CN118900001A - Motor winding installation device - Google Patents
Motor winding installation device Download PDFInfo
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- CN118900001A CN118900001A CN202410885657.4A CN202410885657A CN118900001A CN 118900001 A CN118900001 A CN 118900001A CN 202410885657 A CN202410885657 A CN 202410885657A CN 118900001 A CN118900001 A CN 118900001A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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Abstract
本发明公开了一种电机绕组安装装置,涉及电机加工领域,包括安装工作台,所述安装工作台的顶端设置有轴承,所述轴承的顶端设置有设备板,所述设备板的左侧设置有夹持结构。本发明通过设置气缸、转动环、翻转环和弧形架,将定子铁芯移动至两个弧形架的内侧,控制两个气缸带动弧形架向内侧移动,卡合在定子铁芯的外侧,定子铁芯被固定,需要调整定子铁芯的角度时,则将磁吸杆从翻转环以及转动环外壁的磁吸槽中抽出,然后推动转动环通过滑块、滑槽在翻转环的内侧滑动,从而调节角度,每次调节90°后,则将磁吸杆插入到翻转环以及转动环的内侧,使得转动环与翻转环固定住,则定子铁芯被固定住,可在调节后,继续其他位置的绕组安装。
The present invention discloses a motor winding installation device, which relates to the field of motor processing, including an installation workbench, a bearing is arranged at the top of the installation workbench, a device plate is arranged at the top of the bearing, and a clamping structure is arranged on the left side of the device plate. The present invention moves the stator core to the inner side of the two arc frames by arranging a cylinder, a rotating ring, a flip ring and an arc frame, controls the two cylinders to drive the arc frame to move inward, and is engaged with the outer side of the stator core, and the stator core is fixed. When the angle of the stator core needs to be adjusted, the magnetic suction rod is pulled out from the magnetic suction groove of the flip ring and the outer wall of the rotating ring, and then the rotating ring is pushed to slide on the inner side of the flip ring through the slider and the slide groove, so as to adjust the angle. After each adjustment of 90°, the magnetic suction rod is inserted into the inner side of the flip ring and the rotating ring, so that the rotating ring and the flip ring are fixed, and the stator core is fixed. After adjustment, the winding installation at other positions can be continued.
Description
技术领域Technical Field
本发明涉及电机加工领域,具体为一种电机绕组安装装置。The invention relates to the field of motor processing, and in particular to a motor winding installation device.
背景技术Background Art
无刷电机作为一种常见的机电一体化产品,通过转子在定子内部的快速转动使定子在旋转磁场中被磁力线切割进而产生一定电流,以此达到发电的效果,定子绕组指安装在定子上的绕组,也就是绕在定子上面的铜线,绕组是由多个线圈或线圈组构成一相或整个电磁电路的统称,而定子绕组在安装时,为保持其稳定性,往往会使用专用的安装装置。As a common mechatronic product, brushless motors generate electricity by rapidly rotating the rotor inside the stator, causing the stator to be cut by magnetic lines of force in the rotating magnetic field and generating a certain current. The stator winding refers to the winding installed on the stator, that is, the copper wire wound on the stator. The winding is a general term for a phase or the entire electromagnetic circuit composed of multiple coils or coil groups. When installing the stator winding, a special installation device is often used to maintain its stability.
现有的用于电机定子绕组的安装装置,无法对定子铁芯进行夹持定位,使得定子铁芯无法灵活调整,便于绕组的安装,为此亟需一种电机绕组安装装置。The existing installation device for the motor stator winding cannot clamp and position the stator core, so that the stator core cannot be flexibly adjusted to facilitate the installation of the winding. Therefore, a motor winding installation device is urgently needed.
发明内容Summary of the invention
本发明的目的在于:为了解决现有的用于电机定子绕组的安装装置,无法对定子铁芯进行夹持定位,使得定子铁芯无法灵活调整,便于绕组的安装,传统的定子安装装置在进行使用时,由于其在电流产生过程中会产生较高的热量,需要及时散热和目前的定子绕组安装装置,无法对电机外壳进行支撑固定,使得安装绕组后的定子不便于与电机外壳进行安装的问题,提供一种电机绕组安装装置。The purpose of the present invention is to solve the problem that the existing installation device for motor stator windings cannot clamp and position the stator core, making it impossible to flexibly adjust the stator core to facilitate the installation of the windings. When the traditional stator installation device is in use, it generates high heat during the current generation process and needs to dissipate heat in time. The current stator winding installation device cannot support and fix the motor housing, making it inconvenient to install the stator with the motor housing after the winding is installed. A motor winding installation device is provided.
为实现上述目的,本发明提供如下技术方案:一种电机绕组安装装置,包括安装工作台,所述安装工作台的顶端设置有轴承,所述轴承的顶端设置有设备板,所述设备板的左侧设置有夹持结构,且设备板的内侧设置有散热结构,所述设备板的右侧设置有安装结构。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a motor winding installation device, comprising an installation workbench, a bearing is arranged at the top of the installation workbench, a device plate is arranged at the top of the bearing, a clamping structure is arranged on the left side of the device plate, a heat dissipation structure is arranged on the inner side of the device plate, and an installation structure is arranged on the right side of the device plate.
所述夹持结构包括支撑板,所述支撑板的内侧安装有正反电机,所述正反电机的输出端设置有翻转环,所述翻转环的内侧卡合有转动环,且翻转环的顶端卡合有磁吸杆,所述转动环的外壁开设有磁吸槽,且转动环的内侧安装有气缸,所述气缸的输出端设置有弧形架,所述弧形架的内壁连接有橡胶条。The clamping structure includes a support plate, a forward and reverse motor is installed on the inner side of the support plate, a flip ring is provided at the output end of the forward and reverse motor, a rotating ring is engaged on the inner side of the flip ring, and a magnetic rod is engaged at the top of the flip ring, a magnetic groove is provided on the outer wall of the rotating ring, and a cylinder is installed on the inner side of the rotating ring, an arc frame is provided at the output end of the cylinder, and a rubber strip is connected to the inner wall of the arc frame.
所述散热结构包括鼓风机,所述鼓风机的一侧开设有进风槽,所述设备板的外壁固定有第一出风罩,所述第一出风罩的内侧卡合有通风管,且第一出风罩的外壁设置有第一通风网,所述通风管的端部连接有挡风环,且通风管的前端设置有限位管,所述限位管的内侧嵌套有第二出风罩,所述第二出风罩的前端设置有第二通风网,且第二出风罩的外壁设置有移动块。The heat dissipation structure includes a blower, one side of the blower is provided with an air inlet slot, a first air outlet hood is fixed to the outer wall of the equipment plate, a ventilation pipe is engaged with the inner side of the first air outlet hood, and a first ventilation net is provided on the outer wall of the first air outlet hood, a wind shield ring is connected to the end of the ventilation pipe, and a limiting pipe is provided at the front end of the ventilation pipe, a second air outlet hood is nested on the inner side of the limiting pipe, a second ventilation net is provided at the front end of the second air outlet hood, and a moving block is provided on the outer wall of the second air outlet hood.
所述安装结构包括调节槽,所述调节槽的内侧活动设置有伸展架,且调节槽的底部开设有活动槽,所述伸展架的端部设置有活动块,且伸展架的右侧设置有螺纹杆,所述伸展架的上方设置有放置板,所述螺纹杆的端部连接有手柄,所述放置板的顶端设置有夹持板,所述夹持板的一侧连接有第一安装块。The mounting structure includes an adjusting slot, an extension frame is movably arranged inside the adjusting slot, a movable slot is opened at the bottom of the adjusting slot, a movable block is arranged at the end of the extension frame, a threaded rod is arranged on the right side of the extension frame, a placement plate is arranged above the extension frame, a handle is connected to the end of the threaded rod, a clamping plate is arranged on the top of the placement plate, and a first mounting block is connected to one side of the clamping plate.
优选地,所述安装工作台的顶端设置有绕组放置架,所述设备板的两侧连接有第二安装块,所述弧形架、橡胶条的内侧卡合有定子铁芯,所述定子铁芯的内侧开设有绕线槽,所述设备板与安装工作台通过设备板转动连接,且设备板与安装工作台通过第二安装块、螺栓固定安装。Preferably, a winding placement rack is provided at the top of the installation workbench, second installation blocks are connected to both sides of the equipment plate, the stator core is clamped on the inner side of the arc frame and the rubber strip, a winding groove is opened on the inner side of the stator core, the equipment plate and the installation workbench are rotatably connected through the equipment plate, and the equipment plate and the installation workbench are fixedly installed through the second installation block and bolts.
优选地,所述支撑板焊接在设备板的外壁,且支撑板的内侧开设有与正反电机相匹配的安装槽,所述正反电机与翻转环通过转轴活动连接,所述转动环的外壁设置有滑块,所述翻转环的内壁开设有滑槽,所述转动环与翻转环通过滑块、滑槽转动连接。Preferably, the support plate is welded to the outer wall of the equipment plate, and an installation groove matching the forward and reverse motor is opened on the inner side of the support plate, the forward and reverse motor is movably connected to the flip ring through a rotating shaft, a slider is provided on the outer wall of the rotating ring, a sliding groove is opened on the inner wall of the flip ring, and the rotating ring and the flip ring are rotatably connected through the slider and the sliding groove.
优选地,所述气缸与转动环通过安装槽固定安装,且气缸、弧形架以及橡胶条的数量为两个,两个所述弧形架与定子铁芯卡合连接,所述磁吸杆与转动环通过翻转环、磁吸槽卡合连接,所述磁吸槽的数量为四个。Preferably, the cylinder and the rotating ring are fixedly installed through a mounting groove, and the number of the cylinder, the arc frame and the rubber strip is two, the two arc frames are snap-connected with the stator core, the magnetic rod and the rotating ring are snap-connected through a flip ring and a magnetic groove, and the number of the magnetic grooves is four.
优选地,所述鼓风机与设备板通过安装槽固定安装,所述挡风环与第一出风罩卡合连接,且挡风环的内壁设置有磁吸块,且挡风环与设备板通过磁吸块磁吸固定。Preferably, the blower and the equipment plate are fixedly installed through a mounting groove, the wind shield ring is snap-connected with the first air outlet cover, and a magnetic block is provided on the inner wall of the wind shield ring, and the wind shield ring and the equipment plate are magnetically fixed through the magnetic block.
优选地,所述第一出风罩上开设有与通风管、限位管相匹配的穿槽,且穿槽的外侧连接有限位套筒,所述通风管、限位管与限位套筒卡合连接。Preferably, a through groove matching the ventilation pipe and the limiting pipe is formed on the first air outlet cover, and a limiting sleeve is connected to the outer side of the through groove, and the ventilation pipe, the limiting pipe and the limiting sleeve are snap-fitted and connected.
优选地,所述限位管的内壁开设有移动槽,所述第二出风罩与限位管通过移动块、移动槽活动连接。Preferably, a movable groove is provided on the inner wall of the position limiting tube, and the second air outlet cover is movably connected to the position limiting tube via a movable block and the movable groove.
优选地,所述调节槽、放置板的内侧均开设有活动槽,且伸展架与调节槽、放置板均通过活动块、活动槽活动连接。Preferably, movable grooves are provided on the inner sides of the adjusting groove and the placing plate, and the stretching frame is movably connected with the adjusting groove and the placing plate through movable blocks and the movable grooves.
优选地,所述螺纹杆贯穿至调节槽的内侧,且螺纹杆与安装工作台通过螺纹活动连接,所述夹持板与放置板通过第一安装块、螺栓固定安装,且夹持板的数量为两个。Preferably, the threaded rod penetrates to the inner side of the adjustment groove, and the threaded rod is movably connected to the mounting workbench through threads, the clamping plate and the placement plate are fixedly installed through the first mounting block and bolts, and the number of the clamping plates is two.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
第一、本发明通过设置气缸、转动环、翻转环和弧形架,将定子铁芯移动至两个弧形架的内侧,控制两个气缸带动弧形架向内侧移动,卡合在定子铁芯的外侧,定子铁芯被固定,需要调整定子铁芯的角度时,则将磁吸杆从翻转环以及转动环外壁的磁吸槽中抽出,然后推动转动环通过滑块、滑槽在翻转环的内侧滑动,从而调节角度,每次调节90°后,则将磁吸杆插入到翻转环以及转动环的内侧,使得转动环与翻转环固定住,则定子铁芯被固定住,可在调节后,继续其他位置的绕组安装。First, the present invention moves the stator core to the inner side of the two arc-shaped frames by setting a cylinder, a rotating ring, a flip ring and an arc-shaped frame, and controls the two cylinders to drive the arc-shaped frame to move inward and engage with the outer side of the stator core. The stator core is fixed. When the angle of the stator core needs to be adjusted, the magnetic rod is pulled out from the magnetic groove on the outer wall of the flip ring and the rotating ring, and then the rotating ring is pushed to slide on the inner side of the flip ring through the slider and the slide groove, so as to adjust the angle. After each adjustment of 90°, the magnetic rod is inserted into the inner side of the flip ring and the rotating ring, so that the rotating ring and the flip ring are fixed, and the stator core is fixed. After adjustment, the winding installation at other positions can be continued.
第二、本发明通过设置鼓风机、第一出风罩、第二出风罩、第一通风网和第二通风网,绕组安装过程中,需要对定子以及绕组进行散热时,则控制设备板上的鼓风机运行,外部的空气经过鼓风机以及进风槽进入到第一出风罩的内部,一部分气流通过第一出风罩上的第一通风网流出,另一部分气流通过第二出风罩上的第二通风网流出,两部分气流对定子铁芯以及绕组进行散热处理,需要单独对绕组进行集中散热时,则拉动限位管、通风管在第一出风罩的内侧互动,向外侧伸出,完全伸出后,通风管端部的挡风环将第一出风罩上的第一通风网进行遮挡,同时通风管移动至限位套筒的内侧,其出风孔被遮挡,且拉动限位管内侧的第二出风罩向外侧伸出,第二出风罩通过外壁的移动块在限位管的内侧活动,第二出风罩完全伸出时,非常靠近绕组,则此时鼓风机运行,全部气流只能通过第二出风罩上的第二通风网流出,直接对绕组进行散热处理。Second, the present invention sets a blower, a first air outlet cover, a second air outlet cover, a first ventilation net and a second ventilation net. During the winding installation process, when the stator and the winding need to be cooled, the blower on the control device board is operated, and the external air passes through the blower and the air inlet slot into the first air outlet cover. A part of the airflow flows out through the first ventilation net on the first air outlet cover, and the other part of the airflow flows out through the second ventilation net on the second air outlet cover. The two parts of the airflow are used to dissipate heat for the stator core and the winding. When the winding needs to be cooled separately, the blower is pulled. The limiting tube and the ventilation tube interact with each other on the inner side of the first air outlet hood and extend outward. After being fully extended, the wind shielding ring at the end of the ventilation tube blocks the first ventilation net on the first air outlet hood. At the same time, the ventilation tube moves to the inner side of the limiting sleeve, its air outlet hole is blocked, and the second air outlet hood on the inner side of the limiting tube is pulled outward. The second air outlet hood moves on the inner side of the limiting tube through the moving block on the outer wall. When the second air outlet hood is fully extended, it is very close to the winding. At this time, the blower is running, and all airflow can only flow out through the second ventilation net on the second air outlet hood, directly dissipating the heat of the winding.
第三、本发明通过设置放置板、伸展架、螺纹杆、活动槽和活动块,在定子绕组安装完成后,需要与电机外壳进行安装时,则将电机外壳放置在放置板上,且贴合一侧的夹持板,此时推动另一个夹持板靠近电机外壳的另一侧,夹持板与电机外壳贴合后,则通过底端第一安装块与放置板固定连接,则电机外壳通过两个夹持板固定在放置板上,且可旋拧螺纹杆,螺纹杆在安装工作台上转动时,其端部推动伸展架通过转轴向内侧收缩,收缩时,伸展架两端的活动块分别在调节槽、放置板内侧的活动槽中移动,则螺纹杆不断推进,伸展架不断收缩,伸展架收缩的同时,其两端增高,从而带动放置板上移,实现放置板的高度调节,便于调节后的电机外壳更便于与定子绕组进行安装。Third, the present invention provides a placement plate, a stretching frame, a threaded rod, a movable groove and a movable block. After the stator winding is installed, when it needs to be installed with the motor housing, the motor housing is placed on the placement plate and fits the clamping plate on one side. At this time, the other clamping plate is pushed close to the other side of the motor housing. After the clamping plate fits with the motor housing, it is fixedly connected to the placement plate through the first mounting block at the bottom. The motor housing is fixed to the placement plate through the two clamping plates, and the threaded rod can be screwed. When the threaded rod rotates on the installation workbench, the end of the threaded rod pushes the stretching frame to contract inwardly through the rotating shaft. When contracting, the movable blocks at both ends of the stretching frame move in the adjustment groove and the movable groove inside the placement plate respectively. The threaded rod continuously advances, the stretching frame continuously contracts, and while the stretching frame contracts, its two ends increase in height, thereby driving the placement plate to move up, thereby realizing the height adjustment of the placement plate, so that the motor housing after adjustment is more convenient to be installed with the stator winding.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的正视结构示意图;FIG2 is a front view of the structure of the present invention;
图3为本发明的夹持结构示意图;FIG3 is a schematic diagram of a clamping structure of the present invention;
图4为本发明的定子铁芯示意图;FIG4 is a schematic diagram of a stator core of the present invention;
图5为本发明的弧形架示意图;FIG5 is a schematic diagram of an arc frame of the present invention;
图6为本发明的磁吸杆示意图;FIG6 is a schematic diagram of a magnetic suction rod according to the present invention;
图7为本发明的电机示意图;FIG7 is a schematic diagram of a motor according to the present invention;
图8为本发明的第一通风网示意图;FIG8 is a schematic diagram of a first ventilation network of the present invention;
图9为本发明的散热结构示意图;FIG9 is a schematic diagram of a heat dissipation structure of the present invention;
图10为本发明的挡风环示意图;FIG10 is a schematic diagram of a wind shield ring according to the present invention;
图11为本发明的安装结构示意图;FIG11 is a schematic diagram of the installation structure of the present invention;
图12为本发明的螺纹杆示意图;FIG12 is a schematic diagram of a threaded rod of the present invention;
图13为本发明的夹持板示意图。FIG. 13 is a schematic diagram of a clamping plate of the present invention.
图中:1、安装工作台;2、设备板;3、夹持结构;301、支撑板;302、正反电机;303、翻转环;304、转动环;305、磁吸槽;306、磁吸杆;307、气缸;308、弧形架;309、橡胶条;4、定子铁芯;5、绕线槽;6、散热结构;601、鼓风机;602、进风槽;603、第一出风罩;604、第一通风网;605、通风管;606、挡风环;607、限位管;608、第二出风罩;609、移动块;610、第二通风网;611、磁吸块;7、安装结构;701、调节槽;702、伸展架;703、活动块;704、活动槽;705、放置板;706、螺纹杆;707、手柄;708、夹持板;709、第一安装块;8、轴承;9、第二安装块;10、绕组放置架。In the figure: 1, installation workbench; 2, equipment plate; 3, clamping structure; 301, support plate; 302, forward and reverse motor; 303, flip ring; 304, rotating ring; 305, magnetic suction groove; 306, magnetic suction rod; 307, cylinder; 308, arc frame; 309, rubber strip; 4, stator core; 5, winding groove; 6, heat dissipation structure; 601, blower; 602, air inlet groove; 603, first air outlet cover; 604, first ventilation net; 605, ventilation Air duct; 606, wind shield ring; 607, limit tube; 608, second air outlet cover; 609, movable block; 610, second ventilation net; 611, magnetic block; 7, mounting structure; 701, adjustment slot; 702, extension frame; 703, movable block; 704, movable slot; 705, placement plate; 706, threaded rod; 707, handle; 708, clamping plate; 709, first mounting block; 8, bearing; 9, second mounting block; 10, winding placement frame.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-7,一种电机绕组安装装置,包括安装工作台1,安装工作台1的顶端设置有轴承8,轴承8的顶端设置有设备板2,设备板2的左侧设置有夹持结构3,且设备板2的内侧设置有散热结构6,设备板2的右侧设置有安装结构7,夹持结构3包括支撑板301,支撑板301的内侧安装有正反电机302,正反电机302的输出端设置有翻转环303,翻转环303的内侧卡合有转动环304,且翻转环303的顶端卡合有磁吸杆306,转动环304的外壁开设有磁吸槽305,且转动环304的内侧安装有气缸307,气缸307的输出端设置有弧形架308,弧形架308的内壁连接有橡胶条309,设备板2的两侧连接有第二安装块9,弧形架308、橡胶条309的内侧卡合有定子铁芯4,定子铁芯4的内侧开设有绕线槽5,安装工作台1的顶端设置有绕组放置架10,设备板2与安装工作台1通过设备板2转动连接,且设备板2与安装工作台1通过第二安装块9、螺栓固定安装,支撑板301焊接在设备板2的外壁,且支撑板301的内侧开设有与正反电机302相匹配的安装槽,正反电机302与翻转环303通过转轴活动连接,转动环304的外壁设置有滑块,翻转环303的内壁开设有滑槽,转动环304与翻转环303通过滑块、滑槽转动连接,气缸307与转动环304通过安装槽固定安装,且气缸307、弧形架308以及橡胶条309的数量为两个,两个弧形架308与定子铁芯4卡合连接,磁吸杆306与转动环304通过翻转环303、磁吸槽305卡合连接,磁吸槽305的数量为四个,将定子铁芯4移动至两个弧形架308的内侧,此时控制两个气缸307运行,气缸307内部技术为现有技术,气缸307运行后带动输出端的弧形架308向内侧移动,使得两个弧形架308移动后,卡合在定子铁芯4的外侧,使得定子铁芯4被固定在转动环304的内侧,在安装绕组时,可由工作人员将绕组卡合在定子铁芯4内侧的绕线槽5中,需要调整定子铁芯4的角度时,则将磁吸杆306从翻转环303以及转动环304外壁的磁吸槽305中抽出,然后推动转动环304通过滑块、滑槽在翻转环303的内侧滑动,从而调节角度,每次调节90°后,则将磁吸杆306插入到翻转环303以及转动环304的内侧,使得转动环304与翻转环303固定住,则定子铁芯4被固定住,可在调节后,继续其他位置的绕组安装。Please refer to Figures 1-7, a motor winding installation device includes an installation workbench 1, a bearing 8 is arranged on the top of the installation workbench 1, a device plate 2 is arranged on the top of the bearing 8, a clamping structure 3 is arranged on the left side of the device plate 2, and a heat dissipation structure 6 is arranged on the inner side of the device plate 2, and a mounting structure 7 is arranged on the right side of the device plate 2, the clamping structure 3 includes a support plate 301, a forward and reverse motor 302 is installed on the inner side of the support plate 301, a flip ring 303 is arranged on the output end of the forward and reverse motor 302, a rotating ring 304 is clamped on the inner side of the flip ring 303, and a magnetic suction rod 306 is clamped on the top of the flip ring 303, a magnetic suction groove 305 is opened on the outer wall of the rotating ring 304, and a cylinder 307 is installed on the inner side of the rotating ring 304, and the cylinder 30 The output end of 7 is provided with an arc frame 308, the inner wall of the arc frame 308 is connected with a rubber strip 309, the two sides of the equipment plate 2 are connected with the second mounting blocks 9, the inner sides of the arc frame 308 and the rubber strip 309 are engaged with the stator core 4, the inner side of the stator core 4 is provided with a winding groove 5, the top of the installation workbench 1 is provided with a winding placement frame 10, the equipment plate 2 and the installation workbench 1 are rotatably connected through the equipment plate 2, and the equipment plate 2 and the installation workbench 1 are fixedly installed through the second mounting block 9 and bolts, the support plate 301 is welded to the outer wall of the equipment plate 2, and the inner side of the support plate 301 is provided with a mounting groove matching the forward and reverse motor 302, the forward and reverse motor 302 is movably connected with the flip ring 303 through a rotating shaft, and the outer wall of the rotating ring 304 is provided with The slider and the inner wall of the flip ring 303 are provided with a sliding groove. The rotating ring 304 is rotatably connected with the flip ring 303 through the slider and the sliding groove. The cylinder 307 is fixedly installed with the rotating ring 304 through the mounting groove. There are two cylinders 307, arc frames 308 and rubber strips 309. The two arc frames 308 are engaged with the stator core 4. The magnetic rod 306 is engaged with the rotating ring 304 through the flip ring 303 and the magnetic groove 305. There are four magnetic grooves 305. The stator core 4 is moved to the inner side of the two arc frames 308. At this time, the two cylinders 307 are controlled to operate. The internal technology of the cylinder 307 is the existing technology. After the cylinder 307 is operated, the arc frame 308 at the output end is driven to move inward, so that the two arc frames 30 8 is moved and engaged with the outer side of the stator core 4, so that the stator core 4 is fixed on the inner side of the rotating ring 304. When installing the winding, the staff can engage the winding in the winding groove 5 on the inner side of the stator core 4. When the angle of the stator core 4 needs to be adjusted, the magnetic rod 306 is pulled out from the magnetic groove 305 on the outer wall of the flip ring 303 and the rotating ring 304, and then the rotating ring 304 is pushed to slide on the inner side of the flip ring 303 through the slider and the slide groove, so as to adjust the angle. After each adjustment of 90°, the magnetic rod 306 is inserted into the inner side of the flip ring 303 and the rotating ring 304, so that the rotating ring 304 and the flip ring 303 are fixed, and the stator core 4 is fixed. After adjustment, the winding installation at other positions can be continued.
请参阅图8-10,一种电机绕组安装装置,所述散热结构6包括鼓风机601,鼓风机601的一侧开设有进风槽602,设备板2的外壁固定有第一出风罩603,第一出风罩603的内侧卡合有通风管605,且第一出风罩603的外壁设置有第一通风网604,通风管605的端部连接有挡风环606,且通风管605的前端设置有限位管607,限位管607的内侧嵌套有第二出风罩608,第二出风罩608的前端设置有第二通风网610,且第二出风罩608的外壁设置有移动块609,鼓风机601与设备板2通过安装槽固定安装,挡风环606与第一出风罩603卡合连接,且挡风环606的内壁设置有磁吸块611,且挡风环606与设备板2通过磁吸块611磁吸固定,第一出风罩603上开设有与通风管605、限位管607相匹配的穿槽,且穿槽的外侧连接有限位套筒,通风管605、限位管607与限位套筒卡合连接,限位管607的内壁开设有移动槽,第二出风罩608与限位管607通过移动块609、移动槽活动连接,绕组安装过程中,需要对定子以及绕组进行散热时,则控制设备板2上的鼓风机601运行,外部的空气经过鼓风机601以及进风槽602进入到第一出风罩603的内部,一部分气流通过第一出风罩603上的第一通风网604流出,另一部分气流通过第二出风罩608上的第二通风网610流出,两部分气流对定子铁芯4以及绕组进行散热处理,需要单独对绕组进行集中散热时,则拉动限位管607、通风管605在第一出风罩603的内侧互动,向外侧伸出,完全伸出后,通风管605端部的挡风环606将第一出风罩603上的第一通风网604进行遮挡,同时通风管605移动至限位套筒的内侧,其出风孔被遮挡,且拉动限位管607内侧的第二出风罩608向外侧伸出,第二出风罩608通过外壁的移动块609在限位管607的内侧活动,第二出风罩608完全伸出时,非常靠近绕组,则此时鼓风机601运行,全部气流只能通过第二出风罩608上的第二通风网610流出,直接对绕组进行散热处理。Please refer to Figures 8-10, a motor winding installation device, the heat dissipation structure 6 includes a blower 601, an air inlet slot 602 is opened on one side of the blower 601, a first air outlet cover 603 is fixed to the outer wall of the equipment plate 2, a ventilation pipe 605 is engaged with the inner side of the first air outlet cover 603, and a first ventilation net 604 is arranged on the outer wall of the first air outlet cover 603, a wind shield ring 606 is connected to the end of the ventilation pipe 605, and a limiting tube 607 is arranged at the front end of the ventilation pipe 605, a second air outlet cover 608 is nested on the inner side of the limiting tube 607, a second ventilation net 610 is arranged at the front end of the second air outlet cover 608, and the second air outlet cover 60 8 is provided with a moving block 609, the blower 601 and the equipment plate 2 are fixedly installed through the installation groove, the wind shield ring 606 is snap-connected with the first air outlet cover 603, and the inner wall of the wind shield ring 606 is provided with a magnetic block 611, and the wind shield ring 606 and the equipment plate 2 are magnetically fixed by the magnetic block 611, the first air outlet cover 603 is provided with a through groove matching the ventilation pipe 605 and the limit pipe 607, and the outer side of the through groove is connected with the limit sleeve, the ventilation pipe 605 and the limit pipe 607 are snap-connected with the limit sleeve, the inner wall of the limit pipe 607 is provided with a moving groove, the second air outlet cover 608 and the limit pipe 607 are snap-connected by the moving block 609, The movable slot is movably connected. During the installation of the winding, when the stator and the winding need to be cooled, the blower 601 on the control device board 2 is operated, and the external air passes through the blower 601 and the air inlet slot 602 into the first air outlet cover 603. A part of the airflow flows out through the first ventilation net 604 on the first air outlet cover 603, and the other part of the airflow flows out through the second ventilation net 610 on the second air outlet cover 608. The two parts of the airflow cool the stator core 4 and the winding. When the winding needs to be cooled separately, the limit tube 607 and the ventilation tube 605 are pulled to interact with each other on the inner side of the first air outlet cover 603. When it extends outward and is fully extended, the wind shield ring 606 at the end of the ventilation pipe 605 blocks the first ventilation net 604 on the first air outlet cover 603, and at the same time, the ventilation pipe 605 moves to the inner side of the limiting sleeve, its air outlet is blocked, and the second air outlet cover 608 on the inner side of the limiting pipe 607 is pulled outward, and the second air outlet cover 608 moves on the inner side of the limiting pipe 607 through the moving block 609 on the outer wall. When the second air outlet cover 608 is fully extended, it is very close to the winding. At this time, the blower 601 is running, and all airflow can only flow out through the second ventilation net 610 on the second air outlet cover 608, so as to directly dissipate heat for the winding.
请参阅图11-13,一种电机绕组安装装置,所述安装结构7包括调节槽701,调节槽701的内侧活动设置有伸展架702,且调节槽701的底部开设有活动槽704,伸展架702的端部设置有活动块703,且伸展架702的右侧设置有螺纹杆706,伸展架702的上方设置有放置板705,螺纹杆706的端部连接有手柄707,放置板705的顶端设置有夹持板708,夹持板708的一侧连接有第一安装块709,调节槽701、放置板705的内侧均开设有活动槽704,且伸展架702与调节槽701、放置板705均通过活动块703、活动槽704活动连接,螺纹杆706贯穿至调节槽701的内侧,且螺纹杆706与安装工作台1通过螺纹活动连接,夹持板708与放置板705通过第一安装块709、螺栓固定安装,且夹持板708的数量为两个,在定子绕组安装完成后,需要与电机外壳进行安装时,则将电机外壳放置在放置板705上,且贴合一侧的夹持板708,此时推动另一个夹持板708靠近电机外壳的另一侧,夹持板708与电机外壳贴合后,则通过底端第一安装块709与放置板705固定连接,则电机外壳通过两个夹持板708固定在放置板705上,且可旋拧螺纹杆706,螺纹杆706在安装工作台1上转动时,其端部推动伸展架702通过转轴向内侧收缩,收缩时,伸展架702两端的活动块703分别在调节槽701、放置板705内侧的活动槽704中移动,则螺纹杆706不断推进,伸展架702不断收缩,伸展架702收缩的同时,其两端增高,从而带动放置板705上移,实现放置板705的高度调节,便于调节后的电机外壳更便于与定子绕组进行安装。Please refer to Figures 11-13, a motor winding installation device, the installation structure 7 includes an adjustment slot 701, an extension frame 702 is movably provided inside the adjustment slot 701, and a movable slot 704 is provided at the bottom of the adjustment slot 701, a movable block 703 is provided at the end of the extension frame 702, and a threaded rod 706 is provided on the right side of the extension frame 702, a placement plate 705 is provided above the extension frame 702, a handle 707 is connected to the end of the threaded rod 706, and a clamping plate 705 is provided on the top of the placement plate 705. 08, one side of the clamping plate 708 is connected to the first mounting block 709, the inner sides of the adjusting groove 701 and the placing plate 705 are provided with movable grooves 704, and the stretching frame 702 is movably connected with the adjusting groove 701 and the placing plate 705 through the movable block 703 and the movable groove 704, the threaded rod 706 penetrates the inner side of the adjusting groove 701, and the threaded rod 706 is movably connected with the mounting workbench 1 through a thread, the clamping plate 708 and the placing plate 705 are fixedly installed through the first mounting block 709 and bolts, and the clamping plate 702 is movably connected with the adjusting groove 701 and the placing plate 705 through the movable block 703 and the movable groove 704. There are two 08s. After the stator winding is installed, when it needs to be installed with the motor housing, the motor housing is placed on the placement plate 705 and fits the clamping plate 708 on one side. At this time, the other clamping plate 708 is pushed close to the other side of the motor housing. After the clamping plate 708 fits with the motor housing, it is fixedly connected to the placement plate 705 through the first mounting block 709 at the bottom. The motor housing is fixed on the placement plate 705 through the two clamping plates 708, and the threaded rod 706 can be screwed. The threaded rod 706 is When the installation workbench 1 rotates, its end pushes the stretching frame 702 to retract inwardly through the rotating shaft. When retracting, the movable blocks 703 at both ends of the stretching frame 702 move in the adjusting groove 701 and the movable groove 704 inside the placement plate 705 respectively, so that the threaded rod 706 is continuously pushed forward, and the stretching frame 702 is continuously retracted. While the stretching frame 702 is retracted, its two ends are increased in height, thereby driving the placement plate 705 to move up, thereby realizing the height adjustment of the placement plate 705, so that the motor housing after adjustment is more convenient to install with the stator winding.
工作原理:本发明使用时,将定子铁芯4移动至两个弧形架308的内侧,此时控制两个气缸307运行,气缸307内部技术为现有技术,气缸307运行后带动输出端的弧形架308向内侧移动,使得两个弧形架308移动后,卡合在定子铁芯4的外侧,使得定子铁芯4被固定在转动环304的内侧,在安装绕组时,可由工作人员将绕组卡合在定子铁芯4内侧的绕线槽5中,需要调整定子铁芯4的角度时,则将磁吸杆306从翻转环303以及转动环304外壁的磁吸槽305中抽出,然后推动转动环304通过滑块、滑槽在翻转环303的内侧滑动,从而调节角度,每次调节90°后,则将磁吸杆306插入到翻转环303以及转动环304的内侧,使得转动环304与翻转环303固定住,则定子铁芯4被固定住,可在调节后,继续其他位置的绕组安装,绕组安装过程中,需要对定子以及绕组进行散热时,则控制设备板2上的鼓风机601运行,外部的空气经过鼓风机601以及进风槽602进入到第一出风罩603的内部,一部分气流通过第一出风罩603上的第一通风网604流出,另一部分气流通过第二出风罩608上的第二通风网610流出,两部分气流对定子铁芯4以及绕组进行散热处理,需要单独对绕组进行集中散热时,则拉动限位管607、通风管605在第一出风罩603的内侧互动,向外侧伸出,完全伸出后,通风管605端部的挡风环606将第一出风罩603上的第一通风网604进行遮挡,同时通风管605移动至限位套筒的内侧,其出风孔被遮挡,且拉动限位管607内侧的第二出风罩608向外侧伸出,第二出风罩608通过外壁的移动块609在限位管607的内侧活动,第二出风罩608完全伸出时,非常靠近绕组,则此时鼓风机601运行,全部气流只能通过第二出风罩608上的第二通风网610流出,直接对绕组进行散热处理,在定子绕组安装完成后,需要与电机外壳进行安装时,则将电机外壳放置在放置板705上,且贴合一侧的夹持板708,此时推动另一个夹持板708靠近电机外壳的另一侧,夹持板708与电机外壳贴合后,则通过底端第一安装块709与放置板705固定连接,则电机外壳通过两个夹持板708固定在放置板705上,且可旋拧螺纹杆706,螺纹杆706在安装工作台1上转动时,其端部推动伸展架702通过转轴向内侧收缩,收缩时,伸展架702两端的活动块703分别在调节槽701、放置板705内侧的活动槽704中移动,则螺纹杆706不断推进,伸展架702不断收缩,伸展架702收缩的同时,其两端增高,从而带动放置板705上移,实现放置板705的高度调节,便于调节后的电机外壳更便于与定子绕组进行安装。Working principle: When the present invention is used, the stator core 4 is moved to the inner side of the two arc frames 308. At this time, the two cylinders 307 are controlled to operate. The internal technology of the cylinder 307 is the existing technology. After the cylinder 307 operates, it drives the arc frame 308 at the output end to move inward, so that the two arc frames 308 are engaged with the outer side of the stator core 4 after moving, so that the stator core 4 is fixed on the inner side of the rotating ring 304. When installing the winding, the staff can engage the winding in the winding groove 5 on the inner side of the stator core 4. When it is necessary to adjust the angle of the stator core 4, the magnetic suction rod 306 is pulled out from the flip ring 303 and the magnetic suction groove 305 on the outer wall of the rotating ring 304, and then the rotating ring 304 is pushed to slide on the inner side of the flip ring 303 through the slider and the slide groove, so as to adjust the angle. After each adjustment of 90°, the magnetic suction rod 30 6 is inserted into the inner side of the flip ring 303 and the rotating ring 304 so that the rotating ring 304 and the flip ring 303 are fixed, and the stator core 4 is fixed. After adjustment, the winding installation at other positions can be continued. During the winding installation process, when the stator and the winding need to be cooled, the blower 601 on the control device board 2 is operated, and the external air passes through the blower 601 and the air inlet slot 602 and enters the interior of the first air outlet cover 603. A part of the airflow flows out through the first ventilation net 604 on the first air outlet cover 603, and the other part of the airflow flows out through the second ventilation net 610 on the second air outlet cover 608. The two parts of the airflow cool the stator core 4 and the winding. When the winding needs to be cooled separately, the limit tube 607 and the ventilation tube 605 are pulled to interact with each other on the inner side of the first air outlet cover 603. When the second air hood 608 is fully extended, it is very close to the winding. At this time, the blower 601 is running, and all the airflow can only flow out through the second ventilation net 610 on the second air hood 608 to directly dissipate heat for the winding. After the stator winding is installed, if it needs to be installed with the motor casing, the motor casing is placed on the placement plate 705 and fits the clamping plate 708 on one side. At this time, push the other The clamping plate 708 is close to the other side of the motor housing. After the clamping plate 708 is fitted with the motor housing, it is fixedly connected to the placement plate 705 through the first mounting block 709 at the bottom. The motor housing is fixed on the placement plate 705 through the two clamping plates 708, and the threaded rod 706 can be screwed. When the threaded rod 706 rotates on the installation workbench 1, its end pushes the extension frame 702 to shrink inward through the rotating shaft. When shrinking, the movable blocks 703 at both ends of the extension frame 702 move in the adjustment groove 701 and the movable groove 704 inside the placement plate 705 respectively. The threaded rod 706 is continuously pushed forward, and the extension frame 702 is continuously contracted. While the extension frame 702 is contracted, its two ends are increased, thereby driving the placement plate 705 to move up, realizing the height adjustment of the placement plate 705, and making it easier to install the motor housing after adjustment with the stator winding.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
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| US20020158543A1 (en) * | 2000-01-12 | 2002-10-31 | Mol Belting Company | Electric motor with external rotor |
| US20100001603A1 (en) * | 2006-11-27 | 2010-01-07 | Panasonic Corporation | Polygon mirror scanner motor and method of manufacturing the same |
| JP2011061907A (en) * | 2009-09-07 | 2011-03-24 | Mitsubishi Electric Corp | Motor, electric apparatus, and method of manufacturing the motor |
| CN113285561A (en) * | 2021-05-20 | 2021-08-20 | 嘉兴学院 | Double-water internal cooling steam turbine generator with air gap wind-blocking ring and use method thereof |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020158543A1 (en) * | 2000-01-12 | 2002-10-31 | Mol Belting Company | Electric motor with external rotor |
| US20100001603A1 (en) * | 2006-11-27 | 2010-01-07 | Panasonic Corporation | Polygon mirror scanner motor and method of manufacturing the same |
| JP2011061907A (en) * | 2009-09-07 | 2011-03-24 | Mitsubishi Electric Corp | Motor, electric apparatus, and method of manufacturing the motor |
| CN113285561A (en) * | 2021-05-20 | 2021-08-20 | 嘉兴学院 | Double-water internal cooling steam turbine generator with air gap wind-blocking ring and use method thereof |
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