CN110081818A - Stockyard material model measurer - Google Patents
Stockyard material model measurer Download PDFInfo
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- CN110081818A CN110081818A CN201910359378.3A CN201910359378A CN110081818A CN 110081818 A CN110081818 A CN 110081818A CN 201910359378 A CN201910359378 A CN 201910359378A CN 110081818 A CN110081818 A CN 110081818A
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- 239000000463 material Substances 0.000 title claims abstract description 63
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- 238000005259 measurement Methods 0.000 claims abstract description 10
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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Abstract
本发明提供一种堆场物料模型测量装置,属于堆料体积测量技术领域,包括测量设备、数据处理服务器和控制系统;测量设备进行堆场物料的扫描;数据处理服务器接收测量设备发送的数据并进行处理得到堆场物料模型;控制系统接收数据处理服务器的堆场物料模型,控制堆取料机的堆取料动作;控制系统通过数据处理服务器控制测量设备的运行。测量设备包括:激光扫描仪,用于进行堆场物料的扫描;扫描仪防护罩,容纳有激光扫描仪;角度调节支架,安装在扫描仪防护罩内,用于承载激光扫描仪,并调整激光扫描仪的扫描角度。本发明通过测量获得堆场物料模型消除堆取料机的空载运行和过载运行;提升了设备运行效率,提高了设备运行安全。
The invention provides a stockyard material model measuring device, which belongs to the technical field of stockpiling volume measurement, and includes a measuring device, a data processing server and a control system; the measuring device scans the stockyard materials; the data processing server receives the data sent by the measuring device and Process to obtain the stockyard material model; the control system receives the stockyard material model from the data processing server, and controls the stacking and reclaiming action of the stacker-reclaimer; the control system controls the operation of the measuring equipment through the data processing server. The measuring equipment includes: a laser scanner, used to scan the yard materials; a scanner shield, containing the laser scanner; an angle adjustment bracket, installed in the scanner shield, used to carry the laser scanner, and adjust the laser Scanning angle of the scanner. The invention obtains the stockyard material model through measurement to eliminate the no-load operation and overload operation of the stacker-reclaimer; improves the operating efficiency of the equipment and improves the operating safety of the equipment.
Description
技术领域technical field
本发明属于堆料体积测量技术领域,具体涉及一种堆场物料模型测量装置。The invention belongs to the technical field of stockpile volume measurement, and in particular relates to a stockyard material model measuring device.
背景技术Background technique
目前电厂、化工、水泥等行业的堆场物料模型基本采用无人机或者盘料仪设备进行定期定时的盘点,最后通过复杂的分析计算,形成物料模型。由于系统并非实时盘点,所有模型数据滞后,基本没有实际的应用意义。如电厂堆取煤完全靠堆取料机司机在现场司机室操纵着方向杆,凭着肉眼判断,来控制堆取料机定位物料模型的位置。长此以往系统经常出现空载、过载现象,降低了设备运行效率,严重威胁着各个设备的安全。At present, the stockyard material models of power plants, chemical industry, cement and other industries basically use unmanned aerial vehicles or stocker equipment to carry out regular and regular inventory, and finally form the material model through complex analysis and calculation. Since the system is not in real-time inventory, all model data lags behind, basically meaningless in practical application. For example, coal stacking in a power plant depends entirely on the driver of the stacker-reclaimer operating the direction lever in the on-site driver's cab, and judging with the naked eye to control the position of the stacker-reclaimer to locate the material model. If things go on like this, the system often has no-load and overload phenomena, which reduces the operating efficiency of the equipment and seriously threatens the safety of each equipment.
因此,需要提供一种针对上述现有技术不足的一种堆场物料模型测量装置。Therefore, it is necessary to provide a stockyard material model measuring device that addresses the above-mentioned deficiencies in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种适用于电厂、化工、水泥等行业的堆场物料模型测量装置,以至少解决目前堆场模型滞后、堆取料机无法精准定位出现的空载和过载等问题。The purpose of the present invention is to provide a stockyard material model measuring device suitable for power plants, chemical industry, cement and other industries, so as to at least solve the problems of no-load and overload caused by stockyard model lag and stacker-reclaimer inaccurate positioning.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种堆场物料模型测量装置,所述堆场物料模型测量装置包括测量设备、数据处理服务器和控制系统;A stockyard material model measuring device, said stockyard material model measuring device comprising a measuring device, a data processing server and a control system;
所述测量设备设置在堆取料机悬臂的头部,进行堆场物料的扫描;The measuring equipment is arranged on the head of the cantilever of the stacker-reclaimer to scan the stockyard materials;
所述数据处理服务器连接所述测量设备,用于接收所述测量设备发送的数据并进行处理,得到堆场物料三维模型;The data processing server is connected to the measuring device, and is used to receive and process the data sent by the measuring device to obtain a three-dimensional model of the stockyard material;
所述控制系统连接所述数据处理服务器,用于接收所述数据处理服务器的堆场物料模型,控制堆取料机的堆取料动作;所述控制系统通过所述数据处理服务器控制所述测量设备的运行;The control system is connected to the data processing server, and is used to receive the stockyard material model of the data processing server, and control the stacking and reclaiming action of the stacker and reclaimer; the control system controls the measurement through the data processing server the operation of the equipment;
所述测量设备包括:The measuring equipment includes:
激光扫描仪,用于进行堆场物料的扫描;Laser scanner for scanning yard materials;
扫描仪防护罩,安装在所述堆取料机悬臂的头部,容纳有所述激光扫描仪;A scanner protective cover, installed on the head of the cantilever of the stacker-reclaimer, accommodates the laser scanner;
角度调节支架,安装在所述扫描仪防护罩内,用于承载所述激光扫描仪,并调整所述激光扫描仪的扫描角度。The angle adjustment bracket is installed in the scanner protective cover and is used to carry the laser scanner and adjust the scanning angle of the laser scanner.
如上所述的一种堆场物料模型测量装置,优选,所述角度调节支架包括固定支架和旋转支架,所述固定支架的一个长边与所述旋转支架的一个长边铰接,所述固定支架水平安装在所述扫描仪防护罩内,所述旋转支架位于所述固定支架的下方,所述激光扫描仪设置在所述旋转支架的下方,所述旋转支架带动所述激光扫描仪调节扫描角度。As described above, a stockyard material model measurement device, preferably, the angle adjustment bracket includes a fixed bracket and a rotating bracket, one long side of the fixed bracket is hinged to a long side of the rotating bracket, and the fixed bracket Installed horizontally in the protective cover of the scanner, the rotating bracket is located under the fixed bracket, the laser scanner is arranged under the rotating bracket, and the rotating bracket drives the laser scanner to adjust the scanning angle .
如上所述的一种堆场物料模型测量装置,优选,所述角度调节支架还包括角度调节丝杆、套轮和A电机;As described above, a stockyard material model measuring device, preferably, the angle adjustment bracket further includes an angle adjustment screw, a pulley and an A motor;
所述角度调节丝杆的底端与所述旋转支架的另一个长边铰接,所述角度调节丝杆设置外螺纹;The bottom end of the angle adjusting screw rod is hinged to the other long side of the rotating bracket, and the angle adjusting screw rod is provided with external threads;
所述套轮设置有套轮中心孔,所述套轮中心孔内设置有内螺纹,所述套轮中心孔尺寸与所述角度调节丝杆的螺纹尺寸相匹配;所述套轮的轴向和径向相对于所述固定支架的位置不变,且所述套轮可绕所述角度调节丝杠的中心轴旋转;The pulley is provided with a center hole of the pulley, and an internal thread is arranged in the center hole of the pulley, and the size of the center hole of the pulley matches the thread size of the angle adjusting screw rod; the axial direction of the pulley and the radial position relative to the fixed bracket remain unchanged, and the pulley can rotate around the central axis of the angle adjusting screw;
所述A电机固定在所述固定支架上,所述A电机的转动轴设置有A驱动轮,所述A驱动轮与所述套轮通过传动带连接,所述A驱动轮带动所述套轮旋转,所述A电机与所述数据处理服务器连接,所述控制系统通过所述数据处理服务器控制所述A电机的运行;The A motor is fixed on the fixed bracket, and the rotating shaft of the A motor is provided with an A driving wheel, and the A driving wheel is connected with the pulley through a transmission belt, and the A driving wheel drives the rotation of the pulley , the A motor is connected to the data processing server, and the control system controls the operation of the A motor through the data processing server;
优选地,所述传动带为同步带。Preferably, the transmission belt is a synchronous belt.
如上所述的一种堆场物料模型测量装置,优选,所述角度调节支架还包括调心轴承,所述调心轴承的外圈固定在所述固定支架上,所述调心轴承的内圈与所述套轮同轴连接,所述调心轴承的内圈的内径大于所述套轮的内径;According to the above-mentioned device for measuring a stockyard material model, preferably, the angle adjustment bracket further includes a self-aligning bearing, the outer ring of the self-aligning bearing is fixed on the fixed bracket, and the inner ring of the self-aligning bearing Coaxially connected with the pulley, the inner diameter of the inner ring of the self-aligning bearing is larger than the inner diameter of the pulley;
优选地,所述调心轴承为滚动调心轴承。Preferably, the self-aligning bearing is a rolling self-aligning bearing.
如上所述的一种堆场物料模型测量装置,优选,所述扫描仪防护罩包括防护罩本体、防护门和安装脚;According to the above-mentioned a stockyard material model measuring device, preferably, the scanner protective cover includes a protective cover body, a protective door and mounting feet;
所述防护罩本体侧壁设置有扫描窗口,所述扫描窗口内侧的防护罩本体设置有与所述防护门匹配的轨道,所述防护门安装在所述轨道内,所述防护门沿所述轨道移动,从而实现所述扫描窗口的开启和闭合;所述安装脚位于所述防护罩本体侧壁的上方,便于将所述扫描仪防护罩固定在所述悬臂下方;The side wall of the protective cover body is provided with a scanning window, and the protective cover body inside the scanning window is provided with a track matching the protective door, the protective door is installed in the track, and the protective door is arranged along the The track moves to realize the opening and closing of the scanning window; the mounting feet are located above the side wall of the protective cover body, so as to facilitate fixing the scanner protective cover under the cantilever;
优选地,所述防护门沿所述轨道上下移动。Preferably, the protective door moves up and down along the track.
如上所述的一种堆场物料模型测量装置,优选,所述扫描仪防护罩还包括防护门升降机构,所述防护门升降机构包括:In the above-mentioned a kind of stockyard material model measuring device, preferably, the scanner protective cover also includes a protective door lifting mechanism, and the protective door lifting mechanism includes:
升降丝杆,所述升降丝杆的底端连接所述防护门;所述升降丝杆设置有外螺纹;Lifting screw, the bottom end of the lifting screw is connected to the protective door; the lifting screw is provided with external threads;
升降轮,所述升降轮设置有升降轮中心孔,所述升降轮中心孔内设置有内螺纹,所述升降轮中心孔尺寸与所述升降丝杆尺寸相匹配;所述升降轮轴向和径向相对于所述固定支架的位置不变,且所述升降轮可绕中心轴旋转;Lifting wheel, the lifting wheel is provided with a central hole of the lifting wheel, the central hole of the lifting wheel is provided with an internal thread, and the size of the central hole of the lifting wheel matches the size of the lifting screw; the axial and diameter of the lifting wheel The position relative to the fixed bracket remains unchanged, and the lifting wheel can rotate around the central axis;
驱动机构,所述驱动机构与所述升降轮连接,所述驱动机构带动所述升降轮旋转,所述驱动机构与数据处理服务器连接,所述控制系统通过所述数据处理服务器控制所述驱动机构的运动。A driving mechanism, the driving mechanism is connected to the lifting wheel, the driving mechanism drives the lifting wheel to rotate, the driving mechanism is connected to a data processing server, and the control system controls the driving mechanism through the data processing server exercise.
如上所述的一种堆场物料模型测量装置,优选,所述防护门升降机构还包括轴承,所述轴承的外圈固定在所述固定支架上,所述轴承的内圈与所述升降轮同轴连接,所述轴承的内径大于所述升降轮的内径;In the above-mentioned a kind of storage yard material model measuring device, preferably, the protective door lifting mechanism also includes a bearing, the outer ring of the bearing is fixed on the fixed bracket, and the inner ring of the bearing is connected with the lifting wheel Coaxial connection, the inner diameter of the bearing is larger than the inner diameter of the lifting wheel;
优选地,所述轴承为滚动轴承。Preferably, the bearing is a rolling bearing.
如上所述的一种堆场物料模型测量装置,优选,所述驱动机构包括B电机和连接在所述B电机输出轴上的B驱动轮,所述B驱动轮与所述升降轮连接,带动所述升降轮旋转。As described above, a stockyard material model measuring device, preferably, the driving mechanism includes a B motor and a B driving wheel connected to the output shaft of the B motor, and the B driving wheel is connected with the lifting wheel to drive The lift wheel rotates.
如上所述的一种堆场物料模型测量装置,优选,所述B驱动轮与所述升降轮之间通过传动带连接,所述传动带为多楔带或V型带。In the above-mentioned device for measuring the material model of a stockyard, preferably, the B driving wheel and the lifting wheel are connected by a transmission belt, and the transmission belt is a V-belt or a V-belt.
如上所述的一种堆场物料模型测量装置,优选,所述防护罩本体的侧壁设置有数据接口,便于所述扫描仪防护罩内外的数据连接;As for the yard material model measurement device described above, preferably, the side wall of the protective cover body is provided with a data interface, which is convenient for data connection inside and outside the scanner protective cover;
优选地,所述数据接口与所述防护罩本体之间为密封连接;Preferably, there is a sealed connection between the data interface and the protective cover body;
再优选地,所述数据接口的上方设置有防护檐板。Still preferably, a protective cornice is provided above the data interface.
与最接近的现有技术相比,本发明提供的技术方案具有如下优异效果:Compared with the closest prior art, the technical solution provided by the present invention has the following excellent effects:
本发明提供的堆场物料模型测量装置,通过设置在堆取料机悬臂头部的两台测量设备进行堆料的扫描,测量设备选用激光扫描仪安装在角度调节支架上,使激光扫描角度调节方便准确;在激光扫描仪和角度调节支架外面设置封闭的不锈钢的扫描仪防护罩,可以使测量设备适应不同的工况,在扫描仪防护罩设置有防护门和扫描窗口,在激光扫描仪停止工作时及时关闭扫描窗口,避免扫描仪防护罩内积尘,对激光扫描仪的正常工作和寿命的延长有积极的作用。通过激光扫描仪实时测量数据并实时传递给数据处理服务器从而使数据处理服务器获取堆料模型数据;进而通过控制系统控制堆取料机的运行,为堆取料机提供实时的堆料模型当前起始边角位置、角度等;消除堆取料机的空载运行和过载运行;提升了设堆取料机的运行效率,提高了堆取料机的运行安全。The stockyard material model measuring device provided by the present invention scans the stockpiles through two measuring devices arranged at the head of the cantilever of the stacker-reclaimer. Convenient and accurate; a closed stainless steel scanner shield is set outside the laser scanner and the angle adjustment bracket, which can make the measuring equipment adapt to different working conditions. The scanner shield is equipped with a protective door and a scanning window, and the laser scanner stops Close the scanning window in time when working to avoid dust accumulation in the scanner protective cover, which has a positive effect on the normal operation and life extension of the laser scanner. Measure the data in real time through the laser scanner and transmit it to the data processing server in real time so that the data processing server can obtain the stacking model data; and then control the operation of the stacker-reclaimer through the control system to provide the stacker-reclaimer with a real-time stacking model. The starting corner position, angle, etc.; eliminate the no-load operation and overload operation of the stacker-reclaimer; improve the operating efficiency of the stacker-reclaimer and improve the operation safety of the stacker-reclaimer.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention.
其中:in:
图1为本发明实施例的堆场物料模型测量装置在堆取料机上的使用状态图;Fig. 1 is the use state diagram of the stockyard material model measuring device on the stacker-reclaimer of the embodiment of the present invention;
图2为本发明实施例的角度调节支架示意图;Fig. 2 is a schematic diagram of an angle adjustment bracket according to an embodiment of the present invention;
图3为本发明实施例的角度调节支架运行原理示意图;Fig. 3 is a schematic diagram of the operating principle of the angle adjustment bracket according to the embodiment of the present invention;
图4为本发明实施例的防护门升降机构示意图;Fig. 4 is the schematic diagram of the protective door lifting mechanism of the embodiment of the present invention;
图5为本发明实施例的扫描仪防护罩示意图;FIG. 5 is a schematic diagram of a scanner protective cover according to an embodiment of the present invention;
图6为图5中扫描仪防护罩的另一角度视图。FIG. 6 is another perspective view of the scanner shield in FIG. 5 .
图中:1、测量设备;11、防护罩本体;12、防护门;13、安装脚;14、扫描窗口;15、升降丝杆;16、升降轮;17、轴承;18、B电机;19、B驱动轮;2、激光扫描仪;3、角度调节支架;31、固定支架;32、旋转支架;33、角度调节丝杆;34、套轮;35、调心轴承;36、A电机;37、A驱动轮;4、数据接口;41、防护檐板;51、轨道左侧堆料;52、轨道右侧堆料;6、堆取料机悬臂;7、数据处理服务器;8、程控室;81、控制系统;9、电气室;10、轨道。In the figure: 1, measuring equipment; 11, protective cover body; 12, protective door; 13, installation foot; 14, scanning window; 15, lifting screw rod; 16, lifting wheel; 17, bearing; 18, B motor; 19 , B driving wheel; 2, laser scanner; 3, angle adjustment bracket; 31, fixed bracket; 32, rotating bracket; 33, angle adjustment screw; 34, sleeve wheel; 35, self-aligning bearing; 37. Drive wheel A; 4. Data interface; 41. Protective cornice; 51. Stacking on the left side of the track; 52. Stacking on the right side of the track; 6. Stacker-reclaimer cantilever; 7. Data processing server; room; 81. control system; 9. electrical room; 10. track.
具体实施方式Detailed ways
下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and examples. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientations or positional relationships indicated by "top", "bottom", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation, so they cannot be understood as Limitations on the Invention. The terms "connected" and "connected" used in the present invention should be understood in a broad sense, for example, it can be fixedly connected or detachably connected; it can be directly connected or indirectly connected through intermediate parts, for ordinary A skilled person can understand the specific meanings of the above terms according to specific situations.
根据本发明的具体实施例,如图1至图6所示,本发明提供一种堆场物料模型测量装置,该堆场物料模型测量装置包括测量设备1、数据处理服务器7和控制系统81;According to a specific embodiment of the present invention, as shown in FIGS. 1 to 6 , the present invention provides a stockyard material model measuring device, which includes a measuring device 1, a data processing server 7 and a control system 81;
测量设备1,测量设备1设置在堆取料机悬臂6的头部,进行堆场物料的扫描;在本发明的实施例中,测量设备1设置有两个,两个测量设备1分别设置在悬臂头部的左右两端,测量设备1设置在悬臂的下方。Measuring device 1, measuring device 1 is arranged on the head of stacker-reclaimer cantilever 6, carries out the scanning of stockyard material; In the embodiment of the present invention, measuring device 1 is provided with two, and two measuring devices 1 are respectively arranged on At the left and right ends of the cantilever head, the measuring device 1 is arranged under the cantilever.
数据处理服务器7连接测量设备1,用于接收测量设备1发送的数据并进行处理,得到堆场物料三维模型;The data processing server 7 is connected to the measuring device 1, and is used to receive and process the data sent by the measuring device 1 to obtain a three-dimensional model of the stockyard material;
控制系统81连接数据处理服务器7,用于接收数据处理服务器7的堆场物料模型,控制堆取料机的堆取料动作;控制系统81还通过数据处理服务器7控制测量设备1的运行。在本发明的实施例中,数据处理服务器7安装在堆取料机的电气室9中。The control system 81 is connected to the data processing server 7 for receiving the stockyard material model of the data processing server 7 and controlling the stacking and reclaiming actions of the stacker-reclaimer; the control system 81 also controls the operation of the measuring equipment 1 through the data processing server 7 . In an embodiment of the invention, the data processing server 7 is installed in the electrical room 9 of the stacker-reclaimer.
在使用时,数据处理服务器7与测量设备1通过ModbusEthernet以太网连接,实时读取测量数据。数据处理服务器7采集到测量设备1的测量数据后,对数据的有效性进行筛选,滤除非正常的数据,对有效数据利用3D建模等技术的分析处理,构建堆料模型。得出每个堆料的起终位置、切入深度等信息,将信息以数据形式实时传送给控制系统81。控制系统81得到数据处理服务器7传送过来的数据后,通过控制堆取料机悬臂6回转角度、悬臂俯仰角度和大车前后运动来确定堆料位置,通过微调控制大车位置从而控制取料的切入深度。进而有效地控制取料流量的恒定,最大限度保证流量的同时,保护设备的安全,提高了设备使用寿命。When in use, the data processing server 7 is connected to the measuring device 1 through ModbusEthernet to read the measurement data in real time. After the data processing server 7 collects the measurement data of the measuring device 1, it screens the validity of the data, filters out abnormal data, analyzes and processes the valid data by using technologies such as 3D modeling, and builds a stockpiling model. Information such as the starting and ending positions and cutting depths of each stack is obtained, and the information is transmitted to the control system 81 in real time in the form of data. After the control system 81 obtains the data transmitted from the data processing server 7, it determines the stacking position by controlling the rotation angle of the cantilever 6 of the stacker-reclaimer, the pitch angle of the cantilever and the forward and backward movement of the cart, and controls the reclaiming process by fine-tuning the position of the cart. Depth of cut. Furthermore, it effectively controls the constant flow rate of the reclaimed material, ensures the maximum flow rate, protects the safety of the equipment, and improves the service life of the equipment.
测量设备1包括:Measuring equipment 1 includes:
激光扫描仪2,激光扫描仪2用于进行堆场物料的扫描;Laser scanner 2, laser scanner 2 is used for scanning the yard material;
扫描仪防护罩,安装在堆取料机悬臂6的头部,容纳有激光扫描仪2;在本发明的实施例中,扫描仪防护罩采用不锈钢材质,不锈钢材质满足强度要求,且不易受腐蚀产生损耗。The scanner protective cover is installed on the head of the cantilever 6 of the stacker-reclaimer, and accommodates the laser scanner 2; in the embodiment of the present invention, the scanner protective cover is made of stainless steel, which meets the strength requirements and is not easily corroded Loss occurs.
角度调节支架3,角度调节支架3安装在扫描仪防护罩内,用于承载激光扫描仪2,并调整激光扫描仪2的扫描角度。Angle adjustment bracket 3, the angle adjustment bracket 3 is installed in the scanner protective cover, used to carry the laser scanner 2, and adjust the scanning angle of the laser scanner 2.
在使用时,激光扫描仪2安装在角度调节支架3上,通过角度调节支架3带动激光扫描仪2转动,从而实现激光扫描仪2扫描角度的调整。为保证取得最优的堆料模型数据,堆取料机悬臂6处左、右场堆场角度时,左右的激光扫描仪2始终是正对堆料体,同时仪器激光发射角在180度以上覆盖,完全不存在盲区。两个激光扫描仪2分别对应轨道10左侧堆料51和轨道10右侧堆料52。When in use, the laser scanner 2 is installed on the angle adjustment bracket 3 , and the angle adjustment bracket 3 drives the laser scanner 2 to rotate, thereby realizing the adjustment of the scanning angle of the laser scanner 2 . In order to ensure the optimal stacking model data, when the stacker-reclaimer cantilever 6 is at the left and right stacking angles, the left and right laser scanners 2 are always facing the stacking body, and the laser emission angle of the instrument is above 180 degrees to cover , there is no blind spot at all. The two laser scanners 2 correspond to the stockpiles 51 on the left side of the track 10 and the stockpiles 52 on the right side of the track 10 respectively.
与此同时左右两个激光扫描仪2同时对同一堆料进行覆盖扫描,对数据进行校准整合,提高数据的精准度,大大提高堆料模型的质量。为全自动无人值守的堆取料机提供技术保障。At the same time, the left and right laser scanners 2 simultaneously cover and scan the same pile, calibrate and integrate the data, improve the accuracy of the data, and greatly improve the quality of the pile model. Provide technical support for fully automatic unattended stackers and reclaimers.
在上述的堆场物料模型测量装置中,作为优选方案,角度调节支架3包括固定支架31和旋转支架32,固定支架31的一个长边与旋转支架32的一个长边铰接,固定支架31水平安装在扫描仪防护罩内,旋转支架32位于固定支架31的下方,激光扫描仪2设置在旋转支架32的下方,旋转支架32旋转从而带动激光扫描仪2调节扫描角度。In the above-mentioned stockyard material model measuring device, as a preferred solution, the angle adjustment bracket 3 includes a fixed bracket 31 and a rotating bracket 32, one long side of the fixed bracket 31 is hinged with a long side of the rotating bracket 32, and the fixed bracket 31 is installed horizontally In the scanner protective cover, the rotating bracket 32 is located under the fixed bracket 31, and the laser scanner 2 is arranged under the rotating bracket 32, and the rotating bracket 32 rotates to drive the laser scanner 2 to adjust the scanning angle.
在上述的堆场物料模型测量装置中,作为优选方案,角度调节支架3还包括角度调节丝杆33、套轮34和A电机36;In the above-mentioned stockyard material model measuring device, as a preferred solution, the angle adjustment bracket 3 also includes an angle adjustment screw 33, a pulley 34 and an A motor 36;
角度调节丝杆33的底端与旋转支架32的另一个长边铰接,角度调节丝杆33设置外螺纹;The bottom end of the angle adjustment screw rod 33 is hinged with the other long side of the rotating bracket 32, and the angle adjustment screw rod 33 is provided with external threads;
套轮34设置有套轮34中心孔,套轮34中心孔内设置有内螺纹,套轮34中心孔尺寸与角度调节丝杆33的螺纹尺寸相匹配;套轮34的轴向和径向相对于固定支架31的位置不变,且套轮34可绕角度调节丝杠的中心轴旋转;The sleeve wheel 34 is provided with a sleeve wheel 34 center hole, and the sleeve wheel 34 center hole is provided with an internal thread, and the size of the sleeve wheel 34 center hole matches the thread size of the angle adjustment screw rod 33; the axial and radial directions of the sleeve wheel 34 are relatively The position of the fixed bracket 31 remains unchanged, and the pulley 34 can rotate around the central axis of the angle adjustment screw;
A电机36固定在固定支架31上,A电机36的转动轴设置有A驱动轮37,A驱动轮37与套轮34通过传动带连接,A驱动轮37带动套轮34旋转,A电机36与数据处理服务器7连接,控制系统81通过数据处理服务器7控制系统81控制系统81控制A电机36的运行;A motor 36 is fixed on the fixed support 31, and the rotating shaft of A motor 36 is provided with A driving wheel 37, and A driving wheel 37 is connected with sleeve wheel 34 by transmission belt, and A driving wheel 37 drives sleeve wheel 34 to rotate, and A motor 36 and data Processing server 7 is connected, and control system 81 controls the operation of A motor 36 by data processing server 7 control system 81 control system 81;
优选地,传动带为同步带。Preferably, the transmission belt is a timing belt.
在使用时,通过A电机36带动A驱动轮37旋转,进而带动套轮34旋转,限制套轮34轴向的运动,与套轮34螺纹配合的角度调节丝杆33在螺旋作用下上下运动,从而带动安装在旋转支架32下方的激光扫描仪2绕旋转支架32铰接的长边旋转,进而实现激光扫描角度的调节。When in use, the A motor 36 drives the A drive wheel 37 to rotate, and then drives the sheave 34 to rotate, restricting the axial movement of the sheave 34, and the angle adjustment screw 33 threaded with the sheave 34 moves up and down under the helical action, Thus, the laser scanner 2 installed under the rotating bracket 32 is driven to rotate around the hinged long side of the rotating bracket 32 , thereby realizing the adjustment of the laser scanning angle.
在上述的堆场物料模型测量装置中,作为优选方案,角度调节支架3还包括调心轴承35,调心轴承35的外圈固定在固定支架31上,调心轴承35的内圈与套轮34同轴连接,调心轴承35的内圈的内径大于套轮34的内径;优选地,调心轴承35为滚动调心轴承35。In the above-mentioned storage yard material model measuring device, as a preferred solution, the angle adjustment bracket 3 also includes a self-aligning bearing 35, the outer ring of the self-aligning bearing 35 is fixed on the fixed bracket 31, and the inner ring of the self-aligning bearing 35 and the sleeve wheel 34 are coaxially connected, and the inner diameter of the inner ring of the self-aligning bearing 35 is larger than the inner diameter of the sheave 34; preferably, the self-aligning bearing 35 is a rolling self-aligning bearing 35 .
在使用时,由于角度调节丝杆33在运动是与固定支架31之间有很小的角度变动,调心轴承35在使用时内圈轴线可以与外圈轴线有一定的夹角变化而不影响内圈正常的转动。When in use, since the angle adjustment screw 33 has a small angle change between the movement and the fixed bracket 31, the inner ring axis of the self-aligning bearing 35 can have a certain angle change with the outer ring axis when it is in use without affecting The inner ring rotates normally.
在上述的堆场物料模型测量装置中,作为优选方案,扫描仪防护罩包括防护罩本体11、防护门12和安装脚13;In the above-mentioned stockyard material model measuring device, as a preferred solution, the scanner protective cover includes a protective cover body 11, a protective door 12 and an installation foot 13;
防护罩本体11侧壁设置有扫描窗口14,扫描窗口14内侧的防护罩本体11设置有与防护门12匹配的轨道10,防护门12安装在轨道10内,防护门12沿轨道10移动,从而实现扫描窗口14的开启和闭合;安装脚13位于防护罩本体11侧壁的上方,便于将扫描仪防护罩固定在悬臂下方;The side wall of protective cover body 11 is provided with scanning window 14, and the protective cover body 11 of scanning window 14 inner sides is provided with the track 10 that matches with protective door 12, and protective door 12 is installed in the track 10, and protective door 12 moves along track 10, thereby The opening and closing of the scanning window 14 is realized; the mounting feet 13 are located above the side wall of the protective cover body 11, which is convenient for fixing the scanner protective cover under the cantilever;
优选地,防护门12沿轨道10上下移动。Preferably, the protective door 12 moves up and down along the track 10 .
在使用时,打开扫描窗口14,当设备不使用时,关闭扫描窗口14,可以避免灰尘等进入扫描仪防护罩内部,从而延长扫描仪的使用寿命。When in use, open the scanning window 14, and close the scanning window 14 when the device is not in use, so as to prevent dust and the like from entering the inside of the scanner protective cover, thereby prolonging the service life of the scanner.
在上述的堆场物料模型测量装置中,作为优选方案,扫描仪防护罩还包括防护门12升降机构,防护门12升降机构包括:In the above-mentioned storage yard material model measuring device, as a preferred solution, the scanner protective cover also includes a protective door 12 lifting mechanism, and the protective door 12 lifting mechanism includes:
升降丝杆15,升降丝杆15的底端连接防护门12;升降丝杆15设置有外螺纹;Lifting screw 15, the bottom end of lifting screw 15 is connected with protective door 12; Lifting screw 15 is provided with external thread;
升降轮16,升降轮16设置有升降轮16中心孔,升降轮16中心孔内设置有内螺纹,升降轮16中心孔尺寸与升降丝杆15尺寸相匹配;升降轮16轴向和径向相对于固定支架31的位置不变,且升降轮16可绕中心轴旋转;Lifting wheel 16, lifting wheel 16 is provided with lifting wheel 16 central holes, is provided with internal thread in the lifting wheel 16 central holes, and the size of lifting wheel 16 central holes matches the size of lifting screw mandrel 15; Lifting wheel 16 is axially and radially opposite The position of the fixed bracket 31 remains unchanged, and the lifting wheel 16 can rotate around the central axis;
驱动机构,驱动机构与升降轮16连接,驱动机构带动升降轮16旋转,驱动机构与数据处理服务器7连接,控制系统81通过数据处理服务器7控制驱动机构的运动。The driving mechanism is connected with the lifting wheel 16, the driving mechanism drives the lifting wheel 16 to rotate, the driving mechanism is connected with the data processing server 7, and the control system 81 controls the movement of the driving mechanism through the data processing server 7.
在上述的堆场物料模型测量装置中,作为优选方案,防护门12升降机构还包括轴承17,轴承17的外圈固定在固定支架31上,轴承17的内圈与升降轮16同轴连接,轴承17的内径大于升降轮16的内径;In the above-mentioned stockyard material model measuring device, as a preferred solution, the protective door 12 lifting mechanism also includes a bearing 17, the outer ring of the bearing 17 is fixed on the fixed bracket 31, and the inner ring of the bearing 17 is coaxially connected with the lifting wheel 16, The internal diameter of bearing 17 is greater than the internal diameter of lifting wheel 16;
优选地,轴承17为滚动轴承17。Preferably, the bearing 17 is a rolling bearing 17 .
在上述的堆场物料模型测量装置中,作为优选方案,驱动机构包括B电机18和连接在B电机18输出轴上的B驱动轮19,B驱动轮19与升降轮16连接,带动升降轮16旋转。In the above-mentioned storage yard material model measuring device, as a preferred solution, the driving mechanism includes a B motor 18 and a B driving wheel 19 connected to the output shaft of the B motor 18, and the B driving wheel 19 is connected with the lifting wheel 16 to drive the lifting wheel 16 rotate.
在上述的堆场物料模型测量装置中,作为优选方案,B驱动轮19与升降轮16之间通过传动带连接,传动带可以为多楔带或V型带。In the above-mentioned stockyard material model measuring device, as a preferred solution, the B driving wheel 19 and the lifting wheel 16 are connected by a transmission belt, and the transmission belt can be a V-belt or a V-belt.
在使用时,控制系统81通过数据处理服务器7控制系统81控制B电机18运行,B电机18通过同轴连接的B驱动轮19驱动带连接的升降轮16旋转,升降轮16带动轴承17的内圈旋转,因为轴承17的外圈被固定,轴承17内圈在轴线方向上的运动被限制,内圈的旋转带动与之配合的升降丝杆15上下运行,从而带动与之连接的防护门12沿着扫描仪窗口内部侧的轨道10上下运动实现扫描窗口14的开合。When in use, the control system 81 controls the operation of the B motor 18 through the data processing server 7 control system 81, and the B motor 18 drives the belt-connected lifting wheel 16 to rotate through the coaxially connected B drive wheel 19, and the lifting wheel 16 drives the inner bearing 17. Because the outer ring of the bearing 17 is fixed, the movement of the inner ring of the bearing 17 in the axial direction is restricted, and the rotation of the inner ring drives the lifting screw 15 that matches it to run up and down, thereby driving the protective door 12 connected to it. Moving up and down along the track 10 inside the scanner window realizes the opening and closing of the scanning window 14 .
在上述的堆场物料模型测量装置中,作为优选方案,防护罩本体11的侧壁设置有数据接口4,便于扫描仪防护罩内外的数据连接;In the above-mentioned storage yard material model measuring device, as a preferred solution, the side wall of the protective cover body 11 is provided with a data interface 4, which is convenient for data connection inside and outside the scanner protective cover;
优选地,数据接口4与防护罩本体11之间为密封连接;Preferably, there is a sealed connection between the data interface 4 and the protective cover body 11;
再优选地,数据接口4的上方设置有防护檐板41。More preferably, a protective cornice 41 is arranged above the data interface 4 .
在使用时,通过数据接口4将扫描仪防护罩内部的接线整合在一个接头,不仅连接方便,密封的结构设计还使扫描仪防护罩的防尘防水效果大增。防护檐板41在防尘的同时可以防止接头处受到外力的影响而导致接头受损。When in use, the wiring inside the scanner protective cover is integrated into one joint through the data interface 4, which not only facilitates connection, but also greatly increases the dustproof and waterproof effect of the scanner protective cover due to the sealed structural design. The protective eaves 41 can prevent the joint from being affected by external force and cause the joint to be damaged while being dust-proof.
在具体实施本发明时,通过控制系统81打开扫描仪防护罩的扫描窗口14,打开激光扫描仪2,通过控制系统81调节激光扫描仪2的扫描角度,使其处于正常扫描状态,然后通过激光扫描仪2进行实时激光扫描,激光扫描仪2采用的是激光扫描成像技术,激光扫描仪2发射多个脉冲激光,到达堆场物料时,经过物料的反射,到达激光扫描仪2的接收探测器,接收探测器接收信号,并记录时间,将上述数据整理打包后通过自带的工业现场总线接口(ModbusTCP协议)输出给数据处理服务器7。数据处理服务器7采集到激光扫描仪2的测量数据后,对数据的有效性进行筛选,滤除非正常的数据,对有效数据利用3D建模等技术的分析处理,构建堆料模型,数据处理服务器7将对料模型与堆取料机的3D模型进行比对。得出每个堆料的起终位置、切入深度等信息,将信息以数据形式实时传送给控制系统81。控制系统81得到数据处理服务器7传送过来的数据后,通过控制堆取料机悬臂6回转角度、悬臂俯仰角度和大车前后运动来确定堆料位置,通过微调控制大车位置从而控制取料的切入深度。进而有效地控制取料流量的恒定,最大限度保证流量的同时,保护设备的安全,提高了设备使用寿命。When implementing the present invention, open the scan window 14 of the scanner protective cover by the control system 81, open the laser scanner 2, adjust the scanning angle of the laser scanner 2 by the control system 81, make it in the normal scanning state, then pass the laser Scanner 2 performs real-time laser scanning. Laser scanner 2 adopts laser scanning imaging technology. Laser scanner 2 emits multiple pulsed lasers. , the receiving detector receives the signal, and records the time, and outputs the above data to the data processing server 7 through the built-in industrial field bus interface (ModbusTCP protocol) after sorting and packing. After the data processing server 7 collects the measurement data of the laser scanner 2, it screens the validity of the data, filters abnormal data, analyzes and processes the valid data using technologies such as 3D modeling, and builds a stacking model. The data processing server 7 Compare the material model with the 3D model of the stacker-reclaimer. Information such as the starting and ending positions and cutting depths of each stack is obtained, and the information is transmitted to the control system 81 in real time in the form of data. After the control system 81 obtains the data transmitted from the data processing server 7, it determines the stacking position by controlling the rotation angle of the cantilever 6 of the stacker-reclaimer, the pitch angle of the cantilever and the forward and backward movement of the cart, and controls the reclaiming process by fine-tuning the position of the cart. Depth of cut. Furthermore, it effectively controls the constant flow rate of the reclaimed material, ensures the maximum flow rate, protects the safety of the equipment, and improves the service life of the equipment.
综上所述,本发明提供的堆场物料模型测量装置,通过设置在堆取料机悬臂头部的两台测量设备进行堆料的扫描,测量设备选用激光扫描仪安装在角度调节支架上,使激光扫描角度调节方便准确;在激光扫描仪和角度调节支架外面设置封闭的不锈钢的扫描仪防护罩,可以使测量设备适应不同的工况,在扫描仪防护罩设置有防护门和扫描窗口,在激光扫描仪停止工作时及时关闭扫描窗口,避免扫描仪防护罩内积尘,对激光扫描仪的正常工作和寿命的延长有积极的作用。通过激光扫描仪实时测量数据并实时传递给数据处理服务器从而使数据处理服务器获取堆料模型数据;进而通过控制系统控制堆取料机的运行,为堆取料机提供实时的堆料模型当前起始边角位置、角度等;消除堆取料机的空载运行和过载运行;提升了设备运行效率,提高了设备运行安全。To sum up, the stockyard material model measuring device provided by the present invention scans the stockpiles through two measuring devices arranged at the cantilever head of the stacker-reclaimer. The laser scanning angle adjustment is convenient and accurate; a closed stainless steel scanner shield is set outside the laser scanner and the angle adjustment bracket, which can make the measuring equipment adapt to different working conditions. The scanner shield is equipped with a protective door and a scanning window. When the laser scanner stops working, close the scanning window in time to avoid dust accumulation in the scanner protective cover, which has a positive effect on the normal operation and life extension of the laser scanner. Measure the data in real time through the laser scanner and transmit it to the data processing server in real time so that the data processing server can obtain the stacking model data; and then control the operation of the stacker-reclaimer through the control system to provide the stacker-reclaimer with a real-time stacking model. The starting corner position, angle, etc.; eliminate the no-load operation and overload operation of the stacker-reclaimer; improve the operation efficiency of the equipment and improve the safety of the equipment operation.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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