembly to the forklift assembly. The forklift assembly is arranged on the outside of the rear side baffle of the vehicle body and is used to release the traffic cone on the road surface; The recovery device is arranged outside the vehicle body, and the recovery device includes a conveyor belt assembly for transporting the traffic cones to the vehicle body, and a recovery rod for moving the traffic cones on the road to the conveyor belt assembly. The recovery method is relatively troublesome, and in actual work, it is not easy to accurately obtain the traffic cones on the ground.
于2014年07月30日,中国专利公开号CN203741743U号公开了一种一种抓取交通锥的机械手,该机械手包括机械手臂、气缸、下颚及上颚;所述气缸的缸体固定在机械手臂上,气缸活塞杆的伸出端通过万向节与可绕轴承座旋转的下颚连接,所述上颚固定在机械手臂上,所述下颚与上颚扣合夹紧交通锥。其机械手在抓取交通锥向后拉取时,容易带出前面一个交通锥。On July 30, 2014, Chinese Patent Publication No. CN203741743U disclosed a manipulator for grabbing traffic cones. The manipulator includes a manipulator, a cylinder, a lower jaw and an upper jaw; the cylinder body of the cylinder is fixed on the manipulator The protruding end of the piston rod of the cylinder is connected with the lower jaw which can rotate around the bearing seat through a universal joint, the upper jaw is fixed on the mechanical arm, and the lower jaw and the upper jaw are fastened to clamp the traffic cone. When its manipulator grabs the traffic cone and pulls it backward, it is easy to take out the previous traffic cone.
于2015年01月07日中国专利公开号CN204080673U号公开了一种交通锥全自动收放装置,设置在行走机构的后端,该装置包括倾斜设置的皮带架,所述皮带架上设有皮带传动机构,所述皮带架的前端设有前导向杆和档杆,所述前导向杆设置在所述档杆的前方。本发明的收放装置较为简单,安放不稳定。On January 07, 2015, Chinese Patent Publication No. CN204080673U disclosed a traffic cone automatic retractable device, which is arranged at the rear end of the traveling mechanism. In the transmission mechanism, the front end of the belt rack is provided with a front guide rod and a gear rod, and the front guide rod is arranged in front of the gear rod. The retractable device of the present invention is relatively simple and cannot be placed stably.
鉴于此,本发明提供一种新的安全锥自动收放车来解决上述问题。In view of this, the present invention provides a new safety cone automatic retractable vehicle to solve the above problems.
发明内容Contents of the invention
本发明的目的是提供一种安全锥自动收放车,能够高效率且稳定的安放和回收安全锥。The purpose of the present invention is to provide an automatic safety cone retractable vehicle, which can efficiently and stably place and retrieve the safety cone.
为实现上述目的,本发明采用的一个技术方案是:一种安全锥自动收放车,其包括:存储装置、夹取装置、中转装置、输送装置及收放装置。In order to achieve the above object, a technical solution adopted by the present invention is: a safety cone automatic retractable vehicle, which includes: a storage device, a gripping device, a transfer device, a conveying device and a retracting device.
存储装置,用于存储安全锥,其包括底板、固定于所述底板上方的支撑架、固定于所述支撑架的传动机构、固定于所述底板上且连接所述传动机构的驱动机构,所述安全锥安装于所述传动机构上;The storage device is used to store the safety cone, which includes a bottom plate, a support frame fixed above the bottom plate, a transmission mechanism fixed on the support frame, a drive mechanism fixed on the bottom plate and connected to the transmission mechanism, and The safety cone is installed on the transmission mechanism;
夹取装置,其包括安装所述支撑架上的X轴驱动组件、安装于所述X 轴驱动组件的Z轴驱动组件、固定于所述Z轴驱动组件上的夹取组件,A clamping device, which includes an X-axis driving assembly installed on the support frame, a Z-axis driving assembly installed on the X-axis driving assembly, and a clamping assembly fixed on the Z-axis driving assembly,
中转装置,其包括固定台、分别位于所述固定台两侧且滚动的放置台、安装于所述固定台且用于卡住放置台上的托起组件、安装于所述支撑架且将位于所述放置台上平放的安全锥竖立起来的翻动组件及推动竖立的安全锥的推动组件;The transfer device includes a fixed platform, a rolling placement platform located on both sides of the fixed platform, a lifting component installed on the fixed platform and used to clamp the placement platform, installed on the support frame and will be positioned on the A flipping assembly for erecting the safety cone laid flat on the placing platform and a pushing assembly for pushing the erected safety cone;
输送装置,其包括输送支架、安装于所述输送支架上的第一皮带轮输送线、位于所述输送支架上方的阻挡件、安装于所述阻挡件上的顶送气缸及安装于所述顶送气缸上的顶送杆;The conveying device comprises a conveying support, a first pulley conveying line installed on the conveying support, a blocking element above the conveying support, a top-feeding cylinder mounted on the blocking element, and a top-feeding cylinder mounted on the top-feeding The top feed rod on the cylinder;
收放装置,其包括位于第一皮带轮输送线侧边的第二皮带轮输送线,所述第二皮带轮输送线具有倾斜部分及与倾斜部分相连的平直部分。The retracting device includes a second pulley conveying line located on the side of the first pulley conveying line, and the second pulley conveying line has an inclined part and a straight part connected with the inclined part.
与现有技术相比,本发明全锥自动收放车的有益效果:通过设置存储装置、夹取装置、中转装置、输送装置及收放装置,能够快速、全自动化的收放安全锥,其工作效率高,运行稳定。Compared with the prior art, the beneficial effect of the full-cone automatic retractable vehicle of the present invention is that by setting the storage device, the gripping device, the transfer device, the conveying device and the retractable device, the safety cone can be quickly and fully automatically retracted, and its High working efficiency and stable operation.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:
图1为本发明的安全锥自动收放车收放的安全锥结构图;Fig. 1 is the structural diagram of the safety cone retracted by the safety cone automatic retractable vehicle of the present invention;
图2为本发明的安全锥自动收放车的立体示意图;Fig. 2 is the three-dimensional schematic view of the safety cone automatic retractable vehicle of the present invention;
图3为本发明的安全锥自动收放车的存储装置、夹取装置、中转装置、输送装置及收放装置的结构组装图;Fig. 3 is a structural assembly diagram of the storage device, gripping device, transfer device, conveying device and retracting device of the safety cone automatic retractable vehicle of the present invention;
图4为图3所示安全锥自动收放车的另一角结构组装图;Fig. 4 is another corner structure assembly diagram of the safety cone automatic retractable vehicle shown in Fig. 3;
图5为图4所示存储装置的结构组装图;FIG. 5 is a structural assembly diagram of the storage device shown in FIG. 4;
图6为图5所示存储装置的平面图;Figure 6 is a plan view of the storage device shown in Figure 5;
图7为图6所示存储装置的部分结构放大图;FIG. 7 is an enlarged view of a part of the structure of the storage device shown in FIG. 6;
图8为图3所示夹取装置、中转装置、输送装置及收放装置的立体结构图;Fig. 8 is a three-dimensional structure diagram of the clamping device, transfer device, conveying device and retracting device shown in Fig. 3;
图9为中转装置的放置台的结构图;Fig. 9 is a structural diagram of the placement platform of the transfer device;
图10为中转装置的翻动组件的结构图;Fig. 10 is a structural diagram of the flipping assembly of the transfer device;
图11为中转装置的推动组件的结构图;Fig. 11 is a structural diagram of the push assembly of the transfer device;
图12为图3所示另一角结构示意图;Fig. 12 is a schematic structural diagram of another corner shown in Fig. 3;
图13为图3所示夹取装置的结构示意图;Fig. 13 is a schematic structural view of the clamping device shown in Fig. 3;
图14为图13所示夹取装置的另一角度结构示意图;Fig. 14 is a structural schematic diagram of another angle of the clamping device shown in Fig. 13;
图15为图13所示夹取装置的部分结构放大图;Fig. 15 is an enlarged view of part of the structure of the clamping device shown in Fig. 13;
图16为图3所示输送装置的结构示意图;Fig. 16 is a schematic structural view of the conveying device shown in Fig. 3;
图17为图3所示收放装置的结构示意图;Fig. 17 is a schematic structural view of the retractable device shown in Fig. 3;
图18为图3所示收放装置的平面结构示意图;Fig. 18 is a schematic plan view of the retractable device shown in Fig. 3;
图19为图18所示收放装置的工作时平面结构示意图;Fig. 19 is a schematic diagram of the planar structure of the retractable device shown in Fig. 18 during operation;
图20为图18所示收放装置的辅导组件结构示意图。Fig. 20 is a schematic structural diagram of the guidance component of the retractable device shown in Fig. 18 .
具体实施方式Detailed ways
下面结合附图对本发明作详细的描述,但是应该强调的是,下面的实施方式只是示例性的,而不是为了限制本发明的范围及应用。The present invention will be described in detail below in conjunction with the accompanying drawings, but it should be emphasized that the following implementations are only exemplary and not intended to limit the scope and application of the present invention.
请参看图2至图20,本发明为一种安全锥自动收放车,其包括车体1及安装于车体1上的存储装置2、夹取装置3、中转装置4、输送装置 5及收放装置6。Please refer to Fig. 2 to Fig. 20, the present invention is a kind of safety cone automatic retractable car, and it comprises car body 1 and storage device 2 installed on car body 1, clamping device 3, transfer device 4, conveying device 5 and Retractable device 6.
车体1为货车改装车,将存储装置2安装于货车后方货箱中,货箱四周通过设置门锁对存储装置2、夹取装置3、中转装置4、输送装置5及收放装置6进行密封。The car body 1 is a refitted truck, and the storage device 2 is installed in the cargo box at the rear of the truck, and the storage device 2, the clamping device 3, the transfer device 4, the conveying device 5 and the retracting device 6 are controlled by setting door locks around the cargo box. seal.
存储装置2用于存储安全锥,其包括固定于车体1上的底板21、固定于底板21上方的支撑架22,支撑架22为桁架结构,支撑架22由若干竖向、横向、纵向延伸并相互固定的支撑杆组成。安全锥结构参考图1,其包括底座及底座上方的锥型体。The storage device 2 is used to store the safety cone, and it includes a base plate 21 fixed on the vehicle body 1, a support frame 22 fixed above the base plate 21, the support frame 22 is a truss structure, and the support frame 22 consists of several vertically, horizontally and longitudinally extending And it is composed of support rods fixed to each other. Refer to Figure 1 for the structure of the safety cone, which includes a base and a cone above the base.
参考图2至图7所示,存储装置2还包括固定于支撑架22的传动机构 23、固定于底板21上的驱动机构24。安全锥存储于传动机构23中。传动机构23包括固定于支撑架22上且相互平行的固定杆231、分别固定于固定杆231两端的两对轴承座232、固定于轴承座232内的传动轴承(未图示)及收容于所述传动轴承内的传动轴233、固定于其中一个传动轴233上的齿轮234。传动机构23还包括分别固定于传动轴233上的若干传动轮 235及连接传动轮235上的传动带236。传动带236为皮带或者链条,相对应的,传动轮235为皮带轮或链轮。2 to 7, the storage device 2 further includes a transmission mechanism 23 fixed on the support frame 22, and a drive mechanism 24 fixed on the bottom plate 21. The safety cone is stored in the transmission mechanism 23 . The transmission mechanism 23 includes fixed rods 231 fixed on the support frame 22 and parallel to each other, two pairs of bearing blocks 232 respectively fixed at both ends of the fixed rods 231, transmission bearings (not shown) fixed in the bearing blocks 232 and housed in the bearing blocks 232. The transmission shaft 233 in the transmission bearing and the gear 234 fixed on one of the transmission shafts 233 . The transmission mechanism 23 also includes a plurality of transmission wheels 235 respectively fixed on the transmission shaft 233 and a transmission belt 236 connected to the transmission wheels 235. The transmission belt 236 is a belt or a chain, and correspondingly, the transmission wheel 235 is a pulley or a sprocket.
传动带236上排列若干卡持条237,卡持条237相互间隔的固定在传动带236。卡齿条237包括固定于传动带236的第一固定部2371、自第一固定部2371的一侧垂直向上延伸的第一连接部2372、自第一连接部2372 末端弯曲延伸的第一卡持部2373。第一卡持部2373向第一固定部2371的另一侧延伸。安全锥的底座纵向卡持在相邻的两个第一卡持部2373之间。第一连接部2372与第一卡持部2373的连接处的外表面为圆弧型,以便安全锥能够顺利的向下滑落在两个第一卡持部2373之间。Several clamping strips 237 are arranged on the transmission belt 236 , and the clamping strips 237 are fixed on the transmission belt 236 at intervals. The locking rack 237 includes a first fixing portion 2371 fixed to the transmission belt 236 , a first connecting portion 2372 vertically extending upward from one side of the first fixing portion 2371 , and a first clamping portion bent and extending from the end of the first connecting portion 2372 2373. The first locking portion 2373 extends to the other side of the first fixing portion 2371 . The base of the safety cone is clamped longitudinally between two adjacent first clamping portions 2373 . The outer surface of the joint between the first connecting portion 2372 and the first clamping portion 2373 is arc-shaped, so that the safety cone can slide down between the two first clamping portions 2373 smoothly.
齿轮234与驱动机构24相连,驱动机构24为电机241及安装于电机上的链条242,链条242连接齿轮234与电机241。通过驱动电机241,电机241带动传动机构23转动。The gear 234 is connected with the driving mechanism 24 , the driving mechanism 24 is a motor 241 and a chain 242 installed on the motor, and the chain 242 connects the gear 234 and the motor 241 . By driving the motor 241 , the motor 241 drives the transmission mechanism 23 to rotate.
存储装置2还包括用于调节传动带236松紧的调节机构25,调节机构 25包括固定于固定杆231上且具有螺纹孔的调节块251、收容于螺纹孔的调节螺杆252,轴承座232连接调节螺杆252、轴承座232通过螺丝与调节孔的方式固定于固定杆231上。轴承座232与固定杆231之间可以通过调节螺丝与调节孔确认两者的距离。通过转动调节螺杆252,确认固定杆231 两端的轴承座232之间的距离,致使传动带236在一个合理的松紧状态。The storage device 2 also includes an adjusting mechanism 25 for adjusting the tightness of the transmission belt 236. The adjusting mechanism 25 includes an adjusting block 251 fixed on the fixed rod 231 and having a threaded hole, an adjusting screw 252 accommodated in the threaded hole, and the bearing seat 232 is connected to the adjusting screw. 252. The bearing seat 232 is fixed on the fixing rod 231 by means of screws and adjustment holes. The distance between the bearing seat 232 and the fixing rod 231 can be confirmed by adjusting the screw and the adjusting hole. By turning the adjusting screw 252, confirm the distance between the bearing seats 232 at both ends of the fixed rod 231, so that the transmission belt 236 is in a reasonable tension state.
本发明中,传动机构23的数量为两个,两个在支撑架22上下方向排列。两个传动机构23通过两个驱动机构24分别传动,驱动机构24 不局限于直接固定于底板21,可以间接的固定于底板21,驱动机构24可以通过固定台26固定于底板21,驱动机构24固定于固定台26的方式间接的固定于底板21。In the present invention, the number of the transmission mechanism 23 is two, and the two are arranged in the vertical direction of the support frame 22 . The two transmission mechanisms 23 are respectively driven by two drive mechanisms 24. The drive mechanism 24 is not limited to being directly fixed on the bottom plate 21, but can be indirectly fixed on the bottom plate 21. The drive mechanism 24 can be fixed on the bottom plate 21 through the fixing table 26, and the drive mechanism 24 It is indirectly fixed to the bottom plate 21 by being fixed to the fixing table 26 .
存储装置2还包括固定于支撑架22至少一个导向杆27,导向杆27位于固定支撑杆上,其相互平行且保持一段距离,该距离与安全锥底座的宽度相同。导向杆27悬空的位于卡持条237的上方,当传动机构23的卡持条237运动时,导向杆27保持安全锥稳定的前后运行。The storage device 2 also includes at least one guide rod 27 fixed on the support frame 22. The guide rods 27 are located on the fixed support rods and are parallel to each other at a distance equal to the width of the safety cone base. The guide rod 27 is suspended above the clamping bar 237. When the clamping bar 237 of the transmission mechanism 23 moves, the guide rod 27 keeps the safety cone running back and forth stably.
结合图13至图15所示,夹取装置3安装于存储装置2的支撑架22,其包括X轴驱动组件31、Z轴驱动组件32。X轴驱动组件31包括X轴机架 311、固定于支撑架22上的一对X轴滑轨313、分别与X轴滑轨313活动配合连接的X轴滑块312、与X轴滑轨313平行延伸的X轴齿条314、固定于X轴机架311上的X轴电机315及安装于X轴电机315且与X轴齿条314 相配合的X轴齿轮316。X轴齿条314横向延伸,启动X轴电机315,X 轴电机315带动X轴齿轮316旋转,X轴齿轮316带动X轴机架311随X 轴齿条314延伸方向沿X轴滑轨313方向滑动。As shown in FIG. 13 to FIG. 15 , the clamping device 3 is installed on the support frame 22 of the storage device 2 , which includes an X-axis driving assembly 31 and a Z-axis driving assembly 32 . The X-axis drive assembly 31 includes an X-axis frame 311, a pair of X-axis slide rails 313 fixed on the support frame 22, an X-axis slide block 312 that is movably connected with the X-axis slide rails 313, and an X-axis slide rail 313. An X-axis rack 314 extending in parallel, an X-axis motor 315 fixed on the X-axis frame 311 , and an X-axis gear 316 mounted on the X-axis motor 315 and matched with the X-axis rack 314 . The X-axis rack 314 extends horizontally, starts the X-axis motor 315, and the X-axis motor 315 drives the X-axis gear 316 to rotate, and the X-axis gear 316 drives the X-axis rack 311 along the direction of the X-axis slide rail 313 along with the extension direction of the X-axis rack 314 slide.
Z轴驱动组件32包括固定X轴机架311的Z轴电机321、安装于Z 轴电机321上的Z轴输出皮带轮322、固定于X轴机架311的Z轴输入皮带轮323、连接Z轴输出皮带轮322与Z轴输入皮带轮323的Z轴皮带324、与所述Z轴输入皮带轮323固定连接的Z轴丝杆325、固定于Z轴丝杆325 上Z轴滑动块326。The Z-axis driving assembly 32 includes a Z-axis motor 321 fixed to the X-axis frame 311, a Z-axis output pulley 322 mounted on the Z-axis motor 321, a Z-axis input pulley 323 fixed on the X-axis frame 311, and a Z-axis output belt connected to the Z-axis. The pulley 322 and the Z-axis belt 324 of the Z-axis input pulley 323 , the Z-axis screw 325 fixedly connected with the Z-axis input pulley 323 , and the Z-axis sliding block 326 fixed on the Z-axis screw 325 .
Z轴丝杆325竖向延伸,其两端通过套设于轴承、轴承套设于轴承座、轴承座固定于X轴机架311上,Z轴电机321驱动Z轴丝杆325旋转,Z 轴丝杆325带动Z轴滑动块326上下运动。The Z-axis screw 325 extends vertically, and its two ends are sleeved on the bearing, the bearing is sleeved on the bearing seat, and the bearing seat is fixed on the X-axis frame 311. The Z-axis motor 321 drives the Z-axis screw 325 to rotate, and the Z-axis The screw rod 325 drives the Z-axis sliding block 326 to move up and down.
夹取装置3还具有固定Z轴滑动块326上的夹取组件33,夹取组件33 包括固定于Z轴滑动块326的夹取机架331、固定于夹取机架331上的夹取滑块332、固定于夹取机架331上的夹取支撑架333、固定于夹取支撑架 333上的夹取气缸334、连接夹取气缸334的第一夹持块335及固定于夹取机架331上且竖向延伸的夹取滑轨336。The clamping device 3 also has a clamping assembly 33 fixed on the Z-axis sliding block 326, and the clamping assembly 33 includes a clamping frame 331 fixed on the Z-axis sliding block 326, and a clamping slide fixed on the clamping frame 331. Block 332, the clamping support frame 333 fixed on the clamping frame 331, the clamping cylinder 334 fixed on the clamping support frame 333, the first clamping block 335 connected to the clamping cylinder 334 and fixed on the clamping machine A clamping slide rail 336 on the frame 331 and extending vertically.
夹取机架331为板状或框架结构,夹取机架331与Z轴滑动块326固定。Z轴驱动组件32驱动夹取组件33上下运动。夹取滑块332与夹取滑轨336向配合。一对夹取支撑架333分别位于夹取机架331两侧,自夹取机架331斜向上延伸,夹取支撑架333的顶端固定夹取气缸334。The clamping frame 331 is a plate or frame structure, and the clamping frame 331 is fixed with the Z-axis sliding block 326 . The Z-axis driving assembly 32 drives the clamping assembly 33 to move up and down. The clamping slider 332 is in cooperation with the clamping slide rail 336 . A pair of clamping support frames 333 are respectively located on both sides of the clamping frame 331 , extending obliquely upward from the clamping frame 331 , and the clamping cylinder 334 is fixed to the top of the clamping support frames 333 .
第一夹持块335枢轴连接于夹取机架331的下端,夹取气缸334斜向下延伸,第一夹持块335与夹取气缸334相连接,通过启动夹取气缸334,第一夹持块335可以绕一轴进行转动。The first clamping block 335 is pivotally connected to the lower end of the clamping frame 331, and the clamping cylinder 334 extends obliquely downward. The first clamping block 335 is connected to the clamping cylinder 334. By starting the clamping cylinder 334, the first The clamping block 335 can rotate around an axis.
第一夹持块335呈L形状,其包括第二固定部3351、与第二固定部3351 相垂直的第一夹持部3352及与夹取气缸334连接的第二连接部3353。第二固定部3351具有贯穿其两侧面的收容孔3354,一夹持转动轴3355收容于收容孔3354,并与夹取机架331相连接。第二连接部3353自第二固定部3351的表面向上延伸而成,通过连接轴3356连接第二连接部3353与夹取气缸334。The first clamping block 335 is L-shaped, and includes a second fixing portion 3351 , a first clamping portion 3352 perpendicular to the second fixing portion 3351 , and a second connecting portion 3353 connected to the clamping cylinder 334 . The second fixing part 3351 has a receiving hole 3354 penetrating through its two sides, and a clamping rotating shaft 3355 is received in the receiving hole 3354 and connected to the clamping frame 331 . The second connecting portion 3353 extends upward from the surface of the second fixing portion 3351 , and connects the second connecting portion 3353 and the clamping cylinder 334 through the connecting shaft 3356 .
初始时,第二固定部3351处于水平位置,第一夹持部3352为竖向位置,当需要夹持安全锥时,启动夹取气缸334,夹取气缸334对第一夹持块335施加推力,第一夹持块335绕夹持转动轴3355转动,第一夹持部 3352由竖向位置向上翘起。Initially, the second fixing part 3351 is in the horizontal position, and the first clamping part 3352 is in the vertical position. When the safety cone needs to be clamped, the clamping cylinder 334 is activated, and the clamping cylinder 334 exerts a thrust on the first clamping block 335 , the first clamping block 335 rotates around the clamping rotation shaft 3355, and the first clamping portion 3352 tilts upward from the vertical position.
夹取组件33还具有固定于夹取机架331表面的第二夹持块337,第二夹持块337具有与夹取机架331相固定的第三固定部3371及自第三固定部 3371末端斜向延伸的第二夹持部3372。The clamping assembly 33 also has a second clamping block 337 fixed on the surface of the clamping frame 331. The second clamping block 337 has a third fixing part 3371 fixed to the clamping frame 331 and a third fixing part 3371 from the third fixing part 3371. The end of the second clamping portion 3372 extends obliquely.
第三固定部3371具有贯穿其前后表面的调节孔3373,通过收容螺栓,将第三固定部3371固定于夹取机架331的表面。调节孔3373为长槽结构,可以根据实际需要,调节第二夹持块337的位置。第二夹持部3372自第三固定部3371斜向下延伸。The third fixing part 3371 has an adjustment hole 3373 passing through its front and rear surfaces, and the third fixing part 3371 is fixed on the surface of the clamping frame 331 by receiving the bolts. The adjustment hole 3373 is a long slot structure, and the position of the second clamping block 337 can be adjusted according to actual needs. The second clamping portion 3372 extends obliquely downward from the third fixing portion 3371 .
第二夹持部3372位于第一夹持块335的上方。The second clamping portion 3372 is located above the first clamping block 335 .
一个第三固定部3371连接多个第二夹持部3372,多个第二夹持部3372 之间具有缺口3374,缺口3374为圆弧结构。A third fixing part 3371 is connected to a plurality of second clamping parts 3372, and there is a notch 3374 between the plurality of second clamping parts 3372, and the notch 3374 is an arc structure.
当需要夹持安全锥时,通过启动X轴电机315、Z轴电机321令夹取组件33到达指定位置,Z轴电机321驱动夹取机架331向下运行,第二夹持部3372沿安全锥的底座的上表面(安全锥的底座为横向放着)向下运动,直至第二夹持部3372之间的缺口3374抵持安全锥的表面(前一个安全锥的底座与后一个安全锥的底座之间具有一段距离,这段距离为第二夹持部 3372的水平方向的尺寸)。此时,第一夹持部3352为竖向位置,由于第二夹持部3372为斜向下延伸,第一夹持部3352与第二夹持部3372具有一定角度,该角度的空间卡持安全锥的底座。X轴电机315再次驱动夹取组件33更向前运行,第一夹持部3352更靠近安全锥的底座的底部。驱动夹取气缸334,夹取气缸334带动第一夹持块335旋转,第一夹持部3352自竖直位置转成水平位置,第一夹持部3352伸入安全锥的空心中。并继续向上翘起,第一夹持部3352与第二夹持部3372共同夹持住安全锥。驱动X 轴电机315,带动整个夹取组件33向后退,从而取出安全锥。When it is necessary to clamp the safety cone, start the X-axis motor 315 and the Z-axis motor 321 to make the clamping assembly 33 reach the designated position. The upper surface of the base of the cone (the base of the safety cone is placed horizontally) moves downward until the gap 3374 between the second clamping parts 3372 abuts against the surface of the safety cone (the base of the previous safety cone and the rear safety cone There is a distance between the bases, and this distance is the dimension in the horizontal direction of the second clamping portion 3372). At this time, the first clamping portion 3352 is in a vertical position, and since the second clamping portion 3372 extends obliquely downward, the first clamping portion 3352 and the second clamping portion 3372 have a certain angle, and the space of this angle clamps The base of the safety cone. The X-axis motor 315 drives the clamping assembly 33 to move forward again, and the first clamping part 3352 is closer to the bottom of the base of the safety cone. Drive the clamping cylinder 334, the clamping cylinder 334 drives the first clamping block 335 to rotate, the first clamping part 3352 turns from the vertical position to the horizontal position, and the first clamping part 3352 extends into the hollow of the safety cone. And continue to tilt up, the first clamping part 3352 and the second clamping part 3372 clamp the safety cone together. Drive the X-axis motor 315 to drive the entire clamping assembly 33 backwards, thereby taking out the safety cone.
本实施例中,夹取组件33具有多个第一夹持块335及分别与第一夹持块335对应第二夹持块337,可以同时夹取出多个安全锥。以提高取出安全锥的效率。存储装置2相应的存储等列的安全锥。In this embodiment, the clamping assembly 33 has a plurality of first clamping blocks 335 and second clamping blocks 337 respectively corresponding to the first clamping blocks 335 , so that multiple safety cones can be clamped out at the same time. To improve the efficiency of taking out the safety cone. The storage device 2 correspondingly stores security cones of equal ranks.
夹取装置3还具有安装于支撑架22上的辅助组件34,辅助组件34包括安装于支撑架22上的一对阻挡推动气缸341及安装于阻挡推动气缸341 上的阻挡杆342。阻挡杆342位于夹取组件33前方。当第一夹持部3352 与第二夹持部3372共同夹持住安全锥时,阻挡推动气缸341初始位置位于安全锥的下方,启动阻挡推动气缸341向上推动阻挡杆342,推动阻挡杆 342位于夹持安全锥的底座的后方,位于下一个安全锥底座的前方,阻挡推动气缸341整个夹取组件33向后退时,下一个待夹持的安全锥被阻挡杆 342,当第一个安全锥被夹持走后,阻挡杆342退回初始位置。通过设置辅助组件34,保证拖动前一个安全锥时,避免带出后一个安全锥。The clamping device 3 also has an auxiliary assembly 34 mounted on the support frame 22 , the auxiliary assembly 34 includes a pair of blocking push cylinders 341 mounted on the support frame 22 and a blocking rod 342 mounted on the block push cylinders 341 . The blocking rod 342 is located in front of the clamping assembly 33 . When the first clamping portion 3352 and the second clamping portion 3372 clamp the safety cone together, the initial position of the blocking push cylinder 341 is located below the safety cone, and the blocking push cylinder 341 is activated to push the blocking rod 342 upwards, and the blocking rod 342 is positioned at The rear of the base of the clamping safety cone is located in front of the base of the next safety cone, and when the entire clamping assembly 33 of the push cylinder 341 is blocked, the next safety cone to be clamped is blocked by the rod 342. When the first safety cone After being clamped away, the blocking rod 342 returns to the initial position. By arranging the auxiliary assembly 34, it is ensured that when the previous safety cone is dragged, the rear safety cone is avoided from being brought out.
参照图8至图12所示,中转装置4安装于车体1上或者底板21,位于夹取装置3的下方。受到夹取组件33夹取的安全锥放入中转装置4。Referring to FIGS. 8 to 12 , the transfer device 4 is installed on the vehicle body 1 or the bottom plate 21 , and is located below the clamping device 3 . The safety cone clamped by the clamping assembly 33 is put into the relay device 4 .
中转装置4包括固定台41、分别位于于固定台41两侧的放置台42,本实施例中,放置台42为安装于固定台41的U型条421位于U型条421 中的上若干滚轮422及固定于U型条42且连接滚轮422的固定件423,滚轮422可绕固定件423转动,若干滚轮422排列成一排。中转装置4还具有安装于固定台41上的中转电机(未图示),中转电机(未图示)连接有中转链条(未图示),中转链条(未图示)连接滚轮422,通过中转电机 (未图示)驱动滚轮422转动。由于通过电机驱动,连接链条,促进滚轮 422滚动的技术为现有常见的技术,在此不再过多叙述。The transfer device 4 includes a fixed table 41 and a placing table 42 respectively located on both sides of the fixed table 41. In this embodiment, the placing table 42 is a U-shaped bar 421 installed on the fixed table 41 and several rollers located in the U-shaped bar 421. 422 and a fixing part 423 fixed on the U-shaped bar 42 and connected to the roller 422, the roller 422 can rotate around the fixing part 423, and several rollers 422 are arranged in a row. The transfer device 4 also has a transfer motor (not shown) installed on the fixed table 41, the transfer motor (not shown) is connected with a transfer chain (not shown), and the transfer chain (not shown) is connected to the roller 422, through the transfer A motor (not shown) drives the roller 422 to rotate. Because drive by motor, connect chain, the technology that promotes roller 422 to roll is existing common technology, does not narrate too much here.
两排放置台42的高度不同,其根据安全锥的尺寸设定两者的高度差,保证安全锥的底座与锥型体都能平稳搭在放置台42上。该侧该具有自固定台41向上延伸的挡板44,防止安全锥滑落。The heights of the two rows of placement platforms 42 are different, and the height difference is set according to the size of the safety cone to ensure that the base of the safety cone and the cone-shaped body can be stably placed on the placement platform 42. This side should have a baffle plate 44 extending upward from the fixed platform 41 to prevent the safety cone from slipping off.
当安全锥放置放置台42上时,中转电机(未图示)驱动滚轮422转动,滚轮422带动安全锥向放置台42一侧运动。When the safety cone is placed on the placement platform 42, the relay motor (not shown) drives the roller 422 to rotate, and the roller 422 drives the safety cone to move toward the placement platform 42 side.
由于在同时抓取多个安全锥,多个安全锥并排放在放置台42上,将造成安全锥可能出现如下状况:多个安全锥同时向一个方向运动,在放置台 42的尾端,可能会出现拥挤的状况。为了克服多个安全锥出现拥挤,不利于下一工序的操作,固定台41具有贯穿上下表面的安装孔411,该安装孔 411也可贯穿底板21,中转装置4还具有安装孔411内的托起组件45,托起组件45包括安装于固定台41下方的托起气缸(未图示)、固定于托起气缸上的卡爪451,卡爪451为U字形,U字形的结构可以按照安全锥的锥形外表面相同,当夹取装置3夹取安全锥向下放落时,托起气缸向上推动卡爪451,卡爪451顶起的位置为:当安全锥刚好落在放置台42上,卡爪 451刚好支撑住安全锥。当前方的安全锥运送到指定位置时,后一个托起组件45的托起气缸向下退回卡爪451,卡爪451脱离安全锥,安全锥完全放置在放置台42上,放置台42上的滚轮422带动安全锥向前运行。Due to grabbing a plurality of safety cones at the same time, a plurality of safety cones are placed side by side on the placement platform 42, which will cause the safety cones to possibly appear in the following situations: a plurality of safety cones move in one direction at the same time, and at the tail end of the placement platform 42, there may be There will be congestion. In order to overcome the crowding of multiple safety cones, which is not conducive to the operation of the next process, the fixed table 41 has an installation hole 411 that runs through the upper and lower surfaces, and the installation hole 411 can also pass through the bottom plate 21. Lifting assembly 45, holding up assembly 45 comprises the holding up cylinder (not shown) that is installed on fixed table 41 below, the claw 451 that is fixed on the holding up cylinder, claw 451 is U font, and the structure of U font can according to safety The tapered outer surfaces of the cones are the same. When the clamping device 3 clamps the safety cone and drops it downwards, the lifting cylinder pushes the jaws 451 upwards, and the jacking position of the jaws 451 is: when the safety cone just falls on the placement platform 42 , The claw 451 just supports the safety cone. When the safety cone in the front was transported to the designated position, the lifting cylinder of the last lifting assembly 45 retracted the claw 451 downwards, and the claw 451 broke away from the safety cone, and the safety cone was completely placed on the placement platform 42, and the placement platform 42 The roller 422 drives the safety cone to move forward.
中转装置4还包括安装于支撑架22的翻动组件46,用将位于放置台 42上平放的安全锥竖立起来。翻动组件46包括固定于支撑架22的翻转支架461、固定于翻转支架461上的翻转电机462、连接翻转电机462的翻转链条463、固定于翻转支架461的翻转支座464、活动固定于支座464且与翻转链条463相连接的翻转转动轴组466、固定于翻转转动轴组466的翻转连杆467及固定于翻转连杆467的翻动杆468。The transfer device 4 also includes a turning assembly 46 installed on the support frame 22, which is used to erect the safety cone placed flat on the placement table 42. Turning assembly 46 comprises the turning support 461 that is fixed on support frame 22, the turning motor 462 that is fixed on turning support 461, the turning chain 463 that connects turning motor 462, the turning support 464 that is fixed on turning support 461, the activity is fixed on support 464 and the turning shaft group 466 connected with the turning chain 463, the turning link 467 fixed on the turning shaft set 466 and the turning bar 468 fixed on the turning link 467.
翻转转动轴组466包括翻转转动轴4661、安装于翻转转动轴4661且与翻转链条463相连接的翻转齿轮4663及安装于翻转支座464内的轴承 (未图示),翻转齿轮4663通过翻转链条463与翻转电机462相连接。The turning shaft group 466 includes a turning shaft 4661, a turning gear 4663 mounted on the turning shaft 4661 and connected to the turning chain 463, and a bearing (not shown) installed in the turning support 464. The turning gear 4663 passes through the turning chain. 463 is connected with turning motor 462.
翻转连杆467与翻转转动轴4661相互垂直,翻动杆468与翻转连杆 467相互垂直,翻动杆468与翻转转动轴4661在翻转连杆467的同一侧。Turn over connecting rod 467 and turn over rotation shaft 4661 to be vertical mutually, stir bar 468 and turn over connecting rod 467 to be perpendicular to each other, stir bar 468 and turn over rotation shaft 4661 on the same side of turning over connecting rod 467.
翻转连杆467上设置多个翻转安装孔4671,用于根据不同尺寸安全锥位置进行调节翻动杆468的位置。A plurality of flipping installation holes 4671 are provided on the flipping link 467 for adjusting the position of the flipping rod 468 according to the positions of the safety cones of different sizes.
当翻转电机462通过翻转链条463带动翻转转动轴组466转动,安全锥通过放置台42向前运行到指定位置时,翻转电机462驱动翻转转动轴 4661与翻动杆468转动,由于安全锥的头部超出放置台42外侧,转动的翻动杆468推起安全锥的头部让安全锥立起。When the overturning motor 462 drives the overturning rotating shaft group 466 to rotate through the overturning chain 463, and the safety cone moves forward to the designated position by the placing table 42, the overturning motor 462 drives the overturning rotating shaft 4661 and the turning bar 468 to rotate, because the head of the safety cone Beyond the outside of the placing table 42, the rotating turning lever 468 pushes up the head of the safety cone to allow the safety cone to stand up.
翻动杆468、翻转连杆467与翻转转动轴466三者中可以一体式结构,也可以是两两是一体式结构,其它一个部件安装于其一体式结构上。例如:翻转转动轴4661为单独生产制造的轴,而翻动杆468与翻转连杆467为一体式结构固定于翻转转动轴4661。Stir bar 468, turnover connecting rod 467 and turnover rotating shaft 466 three can integral structure, also can be that two or two are integral structure, and other parts are installed on its integral structure. For example: the overturning rotating shaft 4661 is an axle manufactured separately, and the turning bar 468 and the overturning connecting rod 467 are fixed on the overturning rotating shaft 4661 in an integrated structure.
中转装置4还包括用于推动安全锥的推动组件47,推动组件47包括固定于固定台41的中转推动气缸471、连接中转推动气471的中转推动部件472,推动部件472用于将立起的安全锥推至下个位置。The transfer device 4 also includes a push assembly 47 for promoting the safety cone. The push assembly 47 includes a transfer push cylinder 471 fixed to the fixed table 41, a transfer push member 472 connected to the transfer push gas 471, and the push member 472 is used to erect the The safety cone is pushed to the next position.
推动部件472包括连接推动气缸471的推动齿条472、与推动齿条472 相配合的推动齿轮473、收容于推动齿轮473内的推动转动轴474及与连接推动转动轴474的推动杆475。The pushing component 472 includes a pushing rack 472 connected to the pushing cylinder 471 , a pushing gear 473 matched with the pushing rack 472 , a pushing shaft 474 accommodated in the pushing gear 473 and a pushing rod 475 connected to the pushing shaft 474 .
通过推动气缸471,带动推动齿轮473旋转,带动推动杆475旋转,如此,推动杆475可绕推动转动轴474旋转,以将安全锥推至输送装置5。通过退回推动气缸471,推动杆475旋转至初始位置,准备推动下个被翻动杆468立正的安全锥。By pushing the cylinder 471 , the driving gear 473 is driven to rotate, and the pushing rod 475 is driven to rotate. In this way, the pushing rod 475 can rotate around the pushing rotating shaft 474 to push the safety cone to the conveying device 5 . Push cylinder 471 by retreating, and push rod 475 rotates to initial position, prepares to promote the safety cone that next flipped rod 468 stands upright.
如图16,输送装置5位于中转通过装置4的一侧,安全锥通过推动杆 475推动至输送装置5。As shown in Figure 16, the conveying device 5 is positioned at one side of the transfer device 4, and the safety cone is pushed to the conveying device 5 by the push rod 475.
输送装置5包括输送支架51、安装于输送支架51上的第一皮带轮输送线52。安全锥由推动杆475推送至第一皮带轮输送线52上,第一皮带轮输送线为现有常见技术,通过电机带动皮带,将安全锥由皮带一端输送到另外一端。输送装置5还具有位于输送支架51上方的阻挡件53、安装于阻挡件53上的顶送气缸54及安装于顶送气缸54上的顶送杆55。阻挡件53横卧在第一皮带轮输送线52的上方,用于阻挡安全锥过度向前移动。顶送杆55延伸方向与第一皮带轮输送线延伸方向相同,与顶送气缸54延伸方向垂直。顶送气缸54的输出轴固定于输送支架51,顶送气缸54下方通过滑块与滑轨的方式连接在阻挡件53上,启动顶送气缸54,顶送气缸 54沿着顶送杆55滑动,带动顶送气缸54、顶送杆55与第一皮带轮输送线 52相垂直的运行。The conveying device 5 includes a conveying frame 51 and a first pulley conveying line 52 installed on the conveying frame 51 . The safety cone is pushed onto the first pulley conveying line 52 by the push rod 475. The first pulley conveying line is an existing common technology, and the belt is driven by a motor to transport the safety cone from one end of the belt to the other end. The conveying device 5 also has a blocking member 53 located above the conveying bracket 51 , a jacking cylinder 54 mounted on the blocking member 53 , and a jacking rod 55 mounted on the jacking cylinder 54 . The blocking member 53 lies above the first pulley conveying line 52, and is used for blocking the safety cone from excessively moving forward. The extending direction of the jacking rod 55 is the same as the extending direction of the first pulley conveying line, and perpendicular to the extending direction of the jacking cylinder 54 . The output shaft of the top feeding cylinder 54 is fixed on the delivery bracket 51, and the bottom of the top feeding cylinder 54 is connected to the blocking member 53 through a slider and a slide rail, the top feeding cylinder 54 is started, and the top feeding cylinder 54 slides along the top feeding rod 55 , drive the top delivery cylinder 54, the top delivery bar 55 and the first belt pulley transmission line 52 to run vertically.
当安全锥到预定位置,启动顶送气缸54,顶送气缸54启动,带动顶送杆55推送安全锥离开第一皮带轮输送线52至下一位置。When the safety cone arrives at the predetermined position, start the top delivery cylinder 54, and the top delivery cylinder 54 starts to drive the top delivery rod 55 to push the safety cone away from the first belt pulley transmission line 52 to the next position.
输送装置5还包括安装于阻挡件53上的旋转气缸56及安装于旋转气缸56上的回推杆57,启动旋转气缸56,旋转气缸56的输出轴转动,输出轴将带动回推杆57进行旋转。Conveying device 5 also comprises the rotary cylinder 56 that is installed on the stopper 53 and the pushback rod 57 that is installed on the rotary cylinder 56, starts rotary cylinder 56, and the output shaft of rotary cylinder 56 rotates, and output shaft will drive back pushrod 57 to carry out. rotate.
输送装置5还包括位于输送支架51一侧的移动组件58,所述移动组件58包括安装于输移送支架51上的移动电机581、连接移动电机581的移动链条582、固定于移动链条582的移动滑块583、固定于移动滑块583 上的移动支架584,所述阻挡件53固定于移动支架584。移动支架584竖向的位于第一皮带轮输送线52的侧边,通过移动电机581,可以拉动移动支架584沿第一皮带轮输送线52的方向前后移动,从而确认阻挡件53的位置。移动支架584下方设置有滑块与滑轨的结构,确保移动支架584能够顺利的滑动。The conveying device 5 also includes a moving assembly 58 positioned at one side of the conveying bracket 51, and the moving assembly 58 includes a moving motor 581 installed on the conveying bracket 51, a moving chain 582 connected to the moving motor 581, and a moving chain 582 fixed to the moving chain 582. The slider 583 and the moving bracket 584 fixed on the moving slider 583 , the blocking member 53 is fixed on the moving bracket 584 . The mobile bracket 584 is vertically located on the side of the first pulley transmission line 52, and the mobile bracket 584 can be pulled to move forward and backward along the direction of the first pulley transmission line 52 by the mobile motor 581, thereby confirming the position of the blocking member 53. The structure of slide block and slide rail is arranged under the moving bracket 584 to ensure that the moving bracket 584 can slide smoothly.
如图17至图20所示,收放装置6包括位于第一皮带轮输送线52侧边的第二皮带轮输送线61,安全锥通过阻挡件53与顶送杆55的作用,从第一皮带轮输送线52运送第二皮带轮输送线61上。As shown in Figures 17 to 20, the retracting device 6 includes a second pulley conveyor line 61 positioned on the side of the first pulley conveyor line 52, and the safety cone is conveyed from the first pulley through the action of the stopper 53 and the top feed rod 55. The line 52 is conveyed on the second pulley conveyor line 61.
第二皮带轮输送线61具有倾斜部分601及与倾斜部分601相连的平直部分602,其使得安全锥从车厢高度到达地面高度。第二皮带轮输送线61 包括枢接于移动支架584的输送支架611、固定于输送支架611上的输送电机612、用于输送安全锥的输送皮带616、连接输送电机612且用于带动输送皮带运转的输送链条613。输送皮带616的表面垂直延伸若干抵挡皮 614,若干抵挡片614间隔的平行排列。当安全锥被顶到第二皮带轮输送线 61上是,由于输送皮带616整个为倾斜状态,所以通过抵挡片614挡住安全锥下滑。由于安全锥的的重心在其底座上,所以,当安全锥被抵挡皮614 挡住后,不会倾倒。The second pulley conveyor line 61 has an inclined portion 601 and a straight portion 602 connected to the inclined portion 601, which makes the safety cone reach from the level of the car to the level of the ground. The second pulley conveyor line 61 includes a conveyor bracket 611 pivotally connected to the mobile bracket 584, a conveyor motor 612 fixed on the conveyor bracket 611, a conveyor belt 616 for conveying safety cones, and a conveyor motor 612 connected to drive the conveyor belt to run The conveyor chain 613. The surface of conveying belt 616 vertically extends several resist skins 614, and several resist pieces 614 are arranged in parallel at intervals. When the safety cone is pushed onto the second pulley conveying line 61, the whole of the conveying belt 616 is in an inclined state, so the safety cone is blocked from sliding down by the blocking sheet 614. Since the center of gravity of the safety cone is on its base, when the safety cone is blocked by the stop skin 614, it will not topple over.
倾斜部分601及与平直部分602之间设置一对可以沿其轴滚动的压轮603,压轮603压住输送皮带616,以保证输送皮带616从倾斜段过渡到平直段。Between the inclined part 601 and the straight part 602, a pair of pressure wheels 603 that can roll along its axis are arranged, and the pressure wheels 603 press the conveying belt 616 to ensure that the conveying belt 616 transitions from the inclined section to the straight section.
第二皮带轮输送线61的平直部分602上安装一对轮子60,以保证收放装置6跟随车辆行走。通过平直部分602的过渡,当输送皮带616不断滚动旋转,安全锥即可落在地面,保证了安全锥能够按照预定的路线安放在地面。A pair of wheels 60 are installed on the straight part 602 of the second pulley conveyor line 61 to ensure that the retractable device 6 follows the vehicle. Through the transition of the straight portion 602, when the conveyor belt 616 continues to roll and rotate, the safety cone can fall to the ground, ensuring that the safety cone can be placed on the ground according to a predetermined route.
为了保证收放装置6能够收容到车体1中,收放装置6还包括翻转组件62,翻转组件62包括安装于移动支架584的一对支耳621,贯穿该对支耳621的旋转轴622、套设在旋转轴622的连接耳623及固定于移动支架 584且连接连接耳623的第一翻转气缸624、固定于连接耳623且连接输送支架611的第二翻转气缸625。通过启动第一翻转气缸624与第二翻转气缸625,可以抬起输送支架611绕移动支架584旋转并抬起。第二皮带轮输送线61可以竖直的立起并收藏在车体1中。In order to ensure that the retractable device 6 can be accommodated in the vehicle body 1, the retractable device 6 also includes a turning assembly 62, and the turning assembly 62 includes a pair of lugs 621 mounted on the moving bracket 584, and the rotating shaft 622 passing through the pair of lugs 621 , the connecting ear 623 sleeved on the rotating shaft 622 , the first turning cylinder 624 fixed on the moving bracket 584 and connected to the connecting ear 623 , the second turning cylinder 625 fixed on the connecting ear 623 and connected to the delivery bracket 611 . By starting the first overturning cylinder 624 and the second overturning cylinder 625 , the transport support 611 can be lifted to rotate around the moving support 584 and lift up. The second pulley transmission line 61 can be erected vertically and stored in the car body 1 .
收放装置6还包括枢接于第二皮带轮输送线61的平直部分602的辅导组件63,辅导组件63包括分别枢接于输送支架611的一对横向架631、分别垂直于横向架631且向上延伸的竖向架632及连接竖向架632上端的连接架633。竖向架632与连接架633共同形成一个倒U字型。辅导组件63 还具有活动安装于连接架633的绕接架634。The retracting device 6 also includes a tutoring assembly 63 pivotally connected to the straight portion 602 of the second pulley conveyor line 61. The tutoring assembly 63 includes a pair of horizontal frames 631 pivotally connected to the transport bracket 611, respectively perpendicular to the horizontal frame 631 and The vertical frame 632 extending upward and the connecting frame 633 connected to the upper end of the vertical frame 632 . The vertical frame 632 and the connecting frame 633 together form an inverted U shape. The tutoring assembly 63 also has a winding frame 634 movably installed on the connecting frame 633 .
连接架633具有位于其表面的一对连接孔6331,该对连接孔在一条直线上,绕接架634包括分别收容连接孔6331的旋转部6341、分别自旋转部6341垂直延伸的竖向部6342及连接该对竖向部6342的横向部6343。连接孔6331位于连接架633的侧边,位于远离存储装置2一面。当辅导组件63放置于地面时,绕接架634自由落下,当安全锥被第二皮带轮输送线61下放时,安全锥可以拨动连接架633绕连接孔6331转动,连接架633 不对安全锥干扰,而当收起安全锥时,连接架633将起到重要作用。The connecting frame 633 has a pair of connecting holes 6331 on its surface, and the pair of connecting holes are on a straight line. The winding frame 634 includes rotating parts 6341 respectively accommodating the connecting holes 6331, and vertical parts 6342 extending vertically from the rotating parts 6341 respectively. And the horizontal portion 6343 connecting the pair of vertical portions 6342 . The connecting hole 6331 is located on a side of the connecting frame 633 , on a side away from the storage device 2 . When the counseling assembly 63 is placed on the ground, the connecting frame 634 falls freely. When the safety cone is lowered by the second pulley conveyor line 61, the safety cone can move the connecting frame 633 to rotate around the connecting hole 6331, and the connecting frame 633 does not interfere with the safety cone. , and when the safety cone is retracted, the connecting frame 633 will play an important role.
横向架631的内侧分别安装一个导向架635,两个导向架635的后端形成喇叭状结构,外大内小,当回收安全锥时,用于对安全锥进行导向,让安全锥顺利进行横向架631之间。A guide frame 635 is installed on the inner side of the transverse frame 631 respectively. The rear ends of the two guide frames 635 form a trumpet-shaped structure, which is large on the outside and small on the inside. Between racks 631.
收放装置6还具有用于翻转辅导组件63的辅助翻转气缸64,其安装于输送支架611,辅助翻转气缸64的输出轴连接于横向架631。通过驱动辅助翻转气缸64,可以使辅导组件63水平的放置在地面,也可以翻转后,对辅导组件63进行收纳,最终用于收纳于车体1中。The retractable device 6 also has an auxiliary turning cylinder 64 for turning over the guidance assembly 63 , which is installed on the transport bracket 611 , and the output shaft of the auxiliary turning cylinder 64 is connected to the transverse frame 631 . By driving the auxiliary overturning cylinder 64 , the guidance assembly 63 can be placed horizontally on the ground, and after being overturned, the guidance assembly 63 can be stored and finally stored in the vehicle body 1 .
当需要放安全锥时,通过上述过程进行安全锥。When it is necessary to put a safety cone, perform the safety cone through the above process.
当工程完成后,需要回收该等安全锥时,安全锥自动收放车通过后退的方式回收安全锥。当收放车倒车时,辅导组件63对准安全锥,通过导向架635让安全锥位于横向架631之间。由于车不断往后退,自由状态的绕接架634将阻挡安全锥的上端,与安全锥接触,绕接架634绕动一段距离后,连接架633将阻止绕接架634继续旋转,而此时,车继续向后退,绕接架634将拨动安全锥倾斜,安全锥的底座靠近车的一侧离开地面至平直部分安全锥将第二皮带轮输送线61的平直部分602高度,车在继续后退,绕接架634向后平移,安全锥将与连接架633脱离,与第二皮带轮输送线 61接触,通过抵挡片614的带动,安全锥顺利到达第二皮带轮输送线61 上,并通过第二皮带轮输送线61向上运送。After the project is completed, when the safety cones need to be recovered, the safety cone automatic retractable vehicle recovers the safety cones by retreating. When the retractable car is reversing, the guidance assembly 63 is aligned with the safety cone, and the safety cone is positioned between the transverse frames 631 through the guide frame 635 . Because the car constantly moves backwards, the free state winding frame 634 will block the upper end of the safety cone and contact the safety cone. , the car continues to move backwards, and the connecting frame 634 will tilt the safety cone. The base of the safety cone is close to the side of the car and leaves the ground to the height of the straight part 602 of the second pulley transmission line 61 by the safety cone. Continue to move backwards, and the connecting frame 634 moves backward, the safety cone will break away from the connecting frame 633 and contact the second pulley transmission line 61, driven by the resisting piece 614, the safety cone will smoothly reach the second pulley transmission line 61, and pass through the second pulley transmission line 61. The second pulley conveyor line 61 is transported upwards.
当安全锥到达倾斜部分601的上端时,通过启动旋转气缸56,初始位于一侧回推杆57迅速旋转,将位于倾斜部分601的上端的安全锥回推至第一皮带轮输送线52上。再通过第一皮带轮输送线52将安全锥输送到一侧,再通过推动部件472通过启动推动气缸471,推动气缸471带动推动杆475 推动安全锥从第一皮带轮输送线52推动至中转装置4方向,并通过翻转连杆467将安全锥打倒并倒在放置台42上,再通过中转电机(未图示)驱动滚轮422将安全锥往回运送,并通过托起组件45驱动卡爪451向上顶住安全锥,以保证滚轮422在不断的滚动,确保滚轮422带动下一个安全锥至前面一个托起组件45处并有卡爪451夹起,当的三个安全锥被三个卡爪 451夹住时,启动夹取装置3,第一夹持部3352伸入安全锥的空心中。并继续向上翘起,第一夹持部3352与第二夹持部3372共同夹持住安全锥,并抬起安全锥,将安全锥运送到存储装置2的固定杆231中,安全锥的底座卡持在固定杆231中,驱动机构24将传动机构23向后转动一个位置,当下一批安全锥被夹持到存储装置2时,驱动机构24将传动机构23向后再转动一个位置。直到所有的安全锥完成夹起完成储存后,所有的安全锥即可完成存储。When the safety cone reaches the upper end of the inclined portion 601, by starting the rotary cylinder 56, the push rod 57 initially located on one side rotates rapidly, and the safety cone located at the upper end of the inclined portion 601 is pushed back onto the first pulley conveyor line 52. Then the safety cone is transported to one side through the first belt pulley transmission line 52, and then the cylinder 471 is pushed by the push member 472, and the cylinder 471 is driven to drive the push rod 475 to push the safety cone from the first belt pulley transmission line 52 to the transfer device 4 direction , and the safety cone is knocked down by turning over the connecting rod 467 and placed on the placement table 42, and then the relay motor (not shown) drives the roller 422 to transport the safety cone back, and the lifting assembly 45 drives the claw 451 to push upward Hold the safety cone to ensure that the roller 422 is constantly rolling, and ensure that the roller 422 drives the next safety cone to the previous holding component 45 and is clamped by the claws 451. When the three safety cones are clamped by the three claws 451 When live, start the clamping device 3, and the first clamping part 3352 extends into the hollow of the safety cone. And continue to tilt up, the first clamping part 3352 and the second clamping part 3372 jointly clamp the safety cone, and lift the safety cone, and transport the safety cone to the fixed rod 231 of the storage device 2, the base of the safety cone Clamped in the fixed rod 231, the driving mechanism 24 rotates the transmission mechanism 23 backward by one position, and when the next batch of safety cones are clamped to the storage device 2, the driving mechanism 24 rotates the transmission mechanism 23 backward by one position. After all the safety cones are clamped and stored, all the safety cones can be stored.
若位于地面的安全锥与收放装置6偏差一段距离,由于收放装置6安装于移动支架584,可以通过移动电机581,移动支架584可以侧向移动,将收放装置6与安全锥进行对准。If the safety cone on the ground deviates from the retractable device 6 by a certain distance, since the retractable device 6 is installed on the mobile bracket 584, the mobile motor 581 can be used to move the mobile bracket 584 sideways, and the retractable device 6 and the safety cone can be aligned. allow.
当所有的安全锥完成回收后,通过驱动翻转气缸64、第一翻转气缸624 与第二翻转气缸625,致使收放装置6整体收藏至车体1内,并锁住车厢。When all the safety cones are recovered, the retractable device 6 is stored in the car body 1 as a whole by driving the turning cylinder 64 , the first turning cylinder 624 and the second turning cylinder 625 , and the compartment is locked.
本发明的安全锥自动收放车的功能性强,性能稳定。通过各个机构的相互配合,能够快速的从存储装置2中取出安全锥,又能从地面快速的回收安全锥。The safety cone automatic retractable vehicle of the present invention has strong functionality and stable performance. Through the mutual cooperation of various mechanisms, the safety cone can be quickly taken out from the storage device 2, and the safety cone can be quickly recovered from the ground.
当然,本技术领域内的一般技术人员应当认识到,上述实施例仅是用来说明本发明,而并非用作对本发明的限定,只要在本发明的实质精神范围内,对上述实施例的变化、变型都将落在本发明权利要求的范围内。Of course, those skilled in the art should recognize that the above-mentioned embodiments are only used to illustrate the present invention, rather than to limit the present invention. , modification will fall within the scope of the claims of the present invention.
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