CN118913807A - Motor vehicle tail gas monitoring system - Google Patents
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Abstract
Description
技术领域Technical Field
本发明属于监测技术领域,特别是涉及一种机动车尾气监测系统。The invention belongs to the field of monitoring technology, and in particular relates to a motor vehicle exhaust monitoring system.
背景技术Background Art
机动车尾气污染是指机动车燃料不能完全燃烧,排出的尾气对大气造成的污染。主要污染物为一氧化碳、二氧化碳、氮氧化物、挥发性有机物(VOCs)和颗粒物(PM)等,为了人类的生存环境,防治汽车污染已经成了必须解决的问题。Motor vehicle exhaust pollution refers to the pollution to the atmosphere caused by exhaust gas emitted when the fuel of motor vehicles cannot be completely burned. The main pollutants are carbon monoxide, carbon dioxide, nitrogen oxides, volatile organic compounds (VOCs) and particulate matter (PM). For the sake of human survival environment, preventing and controlling automobile pollution has become a problem that must be solved.
监测机动车尾气排放的污染物种类、浓度和排放量的变化趋势,有助于掌握环境污染的状况,为制定环境保护政策、规划环保措施以及评估环保效果提供重要依据。此外,通过分析监测数据,可以发现高排放车辆和排放超标的区域,从而有针对性地采取减排措施,如加强车辆管理、优化交通结构、推广清洁能源等,以降低尾气排放对环境的影响。Monitoring the types, concentrations and emission trends of pollutants emitted by motor vehicle exhaust helps to understand the status of environmental pollution and provides an important basis for formulating environmental protection policies, planning environmental protection measures and evaluating environmental protection effects. In addition, by analyzing monitoring data, high-emission vehicles and areas with excessive emissions can be found, so that targeted emission reduction measures can be taken, such as strengthening vehicle management, optimizing traffic structure, and promoting clean energy, to reduce the impact of exhaust emissions on the environment.
早前控制机动车尾气排放主流举措还是机动车尾气年检和日常的路检和巡检。传统检测方法具有路检工作难展开、检测效率低下及检测中车辆怠速行驶产生更大的污染等问题。Previously, the mainstream measures to control vehicle exhaust emissions were annual vehicle exhaust inspections and daily road inspections and patrol inspections. Traditional inspection methods have problems such as difficulty in conducting road inspections, low inspection efficiency, and greater pollution caused by vehicle idling during inspections.
目前,现行的机动车尾气通过颗粒物捕捉和多个传感器共同作用来监测尾气数据;或者采用光谱吸收技术,在车辆正常行驶经过瞬间,遥感系统发出探测光穿过气团再经直角位移反射单元返回探测单元,系统继而计算并完成对机动车尾气的各项检测。At present, the current motor vehicle exhaust data is monitored through particulate matter capture and the joint action of multiple sensors; or spectral absorption technology is used. At the moment when the vehicle passes normally, the remote sensing system sends out a detection light that passes through the air mass and then returns to the detection unit through the right-angle displacement reflection unit. The system then calculates and completes various tests on the motor vehicle exhaust.
上述技术手段可以实现尾气的快速监测,但是监测种类不够全面、无法对尾气进行在线采样、无法在线对尾气的各成分进行详细分析;此外,多传感器在线监测的主机距离尾气排口有一段距离,是通过传输管将尾气输送至传感器部位,部分目标物在传输中存在损失或变化;而在光谱检测技术中,不单检测组分较少,而且准确度不够高。综上所述,机动车尾气的成分监测尚不够前面,部分成分的监测精准度也不足。The above technical means can realize the rapid monitoring of exhaust gas, but the monitoring types are not comprehensive enough, the exhaust gas cannot be sampled online, and the exhaust gas components cannot be analyzed in detail online; in addition, the host of the multi-sensor online monitoring is some distance away from the exhaust outlet, and the exhaust gas is transported to the sensor through a transmission pipe, and some targets are lost or changed during the transmission; and in the spectral detection technology, not only are the detection components relatively small, but the accuracy is not high enough. In summary, the monitoring of the components of motor vehicle exhaust is not enough, and the monitoring accuracy of some components is also insufficient.
发明内容Summary of the invention
本发明的目的在于提供一种机动车尾气监测系统,以解决背景技术中存在的问题。The purpose of the present invention is to provide a motor vehicle exhaust monitoring system to solve the problems existing in the background technology.
本发明的目的是通过以下技术方案来实现的:The objective of the present invention is achieved through the following technical solutions:
一种机动车尾气监测系统,包括采样头组件、采集监测组件和微型抽气泵,所述采样头组件的一端伸入机动车排气管内,所述采样头组件的另一端与位于机动车排气管外的所述采集监测组件通过第一管路连接,所述采集监测组件的另一端与所述微型抽气泵通过第二管路连接;A motor vehicle exhaust monitoring system comprises a sampling head assembly, a collection monitoring assembly and a micro air pump, wherein one end of the sampling head assembly extends into an exhaust pipe of the motor vehicle, the other end of the sampling head assembly is connected to the collection monitoring assembly located outside the exhaust pipe of the motor vehicle through a first pipeline, and the other end of the collection monitoring assembly is connected to the micro air pump through a second pipeline;
所述采集监测组件包括第一六通、吸附组件、吸收瓶、集成检测器、箱式采样组件和第二六通,所述吸附组件、吸收瓶、集成检测器和箱式采样组件都位于第一六通和第二六通之间,所述吸附组件、吸收瓶、集成检测器和箱式采样组件并分别通过管路与第一六通和第二六通连接,所述吸附组件、吸收瓶、集成检测器和箱式采样组件与第一六通之间都设有单向阀,所述吸附组件、吸收瓶、集成检测器和箱式采样组件与第二六通之间分别都设有流量控制器;The collection and monitoring component includes a first six-way, an adsorption component, an absorption bottle, an integrated detector, a box-type sampling component and a second six-way, the adsorption component, the absorption bottle, the integrated detector and the box-type sampling component are all located between the first six-way and the second six-way, the adsorption component, the absorption bottle, the integrated detector and the box-type sampling component are respectively connected to the first six-way and the second six-way through pipelines, a one-way valve is provided between the adsorption component, the absorption bottle, the integrated detector and the box-type sampling component and the first six-way, and a flow controller is provided between the adsorption component, the absorption bottle, the integrated detector and the box-type sampling component and the second six-way;
所述第一管路与所述第一六通连接,所述第二管路与所述第二六通连接;The first pipeline is connected to the first six-way pipe, and the second pipeline is connected to the second six-way pipe;
所述第一管路设有稀释组件,所述采样头组件和单向阀之间的管路外设有保温区;The first pipeline is provided with a dilution component, and a heat preservation area is provided outside the pipeline between the sampling head component and the one-way valve;
所述吸附组件和吸收瓶外设有制冷区。A refrigeration zone is arranged outside the adsorption assembly and the absorption bottle.
进一步地,所述采样头组件包括采样头本体、压力传感器、热电偶和伸缩卡爪,所述采样头本体的采样面与气流方向平行,所述伸缩卡爪位于靠近机动车排气管的出口一侧。Furthermore, the sampling head assembly includes a sampling head body, a pressure sensor, a thermocouple and a telescopic claw, the sampling surface of the sampling head body is parallel to the airflow direction, and the telescopic claw is located near the outlet side of the exhaust pipe of the motor vehicle.
进一步地,所述稀释组件包括稀释气瓶和第一电子质量流量控制器,所述第一电子质量流量控制器的一端与所述稀释气瓶连接,所述第一电子质量流量控制器的另一端通过三通与所述第一管路连接。Furthermore, the dilution assembly includes a dilution gas bottle and a first electronic mass flow controller, one end of the first electronic mass flow controller is connected to the dilution gas bottle, and the other end of the first electronic mass flow controller is connected to the first pipeline through a tee.
进一步地,所述吸附组件按气体流向依次包括第一多位选择阀、富集管、吸附管和第二多位选择阀,多个所述富集管的一端分别与所述第一多位选择阀连接,每个所述吸附管与一个所述富集管对应连接,多个所述吸附管的另一端分别与所述第二选择阀连接。Furthermore, the adsorption assembly includes a first multi-position selector valve, an enrichment tube, an adsorption tube and a second multi-position selector valve in sequence according to the gas flow direction, one end of each of the enrichment tubes is respectively connected to the first multi-position selector valve, each of the adsorption tubes is correspondingly connected to one of the enrichment tubes, and the other ends of the multiple adsorption tubes are respectively connected to the second selector valve.
进一步地,所述第一六通和吸附组件之间还设有替代物标气瓶和第二电子质量流量控制器,所述第二电子质量流量控制器的一端与所述替代物标气瓶连接,所述第二电子质量流量控制器的另一端通过三通与吸附组件的进气管路连接。Furthermore, a substitute standard gas bottle and a second electronic mass flow controller are provided between the first six-way valve and the adsorption assembly, one end of the second electronic mass flow controller is connected to the substitute standard gas bottle, and the other end of the second electronic mass flow controller is connected to the air inlet pipeline of the adsorption assembly through a three-way valve.
进一步地,至少两个吸收瓶串联布置,所述吸收瓶内设有吸收液。Furthermore, at least two absorption bottles are arranged in series, and absorption liquid is provided in the absorption bottles.
进一步地,所述集成检测器包括底座、流道、微型探头和针型阀,所述流道内嵌在底座上,多个所述微型探头与所述流道连接,所述针型阀位于微型探头和流道之间。Furthermore, the integrated detector comprises a base, a flow channel, a microprobe and a needle valve, the flow channel is embedded in the base, a plurality of microprobes are connected to the flow channel, and the needle valve is located between the microprobe and the flow channel.
进一步地,所述箱式采样组件包括采样进气管、采样出气管、真空箱和采样气袋,所述采样气袋位于所述真空箱内,所述采样进气管的一端与第一六通连接,所述采样进气管的另一端伸入所述真空箱与所述采样气袋连接,所述采样出气管的一端与所述真空箱连接,所述采样出气管的另一端与所述第二六通连接。Furthermore, the box-type sampling assembly includes a sampling air inlet pipe, a sampling air outlet pipe, a vacuum box and a sampling air bag, the sampling air bag is located in the vacuum box, one end of the sampling air inlet pipe is connected to the first six-way pipe, the other end of the sampling air inlet pipe extends into the vacuum box and is connected to the sampling air bag, one end of the sampling air outlet pipe is connected to the vacuum box, and the other end of the sampling air outlet pipe is connected to the second six-way pipe.
进一步地,所述保温区采用隔热材料,所述隔热材料套设在采样头组件和单向阀之间的管路外。Furthermore, the heat preservation zone is made of heat insulation material, and the heat insulation material is sleeved outside the pipeline between the sampling head assembly and the one-way valve.
进一步地,所述制冷区采用铝合金或铜制的嵌合件,所述嵌合件包覆在富集管、吸附管和吸收瓶外部。Furthermore, the refrigeration zone adopts an insert made of aluminum alloy or copper, and the insert is coated on the outside of the enrichment tube, the adsorption tube and the absorption bottle.
本发明的有益效果是:The beneficial effects of the present invention are:
1)通过采集监测组件可以实现对尾气的快速监测或采样监测,提高对尾气成分的监测范围,实现对尾气各成分的详细分析。1) The acquisition monitoring component can realize rapid monitoring or sampling monitoring of exhaust gas, improve the monitoring range of exhaust gas components, and realize detailed analysis of each component of exhaust gas.
2)方便切换不同的吸附管和富集管,可针对性的采集尾气成分,并考察成分与车速的关系,可以更有效地管理和控制机动车尾气排放。2) It is convenient to switch between different adsorption tubes and enrichment tubes, collect exhaust components in a targeted manner, and examine the relationship between the components and vehicle speed, so as to more effectively manage and control motor vehicle exhaust emissions.
3)箱式采样组件和单向阀之间的管路外设有保温区,通过隔热材料降低尾气热量损失,避免温度变化影响尾气检测的精准度。3) A heat preservation area is set outside the pipeline between the box-type sampling assembly and the one-way valve to reduce the heat loss of exhaust gas through insulation materials to prevent temperature changes from affecting the accuracy of exhaust gas detection.
4)吸附组件和吸收瓶外设有制冷区,通过制冷区保证吸附或吸收的效率,提高精准度与测定浓度范围。4) A refrigeration zone is provided outside the adsorption component and the absorption bottle to ensure the efficiency of adsorption or absorption and improve the accuracy and measurement concentration range.
5)通过稀释组件稀释进样,避免尾气浓度太高超过测定范围,并降低高浓度样品对组件造成残留等不良影响。5) Dilute the sample by diluting the component to avoid the exhaust gas concentration being too high and exceeding the measurement range, and reduce the adverse effects of high-concentration samples on the components such as residues.
6)监测系统可分析的指标超100种:富集管和吸附管,可采集弱极性、非极性、且物理性质较稳定的物质,沸点范围可从-50℃~300℃,包括苯系物、烷烃、烯烃、酯类等;吸收液可采集富集管和吸附管难以分析的物质,如氨、甲醛等;气袋可采集总量类型的指标,如非甲烷总烃等;集成传感器可测定二氧化碳、二氧化硫、氮氧化物、一氧化碳等较高浓度的污染物。6) The monitoring system can analyze more than 100 indicators: enrichment tubes and adsorption tubes can collect weakly polar, non-polar substances with relatively stable physical properties, with a boiling point range from -50°C to 300°C, including benzene series, alkanes, olefins, esters, etc.; absorption liquids can collect substances that are difficult to analyze with enrichment tubes and adsorption tubes, such as ammonia and formaldehyde; air bags can collect total amount indicators, such as non-methane total hydrocarbons, etc.; integrated sensors can measure higher concentrations of pollutants such as carbon dioxide, sulfur dioxide, nitrogen oxides, and carbon monoxide.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种机动车尾气监测系统的示意图;FIG1 is a schematic diagram of a motor vehicle exhaust monitoring system according to the present invention;
图2为本发明中采样头组件处于收缩状态的示意图;FIG2 is a schematic diagram of the sampling head assembly in the present invention in a retracted state;
图3为本发明中采样头组件处于张开状态的示意图;FIG3 is a schematic diagram of the sampling head assembly in the present invention in an open state;
图4为本发明机动车尾气监测系统开始采集的示意图;FIG4 is a schematic diagram of the motor vehicle exhaust monitoring system of the present invention starting to collect data;
图5为本发明采集过程中切换吸附管的示意图;FIG5 is a schematic diagram of switching adsorption tubes during the collection process of the present invention;
图6为本发明采集过程中稀释组件的工作示意图;FIG6 is a schematic diagram of the operation of the dilution component during the collection process of the present invention;
图7为本发明采集过程中添加替代物的示意图;FIG7 is a schematic diagram of adding a substitute during the collection process of the present invention;
图8为本发明采集过程中切换吸附管添加替代物的示意图;FIG8 is a schematic diagram of switching adsorption tubes to add substitutes during the collection process of the present invention;
图中,单点划线围成的区域表示保温区,双点划线围成的区域表示制冷区,虚线表示气体流路;In the figure, the area surrounded by the single-dot chain line represents the heat preservation area, the area surrounded by the double-dot chain line represents the cooling area, and the dotted line represents the gas flow path;
图中,1-排气管、2-采样头组件、21-采样头本体、22-压力传感器、23-热电偶、24-伸缩卡爪、3-吸附组件、31-第一多位选择阀、32-富集管、33-吸附管、34-第二多位选择阀、35-第二电子质量流量控制器、36-替代物标气瓶、4-吸收瓶、5-集成检测器、51-底座、52-流道、53-微型探头、54-针型阀、6-箱式采样组件、61-真空箱、62-采样气袋、7-微型抽气泵、8-稀释组件、81-第一电子质量流量控制器、82-稀释气瓶、9-第一六通、10-第二六通、11-第一管路、12-第二管路、13-单向阀、14-流量控制器、15-保温区、16-制冷区。In the figure, 1-exhaust pipe, 2-sampling head assembly, 21-sampling head body, 22-pressure sensor, 23-thermocouple, 24-telescopic claw, 3-adsorption assembly, 31-first multi-position selection valve, 32-enrichment tube, 33-adsorption tube, 34-second multi-position selection valve, 35-second electronic mass flow controller, 36-substitute standard gas bottle, 4-absorption bottle, 5-integrated detector, 51-base, 52-flow channel, 53-micro probe, 54-needle valve, 6-box sampling assembly, 61-vacuum box, 62-sampling gas bag, 7-micro vacuum pump, 8-dilution assembly, 81-first electronic mass flow controller, 82-dilution gas bottle, 9-first six-way, 10-second six-way, 11-first pipeline, 12-second pipeline, 13-check valve, 14-flow controller, 15-insulation area, 16-refrigeration area.
具体实施方式DETAILED DESCRIPTION
下面将结合实施例,对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
实施例1Example 1
如图1,本方案提供一种机动车尾气监测系统,包括采样头组件2、采集监测组件和微型抽气泵7,所述采样头组件2的一端伸入机动车排气管1内,所述采样头组件2的另一端与位于机动车排气管1外的所述采集监测组件通过第一管路11连接,所述采集监测组件的另一端与所述微型抽气泵7通过第二管路12连接;As shown in FIG. 1 , the present solution provides a motor vehicle exhaust monitoring system, comprising a sampling head assembly 2, a collection monitoring assembly and a micro air pump 7, wherein one end of the sampling head assembly 2 extends into the motor vehicle exhaust pipe 1, and the other end of the sampling head assembly 2 is connected to the collection monitoring assembly located outside the motor vehicle exhaust pipe 1 through a first pipeline 11, and the other end of the collection monitoring assembly is connected to the micro air pump 7 through a second pipeline 12;
所述采集监测组件包括第一六通9、吸附组件3、吸收瓶4、集成检测器5、箱式采样组件6和第二六通10,所述吸附组件3、吸收瓶4、集成检测器5和箱式采样组件6都位于第一六通9和第二六通10之间,所述吸附组件3、吸收瓶4、集成检测器5和箱式采样组件6并分别通过管路与第一六通9和第二六通10连接,所述吸附组件3、吸收瓶4、集成检测器5和箱式采样组件6与第一六通9之间都设有单向阀13,所述吸附组件3、吸收瓶4、集成检测器5和箱式采样组件6与第二六通10之间分别都设有流量控制器14;The collection and monitoring component includes a first six-way 9, an adsorption component 3, an absorption bottle 4, an integrated detector 5, a box-type sampling component 6 and a second six-way 10. The adsorption component 3, the absorption bottle 4, the integrated detector 5 and the box-type sampling component 6 are all located between the first six-way 9 and the second six-way 10. The adsorption component 3, the absorption bottle 4, the integrated detector 5 and the box-type sampling component 6 are connected to the first six-way 9 and the second six-way 10 through pipelines, respectively. A one-way valve 13 is provided between the adsorption component 3, the absorption bottle 4, the integrated detector 5 and the box-type sampling component 6 and the first six-way 9, and a flow controller 14 is provided between the adsorption component 3, the absorption bottle 4, the integrated detector 5 and the box-type sampling component 6 and the second six-way 10;
所述第一管路11与所述第一六通9连接,所述第二管路12与所述第二六通10连接;The first pipeline 11 is connected to the first six-way valve 9, and the second pipeline 12 is connected to the second six-way valve 10;
所述第一管路11设有稀释组件8,所述采样头组件2和单向阀13之间的管路外设有保温区15;The first pipeline 11 is provided with a dilution component 8, and a heat preservation area 15 is provided outside the pipeline between the sampling head component 2 and the one-way valve 13;
所述吸附组件3和吸收瓶4外设有制冷区16。The adsorption assembly 3 and the absorption bottle 4 are provided with a refrigeration area 16 outside.
通过上述技术方案,将采样头组件2伸入到机动车排气管1内,通过微型抽气泵7对机动车尾气进行抽取,此时机动车尾气通过采样头组件2进入到采集监测组件内,其中通过吸附组件3对部分尾气中的半挥发性有机物和挥发性有机物进行富集;通过吸收瓶4吸收尾气中的氨、甲醛等;通过集成检测器5检测尾气中的氧、水、氮氧化物、二氧化硫、一氧化碳、VOCs总量的成分及含量;通过箱式采样组件6收集全成分尾气,用于非甲烷总烃等测定。Through the above technical scheme, the sampling head assembly 2 is extended into the exhaust pipe 1 of the motor vehicle, and the exhaust gas of the motor vehicle is extracted by the micro vacuum pump 7. At this time, the exhaust gas of the motor vehicle enters the collection and monitoring assembly through the sampling head assembly 2, wherein the semi-volatile organic matter and volatile organic matter in part of the exhaust gas are enriched by the adsorption assembly 3; the ammonia, formaldehyde, etc. in the exhaust gas are absorbed by the absorption bottle 4; the components and contents of oxygen, water, nitrogen oxides, sulfur dioxide, carbon monoxide, and the total amount of VOCs in the exhaust gas are detected by the integrated detector 5; the full-component exhaust gas is collected by the box-type sampling assembly 6 for the determination of non-methane total hydrocarbons, etc.
通过本方案的采集监测组件可以实现对尾气的快速监测,同时大幅度提高对尾气成分的监测范围,实现对尾气各成分的详细分析。The acquisition and monitoring components of this solution can realize rapid monitoring of exhaust gas, while greatly improving the monitoring range of exhaust gas components and realizing detailed analysis of each exhaust gas component.
具体工作原理如图2-图5所示,如图2所示,此时的采样头组件2处于收缩状态,本方案的采样头组件2包括采样头本体21、压力传感器22、热电偶23和伸缩卡爪24,其中伸缩卡爪24包括中空金属管,卡爪和弹簧,收缩状态下卡爪和弹簧处于中空金属管内,可以知道的是伸缩卡爪24可采用电控结构,实现电动伸缩。电动伸缩卡爪24为常规技术手段,不再赘述。The specific working principle is shown in Figures 2 to 5. As shown in Figure 2, the sampling head assembly 2 is in a retracted state. The sampling head assembly 2 of this solution includes a sampling head body 21, a pressure sensor 22, a thermocouple 23, and a telescopic claw 24, wherein the telescopic claw 24 includes a hollow metal tube, a claw and a spring. In the retracted state, the claw and the spring are in the hollow metal tube. It can be known that the telescopic claw 24 can adopt an electric control structure to achieve electric telescopic. The electric telescopic claw 24 is a conventional technical means and will not be described in detail.
如图3所示,此时卡爪和弹簧伸出中空金属管,在弹簧的作用下,卡爪张开与排气管1的内壁抵接完成固定,采用至少三个卡爪与排气管1抵接,提高采样头组件2的稳定性。As shown in FIG. 3 , at this time, the claws and the spring extend out of the hollow metal tube. Under the action of the spring, the claws open and abut against the inner wall of the exhaust pipe 1 to complete the fixation. At least three claws abut against the exhaust pipe 1 to improve the stability of the sampling head assembly 2.
如图4所示,在采样头组件2伸展固定后,此时的采样头本体21的采样面与气流方向平行,采样面呈长方形或椭圆形,推荐规格为20mm×5mm,滤膜采用石英材质。微型抽气泵7启动后,尾气通过采样头本体21进入到第一管路11内。As shown in FIG4 , after the sampling head assembly 2 is extended and fixed, the sampling surface of the sampling head body 21 is parallel to the airflow direction, and the sampling surface is rectangular or elliptical, with a recommended specification of 20 mm×5 mm, and the filter membrane is made of quartz. After the micro vacuum pump 7 is started, the exhaust gas enters the first pipeline 11 through the sampling head body 21.
此时部分尾气经过压力传感器22和热电偶23,热电偶23实时记录尾气的温度,压力传感器22实时读取尾气经过的压力值,其中压力传感器22采用金属耐高温材质,压力传感器22的感应面正对气流方向,感应面推荐规格外径5mm,压力传感器22根据受到的压力、受压面积、温度等计算排气管1的流速并实时记录。At this time, part of the exhaust gas passes through the pressure sensor 22 and the thermocouple 23. The thermocouple 23 records the temperature of the exhaust gas in real time, and the pressure sensor 22 reads the pressure value of the exhaust gas in real time. The pressure sensor 22 is made of metal high-temperature resistant material. The sensing surface of the pressure sensor 22 faces the airflow direction. The recommended outer diameter of the sensing surface is 5mm. The pressure sensor 22 calculates the flow rate of the exhaust pipe 1 according to the pressure, pressure area, temperature, etc. and records it in real time.
继续如图4所示,尾气经过第一管路11、第一六通9后分别进入到吸附组件3、吸收瓶4、集成检测器5和箱式采样组件6内,同时由于吸附组件3、吸收瓶4、集成检测器5和箱式采样组件6与第一六通9之间都设有单向阀13,可以有效避免尾气倒吸,影响检测;同时吸附组件3、吸收瓶4、集成检测器5和箱式采样组件6与第二六通10之间都设有流量控制器14,可以通过流量控制器14来控制每个流路中需要的尾气量,以此确定采样体积、保证采集和监测的效果。其中流量控制器14的前端串联净化材质或过滤器保护流量控制器14核心部件。优选的,吸附组件3内的采集流速一般为50mL/min;吸收瓶一般是0.3L/min;采样气袋一般是0.1L/min。Continuing as shown in Figure 4, the tail gas passes through the first pipeline 11 and the first six-way 9 and enters the adsorption component 3, the absorption bottle 4, the integrated detector 5 and the box-type sampling component 6 respectively. At the same time, since a one-way valve 13 is provided between the adsorption component 3, the absorption bottle 4, the integrated detector 5 and the box-type sampling component 6 and the first six-way 9, the tail gas backflow can be effectively avoided to affect the detection; at the same time, a flow controller 14 is provided between the adsorption component 3, the absorption bottle 4, the integrated detector 5 and the box-type sampling component 6 and the second six-way 10, and the flow controller 14 can be used to control the amount of tail gas required in each flow path, so as to determine the sampling volume and ensure the effect of collection and monitoring. The front end of the flow controller 14 is connected in series with a purification material or filter to protect the core component of the flow controller 14. Preferably, the collection flow rate in the adsorption component 3 is generally 50mL/min; the absorption bottle is generally 0.3L/min; the sampling air bag is generally 0.1L/min.
当尾气进入到吸附组件3内时,通过制冷区处于低温状态,此时温度一般在2~5℃,尾气依次通过第一多位选择阀31进入到指定的富集管32中,通过富集管32对尾气中的半挥发性有机物(SVOC)富集,同时富集管32也用于对尾气中气态水的冷凝。其中富集管32采用惰性化不锈钢或硼硅玻璃材质,优选的,富集管32的尺寸外径10mm、内径6~8mm、长15cm,入口端3~4cm留空,同时富集管32内装填40~60目硼硅玻璃小球或石英砂,两端由去活玻纤棉或金属筛网固定。当尾气通过富集管32进入到对应的吸附管33后,通过吸附管33对尾气中的挥发性有机物(VOCs)富集。吸附管33采用惰性化不锈钢或硼硅玻璃材质。优选的,吸附管33尺寸外径6mm、内径4mm、长10cm,内装多种吸附剂,均为60~80目,从入口端到出口端,吸附剂的吸附能力由弱到强,优选的,吸附剂采用石墨化炭黑、碳分子筛等。When the tail gas enters the adsorption assembly 3, it is in a low temperature state through the refrigeration zone, and the temperature is generally 2~5°C. The tail gas enters the designated enrichment pipe 32 through the first multi-position selector valve 31 in turn, and the semi-volatile organic compounds (SVOC) in the tail gas are enriched through the enrichment pipe 32. At the same time, the enrichment pipe 32 is also used to condense the gaseous water in the tail gas. The enrichment pipe 32 is made of inert stainless steel or borosilicate glass. Preferably, the size of the enrichment pipe 32 is 10mm in outer diameter, 6~8mm in inner diameter, 15cm in length, and 3~4cm inlet end is left empty. At the same time, the enrichment pipe 32 is filled with 40~60 mesh borosilicate glass balls or quartz sand, and the two ends are fixed by deactivated glass fiber wool or metal screen. When the tail gas enters the corresponding adsorption pipe 33 through the enrichment pipe 32, the volatile organic compounds (VOCs) in the tail gas are enriched through the adsorption pipe 33. The adsorption pipe 33 is made of inert stainless steel or borosilicate glass. Preferably, the adsorption tube 33 has an outer diameter of 6 mm, an inner diameter of 4 mm, and a length of 10 cm. It is filled with a variety of adsorbents, all of which are 60-80 mesh. From the inlet end to the outlet end, the adsorption capacity of the adsorbent increases from weak to strong. Preferably, the adsorbent is graphitized carbon black, carbon molecular sieve, etc.
当尾气进入到吸收瓶4后,吸收瓶4内装有吸收液,具体为各类水溶液,每瓶吸收液中装的吸收液可不同,通过吸收瓶4吸取尾气中的氨、甲醛等,例如,吸收氨采用酸溶液,吸收甲醛采用纯水。When the tail gas enters the absorption bottle 4, the absorption bottle 4 is filled with absorption liquid, specifically various aqueous solutions. The absorption liquid in each bottle of absorption liquid can be different. Ammonia, formaldehyde, etc. in the tail gas are absorbed through the absorption bottle 4. For example, acid solution is used to absorb ammonia, and pure water is used to absorb formaldehyde.
当尾气进入到集成检测器5后,进入到底座51内的流道52中,通过流道52中的微型探头53对尾气成分进行分析并记录,同时通过流道52与微型探头53之间的针型阀54精确控制流道52内的尾气流速,使流速处于检测最精准度的范围内。其中底座51采用惰性化材质,如聚醚醚酮或聚偏氟乙烯材料,以降低对目标物的影响,通过微型探头53快速监测数类物质,微型探头53检测原理可采用定电位电解、紫外、激光、光离子化、阻容等。微型探头53监测的物质至少包括氧、水、氮氧化物、二氧化硫、二氧化碳、一氧化碳、VOCs总量。When the exhaust gas enters the integrated detector 5, it enters the flow channel 52 in the base 51, and the exhaust gas components are analyzed and recorded by the microprobe 53 in the flow channel 52. At the same time, the needle valve 54 between the flow channel 52 and the microprobe 53 accurately controls the exhaust gas flow rate in the flow channel 52, so that the flow rate is within the most accurate detection range. The base 51 is made of inert materials, such as polyetheretherketone or polyvinylidene fluoride materials, to reduce the impact on the target object. Several types of substances are quickly monitored by the microprobe 53. The detection principle of the microprobe 53 can adopt constant potential electrolysis, ultraviolet, laser, photoionization, resistance and capacitance, etc. The substances monitored by the microprobe 53 include at least oxygen, water, nitrogen oxides, sulfur dioxide, carbon dioxide, carbon monoxide, and the total amount of VOCs.
当尾气进入到箱式采样组件6后,所述箱式采样组件6包括采样进气管、采样出气管、真空箱61和采样气袋62,所述采样气袋62位于所述真空箱61内,所述采样进气管的一端与第一六通9连接,所述采样进气管的另一端伸入所述真空箱61与所述采样气袋62连接,所述采样出气管的一端与所述真空箱61连接,所述采样出气管的另一端与所述第二六通10连接。When the exhaust gas enters the box-type sampling assembly 6, the box-type sampling assembly 6 includes a sampling air inlet pipe, a sampling air outlet pipe, a vacuum box 61 and a sampling air bag 62. The sampling air bag 62 is located in the vacuum box 61. One end of the sampling air inlet pipe is connected to the first six-way pipe 9, and the other end of the sampling air inlet pipe extends into the vacuum box 61 and is connected to the sampling air bag 62. One end of the sampling air outlet pipe is connected to the vacuum box 61, and the other end of the sampling air outlet pipe is connected to the second six-way pipe 10.
通过对应的流量控制器14控制抽取流速,使得真空箱61与采样气袋62之间产生压差,采样气袋62通过压差抽取尾气并收集。其中真空箱61外设有透明观察窗,便于观察内部采样气袋62的抽气情况,采样气袋62的薄膜采用聚氟乙烯或聚乙烯醇复合物材料,以降低对部分物质的吸附。The extraction flow rate is controlled by the corresponding flow controller 14, so that a pressure difference is generated between the vacuum box 61 and the sampling air bag 62, and the sampling air bag 62 extracts and collects the tail gas through the pressure difference. A transparent observation window is provided outside the vacuum box 61 to facilitate observation of the extraction of the internal sampling air bag 62. The film of the sampling air bag 62 is made of polyvinyl fluoride or polyvinyl alcohol composite material to reduce the adsorption of some substances.
通过采集监测组件可以同时对尾气采取多种手段进行收集检测,提高对尾气成分的检测精度,提高检测效果。Through the collection and monitoring components, multiple means can be used to collect and detect exhaust gas at the same time, thereby improving the detection accuracy of exhaust gas components and improving the detection effect.
如图5所示,吸附管33的吸附容量有限。通过切换第一多位选择阀31和第二多位选择阀34,可以选择不同的富集管32和吸附管33。具体在两种情况下,需要切换采样吸附管33:1、如需考察车辆在不同行驶状态下排放的有机物含量,需要根据车辆的行驶状态,更换不同的吸附管33;2、根据实时监测挥发性有机物(VOCs)总量,如果超过了500μmol/mol,则需更换吸附管33。通过比较不同吸附管33内的成分(包括高毒组分、对臭氧污染影响大的组分)与不同车速下尾气排放的关系,可以更有效地管理和控制机动车尾气排放。As shown in FIG5 , the adsorption capacity of the adsorption tube 33 is limited. By switching the first multi-position selector valve 31 and the second multi-position selector valve 34, different enrichment tubes 32 and adsorption tubes 33 can be selected. Specifically, in two cases, it is necessary to switch the sampling adsorption tube 33: 1. If it is necessary to examine the organic matter content emitted by the vehicle under different driving conditions, it is necessary to replace different adsorption tubes 33 according to the driving conditions of the vehicle; 2. According to the real-time monitoring of the total amount of volatile organic compounds (VOCs), if it exceeds 500 μmol/mol, the adsorption tube 33 needs to be replaced. By comparing the relationship between the components in different adsorption tubes 33 (including highly toxic components and components that have a great impact on ozone pollution) and exhaust emissions at different vehicle speeds, motor vehicle exhaust emissions can be more effectively managed and controlled.
同时可以知道的是,由于吸附管33的吸附容量有限,当监测挥发性有机物(VOCs)总量超过了500μmol/mol,可以采用稀释方式进行采集,具体稀释方式见实施例2。At the same time, it can be known that, due to the limited adsorption capacity of the adsorption tube 33, when the total amount of monitored volatile organic compounds (VOCs) exceeds 500 μmol/mol, a dilution method can be used for collection. The specific dilution method is shown in Example 2.
进一步地,采样头组件2和单向阀13之间的管路外设有保温区15,保温区15采用隔热材料,隔热材料套设在采样头组件2和单向阀13之间的管路外,通过隔热材料降低尾气热量损失,避免温度变化影响尾气检测的精准度。Furthermore, an insulation zone 15 is provided outside the pipeline between the sampling head assembly 2 and the one-way valve 13. The insulation zone 15 is made of insulation material. The insulation material is sleeved outside the pipeline between the sampling head assembly 2 and the one-way valve 13. The insulation material reduces the heat loss of the exhaust gas and prevents temperature changes from affecting the accuracy of exhaust gas detection.
进一步地,吸附组件3和吸收瓶4外设有制冷区16,制冷区16采用半导体制冷,制冷区16采用铝合金或铜制的嵌合件,所述嵌合件包覆在富集管32、吸附管33和吸收瓶4外部。通过制冷区16保证吸附或吸收的效率,提高精准度与测定浓度范围。Furthermore, a refrigeration zone 16 is provided outside the adsorption assembly 3 and the absorption bottle 4. The refrigeration zone 16 adopts semiconductor refrigeration. The refrigeration zone 16 adopts an insert made of aluminum alloy or copper, and the insert is coated on the outside of the enrichment tube 32, the adsorption tube 33 and the absorption bottle 4. The refrigeration zone 16 ensures the efficiency of adsorption or absorption, and improves the accuracy and the measurement concentration range.
同时可以知道的是本方案对尾气进行全量采集和分析,并不局限于对尾气的一种或几种成分进行采集分析,监测系统可分析的指标超100种:富集管和吸附管可采集弱极性或非极性、且物理性质较稳定的物质,沸点范围可从-50℃~300℃,包括苯系物、烷烃、烯烃、酯类等;吸收液可采集富集管和吸附管难以分析的物质,如氨、甲醛等;采样气袋可采集总量类型的指标,如非甲烷总烃等;集成传感器可测定二氧化碳、二氧化硫、氮氧化物、一氧化碳等较高浓度的污染物。At the same time, it can be known that this solution collects and analyzes the entire amount of exhaust gas, and is not limited to the collection and analysis of one or several components of the exhaust gas. The monitoring system can analyze more than 100 indicators: enrichment tubes and adsorption tubes can collect weakly polar or non-polar substances with relatively stable physical properties, with a boiling point range from -50°C to 300°C, including benzene series, alkanes, olefins, esters, etc.; absorption liquids can collect substances that are difficult to analyze with enrichment tubes and adsorption tubes, such as ammonia and formaldehyde; sampling gas bags can collect total amount indicators, such as non-methane total hydrocarbons, etc.; integrated sensors can measure higher concentrations of pollutants such as carbon dioxide, sulfur dioxide, nitrogen oxides, and carbon monoxide.
实施例2Example 2
在实施例1的基础上,参阅图6,第一管路11设有稀释组件8,稀释组件8包括稀释气瓶82和第一电子质量流量控制器81,所述第一电子质量流量控制器81的一端与所述稀释气瓶82连接,所述第一电子质量流量控制器81的另一端通过三通与所述第一管路11连接。On the basis of Example 1, referring to Figure 6, the first pipeline 11 is provided with a dilution component 8, the dilution component 8 includes a dilution gas bottle 82 and a first electronic mass flow controller 81, one end of the first electronic mass flow controller 81 is connected to the dilution gas bottle 82, and the other end of the first electronic mass flow controller 81 is connected to the first pipeline 11 through a tee.
通过上述技术方案,当尾气浓度太高,可能会超过测定上限时,可能会对采集监测组件造成不良影响,此时通过氮气稀释进样。其中稀释气瓶82容量为1~2L,满压力约8MPa,内部装高纯氮气。氮气通过第一电子质量流量控制器81以设定流速u/N通入,各流量控制器14控制的总流速为u/T,则稀释倍数为(u/T)/((u/T)-(u/N))。Through the above technical solution, when the tail gas concentration is too high and may exceed the upper limit of the determination, it may have an adverse effect on the collection and monitoring components. At this time, the sample is diluted by nitrogen. The dilution gas bottle 82 has a capacity of 1~2L and a full pressure of about 8MPa, and is filled with high-purity nitrogen. Nitrogen is introduced through the first electronic mass flow controller 81 at a set flow rate u/N. The total flow rate controlled by each flow controller 14 is u/T, and the dilution multiple is (u/T)/((u/T)-(u/N)).
可以知道的是稀释气瓶82内还可以用零级空气等稀释气。It is known that the diluent gas cylinder 82 may also contain diluent gas such as zero-grade air.
实施例3Example 3
在实施例1的基础上,参阅图7-图8,第一六通9和吸附组件3之间还设有替代物标气瓶36和第二电子质量流量控制器35,所述第二电子质量流量控制器35的一端与所述替代物标气瓶36连接,所述第二电子质量流量控制器35的另一端通过三通与吸附组件3的进气管路连接。On the basis of Example 1, referring to Figures 7-8, a substitute standard gas bottle 36 and a second electronic mass flow controller 35 are also provided between the first six-way valve 9 and the adsorption assembly 3, one end of the second electronic mass flow controller 35 is connected to the substitute standard gas bottle 36, and the other end of the second electronic mass flow controller 35 is connected to the air inlet pipeline of the adsorption assembly 3 through a three-way valve.
如图7所示,通过添加替代物气体便于尾气测量,确保尾气检测的准确性和可靠性。根据进入吸附组件3内的尾气体积,通过第二电子质量流量控制器35调节加入的替代物气体体积,最终吸附管33采集的样品气体积为对应流量控制器14积分体积减去第二电子质量流量控制器35积分体积。As shown in FIG7 , the addition of a substitute gas facilitates the measurement of exhaust gas and ensures the accuracy and reliability of exhaust gas detection. According to the volume of exhaust gas entering the adsorption assembly 3, the volume of the added substitute gas is adjusted by the second electronic mass flow controller 35, and the volume of the sample gas collected by the adsorption tube 33 is the integral volume of the corresponding flow controller 14 minus the integral volume of the second electronic mass flow controller 35.
如图8所示,吸附管33的吸附容量有限。通过切换第一多位选择阀31和第二多位选择阀34,可以选择不同的吸附管33。具体切换吸附管33的情形与实施例1的切换情形相同。As shown in Fig. 8, the adsorption capacity of the adsorption tube 33 is limited. By switching the first multi-position selector valve 31 and the second multi-position selector valve 34, different adsorption tubes 33 can be selected. The specific switching of the adsorption tubes 33 is the same as that of the first embodiment.
以上所述仅是本发明的优选实施方式,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围。The above is only a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
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