CN1196771A - Cutting tool holder retention system - Google Patents
Cutting tool holder retention system Download PDFInfo
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- CN1196771A CN1196771A CN96197071A CN96197071A CN1196771A CN 1196771 A CN1196771 A CN 1196771A CN 96197071 A CN96197071 A CN 96197071A CN 96197071 A CN96197071 A CN 96197071A CN 1196771 A CN1196771 A CN 1196771A
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- toolholder
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- engaging surface
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/19—Means for fixing picks or holders
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/19—Means for fixing picks or holders
- E21C35/191—Means for fixing picks or holders for fixing holders
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C35/00—Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
- E21C35/18—Mining picks; Holders therefor
- E21C35/19—Means for fixing picks or holders
- E21C35/193—Means for fixing picks or holders using bolts as main fixing elements
- E21C35/1933—Means for fixing picks or holders using bolts as main fixing elements the picks having a cylindrical shank
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Milling Processes (AREA)
- Drilling And Exploitation, And Mining Machines And Methods (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
本申请是申请日为1995年8月2日、标题为“刀夹紧固系统”的、同一申请人的未结案专利申请08/510451的部分继续申请。This application is a continuation-in-part of co-pending patent application 08/510,451 filed on August 2, 1995 and entitled "Tool Holder Fastening System" by the same applicant.
本发明涉及挖掘刀具。具体地说,本发明涉及一种在使用中将挖掘刀具的刀夹保持在支座中的紧固系统。The present invention relates to digging tools. In particular, the present invention relates to a fastening system for retaining the cartridge of an excavating tool in a seat in use.
用于如连续采矿或道路刻痕等用途的挖掘刀具组件通常包括一可转动地安装在支座内的刀具(有时称之为截齿)。支座又通常通过焊接被安装在到一圆筒或其它物体上,而该圆筒又由适当的动力装置驱动。当这种装有刀具的多个支座被安装在一圆筒上且该圆筒被驱动时,刀具将咬入并破碎那些想要采掘或去除的材料。在本领域中,这种挖掘机的普通工作方式是众所周知的。Excavating cutter assemblies for applications such as continuous mining or road scoring typically include a cutter (sometimes referred to as a pick) rotatably mounted in a carrier. The stand is in turn mounted, usually by welding, to a cylinder or other object which in turn is driven by suitable power means. When such carriages with knives are mounted on a cylinder and the cylinder is driven, the knives will bite and break up the material that is to be mined or removed. The general workings of such excavators are well known in the art.
由于支座外露,所以它易于受到磨损和误用,因此必须当它不能用时将其从圆筒上切下来或用喷枪烧掉并进行更换。为了延长支座的寿命,有时要采用刀夹(有时被称为“刀套”、“截齿座”或“截齿套”)。刀具可转动地或者在不同的情况下可松开地安装在截齿座内,而截齿座又通过某种机械连接机构安装在支座内。这有助于防止支座被错误使用和受到磨损,由此极大地缩短或消除了否则圆筒修理时所需的停机时间。在本领域中,使用这样的截齿座是熟知的。例如,授予D′Angelo的美国专利5067775记载了使用这种截齿座的情况。在US5067775文献中,截齿座被称为刀套。Because the mount is exposed, it is subject to wear and misuse, so it must be cut or torched from the cylinder when it becomes unusable and replaced. To prolong the life of the standoffs, tool holders (sometimes referred to as "knife pockets", "pick holders" or "pick pockets") are sometimes used. The tool is mounted rotatably or in different cases releasably in the pick holder, which in turn is mounted in the support by some mechanical connection. This helps protect the bearings from misuse and wear, thereby greatly reducing or eliminating downtime otherwise required for cylinder repairs. The use of such pick holders is well known in the art. For example, US Patent 5,067,775 to D'Angelo describes the use of such a pick holder. In the US5067775 document, the pick holder is referred to as a pocket.
众所周知,这样的刀具和刀夹在采掘或其它工作中会受到很大的应力。因此,理想的情况是,应该以最大限度地减小截齿座的位移、以尽可能地延长刀具寿命的方式将刀夹安装在支座上。还重要的是,刀夹和支座之间的安装应该防止同样可能导致刀具过早磨损和过早失效的振动松动。过去,已经提出或采用了各种方法以试图在尽可能延长刀具寿命的同时最大限度地减小刀夹位移或松动地将刀套安装在支座内。It is well known that such knives and toolholders are subject to significant stress during mining or other work. Ideally, therefore, the toolholder should be mounted on the holder in a manner that minimizes pick seat displacement and maximizes tool life. It is also important that the fit between the tool holder and the standoffs should prevent vibrational loosening which can also lead to premature tool wear and premature failure. In the past, various methods have been proposed or employed in an attempt to maximize tool life while minimizing tool holder displacement or loosely mounting the tool holder within the holder.
例如,授予Krekeler的美国专利3749449披露了一种带有两个直立的构件或分叉的支座,在所述分叉之间构成了一条其中嵌有一刀夹的槽。一根销穿过支座和刀夹并可松开地将刀夹固定在支座上。Krekeler的专利依靠刀夹的底面与支座的上表面之间的配合(在槽底)以抵抗要使刀夹绕销转动的作用力。换句话说,Krekeler的专利依靠一小间隙配合以减弱刀具和刀夹在使用中绕销的转动。否则,刀夹在支座内的运动将引起刀具、刀夹和支座不必要地磨损。For example, US Pat. No. 3,749,449 to Krekeler discloses a support with two upstanding members or prongs forming between said prongs a slot into which a toolholder is embedded. A pin passes through the mount and cartridge and releasably secures the cartridge to the mount. The Krekeler patent relies on the fit between the bottom surface of the cartridge and the upper surface of the seat (at the bottom of the groove) to resist the forces that would cause the cartridge to rotate about the pin. In other words, the Krekeler patent relies on a small clearance fit to dampen the rotation of the tool and cartridge about the pin in use. Otherwise, the movement of the tool holder within the holder will cause unnecessary wear on the tool, tool holder and holder.
作为另一种解决方案,授予Wechner的美国专利4650254披露了使用两个螺栓以使刀夹与支座相连的情况。这两个螺栓水平地穿过支座的后表面和刀夹的末端。这样的连接结构会易于受到转动松动的影响。As another solution, US Patent 4650254 to Wechner discloses the use of two bolts to connect the tool holder to the support. These two bolts pass horizontally through the rear surface of the standoff and the end of the tool holder. Such a connection may be susceptible to rotational loosening.
本发明的一个目的是提供一种改进的挖掘刀具的刀夹紧固系统,它允许将刀夹牢固地固定到支座上,从而最大限度地减弱或消除刀夹在支座内的任何位移或松动。It is an object of the present invention to provide an improved toolholder fastening system for excavating tools which allows the toolholder to be securely secured to the support so as to minimize or eliminate any displacement or removal of the toolholder within the support. loose.
在实施本发明的上述目的和其它目的以及特征的过程中,产生了一种改进的挖掘刀具刀夹紧固系统。此改进的挖掘刀具的刀夹紧固系统包括:一个带有一刀夹接合面的刀夹和一个带有一个其中装入刀夹的刀夹安装孔的支座。一根带有一销接合面的销活动地安装在支座上,从而可移动销接合面以使其与刀夹接合面配合。至少刀夹接合面和销接合面中的一个形成了一个斜面,从而当移动销接合面以使其与刀夹接合面接合时,所述刀夹的末端将被引入刀夹安装孔中。In carrying out the above and other objects and features of the present invention, an improved excavating tool holder fastening system results. The improved toolholder fastening system for digging tools includes a toolholder with a toolholder engaging surface and a support with a toolholder mounting hole into which the toolholder is received. A pin with a pin engaging surface is movably mounted on the support so that the pin engaging surface can be moved to engage the cartridge engaging surface. At least one of the cartridge engaging surface and the pin engaging surface defines a ramp such that when the pin engaging surface is moved into engagement with the cartridge engaging surface, the end of said cartridge will be drawn into the cartridge mounting hole.
在另一个替换实施例中,挖掘刀具的刀夹紧固系统包括一个带有一刀夹接合面的刀夹和一个带有一个其中插入了刀夹的刀夹安装孔和一个与刀夹安装孔相交的支座销孔的支座。支座销孔构成一个相对于刀夹安装孔向下倾斜的支座接合面。一根销与支座接合面和刀夹接合面接合,从而可移动销以便将刀夹引入刀夹安装孔中。In another alternative embodiment, a toolholder fastening system for an excavating tool includes a toolholder with a toolholder engaging surface and a toolholder mounting hole with a toolholder inserted therein and a toolholder that intersects the toolholder mounting hole. The support of the support pin hole. The standoff pin hole forms a standoff engagement surface that slopes downward relative to the toolholder mounting hole. A pin engages the abutment engaging surface and the cartridge engaging surface so that the pin is movable to introduce the cartridge into the cartridge mounting hole.
在一个优选实施例中,支座具有构成支座接合面而且向下倾斜的支座销孔。刀夹的接合面是一个横向销孔。销穿过并接合刀夹的横向销孔。销具有一个销杆、一个第一楔紧件和一个第二楔紧件。第一、第二楔紧件各具有一个可与支座销孔活动接合的支座接合部。至少第一和第二楔紧件中的一个可相对于另一个楔紧件沿销杆移动,从而使这两个楔紧件的支座接合部可沿支座销孔移动并且将刀夹引入刀夹安装孔中。In a preferred embodiment, the mount has a mount pin hole forming the mount engagement surface and sloping downwards. The engagement face of the cartridge is a transverse pin hole. The pin passes through and engages the transverse pin hole of the cartridge. The pin has a shank, a first wedging element and a second wedging element. Each of the first and second wedging parts has a support engaging portion which can be movably engaged with the support pin hole. At least one of the first and second wedging members is movable along the pin relative to the other wedging member, so that the abutment engaging portion of the two wedging members can move along the abutment pin hole and introduce the toolholder into the in the tool holder mounting hole.
在一个优选实施例中,销杆具有一个螺纹部分,而且第一第二楔紧件中的一个楔紧件具有一个楔紧螺纹孔,这样第一和第二楔紧件中的一个可以与销杆螺接并可相对于另一个楔紧件移动。另外,第一楔紧件可具有一第一校直圆柱段和一第一倾斜圆柱段,第二楔紧件可具有一第二校直圆柱段和一第二倾斜圆柱段,由此第一、第二校直圆柱段与刀夹的横向销孔接合,而第一、第二倾斜圆柱段构成支座接合部并与支座销孔接合。In a preferred embodiment, the pin shank has a threaded portion, and one of the first and second wedging members has a wedging threaded hole, so that one of the first and second wedging members can be connected to the pin The rod is threaded and movable relative to the other wedge. Additionally, the first wedging member may have a first straight cylindrical section and a first inclined cylindrical section, and the second wedging member may have a second straight cylindrical section and a second inclined cylindrical section, whereby the first 1. The second straight cylindrical section engages with the transverse pin hole of the tool holder, while the first and second inclined cylindrical sections form the support joint and engage with the support pin hole.
在另一个更优选的实施例中,刀夹具有一个与横向销孔相交的刀夹槽,从而可以通过相对于第一楔紧件使第二楔紧件移动而从支座的刀夹安装孔中取出刀夹,这样第一、第二楔紧件不再与横向销孔干涉,并且当第一和第二楔紧件仍与支座销孔可动地接合时,可从刀夹安装孔中退出刀夹。In another more preferred embodiment, the toolholder has a toolholder slot intersecting the transverse pin hole so that it can be removed from the toolholder mounting hole of the abutment by moving the second wedging member relative to the first wedging member. Remove the toolholder from the middle so that the first and second wedging members no longer interfere with the transverse pin holes, and while the first and second wedging members are still movably engaged with the support pin holes, they can be removed from the toolholder mounting holes. out of the tool holder.
在一个可加入所有在先实施例中的优选实施例中,至少刀夹和刀夹安装孔中的一个是成锥形的,由此当移动销接合面而使其与刀夹接合面接合时,可将刀夹引入并楔入支座的刀夹安装孔中。In a preferred embodiment, which may be added to all the preceding embodiments, at least one of the cartridge and the cartridge mounting hole is tapered so that when the pin engaging surface is moved into engagement with the cartridge engaging surface , the tool holder can be introduced and wedged into the tool holder mounting hole of the support.
在一个可加到所有在先实施例中的更优选的实施例中,支座具有一个在刀夹安装孔附近的抵肩部,刀夹具有一个刀夹肩部。当刀夹如上所述地被引入刀夹安装孔中时,刀夹肩部将抵靠抵肩部。In a further preferred embodiment, which may be added to all the preceding embodiments, the seat has an abutment adjacent the mounting hole of the tool holder and the tool holder has a tool holder shoulder. When the cartridge is introduced into the cartridge mounting hole as described above, the cartridge shoulder will abut against the abutment shoulder.
本发明还包括一种改进的挖掘刀具的刀夹,它与具有一个其中插入刀夹的刀夹安装孔和一根带有一销接合面并且活动安装在其上的销的支座联用。所述改进的刀夹包括一个外耐磨区和一个末端,所述末端具有一个与销接合面接合的刀夹接合面。至少刀夹接合面和销接合面中的一个构成一斜面,从而当移动销接合面以使其与刀夹接合面接合时,将刀夹的末端引入支座的刀夹安装孔中。The present invention also includes an improved excavating tool holder for use with a holder having a holder mounting hole into which the holder is inserted and a pin having a pin engaging surface and movably mounted thereon. The improved toolholder includes an outer wear zone and a tip having a toolholder engaging surface that engages the pin engaging surface. At least one of the cartridge-engaging surface and the pin-engaging surface defines a ramp such that when the pin-engaging surface is moved into engagement with the cartridge-engaging surface, the end of the cartridge is introduced into the cartridge-mounting hole of the carrier.
在一个替换实施例中,使一个改进的刀夹与一个支座和一根销联用,其中支座具有一个其中插入了刀夹的刀夹安装孔和向下倾斜的支座销孔,所述销具有的一销杆、一第一楔紧件和一第二楔紧件,第二楔紧件可相对于第一楔紧件沿销杆移动,第一和第二楔紧件可与支座销孔活动地接合。此实施例的改进的刀夹包括一个外耐磨区和一个末端。所述刀夹末端具有一个当刀夹末端被插入刀夹安装孔时基本上对准支座销孔的横向销孔,以致销可以在支座销孔间穿过横向销孔。第一楔紧件和第二楔紧件与支座销孔和横向销孔接合,以致相对于第一楔紧件移动第二楔紧件便可把刀夹的末端引入支座的刀夹安装孔中。In an alternative embodiment, a modified toolholder is used in conjunction with a standoff and a pin, wherein the standoff has a toolholder mounting hole into which the toolholder is inserted and a downwardly sloping standoff pin hole, so that Described pin has a pin rod, a first wedging member and a second wedging member, and the second wedging member can move along the pin bar relative to the first wedging member, and the first and second wedging member can be connected with The standoff pin holes are movably engaged. The improved cartridge of this embodiment includes an outer wear zone and an end. The toolholder end has a transverse pin hole that is substantially aligned with the standoff pin hole when the toolholder end is inserted into the toolholder mounting hole so that a pin can pass through the transverse pin hole between the standoff pin holes. The first wedging member and the second wedging member engage the holder pin hole and the transverse pin hole so that moving the second wedging member relative to the first wedging member introduces the end of the toolholder into the toolholder mounting of the holder in the hole.
在一个优选实施例中,末端具有一个刀夹槽,由此末端可通过相对第一楔紧件移动第二楔紧件而从支座的刀夹安装孔中被取出,由此第一和第二楔紧件不再与横向销孔干涉。In a preferred embodiment, the tip has a tool holder slot whereby the tip can be removed from the tool holder mounting hole of the holder by moving the second wedging member relative to the first wedging member, whereby the first and second wedging members The two wedges no longer interfere with the transverse pin hole.
在一个更优选的实施例中,如此设计支座销孔和楔紧件的结构,以使楔紧件不在支座销孔中转动。此特征产生了对准和定位作用,从而准确且简单地在支座中装配销。此配合结构可由销-槽式结构构成。In a more preferred embodiment, the structure of the support pin hole and the wedging member is designed such that the wedging member does not rotate in the support pin hole. This feature creates an alignment and positioning action for accurate and simple assembly of the pin in the holder. This cooperating structure may consist of a pin-slot structure.
本发明还包括一种用于与一个支座和一个刀夹联合使用的销,所述刀夹具有一个横向销孔,支座具有一个其中装入了刀夹的刀夹安装孔和向着横向销孔向下倾斜并且与横向销孔相交的支座销孔,所述销包括一个具有一第一螺距螺纹部分和一第二螺距螺纹部分的销杆、一第一楔紧件和一第二楔紧件,第一楔紧件带有一第一校直圆柱段、一第一倾斜圆柱段和一第一楔紧螺纹孔,第二楔紧件带有一第二校直圆柱段、一第二倾斜圆柱段和一第二楔紧螺纹孔,第一楔紧件被螺接到销杆的第一螺距螺纹部分上,而第二楔紧件被螺接到销杆的第二螺距螺纹部分上,由此第一和第二校直圆柱段可与横向销孔接合,而第一和第二倾斜圆柱段可与支座销孔接合。The invention also includes a pin for use in conjunction with a holder having a transverse pin hole, and a toolholder having a toolholder mounting hole into which the toolholder is inserted and a toolholder facing towards the transverse pin. Hole slopes downward and intersects a transverse pin hole comprising a pin shank having a first pitch threaded portion and a second pitch threaded portion, a first wedging member and a second wedging member The first wedging member has a first straight cylindrical section, a first inclined cylindrical section and a first wedging threaded hole, and the second wedging member has a second straight cylindrical section, a second inclined the cylindrical section and a second wedging threaded hole, the first wedging member is threaded onto the first pitch threaded portion of the pin shank, and the second wedging member is threaded onto the second pitch threaded portion of the pin shank, Thereby the first and second straight cylindrical sections are engageable with the transverse pin holes and the first and second inclined cylindrical sections are engageable with the standoff pin holes.
本发明所带来的优点很多。例如,由于使刀夹接合面和销接合面中的一个构成一斜面,可使刀夹与刀夹安装孔形成特别紧密的配合关系。如果刀夹末端或刀夹安装孔中的一个或两者都成锥形,由此当用销装配部件时,使刀夹的末端被楔入刀夹安装孔中,这种紧密配合就特别可靠。如果刀夹具有一个当刀夹被引入刀夹安装孔中时抵靠一支座的抵肩部的刀夹肩部,则配合的牢固性也得到了提高。本发明的另一个优点是,支座的刀夹安装孔可具有这样的形状,即完全环绕刀夹并多方向地支承刀夹。作为又一个优点,当刀夹磨损时,通过简单地松开销可轻松地取出并更换刀夹。The advantages brought by the present invention are many. For example, since one of the tool holder engaging surface and the pin engaging surface constitutes an inclined surface, the tool holder can be formed into a particularly close fitting relationship with the tool holder mounting hole. This tight fit is particularly reliable if either or both the end of the toolholder or the toolholder mounting hole are tapered so that the end of the toolholder is wedged into the toolholder mounting hole when the part is assembled with a pin . The firmness of the fit is also increased if the cartridge has a cartridge shoulder which abuts against an abutment of a seat when the cartridge is introduced into the cartridge mounting hole. Another advantage of the present invention is that the toolholder mounting hole of the stand can be shaped to completely surround the toolholder and support the toolholder in multiple directions. As a further advantage, when the cartridge is worn, the cartridge can be easily removed and replaced by simply loosening the pin.
根据以下描述并参见其中清楚地示出了本发明优选实施例的附图,本发明的其它目的和优点将变得更加清楚。Other objects and advantages of the present invention will become apparent from the following description and with reference to the accompanying drawings in which preferred embodiments of the invention are clearly shown.
尽管示出了本发明的不同实施例,但不应该认为示出的这些特殊实施例限定了权利要求。可以预料到的是,在不脱离本发明范围的前提下可以作出各种修改和替换。While various embodiments of the invention have been shown, the specific embodiments shown should not be considered as limiting the claims. It is anticipated that various modifications and substitutions may be made without departing from the scope of the present invention.
图1是表示本发明的一个实施例的支座、刀夹套和刀具的侧视图;Fig. 1 is a side view showing a support, a tool holder sleeve and a tool according to an embodiment of the present invention;
图2是沿图1中线2-2所示平面的剖视图,左半边示出了处于松开状态下的本发明,而右半边示出了处于上紧状态的本发明;Fig. 2 is a sectional view along the plane indicated by line 2-2 in Fig. 1, the left half shows the present invention in a loosened state, and the right half shows the present invention in a tightened state;
图3是表示一个可替换的销的剖视图;Figure 3 is a sectional view showing an alternative pin;
图4是表示本发明的一个替换实施例的支座、刀夹套和刀具的侧视图;Figure 4 is a side view showing an alternative embodiment of the present invention, a holder, a toolholder, and a tool;
图5是沿图4中线5-5所示平面的剖视图;Fig. 5 is a sectional view along the plane shown by line 5-5 in Fig. 4;
图6是沿图4中线6-6所示平面的剖视图;Fig. 6 is a sectional view along the plane shown by line 6-6 in Fig. 4;
图7是表示本发明的另一个替换实施例的支座、刀夹和刀具的侧视图;Figure 7 is a side view showing the support, tool holder and cutter of another alternative embodiment of the present invention;
图8是沿图7中线8-8所示平面的剖视图,左半边示出了处于松开状态下的本发明,而右半边示出了处于上紧状态的本发明;Fig. 8 is a sectional view along the plane indicated by line 8-8 in Fig. 7, the left half shows the present invention in a loosened state, and the right half shows the present invention in a tightened state;
图9是刀夹的末端的侧视图;Figure 9 is a side view of the end of the tool holder;
图10是带螺纹的销的侧视图;Figure 10 is a side view of a threaded pin;
图11是第一楔紧件的侧视图;以及Figure 11 is a side view of the first wedging member; and
图12是第二楔紧件的侧视图。Figure 12 is a side view of the second wedging member.
在图1和2中示出了刀夹紧固系统10的一个实施例。此刀夹紧固系统10包括一个支座12和一个通过销16与支座12联接的刀夹14。在所示实施例中,刀具18可转动地而且可松开地装在刀夹14内。但是,本发明的范围将覆盖刀具不可转动地安装在其中的刀夹紧固系统。One embodiment of a toolholder fastening system 10 is shown in FIGS. 1 and 2 . The tool holder fastening system 10 includes a support 12 and a tool holder 14 coupled to the support 12 by a pin 16 . In the illustrated embodiment, the tool 18 is rotatably and releasably mounted in the tool holder 14 . However, the scope of the present invention is intended to cover tool holder fastening systems in which the tool is non-rotatably mounted.
在应用中,这样的支座12可以按照任何理想的形式例如通过焊接分布且固定在圆筒或其它物体(未示出)的圆周或长度上。圆筒或其它物体可由任何传统的且合适的动力装置驱动,从而使刀具18切入并破碎其所作用的材料。在本领域中,这样的用途是众所周知的,因此在这里就不再详述了。In application, such supports 12 may be distributed and fixed in any desired form, such as by welding, on the circumference or length of a cylinder or other object (not shown). The cylinder or other object may be driven by any conventional and suitable power means to cause the knives 18 to cut into and break up the material on which they are acting. Such uses are well known in the art and therefore will not be described in detail here.
刀具18通常具有一细长的刀体。刀具18的刀头22通常包括一个安装在一大致呈锥形的外部26上的硬切削镶刃24。这个硬切削镶刃24可由烧结碳化钨或任何其它的合适材料制成。硬切削镶刃24通常被装在锥形外部26的端部上,在此处硬切削镶刃24可被铜钎焊或以其它适当方式固定到位。刀具18还包括一个与锥形外部26的肩部30相邻的刀柄28。由于在本领域中已熟知这样的刀具,因此在这里无需作进一步的具体描述。Knife 18 generally has an elongated body. The tip 22 of the cutter 18 generally includes a hard cutting insert 24 mounted on a generally tapered outer portion 26 . This hard cutting insert 24 may be made of cemented tungsten carbide or any other suitable material. The hard cutting insert 24 is typically mounted on the end of the tapered outer portion 26 where the hard cutting insert 24 may be brazed or otherwise suitably secured in place. The knife 18 also includes a shank 28 adjacent a shoulder 30 of the tapered outer portion 26 . Since such knives are well known in the art, no further detailed description is required here.
刀夹可具有许多不同的形状。此实施例中所示的刀夹14具有一个外耐磨区32和一个与刀夹肩部36相连的末端34。在刀夹14中形成了一个在其中可转动地或以其它方式装入刀具18的刀具安装孔38。在本领域中,这样的可转动的或非转动的安装方式是众所周知的,所以在这里就不再详细描述了。Cartridges can have many different shapes. The cartridge 14 shown in this embodiment has an outer wear zone 32 and an end 34 connected to a shoulder 36 of the cartridge. A tool mounting hole 38 into which the tool 18 is rotatably or otherwise received is formed in the tool holder 14 . Such rotatable or non-rotatable mountings are well known in the art and so will not be described in detail here.
尽管刀夹14的末端34可具有不同的形状,但图示的刀夹末端34呈锥形。末端34可由实心材料制成,或如图示的那样,它可具有一个象垂直孔44这样的空腔。刀夹的末端34还具有一个刀夹接合凹口,在此实施例中,此凹口包括沿由“A”所示的轴线被对准而且与末端34的中心轴线“B”相交的横向销孔46。横向销孔46成锥形。刀支接合凹口具有一个刀夹接合面48,在此实施例中,该接合面是锥形横向销孔46的下倾斜表面。While the end 34 of the cartridge 14 may have a different shape, the illustrated end 34 of the cartridge is tapered. The end 34 can be made of solid material, or it can have a cavity such as a vertical hole 44 as shown. The end 34 of the tool holder also has a tool holder engaging notch which in this embodiment comprises a transverse pin aligned along the axis indicated by "A" and intersecting the central axis "B" of the end 34 Hole 46. The transverse pin hole 46 is tapered. The holder engaging recess has a cartridge engaging surface 48 which in this embodiment is the lower sloped surface of the tapered transverse pin hole 46 .
支座12通常具有一个由一抵肩部56环绕的刀夹安装孔54。在此优选实施例中,刀夹安装孔54成锥形以便与刀夹14末端34的锥形匹配。已经发现,最大的总内锥角应该优选为约16度。The support 12 generally has a toolholder mounting hole 54 surrounded by an abutment 56 . In the preferred embodiment, the toolholder mounting hole 54 is tapered to match the taper of the end 34 of the toolholder 14 . It has been found that the maximum total internal cone angle should preferably be about 16 degrees.
支座12还具有一个侧面58和一个可通过焊接或其它任何合适的方式安装在圆筒或其它物体上(未示出)的底部60。The support 12 also has a side 58 and a bottom 60 which may be mounted to a cylinder or other object (not shown) by welding or any other suitable means.
刀夹安装孔54进而刀夹14和刀具18通常沿刀具18的运动方向(如图1中的“C”向所示)布置。The tool holder mounting holes 54 and thus the tool holder 14 and the tool 18 are generally arranged along the moving direction of the tool 18 (shown as the direction “C” in FIG. 1 ).
为了实现本发明,支座12具有支座销孔62,使这些销孔沿“D”所示的轴线横向对准并且与刀夹安装孔54的中心轴线“B”垂直相交。To carry out the present invention, the carrier 12 has carrier pin holes 62 aligned transversely along the axis indicated by "D" and perpendicular to the central axis "B" of the toolholder mounting hole 54 .
在所示的实施例中,支座销孔62具有一个从侧面58伸向刀夹安装孔54的支座螺纹部分64。可以在螺纹部分的端头处可选择地设置一个其中装有一个0形圈68的环形槽66。In the illustrated embodiment, the standoff pin hole 62 has a standoff threaded portion 64 extending from the side 58 to the toolholder mounting hole 54 . An annular groove 66 in which an O-ring 68 is received can optionally be provided at the end of the threaded portion.
销16活动地安装在支座12上。在本发明的这个实施例中,可通过攻有螺纹的支座接合部70活动地安装销16。销16的螺纹支座接合部70被指定用于可与支座12的支座销孔62的螺纹部分64螺接。销16还具有一个销接合面72,在此实施例中,此销接合面72成锥形,从而产生一个斜面74以便与刀夹接合凹口46的刀夹接合面48接合。The pin 16 is movably mounted on the support 12 . In this embodiment of the invention, the pin 16 is removably mounted via a threaded standoff engagement 70 . The threaded standoff engagement portion 70 of the pin 16 is designed to be threadably engageable with the threaded portion 64 of the standoff pin hole 62 of the standoff 12 . The pin 16 also has a pin engaging surface 72 which in this embodiment is tapered to create a ramp 74 for engagement with the cartridge engaging surface 48 of the cartridge engaging recess 46 .
销16还具有一个紧固端76。紧固端76最好具有如一个非圆形的形状且具有一个凸出部或一个插孔,其中可采用一个工具并象下述的那样将销16紧固在支座销孔62中。在所示的实施例中,所述紧固端构形包括一个用于容纳六方孔螺钉头用扳手的六方形插孔78。The pin 16 also has a fastening end 76 . Fastening end 76 preferably has, for example, a non-circular shape and has a protrusion or a receptacle in which a tool can be used to fasten pin 16 in support pin hole 62 as described below. In the illustrated embodiment, the fastening end formation includes a hexagonal receptacle 78 for receiving a hexagonal screw head wrench.
尽管销16可由任何合适的材料制成,但优先选择合金钢,如SAE4140、SAE4340。Although the pin 16 may be made of any suitable material, alloy steel such as SAE4140, SAE4340 is preferred.
尽管在所述实施例中示出了所使用的两个销16,但也可以采用一个或多个销。无论采用多少个销,横向销孔46的轴线进而支座销孔62都无需与刀具安装孔38垂直相交。相反,横向销孔和支座销孔可以相对于刀具安装孔38倾斜一个角度,最好从支座侧面58向刀夹14的中心轴线“E”向下倾斜70-90度。另外,如果采用了两个或两个以上的销,则横向销孔的轴线进而支座销孔的轴线既无需横向地对准,也不必相交。Although two pins 16 are shown used in the described embodiment, one or more pins could be used. Regardless of how many pins are used, the axis of the transverse pin hole 46 and thus the standoff pin hole 62 need not intersect the tool mounting hole 38 perpendicularly. Conversely, the transverse pinholes and standoff pinholes can be angled relative to the tool mounting hole 38, preferably 70-90 degrees downward from the standoff side 58 toward the central axis "E" of the toolholder 14. Additionally, if two or more pins are used, the axes of the transverse pin holes and thus the support pin holes need neither be aligned laterally nor intersect.
为了应用图1和2所示的本发明的实施例,刀夹14的末端34被插入支座12的刀夹安装孔54中,以致使刀夹14的横向销孔46和支座12的支座销孔62大致对准。In order to apply the embodiment of the invention shown in FIGS. 1 and 2, the end 34 of the tool holder 14 is inserted into the tool holder mounting hole 54 of the support 12 so that the transverse pin hole 46 of the tool holder 14 and the support of the support 12 The socket pin holes 62 are generally aligned.
接着,将销16插入支座销孔62中。此时,横向销孔46和支座销孔62仍然象在图2左半边中示出的轴线“A”和“D”所示的那样被粗略地对准。此时,也最好象图2的左半边所示的那样在刀夹肩部36和支座12的抵肩部56之间留有小间隙。Next, the pin 16 is inserted into the standoff pin hole 62 . At this point, the transverse pin holes 46 and standoff pin holes 62 are still roughly aligned as indicated by axes "A" and "D" shown in the left half of FIG. At this time, it is also preferable to leave a small gap between the toolholder shoulder 36 and the abutment 56 of the support 12 as shown in the left half of FIG. 2 .
然后,移动销16,使得销接合面72的斜面74将与刀夹14的刀夹接合面48接合。销16的这个移动是利用与一个工具或其它装置(未示出)接合的销16的紧固端76实现的,从而在支座销孔62的螺纹部分64中与销16的带螺纹的支座接合部74螺接。可以采用由Nylok紧固件公司生产的Nylok或任何其它合适材料或粘结剂,以帮助防止销16在使用中从支座销孔62中脱出。The pin 16 is then moved such that the ramp 74 of the pin engaging face 72 will engage the cartridge engaging face 48 of the cartridge 14 . This movement of the pin 16 is accomplished with the fastening end 76 of the pin 16 engaged with a tool or other device (not shown) so that the threaded abutment of the pin 16 in the threaded portion 64 of the abutment pin hole 62 The seat joint 74 is screwed. Nylok(R) manufactured by Nylok Fastener Company or any other suitable material or adhesive may be used to help prevent the pin 16 from dislodging from the standoff pin hole 62 in use.
由于刀夹接合面48和销接合面72中的至少一个(在这此情况下是两者)形成一斜面,刀夹14的末端34将沿方向“E”被强制地向下与支座12的刀夹安装孔54楔紧以构成紧配合,直到刀夹肩部36抵压在抵肩部56上为止。此时,在所示实施例中,横向销孔46的轴线“A”与支座销孔62的轴线“D”将如图2右半边所示的那样基本重合。为了获得这样的效果,刀夹接合面48和销接合面72最好各具有约等于16度的最大总内角。如图2的右侧所示,由于刀夹末端34和刀夹安装孔54匹配地成锥形,所形成的配合特别可靠。Since at least one (in this case, both) of the tool holder engaging surface 48 and the pin engaging surface 72 forms a bevel, the end 34 of the tool holder 14 will be forced downwardly into the seat 12 in the direction "E". The tool holder mounting hole 54 is wedged tightly to form a tight fit until the tool holder shoulder 36 is pressed against the shoulder 56 . At this point, in the illustrated embodiment, the axis "A" of the transverse pin hole 46 and the axis "D" of the standoff pin hole 62 will substantially coincide as shown in the right half of FIG. 2 . To achieve this effect, the cartridge engaging surface 48 and the pin engaging surface 72 preferably each have a maximum total internal angle equal to approximately 16 degrees. As shown on the right side of FIG. 2 , due to the mating taper of the cartridge end 34 and the cartridge mounting hole 54 , the resulting fit is particularly secure.
因此,所形成的紧配合以及刀夹肩部36抵靠在支座的抵肩部56上有利地防止了刀夹绕销16的轴线“D”转动。刀夹接合面48与销接合面72之间的楔紧作用连同刀夹末端34和刀夹安装孔54之间的楔紧还将最大程度地减轻因转动引起的松动。作为另一个优点,当刀夹磨损时,通过简单地松开销16可轻松地取出并更换刀夹。Thus, the tight fit formed and the abutment of the cartridge shoulder 36 against the seat abutment 56 advantageously prevents rotation of the cartridge about the axis “D” of the pin 16 . The wedging action between the cartridge engaging surface 48 and the pin engaging surface 72 together with the wedging between the cartridge end 34 and the cartridge mounting hole 54 will also minimize looseness due to rotation. As a further advantage, when the cartridge is worn, the cartridge can be easily removed and replaced by simply loosening the pin 16 .
与图2相似的剖视图3示出了本发明的一个替换实施例。此实施例与图1和2中所示的刀夹紧固系统10很相似。因此,用后面带一个撇号的相同参考标记标示相同部件。主要区别是销100,在此实施例中,销100包括一个螺杆或螺栓102、一个楔紧件104和一个锥形件106。楔紧件104具有锥形端108、一个圆柱段110、一个工具作用端112和一个螺纹通孔114。工具作用端112最好具有象非圆形的构形并具有一个突起部或一个插孔,由此可利用工具将楔紧件104保持在一个固定位置上而螺杆或螺栓102同时被拧紧。在所示实施例中,工具作用端112具有被指定用于由扳手接合的六角螺母构形。A sectional view 3 similar to FIG. 2 shows an alternative embodiment of the invention. This embodiment is very similar to the toolholder fastening system 10 shown in FIGS. 1 and 2 . Accordingly, identical parts are designated with identical reference numerals followed by an apostrophe. The main difference is the pin 100 , which in this embodiment includes a screw or bolt 102 , a wedge 104 and a cone 106 . Wedge 104 has tapered end 108 , a cylindrical section 110 , a tool-action end 112 and a threaded throughbore 114 . The tool active end 112 preferably has a non-circular like configuration and has a protrusion or a receptacle whereby the tool can be used to hold the wedge 104 in a fixed position while the screw or bolt 102 is tightened. In the illustrated embodiment, the tool active end 112 has a hex nut configuration designated for engagement by a wrench.
锥形件106具有一个锥形端116、一个圆柱端118和一个光孔120。锥形端108和116的外表面分别构成销接合面122和124,所述销接合面因锥形端108和116成锥形而形成斜面,以便与销孔46′的刀夹接合面48′接合。销接合面122、124和接合面48′最好具有约等于16度的最大总内角。Tapered member 106 has a tapered end 116 , a cylindrical end 118 and an optical aperture 120 . The outer surfaces of the tapered ends 108 and 116 form pin engaging surfaces 122 and 124, respectively, which are beveled by the tapering of the tapered ends 108 and 116 to engage the tool holder engaging surface 48' of the pin hole 46'. join. Pin engaging surfaces 122, 124 and engaging surface 48' preferably have a maximum total interior angle equal to approximately 16 degrees.
螺杆或螺栓102具有一个螺纹杆126和一个其形状最好例如为非圆形并具有一个突起部或插孔的头部128,由此可利用一个工具相对于楔紧件104拧紧螺杆或螺栓102。在所示实施例中,头部128的形状可以是例如由一适当的扳手接合的六角形。Screw or bolt 102 has a threaded rod 126 and a head 128 that is preferably non-circular in shape and has a protrusion or socket, whereby a tool can be used to tighten screw or bolt 102 relative to wedge 104 . In the illustrated embodiment, the head 128 may be shaped, for example, hexagonally shaped to be engaged by a suitable wrench.
此替换实施例与图1和2所示实施例的不同之处还在于:本实施例的支座12′具有一个不带螺纹而是光壁的支座销孔130,以便可滑动地容纳楔紧件104的圆柱段110和锥形件106的圆柱端118。This alternative embodiment also differs from the embodiment shown in Figures 1 and 2 in that the seat 12' of this embodiment has a non-threaded but plain walled seat pin hole 130 to slidably accommodate the wedge. The cylindrical section 110 of the tightening member 104 and the cylindrical end 118 of the conical member 106 .
本实施例的应用情况与图1和2所示实施例的应用情况相似。首先,将刀夹14′的末端34′插入支座12′的刀夹安装孔54′中,从而使刀夹14′的横向销孔46′和支座12′的支座销孔62′大致对准。此时,最好在刀夹肩部36′和支座12′的抵肩部56′之间留有小间隙。接着,使和锥形件106一起已经在螺纹杆126上滑动的螺杆或螺栓102穿过支座销孔62′和横向销孔46′。随后通过螺纹将楔紧件104拧紧到螺纹杆126上,以致销接合面122和124将与刀夹14′的接合面48′接合。由于刀夹接合面48′和销接合面122、124中的至少一个(在这此情况下是这两个表面)构成一斜面,刀夹14′的末端34′将沿方向“G”向下与支座12′的主孔54′楔紧,构成紧配合,直到刀夹肩部36′象图3所示的那样抵靠在抵肩部56′上为止。为了获得这样的效果,刀夹接合面48′和销接合面122、124最好具有约等于16度的最大总内角。The application of this embodiment is similar to that of the embodiment shown in FIGS. 1 and 2 . First, insert the end 34' of the tool holder 14' into the tool holder mounting hole 54' of the support 12' so that the transverse pin hole 46' of the tool holder 14' and the support pin hole 62' of the support 12' are approximately alignment. At this point, it is preferable to leave a small gap between the cartridge shoulder 36' and the abutment 56' of the carrier 12'. Next, the threaded rod or bolt 102, which has been slid on the threaded rod 126 with the tapered member 106, is passed through the support pin hole 62' and the transverse pin hole 46'. Wedge 104 is then threaded onto threaded rod 126 so that pin engagement surfaces 122 and 124 will engage engagement surface 48' of toolholder 14'. Since at least one of the toolholder engaging surface 48' and the pin engaging surfaces 122, 124 (in this case both surfaces) form a slope, the end 34' of the toolholder 14' will be downward in direction "G". It is wedged with the main bore 54' of the support 12' to form a tight fit until the cartridge shoulder 36' abuts against the abutment shoulder 56' as shown in FIG. 3 . To achieve this, the cartridge engaging surface 48' and the pin engaging surfaces 122, 124 preferably have a maximum total internal angle equal to approximately 16 degrees.
图4-6示出了刀夹紧固系统200的另一个替换实施例。此刀夹紧固系统200包括一个带有一主孔204的支座202、一个带有一刀夹末端208的刀夹206和销210。刀具212可转动地安装在刀夹206内。尽管刀夹206和支座202的几何形状有所变化,但此实施例与图1和2所示的实施例是相似的,而区别在于:两个销210具有无需对准而且无需垂直于刀夹206末端208的轴线“I”的轴线“H”。相反,如在图5中清楚地示出的那样,这两个销210的轴线“H”以一个角度倾斜。Another alternative embodiment of a
在此实施例中的刀夹206通常相对于轴线“I”是对称的而且包括一个外耐磨区214和一个刀夹肩部216。刀夹206限定了一个其中可转动地而且可松拆地装入刀具212的刀具安装孔218。如此实施例所示的那样,在刀具安装孔218中形成一条环形卡槽220。此实施例所示的刀具212具有一个刀柄222,此刀柄限定了一条适于容纳一个带突起228的开口卡圈226的刀柄环槽224。刀柄222通过开口卡圈226的突起228可转动地安装在刀具安装孔218内,所述突起嵌入刀具安装孔218的环形卡槽220内。在授予Engle等人的美国专利3519309中记载了这样的安装方式,这也是本领域公知的。
作为替换形式,将刀具212可转动地安装在刀具安装孔218内,其安装方式在申请日为1995年8月2日的、发明人为特德·理察德·马赛、U.S.S.N为08/510160的、题为“切削刀具紧固系统”的未结案申请中披露了。As an alternative, the tool 212 is rotatably mounted in the tool mounting hole 218 in a manner filed on August 2, 1995, inventor Ted Richard Marseille, U.S.S.N 08/510160 , and is disclosed in a pending application entitled "Cutting Tool Fastening System."
此实施例的刀夹206的末端208包括一个大致呈圆柱形的部分230和一个靠近肩部216的上倾斜段232。刀夹末端208也具有一个刀夹接合凹口,在此实施例中,此接合凹口包括倾斜的刀夹销孔234,此孔的轴线与刀夹末端208的中心轴线“I”相交。刀夹接合凹口具有一个刀夹接合面236,在所示实施例中,此接合面是由倾斜的刀夹销孔234的斜面确定的下倾斜表面。The end 208 of the
支座202具有一个抵肩部238。在支座中形成了倾斜的支座销孔240,该销孔的中心轴线“H”与支座202的主孔204的中心轴线“I”相交。在此实施例中的倾斜的支座销孔240攻有螺纹。为了提供销210的加工间隙,如图6所示,两个支座销孔240的轴线“H”以一角度相交,在此实施例中其交角为90度。当然,两个支座销孔240的轴线可以以任意的给定角度相交,如锐角相交或根本无需相交。The
销210具有与相对于图1和2所示的实施例进行描述的销16相同的结构。因而,销210具有一个锥形的销接合面242,以提供一个斜面以便与刀夹接合凹口,即此实施例所示的倾斜的刀夹销孔234的刀夹接合面236接合。与图1和2所示实施例相似,在与倾斜的刀夹销孔234大致对准后,将销210插入倾斜的支座销孔240。此时,最好在刀夹肩部216和支座202的抵肩部238之间留有小间隙。
接着,通过螺纹拧动销210,由此销接合面242将接合刀夹206的刀夹接合面236。由于至少刀夹接合面236和销接合面242中的一个(在这此情况下是这两个表面)构成了一个斜面,刀夹206末端208的锥形部分232将被向下楔紧而与支座202的主孔204构成紧配合,直到刀夹肩部216象图5所示的那样抵靠在支座202的抵肩部238上为止。为了获得这样的结果,刀夹接合面236和销接合面242最好具有约等于16度的最大总内角。这不仅造成与图1和2所示实施例相似的紧配合,而且由于销210沿轴线“H”倾斜,一部分由销208承受的负荷将沿销208轴向地分散开,最终造成更牢固的连接。Next, the
尽管可采用任何角度,但销208最好以相对于支座202的主孔204的轴线“I”约等于70-90度的角设置。如图5所示,还最好使销208从支座202的表面向刀夹214的轴线“I”向下倾斜。尽管销210的轴线“H”和支座销孔240的轴线最好在主孔204的中心轴线“I”处相交,但也可采用许多其它的布置,而且这些布局也包括在本发明的范围内。另外,尽管示出了采用两个销210,但也可以采用一个或多个销。The pin 208 is preferably disposed at an angle approximately equal to 70-90 degrees relative to the axis "I" of the
在图7-12中示出了刀夹紧固系统300的又一个替换实施例。此刀夹紧固系统300包括一个带有一刀夹安装孔304和支座销孔306的支座302、一个带有一末端310的刀夹308和一个销312。将刀具314可转动地安装在刀夹308内。尽管刀夹308、支座302及刀具314的几何形状可以无限制地变化,但此实施例与图1和2所示的实施例是相似的,其区别在于:刀夹308的末端310、支座302的支座销孔306和销312有所不同。因而,只对此实施具体描述那些经过变动的刀夹紧固系统300的部件。Yet another alternative embodiment of a
刀夹308通常具有一个在刀夹肩部316处与刀夹末端310相连的外耐磨区315。尽管刀夹308的末端310可以具有不同的形状,但图7、8和9所示的刀夹末端310沿中心轴线“I”成锥形。刀夹末端310可由实心材料构成,或如图8所示的那样,可具有一个象垂直孔317那样的空腔。刀夹末端310还具有一个刀夹接合凹口,在此实施例中,它包括一个横向销孔318。此实施例中的横向销孔318呈圆柱形且沿“J”所示的中心轴线被对准,横向销孔318最好与刀夹末端310的中心轴线“I”相交。刀夹接合凹口具有一个刀夹接合面320,在此实施例中,此接合面是由横向销孔318限定的表面,尤其是当锁定刀夹308时,上述接合面是下表面,当松开刀夹308时,上述接合面是上表面。
如图7和8很清楚地示出的那样,销孔318还沿销孔318的下表面限定了销孔槽319。此实施例中的销孔槽319呈半圆柱形。圆柱形的卡销321位于销孔槽319内。卡销321可被压配合地装入销孔槽319内,在这种情况下,销孔槽319将具有一个略大于半圆形的横截面,或者利用任何合适的固定方式如平头焊或环氧树脂粘结剂将卡销固定到位。卡销321可由任何适当的材料如521000钢制成。As best seen in FIGS. 7 and 8 , the
从图9中可清楚地看出,刀夹末端310还限定了一个刀夹槽322,所述槽322的两个垂直槽壁324与横向销孔318相交。另外,刀夹末端310限定了具有垂直槽壁327的卡紧凹槽326的边界。As best seen in FIG. 9 , the
如图7和8所示,支座302的刀夹安装孔304可由一个抵肩部328局部的环绕,但更常见的是完全由抵肩部328环绕。此实施例的刀夹安装孔304具有一刀夹安装孔中心轴线“I”,当象所示的那样装配零件时,此轴线“I”与刀夹308末端310的轴线“I”重合。另外,支座302具有支座销孔330,这些销孔呈圆柱形且沿“K”所示的支座销孔轴线被对齐。如图8所示,支座销孔轴线“K”与横向销孔318的轴线“J”以角度“L”相交。支座销孔330具有一个支座接合面332,在所示实施例中,该接合面是由支座销孔330限定的表面,尤其是当锁定刀夹308时,上述接合面是上表面,当松开刀夹308时,上述接合面是下表面。如图8所示,支座接合面332和在此实施例中轴线为“K”的支座销孔330相对于刀夹安装孔304向下倾斜。As shown in FIGS. 7 and 8 , the tool
如图8和图10-12所示,销312包括一根销杆340、沿中心轴线“J”被装配起来的第一楔紧件342和第二楔紧件344。在此实施例中的销杆340具有一第一螺距螺纹部分346、一光杆部分348和一第二螺距螺纹部分350。尽管未示出,销杆无需有光杆部分。另外,尽管以左旋螺纹部分示出了第一螺距螺纹部分346和以右旋螺纹部分示出了第二螺距螺纹部分350,但也可以不这样设计。取而代之的是,销杆(如果攻有螺纹)可具有都为左旋或右旋的螺纹部分,但它们的螺距不同。尽管可以以任何合适的方式制成螺纹,但如图4所示,第一螺距螺纹部分346和第二螺距螺纹部分350可以经冷轧而成。销杆340也可具有一配合结构352,在此实施例中,上述配合结构形成了沿销杆340的轴线“J”对中的六角形凹槽。As shown in FIGS. 8 and 10-12 , the
如图11所示,第一楔紧件342具有一个沿轴线“J”被对准的校直圆柱段356,其外端具有一个最好相对于轴线“J”成45度的倒角358。一个其中心轴线“K”相对于轴线“J”以角度“L”设置的倾斜圆柱段362在夹紧肩部360处与所述倾斜圆柱段356相邻。As shown in FIG. 11, the
在第一楔紧件342中还限定了一个楔紧螺纹孔364,在所示实施例中,此螺纹孔是一个经过加工以便可与销杆340的第一螺距螺纹部分346螺接的左旋螺纹孔。Also defined in the
第一楔紧件342还沿倾斜圆柱段362的下表面限定了一个配合槽365。在此实施例中,此配合槽365具有半圆柱形的构形,用于象以下将具体描述的那样配合销321连接。The
销321具有一个销接合面366。在所示的实施例中,此销接合面366具有一个刀夹接合部368和一个支座接合部370。在此实施例中,刀夹接合部368是校直圆柱段356的外表面,特别是当锁定时,其为校直圆柱段的下表面,而当松开时,其为校直圆柱段的上表面。支座接合面370是倾斜圆柱段362的外表面,尤其是在锁定时,其为倾斜圆柱段的上表面,当松开时,其为倾斜圆柱段的下表面。The pin 321 has a
如图12所示,第二楔紧件344是第一楔紧件342的镜象复制件。就象第一楔紧件342那样,第二楔紧件344具有一校直圆柱段356′、一倒角358′、一夹紧肩部360′、一倾斜圆柱段362′、一楔紧螺纹孔364′、以及一个包括一刀夹接合部368′和一支座接合部370′的销接合面366′,在所示实施例中的楔紧螺纹孔364′具有右旋螺纹,以便螺接销杆340的第二螺距螺纹部分350。与第一楔紧件342的相似之处还在于,第二楔紧件344的倾斜圆柱段362′的轴线“K”相对于校直圆柱段356′的中心轴线“J”倾斜一个角度“L”。As shown in FIG. 12 , the
与销杆340相似,尽管示出的第一楔紧件342具有一左旋螺纹楔紧孔364,而第二楔紧件344具有一右旋螺纹楔紧孔364,但无需设计成这种结构。只要螺纹接合销杆340的第一螺距螺纹部分346和第二螺距螺纹部分350,第一楔紧件342和第二楔紧件344的楔紧螺纹孔就只需具有不同的螺距就行了。Similar to the
为了应用图7-12所示本发明的实施例,第一楔紧件342或第二楔紧件344分别被局部地拧到销杆340的第一螺距螺纹部分346或第二螺距螺纹部分350上。接着,与第一楔紧件342或第二楔紧件344一起地将销杆340插入支座销孔306,从而粗略地将第一楔紧件342的配合槽365或第二楔紧件344的配合槽365′与支座销孔306中的一个的配合销321对准。In order to apply the embodiment of the invention shown in FIGS. 7-12, a
随后,将第二楔紧件344或第一楔紧件342中的另一个拧到销杆340的第二螺距螺纹部分350或第一螺距螺纹部分346中的另一个上,直到第二楔紧件344的配合槽365′或第一楔紧件342的配合槽365与支座销孔306中的另一个的配合销321粗粗地对准为止。Subsequently, the other of the
然后,可使用一个适当的工具接合销杆340的配合结构352并适当地使销杆340转动,由此第一楔紧件342和第二楔紧件344将被拉向对方。同时,第一楔紧件342和第二楔紧件344必须保持位置不变,直到配合槽365、365′接合配合销321为止。如图8的左半边所示,销杆340可被带动旋转,直到第一楔紧件342的倾斜圆柱段362和第二楔紧件344的倾斜圆柱段362′部分地位于支座销孔306中为止。A suitable tool may then be used to engage the
接着,可将刀夹308的末端310插入支座302的刀夹安装孔304中,以致销杆340将通过刀夹槽322滑入刀夹末端310的横向销孔318中。Next, the
此时,如图8的左半边所示,刀夹308的末端310被松动地装入支座302的刀夹安装孔304中。At this time, as shown in the left half of FIG. 8 , the
再使用一个合适的工具接合销杆340的配合结构352并适当地使销杆240转动,由此第一楔紧件342和第二楔紧件344将被拉向对方。由于第一楔紧件342和第二楔紧件344被彼此拉近,所以在位于楔紧件的端部上的倒角358、358′的帮助下迫使第一楔紧件342的校直圆柱段356和第二楔紧件344的校直圆柱段356′进入横向销孔318中。与此同时,销杆340的转动将造成倾斜圆柱段362和362′的销接合面366和366′的支座接合部370和370′沿支座销孔330的支座接合面332移动并与之接合,这样楔紧件将如图8所示的那样沿方向“M”移动。此时,楔紧件342、344的销接合面366、366′的刀夹接合部368、368′将与刀夹末端310的刀夹接合面320接合,由此如图8所示的那样沿方向“N”强制地楔紧刀夹308的末端310,与支座302的刀夹安装孔304形成紧配合,直到刀夹肩部316如图8的右半边所示的那样抵靠在抵肩部328上为止。如图8的右半边所示,此后可使夹紧肩部360突入刀夹末端310的卡紧凹槽326中。A suitable tool is then used to engage the
刀夹末端310的横向销孔318的直径为1.000-1.001英寸,刀夹槽322在垂直槽壁324之间的尺寸为0.627-0.630英寸,支座销孔306的直径为1.124-12125英寸且以角度“L”为5度±10分-8度±10分设定,楔紧件342、344的校直圆柱段356、356′的直径为0.998-0.999英寸,楔紧件的倾斜圆柱段362、362′的直径为1.122-1.123英寸且以5度±10分-8度±10分的角度设定以便与支座销孔306的角度匹配,楔紧螺纹孔364构成一个37/64英寸的通孔且攻有5/8-24英寸的左旋或右旋螺纹,销杆340的光杆部分348的直径为0.54英寸,而第一螺距螺纹部分346和第二螺距螺纹部分350攻有5/8-24英寸的左旋或右旋螺纹。此时图7-12所示的刀夹紧固系统300将令人满意地工作。所有部件可由任何等级合适的钢材如4140号钢(HRC38-43)制成。The diameter of the
可以采用由Nylok紧固件公司生产的Nylok或任何其它合适的材料或粘结剂,以帮助防止销杆340在使用中转动并防止第一楔紧件342和第二楔紧件344松开。 Nylok® produced by Nylok Fastener Company or any other suitable material or adhesive may be used to help prevent rotation of the
当需要更换刀夹318时,通过配合结构352简单地反向转动销杆340,直到通过刀夹槽322可将刀夹末端310从刀夹安装孔304和销杆40中取出。如图8的左半边所示,无需为了待取出的刀夹318将第一楔紧件342和第二楔紧件344从销杆340上取下来并使配合槽365、365′与配合销321脱开。When it is necessary to replace the
此实施例的优点在于,横向销孔318以及楔紧件342、344的校直圆柱段356、356′的匹配的圆柱形表面与支座销孔330和相应的楔紧件的倾斜圆柱段362、362′的匹配圆柱形表面一起在接合面之间形成了良好的接触关系,由此降低了接触应力。另外,由于销杆340在刀夹紧固系统300被拧紧时沿方向“M”移动,所以产生了一个锁定效果,从而将紧固系统固定并有助于防止不必要的松动。与此相似,在松开锁定时,销沿“N”的反向平移,这给刀夹308带来了无冲击运动,以便更容易地松开刀夹。另一个优点是,在刀夹末端310中的刀夹槽322允许在不从支座302中取出任何销或螺栓的情况下更换刀夹308。最后,本实施例的优点是,在不使用锥形零件的情况下,无需特殊工具并降低了制造成本。An advantage of this embodiment is that the mating cylindrical surfaces of the transverse pin holes 318 and the straight
参见在此引证的专利和专利申请的全文,这些文献被本发明所包括。See the full texts of the patents and patent applications cited herein, which are incorporated by the present invention.
尽管描述和示出了本发明的特殊实施例,但显然对那些本领域中的普通技术人员来说,可以在不偏离本发明的情况下作出各种修改和替换。以下的权利要求书试图覆盖所有落入本发明精神内的修改和等同替换形式。Although particular embodiments of the present invention have been described and shown, it will be apparent to those skilled in the art that various modifications and substitutions can be made without departing from the invention. The following claims are intended to cover all modifications and equivalents which fall within the spirit of the invention.
Claims (55)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US08/510,451 US5607206A (en) | 1995-08-02 | 1995-08-02 | Cutting tool holder retention system |
| US08/510,451 | 1995-08-02 | ||
| US08/639,050 | 1996-04-24 | ||
| US08/639,050 US5769505A (en) | 1995-08-02 | 1996-04-24 | Cutting tool holder retention system |
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|---|---|
| CN1196771A true CN1196771A (en) | 1998-10-21 |
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| CN96197071A Pending CN1196771A (en) | 1995-08-02 | 1996-07-19 | Cutting tool holder retention system |
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| EP (1) | EP0842349B1 (en) |
| CN (1) | CN1196771A (en) |
| AU (1) | AU708619B2 (en) |
| CA (1) | CA2228419A1 (en) |
| DE (3) | DE842349T1 (en) |
| PL (1) | PL324866A1 (en) |
| WO (1) | WO1997005363A1 (en) |
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|---|---|---|---|---|
| US2036327A (en) * | 1930-05-22 | 1936-04-07 | Jeffrey Mfg Co | Mining chain cutting bit |
| US2722410A (en) * | 1953-03-12 | 1955-11-01 | Goodman Mfg Co | Mining cutter bit block |
| US2996291A (en) * | 1957-05-16 | 1961-08-15 | Cincinnati Mine Machinery Co | Cutter bit and socket structures |
| FR1470059A (en) * | 1966-02-25 | 1967-02-17 | Anderson Boyes & Co Ltd | Improvements to cutting peaks and corresponding tip holders |
| CH537770A (en) * | 1971-05-03 | 1973-06-15 | Kaiser Heinz | Boring tool |
| US4083415A (en) * | 1975-12-18 | 1978-04-11 | Kennametal Inc. | Mining bit with replaceable work engaging member |
| DE3339558A1 (en) * | 1982-11-13 | 1985-05-09 | Peters, Albert, 4000 Düsseldorf | WINNING DEVICE WITH TURN-TIP CHISEL AND CLOSED CHISEL BAG |
| DE3411602A1 (en) * | 1982-11-13 | 1985-10-03 | Peters, Albert, 4000 Düsseldorf | Winning apparatus with rotary/tilting bit and sealed-off bit pocket |
| US4829862A (en) * | 1987-08-17 | 1989-05-16 | Carboloy Inc. | Modular locking system |
-
1996
- 1996-07-19 DE DE0842349T patent/DE842349T1/en active Pending
- 1996-07-19 AU AU65930/96A patent/AU708619B2/en not_active Ceased
- 1996-07-19 CN CN96197071A patent/CN1196771A/en active Pending
- 1996-07-19 EP EP96925412A patent/EP0842349B1/en not_active Expired - Lifetime
- 1996-07-19 DE DE69607006T patent/DE69607006T2/en not_active Expired - Fee Related
- 1996-07-19 CA CA002228419A patent/CA2228419A1/en not_active Abandoned
- 1996-07-19 DE DE0962627T patent/DE962627T1/en active Pending
- 1996-07-19 PL PL96324866A patent/PL324866A1/en unknown
- 1996-07-19 WO PCT/US1996/012069 patent/WO1997005363A1/en not_active Ceased
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1637230B (en) * | 2003-12-29 | 2010-06-16 | Dbt有限公司 | Tool holders for plow knives |
| CN105464660A (en) * | 2010-03-18 | 2016-04-06 | 山东天工岩土工程设备有限公司 | Cutting pick, wear and mounting system for mining machine |
| CN105464660B (en) * | 2010-03-18 | 2018-12-18 | 山东天工岩土工程设备有限公司 | For the pick of digger, abrasion and installation system |
| CN109025988A (en) * | 2018-08-28 | 2018-12-18 | 辽宁工程技术大学 | A kind of novel dismountable continuous miner roller |
| CN114026290A (en) * | 2019-06-28 | 2022-02-08 | 宝马格有限公司 | Tool rest system, milling roller and ground milling machine |
| CN114026290B (en) * | 2019-06-28 | 2023-08-29 | 宝马格有限公司 | Tool rest system, milling roller and ground milling machine |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0842349A1 (en) | 1998-05-20 |
| CA2228419A1 (en) | 1997-02-13 |
| DE842349T1 (en) | 1999-01-07 |
| PL324866A1 (en) | 1998-06-22 |
| WO1997005363A1 (en) | 1997-02-13 |
| DE69607006D1 (en) | 2000-04-13 |
| EP0842349B1 (en) | 2000-03-08 |
| AU6593096A (en) | 1997-02-26 |
| AU708619B2 (en) | 1999-08-05 |
| DE69607006T2 (en) | 2000-09-28 |
| DE962627T1 (en) | 2000-06-08 |
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Legal Events
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| C01 | Deemed withdrawal of patent application (patent law 1993) | ||
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