CN110017983A - A kind of bearing inner race rotary test tooling - Google Patents
A kind of bearing inner race rotary test tooling Download PDFInfo
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- CN110017983A CN110017983A CN201910219991.5A CN201910219991A CN110017983A CN 110017983 A CN110017983 A CN 110017983A CN 201910219991 A CN201910219991 A CN 201910219991A CN 110017983 A CN110017983 A CN 110017983A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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Abstract
本发明公开了一种轴承内圈旋转测试工装,包括轴承内圈旋转轴、测试轴承、轴承内圈套挡圈、轴承外套、轴承外圈套挡圈、外圈套挡圈紧固螺栓、内圈套挡圈紧固螺栓和传感器安装装配体,其特征在于:所述的轴承内圈旋转轴设置在整体结构的左侧,在旋转轴的带动下轴承内圈转动;测试轴承通过过盈配合安装在轴承内圈旋转轴的轴颈处;轴承内圈套挡圈通过内圈套挡圈紧固螺栓固定在轴承内圈旋转轴上;轴承外套设在整个机构的右侧,且与测试轴承的外圈相互配合;传感器安装装配体安装在轴承外套上。本发明是一种用于轴承复合试验机的专用工装,具体为一种内圈旋转外圈固定式的测试工装,可对测试轴承在施加单一或复合载荷的工况下,进行寿命测试。
The invention discloses a bearing inner ring rotation test tool, which comprises a bearing inner ring rotating shaft, a test bearing, a bearing inner ring retaining ring, a bearing outer casing, a bearing outer ring retaining ring, an outer ring retaining ring fastening bolt, an inner ring retaining ring The fastening bolt and the sensor installation assembly are characterized in that: the rotating shaft of the inner ring of the bearing is arranged on the left side of the overall structure, and the inner ring of the bearing is rotated under the driving of the rotating shaft; the test bearing is installed in the bearing through interference fit At the journal of the rotating shaft of the ring; the retaining ring of the inner ring of the bearing is fixed on the rotating shaft of the inner ring of the bearing through the fastening bolts of the inner ring of the bearing; The sensor mounting assembly is mounted on the bearing housing. The invention is a special tooling for bearing compound testing machine, specifically a fixed testing tooling with inner ring rotating and outer ring, which can perform life test on the test bearing under the condition of applying single or compound load.
Description
技术领域technical field
本发明属于轴承试验机领域,涉及一种复合式滚动轴承寿命试验机的专用夹具,具体为一种内圈旋转外圈固定的专用轴承测试安装夹具。The invention belongs to the field of bearing testing machines, and relates to a special fixture for a composite rolling bearing life testing machine, in particular to a special bearing testing installation fixture with an inner ring rotating and an outer ring fixed.
背景技术Background technique
滚动轴承是应用最为广泛的机械零件之一,同时也是机械设备中最容易损坏的元件之一,特别是在高速重载条件下的滚动轴承,由于工作面接触应力的长期反复作用,极易引起疲劳、裂纹、剥蚀、压痕等故障,从而引发轴承产生断裂,胶着,烧损等现象,进而引起整个设备的异常。Rolling bearing is one of the most widely used mechanical parts, and it is also one of the most easily damaged components in mechanical equipment, especially rolling bearings under high-speed and heavy-load conditions, due to the long-term repeated action of contact stress on the working surface, it is easy to cause fatigue, Cracks, erosion, indentation and other faults will cause the bearing to break, stick, burn and other phenomena, and then cause the abnormality of the entire equipment.
因此,针对滚动轴承进行出厂前的寿命测试,不仅可以提高轴承的生产工艺,还可以指导设备上使用轴承的及时更换。目前针对轴承的寿命测试很少有既能同时满足轴向加载、倾覆加载和径向加载,又可以承受高速重载工况的轴承测试设备,本发明是一种用于该复合测试设备的专用工装,具体为一种内圈旋转外圈固定式的测试工装。Therefore, the life test of the rolling bearing before leaving the factory can not only improve the production process of the bearing, but also guide the timely replacement of the bearing used on the equipment. At present, there are few bearing testing equipments that can meet axial loading, overturning loading and radial loading simultaneously, and can withstand high-speed and heavy-load conditions for life testing of bearings. The tooling is specifically a test tooling with a fixed inner ring and an outer ring.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种更换方便、适用于复合轴承测试机床的专用夹具。The purpose of the present invention is to provide a special fixture which is convenient to replace and suitable for compound bearing testing machine tools.
本发明的目的与构想是通过以下技术方案实现的:Purpose and conception of the present invention are achieved through the following technical solutions:
一种轴承内圈旋转测试工装,包括轴承内圈旋转轴、测试轴承、轴承内圈套挡圈、轴承外套、轴承外圈套挡圈、外圈套挡圈紧固螺栓、内圈套挡圈紧固螺栓和传感器安装装配体,其特征在于,所述的轴承内圈旋转轴设置在整体结构的左侧,通过左侧端面上的螺栓孔与旋转驱动轴相互固定,从而驱动整个轴承内圈旋转轴转动;测试轴承通过过盈配合安装在轴承内圈旋转轴的轴颈处,且轴颈的宽度略小于测试轴承内圈的宽度;轴承内圈套挡圈通过内圈套挡圈紧固螺栓固定在轴承内圈旋转轴上,用于轴向定位测试轴承;轴承外套设在整个机构的右侧,且与测试轴承的外圈相互配合;轴承外圈套挡圈设置在轴承内圈旋转轴与轴承外套之间,通过外圈套挡圈紧固螺栓与轴承外套相连接,轴承外圈套挡圈设有带有台阶的凸台,用于轴向定位测试轴承的外圈,并通过外圈套挡圈紧固螺栓进行夹紧固定;传感器安装装配体安装在轴承外套上。A bearing inner ring rotation test tool, comprising a bearing inner ring rotating shaft, a test bearing, a bearing inner ring retaining ring, a bearing outer sleeve, a bearing outer ring retaining ring, outer ring retaining ring fastening bolts, inner ring retaining ring fastening bolts and The sensor installation assembly is characterized in that the rotating shaft of the inner ring of the bearing is arranged on the left side of the overall structure, and is mutually fixed with the rotating drive shaft through the bolt hole on the end face of the left side, thereby driving the rotating shaft of the entire bearing inner ring to rotate; The test bearing is installed at the journal of the rotating shaft of the bearing inner ring through interference fit, and the width of the journal is slightly smaller than the width of the inner ring of the test bearing; the inner ring retaining ring of the bearing is fixed on the bearing inner ring by the inner ring retaining ring fastening bolts On the rotating shaft, it is used to axially locate the test bearing; the bearing outer ring is arranged on the right side of the whole mechanism and cooperates with the outer ring of the test bearing; the bearing outer ring sleeve retaining ring is arranged between the rotating shaft of the bearing inner ring and the bearing outer ring, It is connected with the bearing casing through the outer ring retaining ring fastening bolts. The bearing outer ring retaining ring is provided with a boss with a step, which is used to axially locate the outer ring of the test bearing, and is clamped by the outer ring retaining ring fastening bolts. Tightly secure; the sensor mounting assembly is mounted on the bearing housing.
进一步地,所述的轴承内圈旋转轴的左侧设有安装锥面,且与驱动轴的锥面相互配合;轴承内圈旋转轴的右侧设有顶针锥面与轴向加载顶针相互配合。Further, the left side of the rotating shaft of the bearing inner ring is provided with a mounting tapered surface, which cooperates with the tapered surface of the drive shaft; the right side of the rotating shaft of the bearing inner ring is provided with a taper surface of a thimble to cooperate with the axial loading thimble. .
进一步地,所述的轴承外套的右侧设有轴向加载圆弧面,可与轴向加载和倾覆加载相互配合,在对测试轴承同时进行倾覆加载和轴向加载时,可在轴向加载圆弧面上产生微小滑移,防止轴向加载部分承受倾覆载荷;轴承外套右侧的加载圆弧面上方设有轴向定位孔,可对轴向加载部分进行定位;轴承外套的圆柱面的一侧设有径向加载座,可配合径向加载装置对测试轴承施加径向载荷。Further, the right side of the bearing casing is provided with an axial loading arc surface, which can cooperate with axial loading and overturning loading. When overturning loading and axial loading are simultaneously performed on the test bearing, the axial loading can be A slight slip occurs on the arc surface to prevent the axial loading part from bearing overturning load; there is an axial positioning hole above the loading arc surface on the right side of the bearing shell, which can locate the axial loading part; the cylindrical surface of the bearing shell There is a radial loading seat on one side, which can be used with the radial loading device to apply radial load to the test bearing.
进一步地,所述的传感器安装装配体,包括传感器安装外套、传感器安装探头、振动传感器、调整螺母和加压弹簧,上述的传感器安装探头一端与测试轴承的外圈相接触,另一端与振动传感器相连接,且与传感器安装外套的内孔为间隙配合;振动传感器通过加压弹簧压在传感器安装探头上;调整螺母通过螺纹连接在传感器安装外套上,同时压紧加压弹簧可调节振动传感器与传感器安装探头之间的压紧力。Further, the sensor installation assembly includes a sensor installation jacket, a sensor installation probe, a vibration sensor, an adjustment nut and a compression spring, one end of the above-mentioned sensor installation probe is in contact with the outer ring of the test bearing, and the other end is in contact with the vibration sensor. The vibration sensor is pressed on the sensor installation probe by the compression spring; the adjusting nut is connected to the sensor installation outer sleeve through the thread, and the compression spring can be adjusted to adjust the vibration sensor and the sensor installation sleeve. The compression force between the sensor mounting probes.
与现有技术相比,本发明是一种用于复合式轴承试验机的专用测试工装,可使得内圈在旋转过程中,完成对测试轴承外圈的轴向、径向及倾覆载荷的加载,而且这种加载可以选择单一的加载方式,也可以选择组合式的加载方式。本发明仅仅是一种测试工装便可实现多种载荷的不同方式加载,且机构设计巧妙,简化了轴承的测试机构,而且还具有拆装方便等特点。Compared with the prior art, the present invention is a special test tool for the composite bearing testing machine, which can make the inner ring complete the loading of the axial, radial and overturning loads on the outer ring of the test bearing during the rotation process. , and this loading can choose a single loading method or a combined loading method. The invention can realize loading of various loads in different ways with only one testing tool, and the mechanism design is ingenious, which simplifies the testing mechanism of the bearing, and also has the characteristics of convenient disassembly and assembly.
附图说明Description of drawings
图1为本发明的前整体轴侧结构示意图。FIG. 1 is a schematic diagram of the front integral axle side structure of the present invention.
图2为本发明的后整体轴侧结构示意图。FIG. 2 is a schematic diagram of the rear overall shaft side structure of the present invention.
图3为本发明的主视图。FIG. 3 is a front view of the present invention.
图4为图3A-A方向的剖视图。FIG. 4 is a cross-sectional view in the direction A-A of FIG. 3 .
图5为传感器安装装配体。Figure 5 is a sensor mounting assembly.
图中所示:1为轴承内圈旋转轴、1-1为安装锥面、1-2为顶针锥面、2为测试轴承、3为轴承内圈套挡圈、4为轴承外套、4-1为轴向加载圆弧面、4-2为轴向定位孔、4-3为径向加载座、5为轴承外圈套挡圈、6为外圈套挡圈紧固螺栓、 7为内圈套挡圈紧固螺栓、8为传感器安装装配体、8-1为传感器安装外套、8-2 为传感器安装探头、8-3为振动传感器、8-4为调整螺母、8-5为加压弹簧。As shown in the picture: 1 is the rotating shaft of the bearing inner ring, 1-1 is the installation cone, 1-2 is the thimble cone, 2 is the test bearing, 3 is the bearing inner ring retaining ring, 4 is the bearing outer sleeve, 4-1 4-2 is the axial positioning hole, 4-3 is the radial loading seat, 5 is the bearing outer ring retaining ring, 6 is the outer ring retaining ring fastening bolt, 7 is the inner ring retaining ring Fastening bolts, 8 is the sensor installation assembly, 8-1 is the sensor installation jacket, 8-2 is the sensor installation probe, 8-3 is the vibration sensor, 8-4 is the adjustment nut, and 8-5 is the compression spring.
具体实施方式Detailed ways
下面的具体实施例对本发明的目的作进一步详细地描述,实施例不能在此一一赘述,但本发明的实施方式并不因此限定于以下实施例。The following specific examples further describe the purpose of the present invention in detail, and the examples cannot be repeated here, but the embodiments of the present invention are not limited to the following examples.
参照附图1和附图4,一种轴承内圈旋转测试工装,包括轴承内圈旋转轴1、测试轴承2、轴承内圈套挡圈3、轴承外套4、轴承外圈套挡圈5、外圈套挡圈紧固螺栓6、内圈套挡圈紧固螺栓7和传感器安装装配体8,其特征在于,所述的轴承内圈旋转轴1设置在整体结构的左侧,通过左侧端面上的螺栓孔与旋转驱动轴相互固定,从而驱动整个轴承内圈旋转轴1的转动;测试轴承2通过过盈配合安装在轴承内圈旋转轴1的轴颈处,且轴颈的宽度略小于测试轴承2内圈的宽度;轴承内圈套挡圈3通过内圈套挡圈紧固螺栓7固定在轴承内圈旋转轴1上,用于轴向定位测试轴承2;轴承外套4设在整个机构的右侧,且与测试轴承2的外圈相互配合;轴承外圈套挡圈5设置在轴承内圈旋转轴1与轴承外套4之间,通过外圈套挡圈紧固螺栓6与轴承外套4相连接,轴承外圈套挡圈5设有台阶凸台,用于轴向定位测试轴承2的外圈,并通过外圈套挡圈紧固螺栓6进行夹紧固定;传感器安装装配体8安装在轴承外套4上。Referring to Figures 1 and 4, a bearing inner ring rotation test tool includes a bearing inner ring rotating shaft 1, a test bearing 2, a bearing inner ring retaining ring 3, a bearing outer sleeve 4, a bearing outer ring retaining ring 5, an outer ring sleeve The retaining ring fastening bolt 6, the inner ring retaining ring fastening bolt 7 and the sensor installation assembly 8 are characterized in that the bearing inner ring rotating shaft 1 is arranged on the left side of the overall structure, and the bolts on the left end face The hole and the rotating drive shaft are fixed to each other, thereby driving the rotation of the entire bearing inner ring rotating shaft 1; the test bearing 2 is installed at the journal of the bearing inner ring rotating shaft 1 through an interference fit, and the width of the journal is slightly smaller than that of the test bearing 2 The width of the inner ring; the inner ring retaining ring 3 of the bearing is fixed on the rotating shaft 1 of the inner ring of the bearing through the inner ring retaining ring fastening bolt 7, which is used for axial positioning and testing of the bearing 2; the bearing outer sleeve 4 is arranged on the right side of the whole mechanism, And it cooperates with the outer ring of the test bearing 2; the outer ring retaining ring 5 of the bearing is arranged between the rotating shaft 1 of the bearing inner ring and the bearing outer casing 4, and is connected to the bearing outer casing 4 through the outer ring retaining ring fastening bolt 6, and the outer part of the bearing is connected. The snare retaining ring 5 is provided with a stepped boss for axially positioning the outer ring of the test bearing 2 , and is clamped and fixed by the outer ring retaining ring fastening bolts 6 ;
参照附图1和附图2,本实例与实施例1的区别在于,所述的轴承内圈旋转轴1的左侧设有安装锥面1-1,且与驱动轴的锥面相互配合;轴承内圈旋转轴1 的右侧设有顶针锥面1-2与轴向加载顶针相互配合。Referring to Figure 1 and Figure 2, the difference between this example and Embodiment 1 is that the left side of the bearing inner ring rotating shaft 1 is provided with a mounting tapered surface 1-1, which cooperates with the tapered surface of the drive shaft; The right side of the rotating shaft 1 of the inner ring of the bearing is provided with a thimble conical surface 1-2 to cooperate with the axially loaded thimble.
参照附图2和附图4,本实例与实施例1的区别在于,所述的轴承外套4的右侧设有轴向加载圆弧面4-1,可与轴向加载和倾覆加载相互配合,在对测试轴承2同时进行倾覆加载和轴向加载时,可在轴向加载圆弧面4-1上产生微小滑移,防止轴向加载部分承受倾覆载荷;轴承外套4右侧的加载圆弧面4-1上方设有轴向定位孔4-2,可对轴向加载部分进行定位;轴承外套4的圆柱面的一侧设有径向加载座4-3,可配合径向加载装置对测试轴承2施加径向载荷。Referring to Figures 2 and 4, the difference between this example and Embodiment 1 is that the right side of the bearing housing 4 is provided with an axial loading arc surface 4-1, which can cooperate with the axial loading and overturning loading. , when the test bearing 2 is simultaneously overturned and axially loaded, a slight slip can be generated on the axially loaded arc surface 4-1 to prevent the axially loaded part from bearing the overturning load; the loading circle on the right side of the bearing shell 4 An axial positioning hole 4-2 is arranged above the arc surface 4-1, which can locate the axial loading part; one side of the cylindrical surface of the bearing shell 4 is provided with a radial loading seat 4-3, which can cooperate with the radial loading device A radial load is applied to the test bearing 2.
参照附图5和附图3,本实例与实施例1的区别在于,所述的传感器安装装配体8,包括传感器安装外套8-1、传感器安装探头8-2、振动传感器8-3、调整螺母8-4和加压弹簧8-5,上述的传感器安装探头8-2一端与测试轴承2的外圈相接触,另一端与振动传感器8-3相连接,且与传感器安装外套8-1的内孔为间隙配合;振动传感器8-3通过加压弹簧8-5压在传感器安装探头8-2上;调整螺母8-4通过螺纹连接在传感器安装外套8-1上,同时压紧加压弹簧8-5可调节振动传感器8-3与传感器安装探头8-2之间的压紧力。Referring to FIG. 5 and FIG. 3 , the difference between this example and Embodiment 1 is that the sensor installation assembly 8 includes a sensor installation jacket 8-1, a sensor installation probe 8-2, a vibration sensor 8-3, an adjustment Nut 8-4 and compression spring 8-5, one end of the above-mentioned sensor installation probe 8-2 is in contact with the outer ring of the test bearing 2, the other end is connected with the vibration sensor 8-3, and is connected with the sensor installation jacket 8-1 The inner hole is a clearance fit; the vibration sensor 8-3 is pressed on the sensor installation probe 8-2 by the compression spring 8-5; the adjusting nut 8-4 is screwed on the sensor installation jacket 8-1, and the The compression spring 8-5 can adjust the compression force between the vibration sensor 8-3 and the sensor installation probe 8-2.
本实施的工作原理,如下:This implementation works as follows:
本发明在工作时,轴承内圈旋转轴1与主驱动部分相连接,可带动测试轴承 2内圈的转动,测试轴承2的外圈与轴承外套4之间为过盈配合且固定不动。在图4F处施加载荷可对测试轴承2进行倾覆载荷的加载;对轴承外套4上的径向加载座4-3进行拉或压时,可对测试轴承2进行径向的拉压载荷的加载;通过轴承外套4上的加载圆弧面4-1和轴向定位孔4-2,可对测试轴承2的外圈进行轴向载荷的加载。轴承内圈旋转轴1与轴承外圈套挡圈5设有一定的间隙,可防止时动静部分的碰摩。当进行轴承寿命测试时,可通过安装在传感器安装探头8-2 上的振动传感器8-3拾取测试轴承2的振动信号,然后通过测试分析软件进行数据分析判定测试轴承2是否发生故障。When the present invention is working, the bearing inner ring rotating shaft 1 is connected with the main driving part, which can drive the rotation of the inner ring of the test bearing 2, and the outer ring of the test bearing 2 and the bearing shell 4 are interference fit and fixed. When a load is applied at Fig. 4F, the test bearing 2 can be loaded with an overturning load; when the radial load seat 4-3 on the bearing shell 4 is pulled or compressed, the test bearing 2 can be loaded with a radial tensile and compressive load. ; Through the loading arc surface 4-1 and the axial positioning hole 4-2 on the bearing shell 4, the outer ring of the test bearing 2 can be loaded with an axial load. There is a certain gap between the rotating shaft 1 of the inner ring of the bearing and the retaining ring 5 of the outer ring of the bearing, which can prevent the rubbing of the dynamic and static parts. When carrying out the bearing life test, the vibration signal of the test bearing 2 can be picked up by the vibration sensor 8-3 installed on the sensor installation probe 8-2, and then the data analysis is performed by the test analysis software to determine whether the test bearing 2 is faulty.
上述实施例仅为本发明的较佳的实例而已,并非是对本发明实施方式的限定,对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无需也无法对所有的实施方式予以穷举,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的权利要求保护范围之内。The above-mentioned embodiments are only preferred examples of the present invention, and are not intended to limit the embodiments of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can also be made on the basis of the above-mentioned descriptions. , it is not necessary and impossible to enumerate all the embodiments here, and any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention should be included within the scope of protection of the claims of the present invention.
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