CN110180803A - Nano-class super-hydrophilic-lipophilic glass with clean preparation facilities - Google Patents
Nano-class super-hydrophilic-lipophilic glass with clean preparation facilities Download PDFInfo
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- CN110180803A CN110180803A CN201910332945.6A CN201910332945A CN110180803A CN 110180803 A CN110180803 A CN 110180803A CN 201910332945 A CN201910332945 A CN 201910332945A CN 110180803 A CN110180803 A CN 110180803A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 239000011521 glass Substances 0.000 title abstract description 109
- 238000004140 cleaning Methods 0.000 claims abstract description 245
- 239000011248 coating agent Substances 0.000 claims abstract description 39
- 238000000576 coating method Methods 0.000 claims abstract description 39
- 239000005348 self-cleaning glass Substances 0.000 claims abstract description 24
- 230000009977 dual effect Effects 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims description 35
- 239000007921 spray Substances 0.000 claims description 30
- 238000005096 rolling process Methods 0.000 claims description 7
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 238000009501 film coating Methods 0.000 claims description 5
- 239000007888 film coating Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 abstract description 13
- 238000010030 laminating Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011086 high cleaning Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 31
- 229910000420 cerium oxide Inorganic materials 0.000 description 11
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 11
- 238000005406 washing Methods 0.000 description 9
- 230000003749 cleanliness Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005465 channeling Effects 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/002—General methods for coating; Devices therefor for flat glass, e.g. float glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/75—Hydrophilic and oleophilic coatings
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
纳米超双亲自洁玻璃制备装置，包括上片机、清洗机、涂覆机、覆膜机、下片机，上片机、清洗机、涂覆机、覆膜机、下片机呈依次首尾连接设置；清洗机包括机架、压辊、盘刷清洗段、粗毛刷轴清洗段、超细毛刷轴清洗段、风刀出料段，机架数量为两个，呈对称设置；压辊设置于两侧机架之间；盘刷清洗段、粗毛刷轴清洗段、超细毛刷轴清洗段、风刀出料段由机架一端至另一端依次设置。本发明清洗机通过不同丝径毛刷的不同清洗形式，可对玻璃表面进行三级的粗效、中效、高效清洁，清洗机结构简单，制造成本低，清洁能力强，清洁效率高；对覆膜机的覆膜辊外侧设置橡胶层，将膜与玻璃贴合更加紧密，增强玻璃的自洁性能。
Nano super dual self-cleaning glass preparation device, including loading machine, cleaning machine, coating machine, coating machine, unloading machine, loading machine, cleaning machine, coating machine, coating machine, unloading machine in sequence Connection settings; the cleaning machine includes a frame, a pressure roller, a disk brush cleaning section, a coarse brush shaft cleaning section, an ultra-fine brush shaft cleaning section, and an air knife discharge section. The number of frames is two, which are symmetrically arranged; the pressure roller It is arranged between the racks on both sides; the disk brush cleaning section, the coarse brush shaft cleaning section, the ultra-fine brush shaft cleaning section, and the air knife discharge section are arranged sequentially from one end of the frame to the other end. The cleaning machine of the present invention can clean the glass surface with three levels of rough effect, medium effect and high efficiency through different cleaning forms of brushes with different wire diameters. The cleaning machine has simple structure, low manufacturing cost, strong cleaning ability and high cleaning efficiency; The rubber layer is set on the outer side of the laminating roller of the laminating machine to make the film and the glass more tightly bonded and enhance the self-cleaning performance of the glass.
Description
技术领域technical field
本发明涉及玻璃制备领域，特别是纳米超双亲自洁玻璃制备装置。The invention relates to the field of glass preparation, in particular to a nano super dual self-cleaning glass preparation device.
背景技术Background technique
随着科学技术的发展，玻璃制造业研究出了一种高性能的易清洁清洁玻璃，通常在商业上也被形象地称为“自洁玻璃”。它是泛指在玻璃表面上涂抹一层特殊的涂料后，使得灰尘或者污浊液体(都难以附着在玻璃的表面，或者比较容易地被水(或者雨水)冲洗掉，这样玻璃表面非常容易保持清洁。其玻璃清洁原理主要利用由于玻璃的亲水性特点，当灰尘、污物经过风吹等途径附着与玻璃表面时，玻璃表面沾上水，分子能够透过氢键和水分子形成短暂键结，使得水特别容易和亲水性的玻璃表面结合，水结合着灰尘、污物形成一块水幕向下流动，达到玻璃表面自清洁的效果。With the development of science and technology, the glass manufacturing industry has developed a high-performance, easy-to-clean glass, which is usually called "self-cleaning glass" in business. It generally refers to the application of a special coating on the surface of the glass, making it difficult for dust or dirty liquids to adhere to the surface of the glass, or to be easily washed away by water (or rain), so that the surface of the glass is very easy to keep clean The glass cleaning principle mainly utilizes the hydrophilic characteristics of glass. When dust and dirt are attached to the glass surface through wind blowing, etc., the glass surface is stained with water, and the molecules can form short-term bonds with water molecules through hydrogen bonds. , so that water is particularly easy to combine with the hydrophilic glass surface. Water combines with dust and dirt to form a water curtain and flows downward to achieve the self-cleaning effect of the glass surface.
现市场中存在有诸多品牌的自洁玻璃，其生产工艺也尽不相同，针对自洁玻璃的生产工艺，主要流程为玻璃上架、表面清洗、表面涂覆、覆膜、下片，在此过程中对玻璃表面的清洗过程尤为重要，自洁玻璃生产对清洁度要求较高，保证玻璃表面的洁净直接影响到对玻璃表面涂覆、覆膜的平整度、均匀度，是保证玻璃随后具有亲水性的基础。现有的自洁玻璃制备存在部分问题：(1)清洗过程通常采用单级清洗，对玻璃表面清洗过程较短，清洁程度较低，无法满足较高的洁净度要求。(2)对玻璃清洁时需要使用氧化铈作为磨料，氧化铈具有特殊的性质，呈粘稠状，普通的清洗装置清洁完成后无法使氧化铈完全清除于玻璃表面，洁净程度低。(3)对玻璃表面覆膜时，覆膜不均匀，覆膜时膜与覆膜辊之间处于刚性接触，膜无法完全贴合于玻璃表面的坑洼处，导致覆膜不均，影响玻璃的自洁性能。There are many brands of self-cleaning glass in the market, and their production processes are also different. For the production process of self-cleaning glass, the main process is glass racking, surface cleaning, surface coating, film coating, and film removal. The cleaning process of the glass surface is particularly important. The production of self-cleaning glass has high requirements for cleanliness. Ensuring the cleanliness of the glass surface directly affects the flatness and uniformity of the glass surface coating and coating, which is to ensure that the glass is subsequently pro-active. Water-based foundation. There are some problems in the existing self-cleaning glass preparation: (1) The cleaning process usually adopts single-stage cleaning, the cleaning process of the glass surface is short, the cleaning degree is low, and it cannot meet the high cleanliness requirements. (2) When cleaning glass, cerium oxide needs to be used as an abrasive. Cerium oxide has special properties and is viscous. After cleaning by ordinary cleaning devices, cerium oxide cannot be completely removed from the glass surface, and the degree of cleanliness is low. (3) When coating the glass surface, the coating is not uniform. During the coating, the film and the coating roller are in rigid contact, and the film cannot be completely attached to the potholes on the glass surface, resulting in uneven coating and affecting the glass. self-cleaning performance.
发明内容Contents of the invention
为了解决上述存在的问题，本发明公开了纳米超双亲自洁玻璃制备装置，其具体技术方案如下：纳米超双亲自洁玻璃制备装置，包括上片机、清洗机、涂覆机、覆膜机、下片机，所述上片机、清洗机、涂覆机、覆膜机、下片机，呈依次首尾连接设置；In order to solve the above-mentioned existing problems, the present invention discloses a nano-super dual self-cleaning glass preparation device, and its specific technical scheme is as follows: The nano-super dual self-cleaning glass preparation device includes a chip loading machine, a cleaning machine, a coating machine, and a film coating machine 1. The unloading machine, the loading machine, cleaning machine, coating machine, laminating machine, and unloading machine are arranged end-to-end in sequence;
所述清洗机包括机架、压辊、盘刷清洗段、粗毛刷轴清洗段、超细毛刷轴清洗段、风刀出料段，所述所述机架数量为两个，呈对称设置；所述压辊设置于两侧所述机架之间，通过轴承与所述机架实现转动连接，每个所述压辊通过电机驱动实现转动；所述盘刷清洗段、粗毛刷轴清洗段、超细毛刷轴清洗段、风刀出料段由机架一端至另一端依次设置；The cleaning machine includes a frame, a pressure roller, a disk brush cleaning section, a coarse brush shaft cleaning section, an ultra-fine brush shaft cleaning section, and an air knife discharge section. The number of the frames is two, and they are arranged symmetrically. The pressure roller is arranged between the frames on both sides, and is connected to the frame through bearings, and each of the pressure rollers is driven by a motor to rotate; the disc brush cleaning section and the coarse brush shaft are cleaned section, ultra-fine brush shaft cleaning section, and air knife discharge section are arranged sequentially from one end of the frame to the other;
所述盘刷清洗段包括升降架、升降杆、机壳、滚轮、横向驱动装置、转动驱动电机、皮带轮、皮带、盘刷、第一集液槽、第一循环泵、第一清洁管、第一清洁喷头、第一风刀，所述升降架设置于机架上方，呈长方形框架结构；所述升降杆设置所述机架两侧，所述升降杆底端与所述机架通过紧固件实现固定连接，所述升降杆顶端与所述升降架底面固定连接；所述机壳设置于所述升降架上方；所述滚轮设置于所述机壳两侧，所述机壳与所述升降架通过滚轮实现滚动连接；所述横向驱动装置设置于所述升降架一侧，通过紧固件与所述升降架固定连接，所述横向驱动装置与所述机壳一侧固定连接；所述转动驱动电机设置于所述机壳顶面一侧，并通过紧固件与所述机壳垂直固定连接，所述转动驱动电机底端一侧伸入所述机壳内，并与所述皮带轮固定连接；所述皮带轮设置于所述机架内，呈对称设置，每个所述皮带轮通过轴与所述机壳实现转动连接；每个所述皮带轮通过皮带连接，实现所述转动驱动装置与每个所述皮带轮传动连接；所述盘刷设置于所述皮带轮底端，与所述皮带轮固定连接；所述第一集液槽设置于所述机架下方，所述第一循环泵设置于所述第一集液槽底部，所述第一清洁管设置于所述机架内壁，所述第一循环泵一端与所述第一清洁管一端固定连接；所述第一清洁喷头设置于所述第一清洁管底侧；所述第一风刀设置于所述升降架一侧，通过紧固件实现与两侧所述机架固定连接；The disc brush cleaning section includes a lifting frame, a lifting rod, a casing, a roller, a lateral drive device, a rotating drive motor, a pulley, a belt, a disc brush, a first liquid sump, a first circulation pump, a first cleaning pipe, a first A cleaning nozzle, a first air knife, the lifting frame is arranged on the top of the frame, and has a rectangular frame structure; the lifting rod is arranged on both sides of the frame, and the bottom end of the lifting rod is fastened to the frame The parts are fixedly connected, and the top of the lifting rod is fixedly connected with the bottom surface of the lifting frame; the casing is arranged above the lifting frame; the rollers are arranged on both sides of the casing, and the casing and the The lifting frame realizes rolling connection through rollers; the lateral driving device is arranged on one side of the lifting frame, and is fixedly connected with the lifting frame through fasteners, and the lateral driving device is fixedly connected with one side of the casing; The rotating drive motor is arranged on one side of the top surface of the casing, and is vertically fixedly connected with the casing through fasteners, and the bottom end side of the rotating driving motor extends into the casing, and is connected to the casing. The pulleys are fixedly connected; the pulleys are arranged in the frame in a symmetrical manner, and each pulley is rotationally connected with the casing through a shaft; each pulley is connected by a belt to realize the rotational driving device Drive connection with each pulley; the disc brush is set at the bottom end of the pulley and fixedly connected with the pulley; the first liquid collection tank is set under the frame, and the first circulating pump is set At the bottom of the first liquid collection tank, the first cleaning pipe is arranged on the inner wall of the frame, and one end of the first circulating pump is fixedly connected to one end of the first cleaning pipe; the first cleaning nozzle is arranged on The bottom side of the first cleaning pipe; the first air knife is arranged on one side of the lifting frame, and is fixedly connected to the racks on both sides through fasteners;
所述粗毛刷轴清洗段包括粗毛刷、第二上清洁管、第二集液槽、第二循环泵、第二下清洁管、第二清洁喷头、第二风刀、第二喷淋泵，所述粗毛刷设置于两侧所述机架之间，每个所述粗毛刷两侧通过轴承与所述机架转动连接；所述第二上清洁管设置于所述机架一端上方，所述第二上清洁管一端与所诉第二喷淋泵连接，所述第二下清洁管设置于所述机架一端上方，所述第二上清洁管、第二下清洁管与所述机架固定连接；所述第二集液槽设置于所述机架下方，所述第二循环泵设置于所述第二集液槽底部，所述第二循环泵一端与所述第二下清洁管一端连接；所述第二清洁喷头设置于所述第二上清洁管、第二下清洁管上；所述第二风刀设置于所述机架一侧，并且通过紧固件与所述机架固定连接；The coarse brush shaft cleaning section includes a coarse brush, a second upper cleaning pipe, a second sump, a second circulating pump, a second lower cleaning pipe, a second cleaning nozzle, a second air knife, and a second spray pump, The coarse brushes are arranged between the frames on both sides, and the two sides of each coarse brush are rotatably connected with the frame through bearings; the second upper cleaning pipe is arranged above one end of the frame, so that One end of the second upper cleaning pipe is connected to the second spray pump, the second lower cleaning pipe is arranged above one end of the frame, the second upper cleaning pipe, the second lower cleaning pipe and the machine The frame is fixedly connected; the second liquid collecting tank is arranged under the frame, the second circulating pump is arranged at the bottom of the second collecting tank, and one end of the second circulating pump is connected to the second lower cleaning One end of the pipe is connected; the second cleaning nozzle is arranged on the second upper cleaning pipe and the second lower cleaning pipe; the second air knife is arranged on one side of the frame, and is connected to the Rack fixed connection;
所述超细毛刷轴清洗段包括超细毛刷、第三上清洁管、第三集液槽、第三循环泵、第三下清洁管、第三清洁喷头、第三风刀、第三喷淋泵，所述超细毛刷设置于两侧所述机架之间，每个所述超细毛刷两侧通过轴承与所述机架转动连接；所述第三上清洁管设置于所述机架一端上方，所述第三上清洁管一端与所诉第二喷淋泵连接，所述第三下清洁管设置于所述机架一端上方，所述第三上清洁管、第三下清洁管与所述机架固定连接；所述第三集液槽设置于所述机架下方，所述第三循环泵设置于所述第三集液槽底部，所述第三循环泵一端与所述第三下清洁管一端连接；所述第三清洁喷头设置于所述第三上清洁管、第三下清洁管上；所述第三风刀设置于所述机架一侧，并且通过紧固件与所述机架固定连接；The ultra-fine brush shaft cleaning section includes an ultra-fine brush, a third upper cleaning pipe, a third sump, a third circulation pump, a third lower cleaning pipe, a third cleaning nozzle, a third air knife, a third Spray pump, the ultra-fine brushes are arranged between the frames on both sides, and the two sides of each ultra-fine brush are rotatably connected with the frame through bearings; the third upper cleaning pipe is arranged on Above one end of the frame, one end of the third upper cleaning pipe is connected to the second spray pump, the third lower cleaning pipe is arranged above one end of the frame, the third upper cleaning pipe, the first The three lower cleaning pipes are fixedly connected with the frame; the third liquid collecting tank is arranged under the frame, the third circulating pump is arranged at the bottom of the third collecting tank, and the third circulating pump One end is connected to one end of the third lower cleaning pipe; the third cleaning nozzle is arranged on the third upper cleaning pipe and the third lower cleaning pipe; the third air knife is arranged on one side of the frame, And fixedly connected with the frame by fasteners;
所述风刀出料段包括第四风刀、第五风刀、第六风刀、第四集液槽，所述第四风刀、第五风刀设置于所述机架一侧，呈并列设置，所述第六风刀设置于所述机架另一侧，所述第四风刀、第五风刀、第六风刀两端与所述机架通过紧固件实现固定连接；所述第四集液槽设置于所述机架下方。The discharge section of the air knife includes the fourth air knife, the fifth air knife, the sixth air knife, and the fourth liquid collection tank. The fourth air knife and the fifth air knife are arranged on one side of the frame, forming a Arranged side by side, the sixth air knife is arranged on the other side of the frame, and the two ends of the fourth air knife, the fifth air knife, and the sixth air knife are fixedly connected to the frame through fasteners; The fourth liquid collecting tank is arranged under the frame.
进一步的，所述升降架两侧呈凹槽状结构，形成升降架滑槽，每个所述升降架滑槽宽度与所述滚轮宽度相适应，所述滚轮卡入所述升降架滑槽内，实现所述机壳与所述升降架横向限位。Further, both sides of the lifting frame are groove-shaped structures, forming a lifting frame chute, the width of each of the lifting frame chute is adapted to the width of the rollers, and the rollers are snapped into the lifting frame chute , to realize the lateral positioning of the casing and the lifting frame.
进一步的，所述横向驱动装置可以为电动推杆、线性电机、液压油缸的一种。Further, the transverse driving device may be one of an electric push rod, a linear motor, and a hydraulic cylinder.
进一步的，所述机壳数量为三个，每个所述机壳依次设置于所述升降架顶面。Further, the number of the casings is three, and each of the casings is sequentially arranged on the top surface of the lifting frame.
进一步的，第一个所述机壳内盘刷的丝径略大于第二、三个所述机壳内盘刷的丝径；第一个所述机壳内盘刷的丝径采用0.25mm，第二、三个所述机壳内盘刷的丝径采用0.15mm。Further, the wire diameter of the inner disk brush of the first described casing is slightly larger than the wire diameter of the second and third described casing inner disk brushes; the wire diameter of the first described casing inner disk brush adopts 0.25mm, and the second 1. The wire diameters of the three internal disc brushes in the casing are 0.15 mm.
进一步的，所述粗毛刷数量为三个，每个所述粗毛刷采用0.2mm直径的高温尼龙丝。Further, the number of the coarse brushes is three, and each of the coarse brushes uses a high-temperature nylon wire with a diameter of 0.2mm.
进一步的，所述第二分风刀数量为两个，呈上下对称设置。Further, the number of the second sub-air knives is two, which are arranged symmetrically up and down.
进一步的，所述超细毛刷数量为三个，每个所述超细毛刷采用0.1mm直径的高温尼龙丝。Further, the number of the ultra-fine brushes is three, and each of the ultra-fine brushes uses a high-temperature nylon wire with a diameter of 0.1 mm.
进一步的，所述第三风刀数量为两个，呈上下对称设置。Further, there are two third air knives arranged symmetrically up and down.
进一步的，所述第二清洁喷头和第三清洁喷头均呈斜向设置。Further, the second cleaning nozzle and the third cleaning nozzle are arranged obliquely.
进一步的，所述第一风刀、第二风刀、第三风刀、第六风刀的风刀口朝向均向下设置，所述第四风刀、第五风刀的风刀口朝向均斜向设置。Further, the air knife edges of the first air knife, the second air knife, the third air knife, and the sixth air knife are all set downward, and the air knife edges of the fourth air knife and the fifth air knife are all inclined. to the settings.
进一步的，所述覆膜机表面设有覆膜辊，所述覆膜辊外壁周向设有橡胶层。Further, a coating roller is provided on the surface of the coating machine, and a rubber layer is provided on the outer wall of the coating roller.
进一步的，所述紧固件为U形管卡、铆钉、螺栓、螺母、螺钉、自攻螺钉中的一种或多种。Further, the fastener is one or more of U-shaped pipe clips, rivets, bolts, nuts, screws, and self-tapping screws.
本发明的使用原理是：The use principle of the present invention is:
将玻璃通过上片机将玻璃进行传送至清洗机内，玻璃在清洗机内通过压辊传送，传送到盘刷清洗段时，压辊停止转动固定住玻璃；启动升降杆，升降架向下运动直至盘刷接触到玻璃表面，横向驱动装置、转动驱动电机同时启动，转动驱动电机通过皮带带动机壳内所有的皮带轮转动，盘刷均保持在玻璃表面转动，同时通过横向驱动装置驱动机壳在升降架上来回运动，使盘刷既保持在玻璃表面转动清洁且保持横向移动清洁；启动第一循环泵，氧化铈通过第一清洁管循环，并从第一清喷头喷出，配合盘刷在玻璃表面清洁；玻璃在盘刷清洗段进过三次盘刷清洗，完成玻璃表面粗效清洁，并由第一风刀阻隔，使玻璃进入下一个粗毛刷轴清洗段时不会窜液。接着玻璃通过压辊传送到粗毛刷轴清洗段内，玻璃表面通过三组粗毛刷滚动清洁，完成玻璃表面中效清洁；第二上清洁管连接第二喷淋泵，清水经过第二喷淋泵的加压作用，从第二清洁喷头高速喷向玻璃上表面，将玻璃表面的氧化铈进行冲洗，清水流入第二集液槽内，通过第二循环泵循环作用，清水通过第二下清洁管内向玻璃下表面喷出清洁，并由第二风刀进行阻隔，使玻璃达到无水状态进入超细毛刷轴清洗段。然后玻璃通过压辊传送到超细毛刷轴清洗段内，玻璃表面通过三组超细毛刷滚动清洁，完成玻璃表面高效清洁；第三上清洁管连接第三喷淋泵，纯水进过第三喷淋泵的加压作用，从第三清洁喷头高速喷向玻璃上表面，将残留的氧化铈全部冲洗，纯水流入第三集液槽内，通过第三循环泵循环作用，纯水通过第三下清洁管内向玻璃下表面喷出清洁，并由第三风刀进行阻隔，使玻璃达到超亲水状态进入风刀出料段。最后玻璃上表面经过第四风刀、第五风刀的两次斜向吹扫清洁，经过第六风刀的正向吹扫，把玻璃上的水能有效的清除干净。The glass is conveyed to the cleaning machine through the loading machine, and the glass is conveyed by the pressure roller in the cleaning machine. When it is conveyed to the disc brush cleaning section, the pressure roller stops rotating and fixes the glass; start the lifting lever, and the lifting frame moves downward Until the disc brush touches the glass surface, the transverse driving device and the rotating drive motor start at the same time, and the rotating driving motor drives all the pulleys in the casing to rotate through the belt, and the disc brush keeps rotating on the glass surface, and at the same time drives the casing through the transverse driving device The lifting frame moves back and forth, so that the disc brush keeps rotating and cleaning on the glass surface and keeps moving laterally to clean; start the first circulation pump, cerium oxide circulates through the first cleaning pipe, and sprays out from the first cleaning nozzle, and cooperates with the disc brush in the The glass surface is cleaned; the glass is cleaned three times by the disk brush in the disk brush cleaning section to complete the rough cleaning of the glass surface, and is blocked by the first air knife, so that the glass will not leak when it enters the next coarse brush shaft cleaning section. Then the glass is conveyed to the coarse brush shaft cleaning section through the pressure roller, and the glass surface is cleaned by rolling and cleaning by three sets of coarse brushes to complete the intermediate cleaning of the glass surface; the second upper cleaning pipe is connected to the second spray pump, and the clean water passes through the second spray pump The pressurized effect of the second cleaning nozzle is sprayed to the upper surface of the glass at high speed, and the cerium oxide on the glass surface is washed, and the clean water flows into the second liquid collection tank, and is circulated by the second circulating pump, and the clean water passes through the second lower cleaning tube The cleaning is sprayed to the lower surface of the glass, and is blocked by the second air knife, so that the glass reaches an anhydrous state and enters the cleaning section of the ultra-fine brush shaft. Then the glass is conveyed to the ultra-fine brush shaft cleaning section through the pressure roller, and the glass surface is cleaned by rolling and cleaning by three sets of ultra-fine brushes to complete the efficient cleaning of the glass surface; the third upper cleaning pipe is connected to the third spray pump, and pure water enters the The pressurization effect of the third spray pump sprays from the third cleaning nozzle to the upper surface of the glass at high speed, flushes all the residual cerium oxide, and the pure water flows into the third liquid collection tank, and the pure water is circulated by the third circulating pump. The cleaning is sprayed to the lower surface of the glass through the third cleaning tube, and is blocked by the third air knife, so that the glass reaches a super-hydrophilic state and enters the discharge section of the air knife. Finally, the upper surface of the glass is cleaned by two oblique blows of the fourth air knife and the fifth air knife, and the positive blow of the sixth air knife can effectively remove the water on the glass.
清洗后的玻璃通过压辊传送至涂覆机内，在玻璃表面进行药水涂覆作用，在涂覆机内进行烘干后，玻璃进入覆膜机上，在玻璃表面压紧一层薄膜后，完成对自洁玻璃的制备，最后通过下片机取下成品玻璃。The cleaned glass is conveyed to the coating machine by pressing rollers, and the liquid medicine coating is performed on the glass surface. After drying in the coating machine, the glass enters the laminating machine, and a layer of film is pressed on the glass surface to complete the process. For the preparation of self-cleaning glass, the finished glass is finally removed by the unloading machine.
本发明的有益效果是：The beneficial effects of the present invention are:
(1)本发明通过重新设计自洁玻璃制备工艺中的清洗机，通过设置有盘刷清洗段、粗毛刷轴清洗段、超细毛刷轴清洗段，通过不同丝径毛刷的不同清洗形式，可对玻璃表面进行三级的粗效、中效、高效清洁，使玻璃表面完全达到超亲水状态，使用本清洗机可使玻璃达到更高的洁净度；同时每一级清洗通过风刀进行阻隔，防止各清洗阶段窜液，进一步保证清洗机内每一阶段的清洁程度；设备设置风刀出料段，使玻璃亲水性一侧表面无清洗液残留，保证最终清洗完成的玻璃完全清洁。整体清洗机结构简单，制造成本低，清洁能力强，清洁效率高。(1) The present invention redesigns the cleaning machine in the self-cleaning glass preparation process, by being provided with a disc brush cleaning section, a coarse brush shaft cleaning section, and an ultrafine brush shaft cleaning section, and by different cleaning forms of brushes with different wire diameters , can clean the glass surface with three levels of rough effect, medium effect and high efficiency, so that the glass surface can completely reach a super-hydrophilic state. Using this cleaning machine can make the glass reach a higher cleanliness; at the same time, each level of cleaning is passed through the air knife Carry out barriers to prevent liquid channeling in each cleaning stage, and further ensure the cleanliness of each stage in the washing machine; the equipment is equipped with an air knife discharge section, so that there is no cleaning liquid residue on the surface of the hydrophilic side of the glass, ensuring that the final cleaned glass is completely clean clean. The overall washing machine has simple structure, low manufacturing cost, strong cleaning ability and high cleaning efficiency.
(2)本发明在粗毛刷轴清洗段、超细毛刷轴清洗段分别设置清水管、纯水管，并分别通过第二喷淋泵、第三喷淋泵进行加压喷淋作用，使从喷头处对玻璃表面喷淋出的水压达到0.6-0.8MPa，实现对玻璃依次进行清水、纯水的高压冲洗，可使氧化铈冲洗更加彻底，洁净效果强。(2) the present invention is respectively provided with clean water pipe, pure water pipe in coarse brush shaft cleaning section, superfine hair brush shaft cleaning section, and carries out pressurized spraying action by second spray pump, the 3rd spray pump respectively, makes The water pressure sprayed from the nozzle to the glass surface reaches 0.6-0.8MPa, which realizes the high-pressure washing of clean water and pure water in sequence, which can make the washing of cerium oxide more thorough and have a strong cleaning effect.
(3)本发明通过对覆膜辊外侧设置橡胶层，使覆膜辊压住膜与玻璃接触覆膜时，覆膜辊与玻璃处于柔性接触状态，软质的橡胶层将膜压下与玻璃表面坑洼处完全接触，将膜与玻璃贴合更加紧密，避免存在细小空隙，增强玻璃的自洁性能。(3) In the present invention, a rubber layer is provided on the outer side of the film-coated roller, so that when the film-coated roller presses the film and the glass contacts the film, the film-coated roller and the glass are in a flexible contact state, and the soft rubber layer presses the film down to touch the glass. The potholes on the surface are in full contact, and the film and the glass are more closely bonded to avoid small gaps and enhance the self-cleaning performance of the glass.
附图说明Description of drawings
图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明清洗机的结构示意图。Fig. 2 is a schematic structural view of the washing machine of the present invention.
图3是本发明盘刷清洗段的局部剖视示意图。Fig. 3 is a partial cross-sectional schematic diagram of the disk brush cleaning section of the present invention.
图4是本发明粗毛刷轴清洗段的局部剖视示意图。Fig. 4 is a schematic partial cross-sectional view of the shaft cleaning section of the thick-bristled brush of the present invention.
图5是本发明超细毛刷轴清洗段的局部剖视示意图。Fig. 5 is a partial cross-sectional schematic diagram of the ultrafine brush shaft cleaning section of the present invention.
图6是本发明风刀出料段的局部剖视示意图。Fig. 6 is a partial cross-sectional schematic diagram of the discharge section of the air knife of the present invention.
图7是本发明覆膜机的覆膜辊的剖视结构示意图。Fig. 7 is a schematic cross-sectional structural view of the laminating roller of the laminating machine of the present invention.
附图标记列表：上片机1、清洗机2、涂覆机3、覆膜辊3-1、橡胶层3-11、覆膜机4、下片机5、机架6、压辊7、盘刷清洗段8、升降架8-1、升降杆8-2、机壳8-3、滚轮8-4、横向驱动装置8-5、转动驱动电机8-6、皮带轮8-7、皮带8-8、盘刷8-9、第一集液槽8-10、第一循环泵8-11、第一清洁管8-12、第一清洁喷头8-13、第一风刀8-14、粗毛刷轴清洗段9、粗毛刷9-1、第二上清洁管9-2、第二集液槽9-3、第二循环泵9-4、第二下清洁管9-5、第二清洁喷头9-6、第二风刀9-7、第二喷淋泵9-8、超细毛刷轴清洗段10、超细毛刷10-1、第三上清洁管10-2、第三集液槽10-3、第三循环泵10-4、第三下清洁管10-5、第三清洁喷头10-6、第三风刀10-7、第三喷淋泵10-8、风刀出料段11、第四风刀11-1、第五风刀11-2、第六风刀11-3、第四集液槽11-4。List of reference signs: loading machine 1, cleaning machine 2, coating machine 3, coating roller 3-1, rubber layer 3-11, coating machine 4, unloading machine 5, frame 6, pressure roller 7, Disk brush cleaning section 8, lifting frame 8-1, lifting rod 8-2, casing 8-3, roller 8-4, lateral drive device 8-5, rotation drive motor 8-6, pulley 8-7, belt 8 -8, disc brush 8-9, first liquid collecting tank 8-10, first circulation pump 8-11, first cleaning pipe 8-12, first cleaning nozzle 8-13, first air knife 8-14, Coarse brush shaft cleaning section 9, coarse brush 9-1, second upper cleaning pipe 9-2, second sump 9-3, second circulation pump 9-4, second lower cleaning pipe 9-5, second Clean nozzle 9-6, second air knife 9-7, second spray pump 9-8, superfine brush shaft cleaning section 10, superfine brush 10-1, third upper cleaning pipe 10-2, first Three liquid collection tanks 10-3, the third circulating pump 10-4, the third lower cleaning pipe 10-5, the third cleaning nozzle 10-6, the third air knife 10-7, the third spray pump 10-8, Air knife discharge section 11, fourth air knife 11-1, fifth air knife 11-2, sixth air knife 11-3, fourth liquid collecting tank 11-4.
具体实施方式Detailed ways
为使本发明的技术方案更加清晰明确，下面结合附图对本发明进行进一步描述，任何对本发明技术方案的技术特征进行等价替换和常规推理得出的方案均落入本发明保护范围。本实施例中所提及的固定连接，固定设置、固定结构均为胶粘、焊接、螺钉连接、螺栓螺母连接、铆接等本领域技术人员所知晓的公知技术。In order to make the technical solution of the present invention clearer, the present invention will be further described below in conjunction with the accompanying drawings. Any solution obtained by equivalent replacement and conventional reasoning of the technical features of the technical solution of the present invention falls within the protection scope of the present invention. The fixed connection, fixed arrangement, and fixed structure mentioned in this embodiment are known techniques known to those skilled in the art, such as gluing, welding, screw connection, bolt-nut connection, and riveting.
本发明中所提及的升降杆为普通的液压升降机，所提及第一风刀、第二风刀、第三风刀、第四风刀、第五风刀、第六风刀为市场中可直接购买获得的产品，其结构原理在本发明中不进行赘述。The lifting rod mentioned in the present invention is an ordinary hydraulic lift, and the first air knife, the second air knife, the third air knife, the fourth air knife, the fifth air knife, and the sixth air knife mentioned are all in the market. The obtained product can be purchased directly, and its structural principles are not described in detail in the present invention.
本发明中所提及的上片机、涂覆机、覆膜机、下片机均为通用结构，其结构原理在本发明中不进行赘述。The loading machine, coating machine, laminating machine and unloading machine mentioned in the present invention are all general structures, and their structural principles will not be repeated in the present invention.
结合附图可见，纳米超双亲自洁玻璃制备装置，包括上片机、清洗机、涂覆机、覆膜机、下片机，所述上片机、清洗机、涂覆机、覆膜机、下片机，呈依次首尾连接设置；It can be seen from the accompanying drawings that the nano-super dual self-cleaning glass preparation device includes a loading machine, a cleaning machine, a coating machine, a film coating machine, and a film unloading machine. The loading machine, cleaning machine, coating machine, and coating machine , unloading machine, which are connected end to end in sequence;
所述清洗机包括机架、压辊、盘刷清洗段、粗毛刷轴清洗段、超细毛刷轴清洗段、风刀出料段，所述所述机架数量为两个，呈对称设置；所述压辊设置于两侧所述机架之间，通过轴承与所述机架实现转动连接，每个所述压辊通过电机驱动实现转动；所述盘刷清洗段、粗毛刷轴清洗段、超细毛刷轴清洗段、风刀出料段由机架一端至另一端依次设置；The cleaning machine includes a frame, a pressure roller, a disk brush cleaning section, a coarse brush shaft cleaning section, an ultra-fine brush shaft cleaning section, and an air knife discharge section. The number of the frames is two, and they are arranged symmetrically. The pressure roller is arranged between the frames on both sides, and is connected to the frame through bearings, and each of the pressure rollers is driven by a motor to rotate; the disc brush cleaning section and the coarse brush shaft are cleaned section, ultra-fine brush shaft cleaning section, and air knife discharge section are arranged sequentially from one end of the frame to the other;
所述盘刷清洗段包括升降架、升降杆、机壳、滚轮、横向驱动装置、转动驱动电机、皮带轮、皮带、盘刷、第一集液槽、第一循环泵、第一清洁管、第一清洁喷头、第一风刀，所述升降架设置于机架上方，呈长方形框架结构；所述升降杆设置所述机架两侧，所述升降杆底端与所述机架通过紧固件实现固定连接，所述升降杆顶端与所述升降架底面固定连接；所述机壳设置于所述升降架上方；所述滚轮设置于所述机壳两侧，所述机壳与所述升降架通过滚轮实现滚动连接；所述横向驱动装置设置于所述升降架一侧，通过紧固件与所述升降架固定连接，所述横向驱动装置与所述机壳一侧固定连接；所述转动驱动电机设置于所述机壳顶面一侧，并通过紧固件与所述机壳垂直固定连接，所述转动驱动电机底端一侧伸入所述机壳内，并与所述皮带轮固定连接；所述皮带轮设置于所述机架内，呈对称设置，每个所述皮带轮通过轴与所述机壳实现转动连接；每个所述皮带轮通过皮带连接，实现所述转动驱动装置与每个所述皮带轮传动连接；所述盘刷设置于所述皮带轮底端，与所述皮带轮固定连接；所述第一集液槽设置于所述机架下方，所述第一循环泵设置于所述第一集液槽底部，所述第一清洁管设置于所述机架内壁，所述第一循环泵一端与所述第一清洁管一端固定连接；所述第一清洁喷头设置于所述第一清洁管底侧；所述第一风刀设置于所述升降架一侧，通过紧固件实现与两侧所述机架固定连接；The disc brush cleaning section includes a lifting frame, a lifting rod, a casing, a roller, a lateral drive device, a rotating drive motor, a pulley, a belt, a disc brush, a first liquid sump, a first circulation pump, a first cleaning pipe, a first A cleaning nozzle, a first air knife, the lifting frame is arranged on the top of the frame, and has a rectangular frame structure; the lifting rod is arranged on both sides of the frame, and the bottom end of the lifting rod is fastened to the frame The parts are fixedly connected, and the top of the lifting rod is fixedly connected with the bottom surface of the lifting frame; the casing is arranged above the lifting frame; the rollers are arranged on both sides of the casing, and the casing and the The lifting frame realizes rolling connection through rollers; the lateral driving device is arranged on one side of the lifting frame, and is fixedly connected with the lifting frame through fasteners, and the lateral driving device is fixedly connected with one side of the casing; The rotating drive motor is arranged on one side of the top surface of the casing, and is vertically fixedly connected with the casing through fasteners, and the bottom end side of the rotating driving motor extends into the casing, and is connected to the casing. The pulleys are fixedly connected; the pulleys are arranged in the frame in a symmetrical manner, and each pulley is rotationally connected with the casing through a shaft; each pulley is connected by a belt to realize the rotational driving device Drive connection with each pulley; the disc brush is set at the bottom end of the pulley and fixedly connected with the pulley; the first liquid collection tank is set under the frame, and the first circulating pump is set At the bottom of the first liquid collection tank, the first cleaning pipe is arranged on the inner wall of the frame, and one end of the first circulating pump is fixedly connected to one end of the first cleaning pipe; the first cleaning nozzle is arranged on The bottom side of the first cleaning pipe; the first air knife is arranged on one side of the lifting frame, and is fixedly connected to the racks on both sides through fasteners;
所述粗毛刷轴清洗段包括粗毛刷、第二上清洁管、第二集液槽、第二循环泵、第二下清洁管、第二清洁喷头、第二风刀、第二喷淋泵，所述粗毛刷设置于两侧所述机架之间，每个所述粗毛刷两侧通过轴承与所述机架转动连接；所述第二上清洁管设置于所述机架一端上方，所述第二上清洁管一端与所诉第二喷淋泵连接，所述第二下清洁管设置于所述机架一端上方，所述第二上清洁管、第二下清洁管与所述机架固定连接；所述第二集液槽设置于所述机架下方，所述第二循环泵设置于所述第二集液槽底部，所述第二循环泵一端与所述第二下清洁管一端连接；所述第二清洁喷头设置于所述第二上清洁管、第二下清洁管上；所述第二风刀设置于所述机架一侧，并且通过紧固件与所述机架固定连接；The coarse brush shaft cleaning section includes a coarse brush, a second upper cleaning pipe, a second sump, a second circulating pump, a second lower cleaning pipe, a second cleaning nozzle, a second air knife, and a second spray pump, The coarse brushes are arranged between the frames on both sides, and the two sides of each coarse brush are rotatably connected with the frame through bearings; the second upper cleaning pipe is arranged above one end of the frame, so that One end of the second upper cleaning pipe is connected to the second spray pump, the second lower cleaning pipe is arranged above one end of the frame, the second upper cleaning pipe, the second lower cleaning pipe and the machine The frame is fixedly connected; the second liquid collecting tank is arranged under the frame, the second circulating pump is arranged at the bottom of the second collecting tank, and one end of the second circulating pump is connected to the second lower cleaning One end of the pipe is connected; the second cleaning nozzle is arranged on the second upper cleaning pipe and the second lower cleaning pipe; the second air knife is arranged on one side of the frame, and is connected to the Rack fixed connection;
所述超细毛刷轴清洗段包括超细毛刷、第三上清洁管、第三集液槽、第三循环泵、第三下清洁管、第三清洁喷头、第三风刀、第三喷淋泵，所述超细毛刷设置于两侧所述机架之间，每个所述超细毛刷两侧通过轴承与所述机架转动连接；所述第三上清洁管设置于所述机架一端上方，所述第三上清洁管一端与所诉第二喷淋泵连接，所述第三下清洁管设置于所述机架一端上方，所述第三上清洁管、第三下清洁管与所述机架固定连接；所述第三集液槽设置于所述机架下方，所述第三循环泵设置于所述第三集液槽底部，所述第三循环泵一端与所述第三下清洁管一端连接；所述第三清洁喷头设置于所述第三上清洁管、第三下清洁管上；所述第三风刀设置于所述机架一侧，并且通过紧固件与所述机架固定连接；The ultra-fine brush shaft cleaning section includes an ultra-fine brush, a third upper cleaning pipe, a third sump, a third circulation pump, a third lower cleaning pipe, a third cleaning nozzle, a third air knife, a third Spray pump, the ultra-fine brushes are arranged between the frames on both sides, and the two sides of each ultra-fine brush are rotatably connected with the frame through bearings; the third upper cleaning pipe is arranged on Above one end of the frame, one end of the third upper cleaning pipe is connected to the second spray pump, the third lower cleaning pipe is arranged above one end of the frame, the third upper cleaning pipe, the first The three lower cleaning pipes are fixedly connected with the frame; the third liquid collecting tank is arranged under the frame, the third circulating pump is arranged at the bottom of the third collecting tank, and the third circulating pump One end is connected to one end of the third lower cleaning pipe; the third cleaning nozzle is arranged on the third upper cleaning pipe and the third lower cleaning pipe; the third air knife is arranged on one side of the frame, And fixedly connected with the frame by fasteners;
所述风刀出料段包括第四风刀、第五风刀、第六风刀、第四集液槽，所述第四风刀、第五风刀设置于所述机架一侧，呈并列设置，所述第六风刀设置于所述机架另一侧，所述第四风刀、第五风刀、第六风刀两端与所述机架通过紧固件实现固定连接；所述第四集液槽设置于所述机架下方。The discharge section of the air knife includes the fourth air knife, the fifth air knife, the sixth air knife, and the fourth liquid collection tank. The fourth air knife and the fifth air knife are arranged on one side of the frame, forming a Arranged side by side, the sixth air knife is arranged on the other side of the frame, and the two ends of the fourth air knife, the fifth air knife, and the sixth air knife are fixedly connected to the frame through fasteners; The fourth liquid collecting tank is arranged under the frame.
进一步的，所述升降架两侧呈凹槽状结构，形成升降架滑槽，每个所述升降架滑槽宽度与所述滚轮宽度相适应，所述滚轮卡入所述升降架滑槽内，实现所述机壳与所述升降架横向限位。Further, both sides of the lifting frame are groove-shaped structures, forming a lifting frame chute, the width of each of the lifting frame chute is adapted to the width of the rollers, and the rollers are snapped into the lifting frame chute , to realize the lateral positioning of the casing and the lifting frame.
进一步的，所述横向驱动装置可以为电动推杆、线性电机、液压油缸的一种。Further, the transverse driving device may be one of an electric push rod, a linear motor, and a hydraulic cylinder.
进一步的，所述机壳数量为三个，每个所述机壳依次设置于所述升降架顶面。Further, the number of the casings is three, and each of the casings is sequentially arranged on the top surface of the lifting frame.
进一步的，第一个所述机壳内盘刷的丝径略大于第二、三个所述机壳内盘刷的丝径；第一个所述机壳内盘刷的丝径采用0.25mm，第二、三个所述机壳内盘刷的丝径采用0.15mm。Further, the wire diameter of the inner disk brush of the first described casing is slightly larger than the wire diameter of the second and third described casing inner disk brushes; the wire diameter of the first described casing inner disk brush adopts 0.25mm, and the second 1. The wire diameters of the three internal disc brushes in the casing are 0.15 mm.
进一步的，所述粗毛刷数量为三个，每个所述粗毛刷采用0.2mm直径的高温尼龙丝。Further, the number of the coarse brushes is three, and each of the coarse brushes uses a high-temperature nylon wire with a diameter of 0.2 mm.
进一步的，所述第二分风刀数量为两个，呈上下对称设置。Further, the number of the second sub-air knives is two, which are arranged symmetrically up and down.
进一步的，所述超细毛刷数量为三个，每个所述超细毛刷采用0.1mm直径的高温尼龙丝。Further, the number of the ultra-fine brushes is three, and each of the ultra-fine brushes uses a high-temperature nylon wire with a diameter of 0.1 mm.
进一步的，所述第三风刀数量为两个，呈上下对称设置。Further, there are two third air knives arranged symmetrically up and down.
进一步的，所述第二清洁喷头和第三清洁喷头均呈斜向设置。Further, the second cleaning nozzle and the third cleaning nozzle are arranged obliquely.
进一步的，所述第一风刀、第二风刀、第三风刀、第六风刀的风刀口朝向均向下设置，所述第四风刀、第五风刀的风刀口朝向均斜向设置。Further, the air knife edges of the first air knife, the second air knife, the third air knife, and the sixth air knife are all set downward, and the air knife edges of the fourth air knife and the fifth air knife are all inclined. to the settings.
进一步的，所述覆膜机表面设有覆膜辊，所述覆膜辊外壁周向设有橡胶层。Further, a coating roller is provided on the surface of the coating machine, and a rubber layer is provided on the outer wall of the coating roller.
进一步的，所述紧固件为U形管卡、铆钉、螺栓、螺母、螺钉、自攻螺钉中的一种或多种。Further, the fastener is one or more of U-shaped pipe clips, rivets, bolts, nuts, screws, and self-tapping screws.
本发明的使用原理是：The use principle of the present invention is:
将玻璃通过上片机将玻璃进行传送至清洗机内，玻璃在清洗机内通过压辊传送，传送到盘刷清洗段时，压辊停止转动固定住玻璃；启动升降杆，升降架向下运动直至盘刷接触到玻璃表面，横向驱动装置、转动驱动电机同时启动，转动驱动电机通过皮带带动机壳内所有的皮带轮转动，盘刷均保持在玻璃表面转动，同时通过横向驱动装置驱动机壳在升降架上来回运动，使盘刷既保持在玻璃表面转动清洁且保持横向移动清洁；启动第一循环泵，氧化铈通过第一清洁管循环，并从第一清喷头喷出，配合盘刷在玻璃表面清洁；玻璃在盘刷清洗段进过三次盘刷清洗，完成玻璃表面粗效清洁，并由第一风刀阻隔，使玻璃进入下一个粗毛刷轴清洗段时不会窜液。接着玻璃通过压辊传送到粗毛刷轴清洗段内，玻璃表面通过三组粗毛刷滚动清洁，完成玻璃表面中效清洁；第二上清洁管连接第二喷淋泵，清水经过第二喷淋泵的加压作用，从第二清洁喷头高速喷向玻璃上表面，将玻璃表面的氧化铈进行冲洗，清水流入第二集液槽内，通过第二循环泵循环作用，清水通过第二下清洁管内向玻璃下表面喷出清洁，并由第二风刀进行阻隔，使玻璃达到无水状态进入超细毛刷轴清洗段。然后玻璃通过压辊传送到超细毛刷轴清洗段内，玻璃表面通过三组超细毛刷滚动清洁，完成玻璃表面高效清洁；第三上清洁管连接第三喷淋泵，纯水进过第三喷淋泵的加压作用，从第三清洁喷头高速喷向玻璃上表面，将残留的氧化铈全部冲洗，纯水流入第三集液槽内，通过第三循环泵循环作用，纯水通过第三下清洁管内向玻璃下表面喷出清洁，并由第三风刀进行阻隔，使玻璃达到超亲水状态进入风刀出料段。最后玻璃上表面经过第四风刀、第五风刀的两次斜向吹扫清洁，经过第六风刀的正向吹扫，把玻璃上的水能有效的清除干净。The glass is conveyed to the cleaning machine through the loading machine, and the glass is conveyed by the pressure roller in the cleaning machine. When it is conveyed to the disc brush cleaning section, the pressure roller stops rotating and fixes the glass; start the lifting lever, and the lifting frame moves downward Until the disc brush touches the glass surface, the transverse driving device and the rotating drive motor start at the same time, and the rotating driving motor drives all the pulleys in the casing to rotate through the belt, and the disc brush keeps rotating on the glass surface, and at the same time drives the casing through the transverse driving device The lifting frame moves back and forth, so that the disc brush keeps rotating and cleaning on the glass surface and keeps moving laterally to clean; start the first circulation pump, cerium oxide circulates through the first cleaning pipe, and sprays out from the first cleaning nozzle, and cooperates with the disc brush in the The glass surface is cleaned; the glass is cleaned three times by the disk brush in the disk brush cleaning section to complete the rough cleaning of the glass surface, and is blocked by the first air knife, so that the glass will not leak when it enters the next coarse brush shaft cleaning section. Then the glass is conveyed to the coarse brush shaft cleaning section through the pressure roller, and the glass surface is cleaned by rolling and cleaning by three sets of coarse brushes to complete the intermediate cleaning of the glass surface; the second upper cleaning pipe is connected to the second spray pump, and the clean water passes through the second spray pump The pressurized effect of the second cleaning nozzle is sprayed to the upper surface of the glass at high speed, and the cerium oxide on the glass surface is washed, and the clean water flows into the second liquid collection tank, and is circulated by the second circulating pump, and the clean water passes through the second lower cleaning tube The cleaning is sprayed to the lower surface of the glass, and is blocked by the second air knife, so that the glass reaches an anhydrous state and enters the cleaning section of the ultra-fine brush shaft. Then the glass is conveyed to the ultra-fine brush shaft cleaning section through the pressure roller, and the glass surface is cleaned by rolling and cleaning by three sets of ultra-fine brushes to complete the efficient cleaning of the glass surface; the third upper cleaning pipe is connected to the third spray pump, and pure water enters the The pressurization effect of the third spray pump sprays from the third cleaning nozzle to the upper surface of the glass at high speed, flushes all the residual cerium oxide, and the pure water flows into the third liquid collection tank, and the pure water is circulated by the third circulating pump. The cleaning is sprayed to the lower surface of the glass through the third cleaning tube, and is blocked by the third air knife, so that the glass reaches a super-hydrophilic state and enters the discharge section of the air knife. Finally, the upper surface of the glass is cleaned by two oblique blows of the fourth air knife and the fifth air knife, and the positive blow of the sixth air knife can effectively remove the water on the glass.
清洗后的玻璃通过压辊传送至涂覆机内，在玻璃表面进行药水涂覆作用，在涂覆机内进行烘干后，玻璃进入覆膜机上，在玻璃表面压紧一层薄膜后，完成对自洁玻璃的制备，最后通过下片机取下成品玻璃。The cleaned glass is conveyed to the coating machine by pressing rollers, and the liquid medicine coating is performed on the glass surface. After drying in the coating machine, the glass enters the laminating machine, and a layer of film is pressed on the glass surface to complete the process. For the preparation of self-cleaning glass, the finished glass is finally removed by the unloading machine.
本发明的有益效果是：The beneficial effects of the present invention are:
(2)本发明通过重新设计自洁玻璃制备工艺中的清洗机，通过设置有盘刷清洗段、粗毛刷轴清洗段、超细毛刷轴清洗段，通过不同丝径毛刷的不同清洗形式，可对玻璃表面进行三级的粗效、中效、高效清洁，使玻璃表面完全达到超亲水状态，使用本清洗机可使玻璃达到更高的洁净度；同时每一级清洗通过风刀进行阻隔，防止各清洗阶段窜液，进一步保证清洗机内每一阶段的清洁程度；设备设置风刀出料段，使玻璃亲水性一侧表面无清洗液残留，保证最终清洗完成的玻璃完全清洁。整体清洗机结构简单，制造成本低，清洁能力强，清洁效率高。(2) The present invention redesigns the cleaning machine in the self-cleaning glass preparation process, by being provided with a disc brush cleaning section, a coarse brush shaft cleaning section, and an ultrafine brush shaft cleaning section, and by different cleaning forms of brushes with different wire diameters , can clean the glass surface with three levels of rough effect, medium effect and high efficiency, so that the glass surface can completely reach a super-hydrophilic state. Using this cleaning machine can make the glass reach a higher cleanliness; at the same time, each level of cleaning is passed through the air knife Carry out barriers to prevent liquid channeling in each cleaning stage, and further ensure the cleanliness of each stage in the washing machine; the equipment is equipped with an air knife discharge section, so that there is no cleaning liquid residue on the surface of the hydrophilic side of the glass, ensuring that the final cleaned glass is completely clean clean. The overall washing machine has simple structure, low manufacturing cost, strong cleaning ability and high cleaning efficiency.
(2)本发明在粗毛刷轴清洗段、超细毛刷轴清洗段分别设置清水管、纯水管，并分别通过第二喷淋泵、第三喷淋泵进行加压喷淋作用，使从喷头处对玻璃表面喷淋出的水压达到0.6-0.8MPa，实现对玻璃依次进行清水、纯水的高压冲洗，可使氧化铈冲洗更加彻底，洁净效果强。(2) the present invention is respectively provided with clean water pipe, pure water pipe in coarse brush shaft cleaning section, superfine hair brush shaft cleaning section, and carries out pressurized spraying action by second spray pump, the 3rd spray pump respectively, makes The water pressure sprayed from the nozzle to the glass surface reaches 0.6-0.8MPa, which realizes the high-pressure washing of clean water and pure water in sequence, which can make the washing of cerium oxide more thorough and have a strong cleaning effect.
(3)本发明通过对覆膜辊外侧设置橡胶层，使覆膜辊压住膜与玻璃接触覆膜时，覆膜辊与玻璃处于柔性接触状态，软质的橡胶层将膜压下与玻璃表面坑洼处完全接触，将膜与玻璃贴合更加紧密，避免存在细小空隙，增强玻璃的自洁性能。(3) In the present invention, a rubber layer is provided on the outer side of the film-coated roller, so that when the film-coated roller presses the film and the glass contacts the film, the film-coated roller and the glass are in a flexible contact state, and the soft rubber layer presses the film down to touch the glass. The potholes on the surface are in full contact, and the film and the glass are more closely bonded to avoid small gaps and enhance the self-cleaning performance of the glass.
Claims (10)
Priority Applications (1)
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Cited By (3)
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| CN112944858A (en) * | 2021-03-31 | 2021-06-11 | 深圳市新嘉拓自动化技术有限公司 | Drying device and method for efficiently removing cleaning agent |
| CN113819742A (en) * | 2021-10-12 | 2021-12-21 | 刘人铭 | Glass drying equipment for manufacturing liquid crystal display |
| CN116141827A (en) * | 2023-03-20 | 2023-05-23 | 广西新福兴硅科技有限公司 | A broken glass cleaning device for glass screen printing equipment |
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| CN113819742A (en) * | 2021-10-12 | 2021-12-21 | 刘人铭 | Glass drying equipment for manufacturing liquid crystal display |
| CN113819742B (en) * | 2021-10-12 | 2022-11-18 | 深圳市宇祥兴光电有限公司 | Glass drying equipment for manufacturing liquid crystal display |
| CN116141827A (en) * | 2023-03-20 | 2023-05-23 | 广西新福兴硅科技有限公司 | A broken glass cleaning device for glass screen printing equipment |
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Application publication date: 20190830 |