CN118908136A - Comprehensive energy supply station full-flow oil discharge controller - Google Patents
Comprehensive energy supply station full-flow oil discharge controller Download PDFInfo
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- CN118908136A CN118908136A CN202411182241.2A CN202411182241A CN118908136A CN 118908136 A CN118908136 A CN 118908136A CN 202411182241 A CN202411182241 A CN 202411182241A CN 118908136 A CN118908136 A CN 118908136A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/06—Details or accessories
- B67D7/32—Arrangements of safety or warning devices; Means for preventing unauthorised delivery of liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/04—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring fuels, lubricants or mixed fuels and lubricants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/06—Details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/06—Details or accessories
- B67D7/32—Arrangements of safety or warning devices; Means for preventing unauthorised delivery of liquid
- B67D7/3209—Arrangements of safety or warning devices; Means for preventing unauthorised delivery of liquid relating to spillage or leakage, e.g. spill containments, leak detection
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Abstract
Description
技术领域Technical Field
本发明涉及卸油控制器技术领域,具体是涉及一种综合供能站全流程卸油控制器。The invention relates to the technical field of oil unloading controllers, and in particular to a full-process oil unloading controller for an integrated energy supply station.
背景技术Background Art
卸油控制器是一种对加油站卸油作业过程中进行监测、控制和管理的设备,它通常配备有传感器、监控系统和控制元件等,传感器可以检测卸油过程中的参数,如油温、油压、流量、液位等数据,监控系统用于实时显示和记录这些参数信息,便于操作人员了解卸油状态,控制元件可以对卸油的流速、流量以及卸油的开始与停止等操作进行控制,以确保卸油过程安全、准确、高效地进行。The oil unloading controller is a device that monitors, controls and manages the oil unloading operation at a gas station. It is usually equipped with sensors, monitoring systems and control elements. The sensors can detect parameters in the oil unloading process, such as oil temperature, oil pressure, flow, liquid level and other data. The monitoring system is used to display and record these parameter information in real time, so that operators can understand the oil unloading status. The control elements can control the flow rate, flow rate and start and stop of the oil unloading to ensure that the oil unloading process is safe, accurate and efficient.
因市面上的卸油控制器内部需要使用多条电路,而卸油控制器长期处于过载运行状态,会使线路中的电流过大,导致线路发热以及绝缘层损坏,引发短路的情况,而随着使用时间的延长,卸油控制器内部线路的绝缘外皮会老化、脆化、开裂,导致内部导线暴露,也容易引发线路之间的短路,而卸油控制器发生短路时,会导致卸油控制器停止工作,使卸油作业无法正常进行,影响加油站的运营效率,而短路会产生火花、电弧,在有易燃易爆油气的加油站环境中,极易引发火灾甚至爆炸,严重威胁加油站的安全,且短路影响卸油控制器的存储系统,导致正在处理或存储的数据丢失,影响对卸油作业数据的记录和分析,同时如果由于短路导致卸油过程失控,出现油品泄漏,会对周围的土壤、水源等造成污染。Because multiple circuits are required inside the oil unloading controller on the market, and the oil unloading controller is in an overloaded operating state for a long time, the current in the line will be too large, causing the line to heat up and the insulation layer to be damaged, causing a short circuit. As the use time increases, the insulating outer skin of the internal circuit of the oil unloading controller will age, become brittle, and crack, causing the internal wires to be exposed, and it is also easy to cause a short circuit between the lines. When a short circuit occurs in the oil unloading controller, it will cause the oil unloading controller to stop working, making it impossible for the oil unloading operation to proceed normally, affecting the operating efficiency of the gas station. The short circuit will produce sparks and arcs, which can easily cause fires or even explosions in the gas station environment with flammable and explosive oil and gas, seriously threatening the safety of the gas station. The short circuit affects the storage system of the oil unloading controller, resulting in the loss of data being processed or stored, affecting the recording and analysis of the oil unloading operation data. At the same time, if the oil unloading process is out of control due to a short circuit and oil leaks occur, it will cause pollution to the surrounding soil and water sources.
在输油车的输油管连接市面上卸油控制器的卸油口的过程中,连接稳定性难以得到保障,因卸油作业中,车辆的震动、输油过程中的压力变化以及外部环境的干扰等因素,容易导致输油管与卸油口之间的连接出现松动甚至脱落,一旦连接松动,输油的速率和压力会变得不稳定,影响卸油的效率和准确性,导致卸油时间延长,增加了作业成本和时间成本,并且,连接松动情况下,油品泄漏的风险大大增加,泄漏的油品不仅造成资源浪费和经济损失,还会对周边环境造成严重的污染,而市面上通常使用的输油管与卸油口的连接方式的设计较为复杂,导致工作人员连接需要消耗大量的时间,影响卸油效率。In the process of connecting the oil pipeline of the oil tanker to the oil unloading port of the oil unloading controller on the market, the stability of the connection is difficult to guarantee. During the oil unloading operation, factors such as vehicle vibration, pressure changes during oil transportation, and interference from the external environment can easily cause the connection between the oil pipeline and the oil unloading port to loosen or even fall off. Once the connection is loose, the oil transportation rate and pressure will become unstable, affecting the efficiency and accuracy of oil unloading, resulting in prolonged oil unloading time, increased operating costs and time costs, and in the case of loose connections, the risk of oil leakage is greatly increased. The leaked oil not only causes waste of resources and economic losses, but also causes serious pollution to the surrounding environment. The design of the connection method between the oil pipeline and the oil unloading port commonly used on the market is relatively complicated, which requires a lot of time for staff to connect, affecting the oil unloading efficiency.
因此,需要提供一种综合供能站全流程卸油控制器,旨在解决上述问题。Therefore, it is necessary to provide a full-process oil unloading controller for an integrated energy supply station to solve the above problems.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的在于提供一种综合供能站全流程卸油控制器。In view of the deficiencies in the prior art, an object of the present invention is to provide a full-process oil unloading controller for an integrated energy supply station.
为实现上述目的,本发明提供如下技术方案:一种综合供能站全流程卸油控制器,包括卸油控制器,所述卸油控制器的内腔底部设置有用于防止因电路短路造成火灾的防短路组件,所述卸油控制器的底部设置有用于固定输油管的辅助卸油组件。To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a full-process oil unloading controller for an integrated energy supply station, comprising an oil unloading controller, the bottom of the inner cavity of the oil unloading controller is provided with an anti-short-circuit component for preventing fire caused by circuit short circuit, and the bottom of the oil unloading controller is provided with an auxiliary oil unloading component for fixing the oil pipeline.
优选的,所述防短路组件包括有工作槽,所述工作槽开设于卸油控制器的底部,所述工作槽的顶部转动连接有弧形转动盘,所述弧形转动盘的内部转动连接有条状连接杆,所述条状连接杆远离弧形转动盘的一端转动连接有触发块,所述工作槽的底部转动连接有导电板,所述导电板与触发块的底部均转动连接有环状连接杆,两个所述环状连接杆之间固定连接有第一复位弹簧。Preferably, the anti-short circuit component includes a working groove, which is opened at the bottom of the oil unloading controller, the top of the working groove is rotatably connected to an arc-shaped rotating disk, the inside of the arc-shaped rotating disk is rotatably connected to a strip connecting rod, the end of the strip connecting rod away from the arc-shaped rotating disk is rotatably connected to a trigger block, the bottom of the working groove is rotatably connected to a conductive plate, the bottom of the conductive plate and the trigger block are both rotatably connected to an annular connecting rod, and a first reset spring is fixedly connected between the two annular connecting rods.
优选的,所述防短路组件还包括有L状固定板,所述L状固定板固定连接于工作槽的顶部,所述L状固定板的底部固定连接有定位板,所述定位板与条状连接杆之间固定连接有第二复位弹簧,所述L状固定板的顶部滑动连接有撞击柱,所述撞击柱的外壁固定连接有第三复位弹簧,所述第三复位弹簧远离撞击柱的一端固定连接在L状固定板上。Preferably, the anti-short circuit assembly also includes an L-shaped fixing plate, the L-shaped fixing plate is fixedly connected to the top of the working groove, the bottom of the L-shaped fixing plate is fixedly connected to a positioning plate, a second return spring is fixedly connected between the positioning plate and the strip-shaped connecting rod, the top of the L-shaped fixing plate is slidably connected to an impact column, the outer wall of the impact column is fixedly connected to a third return spring, and one end of the third return spring away from the impact column is fixedly connected to the L-shaped fixing plate.
优选的,所述防短路组件还包括有磁力线圈,所述磁力线圈套接于撞击柱与第三复位弹簧的外侧,所述L状固定板的底部固定连接有三角导电片,所述工作槽的顶部固定连接有灭弧栏。Preferably, the anti-short circuit assembly also includes a magnetic coil, which is sleeved on the outside of the impact column and the third reset spring, the bottom of the L-shaped fixed plate is fixedly connected to a triangular conductive sheet, and the top of the working groove is fixedly connected to an arc extinguishing fence.
优选的,所述辅助卸油组件包括有卸油口,所述卸油口固定连通于卸油控制器的底部,所述卸油口的顶部固定连接有定位环,所述定位环的顶部固定连接有第四复位弹簧,所述第四复位弹簧远离定位环的一端固定连接有防滑套筒,所述防滑套筒远离定位环一端设置为倾斜状,所述卸油口的顶部开设有球形滑槽,所述球形滑槽的内部滑动连接有球状夹持块组。Preferably, the auxiliary oil unloading assembly includes an oil unloading port, the oil unloading port is fixedly connected to the bottom of the oil unloading controller, the top of the oil unloading port is fixedly connected to a positioning ring, the top of the positioning ring is fixedly connected to a fourth return spring, the end of the fourth return spring away from the positioning ring is fixedly connected to an anti-slip sleeve, the end of the anti-slip sleeve away from the positioning ring is arranged in an inclined shape, a spherical groove is opened on the top of the oil unloading port, and a spherical clamping block group is slidably connected inside the spherical groove.
优选的,所述辅助卸油组件还包括有固定环,所述固定环固定连接于卸油口的内壁上,所述固定环的顶部固定连接有第五复位弹簧,所述第五复位弹簧远离固定环的一端固定连接有T形密封塞,所述卸油口的顶部固定连接有密封环。Preferably, the auxiliary oil unloading assembly also includes a fixing ring, which is fixedly connected to the inner wall of the oil unloading port, and the top of the fixing ring is fixedly connected to a fifth return spring, and the end of the fifth return spring away from the fixing ring is fixedly connected to a T-shaped sealing plug, and the top of the oil unloading port is fixedly connected to a sealing ring.
优选的,所述触发块转动连接于工作槽的内部,所述灭弧栏设置于导电板与三角导电片的上方。Preferably, the trigger block is rotatably connected to the inside of the working slot, and the arc extinguishing fence is arranged above the conductive plate and the triangular conductive sheet.
优选的,所述磁力线圈与三角导电片和导电板三者形成电路通路,且所述磁力线圈与设备使用电源之间具有电性连接关系。Preferably, the magnetic coil, the triangular conductive sheet and the conductive plate form a circuit path, and the magnetic coil is electrically connected to a power source used by the device.
本发明提供的一种综合供能站全流程卸油控制器,与现有技术相比,本发明的有益效果是:The present invention provides a full-process oil unloading controller for an integrated energy supply station. Compared with the prior art, the present invention has the following beneficial effects:
1、通过防短路组件的设置,达到了在卸油控制器工作过程中若出现短路的情况,短路的电流会导致磁力线圈磁力增强,进而导致磁力线圈触发撞击柱撞击触发块,使触发块通过第二复位弹簧与第一复位弹簧拉动导电板与三角导电片脱离抵触,使卸油控制器内部电路出现短路情况时自动断开,进而避免了因短路导致的火灾发生,有效防止因短路产生的火花、电弧等引发火灾或爆炸事故,提高了加油站卸油作业的安全性,降低了安全事故发生的风险,同时通过自动切断短路电路,避免了因短路造成的设备持续损坏和故障范围扩大,减少了设备维修和更换的成本,这种自动短路保护机制可以有效应对突发的短路故障,确保卸油控制器在大多数情况下能够稳定、可靠地运行;1. Through the setting of the anti-short-circuit component, if a short circuit occurs during the operation of the oil unloading controller, the short-circuit current will cause the magnetic force of the magnetic coil to increase, and then cause the magnetic coil to trigger the impact column to hit the trigger block, so that the trigger block pulls the conductive plate and the triangular conductive plate out of contact through the second return spring and the first return spring, so that the internal circuit of the oil unloading controller is automatically disconnected when a short circuit occurs, thereby avoiding the occurrence of fires caused by short circuits, effectively preventing sparks, arcs, etc. caused by short circuits from causing fires or explosions, improving the safety of oil unloading operations at gas stations, and reducing the risk of safety accidents. At the same time, by automatically cutting off the short-circuit circuit, continuous damage to equipment and expansion of the fault range caused by short circuits are avoided, and the cost of equipment maintenance and replacement is reduced. This automatic short-circuit protection mechanism can effectively deal with sudden short-circuit faults and ensure that the oil unloading controller can operate stably and reliably in most cases;
其次,相比市面上的卸油控制器,该组件在正常工作状态下,导电板与三角导电片相互接触,连通卸油控制器的电路,电流得以在电路中正常传输,使卸油控制器能够正常控制卸油作业,当卸油控制器工作过程中出现短路情况时,短路产生的大电流会流经磁力线圈。由于磁力线圈的特性,电流增大使得磁力线圈的磁力迅速增强。增强的磁力吸引并触发撞击柱,使撞击柱产生快速的撞击动作,达到自动断开电路的目的。Secondly, compared with the oil unloading controller on the market, in the normal working state, the conductive plate and the triangular conductive sheet of this component are in contact with each other, connecting the circuit of the oil unloading controller, and the current can be transmitted normally in the circuit, so that the oil unloading controller can control the oil unloading operation normally. When a short circuit occurs during the operation of the oil unloading controller, the large current generated by the short circuit will flow through the magnetic coil. Due to the characteristics of the magnetic coil, the increase in current causes the magnetic force of the magnetic coil to increase rapidly. The enhanced magnetic force attracts and triggers the impact column, causing the impact column to produce a rapid impact action, thereby achieving the purpose of automatically disconnecting the circuit.
2、通过辅助卸油组件的设置,达到了在输油车的输油管连接卸油口时,防滑套筒会通过内壁的非斜面部位抵触球状夹持块组,而被抵触的球状夹持块组会对输油管与卸油口的连接处进行固定,进而达到了保持了卸油控制器正常输油工作,对比市面上的卸油控制器,滑拨片抵触球状夹持块组对输油管与卸油口的连接处进行固定,能够有效防止在输油过程中,输油管因外力干扰(如车辆震动、油管拖拽等)而出现松脱、位移的情况,确保了输油连接的稳定性,维持了卸油作业的连续进行,同时避免了在输油过程中输油管意外脱落,导致的油品泄漏,同时该结构相对简单,部件较少,且磨损较小,减少了输油管连接卸油口的连接时间,提高卸油效率;2. Through the setting of the auxiliary oil unloading component, when the oil pipeline of the oil truck is connected to the oil unloading port, the anti-slip sleeve will contact the spherical clamping block group through the non-inclined part of the inner wall, and the contacted spherical clamping block group will fix the connection between the oil pipeline and the oil unloading port, thereby maintaining the normal oil delivery operation of the oil unloading controller. Compared with the oil unloading controller on the market, the sliding plate contacts the spherical clamping block group to fix the connection between the oil pipeline and the oil unloading port, which can effectively prevent the oil pipeline from loosening and displacement due to external force interference (such as vehicle vibration, oil pipeline dragging, etc.) during the oil delivery process, ensure the stability of the oil delivery connection, maintain the continuous oil unloading operation, and avoid accidental detachment of the oil pipeline during the oil delivery process, resulting in oil leakage. At the same time, the structure is relatively simple, with fewer components and less wear, which reduces the connection time of the oil pipeline to the oil unloading port and improves the oil unloading efficiency.
其次,在输油管连接卸油口后,输油管内部的汽油会对T形密封塞进行冲击,使T形密封塞压缩第五复位弹簧与密封环分离,达到卸油的目的,而正常情况下第五复位弹簧会推动T形密封塞与密封环抵触,达到密封卸油口的目的,同时在输油管连接卸油口后,汽油的冲击力可以自动打开密封结构实现卸油,无需额外的手动操作来开启阀门或开关,使卸油过程更加便捷和自动化;Secondly, after the oil pipeline is connected to the oil unloading port, the gasoline inside the oil pipeline will impact the T-shaped sealing plug, causing the T-shaped sealing plug to compress the fifth return spring and separate from the sealing ring to achieve the purpose of oil unloading. Under normal circumstances, the fifth return spring will push the T-shaped sealing plug to collide with the sealing ring to achieve the purpose of sealing the oil unloading port. At the same time, after the oil pipeline is connected to the oil unloading port, the impact force of the gasoline can automatically open the sealing structure to achieve oil unloading, without additional manual operation to open the valve or switch, making the oil unloading process more convenient and automated;
在正常情况下,第五复位弹簧推动T形密封塞与密封环抵触,能够有效防止油品泄漏和挥发,减少了油品的损失和对环境的污染,同时降低了火灾、爆炸等安全风险密封结构在无输油管连接时处于密封状态,可避免因误操作(如意外触碰、错误开启等)导致油品泄漏的情况发生。Under normal circumstances, the fifth return spring pushes the T-shaped sealing plug to contact the sealing ring, which can effectively prevent oil leakage and volatilization, reduce oil loss and environmental pollution, and reduce safety risks such as fire and explosion. The sealing structure is in a sealed state when there is no oil pipeline connected, which can avoid oil leakage due to misoperation (such as accidental touch, wrong opening, etc.).
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体装置位置关系示意图;FIG1 is a schematic diagram of the position relationship of the overall device of the present invention;
图2为本发明整体装置剖视图;Fig. 2 is a cross-sectional view of the overall device of the present invention;
图3为本发明卸油控制器、防短路组件位置关系示意图;FIG3 is a schematic diagram showing the positional relationship between the oil unloading controller and the anti-short circuit assembly of the present invention;
图4为本发明图3中A处结构放大图;FIG4 is an enlarged view of the structure at A in FIG3 of the present invention;
图5为本发明图3中B处结构放大图;FIG5 is an enlarged view of the structure at B in FIG3 of the present invention;
图6为本发明L状固定板、撞击柱、第三复位弹簧位置关系示意图;FIG6 is a schematic diagram of the positional relationship among the L-shaped fixing plate, the impact column, and the third return spring of the present invention;
图7为本发明弧形转动盘、条状连接杆、触发块位置关系示意图;7 is a schematic diagram of the positional relationship among the arc-shaped rotating disk, the strip-shaped connecting rod, and the trigger block of the present invention;
图8为本发明卸油控制器、辅助卸油组件位置关系示意图;FIG8 is a schematic diagram showing the positional relationship between the oil unloading controller and the auxiliary oil unloading assembly of the present invention;
图9为本发明防滑套筒、球形滑槽、球状夹持块组位置关系示意图;FIG9 is a schematic diagram showing the positional relationship among the anti-slip sleeve, the spherical slide groove, and the spherical clamping block assembly of the present invention;
图10为本发明固定环、第五复位弹簧、T形密封塞位置关系示意图。FIG. 10 is a schematic diagram showing the positional relationship among the fixing ring, the fifth return spring, and the T-shaped sealing plug of the present invention.
附图标记:11、卸油控制器;Reference numerals: 11, oil unloading controller;
防短路组件包括有:21、工作槽;22、弧形转动盘;23、条状连接杆;24、触发块;25、导电板;26、环状连接杆;27、第一复位弹簧;28、L状固定板;29、定位板;210、第二复位弹簧;211、撞击柱;212、第三复位弹簧;213、磁力线圈;214、三角导电片;215、灭弧栏;The short circuit prevention assembly includes: 21, working groove; 22, arc-shaped rotating disk; 23, strip-shaped connecting rod; 24, trigger block; 25, conductive plate; 26, ring-shaped connecting rod; 27, first reset spring; 28, L-shaped fixing plate; 29, positioning plate; 210, second reset spring; 211, impact column; 212, third reset spring; 213, magnetic coil; 214, triangular conductive sheet; 215, arc extinguishing fence;
辅助卸油组件包括有:31、卸油口;32、定位环;33、第四复位弹簧;34、防滑套筒;35、球形滑槽;36、球状夹持块组;37、固定环;38、第五复位弹簧;39、T形密封塞;310、密封环。The auxiliary oil unloading assembly includes: 31, oil unloading port; 32, positioning ring; 33, fourth return spring; 34, anti-slip sleeve; 35, spherical slide groove; 36, spherical clamping block group; 37, fixing ring; 38, fifth return spring; 39, T-shaped sealing plug; 310, sealing ring.
具体实施方式DETAILED DESCRIPTION
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明,应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
在本发明的描述中,术语“中心”“横向”“上”“下”“左”“右”“竖直”“水平”“顶”“底”“内”“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, the terms "center", "lateral", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present invention.
以下结合具体实施例对本发明的具体实现进行详细描述。The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
实施例如图1至图10所示,为本发明的一个实施例提供的一种综合供能站全流程卸油控制器,包括卸油控制器11,卸油控制器11的内腔底部设置有用于防止因电路短路造成火灾的防短路组件,卸油控制器11的底部设置有用于固定输油管的辅助卸油组件。The embodiments are shown in Figures 1 to 10, which are a full-process oil unloading controller for an integrated energy supply station provided in an embodiment of the present invention, including an oil unloading controller 11. The bottom of the inner cavity of the oil unloading controller 11 is provided with an anti-short-circuit component for preventing fire caused by circuit short circuit, and the bottom of the oil unloading controller 11 is provided with an auxiliary oil unloading component for fixing the oil pipeline.
防短路组件包括有工作槽21,工作槽21开设于卸油控制器11的底部,工作槽21的顶部转动连接有弧形转动盘22,弧形转动盘22的内部转动连接有条状连接杆23,条状连接杆23远离弧形转动盘22的一端转动连接有触发块24,工作槽21的底部转动连接有导电板25,导电板25与触发块24的底部均转动连接有环状连接杆26,两个环状连接杆26之间固定连接有第一复位弹簧27。The anti-short circuit component includes a working groove 21, which is opened at the bottom of the oil unloading controller 11. The top of the working groove 21 is rotatably connected to an arc-shaped rotating disk 22, and the inside of the arc-shaped rotating disk 22 is rotatably connected to a strip connecting rod 23. The end of the strip connecting rod 23 away from the arc-shaped rotating disk 22 is rotatably connected to a trigger block 24. The bottom of the working groove 21 is rotatably connected to a conductive plate 25, and the bottoms of the conductive plate 25 and the trigger block 24 are both rotatably connected to an annular connecting rod 26, and a first reset spring 27 is fixedly connected between the two annular connecting rods 26.
防短路组件还包括有L状固定板28,L状固定板28固定连接于工作槽21的顶部,L状固定板28的底部固定连接有定位板29,定位板29与条状连接杆23之间固定连接有第二复位弹簧210,L状固定板28的顶部滑动连接有撞击柱211,撞击柱211的外壁固定连接有第三复位弹簧212,第三复位弹簧212远离撞击柱211的一端固定连接在L状固定板28上。The anti-short circuit component also includes an L-shaped fixing plate 28, which is fixedly connected to the top of the working groove 21, and a positioning plate 29 is fixedly connected to the bottom of the L-shaped fixing plate 28. A second return spring 210 is fixedly connected between the positioning plate 29 and the strip-shaped connecting rod 23, and an impact column 211 is slidably connected to the top of the L-shaped fixing plate 28. A third return spring 212 is fixedly connected to the outer wall of the impact column 211, and one end of the third return spring 212 away from the impact column 211 is fixedly connected to the L-shaped fixing plate 28.
防短路组件还包括有磁力线圈213,磁力线圈213套接于撞击柱211与第三复位弹簧212的外侧,L状固定板28的底部固定连接有三角导电片214,工作槽21的顶部固定连接有灭弧栏215。The anti-short circuit assembly also includes a magnetic coil 213, which is sleeved on the outside of the impact column 211 and the third reset spring 212. The bottom of the L-shaped fixing plate 28 is fixedly connected to a triangular conductive sheet 214, and the top of the working slot 21 is fixedly connected to an arc extinguishing fence 215.
条状连接杆23偏心转动连接于弧形转动盘22的内部,使条状连接杆23可以拉动弧形转动盘22进行转动,触发块24转动连接于工作槽21的内部,灭弧栏215设置于导电板25与三角导电片214的上方,使电弧可以进入灭弧栏215的内部。The strip connecting rod 23 is eccentrically connected to the inside of the arc-shaped rotating disk 22, so that the strip connecting rod 23 can pull the arc-shaped rotating disk 22 to rotate, the trigger block 24 is rotatably connected to the inside of the working groove 21, and the arc extinguishing fence 215 is arranged above the conductive plate 25 and the triangular conductive sheet 214, so that the arc can enter the inside of the arc extinguishing fence 215.
磁力线圈213与三角导电片214和导电板25三者形成电路通路,且磁力线圈213与设备使用电源之间具有电性连接关系,使设备发生短路时磁力线圈213会产生强磁场。The magnetic coil 213, the triangular conductive sheet 214 and the conductive plate 25 form a circuit path, and the magnetic coil 213 is electrically connected to the power supply used by the device, so that the magnetic coil 213 will generate a strong magnetic field when a short circuit occurs in the device.
辅助卸油组件包括有卸油口31,卸油口31固定连通于卸油控制器11的底部,卸油口31的顶部固定连接有定位环32,定位环32的顶部固定连接有第四复位弹簧33,第四复位弹簧33远离定位环32的一端固定连接有防滑套筒34,防滑套筒34远离定位环32一端设置为倾斜状,卸油口31的顶部开设有球形滑槽35,球形滑槽35的内部滑动连接有球状夹持块组36。The auxiliary oil unloading assembly includes an oil unloading port 31, which is fixedly connected to the bottom of the oil unloading controller 11, and a positioning ring 32 is fixedly connected to the top of the oil unloading port 31, and a fourth return spring 33 is fixedly connected to the top of the positioning ring 32, and an anti-slip sleeve 34 is fixedly connected to the end of the fourth return spring 33 away from the positioning ring 32, and the end of the anti-slip sleeve 34 away from the positioning ring 32 is set to an inclined shape, and a spherical groove 35 is opened on the top of the oil unloading port 31, and a spherical clamping block group 36 is slidably connected inside the spherical groove 35.
辅助卸油组件还包括有固定环37,固定环37固定连接于卸油口31的内壁上,固定环37的顶部固定连接有第五复位弹簧38,第五复位弹簧38远离固定环37的一端固定连接有T形密封塞39,卸油口31的顶部固定连接有密封环310。The auxiliary oil unloading assembly also includes a fixing ring 37, which is fixedly connected to the inner wall of the oil unloading port 31, and a fifth return spring 38 is fixedly connected to the top of the fixing ring 37, and a T-shaped sealing plug 39 is fixedly connected to the end of the fifth return spring 38 away from the fixing ring 37, and a sealing ring 310 is fixedly connected to the top of the oil unloading port 31.
工作原理:初始状态下,防滑套筒34与球状夹持块组36相抵触,第四复位弹簧33与第五复位弹簧38均未被压缩,T形密封塞39与密封环310相抵触,第一复位弹簧27未被拉伸,第二复位弹簧210被拉伸,第三复位弹簧212未被压缩,导电板25与三角导电片214相抵触。Working principle: In the initial state, the anti-slip sleeve 34 is in conflict with the spherical clamping block group 36, the fourth return spring 33 and the fifth return spring 38 are not compressed, the T-shaped sealing plug 39 is in conflict with the sealing ring 310, the first return spring 27 is not stretched, the second return spring 210 is stretched, the third return spring 212 is not compressed, and the conductive plate 25 is in conflict with the triangular conductive plate 214.
在卸油控制器11内部出现短路的情况时,卸油控制器11内部的电流在几毫秒内会迅速上升到正常电路的十倍到百倍,因磁力线圈213与三角导电片214和导电板25三者形成电路通路,且磁力线圈213与设备使用电源之间具有电性连接关系,此时迅速上升的电流会使磁力线圈213产生强磁场,而磁力线圈213的磁力的大小与磁场强度成正比,磁场越强,磁力线圈213对撞击柱211产生的磁力就越大,当磁力线圈213产生磁力增大到足以克服撞击柱211所受到第三复位弹簧212的阻力时,此时磁力线圈213产生强磁场会拉动撞击柱211对第三复位弹簧212进行压缩,同时撞击柱211会沿L状固定板28底部进行滑动,且撞击柱211的底部会抵触触发块24进行转动;When a short circuit occurs inside the oil unloading controller 11, the current inside the oil unloading controller 11 will rapidly rise to ten to a hundred times of a normal circuit within a few milliseconds. Since the magnetic coil 213, the triangular conductive sheet 214 and the conductive plate 25 form a circuit path, and the magnetic coil 213 is electrically connected to the power supply used by the equipment, the rapidly rising current will cause the magnetic coil 213 to generate a strong magnetic field, and the magnitude of the magnetic force of the magnetic coil 213 is proportional to the magnetic field strength. The stronger the magnetic field, the greater the magnetic force generated by the magnetic coil 213 on the impact column 211. When the magnetic force generated by the magnetic coil 213 increases to a level sufficient to overcome the resistance of the third reset spring 212 on the impact column 211, the strong magnetic field generated by the magnetic coil 213 will pull the impact column 211 to compress the third reset spring 212, and at the same time, the impact column 211 will slide along the bottom of the L-shaped fixing plate 28, and the bottom of the impact column 211 will resist the trigger block 24 to rotate;
此时因触发块24被撞击柱211进行撞击,进而使触发块24远离撞击柱211的一端通过条状连接杆23拉动弧形转动盘22进行转动,同时第二复位弹簧210迅速弹性收缩,因条状连接杆23偏心转动连接于弧形转动盘22的内部,随后第二复位弹簧210通过条状连接杆23同步拉动弧形转动盘22进行转动;At this time, the trigger block 24 is hit by the impact column 211, so that the end of the trigger block 24 away from the impact column 211 pulls the arc-shaped rotating disk 22 to rotate through the strip connecting rod 23, and at the same time, the second return spring 210 quickly elastically contracts. Since the strip connecting rod 23 eccentrically rotates and is connected to the inside of the arc-shaped rotating disk 22, the second return spring 210 then synchronously pulls the arc-shaped rotating disk 22 to rotate through the strip connecting rod 23;
而触发块24转动的过程中,触发块24会通过环状连接杆26对第一复位弹簧27进行拉伸,而第一复位弹簧27拉伸过程中会通过导电板25底部的环状连接杆26拉动导电板25进行转动,最后使导电板25沿工作槽21的底部向远离三角导电片214方向转动,进而使导电板25与三角导电片214二者脱离抵触,进而达到了在卸油控制器11出现短路情况时,自动断开卸油控制器11内部线路的目的;During the rotation of the trigger block 24, the trigger block 24 will stretch the first return spring 27 through the annular connecting rod 26, and during the stretching process of the first return spring 27, the annular connecting rod 26 at the bottom of the conductive plate 25 will pull the conductive plate 25 to rotate, and finally the conductive plate 25 will rotate along the bottom of the working groove 21 in a direction away from the triangular conductive sheet 214, so that the conductive plate 25 and the triangular conductive sheet 214 are out of contact, thereby achieving the purpose of automatically disconnecting the internal circuit of the oil unloading controller 11 when a short circuit occurs in the oil unloading controller 11;
此外在卸油控制器11正常工作时,卸油控制器11内部的正常电流无法使磁力线圈213产生的磁场克服第三复位弹簧212的张力,进而无法触发触发块24的转动;In addition, when the oil unloading controller 11 works normally, the normal current inside the oil unloading controller 11 cannot make the magnetic field generated by the magnetic coil 213 overcome the tension of the third return spring 212, and thus cannot trigger the rotation of the trigger block 24;
在导电板25与三角导电片214二者脱离抵触时,导电板25与三角导电片214之间会产生电弧,因电弧是一种等离子体,具有高温、低密度的特性,同时受到周围气体对流和电动力的影响,当电弧产生时,它加热周围的空气,导致这些空气变得热而轻,形成上升的热气流,这个热气流便携带电弧一同向上移动,且灭弧栏215设置于导电板25与三角导电片214的上方,进而使导电板25与三角导电片214二者分离的过程中电弧会逐渐流入灭弧栏215的内部,因灭弧栏215由小间隔的平行板组成,因电阻随长度增加而增加,随面积增加而减少,而进入灭弧栏215内部的电弧会被分成小块,而小块电弧的能量较低,同时灭弧栏215也会吸收电弧的能量,最后使灭弧栏215内部的电弧逐渐消失。When the conductive plate 25 and the triangular conductive sheet 214 are out of contact, an arc will be generated between the conductive plate 25 and the triangular conductive sheet 214. Because the arc is a plasma with the characteristics of high temperature and low density, and is affected by the surrounding gas convection and electromotive force, when the arc is generated, it heats the surrounding air, causing the air to become hot and light, forming an ascending hot air flow, and this hot air flow carries the arc upward, and the arc extinguishing fence 215 is arranged above the conductive plate 25 and the triangular conductive sheet 214, so that the arc will gradually flow into the arc extinguishing fence 215 during the separation process of the conductive plate 25 and the triangular conductive sheet 214. Because the arc extinguishing fence 215 is composed of parallel plates with small intervals, the resistance increases with the increase of length and decreases with the increase of area, and the arc entering the arc extinguishing fence 215 will be divided into small pieces, and the energy of the small pieces of arc is lower. At the same time, the arc extinguishing fence 215 will also absorb the energy of the arc, and finally the arc inside the arc extinguishing fence 215 will gradually disappear.
油罐车进行卸油工作时,此时工作人员需要向卸油口31的底部滑动防滑套筒34,此时防滑套筒34会逐渐向下压缩第四复位弹簧33,因防滑套筒34远离定位环32一端设置为倾斜状,此时防滑套筒34的倾斜状一端与球状夹持块组36位于同一水平线,因此防滑套筒34无法与球状夹持块组36进行抵触,进而工作人员将油罐车的输油管插入卸油口31的内部;When the tanker truck is unloading oil, the staff needs to slide the anti-skid sleeve 34 toward the bottom of the oil unloading port 31. At this time, the anti-skid sleeve 34 will gradually compress the fourth return spring 33 downward. Because the anti-skid sleeve 34 is arranged in an inclined shape at one end away from the positioning ring 32, the inclined end of the anti-skid sleeve 34 is located at the same horizontal line as the spherical clamping block group 36. Therefore, the anti-skid sleeve 34 cannot conflict with the spherical clamping block group 36, and then the staff can insert the oil delivery pipe of the tanker truck into the interior of the oil unloading port 31.
当工作人员将输油管插接入卸油口31的内部后,工作人员停止按压防滑套筒34,随后第四复位弹簧33弹性伸展推动防滑套筒34进行上升,此时防滑套筒34非倾斜状的内壁与球状夹持块组36进行抵触,进而使球状夹持块组36被防滑套筒34抵触移动至球形滑槽35远离防滑套筒34一端,此时球状夹持块组36与输油管外壁进行抵触,进而达到了限制输油管移动的目的,使输油管与卸油口31的连接更加稳定,防止卸油过程中汽油喷溅、泄漏等导致安全事故的风险。When the staff inserts the oil pipe into the oil unloading port 31, the staff stops pressing the anti-slip sleeve 34, and then the fourth return spring 33 elastically stretches to push the anti-slip sleeve 34 to rise. At this time, the non-inclined inner wall of the anti-slip sleeve 34 contacts the spherical clamping block group 36, and then the spherical clamping block group 36 is contacted by the anti-slip sleeve 34 and moved to the spherical groove 35 away from the end of the anti-slip sleeve 34. At this time, the spherical clamping block group 36 contacts the outer wall of the oil pipe, thereby achieving the purpose of limiting the movement of the oil pipe, making the connection between the oil pipe and the oil unloading port 31 more stable, and preventing the risk of safety accidents caused by gasoline splashing, leakage, etc. during the oil unloading process.
最后输油管内部的汽油流入卸油口31内部时,汽油会对卸油口31内部的T形密封塞39进行冲击,随后T形密封塞39因汽油的冲击力逐渐向固定环37方向压缩第五复位弹簧38,进而使输油管内部的汽油沿T形密封塞39与密封环310的间歇流入卸油口31的内部,达到顺利卸油的目的。Finally, when the gasoline inside the oil pipeline flows into the oil unloading port 31, the gasoline will impact the T-shaped sealing plug 39 inside the oil unloading port 31, and then the T-shaped sealing plug 39 gradually compresses the fifth return spring 38 in the direction of the fixing ring 37 due to the impact force of the gasoline, thereby causing the gasoline inside the oil pipeline to flow into the oil unloading port 31 along the gap between the T-shaped sealing plug 39 and the sealing ring 310, thereby achieving the purpose of smooth oil unloading.
此外,在输油车未进行卸油工作时,第五复位弹簧38弹性伸展使T形密封塞39始终与密封环310进行抵触,使卸油口31始终为密封状态,防止了正常情况下汽油在卸油控制器11未使用期间从卸油口31泄漏,避免了汽油的浪费和对环境的污染。In addition, when the oil truck is not unloading oil, the fifth return spring 38 elastically stretches to make the T-shaped sealing plug 39 always contact the sealing ring 310, so that the oil unloading port 31 is always in a sealed state, preventing gasoline from leaking from the oil unloading port 31 when the oil unloading controller 11 is not in use under normal circumstances, thereby avoiding gasoline waste and environmental pollution.
对于本领域技术人员而言,虽然说明了本发明的几个实施方式以及实施例,但这些实施方式以及实施例是作为例子而提出的,并不意图限定发明的范围。这些新的实施方式能够以其他各种方式实施,在不脱离发明的主旨的范围内能够进行各种省略、替换、变更。这些实施方式及其变形包含在发明的范围及主旨中,并且包含在权利要求书所记载的发明和其等效的范围内。For those skilled in the art, although several embodiments and examples of the present invention are described, these embodiments and examples are presented as examples and are not intended to limit the scope of the invention. These new embodiments can be implemented in various other ways, and various omissions, substitutions, and changes can be made without departing from the scope of the subject matter of the invention. These embodiments and their variations are included in the scope and subject matter of the invention, and are included in the invention described in the claims and the scope of their equivalents.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
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Application publication date: 20241108 |
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| WW01 | Invention patent application withdrawn after publication |