CN110335816A - Aluminium interconnection structure and forming method thereof - Google Patents
Aluminium interconnection structure and forming method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本申请涉及半导体制造领域,具体来说,涉及一种铝互连结构及其形成方法。The present application relates to the field of semiconductor manufacturing, in particular, to an aluminum interconnection structure and a method for forming the same.
背景技术Background technique
在集成电路制造中,芯片内部采用金属互连线来连接半导体器件,当前常用的用作金属互连线的金属材料包括铝,铜,钨等。In the manufacture of integrated circuits, metal interconnection wires are used inside the chip to connect semiconductor devices. Currently, metal materials commonly used as metal interconnection wires include aluminum, copper, tungsten, and the like.
图1至图3为现有技术中形成铝互连结构方法各步骤的结构示意图,所述方法包括:参考图1,提供半导体衬底110,在所述半导体衬底110上依次形成第一阻挡层120,含铝金属材料层130以及第二阻挡层140,其中,所述第一阻挡层120为钛层、氮化钛层或者钛层和氮化钛层中的任意一种或者多种的组合,所述含铝金属材料层130例如金属铝或者铝的合金材料,所述第二阻挡层140为钛层、氮化钛层或者钛层和氮化钛层中的任意一种或者多种的组合。随后在所述第二阻挡层140表面形成掩膜层150,所述的掩膜层150例如为图案化的光刻胶层。所述掩膜层150用于定义所述铝互连结构的位置和尺寸。1 to 3 are structural schematic diagrams of each step of the method for forming an aluminum interconnect structure in the prior art. The method includes: referring to FIG. 1 , providing a semiconductor substrate 110, and sequentially forming a first barrier layer 120, an aluminum-containing metal material layer 130, and a second barrier layer 140, wherein the first barrier layer 120 is a titanium layer, a titanium nitride layer, or any one or more of a titanium layer and a titanium nitride layer combination, the aluminum-containing metal material layer 130 is, for example, metal aluminum or an alloy material of aluminum, and the second barrier layer 140 is a titanium layer, a titanium nitride layer, or any one or more of a titanium layer and a titanium nitride layer The combination. Subsequently, a mask layer 150 is formed on the surface of the second barrier layer 140, and the mask layer 150 is, for example, a patterned photoresist layer. The mask layer 150 is used to define the location and size of the aluminum interconnect structure.
参考图2,在掩膜层150的保护下,依次刻蚀所述第二阻挡层140,含铝金属材料层130以及第一阻挡层120,继续参考图3,采用灰化工艺去除所述掩膜层150,形成所述铝互连结构。Referring to FIG. 2, under the protection of the mask layer 150, the second barrier layer 140, the aluminum-containing metal material layer 130, and the first barrier layer 120 are sequentially etched. With continued reference to FIG. 3, the mask is removed by an ashing process. The film layer 150 forms the aluminum interconnection structure.
然而,如图4所示,现有技术形成所述铝互连结构的方法,容易在所述含铝金属材料层130的侧壁形成孔洞160,影响所述铝互连结构的电连接性能。因此,需要提供一种新的铝互连结构的形成方法。However, as shown in FIG. 4 , the prior art method for forming the aluminum interconnection structure easily forms holes 160 on the sidewall of the aluminum-containing metal material layer 130 , affecting the electrical connection performance of the aluminum interconnection structure. Therefore, it is necessary to provide a new method for forming an aluminum interconnection structure.
发明内容Contents of the invention
本申请技术方案要解决的技术问题是:针对现有铝互连结构的形成方法容易在含铝金属材料层侧壁产生孔洞的缺陷,提供一种改进的铝互连结构的形成方法,消除所述含铝金属材料层侧壁的孔洞。The technical problem to be solved by the technical solution of the present application is to provide an improved method for forming an aluminum interconnection structure in view of the defect that the existing aluminum interconnection structure formation method is prone to produce holes on the sidewall of the aluminum-containing metal material layer, eliminating all The hole in the sidewall of the aluminum-containing metal material layer.
本申请的一方面提供一种铝互连结构的形成方法,包括:One aspect of the present application provides a method for forming an aluminum interconnection structure, comprising:
提供半导体衬底,所述半导体衬底表面依次形成有金属材料层和图案化的掩膜层,所述金属材料层包括含铝金属材料层;刻蚀所述金属材料层;去除所述图案化掩膜层;在25℃到40℃的温度条件下去离子水清洗所述铝互连结构。Provide a semiconductor substrate, the surface of the semiconductor substrate is sequentially formed with a metal material layer and a patterned mask layer, the metal material layer includes an aluminum-containing metal material layer; etching the metal material layer; removing the patterned mask layer; cleaning the aluminum interconnection structure with deionized water at a temperature of 25° C. to 40° C.
在本申请的一些实施例中,去除所述图案化掩膜层的工艺为灰化工艺,其中,进行所述灰化工艺的气体包括H2O和O2。In some embodiments of the present application, the process of removing the patterned mask layer is an ashing process, wherein the gas for performing the ashing process includes H 2 O and O 2 .
在本申请的一些实施例中,采用溅射沉积工艺形成所述含铝金属材料层,其中,所述溅射沉积工艺在350℃至380℃的温度下进行。In some embodiments of the present application, the aluminum-containing metal material layer is formed by a sputtering deposition process, wherein the sputtering deposition process is performed at a temperature of 350°C to 380°C.
在本申请的一些实施例中,采用干法刻蚀工艺刻蚀所述金属材料层,其中,所述干法刻蚀工艺的刻蚀气体包括Cl2,CCl4和BCl3中的一种或者多种。In some embodiments of the present application, the metal material layer is etched by a dry etching process, wherein the etching gas of the dry etching process includes one of Cl 2 , CCl 4 and BCl 3 or Various.
在本申请的一些实施例中,所述干法刻蚀工艺的刻蚀气体还包括N2和CHF3中的一种或者多种。In some embodiments of the present application, the etching gas of the dry etching process further includes one or more of N 2 and CHF 3 .
在本申请的一些实施例中,所述干法刻蚀工艺的刻蚀压强范围从8mt至20mt。In some embodiments of the present application, the etching pressure of the dry etching process ranges from 8mt to 20mt.
在本申请的一些实施例中,所述Cl2或者CCl4或者BCl3的流量范围从30sccm到50sccm,所述的N2或者CHF3的流量范围为5sccm至15sccm。In some embodiments of the present application, the flow rate of the Cl 2 or CCl 4 or BCl 3 ranges from 30 sccm to 50 sccm, and the flow rate of the N 2 or CHF 3 ranges from 5 sccm to 15 sccm.
在本申请的一些实施例中,所述含铝金属材料层为Al-Cu合金。In some embodiments of the present application, the aluminum-containing metal material layer is an Al-Cu alloy.
在本申请的一些实施例中,所述金属材料层包括依次形成于所述半导体衬底表面的第一阻挡层,含铝金属材料层和第二阻挡层。In some embodiments of the present application, the metal material layer includes a first barrier layer, an aluminum-containing metal material layer and a second barrier layer sequentially formed on the surface of the semiconductor substrate.
本申请的另一方面提供一种铝互连结构,所述铝互连结构由上述第一方面提供的任意一种方法形成。Another aspect of the present application provides an aluminum interconnection structure formed by any method provided in the first aspect above.
本申请实施例所述铝互连结构及其形成方法,调整了所述去离子水的清洗工艺,在25℃到40℃的温度条件下清洗所述铝互连结构,减少了所述含铝金属材料层中产生孔洞的可能性。进一步,在灰化所述光刻胶图案的工艺中采用H2O/O2作为灰化气体;在在350℃至380℃的范围内进行含铝金属材料层的溅射沉积工艺;在刻蚀所述金属材料层的工艺中,调整所述蚀刻气体的组分,加入氮气或者CHF3等气体,并调整刻蚀气体的流量,刻蚀温度等,进一步降低所述铝金属材料层中产生孔洞的可能性,提高铝互连结构的电连接性能和可靠性。The aluminum interconnection structure and its forming method described in the embodiments of the present application adjust the cleaning process of the deionized water, and clean the aluminum interconnection structure at a temperature of 25°C to 40°C, reducing the aluminum-containing Possibility of voids in the metallic material layer. Further, in the process of ashing the photoresist pattern, H 2 O/O 2 is used as the ashing gas; the sputtering deposition process of the aluminum-containing metal material layer is carried out in the range of 350°C to 380°C; In the process of etching the metal material layer, adjust the composition of the etching gas, add gases such as nitrogen or CHF 3 , and adjust the flow rate of the etching gas, etching temperature, etc., to further reduce the production of the aluminum metal material layer. The possibility of voids improves the electrical connection performance and reliability of aluminum interconnect structures.
本申请中另外的特征将部分地在下面的描述中阐述。通过该阐述,使以下附图和实施例叙述的内容对本领域普通技术人员来说变得显而易见。本申请中的发明点可以通过实践或使用下面讨论的详细示例中阐述的方法、手段及其组合来得到充分阐释。Additional features of the present application will be set forth in part in the description which follows. Through this explanation, the content described in the following figures and embodiments will become apparent to those of ordinary skill in the art. The inventive points in this application can be fully elucidated by practicing or using the methods, means and combinations thereof set forth in the detailed examples discussed below.
附图说明Description of drawings
以下附图详细描述了本申请中披露的示例性实施例。其中相同的附图标记在附图的若干视图中表示类似的结构。本领域的一般技术人员将理解这些实施例是非限制性的、示例性的实施例,附图仅用于说明和描述的目的,并不旨在限制本公开的范围,其他方式的实施例也可能同样的完成本申请中的发明意图。应当理解,附图未按比例绘制。其中:The following figures describe in detail exemplary embodiments disclosed in this application. Wherein the same reference numerals denote similar structures in the several views of the drawings. Those of ordinary skill in the art will understand that these embodiments are non-limiting, exemplary embodiments, and that the accompanying drawings are for illustration and description purposes only, and are not intended to limit the scope of the present disclosure, and other embodiments are also possible. Complete the invention intention among the application likewise. It should be understood that the drawings are not drawn to scale. in:
图1至图3是现有技术一种铝互连结构制作方法各步骤的结构示意图;1 to 3 are structural schematic diagrams of each step of a manufacturing method of an aluminum interconnection structure in the prior art;
图4是现有技术形成的铝互连结构侧壁有孔洞的结构示意图;FIG. 4 is a schematic structural diagram of holes in the sidewall of an aluminum interconnect structure formed in the prior art;
图5是本公开中铝溅射沉积工艺所使用工具的示意图;5 is a schematic diagram of a tool used in the aluminum sputter deposition process in the present disclosure;
图6是含铝金属材料层侧壁产生Al·Cl的示意图。Fig. 6 is a schematic diagram of the generation of Al·Cl on the sidewall of the aluminum-containing metal material layer.
图7是为本申请实施例所述铝互连结构的形成方法的工艺流程图。FIG. 7 is a process flow chart of a method for forming an aluminum interconnection structure according to an embodiment of the present application.
具体实施方式Detailed ways
以下描述提供了本申请的特定应用场景和要求,目的是使本领域技术人员能够制造和使用本申请中的内容。对于本领域技术人员来说,对所公开的实施例的各种局部修改是显而易见的,并且在不脱离本公开的精神和范围的情况下,可以将这里定义的一般原理应用于其他实施例和应用。因此,本公开不限于所示的实施例,而是与权利要求一致的最宽范围。The following description provides specific application scenarios and requirements of the application, with the purpose of enabling those skilled in the art to manufacture and use the contents of the application. Various local modifications to the disclosed embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be applied to other embodiments and embodiments without departing from the spirit and scope of the disclosure. application. Thus, the present disclosure is not limited to the embodiments shown, but is to be accorded the widest scope consistent with the claims.
下面结合实施例和附图对本发明技术方案进行详细说明。The technical solution of the present invention will be described in detail below in conjunction with the embodiments and the accompanying drawings.
形成铝互连结构的方法包括在所述半导体衬底表面依次形成金属材料层和图案化的掩膜层,其中所述金属材料层包括含铝金属材料层;以及刻蚀所述金属材料层,去除所述图案化掩膜层等步骤。在刻蚀所述金属材料层后,以及去除所述图案化掩膜层等步骤后,还包括清洗步骤,以去除进行所述步骤后膜层或者铝互连结构表面的污染和杂质。其中,形成所述金属材料层的工艺例如为气相沉积工艺,例如为溅射沉积工艺;刻蚀所述金属材料层的工艺例如为干法刻蚀工艺;所述图案化掩膜层例如为光刻胶层,去除所述图案化掩膜层的工艺例如为灰化工艺。所述的清洗步骤例如为去离子水清洗。The method for forming an aluminum interconnection structure includes sequentially forming a metal material layer and a patterned mask layer on the surface of the semiconductor substrate, wherein the metal material layer includes an aluminum-containing metal material layer; and etching the metal material layer, Steps such as removing the patterned mask layer. After etching the metal material layer and removing the patterned mask layer, a cleaning step is also included to remove the pollution and impurities on the film layer or the surface of the aluminum interconnection structure after the steps. Wherein, the process of forming the metal material layer is, for example, a vapor deposition process, such as a sputtering deposition process; the process of etching the metal material layer is, for example, a dry etching process; the patterned mask layer is, for example, a photo For the resist layer, the process of removing the patterned mask layer is, for example, an ashing process. The cleaning step is, for example, cleaning with deionized water.
发明人研究发现,所述方法在含铝金属材料层侧壁产生的孔洞的与多个因素有关。The inventors have found through research that the hole generated by the method on the sidewall of the aluminum-containing metal material layer is related to multiple factors.
在发明人的研究中发现,所述孔洞主要产生在所述含铝金属材料层的侧壁,所述的含铝金属材料层例如为金属铝或者铝的合金,所述铝的合金比如Al-Cu合金。形成所述含铝金属材料层的工艺例如为溅射沉积工艺,图5所示为一种溅射沉积设备的示意图,包括腔体20,所述半导体衬底21设置在所述腔体20底部的承载台22上,所述腔体20顶部通过线圈产生电场和磁场,将通入所述腔体内的溅射气体转变为等离子体,从而执行所述溅射沉积工艺。所述溅射沉积工艺涉及功率,压力,温度等参数。In the inventor's research, it was found that the holes are mainly formed on the sidewall of the aluminum-containing metal material layer. The aluminum-containing metal material layer is, for example, metal aluminum or an alloy of aluminum, such as Al- Cu alloy. The process of forming the aluminum-containing metal material layer is, for example, a sputtering deposition process. FIG. 5 is a schematic diagram of a sputtering deposition device, including a cavity 20, and the semiconductor substrate 21 is arranged at the bottom of the cavity 20. On the carrying platform 22, the top of the chamber 20 generates an electric field and a magnetic field through coils, and converts the sputtering gas flowing into the chamber into plasma, thereby performing the sputtering deposition process. The sputtering deposition process involves parameters such as power, pressure, and temperature.
发明人研究发现,含铝金属材料层中孔洞的形成与溅射沉积工艺的温度有关。相对高的溅射沉积温度可导致含铝金属材料层的侧壁上形成更多的孔洞,并因此导致更高的孔洞密度。这是由于,当溅射温度升高时,所形成的含铝金属材料层中铝晶粒的粒度较小,因此铝晶粒的比表面积(单位质量物质所具有的总面积)较大,这会显著增加氯,氟等物质与铝接触及相互作用的面积,以及氯气等在铝晶粒之间通过的时间。其结果为在含铝金属材料层侧壁形成更多的易溶杂质(如Al·Cl等),从而导致更多的孔洞在含铝金属材料层中形成。The inventors found that the formation of holes in the aluminum-containing metal material layer is related to the temperature of the sputtering deposition process. Relatively high sputter deposition temperatures can lead to more void formation on the sidewalls of the aluminum-containing metal material layer, and thus to a higher void density. This is because, when the sputtering temperature increased, the grain size of the aluminum grains in the formed aluminum-containing metal material layer was smaller, so the specific surface area (the total area of the substance per unit mass) of the aluminum grains was larger, which It will significantly increase the contact and interaction area between chlorine, fluorine and other substances and aluminum, and the time for chlorine gas to pass between aluminum grains. As a result, more easily soluble impurities (such as Al·Cl, etc.) are formed on the sidewall of the aluminum-containing metal material layer, thereby causing more holes to be formed in the aluminum-containing metal material layer.
发明人研究发现,刻蚀所述金属材料层的工艺也与含铝金属材料层中孔洞的形成有密切关系。例如,在干法刻蚀工艺中,当被蚀刻的含铝金属材料层是铝或铝基合金(如Al-Cu)时,所述刻蚀气体通常包括氯气(Cl2)。The inventors found that the process of etching the metal material layer is also closely related to the formation of holes in the aluminum-containing metal material layer. For example, in a dry etching process, when the aluminum-containing metal material layer to be etched is aluminum or an aluminum-based alloy (such as Al—Cu), the etching gas generally includes chlorine (Cl 2 ).
而Cl2可能是导致含铝金属材料层的侧壁上孔洞形成的一个重要因素。如图6所示,Cl2气体会进入到含铝金属材料层的侧壁上的铝晶粒的边界,使含铝金属材料层侧壁上的铝晶粒转变为含有Al·Cl的结合物280(或化合物,具体形式与渗入的氯的量以及在该位置氯元素与铝元素的比值有关)。Al·Cl一般通过离子键形成,因此可溶于水或水性溶液中,导致所述含铝金属材料层的侧壁上产生孔洞。And Cl2 may be an important factor leading to the formation of voids on the sidewall of the aluminum-containing metal material layer. As shown in Figure 6 , Cl2 gas will enter the boundary of the aluminum grains on the side wall of the aluminum-containing metal material layer, so that the aluminum grains on the side wall of the aluminum-containing metal material layer will be transformed into a combination containing Al Cl 280 (or compound, the specific form is related to the amount of chlorine infiltrated and the ratio of chlorine to aluminum at this position). Al·Cl is generally formed through ionic bonds, and thus is soluble in water or an aqueous solution, resulting in holes on the sidewalls of the aluminum-containing metal material layer.
此外,在刻蚀工艺以及后续的清洗工艺中,刻蚀以及清洗环境中的一些杂质或污染物(例如氧气(O2)和水分(H2O))也可促进或者帮助Cl原子或者离子与金属铝的结合,使所述含铝金属材料层侧壁的铝原子与Cl原子或者离子结合,导致在所述使含铝金属材料层的侧壁上形成孔洞。例如,发明人发现,其它条件不变的情况下,若环境中还含有氧气,水分等时,在含铝金属材料层侧壁上形成的孔洞的密度显著增加。In addition, in the etching process and the subsequent cleaning process, some impurities or pollutants (such as oxygen (O 2 ) and moisture (H 2 O)) in the etching and cleaning environment can also promote or help Cl atoms or ions and The combination of metal aluminum causes aluminum atoms on the sidewall of the aluminum-containing metal material layer to combine with Cl atoms or ions, resulting in the formation of holes on the sidewall of the aluminum-containing metal material layer. For example, the inventors found that, under the condition that other conditions remain unchanged, if the environment contains oxygen, moisture, etc., the density of holes formed on the sidewall of the aluminum-containing metal material layer increases significantly.
在灰化所述图案化掩膜层的工艺中,通常采用包括氧和氟的气体,例如包括CF4和O2的灰化气体。然而,发明人研究发现,CF4的存在会使侧壁上孔洞的形成更加严重。这可能是由于在含铝金属材料层的侧壁上发生了以下过程而导致的:侧壁上或靠近侧壁的铝晶粒上形成的Al·Cl在CF4的作用下可以进一步转化为Al·F。与Al·Cl相比,Al·F更易溶于水或水溶液中。而且,在某些条件下,例如在高温下,Al·F的迁移可能会加速,这使得孔洞形成的问题更加严重。因此,CF4的存在可能导致在含铝金属材料层中形成更多的孔洞。In the process of ashing the patterned mask layer, a gas including oxygen and fluorine is generally used, for example, an ashing gas including CF 4 and O 2 . However, the inventors have found that the presence of CF 4 will make the formation of holes on the sidewall more serious. This may be caused by the following process occurring on the sidewall of the Al-containing metal material layer: the Al Cl formed on the sidewall or on the aluminum grains near the sidewall can be further transformed into Al under the action of CF4 ·F. Compared with Al·Cl, Al·F is more soluble in water or aqueous solution. Moreover, under certain conditions, such as high temperature, the migration of Al F may be accelerated, which makes the problem of hole formation even more serious. Therefore, the presence of CF 4 may lead to the formation of more voids in the Al-containing metal material layer.
此外,发明人研究发现,去离子水清洗的温度对含铝金属材料层中孔洞的形成具有十分重要的影响。较高的温度会使许多物质的反应性升高,如在刻蚀过程中渗入到含铝金属材料层中的氯,氟等元素会具有更高的反应性,因此更容易在高温水环境下溶解,导致含铝金属材料层中形成更多的孔洞。In addition, the inventors found that the cleaning temperature with deionized water has a very important influence on the formation of holes in the aluminum-containing metal material layer. Higher temperature will increase the reactivity of many substances, such as chlorine, fluorine and other elements that penetrate into the aluminum-containing metal material layer during the etching process will have higher reactivity, so it is easier to dissolve in high-temperature water environment Dissolving, resulting in the formation of more voids in the layer of aluminum-containing metal material.
鉴于以上描述,含铝金属材料层中孔洞的形成是多种因素共同作用的结果。对所述各种因素中工艺的改进和优化可以有效的减少含铝金属材料层中孔洞的形成。In view of the above description, the formation of holes in the aluminum-containing metal material layer is the result of the joint action of various factors. The improvement and optimization of the process among the various factors can effectively reduce the formation of holes in the aluminum-containing metal material layer.
因此,本申请实施例提供了一种铝互连结构的形成方法,所述方法可以减少含铝金属材料层中孔洞的形成。参考附图7所示,为本申请实施例所述铝互连结构的形成方法的工艺流程图,所述方法包括,步骤S1,提供半导体衬底,所述半导体衬底表面依次形成有金属材料层和图案化的掩膜层,所述金属材料层包括含铝金属材料层;步骤S2,刻蚀所述金属材料层;步骤S3,去除所述图案化掩膜层;步骤S4,在25℃到40℃的温度条件下用去离子水清洗所述铝互连结构。Therefore, the embodiment of the present application provides a method for forming an aluminum interconnection structure, which can reduce the formation of holes in the aluminum-containing metal material layer. Referring to FIG. 7 , it is a process flow chart of the method for forming an aluminum interconnection structure according to the embodiment of the present application. The method includes, step S1, providing a semiconductor substrate, and the surface of the semiconductor substrate is sequentially formed with metal materials. layer and a patterned mask layer, the metal material layer includes an aluminum-containing metal material layer; Step S2, etching the metal material layer; Step S3, removing the patterned mask layer; Step S4, at 25°C The aluminum interconnect structure was cleaned with deionized water at a temperature of 40°C.
形成的所述铝互连结构参考附图6所示,包括半导体衬底210,位于所述半导体衬底210上的金属材料层,其中,所述金属材料层包括依次位于所述半导体衬底210上的第一阻挡层220,含铝金属材料层230以及第二阻挡层240,所述其中,所述第一阻挡层220为钛层、氮化钛层或者钛层和氮化钛层中的任意一种或者多种的组合,所述含铝金属材料层230例如金属铝或者铝的合金材料,所述第二阻挡层240为钛层、氮化钛层或者钛层和氮化钛层中的任意一种或者多种的组合。The formed aluminum interconnect structure is shown in FIG. 6 , including a semiconductor substrate 210 and a metal material layer located on the semiconductor substrate 210, wherein the metal material layer includes a layer located on the semiconductor substrate 210 in turn. The first barrier layer 220, the aluminum-containing metal material layer 230 and the second barrier layer 240, wherein the first barrier layer 220 is a titanium layer, a titanium nitride layer, or a titanium layer and a titanium nitride layer Any one or multiple combinations, the aluminum-containing metal material layer 230 is such as metal aluminum or an alloy material of aluminum, and the second barrier layer 240 is a titanium layer, a titanium nitride layer, or a combination of a titanium layer and a titanium nitride layer any one or combination of several.
如前所述,温度升高,含铝金属材料层中的氯,氟等元素会具有更高的反应活性,因此更容易在高温水环境下溶解,导致含铝金属材料层中形成更多的孔洞,因此适当降低去离子水清洗的温度可显著减少孔洞的形成。因此去离子水清洗的过程要在尽量低的温度下进行,而同时还要保证清洗的效果。本申请实施例中,去离子水清洗的温度应控制在25℃至40℃的范围内,优选为30℃至35℃,以尽量减少孔洞的形成,并同时保证清洗的效果。发明人研究发现,当去离子水清洗的温度大于40℃时,含铝金属材料层中形成孔洞的数量增加,而且,温度越高,含铝金属材料层中形成的孔洞越多。例如去离子水清洗的温度在60℃时含铝金属材料层中形成的孔洞明显多于去离子水清洗的温度在40℃时。As mentioned earlier, when the temperature rises, elements such as chlorine and fluorine in the aluminum-containing metal material layer will have higher reactivity, so they are easier to dissolve in a high-temperature water environment, resulting in the formation of more aluminum-containing metal material layers. Therefore, appropriately reducing the temperature of deionized water cleaning can significantly reduce the formation of pores. Therefore, the process of deionized water cleaning should be carried out at as low a temperature as possible, while at the same time, the cleaning effect should be guaranteed. In the examples of the present application, the cleaning temperature with deionized water should be controlled within the range of 25°C to 40°C, preferably 30°C to 35°C, so as to minimize the formation of holes and ensure the cleaning effect at the same time. The inventors have found that when the deionized water cleaning temperature is greater than 40° C., the number of holes formed in the aluminum-containing metal material layer increases, and the higher the temperature, the more holes are formed in the aluminum-containing metal material layer. For example, when the deionized water cleaning temperature is 60° C., the holes formed in the aluminum-containing metal material layer are obviously more than when the deionized water cleaning temperature is 40° C.
在本申请的一些实施例中,去除所述图案化掩膜层的工艺为灰化工艺,进行所述灰化工艺的气体包括H2O和O2。其中,所述的H2O为气态水。本申请实施例已经提到,在灰化工艺气体包括CF4和O2的情况下,CF4会使所述含铝金属材料层侧壁形成Al·F而促进孔洞的形成。因此,本实施例采用包括H2O和O2的灰化气体,完全避免了在所述含铝金属材料层侧壁形成Al·F,可以显著减少所述含铝金属材料层侧壁孔洞的形成。In some embodiments of the present application, the process of removing the patterned mask layer is an ashing process, and the gas for performing the ashing process includes H 2 O and O 2 . Wherein, the H 2 O is gaseous water. As mentioned in the embodiment of the present application, when the ashing process gas includes CF 4 and O 2 , CF 4 will form Al·F on the sidewall of the aluminum-containing metal material layer to promote the formation of holes. Therefore, in this embodiment, the ashing gas including H2O and O2 is used to completely avoid the formation of Al·F on the sidewall of the aluminum-containing metal material layer, which can significantly reduce the occurrence of holes in the sidewall of the aluminum-containing metal material layer. form.
在本申请的一些实施方案中,除了使用H2O/O2来代替CF4/O2之外,控制灰化工艺的温度在一个恰当的低水平,也可以限制孔洞的形成,例如灰化温度为180摄氏度至250摄氏度,可选的,例如为180摄氏度,200摄氏度,225摄氏度,250摄氏度。发明人研究发现,当灰化温度大于250摄氏度时,所述含铝金属材料层侧壁孔洞增多。In some embodiments of the present application, in addition to using H 2 O/O 2 instead of CF 4 /O 2 , controlling the temperature of the ashing process at an appropriate low level can also limit the formation of holes, such as ashing The temperature is 180°C to 250°C, optional, for example, 180°C, 200°C, 225°C, 250°C. The inventors found that when the ashing temperature is greater than 250 degrees Celsius, the number of holes in the side wall of the aluminum-containing metal material layer increases.
在本申请的一个实施例中,采用包括H2O和O2的灰化气体,其中所述H2O和O2的流量比为2-4∶1,例如3∶1可以更好的限制所述所述含铝金属材料层侧壁空洞的产生。In one embodiment of the present application, the ashing gas including H 2 O and O 2 is used, wherein the flow ratio of H 2 O and O 2 is 2-4:1, for example, 3:1 can better limit generation of voids in the sidewall of the aluminum-containing metal material layer.
在本申请的一个具体实施例中,采用包括H2O和O2的灰化气体,其中,所述H2O的流量范围为450-500sccm,O2的流量为150-200sccm,灰化温度为200摄氏度,反应腔压力为700mt至1000mt。所述工艺限制了所述所述含铝金属材料层侧壁空洞的产生。In a specific embodiment of the present application, an ashing gas including H 2 O and O 2 is used, wherein the flow rate of H 2 O is in the range of 450-500 sccm, the flow rate of O 2 is 150-200 sccm, and the ashing temperature is The temperature is 200 degrees Celsius, and the pressure in the reaction chamber is 700mt to 1000mt. The process limits the generation of voids on the sidewall of the aluminum-containing metal material layer.
在本申请一些实施例中,采用干法刻蚀工艺刻蚀所述金属材料层,所述金属材料层包括含铝金属材料层。刻蚀所述金属材料层的刻蚀气体包括Cl基气体,所述的Cl基气体包括氯气,四氯化碳(CCl4),三氯化硼(BCl3)中的一种或者多种的混合。可选的,所述刻蚀气体包括Cl2与四氯化碳(CCl4),三氯化硼(BCl3)中的一种或者两种的混合。In some embodiments of the present application, the metal material layer is etched using a dry etching process, and the metal material layer includes a metal material layer containing aluminum. The etching gas for etching the metal material layer includes Cl-based gas, and the Cl-based gas includes one or more of chlorine, carbon tetrachloride (CCl 4 ), and boron trichloride (BCl 3 ). mix. Optionally, the etching gas includes a mixture of Cl 2 and one or both of carbon tetrachloride (CCl 4 ) and boron trichloride (BCl 3 ).
由于Cl2的存在可能会与含铝金属材料层侧壁的Al原子结合从而形成易溶性的Al·Cl等物质,因此,在本公开的一些实施例中,进一步优化了所述干法刻蚀工艺。具体来说,刻蚀所述金属材料层的刻蚀气体应具有比常规情况下更低的压力和更高的刻蚀温度,以减少所述含铝金属材料层侧壁的铝原子与环境中Cl的结合。在本申请的一些实施例中,上述刻蚀工艺中的压力可以在8mt至20mt的范围内,并且优选为10mt至15mt。发明人研究发现,刻蚀工艺的其它工艺参数不变的情况下,刻蚀压力越小,含铝金属材料层侧壁的空洞越少。Since the presence of Cl may combine with Al atoms on the sidewall of the aluminum-containing metal material layer to form easily soluble Al·Cl and other substances, therefore, in some embodiments of the present disclosure, the dry etching method is further optimized craft. Specifically, the etching gas used to etch the metal material layer should have a lower pressure and a higher etching temperature than conventional conditions, so as to reduce the interaction between the aluminum atoms on the sidewall of the aluminum-containing metal material layer and the environment. Cl binding. In some embodiments of the present application, the pressure in the above etching process may be in the range of 8mt to 20mt, and preferably 10mt to 15mt. The inventors found that, under the condition that other process parameters of the etching process remain unchanged, the smaller the etching pressure, the fewer the voids on the sidewall of the aluminum-containing metal material layer.
在本申请的一些实施例中,所述的刻蚀温度在30摄氏度至50摄氏度之间,此外,所述氯气的流量可以在30sccm(standard cubic centimeters per minute)至50sccm的范围内,并且优选地从35sccm至45sccm,所述四氯化碳(CCl4)或者三氯化硼(BCl3)的流量可以在30sccm至50sccm的范围内。发明人研究发现,刻蚀工艺的其它工艺参数不变的情况下,氯气的流量越小,含铝金属材料层侧壁的空洞越少。In some embodiments of the present application, the etching temperature is between 30 degrees Celsius and 50 degrees Celsius. In addition, the flow rate of the chlorine gas can be in the range of 30 sccm (standard cubic centimeters per minute) to 50 sccm, and preferably From 35 sccm to 45 sccm, the flow rate of carbon tetrachloride (CCl 4 ) or boron trichloride (BCl 3 ) may be in the range of 30 sccm to 50 sccm. The inventors have found that, under the condition that other process parameters of the etching process remain unchanged, the smaller the flow rate of chlorine gas, the fewer voids on the sidewall of the aluminum-containing metal material layer.
在本申请的一些实施例中,所述刻蚀气体可以是Cl2与一种或多种其它气体的组合,例如Cl2和BCl3的组合。在一个具体的实施例中,所述的刻蚀气体包括Cl2和BCl3,其中反应腔压力为12-15mt,Cl2的流量为40sccm,BCl3的流量为45sccm,在惰性氛围下,例如在8sccm的氦气氛围下,进行干法刻蚀,可使所述含铝金属材料层侧壁上的孔洞密度进一步降低。In some embodiments of the present application, the etching gas may be a combination of Cl 2 and one or more other gases, such as a combination of Cl 2 and BCl 3 . In a specific embodiment, the etching gas includes Cl 2 and BCl 3 , wherein the reaction chamber pressure is 12-15 mt, the flow rate of Cl 2 is 40 sccm, and the flow rate of BCl 3 is 45 sccm, under an inert atmosphere, for example Performing dry etching in an 8 sccm helium atmosphere can further reduce the hole density on the sidewall of the aluminum-containing metal material layer.
此外,在本申请的一些实施例中,所述的刻蚀气体还可以包括其它气体,例如氮气(N2)、三氟甲烷(CHF3)中的任意一种或者多种的组合,所述的N2或者CHF3的流量范围为5sccm至15sccm。在本申请的一些实施例中,所述的刻蚀气体可以包括Cl2和N2;或者Cl2和BCl3和N2;或者Cl2和BCl3和N2和CHF3,所述刻蚀气体可以显著降低所述含铝金属材料层的侧壁上的孔洞密度。In addition, in some embodiments of the present application, the etching gas may also include other gases, such as any one or a combination of nitrogen (N 2 ) and trifluoromethane (CHF 3 ), said The flow range of N 2 or CHF 3 is 5 sccm to 15 sccm. In some embodiments of the present application, the etching gas may include Cl 2 and N 2 ; or Cl 2 and BCl 3 and N 2 ; or Cl 2 and BCl 3 and N 2 and CHF 3 , the etching The gas can significantly reduce the hole density on the sidewall of the aluminum-containing metal material layer.
所述含铝金属材料层的溅射沉积工艺也会影响所述含铝金属材料层中孔洞的形成,因此通过优化所述含铝金属材料层溅射沉积工艺的参数,特别是溅射沉积工艺的温度,可进一步减少孔洞的形成。发明人研究发现,溅射温度升高可导致在所述含铝金属材料层中形成更多的孔洞。因此,在一些实施例中,所述含铝金属材料层的溅射温度为350℃至380℃,并且优选地360℃至370℃的范围。通过在所述温度条件下进行所述含铝金属材料层溅射沉积工艺,所述含铝金属材料层中的铝晶粒可以保持相对较大的粒度,这导致铝晶粒的比表面积相对较小。这样,C12在铝晶粒之间通过的时间减少,与铝晶粒的接触也较少,因此Al·Cl,Al·F等形成的机会减少,因此减小了所述含铝金属材料层中形成孔洞的可能性。在本申请的一个具体实施例中,在所述含铝金属材料层的溅射沉积工艺采用惰性气体,例如Ar气体作为溅射沉积工艺的辅助气体,溅射功率例如为1kw至2kw,例如1.2kw,1.5kw,1.8kw。所述所述含铝金属材料层的溅射沉积工艺中其它的工艺参数可以选用现有技术中的一些已知技术。The sputtering deposition process of the aluminum-containing metal material layer will also affect the formation of holes in the aluminum-containing metal material layer, so by optimizing the parameters of the aluminum-containing metal material layer sputter deposition process, especially the sputter deposition process The temperature can further reduce the formation of holes. The inventors have found that an increase in the sputtering temperature can lead to the formation of more holes in the aluminum-containing metal material layer. Therefore, in some embodiments, the sputtering temperature of the aluminum-containing metal material layer is in the range of 350°C to 380°C, and preferably in the range of 360°C to 370°C. By performing the sputtering deposition process of the aluminum-containing metal material layer under the temperature conditions, the aluminum grains in the aluminum-containing metal material layer can maintain a relatively large particle size, which results in a relatively large specific surface area of the aluminum grains. Small. In this way, the time for C1 2 to pass between the aluminum grains is reduced, and the contact with the aluminum grains is also less, so the chances of the formation of Al Cl, Al F, etc. are reduced, thus reducing the size of the aluminum-containing metal material layer Possibility of hole formation. In a specific embodiment of the present application, an inert gas, such as Ar gas, is used as an auxiliary gas for the sputtering deposition process in the sputtering deposition process of the aluminum-containing metal material layer, and the sputtering power is, for example, 1kw to 2kw, such as 1.2 kw, 1.5kw, 1.8kw. Other process parameters in the sputtering deposition process of the aluminum-containing metal material layer can be selected from some known technologies in the prior art.
本申请还提供一种铝互连结构,采用本申请实施例所述铝互连结构的形成方法形成。The present application also provides an aluminum interconnection structure, which is formed by using the method for forming the aluminum interconnection structure described in the embodiment of the present application.
本申请实施例所述铝互连结构及其形成方法,调整了所述去离子水的清洗工艺,在25℃到40℃的温度条件下清洗所述铝互连结构,减少了所述含铝金属材料层中产生孔洞的可能性。进一步,在灰化所述光刻胶图案的工艺中采用H2O/O2作为灰化气体;在在350℃至380℃的范围内进行含铝金属材料层的溅射沉积工艺;在刻蚀所述金属材料层的工艺中,调整所述蚀刻气体的组分,加入氮气或者CHF3等气体,并调整刻蚀气体的流量,刻蚀温度等,进一步降低所述铝金属材料层中产生孔洞的可能性。The aluminum interconnection structure and its forming method described in the embodiments of the present application adjust the cleaning process of the deionized water, and clean the aluminum interconnection structure at a temperature of 25°C to 40°C, reducing the aluminum-containing Possibility of voids in the metallic material layer. Further, in the process of ashing the photoresist pattern, H 2 O/O 2 is used as the ashing gas; the sputtering deposition process of the aluminum-containing metal material layer is carried out in the range of 350°C to 380°C; In the process of etching the metal material layer, adjust the composition of the etching gas, add gases such as nitrogen or CHF 3 , and adjust the flow rate of the etching gas, etching temperature, etc., to further reduce the production of the aluminum metal material layer. possibility of holes.
应当注意,在实践中,上述优化的排序仅适用于一些实施例,而不是本公开的所有实施例。也就是说,在某些其他实施例或情况下,具有较低影响或优先级的某个因素可能在减少孔洞形成方面比某些高影响或优先级的因素更重要。此外,根据实际需要,可以实现上述优化或改造步骤中的一个或多个或全部,它或它们可以独立地进行或与任何其他合适的方法或改进组合进行。It should be noted that in practice, the above-mentioned optimized sorting is only applicable to some embodiments, but not all embodiments of the present disclosure. That is, in some other embodiments or situations, a certain factor with a lower influence or priority may be more important in reducing void formation than some high influence or priority factor. In addition, according to actual needs, one or more or all of the above optimization or modification steps can be implemented, and it or they can be performed independently or in combination with any other suitable methods or improvements.
此外,在一些实施例中,采用上述的一个或多个优化措施中来制造铝互连结构。与通过常规工艺制造的铝互连结构相比,根据本公开制造的铝互连结构具有明显减少的孔洞形成和较低的孔洞密度,从而提高了铝互连结构的电连接性能和可靠性。Additionally, in some embodiments, one or more of the optimization measures described above are used to fabricate the aluminum interconnect structure. Compared with aluminum interconnect structures manufactured by conventional processes, the aluminum interconnect structures manufactured according to the present disclosure have significantly reduced void formation and lower void density, thereby improving the electrical connection performance and reliability of the aluminum interconnect structures.
综上所述,在阅读本详细公开内容之后,本领域技术人员可以明白,前述详细公开内容可以仅以示例的方式呈现,并且可以不是限制性的。尽管这里没有明确说明,本领域技术人员可以理解本申请意图囊括对实施例的各种合理改变,改进和修改。这些改变,改进和修改旨在由本公开提出,并且在本公开的示例性实施例的精神和范围内。To sum up, after reading this detailed disclosure, those skilled in the art can understand that the foregoing detailed disclosure may be presented by way of example only, and may not be restrictive. Although not explicitly stated herein, those skilled in the art will understand that this application is intended to cover various reasonable changes, improvements and modifications to the embodiments. Such alterations, improvements and modifications are intended to be suggested by this disclosure and are within the spirit and scope of the exemplary embodiments of this disclosure.
应当理解,本实施例使用的术语″和/或″包括相关联的列出项目中的一个或多个的任意或全部组合。应当理解,当一个元件被称作″连接″或″耦接″至另一个元件时,其可以直接地连接或耦接至另一个元件,或者也可以存在中间元件。It should be understood that the term "and/or" used in this embodiment includes any or all combinations of one or more of the associated listed items. It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may also be present.
类似地,应当理解,当诸如层、区域或半导体衬底之类的元件被称作在另一个元件″上″时,其可以直接在另一个元件上,或者也可以存在中间元件。与之相反,术语″直接地″表示没有中间元件。还应当理解,术语″包含″、″包含着″、″包括″和/或″包括着″,在此使用时,指明存在所记载的特征、整体、步骤、操作、元件和/或组件,但并不排除存在或附加一个或多个其他特征、整体、步骤、操作、元件、组件和/或它们的组。Similarly, it will be understood that when an element such as a layer, region or semiconductor substrate is referred to as being "on" another element, it can be directly on the other element or intervening elements may also be present. In contrast, the term "directly" means that there are no intervening elements. It should also be understood that the terms "comprising", "comprising", "including" and/or "comprising", when used herein, indicate the presence of the recited features, integers, steps, operations, elements and/or components, but It does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof.
还应当理解,尽管术语第一、第二、第三等可以在此用于描述各种元件,但是这些元件不应当被这些术语所限制。这些术语仅用于将一个元件与另一个元件区分开。因此,在没有脱离本发明的教导的情况下,在一些实施例中的第一元件在其他实施例中可以被称为第二元件。相同的参考标号或相同的参考标志符在整个说明书中表示相同的元件。It will also be understood that although the terms first, second, third etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. Thus, a first element in some embodiments could be termed a second element in other embodiments without departing from the teachings of the present invention. The same reference numerals or the same reference designators denote the same elements throughout the specification.
此外,通过参考作为理想化的示例性图示的截面图示和/或平面图示来描述示例性实施例。因此,由于例如制造技术和/或容差导致的与图示的形状的不同是可预见的。因此,不应当将示例性实施例解释为限于在此所示出的区域的形状,而是应当包括由例如制造所导致的形状中的偏差。例如,被示出为矩形的蚀刻区域通常会具有圆形的或弯曲的特征。因此,在图中示出的区域实质上是示意性的,其形状不是为了示出器件的区域的实际形状也不是为了限制示例性实施例的范围。Furthermore, exemplary embodiments are described by reference to cross-sectional illustrations and/or plan illustrations that are idealized exemplary illustrations. Accordingly, variations from the illustrated shapes as a result, for example, of manufacturing techniques and/or tolerances are to be expected. Thus, example embodiments should not be construed as limited to the shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. For example, an etched region illustrated as a rectangle will, typically, have rounded or curved features. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of example embodiments.
综上所述,在阅读本详细公开内容之后,本领域技术人员可以明白,前述详细公开内容可以仅以示例的方式呈现,并且可以不是限制性的。尽管这里没有明确说明,本领域技术人员可以理解本申请意图囊括对实施例的各种合理改变,改进和修改。这些改变,改进和修改旨在由本公开提出,并且在本公开的示例性实施例的范围内。To sum up, after reading this detailed disclosure, those skilled in the art can understand that the foregoing detailed disclosure may be presented by way of example only, and may not be restrictive. Although not explicitly stated herein, those skilled in the art will understand that this application is intended to cover various reasonable changes, improvements and modifications to the embodiments. Such alterations, improvements and modifications are intended to be suggested by this disclosure and are within the scope of the exemplary embodiments of this disclosure.
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| CN100521071C (en) * | 2003-07-11 | 2009-07-29 | Nxp股份有限公司 | Method of manufacturing a semiconductor device and an apparatus for use in such a method |
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