CN110203028A - A kind of hydro-pneumatic suspension system having anti-roll function and its control method - Google Patents
A kind of hydro-pneumatic suspension system having anti-roll function and its control method Download PDFInfo
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- CN110203028A CN110203028A CN201910652275.6A CN201910652275A CN110203028A CN 110203028 A CN110203028 A CN 110203028A CN 201910652275 A CN201910652275 A CN 201910652275A CN 110203028 A CN110203028 A CN 110203028A
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- 239000000725 suspension Substances 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims description 12
- 239000002828 fuel tank Substances 0.000 claims description 6
- 238000012937 correction Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 abstract description 7
- 239000003921 oil Substances 0.000 description 63
- 230000008569 process Effects 0.000 description 5
- 238000013016 damping Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011217 control strategy Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G11/00—Resilient suspensions characterised by arrangement, location or kind of springs
- B60G11/26—Resilient suspensions characterised by arrangement, location or kind of springs having fluid springs only, e.g. hydropneumatic springs
- B60G11/27—Resilient suspensions characterised by arrangement, location or kind of springs having fluid springs only, e.g. hydropneumatic springs wherein the fluid is a gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/015—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
- B60G17/019—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by the type of sensor or the arrangement thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G17/00—Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
- B60G17/02—Spring characteristics, e.g. mechanical springs and mechanical adjusting means
- B60G17/04—Spring characteristics, e.g. mechanical springs and mechanical adjusting means fluid spring characteristics
- B60G17/052—Pneumatic spring characteristics
- B60G17/0523—Regulating distributors or valves for pneumatic springs
- B60G17/0525—Height adjusting or levelling valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G2800/00—Indexing codes relating to the type of movement or to the condition of the vehicle and to the end result to be achieved by the control action
- B60G2800/90—System Controller type
- B60G2800/91—Suspension Control
- B60G2800/914—Height Control System
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vehicle Body Suspensions (AREA)
Abstract
本发明公开了一种具备防侧倾功能的油气悬架系统,包括:悬架,以及车架,其设置在悬架上方;第一油气弹簧,其一端固连悬架的前端,第一油气弹簧包括第一活塞杆,第一活塞杆一端固连车架的一侧,另一端将第一油气弹簧分为第一上腔和第一下腔;第二油气弹簧,其与第一油气弹簧对称设置,一端固连悬架的前端,第二油气弹簧包括第二活塞杆,第二活塞杆一端固连车架的另一侧,另一端将第二油气弹簧分为第二上腔和第二下腔;第三油气弹簧,其一端固连悬架的后端,第三油气弹簧包括第三活塞杆,第三活塞杆一端固连所述车架,与第一活塞杆同侧设置;第四油气弹簧,其与第三油气弹簧对称设置,其一端固连悬架的后端,第四油气弹簧包括第四活塞杆。
The invention discloses an oil-pneumatic suspension system with an anti-rolling function, comprising: a suspension, and a vehicle frame, which is arranged above the suspension; a first oil-pneumatic spring, one end of which is fixedly connected to the front end of the suspension; The spring includes a first piston rod. One end of the first piston rod is fixedly connected to one side of the frame, and the other end divides the first oil-pneumatic spring into a first upper cavity and a first lower cavity; Symmetrically arranged, one end is fixedly connected to the front end of the suspension, the second oil-pneumatic spring includes a second piston rod, one end of the second piston rod is fixedly connected to the other side of the vehicle frame, and the other end divides the second oil-pneumatic spring into the second upper chamber and the second Two lower chambers; the third oil-gas spring, one end of which is fixedly connected to the rear end of the suspension, the third oil-gas spring includes a third piston rod, one end of the third piston rod is fixedly connected to the vehicle frame, and is arranged on the same side as the first piston rod; The fourth oil-pneumatic spring is arranged symmetrically with the third oil-pneumatic spring, one end of which is fixedly connected to the rear end of the suspension, and the fourth oil-pneumatic spring includes a fourth piston rod.
Description
技术领域technical field
本发明涉及汽车行驶领域,尤其涉及一种具备防侧倾功能的油气悬架系统及其控制方法。The invention relates to the field of automobile driving, in particular to an oil-pneumatic suspension system with an anti-roll function and a control method thereof.
背景技术Background technique
随着汽车工业的发展,车辆也逐渐应用于更多的领域,人们对于车辆的要求也越来越高,车辆悬架系统作为汽车的重要组成,对车辆的乘坐舒适性和行驶安全性起着至关重要的作用,油气悬架作为一种特殊的悬架形式,利用气压和液压控制技术改变和调节悬架的刚度以及阻尼特性,进行合理的参数设置后,油气悬架系统可以实现在载荷变化时保证车辆的固有频率基本保持不变;可以利用电液控制技术改变悬架的阻尼特性,使不同载荷工况下的悬架阻尼处于最优,改善汽车平顺性;可以通过液压控制技术,控制油气缸的伸缩,改变车辆的高度提高车辆的越野性能;通过液压控制系统控制油气缸的伸缩,可以实现对车身姿态的调整;油气悬架具有良好的非线性阻尼特性,结构简单,性能可靠等性能优势,近年来有更多的厂家关注并应用该类型的悬架。With the development of the automobile industry, vehicles are gradually used in more fields, and people's requirements for vehicles are getting higher and higher. As an important component of a car, the vehicle suspension system plays an important role in the ride comfort and driving safety of the vehicle. It plays a vital role. As a special suspension form, the oil-pneumatic suspension uses air pressure and hydraulic control technology to change and adjust the stiffness and damping characteristics of the suspension. After reasonable parameter settings, the oil-pneumatic suspension system can achieve When changing, the natural frequency of the vehicle is guaranteed to remain basically unchanged; the damping characteristics of the suspension can be changed by using electro-hydraulic control technology, so that the suspension damping under different load conditions can be optimal, and the ride comfort of the vehicle can be improved; through hydraulic control technology, Control the expansion and contraction of the oil-pneumatic cylinder, change the height of the vehicle and improve the off-road performance of the vehicle; control the expansion and contraction of the oil-pneumatic cylinder through the hydraulic control system, and adjust the posture of the vehicle body; the oil-pneumatic suspension has good nonlinear damping characteristics, simple structure and reliable performance And other performance advantages, in recent years, more manufacturers have paid attention to and applied this type of suspension.
目前已经一些载重车辆、工程车辆及一些军用车辆已经装备了油气悬架系统,但是对于油气悬架系统在车辆防侧倾等方面的研究不足,没有明确的解决方案,本专利很好的解决了该问题。At present, some heavy-duty vehicles, engineering vehicles and some military vehicles have been equipped with oil-pneumatic suspension systems, but there is insufficient research on oil-pneumatic suspension systems in terms of vehicle anti-rolling, and there is no clear solution. This patent solves the problem very well. the problem.
发明内容Contents of the invention
本发明为解决目前的技术不足之处,提供了一种具备防侧倾功能的油气悬架系统,通过油气悬架液压管路的调整实现驻车和行驶过程中保持车身高度不变。In order to solve the shortcomings of the current technology, the present invention provides an oil-pneumatic suspension system with an anti-rolling function, through the adjustment of the hydraulic pipeline of the oil-pneumatic suspension, the vehicle body height can be kept constant during parking and driving.
本发明还可以对前桥高度和后桥高度单独进行高度调节,使得车辆能够自动调平车身,提高车辆的通过性和越野性。The invention can also independently adjust the height of the front axle and the height of the rear axle, so that the vehicle can automatically level the vehicle body and improve the passability and off-road performance of the vehicle.
本发明还提供了一种具备防侧倾功能的油气悬架系统的控制方法,能够根据前后桥的高度差来调节油气弹簧的进油量,使前后桥高度平稳达到一致。The invention also provides a control method of the oil-pneumatic suspension system with the function of anti-rolling, which can adjust the oil intake amount of the oil-pneumatic spring according to the height difference between the front and rear axles, so that the height of the front and rear axles can be stabilized and consistent.
本发明提供的技术方案为:一种具备防侧倾功能的油气悬架系统,包括:The technical solution provided by the present invention is: an oil-pneumatic suspension system with anti-roll function, including:
悬架,以及suspension, and
车架,其设置在所述悬架上方;a vehicle frame disposed above the suspension;
第一油气弹簧,其一端固连所述悬架的前端,所述第一油气弹簧包括第一活塞杆,所述第一活塞杆一端固连所述车架的一侧,另一端将所述第一油气弹簧分为第一上腔和第一下腔;The first oil-pneumatic spring, one end of which is fixedly connected to the front end of the suspension, the first oil-pneumatic spring includes a first piston rod, one end of the first piston rod is fixedly connected to one side of the vehicle frame, and the other end connects the The first oil and gas spring is divided into a first upper cavity and a first lower cavity;
第二油气弹簧,其与所述第一油气弹簧对称设置,一端固连所述悬架的前端,所述第二油气弹簧包括第二活塞杆,所述第二活塞杆一端固连所述车架的另一侧,另一端将所述第二油气弹簧分为第二上腔和第二下腔;The second oil-pneumatic spring is arranged symmetrically with the first oil-pneumatic spring, and one end is fixedly connected to the front end of the suspension. The second oil-pneumatic spring includes a second piston rod, and one end of the second piston rod is fixedly connected to the vehicle. On the other side of the frame, the other end divides the second oil-gas spring into a second upper cavity and a second lower cavity;
第三油气弹簧,其一端固连所述悬架的后端,所述第三油气弹簧包括第三活塞杆,所述第三活塞杆一端固连所述车架,与所述第一活塞杆同侧设置;The third oil-pneumatic spring, one end of which is fixedly connected to the rear end of the suspension, the third oil-pneumatic spring includes a third piston rod, one end of the third piston rod is fixedly connected to the vehicle frame, and is connected with the first piston rod same side setting;
第四油气弹簧,其与所述第三油气弹簧对称设置,其一端固连所述悬架的后端,所述第四油气弹簧包括第四活塞杆,与所述第二活塞杆同侧设置;The fourth oil-pneumatic spring is arranged symmetrically with the third oil-pneumatic spring, one end of which is fixedly connected to the rear end of the suspension, and the fourth oil-pneumatic spring includes a fourth piston rod, which is arranged on the same side as the second piston rod ;
第一管道,其两端分别连通所述第一上腔和所述第二下腔;a first pipeline, the two ends of which communicate with the first upper chamber and the second lower chamber respectively;
第二管道,其两端分别连通所述第二上腔和所述第一下腔;a second pipeline, the two ends of which communicate with the second upper chamber and the first lower chamber respectively;
第三管道,其两端分别连通所述第三油气弹簧和所述第四油气弹簧;a third pipeline, the two ends of which are respectively connected to the third oil-pneumatic spring and the fourth oil-pneumatic spring;
第一前桥液压控制阀,其连通所述第二管道;The first front axle hydraulic control valve communicates with the second pipeline;
第二前桥液压控制阀,其分别连通所述第一管道和所述第一前桥液压控制阀;a second front axle hydraulic control valve, which communicates with the first pipeline and the first front axle hydraulic control valve;
后桥液压控制阀,其连通第三管道;Rear axle hydraulic control valve, which communicates with the third pipeline;
油箱,其出油口分别连通所述第一前桥液压控制阀、所述第二前桥液压控制阀和所述后桥液压控制阀;an oil tank, the oil outlet of which is respectively connected to the first front axle hydraulic control valve, the second front axle hydraulic control valve and the rear axle hydraulic control valve;
液压泵,其进油口分别连通所述第一前桥液压控制阀、所述第二前桥液压控制阀和所述后桥液压控制阀;a hydraulic pump, the oil inlet of which is respectively connected to the first front axle hydraulic control valve, the second front axle hydraulic control valve and the rear axle hydraulic control valve;
控制器,其分别连接并控制所述第一前桥液压控制阀、所述第二前桥液压控制阀和所述后桥液压控制阀。A controller is connected to and controls the first front axle hydraulic control valve, the second front axle hydraulic control valve and the rear axle hydraulic control valve respectively.
优选的是,还包括:Preferably, it also includes:
第一液控单向阀,其设置在所述第二管道和所述第一前桥液压控制阀之间;a first hydraulic control check valve, which is arranged between the second pipeline and the first front axle hydraulic control valve;
第二液控单向阀,其设置在所述第一管道和所述第二前桥液压控制阀之间;a second hydraulic control check valve, which is arranged between the first pipeline and the second front axle hydraulic control valve;
第三液控单向阀,其设置在所述第三管道和所述后桥液压控制阀之间。A third hydraulically controlled one-way valve is arranged between the third pipeline and the hydraulic control valve of the rear axle.
优选的是,还包括:Preferably, it also includes:
增减压控制阀,其设置在所述液压泵的进油口处。An increase and decrease control valve is arranged at the oil inlet of the hydraulic pump.
优选的是,Preferably,
所述第一前桥液压控制阀、所述第二前桥液压控制阀和所述后桥液压控制阀均为三位四通电磁换向阀。The first front axle hydraulic control valve, the second front axle hydraulic control valve and the rear axle hydraulic control valve are all three-position four-way electromagnetic reversing valves.
优选的是,还包括:Preferably, it also includes:
悬架连接板,其设置在所述悬架上;a suspension connecting plate, which is arranged on the suspension;
四个车身高度传感器,其分别设置在车体四个角处,其一端连接所述车架,另一端连接所述悬架连接板。Four vehicle body height sensors are respectively arranged at the four corners of the vehicle body, one end of which is connected to the vehicle frame, and the other end is connected to the suspension connecting plate.
优选的是,还包括:Preferably, it also includes:
所述增减压控制阀为二位三通电磁换向阀,其一端与所述油箱的出油口、所述液压泵的进油口连通,另一端连通所述液压控制阀。The increase and decrease control valve is a two-position three-way electromagnetic reversing valve, one end of which communicates with the oil outlet of the fuel tank and the oil inlet of the hydraulic pump, and the other end communicates with the hydraulic control valve.
优选的是,还包括:Preferably, it also includes:
溢流阀,其一端连通所述油箱的出油口,另一端连通所述增减压控制阀,且与所述液压控制阀连通。An overflow valve, one end of which communicates with the oil outlet of the fuel tank, and the other end communicates with the pressure increase and decrease control valve, and communicates with the hydraulic control valve.
优选的是,Preferably,
所述车架包括两个纵梁和两个横梁;The vehicle frame includes two longitudinal beams and two cross beams;
其中,所述横梁与所述纵梁垂直设置;Wherein, the beam is vertically arranged with the longitudinal beam;
所述油气弹簧与所述纵梁固连。The oil-gas spring is fixedly connected with the longitudinal beam.
一种具备防侧倾功能的油气悬架系统的控制方法,包括:A method for controlling a hydropneumatic suspension system with an anti-roll function, comprising:
当车身高度传感器检测到前后桥的高度不一致时,调节低高度车桥对应处的液压控制阀和对应的油气弹簧进油流量满足:When the vehicle body height sensor detects that the heights of the front and rear axles are inconsistent, adjust the hydraulic control valve at the corresponding position of the low-height axle and the oil flow of the corresponding oil and gas spring to meet:
其中,λ1为第一校正系数,h为目标高度,Δh为前后桥的高度差的绝对值,v为调整时的车速,V为油气弹簧的容积,a为对应的油气弹簧内的油液高度,S为车架与车桥的距离,Q0为液压泵的额定出油流量。Among them, λ1 is the first correction coefficient, h is the target height, Δh is the absolute value of the height difference between the front and rear axles, v is the vehicle speed during adjustment, V is the volume of the oil-pneumatic spring, and a is the oil in the corresponding oil-pneumatic spring Height, S is the distance between the frame and the axle, Q0 is the rated oil flow of the hydraulic pump.
本发明所述的有益效果:本发明通过安装一种具备防侧倾功能的油气悬架系统,可以实现对车辆的侧倾工况进行自主调节,通过油气悬架液压管路的自动调整,使安装于四个车轮上方的四个油气弹簧的伸长高度相等,实现驻车和行驶过程中,特别是转向等车辆发生较大轴荷转移工况下保持车身高度不变,保证车辆在这种工况下不发生车身倾斜,提高车辆在转向、制动等工况的操纵稳定性;同时前桥高度和后桥高度可以单独进行高度调节,系统具有自动调平车身、提高车辆的通过性和越野性、根据用途实现某些特定的动作的能力。本发明还提供了一种具备防侧倾功能的油气悬架系统的控制方法,能够根据前后桥的高度差来调节对应油气弹簧的进油量(即调节液压泵的泵出油量),使前后桥高度平稳达到一致。Beneficial effects of the present invention: the present invention can realize self-regulation of the roll condition of the vehicle by installing an oil-pneumatic suspension system with an anti-roll function, and through automatic adjustment of the hydraulic pipeline of the oil-pneumatic suspension, the The elongation heights of the four oil-pneumatic springs installed above the four wheels are equal to keep the height of the vehicle body unchanged during parking and driving, especially when the vehicle undergoes a large axle load transfer such as steering, so as to ensure that the vehicle is in such a state The body does not tilt under working conditions, which improves the handling stability of the vehicle in steering, braking and other working conditions; at the same time, the height of the front axle and the height of the rear axle can be adjusted independently. Off-road performance, the ability to achieve certain specific actions according to the purpose. The present invention also provides a method for controlling an oil-pneumatic suspension system with an anti-roll function, which can adjust the amount of oil entering the corresponding oil-pneumatic spring according to the height difference between the front and rear axles (that is, adjust the amount of oil pumped out by the hydraulic pump), so that The height of the front and rear axles is stable and consistent.
附图说明Description of drawings
图1为本发明的所述具备防侧倾功能的油气悬架系统总体布置图。Fig. 1 is a general layout diagram of the hydro-pneumatic suspension system with anti-rolling function of the present invention.
图2为本发明的所述油气弹簧及所述车身高度传感器在车架上安装示意图。Fig. 2 is a schematic diagram of the installation of the oil-pneumatic spring and the vehicle height sensor on the vehicle frame according to the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
如图1-2所示,本发明的一种具备防侧倾功能的油气悬架系统,包括:悬架,以及车架110设置在悬架的上方,包括两个纵梁111和两个横梁112,纵梁111和横梁112垂直设置。在悬架上设置有悬架连接板114,车身高度传感器113安装于车架110与悬架连接板114之间,并且设置有四个车身高度传感器,分别设置在车架的四个角处,分别测量前后桥的高度。油气弹簧上端连接在车架110上,下端通过销轴115与悬架连接板114相连。同样,油气弹簧也设置有4个,对称分布在纵梁前后。As shown in Figures 1-2, a hydropneumatic suspension system with an anti-roll function of the present invention includes: a suspension, and a vehicle frame 110 is arranged above the suspension, including two longitudinal beams 111 and two cross beams 112, the longitudinal beam 111 and the cross beam 112 are arranged vertically. The suspension is provided with a suspension connecting plate 114, and the vehicle body height sensor 113 is installed between the vehicle frame 110 and the suspension connecting plate 114, and four vehicle height sensors are provided, respectively arranged at four corners of the vehicle frame, Measure the height of the front and rear axles separately. The upper end of the oil-pneumatic spring is connected to the vehicle frame 110 , and the lower end is connected to the suspension connecting plate 114 through a pin shaft 115 . Similarly, there are four oil and gas springs, which are symmetrically distributed before and after the longitudinal beam.
如图1所示,油气弹簧包括第一油气弹簧120,其一端固连所述悬架的前端,所述第一油气弹120包括第一活塞杆123,所述第一活塞杆123一端固连所述车架110的一侧(左侧纵梁111的前端),另一端将所述第一油气弹簧120分为第一上腔121和第一下腔122。As shown in Figure 1, the oil and gas spring includes a first oil and gas spring 120, one end of which is fixedly connected to the front end of the suspension, and the first oil and gas spring 120 includes a first piston rod 123, and one end of the first piston rod 123 is fixedly connected to the front end of the suspension. One side of the vehicle frame 110 (the front end of the left longitudinal beam 111 ) and the other end divide the first oil-pneumatic spring 120 into a first upper cavity 121 and a first lower cavity 122 .
第二油气弹簧130与所述第一油气弹簧120对称设置,一端固连所述悬架的前端,所述第二油气弹簧130包括第二活塞杆133,所述第二活塞杆133的一端固连所述车架的另一侧(右侧纵梁111的前端),另一端将所述第二油气弹簧130分为第二上腔131和第二下腔132。The second oil-pneumatic spring 130 is arranged symmetrically with the first oil-pneumatic spring 120, and one end is fixedly connected to the front end of the suspension. The second oil-pneumatic spring 130 includes a second piston rod 133, and one end of the second piston rod 133 is fixed Connecting to the other side of the vehicle frame (the front end of the right longitudinal beam 111 ), the other end divides the second oil-pneumatic spring 130 into a second upper cavity 131 and a second lower cavity 132 .
第三油气弹簧140一端固连所述悬架的后端,所述第三油气弹簧140包括第三活塞杆143,所述第三活塞杆143一端固连所述车架(左侧纵梁111的后端),与所述第一活塞杆123同侧设置,所述第三活塞杆143将第三油气弹簧140分为第三上腔142和第三下腔141。One end of the third oil-pneumatic spring 140 is fixedly connected to the rear end of the suspension, and the third oil-pneumatic spring 140 includes a third piston rod 143, and one end of the third piston rod 143 is fixedly connected to the vehicle frame (the left longitudinal beam 111 rear end), which is set on the same side as the first piston rod 123 , and the third piston rod 143 divides the third oil-pneumatic spring 140 into a third upper chamber 142 and a third lower chamber 141 .
第四油气弹簧150与所述第三油气弹簧140对称设置,其一端固连所述悬架的后端,所述第四油气弹簧150包括第四活塞杆153,与所述第二活塞杆133同侧设置,所述第四活塞杆153将第四油气弹簧150分为第四上腔152和第四下腔151。The fourth oil-pneumatic spring 150 is arranged symmetrically with the third oil-pneumatic spring 140, and one end thereof is fixedly connected to the rear end of the suspension. Set on the same side, the fourth piston rod 153 divides the fourth oil-pneumatic spring 150 into a fourth upper chamber 152 and a fourth lower chamber 151 .
第一管道191两端分别连通所述第一上腔121和所述第二下腔132;第二管道192两端分别连通所述第二上腔131和所述第一下腔122;第三管道193两端分别连通所述第三油气弹簧140(第三下腔141)和所述第四油气弹簧150(第四下腔151)。第一前桥液压控制阀164连通所述第二管道192;第二前桥液压控制阀165分别连通所述第一管道191和所述第一前桥液压控制阀164;后桥液压控制阀166连通第三管道193;The two ends of the first pipeline 191 communicate with the first upper chamber 121 and the second lower chamber 132 respectively; the two ends of the second pipeline 192 communicate with the second upper chamber 131 and the first lower chamber 122 respectively; Both ends of the pipeline 193 communicate with the third oil-pneumatic spring 140 (third lower chamber 141 ) and the fourth oil-pneumatic spring 150 (fourth lower chamber 151 ), respectively. The first front axle hydraulic control valve 164 communicates with the second pipeline 192; the second front axle hydraulic control valve 165 communicates with the first front axle hydraulic control valve 191 and the first front axle hydraulic control valve 164 respectively; the rear axle hydraulic control valve 166 Connected to the third pipeline 193;
油箱171出油口(T口)分别连通所述第一前桥液压控制阀164、所述第二前桥液压控制阀165和所述后桥液压控制阀166;液压泵172进油口(P口)分别连通所述第一前桥液压控制阀164、所述第二前桥液压控制阀165和所述后桥液压控制阀166;控制器180分别连接并控制所述第一前桥液压控制阀164、所述第二前桥液压控制阀165和所述后桥液压控制阀166。The oil outlet (T port) of the fuel tank 171 is respectively connected to the first front axle hydraulic control valve 164, the second front axle hydraulic control valve 165 and the rear axle hydraulic control valve 166; the hydraulic pump 172 oil inlet (P port) communicate with the first front axle hydraulic control valve 164, the second front axle hydraulic control valve 165 and the rear axle hydraulic control valve 166 respectively; the controller 180 is respectively connected to and controls the first front axle hydraulic control valve valve 164 , the second front axle hydraulic control valve 165 and the rear axle hydraulic control valve 166 .
第一液控单向阀161设置在所述第二管道192和所述第一前桥液压控制阀164之间;第二液控单向阀162设置在所述第一管道191和所述第二前桥液压控制阀165之间;第三液控单向阀166设置在所述第三管道193和所述后桥液压控制阀166之间。液控单向阀是一种具有一个控制端口,用于控制油液单向流动的阀体,当控制口不通高压油液时此液控单向阀只能单向流通油液反向则截至,而当控制端口接通高压油液时液控单向阀相当于一段管路连接,液控单向阀正反向均可以导通。The first hydraulic control check valve 161 is arranged between the second pipeline 192 and the first front axle hydraulic control valve 164; the second hydraulic control check valve 162 is arranged between the first pipeline 191 and the first front axle hydraulic control valve 164; Between the two front axle hydraulic control valves 165 ; the third hydraulic control check valve 166 is arranged between the third pipeline 193 and the rear axle hydraulic control valve 166 . The hydraulic control check valve is a valve body with a control port, which is used to control the one-way flow of oil. When the control port is not connected to high-pressure oil, the hydraulic control check valve can only flow oil in one direction. , and when the control port is connected to high-pressure oil, the hydraulic control check valve is equivalent to a pipeline connection, and the hydraulic control check valve can be conducted in both forward and reverse directions.
增减压控制阀167设置在所述液压泵172的进油口处,且电连所示控制器。The increase and decrease control valve 167 is arranged at the oil inlet of the hydraulic pump 172 and is electrically connected to the controller shown.
所述增减压控制阀167为二位三通电磁换向阀,其一侧具有两个连接口分别与所述回油口和进油口连通,另一端的一个连接口与前、后桥的液压控制阀相连通,非工作状态下增减压控制阀167关闭,系统不能对前后桥的高度进行调节,当控制单元判断出系统需要对前桥或后桥高度进行调节时增减压控制阀167的电磁线圈通电,增减压控制阀167打开,高压油液进入系统中,前后桥进行上升动作时,相应的前后桥液压控制阀会控制高压油液进入前后桥中,提高前桥或后桥的高度,如果系统此时执行的是下降动作,相应的前后桥液压控制阀会控制高压油液进入液控单向阀的控制口,此时液控单向阀反向连通,前后桥中的高压油液通过回油管路经过增减压控制阀167流到回油口,完成泄压降低前后桥高度的目的。The increase and decrease control valve 167 is a two-position three-way electromagnetic reversing valve, with two connecting ports on one side communicating with the oil return port and the oil inlet respectively, and one connecting port at the other end connecting with the front and rear axles. When the control unit judges that the system needs to adjust the height of the front axle or rear axle, the pressure increase and decrease control valve 167 is closed. The electromagnetic coil of the valve 167 is energized, the increase and decrease control valve 167 is opened, and the high-pressure oil enters the system. The height of the rear axle, if the system performs a downward action at this time, the corresponding hydraulic control valves of the front and rear axles will control the high-pressure oil to enter the control port of the hydraulic control check valve. At this time, the hydraulic control check valve communicates in reverse, and the front and rear axles The high-pressure oil in the tank flows to the oil return port through the oil return pipeline through the increase and decrease control valve 167, so as to complete the purpose of pressure relief and reduce the height of the front and rear axles.
溢流阀168一端连通所述油箱171的出口,另一端连通所述增减压控制阀167,溢流阀用于控制整个系统内的液压油液的压力,当从增减压控制阀167进入的油液压力高于溢流阀设定的阈值时,高压油液会促使溢流阀168打开,此时从增减压控制阀167进入的高压油液会通过溢流阀168,从连通油箱的端口流回油箱,从而可以保证如论何种情况下系统内的高压油液不会高于设定的阈值,保证系统内各部件的安全和正常的使用寿命。One end of the overflow valve 168 is connected to the outlet of the oil tank 171, and the other end is connected to the increase and decrease control valve 167. The overflow valve is used to control the pressure of the hydraulic fluid in the entire system. When the oil pressure of the oil is higher than the threshold set by the relief valve, the high-pressure oil will cause the relief valve 168 to open. At this time, the high-pressure oil entering from the pressure increase and decrease control valve 167 will pass through the relief valve 168 and flow from the connected oil tank The port flows back to the oil tank, so as to ensure that the high-pressure oil in the system will not exceed the set threshold under any circumstances, and ensure the safety and normal service life of each component in the system.
所述第一前桥液压控制阀164、所述第二前桥液压控制阀165和所述后桥液压控制阀166均为三位四通电磁换向阀。以第二前桥液压控制阀165的结构为例,其有两个工作位置和一个中间静态位置,阀体左端和右端各有一个弹簧各一个电磁线圈,其中第一电磁铁(DT1)得电、第二电磁铁(DT2)失电,电磁阀向右换向,此时对应第一工作位置,第一电磁铁(DT1)失电、第二电磁铁(DT2)得电,电磁阀向左换向,此时对应第二工作位置,控制单元(ECU)可以控制电磁阀上的第一电磁铁(DT1)和第二电磁铁(DT2)的得电与失电,当第一电磁铁(DT1)和第二电磁铁(DT2)均失电,阀体在两侧弹簧的作用下处于中间静态位置,此时高压油从P口进入不能通过控制阀而被截止,液控单向阀的控制端口与低压回油端口T相连,此时液控单向阀单项流通,此时前、后桥内的液压油无法流出各自形成一个封闭的空间;当控制单元(ECU)控制第一电磁铁(DT1)得电,第二电磁铁(DT2)失电,此时第一电磁铁(DT1)克服弹簧力向右推动电磁阀,所述第一工作位置导通,此时液控单向阀的控制口与低压回油口T相通,液控单向阀正向导通反向截止,高压油从P口进入控制阀后可以正向通过液控单向阀进入到前、后桥液压系统中,抬高前、后桥的高度;当控制单元(ECU)控制第一电磁铁(DT1)失电,第二电磁铁(DT2)得电,此时第一电磁铁(DT1)克服弹簧力向左推动电磁阀,所述第二工作位置导通,此时高压油从P口进入控制阀后与液控单向阀的控制相通,液控单向阀正反向均可导通,前、后桥液压系统中的高压油液可以反向通过液控单向阀,从T口流回油箱,从而达到降低前、后桥的高度的目的。The first front axle hydraulic control valve 164 , the second front axle hydraulic control valve 165 and the rear axle hydraulic control valve 166 are all three-position four-way electromagnetic reversing valves. Taking the structure of the second front axle hydraulic control valve 165 as an example, it has two working positions and a middle static position. The left end and the right end of the valve body respectively have a spring and an electromagnetic coil, in which the first electromagnet (DT1) is energized. , The second electromagnet (DT2) is de-energized, and the solenoid valve switches to the right. At this time, corresponding to the first working position, the first electromagnet (DT1) is de-energized, the second electromagnet (DT2) is energized, and the solenoid valve turns left Reversing, at this time corresponding to the second working position, the control unit (ECU) can control the power-on and power-off of the first electromagnet (DT1) and the second electromagnet (DT2) on the solenoid valve, when the first electromagnet ( DT1) and the second electromagnet (DT2) are de-energized, and the valve body is in the middle static position under the action of the springs on both sides. The control port is connected to the low-pressure oil return port T. At this time, the hydraulic control check valve has one-way flow. At this time, the hydraulic oil in the front and rear axles cannot flow out to form a closed space; when the control unit (ECU) controls the first electromagnet (DT1) is energized, and the second electromagnet (DT2) is de-energized. At this time, the first electromagnet (DT1) overcomes the spring force and pushes the solenoid valve to the right, and the first working position is turned on. At this time, the hydraulic control check valve The control port of the control port is connected with the low-pressure oil return port T, and the hydraulic control check valve is forward-guided and reverse-blocked. After entering the control valve from the P port, the high-pressure oil can enter the hydraulic system of the front and rear axles through the hydraulic control check valve in the forward direction. , to raise the height of the front and rear axles; when the control unit (ECU) controls the first electromagnet (DT1) to be de-energized, the second electromagnet (DT2) is energized, and at this time the first electromagnet (DT1) overcomes the force of the spring to Push the solenoid valve to the left, and the second working position is conducted. At this time, the high-pressure oil enters the control valve from the P port and communicates with the control of the hydraulic control check valve. The forward and reverse directions of the hydraulic control check valve can be conducted. The high-pressure oil in the hydraulic system of the rear axle can pass through the hydraulic control check valve in reverse, and flow back to the oil tank from the T port, so as to achieve the purpose of reducing the height of the front and rear axles.
本油气悬架系统具有防侧倾功能,一般车辆行驶在坡道上或者进行转向工况时,此时车辆发生侧向轴荷转移,一侧的悬架受到更大的压缩而另一侧因为载荷变小悬架压缩反而减小,这造成车身发生一定程度的侧倾,汽车处于危险工况,而安装有本系统的车辆当发生轴荷转移的时候由于前桥的左右两侧的油气弹簧相互连通的布置形式,其中左侧油气弹簧的下腔与右侧油气弹簧的上腔相连,左侧油气弹簧的上腔与右侧油气弹簧的下腔相连,由此可以保证油气弹簧左下腔与右上腔的油压以及并油气弹簧左上腔与右下腔的油压始终保持相同,且此时两个液控单向阀处于关闭状态,这个前桥的液压系统是封闭的,因为油气弹簧中的活塞是可以上下自由移动的,由此系统平衡时油气弹簧的上下腔的有油压相同,因而由此因为左右两个油气弹簧的特殊连接,左右两油气弹簧的四个腔室的油压均相同,保证了活塞杆的伸出长度始终相同即车架横梁左右高度相同,又车架和固连在车架上的车身都是刚体,从而可以保证当发生侧向轴荷转移时即通过车架横梁、活塞杆传递到前桥左右侧油气弹簧上的压力不同时车身左右高度始终相同而达到防侧倾的目的,提高车辆的行驶安全性。The oil-pneumatic suspension system has the function of anti-rolling. Generally, when the vehicle is driving on a slope or turning, the vehicle has a lateral axle load transfer, and the suspension on one side is subject to greater compression while the other side due to the load The smaller the suspension compression is, the smaller it is, which causes the body to roll to a certain extent, and the car is in a dangerous working condition. When the axle load is transferred to the vehicle installed with this system, the oil and gas springs on the left and right sides of the front axle interact with each other. Connected arrangement, in which the lower chamber of the left oil-pneumatic spring is connected with the upper chamber of the right oil-pneumatic spring, and the upper chamber of the left oil-pneumatic spring is connected with the lower chamber of the right oil-pneumatic spring, thus ensuring that the left lower chamber of the oil-pneumatic spring is connected with the upper right chamber. The oil pressure of the chamber and the oil pressure of the upper left chamber and the lower right chamber of the oil-pneumatic spring are always kept the same, and at this time the two hydraulic control check valves are closed. The hydraulic system of the front axle is closed because the oil-pneumatic spring The piston can move up and down freely, so when the system is balanced, the oil pressure of the upper and lower chambers of the oil-pneumatic spring is the same, so because of the special connection of the left and right oil-pneumatic springs, the oil pressure of the four chambers of the left and right oil-pneumatic springs is even The same, to ensure that the extension length of the piston rod is always the same, that is, the height of the left and right beams of the frame is the same, and the frame and the body fixed on the frame are both rigid bodies, so that it can be guaranteed that when the lateral axle load transfer occurs, the vehicle will pass through The pressure transmitted by the crossbeam and the piston rod to the oil-pneumatic springs on the left and right sides of the front axle is different, and the height of the left and right sides of the vehicle body is always the same to achieve the purpose of anti-rolling and improve the driving safety of the vehicle.
本系统可以实现自由调节车身高度的功能,在车辆静止或者低速行驶的状态下可以通过本系统进行车身自动调平、整体上升、整体下降或者单独对前桥、后桥进行高度调节以实现对车身的姿态控制,该功能可以配合安装在车身上的其他装置共同实现某些功能,油气悬架控制策略输入信号为车身高度传感器信号、位于驾驶室控制台的按钮,输出量为油气悬架的进油流量及液压阀开关。This system can realize the function of freely adjusting the height of the vehicle body. When the vehicle is stationary or driving at low speed, the system can be used to automatically level the body, raise the whole body, lower the whole body, or adjust the height of the front axle and rear axle separately to realize the adjustment of the body. This function can cooperate with other devices installed on the vehicle body to achieve certain functions. The input signal of the oil-pneumatic suspension control strategy is the signal of the vehicle height sensor and the button on the console of the cab, and the output is the input value of the oil-pneumatic suspension. Oil flow and hydraulic valve switch.
为了满足驾驶员调节车身高度的自由度,油气悬架工作模式分为两种,即自动模式和手动模式,启动车辆时,车辆默认进入自动模式,即以某一驾驶员预设的高度为目标进行车身高度调节,手动模式下,驾驶员可以通过“整体提高车身”、“整体下降车身”、“前桥下降”、“前桥上升”、“后桥下降”、“后桥上升”按钮调节车身高度,底盘控制器通过总线接收按键信号,并按照驾驶员需求控制液压阀和液压泵以实现标定好的一个固定速度调节四个车轮的悬架高度。驾驶员必须持续按下按钮才能实现高度调节,一旦手离开按钮,悬架将停止在当前位置。底盘控制器会检测高度传感器的实时值,当悬架已经运动到极限位置时,控制器将切断液压泵和阀开关。当运行于手动模式时,驾驶员可以在任意当前位置按下设为标定值按钮,则控制器将当前高度位置设定为新的默认车身高度值。In order to satisfy the driver's degree of freedom in adjusting the height of the vehicle body, the working mode of the oil-pneumatic suspension is divided into two types, namely automatic mode and manual mode. To adjust the height of the vehicle body, in the manual mode, the driver can adjust the height through the buttons of "overall raising of the body", "overall lowering of the body", "front axle down", "front axle up", "rear axle down", "rear axle up" The height of the vehicle body, the chassis controller receives the button signal through the bus, and controls the hydraulic valve and hydraulic pump according to the driver's demand to achieve a calibrated fixed speed to adjust the suspension height of the four wheels. The driver must keep pressing the button to achieve height adjustment, and once the hand is off the button, the suspension will stop at the current position. The chassis controller will detect the real-time value of the height sensor, and when the suspension has moved to the limit position, the controller will cut off the hydraulic pump and valve switch. When operating in the manual mode, the driver can press the button set to the calibration value at any current position, and the controller will set the current height position as the new default vehicle height value.
自动模式下采用PID控制在悬架极限范围内始终保持前桥和后桥的高度相同,在本设计中前桥两侧高度始终保持相同,后桥两侧高度也始终保持相同,因而调平策略为先检测出较低的一侧,将其提高到与较高一侧相同的高度,然后把车身高度整体调成预设值。In automatic mode, PID control is used to keep the heights of the front and rear axles the same within the limit range of the suspension. In this design, the heights of both sides of the front axle are always kept the same, and the heights of both sides of the rear axle are always kept the same. Therefore, the leveling strategy In order to detect the lower side first, raise it to the same height as the higher side, and then adjust the overall height of the vehicle body to the preset value.
在实现车身高度调节时,四个车身高度传感器113先采集到四个车身告诉信号发送给电子控制单元180进行处理,控制相应的阀体以实现车身调平、前后轴单独升降以及整体升降等功能,下面详细说明前后桥升高和下降的过程,上述各种车身高度调节都有基于此而实现的。When adjusting the height of the vehicle body, the four vehicle body height sensors 113 first collect four vehicle body notification signals and send them to the electronic control unit 180 for processing, and control the corresponding valve body to realize functions such as vehicle body leveling, front and rear axle individual lifting, and overall lifting , the process of raising and lowering the front and rear axles will be described in detail below, and the above-mentioned various vehicle body height adjustments are all realized based on this.
前桥高度上升过程:The process of raising the height of the front axle:
电子控制单元(ECU)180控制增减压控制阀167开启、前桥液压控制阀的第一电磁铁(DT1)得电,第二电磁铁(DT2)失电,此时第一电磁铁(DT1)克服弹簧力向右推动电磁阀,所述第一工作位置导通,此时第一液控单向阀161和第二液控单向阀162的控制口与低压回油口T相通,液控单向阀正向导通反向截止,液压泵172把高压液压油泵入系统中,高压油从P口进入流经增减压控制阀后,进入第一前桥液压控制阀164和第二前桥液压控制阀165后正向通过第一液控单向阀161和第二液控单向阀162进入到前桥液压系统中,抬高前桥的高度,根据上面对前桥左右油气弹簧特殊连接形式的阐述,前桥左右车身会同步上升并始终保持高度相等;The electronic control unit (ECU) 180 controls the pressure increase and decrease control valve 167 to open, the first electromagnet (DT1) of the front axle hydraulic control valve is energized, and the second electromagnet (DT2) is de-energized. At this time, the first electromagnet (DT1 ) against the spring force to push the solenoid valve to the right, the first working position is turned on, and at this time, the control ports of the first hydraulic control check valve 161 and the second hydraulic control check valve 162 communicate with the low-pressure oil return port T, and the liquid The control check valve leads in the forward direction and reverses in the reverse direction. The hydraulic pump 172 pumps the high-pressure hydraulic oil into the system. The axle hydraulic control valve 165 enters into the hydraulic system of the front axle through the first hydraulic control check valve 161 and the second hydraulic control check valve 162 in the forward direction, and raises the height of the front axle. Explanation of the special connection form, the left and right sides of the front axle will rise synchronously and always keep the same height;
前桥高度下降过程:电子控制单元180控制增减压控制阀167开启、前桥液压控制阀第一电磁铁(DT1)失电,第二电磁铁(DT2)得电,此时第一电磁铁(DT1)克服弹簧力向左推动电磁阀,所述第二工作位置导通,液压泵172把高压液压油泵入系统中,高压油从P口进入流经增减压控制阀后,进入前桥液压控制阀后与液控单向阀的控制相通,此时液控单向阀正反向均可导通,前桥液压系统中的高压油液反向通过液控单向阀,从T口流回油箱,从而达到降低前、后桥的高度的目的。The process of lowering the height of the front axle: the electronic control unit 180 controls the increase and decrease control valve 167 to open, the first electromagnet (DT1) of the front axle hydraulic control valve is de-energized, and the second electromagnet (DT2) is energized. At this time, the first electromagnet (DT1) overcome the spring force and push the electromagnetic valve to the left, the second working position is turned on, the hydraulic pump 172 pumps high-pressure hydraulic oil into the system, and the high-pressure oil enters the front axle from P port and flows through the pressure increase and decrease control valve The back of the hydraulic control valve is connected to the control of the hydraulic control check valve. At this time, the hydraulic control check valve can be conducted in both forward and reverse directions. Flow back to the fuel tank, so as to achieve the purpose of reducing the height of the front and rear axles.
后桥采用的是与前桥相同得的液压控制阀和液控单向阀,且其左右两侧也为同时升降的连接结构,因而后桥高度上升过程、前桥高度下降过程与前桥高度的上升下降过程基本相同,只是控制单元控制的是安装在后桥上的后桥液压控制阀以及后桥上的液控单向阀,其他都与前桥的工作过程相同。The rear axle adopts the same hydraulic control valve and hydraulic control check valve as the front axle, and its left and right sides are also connected structures that rise and fall at the same time. The ascending and descending process is basically the same, except that the control unit controls the rear axle hydraulic control valve installed on the rear axle and the hydraulic control check valve on the rear axle, and the others are the same as the working process of the front axle.
当车身高度传感器检测到前后桥的高度不一致时,调节低高度车桥对应处的液压控制阀和对应的油气弹簧进油流量满足:When the vehicle body height sensor detects that the heights of the front and rear axles are inconsistent, adjust the hydraulic control valve at the corresponding position of the low-height axle and the oil flow of the corresponding oil and gas spring to meet:
其中,λ1为第一校正系数,h为目标高度(即较高高度车桥对应的高度),单位cm;Δh为前后桥的高度差的绝对值,单位cm;v为调整时的车速,单位km/h;V为油气弹簧的容积,单位L;a为对应的油气弹簧内的油液高度,单位cm;S为车架与车桥的距离,单位cm;Q0为液压泵的额定出油流量,单位L/s;油气弹簧的进油流量是通过调节对应的电磁阀和液压泵来调节的。Wherein, λ1 is the first correction coefficient, h is the target height (i.e. the height corresponding to the higher height axle), unit cm; Δh is the absolute value of the height difference of the front and rear axles, unit cm; v is the vehicle speed during adjustment, The unit is km/h; V is the volume of the oil and gas spring, the unit is L; a is the oil height in the corresponding oil and gas spring, the unit is cm; S is the distance between the frame and the axle, the unit is cm; Q 0 is the rated value of the hydraulic pump The oil output flow rate is in L/s; the oil flow rate of the oil and gas spring is adjusted by adjusting the corresponding solenoid valve and hydraulic pump.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
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