Disclosure of Invention
The invention aims to provide a signal detection device and method for an anti-collision latch cylinder of a ship lift carriage, which solve the problems that in the prior art, due to the limitation of field conditions and too small latch cylinder, the latch cylinder does not have the condition of installing a built-in travel sensor, a piston rod of the latch cylinder also needs to pass through the inside of a wire rope sling, and the conventional method cannot detect the action in-place condition of the latch cylinder.
The invention is realized by the following scheme:
The signal detection device for the anti-collision latch cylinder of the ship lift carriage comprises a mounting bracket, a fixing part, a guiding part, a gas spring, a sliding block and a detection part, wherein the fixing part and the guiding part are respectively arranged on the mounting bracket, the fixing part is used for fixing the gas spring, the sliding block is arranged on a telescopic rod of the gas spring, the detection parts are respectively arranged on two sides of the sliding block and are provided with trigger pieces on the sliding block, the detection part is used for detecting the upper limit position and the lower limit position of the sliding block at preset positions, the guiding part is used for guiding the sliding block, and the telescopic rod of the gas spring is in conflict with a piston rod of the latch cylinder.
Based on the structure of the ship car anti-collision latch oil cylinder signal detection device of the ship car of the ship, the mounting bracket comprises a supporting vertical plate, a supporting transverse plate and reinforcing ribs, wherein the supporting transverse plate is perpendicular to the supporting vertical plate, the supporting transverse plate is arranged at the lower end part of the side wall of the supporting vertical plate, and the reinforcing ribs are arranged between the supporting transverse plate and the supporting vertical plate.
Based on the structure of the ship lift car anti-collision latch oil cylinder signal detection device, the fixing part comprises a fixed inner plate and a fixed outer plate, the end face, close to the supporting vertical plate, of the fixed inner plate is provided with a connecting hole, the fixed inner plate is fixed on the supporting vertical plate through a countersunk bolt, the contact surface of the fixed inner plate and the fixed outer plate and the contact surface of the fixed outer plate and the fixed inner plate are provided with connecting holes, and the fixed inner plate and the fixed outer plate are connected into a whole through the countersunk bolt.
Based on the structure of the ship car anti-collision latch oil cylinder signal detection device of the ship, the fixed outer plate is arranged at the center of the fixed inner plate, the fixed inner plate is provided with the first arc-shaped through groove, the corresponding position of the fixed outer plate is provided with the second arc-shaped through groove matched with the first arc-shaped through groove, the size of a circular through groove formed by combining the first arc-shaped through groove and the second arc-shaped through groove is matched with that of a circular base of the gas spring, and the base of the gas spring is arranged in the circular through groove formed by the first arc-shaped through groove and the second arc-shaped through groove.
Based on the structure of the ship car anti-collision latch oil cylinder signal detection device of the ship, the guide part comprises a fixed plate and a trapezoid groove, the fixed plate is arranged on the supporting vertical plate through a countersunk bolt, the trapezoid groove is arranged at the center of the fixed plate, and the arrangement of the trapezoid groove is matched with the position of a telescopic rod of the gas spring.
Based on the structure of the ship car anti-collision latch oil cylinder signal detection device of the ship car of the ship, the sliding block comprises a trapezoid body and a square body, the trapezoid body and the square body are integrally formed, the size structure of the trapezoid body is matched with that of the trapezoid groove, the square body is provided with a penetrating circular counter bore, two sides of the square body are provided with threaded holes connected with the trigger piece, and the telescopic rod is clamped into the circular counter bore.
Based on the structure of the ship car anti-collision latch oil cylinder signal detection device of the ship car of the ship, the trigger piece is a first induction plate and a second induction plate, the first induction plate and the second induction plate are all L-shaped metal plates, each of the first induction plate and the second induction plate comprises a connecting vertical plate and an induction transverse plate, the connecting vertical plate and the induction transverse plate are vertically arranged, through holes are formed in the connecting vertical plate, and the connecting vertical plate is connected with the side wall of the square body through bolts.
Based on the structure of the ship car anti-collision latch oil cylinder signal detection device of the ship, the first induction plate and the second induction plate are respectively arranged on two sides of the square body, and the first induction plate and the second induction plate are reversely arranged.
Based on the structure of the ship car anti-collision latch oil cylinder signal detection device of the ship car anti-collision latch oil cylinder, the sensing part comprises a first sensor mounting sheet and a second sensor mounting sheet, the first sensor mounting sheet and the second sensor mounting sheet are identical in structure, the first sensor mounting sheet is of a T shape as a whole, the tail part of the first sensor mounting sheet is bent at right angles and is provided with a threaded hole for mounting the first sensor mounting sheet on a supporting vertical plate, two sensors are arranged on the first sensor mounting sheet in parallel, and the direction of each sensor is matched with the position of the first sensing plate.
The scheme also discloses a detection method of the ship car anti-collision latch oil cylinder signal detection device of the ship car of the ship, when the truss is required to be lifted independently and the steel wire rope stretches across a ship car water area to play a role in anti-collision protection, the piston rod of the latch oil cylinder is retracted upwards, the gas spring pushes the sliding block upwards and the sliding block to push the telescopic rod upwards under the action of self elastic force recovery;
When the second sensor sensing piece on the left side is close to the sensor on the left side and enables the sensor to send out a push-out in-place signal, the system controls the piston rod of the latch oil cylinder to stop pushing out and running, at the moment, the latch oil cylinder is pushed out and in place, the latch oil cylinder is connected with a wire rope hanging head, and the truss can carry out lifting and running of the wire rope by connecting the latch oil cylinder with the wire rope hanging head.
When the latch oil cylinder is pushed out, the piston rod pushes the telescopic rod and the sliding block to compress the gas spring downwards, and when the latch oil cylinder is retracted, the gas spring pushes the sliding block and the telescopic rod to reset under the action of self elasticity. Therefore, the accurate tracking of the sliding block to the position of the piston rod of the latch oil cylinder is realized, and the purpose of detecting the position of the piston rod of the latch oil cylinder is achieved by detecting the position of the sliding block.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1) According to the signal detection device and method for the anti-collision latch cylinder of the ship lift carriage, the problems that the built-in stroke sensor cannot be installed on the latch cylinder, and the piston rod cannot be arranged in the equipment to detect the action of the piston rod in place through a conventional method are solved, the connection or separation reliability of a truss and a steel wire rope can be ensured through accurately detecting the action in place of the latch cylinder, and the safe operation of ship lift equipment is ensured.
2) In the scheme, the upward reset force of the telescopic rod and the sliding block comes from the rebound force of the gas spring when the gas spring is pressed, the elasticity of the gas spring can be adjusted by controlling the inflation pressure, and the gas spring has stable performance and is simple and convenient to maintain.
3) In the scheme, the guide part is provided with the trapezoid groove, so that the trapezoid head of the sliding block can slide up and down in cooperation with the trapezoid head, the guide function is achieved on the sliding block, and the sliding block can be prevented from overturning and unstably when the single side of the square head is stressed
4) In the scheme, the gas spring is fixed by the fixed inner plate and the fixed outer plate, and the fixing mode is reliable. When the gas spring is required to be inflated for maintenance or replacement, only the gas spring fixing outer plate is required to be removed, and the operation is convenient;
5) In the scheme, the left side and the right side of the sliding block are respectively provided with a sensor sensing piece which is respectively used for detecting that the piston rod of the lock bolt oil cylinder is pushed out to the right and retreated to the right, each side sensor is provided with two sensors, the single sensor is prevented from being interfered by false signals, and the redundancy reliability of signal detection is improved.
Drawings
FIG. 1 is a schematic perspective view of the whole structure of the present invention;
FIG. 2 is a front view of the entire present invention;
FIG. 3 is a schematic perspective view of a slider according to the present invention;
FIG. 4 is a schematic perspective view of a first sensing plate according to the present invention;
FIG. 5 is a schematic diagram showing the cooperation of the detection device and the latch cylinder;
FIG. 6 is a schematic cross-sectional view of the structure of A-A in FIG. 5;
FIG. 7 is a schematic view of the structure of the second sensing plate in the lower limit position;
FIG. 8 is a schematic cross-sectional view of the structure B-B of FIG. 7;
The device comprises a mounting bracket, a fixing part, a guide part, a gas spring, a 5, a sliding block, a 6, a detection part, a 7, a trigger, a 8, a drainage box, a 9, a latch oil cylinder, a 10, a wire rope hanging head, a 110, a wire rope hanging head groove, a 11, a supporting vertical plate, a 12, a supporting transverse plate, a 13, a reinforcing rib, a 21, a fixed inner plate, a 22, a fixed outer plate, a 23, a first arc-shaped through groove, a 24, a second arc-shaped through groove, a 31, a fixing plate, a 32, a trapezoid groove, a 51, a trapezoid, a 52, a square, a 61, a first sensor mounting plate, a 62, a second sensor mounting plate, a 71, a first sensing plate, a 72, a second sensing plate, a 711, a connecting vertical plate, a 712, a sensing transverse plate, a 81, a water accumulating cylinder, a 82 and a drainage pipe.
Detailed Description
All of the features disclosed in this specification, or all of the steps in a method or process disclosed, may be combined in any combination, except for mutually exclusive features and/or steps.
Any feature disclosed in this specification (including any accompanying claims, abstract) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element in question must have a predetermined orientation, be constructed and operated in a predetermined orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may include one or more of the feature, either explicitly or implicitly.
Example 1
The invention provides a technical scheme that:
The signal detection device for the ship car anti-collision latch cylinder 9 of the ship comprises a mounting bracket 1, a fixing part 2, a guide part 3, a gas spring 4, a sliding block 5 and a detection part 6, wherein the fixing part 2 and the guide part 3 are respectively arranged on the mounting bracket 1, the fixing part 2 is used for fixing the gas spring 4, the sliding block 5 is arranged on a telescopic rod of the gas spring 4, the detection parts 6 are respectively arranged on two sides of the sliding block 5 and are provided with trigger pieces 7 on the sliding block 5, the detection part 6 detects the upper limit position and the lower limit position of the sliding block 5 at preset positions, the guide part 3 is used for guiding the sliding block 5, and the telescopic rod of the gas spring 4 is in contact with a piston rod of the latch cylinder 9.
Based on the above structure, the telescopic rod of the air spring 4 is abutted against the piston rod of the latch cylinder 9, so that the action process of the telescopic rod of the air spring 4 can reflect the action process of the piston rod of the latch cylinder 9, although the latch cylinder 9 cannot be provided with a built-in stroke sensor and the piston rod is arranged inside the equipment and the action of the piston rod cannot be detected in place by a conventional method, the position of the telescopic rod of the air spring 4 can be detected by side-reacting the piston rod position of the latch cylinder 9, namely, the telescopic rod of the air spring 4 can be detected at a special position, thereby reflecting the upper limit position and the lower limit position of the piston rod of the latch cylinder 9, the upper limit position is the position where the latch cylinder 9 is retracted, the latch cylinder 9 is separated from the wire rope hoist 10, the truss can be lifted independently without the wire rope, the lower limit position is the latch cylinder 9 is pushed out of place, the latch cylinder 9 is connected with the wire rope hoist 10, and the truss can be lifted by connecting the latch cylinder 9 with the wire rope hoist 10. The telescopic rod of the air spring 4 passes through the steel plate of the steel wire rope sling groove 110 of the deck layer of the ship compartment and contacts with the piston rod of the latch oil cylinder 9 inside the steel wire rope sling 10.
The guide part 3 that sets up in this scheme can be more accurate to leading to the slider 5, makes it can be steady, high-efficient and accurate slide from top to bottom at predetermined position, makes trigger piece 7 when triggering with detection part 6 contact, and is more steady.
By way of example, the mounting bracket 1 is of a T-shaped structure as a whole, and the mounting bracket 1 can comprise a supporting vertical plate 11, a supporting transverse plate 12 and a reinforcing rib 13, wherein the supporting transverse plate 12 is arranged perpendicular to the supporting vertical plate 11, the supporting transverse plate 12 is arranged at the lower end position of the side wall of the supporting vertical plate 11, and the reinforcing rib 13 is arranged between the supporting transverse plate 12 and the supporting vertical plate 11.
Based on the above structure, since the supporting cross plate 12 is provided at the lower end position of the side wall of the supporting riser 11, the upper end position thereof can provide a large assembly space for other components, and at the same time, the provision of the reinforcing ribs 13 between the supporting cross plate 12 and the supporting riser 11 can increase the stability of the whole apparatus.
As an example, the fixing portion 2 may include a fixing inner plate 21 and a fixing outer plate 22, the fixing inner plate 21 being provided with a connection hole near an end surface of the supporting riser 11, the fixing inner plate 21 being fixed to the supporting riser 11 by a countersunk bolt, a contact surface of the fixing inner plate 21 and the fixing outer plate 22, and a contact surface of the fixing outer plate 22 and the fixing inner plate 21 being provided with a connection hole, the fixing inner plate 21 and the fixing outer plate 22 being connected as a unit by a countersunk bolt.
The fixed outer plate 22 can be arranged at the center of the fixed inner plate 21, a first arc-shaped through groove 23 is arranged on the fixed inner plate 21, a second arc-shaped through groove 24 matched with the first arc-shaped through groove 23 is arranged at the corresponding position on the fixed outer plate 22, the size of a circular through groove formed by combining the first arc-shaped through groove 23 and the second arc-shaped through groove 24 is matched with the size of a circular base of the gas spring 4, and the base of the gas spring 4 is arranged in the circular through groove formed by the first arc-shaped through groove 23 and the second arc-shaped through groove 24.
Based on the above structure, through being provided with the arc through groove in fixed planking 22 and fixed inner panel 21, can fix the position of gas spring 4 on the one hand, the tip of gas spring 4 base is contradicted with supporting diaphragm 12 after fixed, and circular through groove is the position to gas spring 4 carries out the accurate fixed promptly, makes to keep vertical at the preset position always to guarantee the accuracy of gas spring 4 telescopic link position.
As an example, the guide part 3 may include a fixing plate 31 and a trapezoid groove 32, the fixing plate 31 being on the supporting riser 11 by a countersunk bolt, the trapezoid groove 32 being provided at a central position of the fixing plate 31, the trapezoid groove 32 being provided to match a telescopic rod position of the gas spring 4.
The sliding block 5 can comprise a trapezoid body 51 and a square body 52, the trapezoid body 51 and the square body 52 are integrally formed, the size and the structure of the trapezoid body 51 are matched with those of the trapezoid groove 32, the trapezoid body 51 can move accurately under the guidance of the trapezoid groove 32, a penetrating circular counter bore is formed in the square body 52, threaded holes connected with the trigger piece 7 are formed in the two sides of the square body 52, and the telescopic rod is clamped into the circular counter bore.
Based on the structure, the trapezoid groove 32 can be matched with the trapezoid body 51 to conduct accurate guiding, the sliding block 5 is limited in the trapezoid groove 32 of the guiding part 3, the guiding and limiting effects when the sliding block 5 slides up and down are achieved, the telescopic rod is clamped into the circular counter bore of the square body 52, the sliding block 5 and the telescopic rod are fixed into a whole, and the sliding block 5 can be driven to conduct synchronous movement in a specified direction under the action of the telescopic rod.
As an example, the triggering member may be a first sensing plate 71 and a second sensing plate 72, the first sensing plate 71 and the second sensing plate 72 are all L-shaped metal plates, the first sensing plate 71 and the second sensing plate 72 may each include a connecting vertical plate 711 and a sensing horizontal plate 712, the connecting vertical plate 711 and the sensing horizontal plate 712 are vertically arranged, through holes are formed in the connecting vertical plate 711, and the connecting vertical plate 711 is connected with the side wall of the square body 52 through bolts.
The first sensing plate 71 and the second sensing plate 72 are respectively disposed at two sides of the square body 52, and the first sensing plate 71 and the second sensing plate 72 are disposed in opposite directions, that is, the first sensing plate 71 and the second sensing plate 72 are disposed in central symmetry along the center of the square body 52.
Based on the structure, the first induction piece and the second induction piece which are reversely arranged can avoid other components in the inner part, so that the whole triggering process is more efficient.
As an example, the sensing part may include a first sensor mounting piece 61 and a second sensor mounting piece 62, wherein the first sensor mounting piece 61 is similar to the second sensor mounting piece 62 in structure, and the first sensor mounting piece 61 is in a T shape as a whole, and the tail part of the first sensor mounting piece 61 is bent at right angles and provided with a threaded hole for mounting the first sensor mounting piece 61 on the supporting riser 11;
Similarly, the sensor orientation on the second sensor mounting tab 62 matches the position of the second sensing tab.
Based on the structure, when the truss is required to be lifted independently and the steel wire rope stretches across the water area of the ship compartment to play a role in anti-collision protection, the piston rod of the latch oil cylinder 9 is retracted upwards, the gas spring 4 pushes the sliding block 5 upwards and the sliding block 5 pushes the telescopic rod upwards under the action of self elastic force recovery, when the sensor sensing piece on the right side is close to the sensor on the right side and enables the sensor to send out a retraction signal, the system controls the piston rod of the latch oil cylinder 9 to stop the retraction operation, and at the moment, the latch oil cylinder 9 is retracted to the position, the latch oil cylinder 9 is separated from the steel wire rope hanging head 10, and the truss can be lifted independently without the steel wire rope;
When the second sensor sensing piece on the left side is close to the sensor on the left side and enables the sensor to send out a push-out in-place signal, the system controls the piston rod of the latch oil cylinder 9 to stop pushing out and running, at the moment, the latch oil cylinder 9 is pushed out in place, the latch oil cylinder 9 is connected with a wire rope hanging head 10, and the truss is connected with the wire rope hanging head 10 through the latch oil cylinder 9 to carry out lifting and running of the wire rope.
The telescopic rod is also provided with a drain box 8, the drain box 8 comprises a water accumulation barrel 81 and a drain pipe 82, a through hole is formed in the middle of the bottom of the water accumulation barrel 81 and used for the telescopic rod to penetrate through, the through hole at the bottom of the drain box 8 and the telescopic rod are fixed and sealed in a sealing glue or welding mode, and the length of the drain pipe 82 of the drain box 8 is required to be enough to drain the water accumulation outside the device, so that influence on the gas spring 4 and the sensor below is avoided.
Based on the above structure, the drainage box 8 arranged on the telescopic rod is used for collecting and draining rainwater and impurities flowing down along the push rod, and avoiding damage to the air spring 4 arranged below.
Example 2
Based on the structure of the above embodiment 1, the present invention provides a technical solution:
When the first sensor sensing piece on the right side approaches to the sensor on the right side and enables the sensor to send out a retreating signal, the system controls the piston rod of the latch oil cylinder 9 to stop retreating operation, at the moment, the latch oil cylinder 9 retreats to the position, the latch oil cylinder 9 is separated from the steel wire rope hanging head 10, and the truss can be independently lifted without the steel wire rope;
When the second sensor sensing piece on the left side is close to the sensor on the left side and enables the sensor to send out a push-out in-place signal, the system controls the piston rod of the latch oil cylinder 9 to stop pushing out and running, at the moment, the latch oil cylinder 9 is pushed out in place, the latch oil cylinder 9 is connected with a wire rope hanging head 10, and the truss is connected with the wire rope hanging head 10 through the latch oil cylinder 9 to carry out lifting and running of the wire rope.
When the latch oil cylinder 9 is pushed out, the piston rod pushes the telescopic rod downwards and the sliding block 5 compresses the gas spring 4, and when the latch oil cylinder 9 is retracted, the gas spring 4 pushes the sliding block 5 upwards and the telescopic rod returns under the action of self elasticity. Therefore, the accurate tracking of the slide block 5 on the position of the piston rod of the latch oil cylinder 9 is realized, and the purpose of detecting the position of the piston rod of the latch oil cylinder 9 is achieved by detecting the position of the slide block 5.
In this scheme, upward restoring force of telescopic link and slider 5 comes from the resilience force when gas spring 4 is pressed, and the elasticity accessible control inflation pressure of gas spring 4 is adjusted, and gas spring 4 stable performance, maintains simple and convenient.
In the scheme, the guide part 3 is provided with the trapezoid groove 32, so that the trapezoid head of the sliding block 5 can slide up and down in cooperation with the trapezoid head, the guide function is achieved on the sliding block 5, and the sliding block 5 can be prevented from overturning and unstably bearing force on one side of the square head
In this scheme, the gas spring 4 is fixed by the fixed inner plate 21 and the fixed outer plate 22, and the fixing mode is reliable. When the air spring 4 is required to be inflated for maintenance or replacement, the outer plate 22 is only required to be fixed by dismantling the air spring 4, so that the operation is convenient;
In this scheme, a sensor sensing piece is respectively installed to slider 5 left and right sides, is used for detecting that hasp hydro-cylinder 9 piston rod release is put in place and is returned in place respectively, and every side sensor all is provided with two sensors, prevents that single sensor from receiving the wrong signal of sending of interference, improves the redundant reliability of signal detection.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.