CN1103385C - Autoamtic temp-regulating fibre and its products - Google Patents
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Abstract
本发明涉及一种自动调温纤维及其制品。其特征是自动调温纤维以蓄热微胶囊为功能性添加成分,以常规成纤聚合物为基材,两者重量比为30~80∶70~20,采用常规纺丝工艺制成;蓄热微胶囊是指以熔融温度为20~50℃,结晶温度为30~5℃,熔融热和结晶热≥200J/g的相变物质为囊芯,且其重量占蓄热微胶囊总重量的40~80%;以苯乙烯-二乙烯苯共聚物、三聚腈胺、脲醛树脂、环氧树脂或硅酸钙为囊壁,采用原位聚合法合成;其直径为0.1~20μm。该纤维和制品可随环境温度变化而自动双向调节自身温度。The invention relates to an automatic temperature-regulating fiber and its products. It is characterized in that the heat-storage microcapsule is used as the functional additive component of the self-regulating fiber, and the conventional fiber-forming polymer is used as the base material. Thermal microcapsules refer to a phase-change substance with a melting temperature of 20-50°C, a crystallization temperature of 30-5°C, a heat of fusion and a heat of crystallization ≥ 200J/g as the capsule core, and its weight accounts for 30% of the total weight of the thermal storage microcapsules. 40-80%; with styrene-divinylbenzene copolymer, triacrylic amine, urea-formaldehyde resin, epoxy resin or calcium silicate as the capsule wall, synthesized by in-situ polymerization; its diameter is 0.1-20 μm. The fibers and products can automatically adjust their own temperature in two directions as the ambient temperature changes.
Description
本发明涉及功能性纤维及其制品,具体说是一种具有热能吸收、存储和释放功能的纤维及其制品。该纤维或制品可随环境温度变化而自动双向调节自身温度。国际专利分类号拟为D01F 1/10。The present invention relates to functional fiber and its product, specifically a fiber with heat energy absorption, storage and release function and its product. The fiber or product can automatically adjust its own temperature in two directions as the ambient temperature changes. The international patent classification number is proposed to be D01F 1/10.
研究表明,处于热平衡时,人体感觉最舒适的皮肤温度为33.4℃;身体任何部位的皮肤温度与皮肤平均温度差在1.5~3.0℃时,人体感觉不冷不热;若温度差超过±4.5℃,人体将有冷暖感。因此,在外界环境温度过低,或身体处于相对低温环境时间过长时,如果服装材料的保温热阻不足,体温将会很快下降,易生感冒、冻伤或其他疾病。在救生学上,直肠温度35℃是深部体温下降的阀限,低于35℃将出现严重的功能失调,此时人体处于半知觉状态,失去对外界环境的反应能力,因此身处低温环境时,保温对人体十分重要。反之,在夏季或热带或者一些特殊工作环境中,外界环境温度过高时,如果服装材料的热阻过大,人体不能通过显热传递尽快散失热量,而只能通过大量排汗保持正常体温,长时间维持这种状态,将引起体内失水过多,体温调节功能紊乱,导致中暑,甚至死亡,因此身处高温环境中时,及时降温也很重要。Studies have shown that when in thermal equilibrium, the most comfortable skin temperature for the human body is 33.4°C; when the difference between the skin temperature of any part of the body and the average skin temperature is 1.5-3.0°C, the human body feels neither cold nor hot; if the temperature difference exceeds ±4.5°C , the human body will feel warm and cold. Therefore, when the temperature of the external environment is too low, or the body is in a relatively low temperature environment for too long, if the thermal insulation resistance of the clothing material is insufficient, the body temperature will drop quickly, and it is easy to catch a cold, frostbite or other diseases. In lifesaving science, the rectal temperature of 35°C is the threshold for deep body temperature drop. Serious dysfunction will occur if it is lower than 35°C. At this time, the human body is in a semi-conscious state and loses its ability to respond to the external environment. , heat preservation is very important to the human body. Conversely, in summer or tropical or some special working environment, when the external environment temperature is too high, if the thermal resistance of the clothing material is too large, the human body cannot lose heat as quickly as possible through sensible heat transfer, but can only maintain normal body temperature through a large amount of perspiration. Maintaining this state for a long time will cause excessive water loss in the body, disorder of body temperature regulation, lead to heat stroke, and even death. Therefore, it is also very important to cool down in time when you are in a high temperature environment.
传统的服装或纺织品一般由如棉、麻、丝、毛等天然纤维,或/和粘胶、涤纶、锦纶、腈纶等化学纤维材料组成。这些纤维材料主要是通过阻断人体与外界环境之间的热传递,即热辐射、热传导和热对流起到保持服内人体正常温度的作用。当外界环境温度低于人体的皮肤表面温度时,只有及时增加服装或纺织品,即增加纤维材料的热阻来减少人体与外界环境之间的热交换,从而维持人体的正常体温;当外界环境温度由低于变化到接近体温时,又必须及时减少服装或纺织品,即降低纤维材料的热阻,以便增大人体与环境之间的热交换。因此,及时适当增减衣物,是保持体温恒定的主要手段。但一天之中温差变化很大时,人们由于主观原因或者客观条件限制往往不能作到这一点,特别是在快节奏的现代生活之时。当外界环境温度高于体温(服内温度高于体温)时,人体已不能通过一般的热辐射、热对流和热传导来散失热量,而必须通过皮肤大量排汗,利用汗液的蒸发带走热量(汽态的汗液带走的热量数倍于液态汗液),才能维持体温的恒定,脱减衣物即使是全脱也毫无意义,更况一般情况下过多地脱减衣物也是公共生活所不允许的。其代价就是体液流失过多,人体平衡紊乱,体质下降,感觉不适,产生疾病。Traditional clothing or textiles are generally composed of natural fibers such as cotton, hemp, silk, wool, etc., or/and chemical fiber materials such as viscose, polyester, nylon, and acrylic fibers. These fiber materials mainly play the role of maintaining the normal temperature of the human body in the clothes by blocking the heat transfer between the human body and the external environment, that is, heat radiation, heat conduction and heat convection. When the temperature of the external environment is lower than the skin surface temperature of the human body, it is only necessary to increase the clothing or textiles in time, that is, to increase the thermal resistance of the fiber material to reduce the heat exchange between the human body and the external environment, thereby maintaining the normal body temperature of the human body; when the external environment temperature When changing from below to close to body temperature, it is necessary to reduce clothing or textiles in time, that is, to reduce the thermal resistance of fiber materials, so as to increase the heat exchange between the human body and the environment. Therefore, timely and appropriate increase or decrease of clothing is the main means to keep body temperature constant. However, when the temperature difference varies greatly during a day, people often cannot do this due to subjective reasons or objective conditions, especially in the fast-paced modern life. When the ambient temperature is higher than the body temperature (the temperature in the clothing is higher than the body temperature), the human body can no longer lose heat through general heat radiation, heat convection and heat conduction, but must sweat a lot through the skin, and use the evaporation of sweat to take away heat ( The amount of heat taken away by vaporized sweat is several times that of liquid sweat), in order to maintain a constant body temperature, it is meaningless to take off even all the clothes, not to mention that under normal circumstances, taking off too much clothes is not allowed in public life of. The price is excessive loss of body fluids, disordered balance of the body, decline in physical fitness, feeling unwell, and disease.
为了改善生活环境温度,人们发明了各种功能纺织品。60年代开发出了纺织品表面涂镀铝—钛合金箔,反射人体发射出的远红外线的纺织品,俗称“太空棉”保温材料,80年代在国内得到了广泛开发和应用。又如,微导电材料通电后发热的“东丽热”纤维可显著提高保温效果,含有铁微粉,利用其氧化放热的化学反应放热纤维在国外也得到了开发。日本公开特许公报平3-3202公开了一种含有碳化锆微粉的吸收近红外线放热的阳光蓄热纤维,阳光照射下可显著提高织物内部温度。中国发明专利CN1123850A公开了一种吸收和发射远红外线的纤维的组成和制造方法,可吸收人体发射出的远红外线转化为热量,提高保温效果。日本公开特许公报平5-117910中公开了一种反射太阳光中热辐射、屏蔽紫外线的纤维,其织物可降低内部温度。但所有这些纤维材料纺织品均只具有单向温度调节功能,即只能提高保温效果,或在一定程度上降低服内温度,而不能既可以提高纤维材料的保温功能,又可以降低纤维材料热阻效果,特别是不能根据人体需要来提高或降低纤维材料的保温作用,即没有双向调温功能或作用。In order to improve the temperature of the living environment, various functional textiles have been invented. In the 1960s, a textile coated with aluminum-titanium alloy foil was developed to reflect the far-infrared rays emitted by the human body, commonly known as "space cotton" thermal insulation material, which was widely developed and used in China in the 1980s. Another example is the "Toray Thermal" fiber, which generates heat after the micro-conductive material is energized, which can significantly improve the heat preservation effect. It contains iron micropowder, and the chemical reaction exothermic fiber that uses its oxidation and heat release has also been developed abroad. Japanese Patent Publication No. 3-3202 discloses a solar thermal storage fiber containing zirconium carbide micropowder that absorbs near-infrared heat release, which can significantly increase the internal temperature of the fabric under sunlight. Chinese invention patent CN1123850A discloses a composition and manufacturing method of a fiber that absorbs and emits far-infrared rays, which can absorb far-infrared rays emitted by the human body and convert them into heat to improve the heat preservation effect. Japanese Laid-Open Patent Publication No. 5-117910 discloses a fiber that reflects thermal radiation in sunlight and shields ultraviolet rays, and its fabric can reduce the internal temperature. But all these fiber material textiles only have one-way temperature adjustment function, that is, they can only improve the thermal insulation effect, or reduce the temperature inside the clothing to a certain extent, but cannot improve the thermal insulation function of the fiber material and reduce the thermal resistance of the fiber material. Effect, especially can not improve or reduce the thermal insulation effect of fiber material according to the needs of the human body, that is, there is no two-way temperature regulation function or effect.
具有双向调温功能的纺织品是80年代,特别是90年代世界纤维材料研究的新课题。如美国专利4871615公开了一种将无机水合盐或塑晶材料通过浸渍的方法填充在中空纤维内部,制备具有温度调节功能纤维的方法,但这种纤维既不耐水洗,也不具有耐久性,水合盐中的结晶水会在升、降温过程中蒸发,使纤维失去温度调节作用。再如,申请人的中国发明专利ZL96105229.5公开了一种采用聚醚、脂肪族聚酯、聚酯醚等聚合物作为纤维的芯或岛成分的主成分,以成纤聚合物为鞘成分或海成分,经熔融复合纺丝制取具有自动调温功能纤维的方法。但这种方法只适用于聚合物为芯或岛成分的纤维制造,对于熔融粘度更低的有机物,如正十二酸、正十三醇、正十四醇、正十五醇、正十六醇、正十六烷、正十七烷、正十八烷、正十九烷、正二十烷、正二十一烷、正二十二烷等则不适合,因为这些有机物会在纺丝过程中,从纤维的鞘或海成分中逸出,使纺丝过程难以进行。Textiles with two-way temperature-regulating function are new topics in the world's fiber material research in the 1980s, especially in the 1990s. For example, U.S. Patent No. 4,871,615 discloses a method of filling the hollow fiber with inorganic hydrated salt or plastic crystal material by impregnation to prepare a fiber with temperature regulation function, but this fiber is neither washable nor durable. The crystal water in the hydrated salt will evaporate during the temperature rise and fall process, so that the fiber loses its temperature regulation function. For another example, the applicant's Chinese invention patent ZL96105229.5 discloses a polymer that uses polyether, aliphatic polyester, polyester ether, etc. as the main component of the core or island component of the fiber, and uses the fiber-forming polymer as the sheath component Or sea ingredients, the method of preparing fibers with automatic temperature regulation function through melt composite spinning. However, this method is only suitable for the manufacture of fibers with polymers as core or island components. For organic substances with lower melt viscosity, such as n-dodecanoic acid, n-tridecyl alcohol, n-tetradecyl alcohol, n-pentadecanol, n-hexadecanol Alcohol, n-hexadecane, n-heptadecane, n-octadecane, n-nonadecane, n-eicosane, n-hexadecane, n-docosane, etc. are not suitable, because these organic substances will During the process, it escapes from the sheath or sea component of the fiber, making the spinning process difficult.
本发明的目的是提供一种以蓄热微胶囊技术制成的自动调温纤维及其制品。其可采用有机物相变物质作为功能性添加物,并可采用一般纺丝和纺织工艺生产制造,具有更好的依环境温度变化而自动吸热、存储和放热的功能。The object of the present invention is to provide a self-regulating temperature fiber and its products made by heat storage microcapsule technology. It can use organic phase-change substances as functional additives, and can be produced by general spinning and textile processes. It has better functions of automatically absorbing, storing and releasing heat according to changes in ambient temperature.
本发明的纤维及其制品区别于常规纤维及其制品的最大特点是在环境温度较高时,可吸收环境的热量并储存在纤维内部,使纤维内部温度低于常规纤维;而在环境温度较低时,又可将纤维中储存的能量释放出来,使纤维内部温度高于常规纤维。本发明纤维的自动温度调节作用使采用这种纤维加工成的服装具有比普通服装更好的服用舒适性;用于室内装饰材料时,可使室内温度波动范围相对减小,营造更适宜人们生活和工作的环境。The fiber of the present invention and its products are different from conventional fibers and their products. The biggest feature is that when the ambient temperature is high, it can absorb the heat of the environment and store it inside the fiber, so that the internal temperature of the fiber is lower than that of conventional fibers; When the temperature is low, the energy stored in the fiber can be released, so that the internal temperature of the fiber is higher than that of conventional fibers. The automatic temperature adjustment function of the fiber of the present invention makes the clothing processed by this fiber have better wearing comfort than ordinary clothing; when used in interior decoration materials, the indoor temperature fluctuation range can be relatively reduced, creating a more suitable environment for people's lives. and working environment.
本发明的目的是这样实现的:设计一种具有依环境温度变化而自动吸热、存储和放热功能的自动调温纤维,其特征在于所述的自动调温纤维是以蓄热微胶囊为功能性添加成分,以常规的成纤聚合物为基材,蓄热微胶囊与成纤聚合物的重量比为30~80∶70~20,采用常规纺丝工艺制成;所述的蓄热微胶囊是指以熔融温度为20~50℃,结晶温度为30~5℃,熔融热和结晶热≥200J/g的相变物质为囊芯,且相变物质重量应占蓄热微胶囊总重量的40~80%;以苯乙烯—二乙烯苯共聚物、三聚腈胺、脲醛树脂、环氧树脂或硅酸钙为囊壁,采用原位聚合法合成;所述的蓄热微胶囊直径为0.1~20μm。The purpose of the present invention is achieved in this way: design a kind of automatic temperature-regulating fiber with automatic heat absorption, storage and heat release function according to the change of ambient temperature, it is characterized in that described automatic temperature-regulating fiber is based on heat storage microcapsules Functional additives, using conventional fiber-forming polymers as the base material, the weight ratio of heat storage microcapsules to fiber-forming polymers is 30-80:70-20, and it is made by conventional spinning technology; the heat storage Microcapsules refer to the phase-change material with a melting temperature of 20-50°C, a crystallization temperature of 30-5°C, and a heat of fusion and crystallization ≥ 200J/g as the capsule core, and the weight of the phase-change material should account for the total heat storage microcapsules. 40-80% by weight; using styrene-divinylbenzene copolymer, tripolynitrile amine, urea-formaldehyde resin, epoxy resin or calcium silicate as the capsule wall, synthesized by in-situ polymerization; the heat storage microcapsules The diameter is 0.1-20 μm.
本发明自动调温纤维与现有技术相比是设计了先进的蓄热微胶囊技术,并使用有机物,而不是聚合物作为相变物质,使原料来源更广泛,并且由于有机物比现有技术中使用的聚合物具有更大的相变热,所以由其制成的纤维及其制品的温度自动调节功能更好。另外,本发明可采用一般纺丝工艺生产制造,没有采用现有技术使用的较复杂的复合法纺丝工艺,使生产更为简单。Compared with the prior art, the automatic temperature-regulating fiber of the present invention is designed with advanced thermal storage microcapsule technology, and uses organic matter instead of polymer as a phase change substance, so that the source of raw materials is wider, and because the organic matter is more efficient than the prior art The polymer used has a greater heat of phase change, so the temperature self-regulation function of the fiber and its products is better. In addition, the present invention can be produced by the general spinning process, without adopting the relatively complex composite spinning process used in the prior art, so that the production is simpler.
本发明设计主要特征是利用蓄热微胶囊制造自动调温纤维的技术。它采用以熔融温度为20~50℃,结晶温度为30~5℃,熔融热和结晶热≥200J/g的相变物质为囊芯,且相变物质重量应占蓄热微胶囊总重量的40~80%;以苯乙烯—二乙烯苯共聚物、三聚腈胺、脲醛树脂、环氧树脂或硅酸钙为囊壁,采用原位聚合法合成。并且所述的蓄热微胶囊直径应当控制在0.1~20μm之间。当这种蓄热微胶囊以合适的方式制成自动调温纤维及其制品后,含有上述蓄热微胶囊的纤维及其制品就可以在环境温度高于相变物质的熔融温度时,吸收环境中的热量,使蓄热微胶囊中的相变物质逐渐从固体转变为液体,把热量储存起来;当环境温度低于相变物质的结晶温度时,蓄热微胶囊中的相变物质又逐渐从液体转化为固体,放出所储存的热量,从而达到自动调节温度的目的。所谓自动调温纤维及其制品就是指依据环境温度的变化可以自动吸热或放热,对环境温度自动作双向调节的纤维及其制品。The main feature of the design of the invention is the technology of making automatic temperature-regulating fibers by utilizing heat storage microcapsules. It uses a phase-change substance with a melting temperature of 20-50°C, a crystallization temperature of 30-5°C, and a heat of fusion and crystallization ≥ 200J/g as the capsule core, and the weight of the phase-change substance should account for 10% of the total weight of the heat storage microcapsules. 40-80%; styrene-divinylbenzene copolymer, triacrylic amine, urea-formaldehyde resin, epoxy resin or calcium silicate as the capsule wall, synthesized by in-situ polymerization. And the diameter of the heat storage microcapsules should be controlled between 0.1-20 μm. When the thermal storage microcapsules are made into self-temperature-regulating fibers and their products in a suitable way, the fibers and their products containing the above thermal storage microcapsules can absorb the environment when the ambient temperature is higher than the melting temperature of the phase change substance. The heat in the heat storage makes the phase change material in the thermal storage microcapsules gradually change from solid to liquid to store the heat; when the ambient temperature is lower than the crystallization temperature of the phase change material, the phase change material in the thermal storage microcapsules gradually From liquid to solid, the stored heat is released, so as to achieve the purpose of automatic temperature regulation. The so-called automatic temperature-regulating fiber and its products refer to the fiber and its products that can automatically absorb or release heat according to the change of ambient temperature, and automatically adjust the ambient temperature in two directions.
本发明蓄热微胶囊中的相变物质(PCM)应当采用熔融温度为20~50℃,结晶温度为30~5℃,熔融热和结晶热≥200J/g的相变物质为囊芯。这是考虑到自动调温纤维及其制品使用环境、用途和性能需要,或者说是为实现本发明目的所需而特定地选择。所述的PCM的含量应占胶囊总重量的40~80%;更好地是50~80%。相变物质含量低于40%,蓄热微胶囊的吸、放热量较小,难以满足实用要求。多次重复研究结果表明,相变物质的含量可达80%左右。如继续增大相变物质的含量,则会使囊壁强度过低,使用中易出现泄漏现象,影响纤维性能的稳定和吸放热功能的效果。The phase-change material (PCM) in the thermal storage microcapsules of the present invention should use a phase-change material with a melting temperature of 20-50°C, a crystallization temperature of 30-5°C, and a heat of fusion and crystallization ≥ 200J/g as the capsule core. This is a specific choice in consideration of the use environment, purpose and performance requirements of the self-temperature-regulating fiber and its products, or in other words, the need to achieve the purpose of the present invention. The content of the PCM should account for 40-80% of the total weight of the capsule; more preferably 50-80%. If the content of the phase-change substance is lower than 40%, the heat-absorbing and releasing heat of the heat-storing microcapsules is small, and it is difficult to meet practical requirements. Repeated research results show that the content of phase-change substances can reach about 80%. If the content of the phase-change substance continues to increase, the strength of the capsule wall will be too low, and leakage will easily occur during use, which will affect the stability of the fiber performance and the effect of heat absorption and release functions.
本发明所述作为囊芯的相变物质是正十二酸、正十三醇、正十四醇、正十五醇、正十六醇、正十六烷、正十七烷、正十八烷、正十九烷、正二十烷、正二十一烷、正二十二烷中的一种或多种;所述的囊壁为苯乙烯—二乙烯苯共聚物、三聚氰胺、脲醛树脂、环氧树脂或硅酸钙中的一种。The phase change substance used as the capsule core in the present invention is n-dodecanoic acid, n-tridecyl alcohol, n-tetradecyl alcohol, n-pentadecanol, n-hexadecanol, n-hexadecane, n-heptadecane, n-octadecane , n-nonadecane, n-eicosane, n-hecodecane, and n-docosane; the capsule wall is styrene-divinylbenzene copolymer, melamine, urea-formaldehyde resin, One of epoxy resin or calcium silicate.
本发明采用有机物作为相变物质与现有技术的采用聚合物作为相变物质相比,具有更广泛的可选择性,而且这些有机物的吸、放热量较现有技术中使用的聚醚、脂肪族聚酯、聚酯醚的吸、放热量更大,如采用差热分析的方法测试时,几种典型有机物和聚合物的相变温度和相变热如表1。The present invention adopts organic matter as phase-change material compared with prior art adopting polymer as phase-change material, has wider selectivity, and the absorption and heat release of these organic matter are compared with polyether, fatty acid used in prior art The heat absorption and heat release of family polyesters and polyester ethers are larger. For example, when tested by differential thermal analysis, the phase transition temperature and phase transition heat of several typical organic compounds and polymers are shown in Table 1.
表1 几种典型有机物和聚合物的相变温度和相变热
本发明为了防止出现过热熔融或过冷结晶现象,囊芯材料中还含有相变物质重量1~10%的过热熔融和过冷结晶防止剂。所述的过热熔融和过冷结晶防止剂是熔融温度比所述的相变物质熔融温度高10~30℃的有机酸、有机醇或有机酯中的至少一种;所述的有机酸是指正十八酸、正十九酸、正二十酸、正二十一酸、油酸、亚油酸;所述的有机醇是指正十九醇、正二十醇;所述的有机酯是指正十八酸甲酯、亚油酸乙酯。In order to prevent overheating melting or supercooling crystallization in the present invention, the capsule core material also contains an overheating melting and supercooling crystallization preventing agent with a weight of 1-10% of the phase change substance. The anti-superheat melting and supercooling crystallization agent is at least one of organic acid, organic alcohol or organic ester whose melting temperature is 10-30°C higher than the melting temperature of the phase-change substance; the organic acid refers to normal octadecanoic acid, n-nonadecanoic acid, n-eicosic acid, n-behenic acid, oleic acid, linoleic acid; the organic alcohol refers to n-nonadecanol, n-eicosanol; the organic ester refers to n- Methyl Octanoate, Ethyl Linoleate.
本发明以上述蓄热微胶囊为功能性添加成分,以常规的成纤聚合物为基材,将重量比为30~80∶70~20的蓄热微胶囊与成纤聚合物熔体或溶液混合均匀,采用常规或近似常规的熔融或溶液纺丝工艺,即可制成含有蓄热微胶囊的本发明自动调温纤维。试验表明,该自动调温纤维具有良好的可纺性能,采用普通纺织(含针织、非织造)技术即可制成各种自动调温纤维制品。In the present invention, the heat storage microcapsules mentioned above are used as functional additive components, conventional fiber-forming polymers are used as substrates, and heat storage microcapsules and fiber-forming polymer melts or solutions with a weight ratio of 30-80:70-20 are mixed Mix evenly, adopt conventional or near-conventional melt or solution spinning process, and then the automatic temperature-regulating fiber of the present invention containing heat storage microcapsules can be produced. Tests show that the self-temperature-regulating fiber has good spinnability, and can be made into various self-temperature-regulating fiber products by adopting ordinary weaving (including knitting and non-woven) technology.
本发明要求所述纤维中的蓄热微胶囊的重量百分比应控制在30~80%之间。纤维中的蓄热微胶囊重量百分比低于30%时,则纤维中含有的相变物质太少,热能吸收和储放作用不明显;而超过80%时,则纤维成型困难,或成型后的纤维物理机械性能较差,不具有较好的纺织加工性。但这并不排除纤维中的蓄热微胶囊重量百分比高于80%时适用本发明。因为在一定条件下,例如用本发明纤维制造对材料机械物理或说纺织加工性能要求不高的空气净化或功能滤材时,纤维中的蓄热微胶囊重量百分比也可高于80%。The present invention requires that the weight percentage of heat storage microcapsules in the fiber should be controlled between 30% and 80%. When the heat storage microcapsule weight percentage in the fiber is less than 30%, the phase change substance contained in the fiber is too little, and the heat energy absorption and storage effect is not obvious; when it exceeds 80%, the fiber is difficult to form, or the formed The physical and mechanical properties of the fiber are poor, and it does not have good textile processability. However, this does not exclude the application of the present invention when the weight percentage of heat storage microcapsules in the fiber is higher than 80%. Because under certain conditions, for example, when using the fiber of the present invention to make air purification or functional filter materials that do not require high material mechanical physics or textile processing performance, the heat storage microcapsule weight percentage in the fiber can also be higher than 80%.
本发明之所以限定蓄热微胶囊的直径在0.1~20μm的范围之间,主要是基于自动调温纤维生产技术方面的考虑。当蓄热微胶囊直径大于20μm时,纺丝过程中容易堵塞过滤网或喷丝孔,或造成断丝,使纤维加工困难,因此蓄热微胶囊直径不宜过大;但蓄热微胶囊直径也不宜过小,当其直径小于0.1μm时,蓄热微胶囊之间容易出现粘结,不利于蓄热微胶囊在聚合物中的均匀分散,同时蓄热微胶囊合成的难度也加大,成本将大幅上升。一般地蓄热微胶囊直径控制在0.5~10μm之间时,则不会出现上述的问题,并且蓄热微胶囊的自动调温均匀、稳定,效果较好。The reason why the present invention limits the diameter of the thermal storage microcapsules to be in the range of 0.1-20 μm is mainly based on the technical considerations of automatic temperature-regulating fiber production. When the heat storage microcapsule diameter is greater than 20 μm, it is easy to block the filter screen or spinneret hole during spinning, or cause broken filaments, making fiber processing difficult, so the diameter of the heat storage microcapsule should not be too large; but the diameter of the heat storage microcapsule should not be too large It should not be too small. When the diameter is less than 0.1 μm, the thermal storage microcapsules are prone to bonding, which is not conducive to the uniform dispersion of the thermal storage microcapsules in the polymer. will rise substantially. Generally, when the diameter of the heat storage microcapsules is controlled between 0.5 and 10 μm, the above-mentioned problems will not occur, and the automatic temperature regulation of the heat storage microcapsules is uniform and stable, and the effect is better.
本发明所述作纤维基材的常规成纤聚合物是指聚对苯二甲酸乙二酯、聚对苯二甲酸丙二酯、聚对苯二甲酸丁二酯、聚己内酰胺、聚己二酸己二胺、聚己二酸癸二胺、聚癸二酸癸二胺、聚丙烯、聚乙烯等采用熔融纺丝工艺生产纤维的成纤聚合物中的一种;或者聚丙烯腈、聚乙烯醇、再生纤维素纤维和丙烯酸共聚物等采用常规溶液纺丝工艺生产纤维的成纤聚合物中的一种。研究和试验表明,采用何种成纤聚合物作基材,对本发明纤维的热能吸收、储存和释放功能没有显著影响。因而本发明适用于各种常规纺丝工艺,可以制造出各种含有蓄热微胶囊的常用纤维,进而生产出各种各样的自动调温纤维制品。The conventional fiber-forming polymer used as fiber substrate in the present invention refers to polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate, polycaprolactam, polyadipic acid Hexamethylenediamine, polydecanediamine adipate, polydecanediamine sebacate, polypropylene, polyethylene and other fiber-forming polymers produced by melt spinning process; or polyacrylonitrile, polyethylene One of the fiber-forming polymers such as alcohol, regenerated cellulose fibers and acrylic acid copolymers that are produced into fibers by conventional solution spinning processes. Research and tests have shown that which fiber-forming polymer is used as the base material has no significant impact on the thermal energy absorption, storage and release functions of the fiber of the present invention. Therefore, the present invention is applicable to various conventional spinning processes, and can produce various common fibers containing heat storage microcapsules, and then produce various automatic temperature-regulating fiber products.
本发明的功能性添加物是以微胶囊的形态均匀分布在成纤聚合物中,而所述的成纤聚合物均为常规或说常用的材料,因而本发明无论在纤维生产、制品加工中,还是在人们的服用或使用过程中,都不存在着“三废”污染或潜在危害问题。The functional additives of the present invention are evenly distributed in the fiber-forming polymer in the form of microcapsules, and the fiber-forming polymers are all conventional or commonly used materials, so the present invention no matter in fiber production or product processing , or in the process of people's taking or use, there is no "three wastes" pollution or potential hazards.
还应当指出的是,采用本发明的蓄热微胶囊按一定比例与粘合剂、分散剂和消泡剂等混合后,制成自动调温功能涂料,也可用于常规纤维织物的表面涂层,制成具有热能吸收、存储和释放功能的自动调温纤维制品。这种技术方法特别适用于制造那些非服用的纤维制品。It should also be pointed out that after the thermal storage microcapsules of the present invention are mixed with adhesives, dispersants and defoamers in a certain proportion, the automatic temperature-regulating functional coating can also be used for the surface coating of conventional fiber fabrics. , to make self-regulating fiber products with thermal energy absorption, storage and release functions. This technical method is especially suitable for making those non-taking fiber products.
经测定,本发明的效果十分明显,如在等速升温过程中,本发明的纤维织物的内部温度较同规格常规纤维织物内部温度低7℃以上;在等速降温过程中,本发明纤维织物内部温度较同规格常规纤维织物的内部温度高6℃以上。在炎热的夏天,穿用本发明纤维织物的服装,其服内舒适时间较对比织物服装长一倍以上;同样在寒冷的冬天,穿用本发明纤维织物的服装,其服内舒适时间较对比织物服装长一倍以上。After measurement, the effect of the present invention is very obvious. For example, in the process of constant temperature rise, the internal temperature of the fiber fabric of the present invention is more than 7°C lower than that of the conventional fiber fabric of the same specification; The internal temperature is more than 6°C higher than that of conventional fiber fabrics of the same specification. In the hot summer, wearing the clothes of the fiber fabric of the present invention, the comfort time in the clothes is more than twice as long as that of the contrast fabric clothes; also in the cold winter, the clothes of the fiber fabrics of the present invention are worn, and the comfort time in the clothes is more than the comparison. Fabric garments more than double in length.
下面给出的实施例可以进一步具体地描述本发明:The embodiments given below can further specifically describe the present invention:
实施例1 以熔融温度37℃、熔融热为210J/g,结晶温度28℃、结晶热205J/g的500g正十三醇为囊芯,加入10g正二十醇为过热熔融和过冷结晶防止剂,160g苯乙烯和80g二乙烯苯在1.2g偶氮二异丁腈引发下,5g山梨醇酐单甘油酯为乳化剂,60℃高速搅拌下乳液聚合成蓄热微胶囊,经测定,蓄热微胶囊平均颗粒直径5.1μm。DSC法测定蓄热微胶囊的熔融温度为35℃,熔融吸热量134J/g,经计算蓄热微胶囊中正十三醇含量68%。Example 1 With a melting temperature of 37°C, a heat of fusion of 210J/g, a crystallization temperature of 28°C, and a heat of crystallization of 205J/g, 500g of n-tridecyl alcohol is used as the capsule core, and 10g of n-eicosanol is added to prevent overheating melting and supercooling crystallization. Agent, 160g styrene and 80g divinylbenzene were triggered by 1.2g azobisisobutyronitrile, 5g sorbitan monoglyceride was used as emulsifier, emulsion polymerized into heat storage microcapsules under high-speed stirring at 60°C, and the heat storage microcapsules were determined. The average particle diameter of thermal microcapsules is 5.1 μm. The melting temperature of the thermal storage microcapsules measured by DSC method is 35° C., and the melting heat absorption is 134 J/g. The content of n-tridecyl alcohol in the thermal storage microcapsules is calculated to be 68%.
将2kg蓄热微胶囊混入含20%聚丙烯腈的溶液8kg中,搅拌均匀,在常规工艺下纺丝,得到单丝纤度3dtex的腈纶短纤维。DSC法测定纤维在20~50℃范围的吸热量为73.7J/g,经计算纤维中的蓄热微胶囊含量为55%。该纤维可用于加工成毛毯、服装内衬等使用,除具有良好的保温性能外,在服用温度上下,还具有热能吸收和释放功能。Mix 2 kg of thermal storage microcapsules into 8 kg of a solution containing 20% polyacrylonitrile, stir evenly, and spin under a conventional process to obtain acrylic staple fibers with a single fiber fineness of 3 dtex. The heat absorption of the fiber in the range of 20-50° C. is 73.7 J/g as measured by DSC method, and the content of heat-storing microcapsules in the fiber is calculated to be 55%. The fiber can be processed into blankets, clothing linings, etc. In addition to good thermal insulation performance, it also has the function of absorbing and releasing heat energy at the wearing temperature.
实施例2 以熔融温度44℃、熔融热为205J/g,结晶温度29℃,结晶热231J/g的正二十烷代替实施例1中的正十三醇,其他组成和工艺与实施例1相同,合成蓄热微胶囊,经测定,蓄热微胶囊平均颗粒直径3.6μm。DSC法测定蓄热微胶囊的熔融温度为40℃,熔融吸热量140J/g,经计算蓄热微胶囊中正二十烷含量65%。Example 2 Use n-eicosane with a melting temperature of 44°C, a heat of fusion of 205J/g, a crystallization temperature of 29°C, and a heat of crystallization of 231J/g to replace n-tridecyl alcohol in Example 1, and other compositions and processes are the same as in Example 1 Similarly, the thermal storage microcapsules were synthesized, and the average particle diameter of the thermal storage microcapsules was determined to be 3.6 μm. The melting temperature of the thermal storage microcapsules measured by DSC method is 40° C., and the melting heat absorption is 140 J/g. The content of n-eicosane in the thermal storage microcapsules is calculated to be 65%.
1kg蓄热微胶囊与1kg聚对苯二甲酸乙二酯熔体混合均匀,熔融纺丝得到单丝纤度为2.1dtex的涤纶长丝,经DSC法测定纤维中含有50%的蓄热微胶囊,熔融吸热量70J/g,在0~50℃范围测定,吸热温度40℃,放热温度30℃。该涤纶长丝与64支棉纱以2∶1的比例针织加工成针织布,用于加工成T恤衫,夏天在阳光下穿用时有明显的凉爽感,经测定该T恤衫的内部温度较普通棉T恤衫低8℃。而从室外进入25℃的室内时,T恤衫内部温度较普通棉T恤衫高7℃。1kg of thermal storage microcapsules and 1kg of polyethylene terephthalate melt were evenly mixed, melt-spun to obtain polyester filaments with a monofilament fineness of 2.1dtex, and the fibers contained 50% of thermal storage microcapsules as determined by DSC method. The endothermic heat of melting is 70J/g, measured in the range of 0-50°C, the endothermic temperature is 40°C, and the exothermic temperature is 30°C. The polyester filament and 64 cotton yarns are knitted at a ratio of 2:1 and processed into knitted fabrics for processing into T-shirts. When worn in the sun in summer, there is an obvious cool feeling. The internal temperature of the T-shirts is determined to be higher than that of ordinary cotton. T-shirts are 8°C lower. When entering the room at 25°C from the outside, the internal temperature of the T-shirt is 7°C higher than that of ordinary cotton T-shirts.
实施例3 以500g重量比为2∶5∶3正十七烷、正十八烷和正十九烷混合物为囊芯,加入2g正十八酸和3克正十八酸甲酯为过热熔融和过冷结晶防止剂,120g尿素、120g甲醛、10g山梨醇酐三甘油酯为乳化剂,70℃高速搅拌下乳液聚合成蓄热微胶囊,经测定,蓄热微胶囊平均颗粒直径1.2μm。DSC法测定蓄热微胶囊的熔融温度为30℃,熔融吸热量为120J/g。Example 3 Take 500 g of a mixture of n-heptadecane, n-octadecane and n-nonadecane in a weight ratio of 2:5:3 as the capsule core, add 2 g of n-octadecanoic acid and 3 g of n-octadecanoic acid methyl ester for superheating and melting Anti-supercooled crystallization agent, 120g urea, 120g formaldehyde, 10g sorbitan triglyceride as emulsifier, emulsion polymerized under high-speed stirring at 70°C to form thermal storage microcapsules, the average particle diameter of thermal storage microcapsules was measured to be 1.2 μm. The melting temperature of the thermal storage microcapsules measured by DSC method is 30° C., and the melting endothermic heat is 120 J/g.
重量比为1∶1的蓄热微胶囊与聚癸二酸癸二胺混合均匀后,熔融混炼制成切粒,熔融纺丝,得到锦纶长丝,最大吸热温度30℃,最大放热温度20℃。Heat storage microcapsules with a weight ratio of 1:1 are evenly mixed with polydecanediamine sebacate, melted and kneaded to make pellets, and melt spun to obtain nylon filaments. The maximum heat absorption temperature is 30°C, and the maximum heat release temperature The temperature is 20°C.
采用该纤维加工成运动服面料后,在温差变化达10℃的环境中穿用,服内温度的变化仅为2℃,而不含蓄热微胶囊的对比服装内部温度变化达5℃。After the fiber is processed into sportswear fabrics and worn in an environment with a temperature difference of up to 10°C, the temperature change inside the garment is only 2°C, while the internal temperature change of the comparison garment without heat storage microcapsules reaches 5°C.
实施例4 以500g重量比为3∶4∶3正十三醇、正十七烷和正十八烷混合物为囊芯,加入5g正十八酸甲酯为过热熔融和过冷结晶防止剂,120g硅酸钠、60g氯化钙为囊壁、10g山梨醇酐三甘油酯为乳化剂,70℃高速搅拌下乳液聚合成蓄热微胶囊,经测定,蓄热微胶囊平均颗粒直径8.2μm。Example 4 Take 500g of a mixture of n-tridecyl alcohol, n-heptadecane and n-octadecane in a weight ratio of 3:4:3 as the capsule core, add 5g of n-octadecanoic acid methyl ester as an anti-superheat melting and supercooling crystallization agent, 120g Sodium silicate, 60g calcium chloride as capsule wall, 10g sorbitan triglyceride as emulsifier, emulsion polymerized under high-speed stirring at 70°C to form thermal storage microcapsules, the average particle diameter of thermal storage microcapsules was determined to be 8.2 μm.
以此蓄热微胶囊1.1kg,与含有重量百分比为18%的再生纤维素纤维的纺丝溶液5kg混合,搅拌均匀,脱泡后纺丝,得到含有蓄热微胶囊的2dtex粘胶纤维,该纤维以4∶1的重量比与锦纶混纺成纱,织成的袜子在外界温度变化时,感觉舒适时间较普通锦纶袜长一倍以上。With this heat storage microcapsules 1.1kg, mixed with 5kg of spinning solution containing 18% by weight of regenerated cellulose fibers, stirred evenly, spinning after defoaming, to obtain 2dtex viscose fibers containing heat storage microcapsules, the The fiber is blended with nylon at a weight ratio of 4:1 to form a yarn. When the outside temperature changes, the knitted socks will feel comfortable for more than twice as long as ordinary nylon socks.
实施例5 以100g正十二酸、200g正二十烷、200g正十三醇为囊芯,加入10g正二十酸为过热熔融和过冷结晶防止剂,100g天津津东化工厂生产的711型环氧树脂和20g长沙化工研究所生产的105缩胺为囊壁,50℃高速搅拌下乳液聚合成蓄热微胶囊,经测定,蓄热微胶囊平均颗粒直径3.1μm。经计算蓄热微胶囊中正十二酸含量79%。Example 5 Take 100g of n-dodecanoic acid, 200g of n-eicosane, and 200g of n-tridecyl alcohol as the capsule core, add 10g of n-dodecanoic acid as an anti-superheat melting and supercooling crystallization agent, and 100g of 711 produced by Tianjin Jindong Chemical Factory Type epoxy resin and 20g of 105 condensate produced by Changsha Institute of Chemical Industry were used as the capsule wall, and the heat storage microcapsules were emulsion polymerized under high-speed stirring at 50°C. The average particle diameter of the heat storage microcapsules was measured to be 3.1 μm. The content of n-dodecanoic acid in the thermal storage microcapsules is calculated to be 79%.
将2kg蓄热微胶囊与2kg辽阳石油化纤公司生产的71735型聚丙烯混合后,熔融混炼,制成切粒,在常规工艺下纺丝,制成的长丝,用于编制地毯,具有良好的室内空气温度调节功能,同时还具有抗菌性能,经天津市卫生防病中心测试,该地毯对于大肠杆菌的抑菌率达28%。After mixing 2kg of thermal storage microcapsules with 2kg of 71735 polypropylene produced by Liaoyang Petroleum Chemical Fiber Co., Ltd., melted and kneaded, made into pellets, spun under conventional technology, and the filaments made were used for weaving carpets, with good The indoor air temperature adjustment function of the carpet also has antibacterial properties. According to the test of Tianjin Sanitation and Disease Prevention Center, the antibacterial rate of the carpet against Escherichia coli reaches 28%.
实施例6 以200g正十四醇和290g正十八烷为囊芯,加入5g正十九醇和5g正二十醇为过热熔融和过冷结晶防止剂,200g六羟甲基三聚氰胺做壁材,10g苯乙烯—马来酸酐共聚物为乳化剂,70℃高速搅拌下乳液聚合成蓄热微胶囊,经测定,蓄热微胶囊平均颗粒直径1.1μm。经计算蓄热微胶囊中囊芯含量58%。Example 6 Take 200g of n-tetradecyl alcohol and 290g of n-octadecane as the capsule core, add 5g of n-nonadecanol and 5g of n-eicosanol as superheat melting and supercooling crystallization inhibitors, and 200g of hexamethylolmelamine as the wall material, 10g Styrene-maleic anhydride copolymer is used as an emulsifier, and is emulsion-polymerized under high-speed stirring at 70°C to form heat-storage microcapsules. The average particle diameter of heat-storage microcapsules is measured to be 1.1 μm. The calculated capsule core content in the heat storage microcapsules is 58%.
将2kg蓄热微胶囊与1.5kg聚对苯二甲酸丙二酯混合后,熔融混炼制成切粒,在常规熔纺工艺下纺丝,得到单丝纤度1.2dtex的短纤维。该纤维纺纱后加工成西服内衬,在服用温度上下,具有热能吸收和释放功能,可增强服装的舒适性。After mixing 2kg of thermal storage microcapsules and 1.5kg of poly(trimethylene terephthalate), they were melted and kneaded to be cut into pellets, and spun under a conventional melt-spinning process to obtain short fibers with a single filament fineness of 1.2dtex. After the fiber is spun, it is processed into a suit inner lining, which has the function of absorbing and releasing heat energy at the wearing temperature, which can enhance the comfort of the garment.
实施例7 以正十六烷代替实施例1中的正十三醇,其他组成和工艺与实施例1相同,合成蓄热微胶囊,经测定,蓄热微胶囊平均颗粒直径2.7μm。经计算蓄热微胶囊中正二十烷含量65%。Example 7 Use n-hexadecane instead of n-tridecyl alcohol in Example 1, and other compositions and processes are the same as in Example 1 to synthesize heat storage microcapsules. The average particle diameter of the heat storage microcapsules is determined to be 2.7 μm. The calculated n-eicosane content in the thermal storage microcapsules is 65%.
蓄热微胶囊与聚己内酰胺以1∶2的重量比混合均匀,熔融纺丝得到锦纶长丝,进一步加工成工作手套,具有温度调节作用。Heat storage microcapsules and polycaprolactam are evenly mixed at a weight ratio of 1:2, melt-spun to obtain nylon filaments, and further processed into work gloves, which have the function of temperature regulation.
比较例 聚对苯二甲酸乙二酯熔融纺丝制成单丝纤度为2.1dtex的涤纶长丝,经DSC法测定,纤维在0~50℃范围没有明显的吸、放热现象。该涤纶长丝与64支棉纱以2∶1的比例针织加工成针织布,用于加工成T恤衫,夏天在阳光下穿用时有明显的闷热感,内部温度高达41℃。而从室外进入25℃的室内时,T恤衫内部温度很快降低到29℃。Comparative example Polyethylene terephthalate is melt-spun to make polyester filaments with a single fiber fineness of 2.1dtex. The fiber has no obvious heat absorption and heat release in the range of 0-50°C as determined by DSC method. The polyester filament and 64-count cotton yarn are knitted at a ratio of 2:1 and processed into knitted fabrics for processing into T-shirts. When worn in the sun in summer, there is an obvious sense of stuffiness, and the internal temperature is as high as 41°C. When entering the room at 25°C from the outside, the internal temperature of the T-shirt quickly dropped to 29°C.
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