Detailed Description
Embodiments of the present disclosure are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present disclosure and are not to be construed as limiting the present disclosure. On the contrary, the embodiments of the disclosure include all alternatives, modifications, and equivalents as may be included within the spirit and scope of the appended claims.
As shown in fig. 1 and 2, an embodiment of the present disclosure proposes an adsorption tower monitoring method of a COAP (Cold Oxidation Absorption Process, low-temperature oxidation adsorption process) system, including:
s1: collecting the temperature of inlet flue gas of the adsorption tower 1;
S2: collecting the packing temperature and the outlet flue gas temperature of each adsorption module 11;
S3: comparing the inlet flue gas temperature with a first temperature range, the packing temperature with a second temperature range, and the outlet flue gas temperature with a third temperature range;
S4: and sending out corresponding alarm information according to the comparison result, and executing corresponding defect eliminating action.
It can be understood that by collecting the inlet flue gas temperature of the adsorption tower 1 and comparing the inlet flue gas temperature with the first temperature range, the monitoring of the inlet flue gas temperature of the adsorption tower 1 can be realized, by collecting the filler temperature of each adsorption module 11 and comparing the filler temperature with the second temperature range, the monitoring of the filler temperature of the adsorption module 11 in the adsorption tower 1 can be realized, by collecting the outlet flue gas temperature of each adsorption module 11 and comparing the outlet flue gas temperature with the third temperature range, the monitoring of the outlet flue gas temperature of the adsorption module 11 in the adsorption tower 1 can be realized, and meanwhile, corresponding alarm information is sent out according to the comparison results of the inlet flue gas temperature and the first temperature range, the filler temperature and the second temperature range and the outlet flue gas temperature and the third temperature range, and corresponding defect elimination actions are executed, so that the fault problem of the adsorption tower 1 can be timely solved, the continuous operation of the adsorption tower 1 is ensured, the problem that the removal of pollutants cannot reach the standard is avoided, the operation efficiency of the adsorption tower 1 is further improved, and the stable operation of the COAP system is ensured.
It should be noted that, the COAP system is a system for integrally removing multiple pollutants such as sulfur dioxide, nitrogen oxide, sulfur trioxide, mercury, hydrogen chloride, volatile organic compounds and the like in flue gas by adopting the COAP technology, wherein, as shown in fig. 2 and 4, the COAP system comprises a spray tower (not shown in the drawings), an adsorption tower 1, a plurality of adsorption modules 11 stacked in the adsorption tower 1 and the like, the adsorption modules 11 are internally provided with fillers, low-temperature flue gas enters from an inlet of the adsorption tower 1 and is discharged from an outlet of the adsorption tower 1 after passing through the adsorption modules 11 respectively, and the fillers in the adsorption modules 11 adsorb the pollutants in the low-temperature flue gas when the low-temperature flue gas passes through the adsorption modules 11, thereby removing the pollutants in the flue gas.
If the flue gas temperature in the adsorption tower 1 is too high, the low-temperature requirement in the COAP technology cannot be met, so that the adsorption tower 1 fails and cannot remove pollutants, meanwhile, the too high flue gas temperature in the adsorption tower 1 also easily causes spontaneous combustion of the filler, and the failure of the adsorption modules 11 is caused, so that the flue gas temperature in the adsorption tower 1 can be avoided, and the stable and continuous operation of the adsorption tower 1 is ensured by monitoring the inlet flue gas temperature of the adsorption tower 1, the filler temperature of each adsorption module 11 and the outlet flue gas temperature and performing corresponding alarm information sending and defect eliminating actions.
Meanwhile, oxygen, water and sulfur dioxide in the flue gas are easy to react to generate sulfuric acid and emit a large amount of heat, and spontaneous combustion of the activated carbon is also easy to cause.
The type of filler in the adsorption module 11 may be set according to actual needs, and is not limited thereto, and the filler may be activated carbon as an example.
The collection mode of the inlet flue gas temperature of the adsorption tower 1 can be set according to actual needs, which is not limited, and at least one first temperature sensor is arranged at the inlet of the adsorption tower 1 to collect the inlet flue gas temperature of the adsorption tower 1 by using the first temperature sensor.
The collection mode of the packing temperature of the adsorption module 11 may be set according to actual needs, which is not limited to this, and at least one second temperature sensor is disposed in the adsorption module 11 to collect the packing temperature of the adsorption module 11 by using the second temperature sensor.
The collection mode of the outlet flue gas temperature of the adsorption module 11 may be set according to actual needs, which is not limited, and at least one third temperature sensor is set at the outlet of the adsorption module 11, so as to collect the outlet flue gas temperature of the adsorption module 11 by using the third temperature sensor.
Wherein each adsorption module 11 is provided with at least one second temperature sensor and at least one third temperature sensor, and, for example, when there are sixteen adsorption modules 11, then each of the second temperature sensors and the third temperature sensors is provided with at least sixteen.
The temperature of the inlet flue gas of the adsorption tower 1 needs to be in a first temperature range, and a specific value of the first temperature range can be set according to actual needs, which is not limited, and the first temperature range can be-15 degrees to-10 degrees by way of example.
The packing temperature of the adsorption module 11 needs to be in a second temperature range, and a specific value of the second temperature range may be set according to actual needs, which is not limited, and the second temperature range may be-10 degrees to-5 degrees, for example.
The temperature of the outlet flue gas of the adsorption module 11 needs to be in a third temperature range, and a specific value of the third temperature range may be set according to actual needs, which is not limited, and the third temperature range may be-5 degrees to 0 degrees, for example.
In some embodiments, sending out corresponding alarm information according to the comparison result, and executing corresponding defect eliminating action, including:
When the temperature of the inlet flue gas is in the first temperature range and the temperature of the filler of the adsorption module 11 is higher than the second temperature range, and the temperature of the outlet flue gas of the adsorption module 11 is higher than the third temperature range, a first alarm message is sent, and inert gas is introduced into the adsorption module 11 to eliminate the excessive temperature of the filler in the adsorption module 11.
It can be understood that when the temperature of the inlet flue gas is within the first temperature range, the temperature of the inlet flue gas of the adsorption tower 1 is in a normal state, when the temperature of the filler of the adsorption module 11 is higher than the second temperature range and the temperature of the outlet flue gas of the adsorption module 11 is higher than the third temperature range, the temperature of the filler of the adsorption module 11 and the temperature of the outlet flue gas are in an abnormally raised state, at this time, it can be determined that the temperature inside the adsorption module 11 is too high, and the filler may have spontaneous combustion problem, so that by sending out the first alarm information, the operator can be prompted to perform corresponding coordination treatment in time, and meanwhile, by introducing inert gas into the adsorption module 11, oxygen, moisture and the like in the adsorption module 11 can be replaced to cool the inside of the adsorption module 11, and meanwhile, the filler which may be burnt is extinguished. Therefore, the timely defect of excessive temperature of the filler in the adsorption module 11 is eliminated, and the stable and continuous operation of the adsorption tower 1 is ensured.
It should be noted that, the first alarm information is used for prompting the operator, the sending mode of the first alarm information can be set according to the actual requirement, which is not limited, and the first alarm information can be, for example, sound information, lamplight information, sound-light information, etc., and the sending of the first alarm information can be through a sound alarm, a lamplight alarm, a sound-light alarm, etc.
The manner of introducing the inert gas into the adsorption modules 11 may be set according to actual needs, which is not limited to this, and the adsorption tower 1 includes an air storage tank, in which compressed inert gas is stored, the air outlet ends of the air storage tank are respectively connected with the air inlet ends of the plurality of adsorption modules 11, and the air inlet ends of each adsorption module 11 are all provided with a switch valve. When the temperature of the inlet flue gas is in the first temperature range and the temperature of the filler of the adsorption module 11 is higher than the second temperature range, and the temperature of the outlet flue gas of the adsorption module 11 is higher than the third temperature range, the switch valve is opened, and inert gas in the gas storage tank enters the adsorption module 11 to cool the adsorption module 11 and quench the filler possibly burned in the adsorption module 11.
The specific type of inert gas may be set according to actual needs, and is not limited thereto, and the inert gas may be nitrogen gas, for example.
In some embodiments, the adsorption column monitoring method further comprises:
collecting the water content of inlet flue gas of the adsorption tower 1;
the inlet flue gas moisture is compared to a first moisture content range and the inlet flue gas moisture is compared to a second moisture content range, wherein the first moisture content range is lower than the second moisture content range.
When the moisture of the inlet flue gas is in the first moisture range, sending out second alarm information of the first degree;
And when the inlet flue gas moisture is in a second moisture range, sending out second alarm information of a second degree.
It can be understood that through collecting the entry flue gas moisture of adsorption tower 1 and comparing entry flue gas moisture and first moisture scope and entry flue gas moisture and second moisture scope, can realize the monitoring to adsorption tower 1 entry flue gas moisture, and then combine the monitoring of the entry flue gas temperature of adsorption tower 1 and the packing temperature and the export flue gas temperature of adsorption module 11, can accurately judge the fault reason in the adsorption module 11, guarantee that the operating personnel can be more accurate, the control adsorption tower 1 of system.
Meanwhile, when the inlet flue gas moisture is in the first moisture range, the inlet flue gas moisture of the adsorption tower 1 is in a normal state, therefore, when the inlet flue gas temperature is in the first temperature range, the filler temperature of the adsorption module 11 is higher than the second temperature range, and when the outlet flue gas temperature of the adsorption module 11 is higher than the third temperature range, the inside temperature of the adsorption module 11 can be judged to be too high, and the filler has spontaneous combustion problem, so that the operator can be timely prompted to perform accurate cooperation treatment action by sending out the second alarm information of the first degree, the timely defect of the filler overtemperature problem in the adsorption module 11 is ensured, and the stable and continuous operation of the adsorption tower 1 is further ensured.
When the inlet flue gas moisture is in the second moisture range, the inlet flue gas moisture of the adsorption tower 1 is in an abnormal rising state, therefore, when the inlet flue gas temperature is in the first temperature range, the filler temperature of the adsorption module 11 is higher than the second temperature range, and the outlet flue gas temperature of the adsorption module 11 is higher than the third temperature range, the inside of the adsorption module 11 can be judged to generate sulfuric acid and release heat, and the higher heat possibly causes the problem of spontaneous combustion of the filler, therefore, by sending out second alarm information of the second degree, operators can be timely prompted to perform accurate cooperation treatment actions, the timely elimination of the filler overtemperature problem in the adsorption module 11 is ensured, and the stable continuous operation of the adsorption tower 1 is further ensured.
When the temperature of the inlet flue gas is in the first temperature range and the moisture of the inlet flue gas is in the first moisture range, the temperature of the filler of the adsorption module 11 is higher than the second temperature range, and the temperature of the outlet flue gas of the adsorption module 11 is higher than the third temperature range, inert gas is introduced into the adsorption module 11, and the oxygen in the adsorption module 11 can be replaced by the inert gas, so that the filler burnt in the adsorption module 11 is extinguished.
When the temperature of the inlet flue gas is in the first temperature range and the moisture of the inlet flue gas is in the second moisture range, the temperature of the filler of the adsorption module 11 is higher than the second temperature range, and when the temperature of the outlet flue gas of the adsorption module 11 is higher than the third temperature range, inert gas is introduced into the adsorption module 11, so that oxygen and moisture in the adsorption module 11 can be replaced by the inert gas, the adsorption module 11 can be gradually cooled, and the filler possibly burnt in the adsorption module 11 is extinguished.
The water content of the inlet flue gas of the adsorption tower 1 needs to be in a first water content range, and the specific value of the first water content range can be set according to actual needs, which is not limited, and the first water content range can be less than 70mg/Nm 3.
The collection mode of the inlet flue gas moisture of the adsorption tower 1 can be set according to actual needs, which is not limited, and at least one flue gas moisture meter is arranged at the inlet of the adsorption tower 1 by way of example, so that the inlet flue gas moisture of the adsorption tower 1 can be collected by the flue gas moisture meter.
The specific value of the second water-containing range may be set according to actual needs, and is not limited thereto, and the second water-containing range may be 70mg/Nm 3 to 200mg/Nm 3, for example.
The second alarm information is used for prompting operators, the sending mode of the second alarm information can be set according to actual needs, the second alarm information is not limited to the actual needs, and the second alarm information can be sound information, lamplight information, sound and light information and the like, and the sending of the second alarm information can be through a sound alarm, a lamplight alarm, a sound and light alarm and the like. The first degree of second alarm information is different from the second degree of second alarm information, and the different degrees of alarm information can be sounds with different sizes, lights with different brightness or different frequencies, and the like, which is not limited.
In some embodiments, the adsorption column monitoring method further comprises:
when the water content of the inlet flue gas is higher than the first water content range, the inlet flue gas flow of the adsorption tower 1 is sequentially reduced to a first flow, a second flow and a third flow until the inlet flue gas flow of the adsorption tower 1 is zero, wherein the first flow is larger than the second flow, the second flow is larger than the third flow, and the third flow is larger than zero.
It can be understood that when the moisture of the inlet flue gas is higher than the first moisture content range, the excessive moisture of the inlet flue gas is indicated to be too large, and the excessive moisture of the inlet flue gas can influence the removal of pollutants from the adsorption tower 1, so that the operation efficiency of the adsorption tower 1 is reduced, and the operation quality is reduced, therefore, the inlet flue gas flow of the adsorption tower 1 is gradually reduced and finally reduced to zero, so that the stop operation of the adsorption tower 1 is realized, the exceeding of the pollutants in the outlet flue gas of the adsorption tower 1 is avoided, and meanwhile, the operation personnel can solve the problem of faults in time.
When the water content of the inlet flue gas is higher than the first water content range and is in the second water content range, a second alarm message of a second degree is sent out, inert gas is introduced into the adsorption module 11, and the inlet flue gas flow of the adsorption tower 1 is gradually reduced until the adsorption tower 1 stops running.
The low-temperature flue gas at the inlet of the adsorption tower 1 comes from cooling of the spray tower, and the flue gas is cooled by 20% calcium chloride solution at the rear section of the spray tower, so that the inlet flue gas of the adsorption tower 1 contains a large amount of calcium chloride, the calcium chloride is easy to adhere to the surface of the filler, the adsorption capacity of the filler is reduced, and the calcium chloride adsorbed on the surface of the filler cannot be removed through the rear-end regeneration tower, so that the filler is subjected to permanent negative influence, and therefore, when the water content of the inlet flue gas is higher than a first water content range, the inlet flue gas flow of the adsorption tower 1 is gradually reduced until the adsorption tower 1 stops running, and defects are eliminated in time, so that the higher adsorption capacity of the filler can be ensured, and the stable continuous running of the adsorption tower 1 is ensured.
The flue gas at the inlet has too much moisture, so that the demisting effect in the spray tower at the front end of the adsorption tower 1 is poor, and therefore, after the adsorption tower 1 stops running, operators can carry out overhauling such as dredging of a demister in the spray tower.
Through reducing the inlet flue gas flow of the adsorption tower 1 to zero, the first flow, the second flow and the third flow are sequentially passed through, so that the whole inlet flue gas moisture of different flow grades of the adsorption tower 1 can be monitored, misjudgment of the inlet flue gas moisture of the adsorption tower 1 is effectively reduced, accurate monitoring of the inlet flue gas moisture of the adsorption tower 1 is realized, and meanwhile, shutdown buffering of the adsorption tower 1 is realized through the arrangement of the first flow, the second flow and the third flow, thereby reducing the failure rate of the adsorption tower 1 and ensuring stable operation of the adsorption tower 1 after the defect elimination.
The specific values of the first flow, the second flow and the third flow can be set according to actual needs, which is not limited.
The collection mode of the inlet flue gas flow of the adsorption tower 1 can be set according to actual needs, which is not limited, and at least one flow sensor is arranged at the inlet of the adsorption tower 1 to collect the inlet flue gas flow of the adsorption tower 1 by using the flow sensor.
In some embodiments, sending out corresponding alarm information according to the comparison result, and executing corresponding defect eliminating action, including:
when the temperature of the inlet flue gas is higher than the first temperature range, sending out third alarm information, and sequentially reducing the flow of the inlet flue gas of the adsorption tower 1 to fourth flow, fifth flow and sixth flow until the flow of the inlet flue gas of the adsorption tower 1 is zero, wherein the fourth flow is larger than the fifth flow, the fifth flow is larger than the sixth flow, and the sixth flow is larger than zero.
It can be understood that when the inlet flue gas temperature is higher than the first temperature range, the inlet flue gas temperature of the adsorption tower 1 is too high, so that the inlet flue gas flow of the adsorption tower 1 is gradually reduced and finally reduced to zero, the operation stopping of the adsorption tower 1 is realized, the exceeding of pollutants in the outlet flue gas of the adsorption tower 1 is avoided, meanwhile, the operation personnel can be timely prompted to perform accurate cooperation treatment action through the emission of the third alarm information, the timely defect elimination of the fault problem is ensured, and the stable continuous operation of the adsorption tower 1 is further ensured.
The low-temperature flue gas at the inlet of the adsorption tower 1 comes from cooling of the spray tower, and when the temperature of the inlet flue gas is too high, the cooling efficiency of the spray tower is reduced, so that after the adsorption tower 1 stops running, an operator can overhaul the spray system in the spray tower.
The third alarm information is used for prompting operators, the sending mode of the third alarm information can be set according to actual needs, the third alarm information is not limited to the actual needs, and the third alarm information can be sound information, lamplight information, sound and light information and the like, and the sending of the third alarm information can be through a sound alarm, a lamplight alarm, a sound and light alarm and the like.
Through reducing the inlet flue gas flow of the adsorption tower 1 to zero, the fourth flow, the fifth flow and the sixth flow are sequentially passed through, so that the whole inlet flue gas temperature of different flow grades of the adsorption tower 1 can be monitored, misjudgment on the inlet flue gas temperature of the adsorption tower 1 is effectively reduced, accurate monitoring on the inlet flue gas temperature of the adsorption tower 1 is realized, and meanwhile, shutdown buffering of the adsorption tower 1 is realized through the arrangement of the fourth flow, the fifth flow and the sixth flow, thereby reducing the failure rate of the adsorption tower 1 and ensuring stable operation of the adsorption tower 1 after the failure is eliminated.
The specific values of the fourth flow, the fifth flow and the sixth flow can be set according to actual needs, which is not limited.
In some embodiments, the adsorption column monitoring method further comprises:
Collecting the concentration of the pollutant in the flue gas at the outlet of the adsorption tower 1;
The outlet flue gas pollutant concentration and concentration range were compared.
When the temperature of the inlet flue gas is in the first temperature range and the temperature of the filler of the adsorption module 11 is lower than the second temperature range, the temperature of the outlet flue gas of the adsorption module 11 is lower than the third temperature range, and the concentration of the pollutant in the outlet flue gas is higher than the concentration range, fourth alarm information is sent out, and the filler dredging action of the adsorption module 11 is executed to eliminate the filler blockage of the adsorption module 11.
It can be understood that by collecting the concentration of the outlet flue gas pollutant of the adsorption tower 1 and comparing the concentration of the outlet flue gas pollutant with the concentration range, the monitoring of the concentration of the outlet flue gas pollutant of the adsorption tower 1 can be realized, and the exceeding of pollutants in the outlet flue gas of the adsorption tower 1 is avoided.
When the inlet flue gas temperature is in the first temperature range, the inlet flue gas temperature of the adsorption tower 1 is in a normal state, when the filler temperature of the adsorption module 11 is lower than the second temperature range and the outlet flue gas temperature of the adsorption module 11 is lower than the third temperature range, the filler temperature of the adsorption module 11 and the outlet flue gas temperature are in an abnormally reduced state, and when the outlet flue gas pollutant concentration is higher than the concentration range, the outlet flue gas pollutant concentration of the adsorption tower 1 is in an abnormally increased state, so that the filler in the adsorption module 11 is blocked by the combination judgment of the inlet flue gas temperature of the adsorption tower 1, the filler temperature of the adsorption module 11, the outlet flue gas temperature and the outlet flue gas pollutant concentration of the adsorption tower 1, so that the flue gas circulation is unsmooth can be determined. Thereby, the timely solution of the faults of the adsorption module 11 is ensured, and the stable and continuous operation of the adsorption tower 1 is further ensured.
The collection mode of the pollutant concentration of the flue gas at the outlet of the adsorption tower 1 may be set according to actual needs, which is not limited, and the outlet of the adsorption tower 1 is provided with a plurality of pollutant concentration sensors, which may respectively detect the concentration of nitrogen oxide, the concentration of sulfur dioxide, the concentration of smoke and dust, and the like.
The concentration of the flue gas pollutant at the outlet of the adsorption tower 1 needs to be in a concentration range, the specific value of the concentration range can be set according to actual needs, and the specific value is not limited to the concentration range, and when the monitored pollutant is nitrogen oxide, the concentration range of the nitrogen oxide is not more than 50mg/Nm 3, when the monitored pollutant is sulfur dioxide, the concentration range of the sulfur dioxide is not more than 35mg/Nm 3, and when the monitored pollutant is smoke dust, the concentration range of the smoke dust is not more than 5mg/Nm 3.
When the concentration of all the smoke pollutants at the outlet of the adsorption tower 1 exceeds 1mg/Nm 3, the first-degree fourth alarm information can be sent out, and when the concentration of the smoke pollutants at the outlet of the adsorption tower 1 exceeds the corresponding concentration range, the second-degree fourth alarm information can be sent out.
The fourth alarm information is used for prompting operators, the sending mode of the fourth alarm information can be set according to actual needs, the fourth alarm information is not limited to the actual needs, and the fourth alarm information can be sound information, lamplight information, sound and light information and the like, and the sending of the fourth alarm information can be through a sound alarm, a lamplight alarm, a sound and light alarm and the like.
The specific type of the filler dredging action of the adsorption module 11 can be set according to actual needs, and the filler dredging action of the adsorption module 11 can be completed by using an air cannon arranged on the adsorption module 11 by way of example.
When the filling material dredging action of the executed adsorption module 11 still cannot dredge the filling material, an operator can directly dredge the filling material in a manual mode.
In some embodiments, the adsorption column monitoring method further comprises:
Collecting a first inlet flue gas pressure and an outlet flue gas pressure of each adsorption module 11;
Comparing the first inlet flue gas pressure with the first pressure range and the first outlet flue gas pressure with the first outlet flue gas pressure;
when the first inlet flue gas pressure is higher than the pressure range and the outlet flue gas pressure is lower than the pressure range, a fifth alarm message is sent, and the filler dredging action of the adsorption module 11 is executed to eliminate filler blockage of the adsorption module 11.
It will be appreciated that by collecting the first inlet flue gas pressure and the outlet flue gas pressure of each adsorption module 11 and comparing the first inlet flue gas pressure with the pressure range and comparing the outlet flue gas pressure with the pressure range, monitoring of the inlet flue gas pressure and the outlet flue gas pressure of the adsorption modules 11 in the adsorption tower 1 can be achieved.
When the first inlet flue gas pressure is higher than the pressure range, the inlet flue gas pressure of the adsorption module 11 is in an abnormally-raised state, and when the outlet flue gas pressure is lower than the pressure range, the outlet flue gas pressure of the adsorption module 11 is in an abnormally-lowered state, so that the problem of blockage of the filler in the adsorption module 11 can be determined through the combination judgment of the first inlet flue gas pressure and the outlet flue gas pressure of the adsorption module 11, and the smooth circulation of the flue gas can be caused, therefore, operators can be timely prompted to perform accurate cooperation treatment action by sending out fifth alarm information, and meanwhile, the filler blockage problem in the adsorption module 11 can be timely eliminated by executing filler dredging action of the adsorption module 11, so that the smooth circulation of the flue gas is ensured. Thereby, the timely solution of the faults of the adsorption module 11 is ensured, and the stable and continuous operation of the adsorption tower 1 is further ensured.
It should be noted that, the collection manner of the first inlet flue gas pressure and the outlet flue gas pressure of the adsorption module 11 may be set according to actual needs, which is not limited to this, and by way of example, at least one first pressure sensor is disposed at the inlet of the adsorption module 11 to collect the first inlet flue gas pressure of the adsorption module 11 by using the first pressure sensor, and at least one second pressure sensor is disposed at the outlet of the adsorption module 11 to collect the outlet flue gas pressure of the adsorption module 11 by using the second pressure sensor.
The first inlet flue gas pressure and the outlet flue gas pressure of the adsorption module 11 are required to be within a pressure range, and specific values of the pressure range can be set according to actual needs, which are not limited, and the pressure range can be 1.1 times to 1.2 times of standard atmospheric pressure.
The fifth alarm information is used for prompting operators, the sending mode of the fifth alarm information can be set according to actual needs, the method is not limited to the actual needs, and the fifth alarm information can be sound information, lamplight information, sound and light information and the like, and the sending of the fifth alarm information can be through a sound alarm, a lamplight alarm, a sound and light alarm and the like.
The determining of the inlet flue gas temperature and the outlet flue gas pollutant concentration of the adsorption tower 1 and the determining of the filler temperature and the outlet flue gas temperature of the adsorption module 11 can execute the filler dredging action of the adsorption module 11, and the determining of the first inlet flue gas pressure and the outlet flue gas pressure of the adsorption module 11 can also execute the filler dredging action of the adsorption module 11, and meanwhile, the executing of the filler dredging action can also determine according to the combination of the inlet flue gas pressure and the outlet flue gas pressure, which is not limited.
In some embodiments, the adsorption column monitoring method further comprises:
Collecting the second inlet flue gas pressure of the adsorption tower 1;
comparing the second inlet flue gas pressure to the pressure range;
When the first inlet flue gas pressure is higher than the pressure range, the second inlet flue gas pressure is higher than the pressure range, and the outlet flue gas pressure is lower than the pressure range, a fifth alarm message is sent out, and the filler dredging action of the adsorption module 11 is executed.
It can be understood that through the second entry flue gas pressure of gathering adsorption tower 1 to and compare second entry flue gas pressure and pressure range, can realize the monitoring of adsorption tower 1 entry flue gas pressure, simultaneously, judge to carry out the filler mediation action of adsorption module 11 according to the combination of first entry flue gas pressure, second entry flue gas pressure and export flue gas pressure, make whole more accurate, the high-efficient to the trouble-shooting of adsorption module 11.
It should be noted that, the collection manner of the second inlet flue gas pressure of the adsorption tower 1 may be set according to actual needs, which is not limited to this, and at least one third pressure sensor is disposed at the inlet of the adsorption tower 1, so as to collect the second inlet flue gas pressure of the adsorption tower 1 by using the third pressure sensor.
As shown in fig. 3, the embodiment of the disclosure further provides an adsorption tower monitoring system of the COAP system, which includes a collection module 2, a comparison module 3 and an execution module 4, wherein the collection module 2 is used for collecting an inlet flue gas temperature of the adsorption tower 1 and a filler temperature and an outlet flue gas temperature of each adsorption module 11, the comparison module 3 is used for comparing the inlet flue gas temperature with a first temperature range, the filler temperature with a second temperature range and an outlet flue gas temperature with a third temperature range, and the execution module 4 is used for sending corresponding alarm information according to a comparison result and executing corresponding defect elimination actions.
It can be understood that by collecting the inlet flue gas temperature of the adsorption tower 1 and comparing the inlet flue gas temperature with the first temperature range, the monitoring of the inlet flue gas temperature of the adsorption tower 1 can be realized, by collecting the filler temperature of each adsorption module 11 and comparing the filler temperature with the second temperature range, the monitoring of the filler temperature of the adsorption module 11 in the adsorption tower 1 can be realized, by collecting the outlet flue gas temperature of each adsorption module 11 and comparing the outlet flue gas temperature with the third temperature range, the monitoring of the outlet flue gas temperature of the adsorption module 11 in the adsorption tower 1 can be realized, and meanwhile, corresponding alarm information is sent out according to the comparison results of the inlet flue gas temperature and the first temperature range, the filler temperature and the second temperature range and the outlet flue gas temperature and the third temperature range, and corresponding defect elimination actions are executed, so that the fault problem of the adsorption tower 1 can be timely solved, the continuous operation of the adsorption tower 1 is ensured, the problem that the removal of pollutants cannot reach the standard is avoided, the operation efficiency of the adsorption tower 1 is further improved, and the stable operation of the COAP system is ensured.
It should be noted that the explanation of the foregoing embodiments of the adsorption tower monitoring method of the COAP system is also applicable to each module in the adsorption tower monitoring system of the COAP system of the embodiment, and will not be repeated herein.
As shown in fig. 5, in some embodiments, the adsorption module 11 includes a tower 111, a distributor 112, a blanking device 113, and a discharge hopper 114, the distributor 112 and the blanking device 113 are sequentially disposed in the tower 111 from top to bottom, an adsorption zone is formed between the distributor 112 and the blanking device 113, the discharge hopper 114 is disposed below the blanking device 113, the upper part of the distributor 112 is used for receiving the filler, the distributor 112 is used for uniformly disposing the filler in the adsorption zone, and the blanking device 113 is used for uniformly discharging the filler at the bottom of the adsorption zone into the discharge hopper 114; the collecting module is used for collecting the temperature of the filler in the adsorption zone and collecting the temperature of the outlet flue gas of the adsorption zone.
It can be understood that the upper part of the distributor 112 receives the filler and forms the transition layer, the distributor 112 uniformly distributes the filler in the transition layer into the adsorption zone and sequentially stacks the filler to form the adsorption layer, the low-temperature flue gas enters from the tower 111 and contacts with the adsorption layer in the adsorption zone, so that the low-temperature flue gas is adsorbed and purified into clean flue gas by the filler, and the clean flue gas is discharged from the tower 111, thereby completing the adsorption of the flue gas.
Wherein, the filler that the adsorption layer adsorbs the saturation falls into corresponding discharge hopper 114 through blanking device 113, and the filler that discharges through discharge hopper 114 can send into subsequent regeneration facility to regenerate, and then realizes recycling.
From this, the filler that the adsorption saturation of adsorbed layer bottom is discharged, and new filler is laid at the top of adsorbed layer through the distributing device 112, makes the adsorbed layer keep having certain adsorption capacity, avoids along with the extension of adsorption time, and the filler in the adsorbed layer loses the ability of adsorption purification gradually.
It should be noted that, the adsorption tower 1 provided in this embodiment has a plurality of stacked adsorption modules 11, and each adsorption module 11 may be provided with an adsorption layer, so each adsorption module 11 may perform an independent flue gas treatment process, thereby greatly improving the flue gas treatment capacity of the adsorption tower 1 in unit time.
The stacking manner of the plurality of adsorption modules 11 may be set according to actual needs, which is not limited thereto, and the plurality of adsorption modules 11 are stacked in alignment with each other in the vertical direction, specifically, the top ends and the bottom ends of the tower cylinders 111 of the plurality of adsorption modules 11 are sequentially abutted and connected, so as to form a tower body which can be regarded as an integral structure in appearance, so that the structure of the adsorption tower 1 is stable. The outer wall of the adsorption tower 1 may be provided with a plurality of inlets and a plurality of outlets corresponding to the plurality of adsorption modules 11 one by one.
The tower 111 of the adsorption module 11 can be further divided into a plurality of tower 111 sections, and the tower 111 sections are spliced with each other to form the tower 111, so that the requirements of hoisting and transportation are reduced.
As shown in fig. 5, in some embodiments, the distributor 112 includes a plurality of distribution cones 1121 arranged in parallel, the lower ends of the distribution cones 1121 are provided with distribution pipes 1122, adjacent distribution cones 1121 are connected in a sealing manner to prevent flue gas from passing upward through the distributor 112 and entering the transition layer, and the flue gas outlet of the adsorption zone is arranged opposite to the lower end of the distribution cones 1121 and/or the distribution pipes 1122 in the horizontal direction, so that clean flue gas discharged from the top of the adsorption layer can be discharged from the flue gas outlet of the adsorption zone.
Wherein, the upper end size of the cloth cone 1121 is larger than the lower end size thereof, the cross-sectional area thereof is gradually reduced downwards in the vertical direction, after the adjacent cloth cones 1121 are in sealing connection, a certain interval is arranged between the lower ends of the adjacent cloth cones 1121, and meanwhile, the cloth pipes 1122 are connected with the lower end outlets of the cloth cones 1121 in a size-fit manner, and a certain interval is also arranged between the adjacent cloth pipes 1122. The filler in the transition layer downwards passes through the cloth cone 1121 and the cloth tube 1122 of cloth cone 1121 lower extreme in proper order and gets into the adsorption zone in form the adsorbed layer, the top surface and the cloth tube 1122 bottom parallel and level of adsorbed layer, therefore interval space between the adjacent cloth cone 1121 lower extreme and interval space between the adjacent cloth tube 1122 are located the top of adsorbed layer, this space is relative and the intercommunication with the flue gas export of adsorption zone in the horizontal direction, clean flue gas gets into the space above the adsorbed layer after discharging from the adsorbed layer top, later discharge from the flue gas export of adsorption zone.
It should be noted that, the width of the flue gas outlet of the adsorption zone may be consistent with the width of the distributor 112, so that clean flue gas can be more smoothly discharged from the tower 111, and the resistance at the flue gas outlet of the adsorption zone is reduced.
As shown in fig. 5, in some embodiments, the blanking device 113 includes a plurality of blanking cones 1131 arranged in parallel and spaced apart, a blanking pipe 1132 is disposed at a lower end of the blanking cones 1131, and a flue gas inlet of the adsorption zone is disposed opposite to the blanking cones 1131 and/or the blanking pipe 1132 in a horizontal direction, and the blanking cones 1131 are spaced apart to allow the low-temperature flue gas to pass upward through the blanking device 113 and enter the adsorption layer. That is, the blanking cone hoppers 1131 and the blanking pipes 1132 connected with the lower ends thereof are arranged at intervals, and low-temperature flue gas enters from the flue gas inlets of the adsorption areas and passes through gaps between the blanking cone hoppers 1131 in an upward dispersed manner to enter the adsorption layers.
The width of the flue gas inlet of the adsorption zone may be consistent with the width of the blanking device 113, so as to reduce the air intake resistance of the low-temperature flue gas, and promote the low-temperature flue gas to enter the tower 111 in a dispersed manner to be in uniform contact with the filler between the adsorption layers.
The filler at the bottom of the adsorption layer is directly discharged through the discharging cone hopper 1131 and the discharging pipe 1132 below the discharging cone hopper 1131, and it should be noted that, in order to avoid the filler in the adsorption layer from falling from the gap between the discharging cone hoppers 1131, the gap between the discharging cone hoppers 1131 should be smaller than the size of the filler particles.
As shown in fig. 5, in some embodiments, the blanking device 113 further includes a plurality of discharging hoppers 1133 arranged in parallel, wherein adjacent discharging hoppers 1133 are in sealing connection, the discharging hoppers 1133 are located above the blanking cone hoppers 1131, and the lower end of at least one discharging hopper 1133 is opposite to the upper end of the blanking cone hoppers 1131. The filler at the bottom of the adsorption layer passes through the discharge hopper 1133, falls into the corresponding blanking cone hopper 1131 from the discharge hopper 1133, and passes through the gap between the blanking cone hoppers 1131 and then passes through the discharge hopper 1133 from bottom to top to enter the adsorption layer.
Wherein, the upper end of one discharging cone 1131 may be opposite to the lower ends of four discharging cones 1133, and the lower end of the discharging cone 1133 is substantially flush with the upper end of the discharging cone 1131 in the horizontal direction.
As shown in fig. 5 and 6, in some embodiments, the adsorption module further includes a discharging device 115, the discharging device 115 includes a tray 1151, a blanking rake 1152 and a driving assembly 1153, the tray 1151 is disposed below the blanking device 113 and spaced from the blanking port, the tray 1151 is configured to receive blanking of the blanking device 113, the blanking rake 1152 is disposed between the tray 1151 and the blanking device 113 and is slidably disposed on the tray 1151 along a predetermined direction, the driving assembly 1153 is disposed on the tower 111, and the driving assembly 1153 is in transmission connection with the blanking rake 1152, the driving assembly 1153 is configured to drive the blanking rake 1152 to reciprocate along the predetermined direction and adjust a moving frequency of the blanking rake 1152 so as to rake the filler on the tray 1151 into the discharging hopper 114 at the predetermined rate.
Wherein, the driving assembly 1153 drives the blanking rake 1152 to reciprocate along a preset direction, and adjusts the moving frequency of the blanking rake 1152, so that the blanking rake 1152 toggles the filler on the tray 1151, thereby adjusting the rate of the filler falling from the tray 1151 to the discharge hopper 114.
The specific type of the driving assembly 1153 may be set according to actual needs, and the driving assembly 1153 may be a hydraulic cylinder by way of example and not limitation.
It should be noted that, in order to implement the above embodiments, the embodiments of the present disclosure further provide an electronic device including a processor and a memory for storing instructions executable by the processor, where the processor is configured to execute the instructions to implement the adsorption tower monitoring method of the COAP system according to the embodiments of the present disclosure.
It should be noted that in the description of the present disclosure, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Furthermore, in the description of the present disclosure, unless otherwise indicated, the meaning of "a plurality" is two or more.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and further implementations are included within the scope of the preferred embodiment of the present disclosure in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the embodiments of the present disclosure.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present disclosure have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the present disclosure, and that variations, modifications, alternatives, and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the present disclosure.