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CN119934811A - A roller kiln for firing tiles - Google Patents

A roller kiln for firing tiles Download PDF

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Publication number
CN119934811A
CN119934811A CN202510447967.2A CN202510447967A CN119934811A CN 119934811 A CN119934811 A CN 119934811A CN 202510447967 A CN202510447967 A CN 202510447967A CN 119934811 A CN119934811 A CN 119934811A
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CN
China
Prior art keywords
roller
roller kiln
driving
box
ceramic tiles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202510447967.2A
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Chinese (zh)
Inventor
倪小宇
龙建立
李孝永
周杰
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Sichuan Sandi New Material Co ltd
Original Assignee
Sichuan Sandi New Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Sichuan Sandi New Material Co ltd filed Critical Sichuan Sandi New Material Co ltd
Priority to CN202510447967.2A priority Critical patent/CN119934811A/en
Publication of CN119934811A publication Critical patent/CN119934811A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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Abstract

The invention discloses a roller kiln for firing ceramic tiles, which belongs to the technical field of ceramic tile firing and comprises a roller kiln main body, wherein two air curtain sealing assemblies and anti-sticking rod assemblies are arranged in the roller kiln main body. According to the invention, the multi-coating roller array layout is matched with the high-temperature-resistant medium layered coating process, and a dense composite protective layer can be constructed at the bottom of the blank through the directional seepage design of the communicating grooves, so that on one hand, the deformation of the tile blank in the high-temperature firing process can be effectively avoided, the deformation resistance and the permeation resistance of the tile blank are improved, the quality of a finished product is improved, on the other hand, the high-temperature-resistant medium forms a coating layer matched contact block, the contact area between a roller rod and the tile blank can be effectively reduced, the tile blank and the roller rod can be prevented from being bonded due to high temperature, the smoothness of conveying the tile blank is ensured, the mark is prevented from being left at the bottom of the tile blank due to the bonding between the roller rod and the tile blank, and the quality of the tile finished product is improved.

Description

Roller kiln for firing ceramic tiles
Technical Field
The invention belongs to the technical field of ceramic tile firing, and particularly relates to a roller kiln for ceramic tile firing.
Background
The roller kiln is continuous high-temperature heat treatment equipment widely applied to ceramic tile firing, and is characterized in that a ceramic tile blank body is driven to move in the kiln by rotating a roller rod (high-temperature resistant ceramic or alloy material) to finish the whole process of preheating, firing and cooling.
The publication No. CN113028829B discloses a heating roller hearth furnace with a roller hearth foundation protection structure, which comprises a roller hearth furnace body and a roller hearth, wherein the roller hearth furnace body comprises a first shell, a second shell and a plurality of groups of first heating rods, the roller hearth comprises a first base, a second base, a third base and a roller hearth frame, the lower end of the first shell is fixedly arranged on the third base, a gap is arranged between the outer wall of the second shell and the inner wall of the first shell, the second shell is arranged in the first shell, two groups of air inlet pipes are further arranged at the lower end of the first shell, the air inlet pipes penetrate through the first shell and the gap between the first shell and the second shell, two groups of air outlet pipes are further arranged at the top of the first shell, and the situation of concrete cracking is effectively avoided through the arrangement, but in the process of ceramic tile firing, the blank is in contact with the roller rods in a high-temperature environment in the furnace for a long time, so that the effect on the ceramic tile is caused on the finished product of the ceramic tile, and therefore improvement is needed.
Disclosure of Invention
The invention aims to solve the problem that the ceramic tile blank is in contact with a roller rod in a furnace at a high temperature for a long time, so that the ceramic tile blank and the roller rod are bonded, and the ceramic tile finished product is affected.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a roller kiln for ceramic tile firing, includes roller kiln main part, roller kiln main part is inside to be provided with two air curtain seal assembly and antiseized stick subassembly, the linear array distributes in the roller kiln main part has a plurality of roller sticks that are used for carrying ceramic tile blank, roller kiln main part both sides all are provided with actuating mechanism, actuating mechanism is connected with antiseized stick subassembly and roller stick transmission respectively, roller kiln main part outside one side is provided with cooling module;
The anti-sticking rod assembly comprises a plurality of transversely arranged coating rollers, a plurality of communicating grooves are formed in the periphery of each coating roller, communicating shafts are respectively communicated with two ends of each coating roller, a fixed ring is connected to the outer surface of each communicating shaft in a rotating mode, communicating pipes are communicated with the bottoms of the fixed rings, movable liquid bags capable of dilating and contracting in a reciprocating mode are communicated with the bottoms of the communicating pipes, a plurality of liquid inlet pipes are communicated with one side of each movable liquid bag, a collecting box for containing high-temperature-resistant media is communicated with the other ends of the plurality of liquid inlet pipes, a plurality of recovery channels are communicated with the top of each collecting box, and each coating roller rotates and coats the high-temperature-resistant media in the corresponding collecting box on the bottom of a ceramic tile blank.
As a further description of the above technical solution:
The collecting box both sides all are connected with outer box, movable liquid bag is connected inside outer box, movable liquid bag opposite side is connected with the movable plate, the laminating of one side that movable liquid bag was kept away from to the movable plate has the rotating cam, the rotating cam rotates through first pivot and connects in outer box, the movable plate top is connected with the second spring that two symmetries set up, the second spring other end is connected with outer box inner wall top, the collecting box both sides all communicate and have the interpolation pipe, the interpolation pipe other end extends to roller hearth furnace main part outside.
As a further description of the above technical solution:
Fixed ring one side is connected with roller bed stove main part inner wall one side through the link, the intercommunication axle is linked together with fixed ring, the intercommunication groove is outer wide in narrow setting, the roller stick surface is connected with a plurality of contact blocks, the recovery passageway top is connected with the splash guard, the splash guard rotates with the coating roller and is connected, collection box one side intercommunication has the recovery groove, the recovery groove bottom surface is the slope setting, the recovery groove is located a plurality of roller sticks under.
As a further description of the above technical solution:
The fixed shaft is connected with a driving mechanism in a transmission way, a driving wheel is connected with the outer surface of the fixed shaft, one end of a first rotating shaft extends to the outside of the outer box body and is connected with a driven wheel, and a transmission belt is connected between the driving wheel and the driven wheel in a transmission way.
As a further description of the above technical solution:
The air curtain sealing assembly comprises a sealing door, a feed inlet and a discharge outlet are respectively formed in two sides of a roller way furnace main body, the sealing door is connected to one side of the feed inlet or the discharge outlet in a sliding mode, a connecting box is connected to the top of the inner wall of the roller way furnace main body through a connecting column, a driving cam is rotationally connected in the connecting box through a second rotating shaft, a sliding plate is attached to one side of the driving cam, a heat-resistant air bag is connected to the other side of the sliding plate, the other side of the heat-resistant air bag is connected to one side of the inner wall of the connecting box, a plurality of connecting pipes are communicated to one end of the heat-resistant air bag, one air collecting hood is connected to the inner wall of the roller way furnace main body through a connecting piece, a plurality of flat spray pipes which are in a linear array are communicated to the bottom of the heat-resistant air bag, and one end of each flat spray pipe extends to the outer portion of the connecting box.
As a further description of the above technical solution:
one side of the sliding plate is connected with two symmetrically arranged first springs, and the other end of each first spring is connected with one side of the inner wall of the connecting box.
As a further description of the above technical solution:
the sealing door top is connected with two symmetrically arranged driving cylinders, the driving cylinder top is connected with the top of the inner wall of the roller hearth furnace main body, one side of the sealing door is connected with two symmetrically arranged driving racks, two ends of the second rotating shaft extend to the outside of the connecting box and are connected with driving gears, and the driving racks are meshed with the driving gears.
As a further description of the above technical solution:
The cooling assembly comprises a plurality of horizontally arranged bellows, the bottom of the bellows is connected with two symmetrically arranged mounting frames, one side of the roller hearth furnace main body is connected with a discharging mechanism, the bottom of the mounting frames is connected with the top of the discharging mechanism, the bottom of the bellows is communicated with a plurality of linear array connecting hoses, the other ends of the connecting hoses are communicated with an air outlet pipe, two sides of the air outlet pipe are respectively and rotatably connected with a mounting seat, and the top of the mounting seat is connected with the bottom of the bellows.
As a further description of the above technical solution:
the outer surfaces of the air outlet pipes are connected with the same connecting sleeve plate, two symmetrically arranged electric push rods are hinged to one side of the connecting sleeve plate, and the other ends of the electric push rods are hinged to the bottom of the air box.
As a further description of the above technical solution:
The roller hearth furnace is characterized in that one side of the roller hearth furnace body is connected with a conveying mechanism, control sensors are arranged on the outer side of the feed inlet and the inner side of the discharge outlet, and check valves are arranged in the connecting pipe, the flat spray pipe, the communicating pipe and the liquid inlet pipe.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. According to the invention, the anti-sticking rod assembly is arranged, the driving mechanism drives the coating roller to rotate through the fixed shaft and the communicating shaft, meanwhile, the fixed shaft drives the movable liquid bag to periodically relax and contract through the driving wheel, the driving belt, the driven wheel, the cam, the second spring and the moving plate, the movable liquid bag is matched with the liquid pipe, the communicating pipe, the fixed ring, the coating roller and the communicating groove to coat the high-temperature resistant medium on the bottom of the tile blank, the coating roller array type layout is matched with the high-temperature resistant medium layering coating process, and the communicating groove is designed to be directional and oozed, so that a compact composite protective layer can be constructed on the bottom of the tile blank.
2. According to the invention, the air curtain sealing assembly is arranged, the driving cylinder drives the sealing door to open, the sealing door drives the heat-resistant air bag to periodically relax and contract through the driving racks, the driving gears, the second rotating shaft, the driving cam, the sliding plate and the first spring on two sides, the heat-resistant air bag forms an air-tight air curtain with hot air in the roller way furnace main body through the air collecting cover, the connecting pipe and the flat spray pipe, heat loss of the roller way furnace main body after the sealing door is opened is avoided, ceramic tile blanks can be preheated, non-contact sealing is realized through dynamic air flow of the air curtain, the temperature field stability can be remarkably improved, the energy consumption is reduced, the complex working condition is adapted, the self-adaptive starting of the air curtain is realized through mechanical transmission during opening and closing of the sealing door, and the energy loss is reduced.
3. According to the invention, the cooling assembly is arranged, the bellows is started, the cooling air flow is downwards conveyed by the bellows through the connecting hose and the air outlet pipes, at the moment, the electric push rod is started, and the electric push rod drives the air outlet pipes to swing reciprocally around the mounting seat through the connecting sleeve plate, so that the angle of the spraying range of the cooling air flow can be adjusted, the ceramic tile blank can be cooled in an omnibearing manner, the cooling dead angle is avoided, and the forming efficiency of a finished product is improved.
Drawings
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a perspective view of another embodiment of the present invention;
FIG. 3 is a schematic perspective view of a cooling module according to the present invention;
FIG. 4 is an enlarged schematic view of the portion A of FIG. 3 according to the present invention;
FIG. 5 is a schematic perspective cross-sectional view of the present invention;
FIG. 6 is a schematic diagram of the internal three-dimensional structure of the roller hearth furnace body of the invention;
FIG. 7 is a schematic perspective view of a release rod assembly of the present invention;
FIG. 8 is a schematic partial perspective view of the release rod assembly of the present invention;
FIG. 9 is a schematic perspective view of an air curtain seal assembly according to the present invention;
FIG. 10 is a schematic view of another perspective view of the air curtain seal assembly of the present invention;
Fig. 11 is an enlarged view of part B of fig. 10 according to the present invention.
Legend description:
1. Roller hearth furnace body, 2, control sensor, 3, air curtain sealing component, 301, sealing door, 302, driving cylinder, 303, connecting pipe, 304, gas collecting cover, 305, driving rack, 306, driving gear, 307, connecting box, 308, flat spray pipe, 309, driving cam, 310, heat-resistant air bag, 311, sliding plate, 312, first spring, 4, conveying mechanism, 5, driving mechanism, 6, discharging mechanism, 7, cooling component, 701, mounting frame, 702, bellows, 703, gas outlet pipe, 704, connecting sleeve plate, 705, electric push rod, 706, mounting seat, 707, connecting hose, 8, anti-sticking rod component, 801, recovery groove, 802, contact block, 803, outer box, 804, collecting box, 805, recovery channel, 806, coating roller, 807, communication groove, 808, fixed ring, 809, driving wheel, 810, driving belt, 811, driven wheel, 812, adding pipe, 813, fixed shaft, 814, communication shaft, 815, movable liquid bag, 817, liquid inlet pipe, 818, moving plate, 819, second spring, 821, rotating shaft, rotary drum, 821, 10, and anti-sticking roller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 11, the present invention provides a technical solution:
The utility model provides a ceramic tile fires and uses roller kiln, including roller kiln main part 1, roller kiln main part 1 is inside to be provided with two air curtain seal assembly 3 and antiseized stick subassembly 8, linear array distributes in the roller kiln main part 1 has a plurality of roller sticks 10 that are used for carrying ceramic tile blank, roller kiln main part 1 both sides all are provided with actuating mechanism 5, actuating mechanism 5 and antiseized stick subassembly 8 are connected with roller stick 10 transmission, roller kiln main part 1 outside one side is provided with cooling module 7, roller kiln main part 1 one side is connected with conveying mechanism 4, feed inlet 9 outside and discharge gate inboard all are provided with control sensor 2, connecting pipe 303, flat spray tube 308, communicating pipe 815 and feed liquor pipe 817 in all be provided with the check valve.
The anti-sticking rod assembly 8 comprises a plurality of coating rollers 806 which are transversely arranged, a plurality of communication grooves 807 are formed on the peripheral side of the coating rollers 806, two ends of the coating rollers 806 are communicated with communication shafts 814, the outer surfaces of the communication shafts 814 are rotationally connected with fixed rings 808, the bottoms of the fixed rings 808 are communicated with communication pipes 815, the bottoms of the communication pipes 815 are communicated with movable liquid bags 816 which can be reciprocally relaxed and contracted, one side of each movable liquid bag 816 is communicated with a plurality of liquid inlet pipes 817, the other ends of the plurality of liquid inlet pipes 817 are communicated with the same collecting box 804 for containing high-temperature-resistant medium, the top of the collecting box 804 is communicated with a plurality of recovery channels 805, the coating rollers 806 rotate and coat the high-temperature-resistant medium in the collecting box 804 on the bottom of a ceramic tile blank, two sides of the collecting box 804 are connected with outer boxes 803, the movable liquid bags 816 are connected inside the outer boxes 803, the other side of the movable liquid bags 816 is connected with a movable plate 818, one side of the movable plate 818 far from the movable liquid bags 816 is jointed with a rotary cam 820, the rotating cam 820 is rotationally connected in the outer box 803 through a first rotating shaft, the top of the moving plate 818 is connected with two symmetrically arranged second springs 819, the other end of the second springs 819 is connected with the top of the inner wall of the outer box 803, both sides of the collecting box 804 are communicated with an adding pipe 812, the other end of the adding pipe 812 extends to the outside of the roller hearth furnace main body 1, one side of the fixed ring 808 is connected with one side of the inner wall of the roller hearth furnace main body 1 through a connecting frame, the communicating shaft 814 is communicated with the fixed ring 808, the communicating groove 807 is arranged in a manner of being wide in the outside and narrow in the inside, the outer surface of the roller 10 is connected with a plurality of contact blocks 802, the top of the recovering channel 805 is connected with a sputtering preventing cover 821, the sputtering preventing cover 821 is rotationally connected with the coating roller 806, one side of the collecting box 804 is communicated with a recovering groove 801, the bottom surface of the recovering groove 801 is obliquely arranged, the recovering groove 801 is positioned under the roller bars 10, one end of the communicating shaft 814 is connected with a fixed shaft 813, the fixed shaft 813 is in transmission connection with the driving mechanism 5, the driving wheel 809 is connected to the outer surface of the fixed shaft 813, one end of the first rotating shaft extends to the outside of the outer box 803 and is connected with the driven wheel 811, and a transmission belt 810 is in transmission connection between the driving wheel 809 and the driven wheel 811.
The anti-sticking rod assembly 8 is arranged, the driving mechanism 5 drives the coating roller 806 to rotate through the fixed shaft 813 and the communicating shaft 814, meanwhile, the fixed shaft 813 drives the movable liquid bag 816 to periodically relax and shrink through the driving wheel 809, the driving belt 810, the driven wheel 811, the cam, the second spring 819 and the moving plate 818, the movable liquid bag 816 is matched with a liquid pipe, the communicating pipe 815, the fixed ring 808, the coating roller 806 and the communicating groove 807 to coat high-temperature resistant media on the bottom of the ceramic tile blank, the coating roller 806 is matched with a high-temperature resistant media layering coating process through the coating roller 806 to coat the bottom of the ceramic tile blank, and a compact composite protective layer can be constructed on the bottom of the blank through the directional seepage design of the communicating groove 807.
The air curtain sealing assembly 3 comprises a sealing door 301, a feed inlet 9 and a discharge outlet are respectively formed in two sides of a roller hearth furnace main body 1, the sealing door 301 is connected to one side of the feed inlet 9 or the discharge outlet in a sliding mode, the top of the inner wall of the roller hearth furnace main body 1 is connected with a connecting box 307 through a connecting column, a driving cam 309 is rotationally connected in the connecting box 307 through a second rotating shaft, one side of the driving cam 309 is attached with a sliding plate 311, the other side of the sliding plate 311 is connected with a heat-resistant air bag 310, the other side of the heat-resistant air bag 310 is connected with one side of the inner wall of the connecting box 307, one side of the heat-resistant air bag 310 is communicated with a plurality of connecting pipes 303, the other ends of the plurality of the connecting pipes 303 are communicated with the same gas collecting cover 304, the gas collecting cover 304 is connected with the inner wall of the roller hearth furnace main body 1 through a connecting piece, a plurality of flat spray pipes 308 in a linear array are communicated with the bottom of the heat-resistant air bag 310, one end of each flat spray pipe 308 extends to the outer side of the connecting box 307, one side of the sliding plate 311 is connected with two symmetrically arranged first springs 312, the other ends of the first springs 312 are connected with one side of the connecting box 307, the top of the sealing door 301 is connected with two symmetrically arranged driving air cylinders 302, the top the driving air bag 302 are connected with the top of the driving air cylinder 304, the top is connected with the two symmetrically arranged driving racks 306, the driving racks are connected with the driving racks 306, and the driving racks 306 are connected with the two driving racks 306, and the two driving racks 306 are meshed with the two driving racks 306.
The air curtain sealing assembly 3 is arranged, the air cylinder 302 is driven to open the sealing door 301, the sealing door 301 drives the heat-resistant air bag 310 to periodically relax and contract through the driving racks 305, the driving gears 306, the second rotating shaft, the driving cams 309, the sliding plates 311 and the first springs 312 on two sides, the heat-resistant air bag 310 forms an air-tight air curtain with hot air in the roller hearth furnace main body 1 through the air collecting cover 304, the connecting pipe 303 and the flat spray pipe 308, heat loss of the roller hearth furnace main body 1 after the sealing door 301 is opened is avoided, ceramic tile blanks can be preheated, non-contact sealing is realized through dynamic air flow of the air curtain, the temperature field stability can be remarkably improved, the energy consumption is reduced, and complex working conditions are adapted, meanwhile, the air flow speed can be increased, the air flow is uniform, the air curtain effect is better, and the heat-resistant air bag 310 is of a high-temperature resistant design and can normally operate under the high temperature condition.
The cooling assembly 7 comprises a plurality of horizontally arranged bellows 702, two symmetrically arranged mounting frames 701 are connected to the bottom of the bellows 702, a discharging mechanism 6 is connected to one side of the roller hearth furnace body 1, the bottom of the mounting frames 701 is connected to the top of the discharging mechanism 6, a plurality of linear array connecting hoses 707 are communicated to the bottom of the bellows 702, air outlet pipes 703 are communicated to the other ends of the connecting hoses 707, mounting seats 706 are rotatably connected to the two sides of the air outlet pipes 703, the top of each mounting seat 706 is connected to the bottom of the bellows 702, one connecting sleeve plate 704 is connected to the outer surface of each air outlet pipe 703, two symmetrically arranged electric push rods 705 are hinged to one side of each connecting sleeve plate 704, and the other ends of the electric push rods 705 are hinged to the bottom of the bellows 702.
The embodiment specifically comprises the steps that the air box 702 is started, the air box 702 conveys cooling air flow downwards through the connecting hose 707 and the air outlet pipes 703, at the moment, the electric push rod 705 is started, and the electric push rod 705 drives the air outlet pipes 703 to swing reciprocally around the mounting seats 706 through the connecting sleeve plate 704, so that the angle of the spraying range of the cooling air flow can be adjusted, the tile blank can be cooled in an omnibearing manner, and cooling dead angles are avoided.
When the ceramic tile heat-resistant air curtain is used, a worker places ceramic tile blanks on the conveying mechanism 4, starts the driving mechanism 5 to drive the coating roller 806 and the roller rod 10 to rotate, when the ceramic tile blanks move to the feeding port 9, the control sensor 2 receives induction and starts the driving air cylinder 302, the driving air cylinder 302 drives the sealing door 301 to move upwards, the sealing door 301 drives the driving racks 305 on two sides to move, the driving racks 305 drive the driving gears 306 to rotate, the driving gears 306 drive the second rotating shafts to rotate, the second rotating shafts drive the driving cams 309 to rotate, the driving cams 309 drive the sliding plates 311 to move, meanwhile, the sliding plates 311 are driven by the first springs 312 to do reset motion, the sliding plates 311 do reciprocating motion, the sliding plates 311 drive the heat-resistant air bags 310 to periodically relax, and the heat-resistant air bags 310 form an air curtain with hot air in the roller furnace main body 1 through the gas collecting hoods 304, the connecting pipes 303 and the flat spray pipes 308, and heat loss of the roller furnace main body 1 is avoided after the sealing door 301 is opened.
When a ceramic tile blank enters the roller hearth furnace main body 1, the control sensor 2 controls the sealing door 301 to seal the feed inlet 9, at this time, the coating roller 806 contacts with the bottom of the ceramic tile blank, in the process, the driving mechanism 5 drives the fixed shaft 813 to rotate, the fixed shaft 813 drives the coating roller 806 to rotate through the communicating shaft 814, the fixed shaft 813 drives the rotating cam 820 to rotate through the driving wheel 809, the driving belt 810 and the driven wheel 811, the rotating cam 820 drives the moving plate 818 to reciprocate in cooperation with the second spring 819, the moving plate 818 drives the movable liquid bag 816 to cooperate with the feed pipe 817 and the communicating pipe 815 to convey the high-temperature-resistant medium into the fixed ring 808, the high-temperature-resistant medium is conveyed into the coating roller 806 through the fixed ring 808, and the high-temperature-resistant medium flows out through the communicating groove 807, so that the high-temperature-resistant medium is coated on the bottom of the ceramic tile blank to form a protective layer, and the roller 10 is prevented from being bonded with the bottom of the ceramic tile blank.
When the tile blank moves to the tail end of the roller hearth furnace main body 1, the internal control sensor 2 receives induction, the air curtain sealing assembly 3 operates, the tile blank is conveyed to the discharging mechanism 6 from the roller 10, in the process, the air box 702 is started, the air box 702 conveys cooling air downwards through the connecting hose 707 and the air outlet pipes 703, at the moment, the electric push rod 705 is started, the electric push rod 705 drives the air outlet pipes 703 to swing back and forth around the mounting seats 706 through the connecting sleeve plate 704, and cooling of a tile finished product is completed.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (10)

1.一种瓷砖烧制用辊道窑炉,包括辊道炉主体(1),其特征在于,所述辊道炉主体(1)内部设置有两个气幕密封组件(3)与防粘棒组件(8),所述辊道炉主体(1)内线性阵列分布有多个用于输送瓷砖坯料的辊棒(10),所述辊道炉主体(1)两侧均设置有驱动机构(5),所述驱动机构(5)分别与防粘棒组件(8)和辊棒(10)传动连接,所述辊道炉主体(1)外部一侧设置有冷却组件(7);1. A roller kiln for firing ceramic tiles, comprising a roller kiln body (1), characterized in that two air curtain sealing assemblies (3) and an anti-sticking rod assembly (8) are arranged inside the roller kiln body (1), a plurality of rollers (10) for conveying ceramic tile blanks are arranged in a linear array inside the roller kiln body (1), a driving mechanism (5) is arranged on both sides of the roller kiln body (1), the driving mechanism (5) is respectively connected to the anti-sticking rod assembly (8) and the rollers (10), and a cooling assembly (7) is arranged on one side of the outside of the roller kiln body (1); 所述防粘棒组件(8)包括多个横向设置的涂布辊(806),所述涂布辊(806)外周侧开设有多个连通槽(807),所述涂布辊(806)两端均连通有连通轴(814),所述连通轴(814)外表面转动连接有固定环(808),所述固定环(808)底部连通有连通管(815),所述连通管(815)底部连通有能够往复舒张收缩的活动液囊(816),所述活动液囊(816)一侧连通有多个进液管(817),多个进液管(817)另一端连通有同一个用于盛放耐高温介质的收集箱(804),所述收集箱(804)顶部连通有多个回收通道(805),涂布辊(806)转动并将收集箱(804)内的耐高温介质涂布于瓷砖坯料底部。The anti-sticking rod assembly (8) comprises a plurality of coating rollers (806) arranged transversely, a plurality of connecting grooves (807) being provided on the outer circumference of the coating roller (806), both ends of the coating roller (806) being connected to a connecting shaft (814), the outer surface of the connecting shaft (814) being rotatably connected to a fixing ring (808), the bottom of the fixing ring (808) being connected to a connecting tube (815), the bottom of the connecting tube (815) being connected to an active liquid capsule (816) capable of reciprocating expansion and contraction, one side of the active liquid capsule (816) being connected to a plurality of liquid inlet tubes (817), the other ends of the plurality of liquid inlet tubes (817) being connected to a same collecting box (804) for containing a high temperature resistant medium, the top of the collecting box (804) being connected to a plurality of recovery channels (805), the coating roller (806) rotating to apply the high temperature resistant medium in the collecting box (804) to the bottom of the tile blank. 2.根据权利要求1所述的一种瓷砖烧制用辊道窑炉,其特征在于,所述收集箱(804)两侧均连接有外箱体(803),所述活动液囊(816)连接于外箱体(803)内部,所述活动液囊(816)另一侧连接有移动板(818),所述移动板(818)远离活动液囊(816)的一侧贴合有转动凸轮(820),所述转动凸轮(820)通过第一转轴转动连接于外箱体(803)内,所述移动板(818)顶部连接有两个对称设置的第二弹簧(819),所述第二弹簧(819)另一端与外箱体(803)内壁顶部连接,所述收集箱(804)两侧均连通有添加管(812),所述添加管(812)另一端延伸至辊道炉主体(1)外部。2. A roller kiln for firing ceramic tiles according to claim 1, characterized in that both sides of the collecting box (804) are connected to an outer box body (803), the movable liquid capsule (816) is connected to the inside of the outer box body (803), the other side of the movable liquid capsule (816) is connected to a movable plate (818), a rotating cam (820) is attached to the side of the movable plate (818) away from the movable liquid capsule (816), the rotating cam (820) is rotatably connected to the outer box body (803) through a first rotating shaft, two symmetrically arranged second springs (819) are connected to the top of the inner wall of the outer box body (803), and both sides of the collecting box (804) are connected to an addition pipe (812), and the other end of the addition pipe (812) extends to the outside of the roller kiln body (1). 3.根据权利要求2所述的一种瓷砖烧制用辊道窑炉,其特征在于,所述固定环(808)一侧通过连接架与辊道炉主体(1)内壁一侧连接,所述连通轴(814)与固定环(808)相连通,所述连通槽(807)为外宽内窄设置,所述辊棒(10)外表面连接有多个接触块(802),所述回收通道(805)顶部连接有防溅射罩(821),所述防溅射罩(821)与涂布辊(806)转动连接,所述收集箱(804)一侧连通有回收槽(801),所述回收槽(801)底面为倾斜设置,所述回收槽(801)位于多个辊棒(10)正下方。3. A roller kiln for firing ceramic tiles according to claim 2, characterized in that one side of the fixing ring (808) is connected to one side of the inner wall of the roller kiln body (1) through a connecting frame, the connecting shaft (814) is connected to the fixing ring (808), the connecting groove (807) is wide on the outside and narrow on the inside, a plurality of contact blocks (802) are connected to the outer surface of the roller (10), a splash shield (821) is connected to the top of the recovery channel (805), the splash shield (821) is rotatably connected to the coating roller (806), one side of the collection box (804) is connected to a recovery groove (801), the bottom surface of the recovery groove (801) is inclined, and the recovery groove (801) is located directly below the plurality of rollers (10). 4.根据权利要求1所述的一种瓷砖烧制用辊道窑炉,其特征在于,所述连通轴(814)一端连接有固定轴(813),所述固定轴(813)与驱动机构(5)传动连接,所述固定轴(813)外表面连接有主动轮(809),第一转轴一端延伸至外箱体(803)外部并连接有从动轮(811),所述主动轮(809)与从动轮(811)传动之间传动连接有传动带(810)。4. A roller kiln for firing ceramic tiles according to claim 1, characterized in that one end of the connecting shaft (814) is connected to a fixed shaft (813), the fixed shaft (813) is transmission-connected to a driving mechanism (5), an outer surface of the fixed shaft (813) is connected to a driving wheel (809), one end of the first rotating shaft extends to the outside of the outer box body (803) and is connected to a driven wheel (811), and a transmission belt (810) is transmission-connected between the driving wheel (809) and the driven wheel (811). 5.根据权利要求1所述的一种瓷砖烧制用辊道窑炉,其特征在于,所述气幕密封组件(3)包括密封门(301),所述辊道炉主体(1)两侧分别开设有进料口(9)与出料口,所述密封门(301)滑动连接于进料口(9)或出料口一侧,所述辊道炉主体(1)内壁顶部通过连接柱连接有连接箱(307),所述连接箱(307)内通过第二转轴转动连接有驱动凸轮(309),所述驱动凸轮(309)一侧贴合有滑动板(311),所述滑动板(311)另一侧连接有耐热气囊(310),所述耐热气囊(310)另一侧与连接箱(307)内壁一侧连接,所述耐热气囊(310)一侧连通有多个连接管(303),多个连接管(303)另一端连通有同一个集气罩(304),所述集气罩(304)通过连接件与辊道炉主体(1)内壁连接,所述耐热气囊(310)底部连通有多个呈线性阵列的扁平喷管(308),所述扁平喷管(308)一端延伸至连接箱(307)外部。5. A roller kiln for firing ceramic tiles according to claim 1, characterized in that the air curtain sealing assembly (3) comprises a sealing door (301), a feed port (9) and a discharge port are respectively provided on both sides of the roller kiln body (1), the sealing door (301) is slidably connected to one side of the feed port (9) or the discharge port, the top of the inner wall of the roller kiln body (1) is connected to a connection box (307) via a connecting column, a driving cam (309) is rotatably connected to the connection box (307) via a second rotating shaft, a sliding plate (311) is attached to one side of the driving cam (309), and the The other side of the sliding plate (311) is connected to a heat-resistant air bag (310), and the other side of the heat-resistant air bag (310) is connected to one side of the inner wall of the connection box (307). One side of the heat-resistant air bag (310) is connected to a plurality of connection pipes (303), and the other ends of the plurality of connection pipes (303) are connected to the same gas collecting hood (304), and the gas collecting hood (304) is connected to the inner wall of the roller furnace body (1) through a connecting piece. The bottom of the heat-resistant air bag (310) is connected to a plurality of flat nozzles (308) in a linear array, and one end of the flat nozzle (308) extends to the outside of the connection box (307). 6.根据权利要求5所述的一种瓷砖烧制用辊道窑炉,其特征在于,所述滑动板(311)一侧连接有两个对称设置的第一弹簧(312),所述第一弹簧(312)另一端与连接箱(307)内壁一侧连接。6. A roller kiln for firing ceramic tiles according to claim 5, characterized in that two symmetrically arranged first springs (312) are connected to one side of the sliding plate (311), and the other end of the first spring (312) is connected to one side of the inner wall of the connection box (307). 7.根据权利要求5所述的一种瓷砖烧制用辊道窑炉,其特征在于,所述密封门(301)顶部连接有两个对称设置的驱动气缸(302),所述驱动气缸(302)顶部与辊道炉主体(1)内壁顶部连接,所述密封门(301)一侧连接有两个对称设置的驱动齿条(305),第二转轴两端均延伸至连接箱(307)外部并连接有驱动齿轮(306),所述驱动齿条(305)与驱动齿轮(306)相啮合。7. A roller kiln for firing ceramic tiles according to claim 5, characterized in that the top of the sealing door (301) is connected to two symmetrically arranged driving cylinders (302), the top of the driving cylinder (302) is connected to the top of the inner wall of the roller kiln body (1), one side of the sealing door (301) is connected to two symmetrically arranged driving racks (305), both ends of the second rotating shaft extend to the outside of the connecting box (307) and are connected to a driving gear (306), and the driving rack (305) is meshed with the driving gear (306). 8.根据权利要求1所述的一种瓷砖烧制用辊道窑炉,其特征在于,所述冷却组件(7)包括多个横置的风箱(702),所述风箱(702)底部连接有两个对称设置的安装架(701),所述辊道炉主体(1)一侧连接有出料机构(6),所述安装架(701)底部与出料机构(6)顶部连接,所述风箱(702)底部连通有多个线性阵列的连接软管(707),所述连接软管(707)另一端连通有出气管(703),所述出气管(703)两侧均转动连接有安装座(706),所述安装座(706)顶部与风箱(702)底部连接。8. A roller kiln for firing ceramic tiles according to claim 1, characterized in that the cooling assembly (7) comprises a plurality of horizontally placed bellows (702), the bottom of the bellows (702) is connected to two symmetrically arranged mounting frames (701), one side of the roller kiln body (1) is connected to a discharge mechanism (6), the bottom of the mounting frame (701) is connected to the top of the discharge mechanism (6), the bottom of the bellows (702) is connected to a plurality of linear array connecting hoses (707), the other end of the connecting hose (707) is connected to an air outlet pipe (703), both sides of the air outlet pipe (703) are rotatably connected to mounting seats (706), and the top of the mounting seat (706) is connected to the bottom of the bellows (702). 9.根据权利要求8所述的一种瓷砖烧制用辊道窑炉,其特征在于,多个所述出气管(703)外表面连接有同一个连接套板(704),所述连接套板(704)一侧铰接有两个对称设置的电动推杆(705),所述电动推杆(705)另一端与风箱(702)底部铰接。9. A roller kiln for firing ceramic tiles according to claim 8, characterized in that the outer surfaces of the plurality of said air outlet pipes (703) are connected to a same connecting sleeve (704), one side of the connecting sleeve (704) is hinged with two symmetrically arranged electric push rods (705), and the other end of the electric push rod (705) is hinged to the bottom of the bellows (702). 10.根据权利要求5所述的一种瓷砖烧制用辊道窑炉,其特征在于,所述辊道炉主体(1)一侧连接有输送机构(4),所述进料口(9)外侧与出料口内侧均设置有控制传感器(2),所述连接管(303)、扁平喷管(308)、连通管(815)与进液管(817)内均设置有单向阀。10. A roller kiln for firing ceramic tiles according to claim 5, characterized in that a conveying mechanism (4) is connected to one side of the roller kiln body (1), control sensors (2) are provided on the outside of the feed port (9) and the inside of the discharge port, and one-way valves are provided in the connecting pipe (303), the flat nozzle (308), the connecting pipe (815) and the liquid inlet pipe (817).
CN202510447967.2A 2025-04-10 2025-04-10 A roller kiln for firing tiles Pending CN119934811A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4287849A (en) * 1978-03-24 1981-09-08 Ulrico Walchhuetter Apparatus for coating ceramic tiles or the like to be advanced to roller tunnel kilns
JPH10306328A (en) * 1997-04-28 1998-11-17 Nippon Steel Corp Continuous annealing furnace
KR20000000173U (en) * 1998-06-03 2000-01-15 이구택 Billet Cooling Nozzle Assembly
CN203011129U (en) * 2012-11-14 2013-06-19 江阴市京澄玻璃有限公司 Efficient and energy-saving micropore material continuous firing furnace
KR101402723B1 (en) * 2013-05-14 2014-06-03 주식회사 포스코 Apparatus for prventing heat loss at door of heating furnace
CN111006504A (en) * 2019-12-12 2020-04-14 佛山市创瓷窑炉有限公司 Foamed ceramic roller kiln
CN214148791U (en) * 2020-12-29 2021-09-07 佛山市三水区康立泰无机合成材料有限公司 Be applied to experiment roll table kiln of firing ceramic wall ceramic tile
CN113566566A (en) * 2021-07-08 2021-10-29 佛山市东鹏陶瓷有限公司 Energy-saving quick-burning roller kiln
CN116428859A (en) * 2023-04-20 2023-07-14 新明珠集团股份有限公司 A roller kiln

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4287849A (en) * 1978-03-24 1981-09-08 Ulrico Walchhuetter Apparatus for coating ceramic tiles or the like to be advanced to roller tunnel kilns
JPH10306328A (en) * 1997-04-28 1998-11-17 Nippon Steel Corp Continuous annealing furnace
KR20000000173U (en) * 1998-06-03 2000-01-15 이구택 Billet Cooling Nozzle Assembly
CN203011129U (en) * 2012-11-14 2013-06-19 江阴市京澄玻璃有限公司 Efficient and energy-saving micropore material continuous firing furnace
KR101402723B1 (en) * 2013-05-14 2014-06-03 주식회사 포스코 Apparatus for prventing heat loss at door of heating furnace
CN111006504A (en) * 2019-12-12 2020-04-14 佛山市创瓷窑炉有限公司 Foamed ceramic roller kiln
CN214148791U (en) * 2020-12-29 2021-09-07 佛山市三水区康立泰无机合成材料有限公司 Be applied to experiment roll table kiln of firing ceramic wall ceramic tile
CN113566566A (en) * 2021-07-08 2021-10-29 佛山市东鹏陶瓷有限公司 Energy-saving quick-burning roller kiln
CN116428859A (en) * 2023-04-20 2023-07-14 新明珠集团股份有限公司 A roller kiln

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Application publication date: 20250506