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CN110303134A - Fine aluminium manufacturing method of heat radiator - Google Patents

Fine aluminium manufacturing method of heat radiator Download PDF

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Publication number
CN110303134A
CN110303134A CN201910287043.5A CN201910287043A CN110303134A CN 110303134 A CN110303134 A CN 110303134A CN 201910287043 A CN201910287043 A CN 201910287043A CN 110303134 A CN110303134 A CN 110303134A
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CN
China
Prior art keywords
mold
fine aluminium
feed inlet
machining method
aluminium radiator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910287043.5A
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Chinese (zh)
Inventor
梁泽君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
He Zhigao
Liang Zejun
Original Assignee
Foshan Lamps Photoelectric Technology Co Ltd
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Filing date
Publication date
Application filed by Foshan Lamps Photoelectric Technology Co Ltd filed Critical Foshan Lamps Photoelectric Technology Co Ltd
Priority to CN201910287043.5A priority Critical patent/CN110303134A/en
Publication of CN110303134A publication Critical patent/CN110303134A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2209Selection of die materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D21/00Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
    • B22D21/02Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
    • B22D21/04Casting aluminium or magnesium

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The present invention relates to a kind of metal works mold moulding manufacture method, especially a kind of fine aluminium manufacturing method of heat radiator.This method comprises the following steps: S1, aluminium ingot fusing;S2, manufacture mold: it is greater than the steel of 55HRC, tolerance high temperature greater than 800 DEG C using hardness and manufactures mold;The inner surface finish of mold is polished to 2 μm or less after being made;And the feed inlet of mold is made to be set as the maximum sized 1/3-2/3 of feed side corresponding product, the bed drain purge of waste discharge material mouth is the 35-50% of product weight;S3, installation mold;S4, die cast;S5, demoulding.The present invention avoids fusing between the aluminum water of fine aluminium and steel die from two main aspects of enhancing of the characteristic changing of mold, aluminum water mobility, it is formed in mould to solve the problems, such as that fine aluminium product cannot carry out in die casting machine, so that being achieved by the radiator that fine aluminium manufactures labyrinth, the heat dissipation that existing radiator can be greatly improved improves the service life of heater.

Description

Fine aluminium manufacturing method of heat radiator
Technical field
The present invention relates to a kind of metal works mold moulding manufacture method, especially a kind of fine aluminium manufacturing method of heat radiator.
Background technique
Aluminium Radiator is widely used in the fields such as LED lamp, circuit board chip cooling.Since fine aluminium has mobility Difference is not easy to the characteristic of mold processing and forming, so most radiator is all ADC12 aluminium alloy heat radiator on the market, by In being added to the materials such as silicon, zinc, magnesium, manganese, the mobility of ADC12 aluminium alloy is preferable, can by mold machine-shaping be with The radiator of the radiating fin of various patterns increases heat dissipation effect, but in general, ADC12 aluminium alloy and heat dissipation performance phase Than being had a certain difference for fine aluminium, for the radiator of equivalent specifications structure and Same Efficieney pyrotoxin, no matter from The temperature on pyrotoxin surface or the temperature of spreader surface, fine aluminium radiator will be lower than ADC12 aluminium alloy heat radiator, with For the LED light source chip of 35w, when using aluminium alloy heat radiator, the temperature at chip is more than 100 DEG C, spreader surface temperature 12-25 DEG C lower than temperature at chip is not equal (different according to radiator shape and position), and when using fine aluminium radiator, temperature at chip Degree is 85-90 DEG C, and spreader surface temperature is 3-8 DEG C lower than temperature at chip, from the above data, it can be seen that using ADC12 aluminium When alloy heat-sink device, to form that heat dissipation is unsmooth, and the fever of LED chip can be in chip since thermal coefficient difference and radiating efficiency mismatch Place's accumulation, keeps the temperature at chip higher, and according to experimental data, temperature is every to increase 5 DEG C, the reduced service life one of chip Half.Above-mentioned data can more be confirmed for the measurement of thermally conductive data, the thermal coefficient of ADC12 aluminium alloy (die casting aluminium) 100 with Under, and the thermal coefficient of fine aluminium, 210 or more, to find out its cause, being mainly doped with the materials such as silicon in aluminium alloy, these materials have Help improve the mobility of aluminium alloy, but significantly reduces its thermal conductivity.
In existing Aluminium Radiator field, the reason of for fear of fine aluminium poor fluidity, even if understanding aluminium alloy and fine aluminium Thermal conductivity difference can not also substitute aluminium alloy to be molded the complicated radiator of manufacture, because of flowing with fine aluminium Property difference fine aluminium when carrying out mold molding aluminum water it is very strong with the fusion character of mold just now, be easy to stick on mold, cause nothing The problem of method demoulds, therefore existing fine aluminium radiator is typically limited to only the simple structure of cold moudling, does not adapt to LED chip With the use of extensive computation chip.
Summary of the invention
The present invention provides a kind of characteristic that can overcome fine aluminium water flowing difference, realizes the formed in mould of fine aluminium radiator Fine aluminium radiator machining method.
This method comprises the following steps:
S1, aluminium ingot fusing: fine aluminium ingot is fused into aluminum water;
S2, manufacture mold: it is greater than the steel of 55HRC, tolerance high temperature greater than 800 DEG C using hardness and manufactures mold;After being made The inner surface finish of mold is polished to 2 μm or less;And the feed inlet of mold is made to be set as the maximum of feed side corresponding product The 1/3-2/3 of size, the bed drain purge of waste discharge material mouth are the 35-50% of product weight;
S3, installation mold: mold manufactured in S2 step is installed in die casting machine;
S4, die cast: aluminum water is injected into mold by die casting machine, is cooled and shaped as fine aluminium radiator;
S5, demoulding: injection release agent makes fine aluminium radiator break away from moulds.
Preferably, in the step S1, fine aluminium content is used to melt at a temperature of 750 DEG C for 99% or more original aluminium ingot It is stand-by to be melted into aluminum water.
Preferably, it is 8407 steel that the hardness, which is greater than the steel of 55HRC, tolerance high temperature greater than 800 DEG C,.
Preferably, the feed inlet is set as the maximum sized 1/3-2/3 of feed side corresponding product specifically: when into When the corresponding section of feed side where material mouth is round, the size of feed inlet is the 1/3-2/3 of the round diameter.
Preferably, the feed inlet is set as the maximum sized 1/3-2/3 of feed side corresponding product specifically: when into The corresponding section of feed side where material mouth is square or when rectangle, and the size of feed inlet is the broadside of the square or rectangle 1/3-2/3.
Preferably, the feed inlet is set as the maximum sized 1/3-2/3 of feed side corresponding product specifically: when into When the corresponding section of feed side where material mouth is abnormity, the size of feed inlet is two points of lie farthest away on the abnormity edge Wire length 1/3-2/3.
Preferably, the die casting machine is cold-chamber die casting machine.
Preferably, in the step S4, pressure when aluminum water to be injected to mold is 90-130MPa.
Preferably, in the step S5, the release agent is the solution of release agent material and water, the release agent Middle release agent material and the component ratio of water are by weight 1 to compare 10-20.
Fine aluminium radiator machining method of the invention is mainly square from the characteristic changing of mold, the enhancing two of aluminum water mobility Face avoids fusing between the aluminum water of fine aluminium and steel die, solve fine aluminium product cannot be carried out in die casting machine mold at The problem of type, can greatly improve dissipating for existing radiator so that being achieved by the radiator that fine aluminium manufactures labyrinth Thermal efficiency improves the service life of heater.
Specific embodiment
The present invention is directed to act on achieving the purpose that the molding of fine aluminium mold and smoothly demoulding simultaneously by two approach: the One, increase the mobility of aluminum water, make its quick full filling die cavity, avoids the defects of generating stomata, husky hole on product;The Two, increase the hardness and finish (reduce roughness) of mold, avoid product and mold stick together and caused by cannot demould The problem of.Detailed process flow is illustrated below by way of three embodiments.
Fine aluminium radiator machining method in first embodiment includes the following steps:
S1, aluminium ingot fusing: fine aluminium ingot is fused into aluminum water;
S2, manufacture mold: it is greater than 55HRC, tolerance high temperature using hardness and nitrogenizes stiffened by quenching the latter greater than 800 DEG C 8047 steel manufacture mold;The inner surface finish of mold is polished to 2 μm after being made;And it is set as the feed inlet of mold The maximum sized 1/3-2/3 of feed side corresponding product, bed drain purge account for the 30-50% of product total weight;
S3, installation mold: mold manufactured in S2 step is installed in die casting machine;
S4, die cast: aluminum water is injected into mold by die casting machine, is cooled and shaped as fine aluminium radiator;
S5, demoulding: injection release agent makes fine aluminium radiator break away from moulds.
In the present embodiment, in the step S1, using fine aluminium content is 99% or more original aluminium ingot in 750 DEG C of temperature It is stand-by that aluminum water is fused under degree.
First main purpose of the present embodiment is the mobility of raising aluminum water to reach molding requirement, it is desirable that aluminum water is filled In the chamber of the filling mold divided, the scheme mainly used when improving mobility is to increase the size of feed inlet, and exhaust is arranged The size of waste port, at the time of molding, the size of feed inlet is generally the 1/5 of feed side corresponding product to previous ADC12 aluminium alloy, Total bed drain purge of slag-drip opening is no more than the 10-20% of product total weight, so charging and row in the technical solution of the present embodiment In comparison, size both increases one times or more for slag parameter and ADC12 aluminium alloy.By significantly increasing feed gap dimension and row The waste discharge doses of cinder notch, can make aluminum water largely pass through mold, and full filled chamber avoids making because of poor fluidity At product defects, when actual production, deslagging deficiency will cause that product surface is not full, and there are husky hole, bubble and water waves;Deslagging There is husky hole and bubble in the excessive interiors of products that will cause again, influence the heat dissipation performance of product.Bed drain purge is arranged by slag-drip opening, By configure slag-drip opening bore and quantity by total bed drain purge control 30%, do not limit the specific size and quantity of slag-drip opening, The specific size and quantity of slag-drip opening can be arranged in those skilled in the art according to mold shape and size.
Second main purpose of the present embodiment is that product mold molding can be demoulded smoothly later, if cannot take off Mould allows to Forming Quality product up to standard also and can stick together during demoulding with mold tearing and damaged It is bad, thus molding control and demoulding control take care that neither is overemphasized to the neglect of the other, in the present embodiment first by the hardness of mold, heat-resisting quantity with And finish (reduce roughness) several aspects solve the problems, such as demoulding.I.e. hardness is greater than 55HRC, tolerance high temperature is greater than 800 DEG C, finish be polished to 2 μm.
In the present embodiment, the feed inlet is set as maximum sized the 1/3 of feed side corresponding product specifically: when into When the corresponding section of feed side where material mouth is round, the size of feed inlet is the one third of the round diameter;Work as charging The corresponding section of feed side where mouthful is square or when rectangle, and the size of feed inlet is the broadside of the square or rectangle One third;When the corresponding section of the feed side where feed inlet is abnormity, the size of feed inlet is phase on the abnormity edge The one third of wire length away from two farthest points.
In the present embodiment, the die casting machine is cold-chamber die casting machine.
In order to further increase the mobility of aluminum water, in the present embodiment, in the step S4, when aluminum water is injected mold Pressure compared with normal pressure 90MPa.Injection pressure compared to ADC12 aluminium alloy increases 30%.Logical excessive pressure injection improves The mobility of aluminum water.
In the present embodiment, in the step S5, the release agent is the solution of release agent material and water, and described is de- Release agent material and the component ratio of water are 1:10 by weight in mould agent.The demoulding in demoulding of existing ADC12 aluminium alloy Machine matches 1:60-120, it is seen then that the concentration of ingot stripper used in the present embodiment greatly improves, and auxiliary solves fine aluminium demoulding and asks Topic.
The fine aluminium radiator machining method of the second embodiment of the present invention includes the following steps:
S1, aluminium ingot fusing: fine aluminium ingot is fused into aluminum water;
Aluminium ingot used in this step is original aluminium ingot of the aluminium content 99% or more, with 750 DEG C or so in melting furnace It is temperature melting stand-by at aluminum water.The temperature of melting furnace at this time is 100 DEG C ± 20 DEG C high compared to the fusion temperature of aluminium alloy.
S2, manufacture mold: using hardness be 55HRC, tolerance high temperature is 800 DEG C by quenching the latter's nitridation stiffened 8047 steel manufacture mold;The inner surface finish of mold is polished to 2 μm after being made;And make the feed inlet of mold be set as into Expect maximum sized the 2/3 of side corresponding product, bed drain purge accounts for the 50% of product total weight;It the use of hardness is 55HRC, tolerance high temperature Mold is manufactured for 800 DEG C of 8047 steel for nitrogenizing stiffened by quenching the latter;The inner surface finish of mold is beaten after being made 1 μm is ground to be mainly used for solving the problems, such as die hardness and finish.
Step S2 is independently of the step of radiator product production flow, is the manufacture mold of the shape according to needed for radiator Step, in this step
S3, installation mold: mold manufactured in S2 step is installed in die casting machine;
S4, die cast: aluminum water is injected into mold by die casting machine, is cooled and shaped as fine aluminium radiator;
S5, demoulding: injection release agent makes fine aluminium radiator break away from moulds.
In the present embodiment, in the step S1, using fine aluminium content is 99% or more original aluminium ingot in 750 DEG C of temperature It is stand-by that aluminum water is fused under degree.
In the present embodiment, the feed inlet is set as maximum sized the 2/3 of feed side corresponding product specifically: when into When the corresponding section of feed side where material mouth is round, the size of feed inlet is the 2/3 of the round diameter.
In the present embodiment, the feed inlet is set as maximum sized the 2/3 of feed side corresponding product specifically: when into The corresponding section of feed side where material mouth is square or when rectangle, and the size of feed inlet is the broadside of the square or rectangle 2/3.
In the present embodiment, the maximum sized 1/3-2/3 that the feed inlet is set as feed side corresponding product is specific Are as follows: when the corresponding section of the feed side where feed inlet is abnormity, the size of feed inlet is lie farthest away on the abnormity edge Two points wire length 2/3.
In the present embodiment, the die casting machine is cold-chamber die casting machine.
In the present embodiment, in the step S4, pressure when by aluminum water injection mold is compared with normal pressure 130MPa.Phase Injection pressure than ADC aluminium alloy increases 30%.Logical excessive pressure injection improves the mobility of aluminum water.
In the present embodiment, in the step S5, the release agent is the solution of release agent material and water, and described is de- Release agent material and the component ratio of water are by weight 1 to 20 in mould agent.
Fine aluminium radiator machining method in 3rd embodiment includes the following steps:
S1, aluminium ingot fusing: fine aluminium ingot is fused into aluminum water;
S2, manufacture mold: it is greater than 55HRC, tolerance high temperature using hardness and nitrogenizes stiffened by quenching the latter greater than 800 DEG C 8047 steel manufacture mold;The inner surface finish of mold is polished to 0.5 μm after being made;And set the feed inlet of mold It is set to maximum sized the 1/2 of feed side corresponding product, bed drain purge accounts for the 40% of product total weight;
S3, installation mold: mold manufactured in S2 step is installed in die casting machine;
S4, die cast: aluminum water is injected into mold by die casting machine, is cooled and shaped as fine aluminium radiator;
S5, demoulding: injection release agent makes fine aluminium radiator break away from moulds.
In the present embodiment, in the step S1, using fine aluminium content is 99% or more original aluminium ingot in 750 DEG C of temperature It is stand-by that aluminum water is fused under degree.
The main purpose of the present embodiment is the mobility of raising aluminum water to reach molding requirement, the master when improving mobility The scheme to be used is to increase the size of feed inlet, and be vented the size of waste discharge material mouth, in comparison with ADC12 aluminium alloy, ruler It is very little to both increase one times or more.
In the present embodiment, it is 8407 steel that the hardness, which is greater than the steel of 55HRC, tolerance high temperature greater than 800 DEG C,.
In the present embodiment, the feed inlet is set as maximum sized the 1/2 of feed side corresponding product, specifically: when When the corresponding section of feed side where feed inlet is round, the size of feed inlet is the 1/2 of the round diameter.
In the present embodiment, the feed inlet is set as maximum sized the 1/2 of feed side corresponding product, specifically: when The corresponding section of feed side where feed inlet is square or when rectangle, and the size of feed inlet is the width of the square or rectangle The 1/2 of side.
In the present embodiment, the feed inlet is set as maximum sized the 1/2 of feed side corresponding product, specifically: when When the corresponding section of feed side where feed inlet is abnormity, the size of feed inlet is two of lie farthest away on the abnormity edge The 1/2 of the wire length of point.
In the present embodiment, the die casting machine is cold-chamber die casting machine.
In the present embodiment, in the step S4, pressure when by aluminum water injection mold is compared with normal pressure 100MPa.Phase Injection pressure than ADC aluminium alloy increases 30%.Logical excessive pressure injection improves the mobility of aluminum water.
In the present embodiment, in the step S5, the release agent is the solution of release agent material and water, and described is de- Release agent material and the component ratio of water are by weight 1 to 15 in mould agent.
The purpose of specific value setting in second and third embodiments is identical with the first embodiment, and numerical value change is because of reality The specification of product is different and difference, for example, product is smaller, in demoulding easier demoulding smaller with the contact surface of mold At this point it is possible to relax parameter setting, biggish value is selected, and product is bigger, it is bigger with the contact surface of the chamber of mold, it is more difficult to take off Mould can according to need in actual production so needing to select thinner finish, the ingot stripper relatively done etc. and carry out parameter change Change.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all utilizations Equivalent structure or equivalent flow shift made by present specification is applied directly or indirectly in other relevant technologies Field is included within the scope of the present invention.

Claims (9)

1. fine aluminium radiator machining method, which comprises the steps of:
S1, aluminium ingot fusing: fine aluminium ingot is fused into aluminum water;
S2, manufacture mold: it is greater than the steel of 55HRC, tolerance high temperature greater than 800 DEG C using hardness and manufactures mold;By mould after being made The inner surface finish of tool is polished to 2 μm or less;And the feed inlet of mold is made to be set as the full-size of feed side corresponding product 1/3-2/3, the bed drain purge of waste discharge material mouth is the 35-50% of product weight;
S3, installation mold: mold manufactured in S2 step is installed in die casting machine;
S4, die cast: aluminum water is injected into mold by die casting machine, is cooled and shaped as fine aluminium radiator;
S5, demoulding: injection release agent makes fine aluminium radiator break away from moulds.
2. fine aluminium radiator machining method as described in claim 1, it is characterised in that: in the step S1, using fine aluminium It is stand-by that the original aluminium ingot that content is 99% or more is fused into aluminum water at a temperature of 750 DEG C.
3. fine aluminium radiator machining method as described in claim 1, it is characterised in that: hardness is greater than in the step 1 The steel of 55HRC, tolerance high temperature greater than 800 DEG C are 8407 steel.
4. fine aluminium radiator machining method as described in claim 1, it is characterised in that: the feed inlet is set as feed side The maximum sized 1/3-2/3 of corresponding product specifically: when the corresponding section of the feed side where feed inlet is round, charging The size of mouth is the 1/3-2/3 of the round diameter.
5. fine aluminium radiator machining method as described in claim 1, it is characterised in that: the feed inlet is set as feed side The maximum sized 1/3-2/3 of corresponding product specifically: when the corresponding section of feed side where feed inlet is square or square When shape, the size of feed inlet is the 1/3-2/3 of the broadside of the square or rectangle.
6. fine aluminium radiator machining method as described in claim 1, it is characterised in that: the feed inlet is set as feed side The maximum sized 1/3-2/3 of corresponding product specifically: when the corresponding section of the feed side where feed inlet is abnormity, charging The size of mouth is the 1/3-2/3 of the wire length of two points of lie farthest away on the abnormity edge.
7. fine aluminium radiator machining method as described in claim 1, it is characterised in that: the die casting machine is cold chamber die casting Machine.
8. fine aluminium radiator machining method as described in claim 1, it is characterised in that: in the step S4, aluminum water is infused Pressure when entering mold is 90-130MPa.
9. fine aluminium radiator machining method as described in claim 1, it is characterised in that: in the step S5, described is de- Mould agent is the solution of release agent material and water, and release agent material and the component ratio of water are by weight 1 ratio in the release agent 10-20。
CN201910287043.5A 2019-04-11 2019-04-11 Fine aluminium manufacturing method of heat radiator Pending CN110303134A (en)

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Application Number Priority Date Filing Date Title
CN201910287043.5A CN110303134A (en) 2019-04-11 2019-04-11 Fine aluminium manufacturing method of heat radiator

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Effective date of registration: 20191008

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Application publication date: 20191008