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CN1100114C - Adsorption refining method of synthetic hydrocarbon oil - Google Patents

Adsorption refining method of synthetic hydrocarbon oil Download PDF

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CN1100114C
CN1100114C CN97122041A CN97122041A CN1100114C CN 1100114 C CN1100114 C CN 1100114C CN 97122041 A CN97122041 A CN 97122041A CN 97122041 A CN97122041 A CN 97122041A CN 1100114 C CN1100114 C CN 1100114C
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oil
synthetic hydrocarbon
hydrocarbon oil
refining
purification
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CN1220300A (en
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汪孟言
任锡正
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Sinopec Research Institute of Petroleum Processing
China Petrochemical Corp
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China Petrochemical Corp
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Abstract

一种合成烃油的吸附精制方法,是将合成烃油和选自白土、分子筛、活性炭的固体吸附剂混合,然后在缺氧条件下加热至100~250℃,恒温0~30分钟,降温至100℃以下,除去吸附剂。该法精制时间短,精制深度高,脱色效果好,兼具脱除水、轻馏分及有机氯化物的作用。An adsorption refining method for synthetic hydrocarbon oil is to mix synthetic hydrocarbon oil with a solid adsorbent selected from clay, molecular sieve, and activated carbon, then heat it to 100-250°C under anaerobic conditions, keep the temperature constant for 0-30 minutes, and cool down to Below 100°C, remove the adsorbent. This method has short refining time, high refining depth, good decolorization effect, and has the functions of removing water, light fractions and organic chlorides.

Description

合成烃油的吸附精制方法Adsorption Refining Method of Synthetic Hydrocarbon Oil

本发明是关于烃油的精制方法,更具体地说,是合成烃油的吸附精制方法。The present invention relates to a refining method of hydrocarbon oil, more specifically, an adsorption refining method of synthetic hydrocarbon oil.

合成烃油具有优良的低温流动性,较高的粘度指数和闪点,较低的残炭、灰分和S、N杂质含量,因此,自三十年代部世以来,就在欧美和我国获得了广泛的应用。三十年代末,德国IG公司(POLiTZ)开发的用蜡裂解烯烃生产聚合油的方法(见Ind.Eng.Chem.,Vol42,NO.122428,1950年)是最早实现工业化的生产合成烃油的工艺路线。为了改进烯烃聚合油的色度和性能,该工艺用活性白土对聚合油进行吸附精制。由于合成烃油的溴值和不饱和度高,为防止精制时发生热氧化反应,该工艺采用了较低的精制温度(95℃),精制时间较长(2小时)。Synthetic hydrocarbon oil has excellent low temperature fluidity, high viscosity index and flash point, low carbon residue, ash and S, N impurity content, therefore, since the 1930s, it has been widely used in Europe, America and my country Wide range of applications. At the end of the 1930s, the method developed by German IG company (POLiTZ) to produce polymerized oil by cracking olefins with wax (see Ind. Routing. In order to improve the color and performance of olefin polymerized oil, activated clay is used to adsorb and refine the polymerized oil in this process. Due to the high bromine value and unsaturation of synthetic hydrocarbon oil, in order to prevent thermal oxidation reaction during refining, this process adopts a lower refining temperature (95°C) and a longer refining time (2 hours).

中国是利用蜡裂解α烯烃生产合成烃油的重要国家,其工艺路线与IG公司的方法大体相同,但在聚合反应条件和吸附精制条件方面略有改进(见日本石油学会志Vol.19;NO.11897-905,1976年)。如,在聚合时大多采用AlCl3的催化剂,吸附精制采用活性白土-Ca(OH)2,精制温度略有提高,一般为110~130℃,精制时间0.5~1小时。利用该法精制可改善聚合油的色度,但效果仍不理想,其色度深于同等粘度级别的矿油基础油。China is an important country that utilizes wax cracking α-olefins to produce synthetic hydrocarbon oil. Its process route is roughly the same as that of IG Company, but there are slight improvements in polymerization reaction conditions and adsorption refining conditions (see Journal of the Petroleum Society of Japan Vol.19; NO .11897-905, 1976). For example, the catalyst of AlCl 3 is mostly used during polymerization, activated clay-Ca(OH) 2 is used for adsorption and purification, the refining temperature is slightly increased, generally 110-130°C, and the refining time is 0.5-1 hour. Refining by this method can improve the chromaticity of the polymerized oil, but the effect is still unsatisfactory, and its chromaticity is deeper than that of the mineral oil base oil of the same viscosity grade.

由于生产合成烃油时大多采用AlCl3络合催化剂,在聚合过程中,这类催化剂不可避免地生成了一些腐蚀金属和影响油品性能的有机氯化物,精制时应当除去,但目前尚无简便有效的脱除方法。Since AlCl3 complex catalysts are mostly used in the production of synthetic hydrocarbon oils, during the polymerization process, these catalysts inevitably generate some organic chlorides that corrode metals and affect the performance of oil products, which should be removed during refining, but there is currently no convenient effective removal method.

润滑油中的水分对油品的性能有着许多不利的影响,它可能造成油品的乳化、腐蚀,加速油品的衰败和添加剂的分解,还会影响油品的电性能。因此多数工业润滑油都必须尽可能地去除油中的水分。Moisture in lubricating oil has many adverse effects on the performance of the oil. It may cause emulsification and corrosion of the oil, accelerate the decay of the oil and the decomposition of additives, and also affect the electrical properties of the oil. Therefore, most industrial lubricants must remove as much water as possible from the oil.

润滑油中的轻馏份不仅影响油品的闪点,增大油品的挥发性,而且会加速油品在使用中的氧化变质,因此优良的润滑油基础油必须具有较窄的馏份范围。The light distillate in lubricating oil not only affects the flash point of the oil, increases the volatility of the oil, but also accelerates the oxidative deterioration of the oil in use, so an excellent lubricating oil base oil must have a narrow range of distillates .

本发明的目的在于克服现有技术精制效果差、精制时间长的缺陷,提供一种合成烃油的吸附精制方法,确切地说,是提供一种精制深度高,精制时间短,脱色效果好,同时还可脱除水、轻馏份及有机氯化物的合成烃油的吸附精制方法。The purpose of the present invention is to overcome the defects of poor refining effect and long refining time in the prior art, and provide a method for adsorption and refining of synthetic hydrocarbon oil. At the same time, it is also an adsorption refining method for synthetic hydrocarbon oil that can remove water, light fractions and organic chlorides.

本发明提供的合成烃油的吸附精制方法包括:将合成烃油和固体吸附剂混合,在缺氧条件下加热至100~250℃,恒温0~30分钟,降温至100℃以下,分离除去固体吸附剂。The adsorption refining method of synthetic hydrocarbon oil provided by the present invention comprises: mixing synthetic hydrocarbon oil and solid adsorbent, heating to 100-250°C under anaerobic conditions, keeping the temperature constant for 0-30 minutes, cooling to below 100°C, and separating and removing the solid Adsorbent.

所述合成烃油包括烯烃齐聚油,蜡裂解的α烯烃聚合油,以及α烯烃与苯烷基化的烷基苯合成油等。其中蜡裂解α烯烃可以是软蜡(一般含油量20~40%)或皂蜡(一般含油量3~5%)裂解的α烯烃。The synthetic hydrocarbon oil includes olefin oligomerized oil, α-olefin polymerized oil obtained by wax cracking, and alkylbenzene synthetic oil obtained by alkylating α-olefin and benzene. Wherein the wax-cracked α-olefin can be the α-olefin cracked by soft wax (generally 20-40% oil content) or soap wax (generally 3-5% oil content).

所述固体吸附剂为本领域通用的吸附剂,如白土、沸石、活性炭等,其中白土可以活化,也可以不活化;沸石可以是Y型沸石、丝光沸石、Ω沸石、γ沸石、毛沸石、ZSM系列沸石以及Beta沸石等,吸附剂的用量一般为合成烃油重量的1~12%,烃油粘度越大,色度越深,吸附剂的用量也就越大。The solid adsorbent is a general adsorbent in the art, such as clay, zeolite, activated carbon, etc., wherein the clay can be activated or not activated; the zeolite can be Y-type zeolite, mordenite, omega zeolite, gamma zeolite, erionite, For ZSM series zeolite and Beta zeolite, etc., the amount of adsorbent is generally 1-12% of the weight of synthetic hydrocarbon oil. The higher the viscosity of hydrocarbon oil and the deeper the color, the greater the amount of adsorbent.

所述缺氧条件可以是减压抽空,真空度为1~500mmHg,最好是1~350mmHg,真空度越高,精制效果越好。缺氧条件也可以是通入惰性气体,如CO2、氮气、氦气、氩气等与油中的组份不发生化学反应的气体,压力至少为1atm,最好是略大于1atm,如1~1.2atm,所用压力应保证系统处于稳定的惰性气体环境。用减压抽空方法获得的精制效果更佳。精制温度为100~250℃,升温速度为本领域常用的升温速度,当温度达到精制温度时,可立即降温,也可以恒温一段时间,一般来说精制温度低、升温速度慢,恒温的时间宜略长,如<0~30分钟,当然恒温时间超过30分钟也是可以的,只是精制效果已不再有显著变化。The anoxic condition can be decompression and evacuation, the degree of vacuum is 1-500 mmHg, preferably 1-350 mmHg, the higher the degree of vacuum, the better the refining effect. Anoxic conditions can also be fed inert gas, such as CO 2 , nitrogen, helium, argon and other gases that do not chemically react with the components in the oil, and the pressure is at least 1 atm, preferably slightly greater than 1 atm, such as 1 ~1.2atm, the pressure used should ensure that the system is in a stable inert gas environment. The refining effect obtained by decompression and evacuation method is better. The refining temperature is 100-250°C, and the heating rate is the usual heating rate in this field. When the temperature reaches the refining temperature, the temperature can be lowered immediately or kept at a constant temperature for a period of time. Generally speaking, the refining temperature is low and the heating rate is slow, and the time for constant temperature is appropriate. Slightly longer, such as <0 to 30 minutes, of course, it is also possible to keep the constant temperature for more than 30 minutes, but the refining effect has no significant change.

本发明提供的合成烃油的吸附精制方法由于采用了缺氧条件,因而具有如下优点:The adsorption and refining method of synthetic hydrocarbon oil provided by the invention has the following advantages owing to the adoption of anoxic conditions:

(1)精制时间短,只需30分钟甚至时间更短,精制深度高,脱色效果明显。如,利用该法可使ISO VG68合成烃油的色度由4.5级降至0.5级。(1) The refining time is short, only 30 minutes or less, the refining depth is high, and the decolorization effect is obvious. For example, using this method, the chromaticity of ISO VG68 synthetic hydrocarbon oil can be reduced from 4.5 to 0.5.

(2)可脱除水、轻馏份及有机氯化物。如,利用该法可使合成烃油的有机氯化物含量从205ppm降至8.4ppm,水分从320ppm降至30ppm,闪点从174℃提高至206℃。(2) It can remove water, light fractions and organic chlorides. For example, using this method, the organic chloride content of synthetic hydrocarbon oil can be reduced from 205ppm to 8.4ppm, the water content can be reduced from 320ppm to 30ppm, and the flash point can be increased from 174°C to 206°C.

另外,将本发明提供的方法与现有技术相结合,加入适量Ca(OH)2,可更有效地中和油中的酸性物质,例如,可使酸值从0.5mgKOH/g降至0.02mgKOH/g、In addition, combining the method provided by the present invention with the existing technology, adding an appropriate amount of Ca(OH) 2 can more effectively neutralize the acidic substances in the oil, for example, the acid value can be reduced from 0.5mgKOH/g to 0.02mgKOH /g,

下面通过实施例对本发明作进一步说明。Below by embodiment the present invention will be further described.

                     实施例1Example 1

在一带有搅拌、温度计和减压蒸馏装置的三口瓶中,加入500g烯烃聚合油(杭州石油一厂生产,α烯烃合成油ISO VG68)和15g的活性白土(抚顺化工塑料厂生产,一级品)而后将系统抽空至100mmHg并开始加热搅拌,当温度升至100℃左右时开始出水,至160℃时大量出水,继续加热至200℃,而后停止加热并降温,待温度降至60℃后,停止搅拌并将系统放空,趁热滤去白土残渣后得到精制的烯烃聚合油。精制效果见表1。In a three-neck flask with a stirring, thermometer and vacuum distillation device, add 500g of olefin polymer oil (produced by Hangzhou Petroleum No. ) Then evacuate the system to 100mmHg and start heating and stirring. When the temperature rises to about 100°C, water starts to flow out, and when it reaches 160°C, a large amount of water flows out. Continue heating to 200°C, then stop heating and cool down. After the temperature drops to 60°C, Stop stirring and vent the system, and filter off the clay residue while hot to obtain refined olefin polymerized oil. The refining effect is shown in Table 1.

                            实施例2Example 2

在装有搅拌、导气管、温度计、蒸馏装置的三口瓶中,加入软蜡裂解α烯烃聚合油(抚顺石油一厂生产,α烯烃合成油ISOVG68)500g,活性白土15g,通入N2至略高于外压,然后加热至180℃,活性白土中的吸附水基本脱净,至200℃时停止加热并降温至60℃,停止通N2和搅拌,趁热滤去残渣,精制效果如表1所示。In a three-neck flask equipped with stirring, air guide tube, thermometer, and distillation device, add 500 g of soft wax cracking α-olefin polymer oil (produced by Fushun Petroleum No. Higher than the external pressure, and then heated to 180°C, the adsorbed water in the activated clay is basically removed. When it reaches 200°C, stop heating and cool down to 60°C, stop passing N2 and stirring, and filter the residue while it is hot. The refining effect is shown in the table 1.

                      实施例3Example 3

在三口瓶中加入皂蜡裂解的α烯烃聚合油500g(兰州炼油厂生产,α烯烃合成油ISOVG68)和Y型沸石15g,按实施例1的装置和方法进行精制,在系统真空度为200mmHg的条件下加热至180℃,而后停止加热并降温至60℃,趁热滤去白土残渣,精制油的性质如表1所示。500g of α-olefin polymerized oil (production of Lanzhou Refinery, α-olefin synthetic oil ISOVG68) and Y-type zeolite are added in the three-necked bottle of soap wax cracking, and the device and method of Example 1 are refined, and the system vacuum is 200mmHg Heated to 180°C under the same conditions, then stopped heating and lowered the temperature to 60°C, and filtered off the clay residue while it was hot. The properties of the refined oil are shown in Table 1.

                      实施例4Example 4

在三口瓶中加入烷基苯合成油(燕化公司化工厂生产,品名重烷基苯)500g,白土40g,按实施例1的装置和方法进行精制,将系统抽空至50mmHg并开始加热搅拌,待温度升至120℃后,维持30分钟,然后降温至60℃,趁热滤去白土残渣,精制油的性质如表1所示。Add 500g of alkylbenzene synthetic oil (produced by Yanhua Company chemical factory, product name heavy alkylbenzene) and 40g of clay in the there-necked bottle, refine by the device and method of Example 1, evacuate the system to 50mmHg and start heating and stirring, After the temperature rises to 120°C, keep it for 30 minutes, then cool down to 60°C, and filter out the clay residue while it is hot. The properties of the refined oil are shown in Table 1.

                      实施例5Example 5

在三口烧瓶中加入有机氯含量较高的软蜡裂解α烯烃聚合油(抚顺石油一厂生产)500g和活性白土15g,按实施例1的装置和方法进行精制,在系统真空度为100mmHg的条件下加热至250℃,而后停止加热并降温至60℃,趁热滤去白土残渣,精制油的性质如表1所示。In the there-necked flask, add 500 g of soft wax cracking α-olefin polymer oil (produced by Fushun Petroleum No. 1 Plant) and activated clay 15 g with higher organochlorine content, refine by the device and method of Example 1, and be the condition of 100 mmHg in system vacuum Heating down to 250°C, then stop heating and lower the temperature to 60°C, filter out the clay residue while hot, the properties of the refined oil are shown in Table 1.

                      实施例6Example 6

在三口瓶中加入酸值较高的软蜡裂解α烯烃聚合油500g(抚顺石油一厂生产)活性白土15g,粉状Ca(OH)210g,水1g,按实施例1的装置和方法进行。首先在60℃下搅拌反应30分钟,而后将系统抽空至100mmHg并继续加热并降温至60℃,停止搅拌并放空,滤去白土和Ca(OH)2残渣,精制效果见表1。In there-necked bottle, add soft wax cracking α olefin polymer oil 500g (Fushun Petroleum No. 1 factory production) activated clay 15g that acid value is higher, powdery Ca (OH) 2 10g, water 1g, carry out by the device and the method of embodiment 1 . First, stir and react at 60°C for 30 minutes, then evacuate the system to 100mmHg and continue to heat and cool down to 60°C, stop stirring and vent, filter out clay and Ca(OH) 2 residues, the refining effect is shown in Table 1.

                           实施例7Example 7

在三口瓶中加入闪点不合格的软蜡裂解α烯烃聚合油500g(燕化化工三厂生产,α烯烃合成油ISOIVG46),活性白土15g,按实施例1的装置和方法进行精制处理,将系统压力降至100mmHg后加热搅拌,待温度升至210℃时,在此温度下精制0.5小时,绝大部分轻质油份和水在此前被除,降温至60℃,滤去白土残渣,精制油的性质如表1所示。In the there-necked bottle, add 500 g of unqualified soft wax cracking α-olefin polymer oil with flash point (the third factory of Yanhua Chemical Industry, α-olefin synthetic oil ISOIVG46), activated clay 15g, carry out refining treatment according to the device and method of Example 1, and After the pressure of the system drops to 100mmHg, heat and stir. When the temperature rises to 210°C, refine at this temperature for 0.5 hours. The properties of the oil are shown in Table 1.

                           实施例8Example 8

加入一种软蜡裂解α烯烃聚合油粗产品(自已合成),其闪点、水分、色度及氯含量均不符合要求。按实施例1的装置和方法进行精制。活性白土用量3%,精制温度240℃,真空度300mmHg,精制时间10分钟(240℃下)。精制油的性质如表1所示。Add a crude product of soft wax cracking α-olefin polymerization oil (self-synthesized), and its flash point, moisture, color and chlorine content do not meet the requirements. Carry out refining by the apparatus and method of embodiment 1. The active clay consumption is 3%, the refining temperature is 240° C., the vacuum degree is 300 mmHg, and the refining time is 10 minutes (at 240° C.). The properties of the refined oil are shown in Table 1.

                           对比例1Comparative example 1

在常压下进行白土精制Clay refining under atmospheric pressure

在装有搅拌和温度计的三口瓶中,加入软蜡裂解的α烯烃聚合油(抚顺石油一厂生产)500g,活性白土15g(120℃下活化2小时),而后再搅拌加热至130℃,在此温度下精制30分钟后,降温至60℃,滤去白土残渣后,精制油的性质如表1所示。In a three-necked flask equipped with stirring and a thermometer, add 500 g of α-olefin polymerized oil cracked by soft wax (produced by Fushun Petroleum No. After refining at this temperature for 30 minutes, the temperature was lowered to 60°C, and the clay residue was filtered off. The properties of the refined oil are shown in Table 1.

                           对比例2Comparative example 2

在常压下进行白土精制Clay refining under atmospheric pressure

在装有搅拌和温度计的三口瓶中,加入烷基苯合成油(燕化化工三厂生产,重烷基苯)500g,活性白土15g(120℃下活化2小时),而后再搅拌加热至130℃,在此温度下精制30分钟后,降温至60℃,滤去白土残渣后,精制油的性质如表1所示。In a three-necked flask equipped with stirring and a thermometer, add 500 g of alkylbenzene synthetic oil (produced by Yanhua Chemical No. After refining at this temperature for 30 minutes, the temperature was lowered to 60°C, and the clay residue was filtered off. The properties of the refined oil are shown in Table 1.

从表1可以看出,本发明提供的方法不仅脱色效果好,而还可显著脱除水分、轻馏份及氯化物,与现有技术相比,精制深度更高。As can be seen from Table 1, the method provided by the invention not only has a good decolorization effect, but also can significantly remove moisture, light fractions and chlorides. Compared with the prior art, the refining depth is higher.

                   表1                                              合成烃油                      吸附精制前                     吸附精制后 色度 运动粘度mm2/s40℃   酸值mg KOH/g 闪点℃ 水分ppm  氯含量ppm   色度 运动粘度mm2/s40℃   酸值mg KOH/g 闪点℃ 水分ppm 氯含量ppm   实施例1   4.5   54.30     205   0.5   54.54   97   实施例2   4.5   54.30   1.0   54.34   实施例3   4.0   72.5   0.5   72.7   实施例4   6.5   116.8   3.0   117.2   实施例5   4.5   54.30     205   54.68   8.4   实施例6   4.5   54.30     0.5   0.5     0.02   实施例7   4.5   48.5   170   <1.0   208   实施例8   4.5   52.24     0.35   174   320     75   <1.0   52.56     0.02   206   30   29   对比例1   4.5   52.24     0.35   174   320     75   3.5   52.28     0.33   175   150   73   对比例2   6.5   116.8   6.0   117.0 1.色度:按GB/T6540法(相当于ASTM D1500法)测定2.运动粘度:按GB/T265法测定3.酸值:按GB/T4945法测定4.闪点:按GB/T3536法测定5.水分:按GB/T11133微量水分测定法测定6.氯含量:按RIPP64-90电量法测定原油中总氯含量法测定Table 1 synthetic hydrocarbon oil Before adsorption and purification After adsorption and refining Chroma Kinematic viscosity mm 2 /s40℃ Acid value mg KOH/g Flash point °C Moisture ppm Chlorine contentppm Chroma Kinematic viscosity mm 2 /s40℃ Acid value mg KOH/g Flash point °C Moisture ppm Chlorine contentppm Example 1 4.5 54.30 205 0.5 54.54 97 Example 2 4.5 54.30 1.0 54.34 Example 3 4.0 72.5 0.5 72.7 Example 4 6.5 116.8 3.0 117.2 Example 5 4.5 54.30 205 54.68 8.4 Example 6 4.5 54.30 0.5 0.5 0.02 Example 7 4.5 48.5 170 <1.0 208 Example 8 4.5 52.24 0.35 174 320 75 <1.0 52.56 0.02 206 30 29 Comparative example 1 4.5 52.24 0.35 174 320 75 3.5 52.28 0.33 175 150 73 Comparative example 2 6.5 116.8 6.0 117.0 1. Chromaticity: Measured according to GB/T6540 method (equivalent to ASTM D1500 method) 2. Kinematic viscosity: Measured according to GB/T265 method 3. Acid value: Measured according to GB/T4945 method 4. Flash point: Measured according to GB/T3536 method Determination 5. Moisture: Determination according to GB/T11133 trace moisture determination method 6. Chlorine content: Determination of total chlorine content in crude oil according to RIPP64-90 electrical method

Claims (8)

1. the adsorption refining method of a synthetic hydrocarbon oil comprises: synthetic hydrocarbon oil and solid adsorbent are mixed, be heated to 100~250 ℃ under vacuum condition or under the inert gas atmosphere, constant temperature 0~30 minute is cooled to below 100 ℃, separates and removes solid adsorbent.
2. according to the described process for purification of claim 1, the vacuum tightness that it is characterized in that vacuum condition is 1~500mmHg.
3. according to the described process for purification of claim 2, the vacuum tightness that it is characterized in that vacuum condition is 1~350mmHg.
4. according to the described process for purification of claim 1, it is characterized in that the pressure of rare gas element is at least 1atm.
5. according to the described process for purification of claim 4, it is characterized in that rare gas element is selected from one of nitrogen, carbonic acid gas, helium and argon gas.
6. according to the described process for purification of claim 1, it is characterized in that solid adsorbent is selected from one of carclazyte, zeolite, gac.
7. according to the described process for purification of claim 1, it is characterized in that synthetic hydrocarbon oil comprises olefin oligomerization oil, wax destructive distillation alpha-olefin polymerization oil and alkylbenzene synthetic oil.
8. according to the described process for purification of claim 1, it is characterized in that the solid adsorbent consumption is 1~12% of a synthetic hydrocarbon oil weight.
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