Disclosure of Invention
The invention aims to provide a functional graphene/montmorillonite/modified molybdenum sulfide lubricating oil additive, a preparation method and application thereof.
In order to achieve the purpose, the invention adopts the following technical scheme: a functional graphene/montmorillonite/modified molybdenum sulfide lubricant additive is prepared by mixing functional graphene oxide, modified molybdenum sulfide and montmorillonite in a mass ratio of 1 (0.25-4) to (0.5-8).
The lubricating oil additive is prepared by the following steps:
(1) preparing a dispersion solution of graphene oxide by taking graphene oxide as a raw material, adding a silane coupling agent, reacting for 1-6h at 25-100 ℃, and separating and cleaning to obtain functional graphene oxide;
(2) adding a silane coupling agent into the dispersion liquid of the molybdenum sulfide, reacting for 1-8h at 25-100 ℃, separating and cleaning to obtain modified molybdenum sulfide;
(3) mixing and stirring the modified molybdenum sulfide, the montmorillonite and the dispersion liquid of the functional graphene oxide for 0.5-2h, reacting for 1-5h at the temperature of 100-180 ℃, and separating and cleaning to obtain the lubricating oil additive.
Preferably, in the step (1) and the step (2), the silane coupling agent is any one of A-1100, A-1110, A-1120 and KBM-602.
Preferably, in the step (1), the mass ratio of the graphene oxide to the silane coupling agent is 1: 24-200.
Preferably, in the step (2), the mass ratio of the molybdenum sulfide to the silane coupling agent is 1: 50-200.
Preferably, the mass ratio of the graphene oxide to the molybdenum sulfide to the montmorillonite is 1 (0.25-4) to (0.5-8).
Preferably, in the step (1) to (3), the dispersion liquid of graphene oxide, the dispersion liquid of molybdenum sulfide and the dispersion liquid of functional graphene oxide are the same in each dispersion liquid, and include ethanol or water.
Preferably, in steps (1) to (3), the heating method is reflux heating or autoclave heating reaction.
The functional graphene/montmorillonite/molybdenum sulfide lubricating oil additive is applied, and the concentration of the additive in the lubricating oil is 0.011-0.133 wt%; the lubricating oil can be any brand of lubricating oil, such as Kunlun Scorpio F5000, SF15W-40 type lubricating oil and great wall SJ10W-40 lubricating oil, and can also be base oil such as mineral base oil or synthetic base oil.
By means of the technical scheme, the functional graphene/montmorillonite/modified molybdenum sulfide lubricating oil additive prepared by the invention has the following advantages:
1) simple operation, easily obtained raw materials and low cost.
2) The three components in the additive are chemically bonded and grown together, so that the aggregation in single use is inhibited, and the additive has excellent dispersion stability and strong mutual synergistic effect.
3) The three components in the additive have a certain anti-friction effect, and due to the excellent mechanical properties of the graphene component, the composite material has remarkable anti-wear and anti-friction effects and intelligent repair effects, and can effectively improve the hardness of a wear surface.
Detailed Description
The present invention will be described in detail below with reference to specific examples, but the present invention is not limited thereto in any way.
With reference to fig. 1, the preparation process of the functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive according to the present invention is shown in the following example.
Example one
(1) First, 160g of an aqueous dispersion of graphene oxide having a concentration of 0.025 wt% was prepared. Then, 6mL of the silane coupling agent (A-1100) was added, and the mixture was magnetically stirred at room temperature for 1 hour. Finally, the mixture is transferred into a flask and is reacted for 2 hours in a water bath at 80 ℃. And after separation and cleaning, adding a proper amount of deionized water to obtain the aqueous dispersion of the functional graphene oxide.
(2) Weighing 0.04g of molybdenum sulfide, adding water, uniformly stirring to obtain a molybdenum sulfide water dispersion, adding 6mL of silane coupling agent (A-1100), stirring for 1h at room temperature, heating for 2h at 80 ℃, separating, and cleaning to obtain the modified molybdenum sulfide.
(3) Mixing and stirring the modified molybdenum sulfide, 0.16g of montmorillonite and the aqueous dispersion of the functional graphene oxide for 1 hour; transferring the mixture to a reaction kettle for hydrothermal reaction at 120 ℃ for 4 hours, standing and cooling; and separating, cleaning and drying to obtain the functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive.
(4) Evaluation of tribological Properties
The prepared functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive is mixed with Kunlun scorpion SF15W-40 lubricating oil according to different proportions. A friction and wear test is carried out by using an MRS-10G four-ball friction and wear testing machine, and a GCr steel ball with the hardness of 770HV and the diameter of 12.7mm is used for testing. And (3) testing conditions are as follows: load 197N, speed 600rpm, test time 3600 s. The friction coefficient and the wear-scar diameter of the lubricant additive at different concentrations in the example are shown in table 1, and the test results of the simple graphene oxide, montmorillonite and molybdenum sulfide at the concentration of 0.044 wt% are shown for comparison, so that the composite lubricant additive prepared by the single-component material has excellent lubricating performance, the friction coefficient can be reduced by about 62.50% and the wear-scar diameter can be reduced by about 18.18% compared with the simple lubricant. Meanwhile, microhardness test is carried out on the grinding spot surface, and the test result is shown in table 2, so that the use of the composite material lubricating oil additive can be seen, and the hardness of the grinding spot surface is improved by 16.88 percent compared with that of the steel ball.
Example two
(1) First, 160g of an aqueous dispersion of graphene oxide having a concentration of 0.025 wt% was prepared. Then, 1mL of a silane coupling agent (A-1110) was added and the reaction was carried out at 25 ℃ for 5 hours. And after separation and cleaning, adding a proper amount of deionized water to obtain the aqueous dispersion of the functional graphene oxide.
(2) 0.01g of molybdenum sulfide is weighed, added with water and stirred uniformly to obtain an aqueous dispersion of molybdenum sulfide, 0.5mL of silane coupling agent (A-1110) is added to react for 8h at 25 ℃, and the modified molybdenum sulfide is obtained after separation and cleaning.
(3) Mixing and stirring the modified molybdenum sulfide, 0.02g of montmorillonite and the aqueous dispersion of the functional graphene oxide for 0.5 h; transferring the mixture into a high-pressure kettle for hydrothermal reaction at 200 ℃ for 1h, standing and cooling; and separating, cleaning and drying to obtain the functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive.
(4) Evaluation of tribological Properties
The prepared functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive is mixed with 0.044 wt% of Kunlun scorpion SF15W-40 lubricating oil. A friction and wear test is carried out by using an MRS-10G four-ball friction and wear testing machine, and a GCr steel ball with the hardness of 770HV and the diameter of 12.7mm is used for testing. And (3) testing conditions are as follows: load 197N, speed 600rpm, time 3600 s. The test results are given in table 1.
EXAMPLE III
(1) First, 160g of an ethanol dispersion of graphene oxide having a concentration of 0.025 wt% was prepared. Then, 8mL of a silane coupling agent (A-1120) was added, and the reaction was refluxed at 80 ℃ for 1 hour. And separating, cleaning, and adding a proper amount of ethanol to obtain an ethanol dispersion liquid of the functional graphene oxide.
(2) Weighing 0.16g of molybdenum sulfide, adding ethanol, uniformly stirring to obtain ethanol dispersion of molybdenum sulfide, adding 16mL of silane coupling agent (A-1120), reacting at 60 ℃ for 3h, separating, and cleaning to obtain the modified molybdenum sulfide.
(3) Mixing and stirring the modified molybdenum sulfide, 0.32g of montmorillonite and the ethanol dispersion liquid of the functional graphene oxide for 2 hours; transferring the mixture into a flask, heating and refluxing the mixture at 100 ℃ for 5 hours, standing and cooling the mixture; and separating, cleaning and drying to obtain the functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive.
(4) Evaluation of tribological Properties
The prepared functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive is mixed with 0.044 wt% of Kunlun scorpion SF15W-40 lubricating oil. A friction and wear test is carried out by using an MRS-10G four-ball friction and wear testing machine, and a GCr steel ball with the hardness of 770HV and the diameter of 12.7mm is used for testing. And (3) testing conditions are as follows: load 197N, speed 600rpm, time 3600 s. The test results are given in table 1.
Example four
(1) First, 160g of an ethanol dispersion of graphene oxide having a concentration of 0.025 wt% was prepared. Then, 3mL of a silane coupling agent (KBM-602) was added, and the mixture was transferred to an autoclave at 95 ℃ for 4 hours. And separating, cleaning, separating and cleaning, and then adding a proper amount of ethanol to obtain the ethanol dispersion liquid of the functional graphene oxide.
(2) Weighing 0.08g of molybdenum sulfide, adding ethanol, stirring the mixture to be uniform, obtaining ethanol dispersion of the molybdenum sulfide, adding 16mL of silane coupling agent (KBM-602), transferring the mixture to a reaction kettle to react for 1 hour at 100 ℃, and separating and cleaning the mixture to obtain the modified molybdenum sulfide.
(3) Mixing and stirring the modified molybdenum sulfide, 0.24g of montmorillonite and the ethanol dispersion liquid of the functional graphene oxide for 2 hours; transferring to a high-pressure kettle, reacting for 5h at 150 ℃, standing and cooling; and separating, cleaning and drying to obtain the functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive.
(4) Evaluation of tribological Properties
The prepared functional graphene/montmorillonite/modified molybdenum sulfide composite lubricating oil additive is mixed with 0.044 wt% of Kunlun scorpion SF15W-40 lubricating oil. A friction and wear test is carried out by using an MRS-10G four-ball friction and wear testing machine, and a GCr steel ball with the hardness of 770HV and the diameter of 12.7mm is used for testing. And (3) testing conditions are as follows: load 197N, speed 600rpm, time 3600 s. The test results are given in table 1.
TABLE 1 Friction coefficient and wear scar diameter of different additives in lubricating oil
TABLE 2 micro-hardness test results for the abraded surfaces