CN118907560A - Full-automatic packaging line adopting double-hanging-ring flexible freight bags - Google Patents
Full-automatic packaging line adopting double-hanging-ring flexible freight bags Download PDFInfo
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- 238000007493 shaping process Methods 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 46
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/20—Reducing volume of filled material
- B65B1/22—Reducing volume of filled material by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/07—Sewing or stitching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Quality & Reliability (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及包装设备领域,具体地说是一种采用双吊环集装袋的全自动包装线。The invention relates to the field of packaging equipment, in particular to a full-automatic packaging line using double-loop container bags.
背景技术Background Art
很多领域都需要利用集装袋对产品物料进行包装,并且为了提高生产效率,很多厂家已经采用全自动包装系统进行物料包装作业,但现有技术中的全自动包装系统普遍存在结构工序复杂、制造成本高、占地面积大等问题。Many fields require the use of bulk bags to package product materials, and in order to improve production efficiency, many manufacturers have adopted fully automatic packaging systems for material packaging operations. However, the fully automatic packaging systems in the existing technology generally have problems such as complex structural processes, high manufacturing costs, and large footprint.
比如授权公告号为CN116424652B的专利中公开了一种固态流体全自动包装机及自动上袋打包方法,该装置包括包装机主机、吨袋上袋设备、真空封装室等几部分,其中在吨袋上袋过程中,该装置将吨袋转移到开袋机架的上端平台后,撑袋套袋机构上的一对撑袋机械臂同步移动使撑袋机械臂上的一对撑袋机械手掌伸入到吨袋已张开的袋口中,然后一对撑袋机械手掌同步反向移动将吨袋已张开的袋口撑紧固,然后撑袋套袋移动架向包装机主机方向前进,同时撑袋机械臂通过摆动机构向上摆动一定角度,从而将吨袋的袋口外套在包装机主机的升降式灌料筒,并且套袋完成后还需要启动袋口固定气缸驱动顶压头顶住袋口将其固定,而物料灌装完成后,撑袋机械臂还需进行摆动和后退动作以与吨袋脱离,然后吨袋还需进行袋口扎口、称重等作业。该装置整个结构和动作工序控制相对繁琐,制造成本较高,并且占地面积也相对较大。For example, the patent with the authorization announcement number CN116424652B discloses a fully automatic packaging machine for solid fluids and an automatic bagging and packaging method. The device includes a packaging machine main unit, a ton bag loading device, a vacuum packaging chamber and other parts. In the process of loading ton bags, after the device transfers the ton bag to the upper platform of the bag opening frame, a pair of bag-holding mechanical arms on the bag-holding and bag-covering mechanism move synchronously so that a pair of bag-holding mechanical palms on the bag-holding mechanical arms extend into the opened bag mouth of the ton bag, and then the pair of bag-holding mechanical palms move synchronously. The bag opening of the ton bag is tightened by moving in the reverse direction, and then the bag-holding and bag-covering mobile frame moves toward the main machine of the packaging machine. At the same time, the bag-holding mechanical arm swings upward at a certain angle through the swing mechanism, so that the bag opening of the ton bag is covered with the lifting filling barrel of the main machine of the packaging machine. After the bagging is completed, the bag opening fixing cylinder needs to be started to drive the top pressure head to hold the bag opening to fix it. After the material filling is completed, the bag-holding mechanical arm needs to swing and retreat to separate from the ton bag, and then the ton bag needs to be tied and weighed. The entire structure and action process control of the device are relatively complicated, the manufacturing cost is high, and the floor space is relatively large.
又如授权公告号为CN115384866B的专利中公开了一种大米全自动包装设备和包装方法,其包括包装袋上料装置、包装袋移运装置、落料装置、夹袋装置、输送装置等几部分,其中包装袋上料装置工作时,上吸组件下降将储存组件中最上层的包装袋提起后进行翻转,引袋组件将提起的包装袋夹住后往侧面拉动放入驱动组件中,而后驱动组件带动包装袋进行移动上料,包装袋移运装置衔接包装袋上料装置和落料装置,并且包装袋移运装置在工作时,开口气缸伸长使开口架伸入袋口,而后夹取气缸夹住包装袋的两边,而后驱动电机带动旋转轴转动,将包装袋进行翻转套入输送装置的下端出料口,然后落料装置工作时,包装袋套在落料控制组件上,夹板将包装袋夹在控制板上,而后夹袋组件从两侧将包装袋夹住进行固定,而后进行落料装袋作业,装袋完成后包装袋还需通过夹袋装置夹住后进行移运。该装置同样存在结构和动作工序控制相对繁琐、制造成本高等问题。Another example is a patent with authorization announcement number CN115384866B that discloses a fully automatic rice packaging device and packaging method, which includes a packaging bag feeding device, a packaging bag moving device, a material dropping device, a bag clamping device, a conveying device, etc. When the packaging bag feeding device is working, the upper suction component descends to lift the uppermost packaging bag in the storage component and then flips it over, the bag guiding component clamps the lifted packaging bag and pulls it to the side to put it into the driving component, and then the driving component drives the packaging bag to move and feed, and the packaging bag moving device connects the packaging bag The feeding device and the blanking device, and when the bag transfer device is working, the opening cylinder is extended to make the opening frame extend into the bag mouth, and then the clamping cylinder clamps the two sides of the bag, and then the driving motor drives the rotating shaft to rotate, and the bag is turned over and inserted into the lower end discharge port of the conveying device. Then when the blanking device is working, the bag is put on the blanking control component, the clamping plate clamps the bag on the control board, and then the bag clamping component clamps the bag from both sides to fix it, and then the blanking bagging operation is carried out. After the bagging is completed, the bag needs to be clamped by the bag clamping device and then transferred. This device also has the problems of relatively cumbersome structure and action process control and high manufacturing cost.
发明内容Summary of the invention
本发明的目的在于提供一种采用双吊环集装袋的全自动包装线,其能够实现集装袋的自动上袋、装料、振动、称重、封口和整形工序,提高了生产效率,并且设备整体结构紧凑,减少了设备占地面积。The object of the present invention is to provide a fully automatic packaging line using double-ring bulk bags, which can realize automatic bagging, loading, vibration, weighing, sealing and shaping processes of the bulk bags, thereby improving production efficiency, and the overall structure of the equipment is compact, reducing the equipment footprint.
本发明的目的是通过以下技术方案来实现的:The objective of the present invention is achieved through the following technical solutions:
一种采用双吊环集装袋的全自动包装线,包括依次排列的上袋装置、装料机架、袋口热封装置和提升整形装置,其中装料机架上端设有输料装置、下端设有振动称重装置,输送带装置贯穿袋口热封装置下端和提升整形装置下端,所述上袋装置包括上袋机架,并且上袋机架的入料侧设有储袋架和移袋机构、出料侧设有开袋机构和上袋机构,上袋机架内部设有开袋工位,并且储袋架中的集装袋通过移袋机构转移至所述开袋工位上,然后集装袋的袋口通过开袋机构打开,上袋机构包括可转动的上袋摆臂,并且上袋摆臂末端设有夹袋元件,所述袋口打开后,袋口的上侧和下侧分别通过对应的夹袋元件固定,然后集装袋的袋口通过上袋摆臂向上摆动套装于输料装置下端的输料口上,所述振动称重装置包括称重输送装置,并且所述称重输送装置下侧设有称重传感器,所述输送带装置与所述称重输送装置衔接,并且装料机架内完成称重的集装袋通过所述输送带装置带动依次经过袋口热封装置和提升整形装置,其中提升整形装置设有提升支架,并且所述提升支架下侧设有两个可相对移动的吊钩,集装袋上端两侧设有吊环,并且整形时吊环分别挂接于对应的吊钩上。A fully automatic packaging line using double-ring bulk bags comprises a bag loading device, a loading rack, a bag mouth heat sealing device and a lifting and shaping device arranged in sequence, wherein the loading rack is provided with a feeding device at the upper end and a vibrating weighing device at the lower end, a conveyor belt device passes through the lower end of the bag mouth heat sealing device and the lower end of the lifting and shaping device, the bag loading device comprises a bag loading rack, and the feeding side of the bag loading rack is provided with a bag storage rack and a bag transfer mechanism, and the discharging side is provided with a bag opening mechanism and a bag loading mechanism, a bag opening station is provided inside the bag loading rack, and the bulk bags in the bag storage rack are transferred to the bag opening station by the bag transfer mechanism, and then the bag mouth of the bulk bag is opened by the bag opening mechanism, and the bag loading mechanism comprises a rotatable bag loading swing arm, and a bag clamping element is provided at the end of the bag loading swing arm Part, after the bag opening is opened, the upper side and the lower side of the bag opening are fixed by corresponding bag clamping elements respectively, and then the bag opening of the container bag is swung upward by the upper bag swing arm and is sleeved on the feeding opening at the lower end of the feeding device, the vibrating weighing device includes a weighing and conveying device, and a weighing sensor is provided on the lower side of the weighing and conveying device, the conveyor belt device is connected with the weighing and conveying device, and the container bag that has been weighed in the loading frame is driven by the conveyor belt device to pass through the bag opening heat sealing device and the lifting and shaping device in sequence, wherein the lifting and shaping device is provided with a lifting bracket, and two relatively movable hooks are provided on the lower side of the lifting bracket, and lifting rings are provided on both sides of the upper end of the container bag, and the lifting rings are respectively hung on the corresponding hooks during shaping.
所述上袋装置的移袋机构包括移袋支架、移袋滑座、移袋驱动气缸、移袋升降气缸和移袋吸盘,其中移袋支架固定于所述上袋机架上,移袋驱动气缸和移袋滑座均设于所述移袋支架上,并且移袋滑座与所述移袋支架滑动连接并通过所述移袋驱动气缸驱动水平移动,移袋升降气缸垂直固定于所述移袋滑座上,并且所述移袋升降气缸的缸杆下端与移袋吸盘固连。The bag moving mechanism of the bag loading device includes a bag moving bracket, a bag moving slide, a bag moving driving cylinder, a bag moving lifting cylinder and a bag moving suction cup, wherein the bag moving bracket is fixed on the bag loading frame, the bag moving driving cylinder and the bag moving slide are both arranged on the bag moving bracket, and the bag moving slide is slidably connected to the bag moving bracket and driven to move horizontally by the bag moving driving cylinder, the bag moving lifting cylinder is vertically fixed on the bag moving slide, and the lower end of the cylinder rod of the bag moving lifting cylinder is fixedly connected to the bag moving suction cup.
所述上袋装置的开袋机构包括下开袋吸盘、上吸盘气缸和上开袋吸盘,且所述上开袋吸盘通过所述上吸盘气缸驱动升降。The bag opening mechanism of the bag loading device comprises a lower bag opening suction cup, an upper suction cup cylinder and an upper bag opening suction cup, and the upper bag opening suction cup is driven to rise and fall by the upper suction cup cylinder.
所述上吸盘气缸为无杆气缸,并且所述无杆气缸上设有气缸滑块,所述上开袋吸盘通过上吸盘管与所述气缸滑块连接,所述下开袋吸盘通过下吸盘管与一个下吸盘安装座相连,并且所述下吸盘安装座通过下吸盘微调气缸驱动升降。The upper suction cup cylinder is a rodless cylinder, and a cylinder slider is provided on the rodless cylinder. The upper bag opening suction cup is connected to the cylinder slider through an upper suction cup tube, and the lower bag opening suction cup is connected to a lower suction cup mounting seat through a lower suction cup tube, and the lower suction cup mounting seat is driven to rise and fall by the lower suction cup fine-tuning cylinder.
所述上袋装置的上袋机构包括上袋平移气缸、上袋安装架、上袋平移架和上袋摆臂气缸,其中上袋安装架固设于上袋机架上,上袋平移气缸和上袋平移架均设于上袋安装架上,并且上袋平移架与上袋安装架滑动连接并通过上袋平移气缸驱动水平移动,上袋摆臂后端与所述上袋平移架的前端铰接,上袋摆臂气缸后端与所述上袋平移架下侧铰接、前端与所述上袋摆臂后端下侧铰接,夹袋元件设于对应的上袋调节滑座上,并且所述上袋调节滑座可移动调节地设于所述上袋摆臂上。The bag loading mechanism of the bag loading device includes a bag loading translation cylinder, a bag loading mounting frame, a bag loading translation frame and a bag loading swing arm cylinder, wherein the bag loading mounting frame is fixed on the bag loading frame, the bag loading translation cylinder and the bag loading translation frame are both arranged on the bag loading mounting frame, and the bag loading translation frame is slidably connected to the bag loading mounting frame and driven to move horizontally by the bag loading translation cylinder, the rear end of the bag loading swing arm is hinged to the front end of the bag loading translation frame, the rear end of the bag loading swing arm cylinder is hinged to the lower side of the bag loading translation frame, and the front end is hinged to the lower side of the rear end of the bag loading swing arm, the bag clamping element is arranged on the corresponding bag loading adjustment slide, and the bag loading adjustment slide is movably and adjustably arranged on the bag loading swing arm.
所述振动称重装置包括升降架,所述称重输送装置包括输送座体以及绕置于所述输送座体上的称重输送带,并且所述升降架设于所述称重输送带的上层和下层之间,所述输送座体上设有多个支撑称重输送带上层的输送带托辊,升降架上表面设有多个格栅条,并且格栅条和输送带托辊交错设置,所述升降架上设有振动器,并且所述升降架通过减振升降装置驱动升降,所述输送座体下侧设有称重传感器,所述输送座体一端设有可调节位置的从动带辊,且所述称重输送带一端绕置于所述从动带辊上。The vibrating weighing device includes a lifting frame, the weighing conveying device includes a conveying seat body and a weighing conveyor belt wound on the conveying seat body, and the lifting frame is arranged between the upper layer and the lower layer of the weighing conveyor belt, the conveying seat body is provided with a plurality of conveyor belt rollers supporting the upper layer of the weighing conveyor belt, the upper surface of the lifting frame is provided with a plurality of grid bars, and the grid bars and the conveyor belt rollers are staggered, a vibrator is provided on the lifting frame, and the lifting frame is driven to rise and fall by a vibration-damping lifting device, a weighing sensor is provided on the lower side of the conveying seat body, a driven belt roller with an adjustable position is provided at one end of the conveying seat body, and one end of the weighing conveyor belt is wound around the driven belt roller.
各个称重传感器安装于一个安装底座上,所述升降架各个角端分别通过对应的减振升降装置支撑,并且各个减振升降装置下端均安装于一个升降支撑底座上,所述升降支撑底座由安装底座下侧穿过。Each weighing sensor is installed on a mounting base, each corner end of the lifting frame is supported by a corresponding vibration reduction lifting device, and the lower end of each vibration reduction lifting device is installed on a lifting support base, and the lifting support base passes through the lower side of the mounting base.
所述袋口热封装置包括热封架体、袋口输入摆臂和摆臂驱动组件,其中热封架体内部设有热封工位支架,并且所述热封工位支架下端设有下托座,所述热封工位支架内部设有可升降的热压铆接块,所述热压铆接块下侧设有热压钢钉,摆臂驱动组件设于热封架体上端,并且袋口输入摆臂通过所述摆臂驱动组件驱动摆动,袋口输入摆臂下端设有袋口输入插板,并且集装袋的袋口通过所述袋口输入插板折弯进入所述热压铆接块和下托座之间的空隙中。The bag mouth heat sealing device includes a heat sealing frame, a bag mouth input swing arm and a swing arm driving assembly, wherein a heat sealing station bracket is arranged inside the heat sealing frame, and a lower supporting seat is arranged at the lower end of the heat sealing station bracket, a liftable hot pressure riveting block is arranged inside the heat sealing station bracket, and a hot pressure steel nail is arranged on the lower side of the hot pressure riveting block, the swing arm driving assembly is arranged at the upper end of the heat sealing frame, and the bag mouth input swing arm is driven to swing by the swing arm driving assembly, a bag mouth input plug plate is arranged at the lower end of the bag mouth input swing arm, and the bag mouth of the container bag is bent through the bag mouth input plug plate into the gap between the hot pressure riveting block and the lower supporting seat.
所述提升整形装置包括整形机架和吊钩收拢装置,其中提升支架设于所述整形机架中,提升支架下侧对称设有两个吊钩收拢装置,并且所述吊钩与提升支架滑动连接并通过对应侧的吊钩收拢装置驱动水平移动,所述整形机架上端设有提升驱动装置,所述提升支架上侧设有提升连接杆,并且所述提升连接杆上端与对应的提升梁连接,所述提升梁两端分别安装于对应的提升驱动装置上。The lifting and shaping device includes a shaping frame and a hook folding device, wherein a lifting bracket is arranged in the shaping frame, two hook folding devices are symmetrically arranged on the lower side of the lifting bracket, and the hook is slidably connected to the lifting bracket and driven to move horizontally by the hook folding device on the corresponding side, a lifting drive device is arranged at the upper end of the shaping frame, a lifting connecting rod is arranged on the upper side of the lifting bracket, and the upper end of the lifting connecting rod is connected to the corresponding lifting beam, and the two ends of the lifting beam are respectively installed on the corresponding lifting drive devices.
所述吊钩包括依次连接的吊钩竖直段、吊钩连接段和吊钩水平段,其中吊钩竖直段与提升支架滑动连接并通过吊钩收拢装置驱动移动,吊环钩挂于吊钩水平段上,当两侧吊钩向内移动到位后,两个吊钩的吊钩水平段交错设置,同时两个吊钩的吊钩连接段形成一个容置两侧吊环的锐角凹槽。The hook includes a hook vertical section, a hook connecting section and a hook horizontal section which are connected in sequence, wherein the hook vertical section is slidably connected to the lifting bracket and is driven to move by a hook retracting device, and the lifting ring hook is hung on the hook horizontal section. When the hooks on both sides move inward into position, the hook horizontal sections of the two hooks are staggered, and at the same time, the hook connecting sections of the two hooks form an acute-angle groove for accommodating the lifting rings on both sides.
本发明的优点与积极效果为:The advantages and positive effects of the present invention are:
1、本发明利用上袋装置实现集装袋的自动上袋和开袋功能,并且直接利用上袋摆臂摆动将集装袋的袋口与输料装置下端的输料口对接,其各个动作不仅控制简单方便,也节省了集装袋向装料工位的传送时间,提高了生产效率,同时也减少了上袋装置的占地面积。1. The present invention utilizes a bag loading device to realize the automatic bag loading and opening functions of a container bag, and directly utilizes the swing of a bag loading swing arm to connect the bag opening of the container bag with the feeding opening at the lower end of the feeding device. Its various actions are not only simple and convenient to control, but also save the time of conveying the container bag to the loading station, improve production efficiency, and also reduce the floor space occupied by the bag loading device.
2、本发明的振动称重装置将振动、称重、输送功能集成于一体,并且所述振动称重装置利用升降架上侧的格栅条由相邻两个输送带托辊之间的空隙穿过并将称重输送带上层托起,进而将集装袋托起,这样升降架两端下侧的振动器对集装袋施加振动时,振动主要通过升降架吸收,输送座体下侧的称重传感器不会受到振动影响,因此不会影响后续的称重精度,另外所述振动称重装置整体占地面积仅比称重输送装置的占地面积略大,但相比于现有技术中各个装置分别独立设置的方式,所述振动称重装置的占地面积大大减小,同时所述振动称重装置也进一步节省了集装袋的输送时间,提高了生产效率。2. The vibrating weighing device of the present invention integrates the functions of vibration, weighing and conveying, and the vibrating weighing device uses the grid bars on the upper side of the lifting frame to pass through the gap between two adjacent conveyor belt rollers and lift the upper layer of the weighing conveyor belt, thereby lifting the container bag. In this way, when the vibrators on the lower sides of both ends of the lifting frame apply vibration to the container bag, the vibration is mainly absorbed by the lifting frame, and the weighing sensor on the lower side of the conveying seat will not be affected by the vibration, so it will not affect the subsequent weighing accuracy. In addition, the overall footprint of the vibrating weighing device is only slightly larger than that of the weighing and conveying device, but compared with the method in which each device is independently arranged in the prior art, the footprint of the vibrating weighing device is greatly reduced. At the same time, the vibrating weighing device also further saves the conveying time of the container bag and improves production efficiency.
3、本发明的袋口热封装置利用袋口输入摆臂下端的袋口输入插板自动将集装袋袋口折入热压铆接块与下托座之间的空隙中形成袋口折边,然后利用热压铆接块下侧的热压钢钉插入袋口折边中完成热封封口作业,整个封口过程均为自动完成,并且热压钢钉可以穿过形成袋口的多层材料,从而可以不受袋口厚度影响,同时本发明通过各个热压钢钉在袋口折边上形成的具有足够密度的柱状密封点保证袋口热封牢固可靠。3. The bag opening heat sealing device of the present invention utilizes the bag opening input plug plate at the lower end of the bag opening input swing arm to automatically fold the bag opening of the container bag into the gap between the hot pressing riveting block and the lower supporting seat to form a bag opening folded edge, and then utilizes the hot pressing steel nails on the lower side of the hot pressing riveting block to insert into the bag opening folded edge to complete the heat sealing operation. The entire sealing process is completed automatically, and the hot pressing steel nails can pass through the multi-layer materials forming the bag opening, so that it is not affected by the thickness of the bag opening. At the same time, the present invention forms a columnar sealing point with sufficient density on the bag opening folded edge by each hot pressing steel nail to ensure that the bag opening heat sealing is firm and reliable.
4、本发明的提升整形装置通过两侧吊钩相对移动将集装袋上端两侧的集装袋吊环钩挂收拢,然后将集装袋整体提升实现自然垂放整形,操作简单方便,提高了集装袋整形效率,并且提升整形装置两侧吊钩向内移动到位后,两个吊钩的吊钩连接段形成一个容置两侧集装袋吊环的锐角凹槽以保证两个集装袋吊环向集装袋上侧中间位置收拢后形成一个等腰三角形状,进而保证集装袋释放后其自然堆放在输送带装置上的外形可以具有足够的一致性以方便后续工序作业,也即保证了集装袋整形质量。4. The lifting and shaping device of the present invention hooks and gathers the lifting rings of the container bag on both sides of the upper end of the container bag through relative movement of the hooks on both sides, and then lifts the container bag as a whole to achieve natural hanging shaping. The operation is simple and convenient, and the shaping efficiency of the container bag is improved. After the hooks on both sides of the lifting and shaping device move inwardly into place, the hook connecting sections of the two hooks form an acute-angle groove for accommodating the lifting rings of the container bag on both sides to ensure that the two lifting rings of the container bag are gathered to the middle position of the upper side of the container bag to form an isosceles triangle shape, thereby ensuring that the shape of the container bag naturally stacked on the conveyor belt device after being released can have sufficient consistency to facilitate subsequent process operations, that is, to ensure the shaping quality of the container bag.
5、本发明整体布局紧凑,并且各个装置结构简单,控制方便,其中上袋装置的占地面积有所减少,输料装置和振动称重装置则分别设于装料机架的上端和下端,其占地面积即为装料机架占地面积,同时输送带装置贯穿袋口热封装置下端和提升整形装置下端实现集装袋转移输送,因此相比于现有技术,本发明的整体占地面积大大减少。5. The overall layout of the present invention is compact, and the structure of each device is simple and easy to control. The floor space of the bag loading device is reduced, and the feeding device and the vibrating weighing device are respectively arranged at the upper and lower ends of the loading frame, and their floor space is the floor space of the loading frame. At the same time, the conveyor belt device passes through the lower end of the bag mouth heat sealing device and the lower end of the lifting and shaping device to realize the transfer and transportation of the container bag. Therefore, compared with the prior art, the overall floor space of the present invention is greatly reduced.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图,FIG1 is a schematic diagram of the overall structure of the present invention,
图2为图1中上袋装置的结构示意图,FIG. 2 is a schematic diagram of the structure of the bagging device in FIG. 1 ,
图3为图2中移袋机构和开袋机构的放大示意图,FIG3 is an enlarged schematic diagram of the bag moving mechanism and the bag opening mechanism in FIG2 ,
图4为图2中上袋装置上半部分的A向视图,FIG. 4 is a view of the upper half of the bag loading device in FIG. 2 taken along the direction of A.
图5为图2中夹袋元件的放大示意图,FIG5 is an enlarged schematic diagram of the bag clamping element in FIG2,
图6为图1中上袋装置的使用状态放大示意图,FIG6 is an enlarged schematic diagram of the bagging device in FIG1 in use state,
图7为图1中振动称重装置的结构示意图,FIG. 7 is a schematic diagram of the structure of the vibration weighing device in FIG. 1 ,
图8为图7中振动称重装置的俯视图,FIG8 is a top view of the vibrating weighing device in FIG7 ,
图9为图7中振动称重装置的使用状态示意图,FIG9 is a schematic diagram of the use state of the vibrating weighing device in FIG7,
图10为图1中袋口热封装置的上半部分结构示意图,FIG10 is a schematic diagram of the upper half of the bag heat sealing device in FIG1 ,
图11为图10中的B向视图,FIG. 11 is a view from the direction B in FIG. 10 ,
图12为图11中热压铆接块的放大示意图,FIG12 is an enlarged schematic diagram of the hot press riveting block in FIG11 ,
图13为图1中提升整形装置的结构示意图,FIG. 13 is a schematic diagram of the structure of the lifting and shaping device in FIG. 1 ,
图14为图13中吊钩的放大示意图,FIG. 14 is an enlarged schematic diagram of the hook in FIG. 13 ,
图15为图13中的C向视图,FIG. 15 is a C-direction view in FIG. 13 ,
图16为本发明一个应用例采用的双吊环集装袋结构示意图。FIG. 16 is a schematic diagram of the structure of a double-ring container bag used in an application example of the present invention.
其中,1为上袋装置,101为上袋机架,1011为开袋工位,102为储袋架,1021为储袋升降装置,103为移袋机构,1031为移袋驱动气缸,1032为移袋升降气缸,1033为移袋吸盘,1034为移袋支架,10341为竖直安装架,10342为水平安装架,1035为移袋滑座,10351为移袋滚轮,104为开袋机构,1041为下开袋吸盘,10411为下吸盘微调气缸,10412为下吸盘安装座,10413为下吸盘管,1042为上吸盘气缸,10421为气缸滑块,1043为上开袋吸盘,10431为上吸盘管,105为上袋机构,1051为上袋平移气缸,1052为上袋安装架,1053为上袋平移架,1054为上袋摆臂气缸,1055为上袋摆臂,10551为上袋调节滑槽,1056为上袋前铰座,1057为上袋后铰座,1058为夹袋元件,10581为上袋调节滑座,10582为上袋紧固螺钉;Among them, 1 is a bag loading device, 101 is a bag loading rack, 1011 is a bag opening station, 102 is a bag storage rack, 1021 is a bag storage lifting device, 103 is a bag transfer mechanism, 1031 is a bag transfer drive cylinder, 1032 is a bag transfer lifting cylinder, 1033 is a bag transfer suction cup, 1034 is a bag transfer bracket, 10341 is a vertical mounting bracket, 10342 is a horizontal mounting bracket, 1035 is a bag transfer slide, 10351 is a bag transfer roller, 104 is a bag opening mechanism, 1041 is a lower bag opening suction cup, 10411 is a lower suction cup fine-tuning cylinder, 10412 is a lower suction cup mounting Seat, 10413 is the lower suction cup tube, 1042 is the upper suction cup cylinder, 10421 is the cylinder slider, 1043 is the upper bag opening suction cup, 10431 is the upper suction cup tube, 105 is the upper bag mechanism, 1051 is the upper bag translation cylinder, 1052 is the upper bag mounting frame, 1053 is the upper bag translation frame, 1054 is the upper bag swing arm cylinder, 1055 is the upper bag swing arm, 10551 is the upper bag adjustment slide, 1056 is the upper bag front hinge seat, 1057 is the upper bag rear hinge seat, 1058 is the bag clamping element, 10581 is the upper bag adjustment slide seat, and 10582 is the upper bag fastening screw;
2为装料机架;3为输料装置,301为输料口;2 is a loading rack; 3 is a feeding device, and 301 is a feeding port;
4为振动称重装置,401为称重输送装置,4011为输送带驱动装置,4012为输送带托辊,4013为称重输送带,4014为输送座体,40141为调节滑槽,40142为支撑块,4015为调节轴承座,40151为调节螺杆,40152为调节螺母,4016为从动带辊,4017为支撑梁,402为升降架,4021为格栅条,403为称重传感器,404为振动器,405为减振升降装置,406为安装底座,407为升降支撑底座;4 is a vibrating weighing device, 401 is a weighing conveying device, 4011 is a conveyor belt driving device, 4012 is a conveyor belt roller, 4013 is a weighing conveyor belt, 4014 is a conveying seat body, 40141 is an adjusting slide, 40142 is a supporting block, 4015 is an adjusting bearing seat, 40151 is an adjusting screw, 40152 is an adjusting nut, 4016 is a driven belt roller, 4017 is a supporting beam, 402 is a lifting frame, 4021 is a grid bar, 403 is a weighing sensor, 404 is a vibrator, 405 is a vibration reduction lifting device, 406 is a mounting base, and 407 is a lifting support base;
5为袋口热封装置,501为袋口输入摆臂,5011为袋口输入插板,5012为限位元件,502为摆臂驱动组件,5021为摆臂驱动装置,5022为驱动臂,5023为后支座,5024为安装底座,5025为前支座,5026为驱动轴,5027为驱动轴承座,503为热压升降装置,5031为隔热板,5032为铆块连接杆,504为热压铆接块,5041为热压钢钉,505为下托座,506为热封架体,507为热封工位支架,5071为热封安装梁;5 is a bag mouth heat sealing device, 501 is a bag mouth input swing arm, 5011 is a bag mouth input plug plate, 5012 is a limit element, 502 is a swing arm driving assembly, 5021 is a swing arm driving device, 5022 is a driving arm, 5023 is a rear support, 5024 is a mounting base, 5025 is a front support, 5026 is a driving shaft, 5027 is a driving bearing seat, 503 is a hot pressing lifting device, 5031 is a heat insulation board, 5032 is a rivet block connecting rod, 504 is a hot pressing riveting block, 5041 is a hot pressing steel nail, 505 is a lower support seat, 506 is a heat sealing frame, 507 is a heat sealing station bracket, and 5071 is a heat sealing mounting beam;
6为提升整形装置,601为整形机架,602为提升支架,603为提升驱动装置,604为吊钩收拢装置,605为吊钩,6051为吊钩竖直段,6052为吊钩连接段,6053为吊钩水平段,6054为吊钩滑座,6055为锐角凹槽,606为提升梁,607提升连接杆;6 is a lifting and shaping device, 601 is a shaping frame, 602 is a lifting bracket, 603 is a lifting drive device, 604 is a hook retracting device, 605 is a hook, 6051 is a hook vertical section, 6052 is a hook connecting section, 6053 is a hook horizontal section, 6054 is a hook sliding seat, 6055 is an acute angle groove, 606 is a lifting beam, and 607 is a lifting connecting rod;
7为输送带装置,8为正位摆杆,9为集装袋,901为袋口,902为吊环。7 is a conveyor belt device, 8 is a positive swing rod, 9 is a container bag, 901 is a bag opening, and 902 is a lifting ring.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明作进一步详述。The present invention will be further described below in conjunction with the accompanying drawings.
如图1~16所示,本发明包括沿着直线依次排列的上袋装置1、装料机架2、袋口热封装置5和提升整形装置6,其中装料机架2上端设有输料装置3、下端设有振动称重装置4,输送带装置7贯穿袋口热封装置5下端和提升整形装置6下端,如图2~6所示,所述上袋装置1包括上袋机架101,并且所述上袋机架101的入料侧设有储袋架102和移袋机构103、出料侧设有开袋机构104和上袋机构105,上袋机架101内部设有开袋工位1011,且储袋架102中的集装袋9通过移袋机构103转移至所述开袋工位1011上,然后集装袋9的袋口901通过开袋机构104打开,上袋机构105包括可转动的上袋摆臂1055,并且所述上袋摆臂1055末端设有夹袋元件1058,所述袋口901打开后,袋口901的上侧和下侧分别通过对应的夹袋元件1058固定,然后集装袋9的袋口901通过上袋摆臂1055向上摆动套装于输料装置3下端的输料口301上,而如图7~9所示,所述振动称重装置4包括称重输送装置401,并且所述称重输送装置401下侧设有称重传感器403,所述输送带装置7与所述称重输送装置401衔接,并且装料机架2内完成称重的集装袋9通过所述输送带装置7带动依次经过袋口热封装置5和提升整形装置6完成袋口901封口和集装袋9提升整形作业。As shown in FIGS. 1 to 16 , the present invention comprises a bagging device 1, a loading frame 2, a bag mouth heat sealing device 5 and a lifting and shaping device 6 which are sequentially arranged along a straight line, wherein the loading frame 2 is provided with a feeding device 3 at the upper end and a vibrating weighing device 4 at the lower end, and a conveyor belt device 7 passes through the lower end of the bag mouth heat sealing device 5 and the lower end of the lifting and shaping device 6. As shown in FIGS. 2 to 6 , the bagging device 1 comprises a bagging frame 101, and a bag storage frame 102 and a bag transfer mechanism 103 are provided on the feeding side of the bagging frame 101, and a bag opening mechanism 104 and a bagging mechanism 105 are provided on the discharging side. A bag opening station 1011 is provided inside the bagging frame 101, and the bulk bag 9 in the bag storage frame 102 is transferred to the bag opening station 1011 by the bag transfer mechanism 103, and then the bag mouth 901 of the bulk bag 9 is opened by the bag opening mechanism 104, and the bagging mechanism 105 5 includes a rotatable upper bag swing arm 1055, and a bag clamping element 1058 is provided at the end of the upper bag swing arm 1055. After the bag opening 901 is opened, the upper side and the lower side of the bag opening 901 are fixed by the corresponding bag clamping elements 1058 respectively, and then the bag opening 901 of the container bag 9 is swung upward through the upper bag swing arm 1055 to be sleeved on the feeding opening 301 at the lower end of the feeding device 3. As shown in Figures 7 to 9, the vibrating weighing device 4 includes a weighing and conveying device 401, and a weighing sensor 403 is provided at the lower side of the weighing and conveying device 401. The conveyor belt device 7 is connected with the weighing and conveying device 401, and the container bag 9 that has completed the weighing in the loading frame 2 is driven by the conveyor belt device 7 to pass through the bag opening heat sealing device 5 and the lifting and shaping device 6 in sequence to complete the bag opening 901 sealing and the container bag 9 lifting and shaping operations.
如图2~6所示,所述上袋装置1的移袋机构103包括移袋支架1034、移袋滑座1035、移袋驱动气缸1031、移袋升降气缸1032和移袋吸盘1033,其中移袋支架1034固定于所述上袋机架101上,移袋驱动气缸1031和移袋滑座1035均设于所述移袋支架1034上,并且移袋滑座1035与所述移袋支架1034滑动连接并通过所述移袋驱动气缸1031驱动水平移动,移袋升降气缸1032垂直固定于所述移袋滑座1035上,并且所述移袋升降气缸1032的缸杆下端与移袋吸盘1033固连。本发明工作时,所述移袋驱动气缸1031驱动移袋滑座1035后退至设定位置,然后移袋升降气缸1032驱动移袋吸盘1033下降吸附储袋架102上最上层的集装袋9,然后移袋升降气缸1032驱动移袋吸盘1033上升并使最上层集装袋9与其他集装袋9分离,然后所述移袋驱动气缸1031驱动移袋滑座1035前移至设定位置以使移袋吸盘1033吸附的集装袋9移动至开袋工位1011上方,然后移袋升降气缸1032驱动移袋吸盘1033下降将集装袋9释放于开袋工位1011上。As shown in Figures 2 to 6, the bag transferring mechanism 103 of the bag loading device 1 includes a bag transferring bracket 1034, a bag transferring slide 1035, a bag transferring driving cylinder 1031, a bag transferring lifting cylinder 1032 and a bag transferring suction cup 1033, wherein the bag transferring bracket 1034 is fixed on the bag loading frame 101, the bag transferring driving cylinder 1031 and the bag transferring slide 1035 are both arranged on the bag transferring bracket 1034, and the bag transferring slide 1035 is slidably connected to the bag transferring bracket 1034 and driven to move horizontally by the bag transferring driving cylinder 1031, the bag transferring lifting cylinder 1032 is vertically fixed on the bag transferring slide 1035, and the lower end of the cylinder rod of the bag transferring lifting cylinder 1032 is fixedly connected to the bag transferring suction cup 1033. When the present invention is working, the bag transfer driving cylinder 1031 drives the bag transfer slide 1035 to retreat to a set position, and then the bag transfer lifting cylinder 1032 drives the bag transfer suction cup 1033 to descend to adsorb the top container bag 9 on the bag storage rack 102, and then the bag transfer lifting cylinder 1032 drives the bag transfer suction cup 1033 to rise and separate the top container bag 9 from other container bags 9, and then the bag transfer driving cylinder 1031 drives the bag transfer slide 1035 to move forward to a set position so that the container bag 9 adsorbed by the bag transfer suction cup 1033 is moved to above the bag opening station 1011, and then the bag transfer lifting cylinder 1032 drives the bag transfer suction cup 1033 to descend to release the container bag 9 on the bag opening station 1011.
如图3~4所示,本实施例中,所述移袋支架1034包括竖直安装架10341和水平安装架10342,其中所述竖直安装架10341固定于上袋机架101上,移袋驱动气缸1031和移袋滑座1035均设于所述水平安装架10342上。另外所述移袋滑座1035两侧设有移袋滚轮10351,所述移袋支架1034的水平安装架10342上设有滚轮滑道,并且所述移袋滚轮10351与对应侧的滚轮滑道配合以实现所述移袋滑座1035与所述移袋支架1034的滑动连接。As shown in Fig. 3 and Fig. 4, in this embodiment, the bag transfer bracket 1034 includes a vertical mounting frame 10341 and a horizontal mounting frame 10342, wherein the vertical mounting frame 10341 is fixed to the bag loading frame 101, and the bag transfer driving cylinder 1031 and the bag transfer slide 1035 are both arranged on the horizontal mounting frame 10342. In addition, bag transfer rollers 10351 are arranged on both sides of the bag transfer slide 1035, and roller slideways are arranged on the horizontal mounting frame 10342 of the bag transfer bracket 1034, and the bag transfer rollers 10351 cooperate with the roller slideways on the corresponding sides to realize the sliding connection between the bag transfer slide 1035 and the bag transfer bracket 1034.
如图3~4所示,所述上袋装置1的开袋机构104包括下开袋吸盘1041、上吸盘气缸1042和上开袋吸盘1043,且所述上开袋吸盘1043通过所述上吸盘气缸1042驱动升降。本发明工作时,开袋工位1011上的集装袋9袋口下侧通过下开袋吸盘1041吸附固定、上侧通过上开袋吸盘1043吸附并移动打开。As shown in Figs. 3 and 4, the bag opening mechanism 104 of the bag loading device 1 comprises a lower bag opening suction cup 1041, an upper suction cup cylinder 1042 and an upper bag opening suction cup 1043, and the upper bag opening suction cup 1043 is driven to rise and fall by the upper suction cup cylinder 1042. When the present invention is working, the lower side of the bag opening of the container bag 9 on the bag opening station 1011 is fixed by suction by the lower bag opening suction cup 1041, and the upper side is sucked and moved to open by the upper bag opening suction cup 1043.
如图3~4所示,本实施例中,所述上吸盘气缸1042采用无杆气缸,此为市购产品,所述无杆气缸上设有气缸滑块10421,并且如图4所示,上开袋吸盘1043通过上吸盘管10431与所述气缸滑块10421连接以实现升降移动,所述上吸盘管10431上设有抽真空口与真空设备连接以实现上开袋吸盘1043的吸附作用,此为本领域公知技术。另外所述下开袋吸盘1041可以根据实际需要采用微调结构,如图4所示,本实施例中,所述下开袋吸盘1041通过下吸盘管10413安装于下吸盘安装座10412上,同样所述下吸盘管10413上设有抽真空口与真空设备连接,所述下吸盘安装座10412通过下吸盘微调气缸10411驱动升降以微调所述下开袋吸盘1041的高度,从而确保下开袋吸盘1041能够吸附集装袋9的袋口下侧。As shown in Figures 3 and 4, in this embodiment, the upper suction cup cylinder 1042 adopts a rodless cylinder, which is a commercially available product. The rodless cylinder is provided with a cylinder slider 10421, and as shown in Figure 4, the upper bag opening suction cup 1043 is connected to the cylinder slider 10421 through an upper suction cup tube 10431 to achieve lifting and moving. The upper suction cup tube 10431 is provided with a vacuum port connected to a vacuum equipment to achieve the adsorption effect of the upper bag opening suction cup 1043. This is a well-known technology in the art. In addition, the lower bag opening suction cup 1041 can adopt a fine-tuning structure according to actual needs. As shown in Figure 4, in this embodiment, the lower bag opening suction cup 1041 is installed on the lower suction cup mounting seat 10412 through the lower suction cup tube 10413. Similarly, the lower suction cup tube 10413 is provided with a vacuum port connected to the vacuum equipment. The lower suction cup mounting seat 10412 is driven to rise and fall by the lower suction cup fine-tuning cylinder 10411 to fine-tune the height of the lower bag opening suction cup 1041, thereby ensuring that the lower bag opening suction cup 1041 can adsorb the lower side of the bag opening of the container bag 9.
如图2所示,所述上袋装置1的上袋机构105包括上袋平移气缸1051、上袋安装架1052、上袋平移架1053和上袋摆臂气缸1054,其中上袋安装架1052固设于上袋机架101上,上袋平移气缸1051和上袋平移架1053均设于上袋安装架1052上,并且上袋平移架1053与上袋安装架1052滑动连接并通过上袋平移气缸1051驱动水平移动,上袋摆臂1055后端通过铰接轴与所述上袋平移架1053的前端铰接,所述上袋平移架1053下侧设有上袋后铰座1057,所述上袋摆臂1055后端下侧设有上袋前铰座1056,所述上袋摆臂气缸1054后端与所述上袋后铰座1057铰接、前端与所述上袋前铰座1056铰接,所述上袋摆臂1055即通过所述上袋摆臂气缸1054驱动摆动。As shown in FIG2 , the bag loading mechanism 105 of the bag loading device 1 includes a bag loading translation cylinder 1051, a bag loading mounting frame 1052, a bag loading translation frame 1053 and a bag loading swing arm cylinder 1054, wherein the bag loading mounting frame 1052 is fixed on the bag loading frame 101, the bag loading translation cylinder 1051 and the bag loading translation frame 1053 are both arranged on the bag loading mounting frame 1052, and the bag loading translation frame 1053 is slidably connected to the bag loading mounting frame 1052 and drives the water through the bag loading translation cylinder 1051. For horizontal movement, the rear end of the upper bag swing arm 1055 is hinged to the front end of the upper bag translation frame 1053 through a hinge shaft, and an upper bag rear hinge seat 1057 is provided on the lower side of the upper bag translation frame 1053. An upper bag front hinge seat 1056 is provided on the lower side of the rear end of the upper bag swing arm 1055. The rear end of the upper bag swing arm cylinder 1054 is hinged to the upper bag rear hinge seat 1057, and the front end is hinged to the upper bag front hinge seat 1056. The upper bag swing arm 1055 is driven to swing by the upper bag swing arm cylinder 1054.
所述上袋机构105的上袋平移架1053可用于调节整个上袋摆臂1055的位置,以确保其能够准确拾取开袋工位1011上的集装袋9,同时也能够确保将集装袋9的袋口901准确扣在输料口301上,而且所述上袋平移架1053也可以配合动作实现集装袋9转移,比如上袋摆臂1055先通过上袋摆臂气缸1054驱动落下并保持垂直状态,然后上袋平移架1053后退至设定位置,以使集装袋9的袋口901上下侧分别进入对应的夹袋元件1058中,然后夹袋元件1058启动夹紧,然后上袋平移架1053前移至设定位置,最后上袋摆臂1055向上摆动将集装袋9袋口扣在输料口301上。The upper bag translation frame 1053 of the upper bag mechanism 105 can be used to adjust the position of the entire upper bag swing arm 1055 to ensure that it can accurately pick up the container bag 9 on the bag opening station 1011, and at the same time ensure that the bag mouth 901 of the container bag 9 is accurately buckled on the feeding port 301, and the upper bag translation frame 1053 can also cooperate with the action to realize the transfer of the container bag 9. For example, the upper bag swing arm 1055 is first driven to fall and maintain a vertical state by the upper bag swing arm cylinder 1054, and then the upper bag translation frame 1053 retreats to the set position, so that the upper and lower sides of the bag mouth 901 of the container bag 9 enter the corresponding bag clamping elements 1058 respectively, and then the bag clamping elements 1058 start clamping, and then the upper bag translation frame 1053 moves forward to the set position, and finally the upper bag swing arm 1055 swings upward to buckle the bag mouth of the container bag 9 on the feeding port 301.
如图2和图5所示,本实施例中,所述夹袋元件1058的间距可根据实际需要进行调节,其中所述上袋摆臂1055上设有截面呈T型的上袋调节滑槽10551,所述夹袋元件1058设于对应的上袋调节滑座10581上,并且所述上袋调节滑座10581一侧设有调节挂接板滑动挂接于所述上袋摆臂1055上,所述调节挂接板上设有上袋紧固螺钉10582,所述上袋调节滑槽10551内部设有调节滑块,并且所述上袋紧固螺钉10582插入所述上袋调节滑槽10551中并与对应的调节滑块螺纹固连,向上拧松所述上袋紧固螺钉10582,所述调节挂接板可以带动上袋调节滑座10581沿着上袋摆臂1055自由移动以调节位置,进而调节夹袋元件1058的间距,当上袋调节滑座10581位置确定后,操作人员再重新向下拧紧所述上袋紧固螺钉10582以使其与对应的调节滑块配合夹紧实现上袋调节滑座10581位置锁定,这样本发明便可以根据集装袋9的袋口901大小规格等情况改变两个夹袋元件1058的间距,从而提高了本发明的使用灵活性和适用范围。本发明也可以根据实际需要采用其他合适的夹袋元件1058间距调节结构。另外本实施例中,所述夹袋元件1058采用气缸夹爪,此为本领域公知技术且为市购产品,比如可采用德国费斯托品牌的夹爪气缸。本发明也可以根据实际需要采用其他合适结构的夹袋元件1058。As shown in FIGS. 2 and 5 , in this embodiment, the spacing of the bag clamping elements 1058 can be adjusted according to actual needs, wherein the upper bag swing arm 1055 is provided with an upper bag adjustment slot 10551 with a T-shaped cross-section, the bag clamping element 1058 is arranged on the corresponding upper bag adjustment slide 10581, and one side of the upper bag adjustment slide 10581 is provided with an adjustment hanging plate slidably hung on the upper bag swing arm 1055, the adjustment hanging plate is provided with an upper bag fastening screw 10582, the upper bag adjustment slot 10551 is provided with an adjustment slider, and the upper bag fastening screw 10582 is inserted into the upper bag adjustment slot 10551 and fastened with the corresponding The adjusting slider is threadedly connected, and the upper bag fastening screw 10582 is loosened upwards. The adjusting hook plate can drive the upper bag adjustment slide 10581 to move freely along the upper bag swing arm 1055 to adjust the position, and then adjust the spacing of the bag clamping element 1058. When the position of the upper bag adjustment slide 10581 is determined, the operator tightens the upper bag fastening screw 10582 downwards again to make it cooperate with the corresponding adjustment slider to clamp and realize the position locking of the upper bag adjustment slide 10581. In this way, the present invention can change the spacing between the two bag clamping elements 1058 according to the size and specifications of the bag opening 901 of the container bag 9, thereby improving the use flexibility and application scope of the present invention. The present invention can also adopt other suitable bag clamping element 1058 spacing adjustment structures according to actual needs. In addition, in this embodiment, the bag clamping element 1058 adopts a cylinder clamp, which is a well-known technology in the art and a commercially available product, such as a clamping cylinder of the German Festo brand. The present invention can also adopt other suitable structures of bag clamping elements 1058 according to actual needs.
如图2所示,所述储袋架102下侧设有储袋升降装置1021,随着集装袋9被逐层拾取,所述储袋升降装置1021可配合驱动储袋架102上升,以保证移袋机构103始终能够吸附储袋架102上的最上层集装袋9。所述储袋升降装置1021可根据实际需要采用合适的结构,比如可以采用CN221319194U专利中的剪叉托举机构。所述储袋升降装置1021的架体下端可根据需要设置移动滚轮,这样当储袋架102上的集装袋9全部拾取后,作业人员可以直接将空的储袋架102推走并推入新的装满集装袋9的储袋架102。As shown in FIG2 , a bag lifting device 1021 is provided at the lower side of the bag storage rack 102. As the bulk bags 9 are picked up layer by layer, the bag lifting device 1021 can cooperate to drive the bag storage rack 102 to rise, so as to ensure that the bag transfer mechanism 103 can always absorb the top bulk bags 9 on the bag storage rack 102. The bag lifting device 1021 can adopt a suitable structure according to actual needs, such as the scissor lift mechanism in the CN221319194U patent. The lower end of the frame of the bag lifting device 1021 can be provided with a moving roller as needed, so that when all the bulk bags 9 on the bag storage rack 102 are picked up, the operator can directly push away the empty bag storage rack 102 and push in a new bag storage rack 102 filled with bulk bags 9.
如图7~9所示,所述振动称重装置4包括升降架402,所述称重输送装置401包括输送座体4014以及绕置于所述输送座体4014上的称重输送带4013,并且所述升降架402设于所述称重输送带4013的上层和下层之间,所述输送座体4014上设有多个支撑称重输送带4013上层的输送带托辊4012,升降架402上表面设有多个格栅条4021,并且格栅条4021和输送带托辊4012交错设置,所述升降架402上设有振动器404,所述输送座体4014下侧设有称重传感器403。本发明工作时,如图1所示,集装袋9设于所述称重输送装置401的称重输送带4013上,并且当升降架402升起时,升降架402上侧的格栅条4021由相邻两个输送带托辊4012之间的空隙穿过并将称重输送带4013上层托起,此时集装袋9也随之托起,升降架402上的振动器404便可以对集装袋9施加振动,以使集装袋9内部的物料充分下落压实,同时由于此时振动主要通过升降架402承受,输送座体4014下侧的称重传感器403不会受到振动影响(在称重技术中,振动对称重计量的影响比较敏感),因此不会影响后续的称重精度,当集装袋9完成入料工序后,升降架402下降并带动集装袋9回落到称重输送装置401上,此时升降架402上侧的格栅条4021与称重输送带4013上层脱离,集装袋9仅通过输送座体4014支撑,输送座体4014下侧的称重传感器403进行检测完成对集装袋9的称重作业,其中称重传感器403开始承受重量后对入料重量进行计量,当达到额定重量时,入料结束,然后所述称重输送带4013启动将集装袋9输送至所述输送带装置7上并传送至下一工序。本发明的振动称重装置4将振动、称重、输送功能集成于一体,且整体结构更加紧凑,占地面积大大减小,同时也进一步节省了集装袋的输送时间,提高了生产效率。所述称重传感器403为本领域公知技术且为市购产品,比如可采用托力多品牌的称重传感器。As shown in Figures 7 to 9, the vibrating weighing device 4 includes a lifting frame 402, the weighing and conveying device 401 includes a conveying seat body 4014 and a weighing conveyor belt 4013 wound on the conveying seat body 4014, and the lifting frame 402 is arranged between the upper layer and the lower layer of the weighing conveyor belt 4013, the conveying seat body 4014 is provided with a plurality of conveyor belt rollers 4012 supporting the upper layer of the weighing conveyor belt 4013, the upper surface of the lifting frame 402 is provided with a plurality of grid bars 4021, and the grid bars 4021 and the conveyor belt rollers 4012 are staggered, the lifting frame 402 is provided with a vibrator 404, and the lower side of the conveying seat body 4014 is provided with a weighing sensor 403. When the present invention is working, as shown in FIG1 , the container bag 9 is arranged on the weighing conveyor belt 4013 of the weighing conveying device 401, and when the lifting frame 402 is raised, the grid bar 4021 on the upper side of the lifting frame 402 passes through the gap between two adjacent conveyor belt rollers 4012 and lifts the upper layer of the weighing conveyor belt 4013, and the container bag 9 is also lifted up at this time, and the vibrator 404 on the lifting frame 402 can apply vibration to the container bag 9, so that the material inside the container bag 9 can be fully dropped and compacted. At the same time, since the vibration is mainly borne by the lifting frame 402 at this time, the weighing sensor 403 on the lower side of the conveying seat 4014 will not be affected by the vibration (in weighing technology, the influence of vibration on weighing and measuring) The weighing sensor 403 is relatively sensitive, so it will not affect the subsequent weighing accuracy. When the bulk bag 9 completes the feeding process, the lifting frame 402 descends and drives the bulk bag 9 back to the weighing conveyor device 401. At this time, the grid bar 4021 on the upper side of the lifting frame 402 is separated from the upper layer of the weighing conveyor belt 4013. The bulk bag 9 is only supported by the conveying seat 4014. The weighing sensor 403 on the lower side of the conveying seat 4014 performs detection to complete the weighing operation of the bulk bag 9. The weighing sensor 403 starts to bear the weight and measures the feeding weight. When the rated weight is reached, the feeding is completed, and then the weighing conveyor belt 4013 is started to transport the bulk bag 9 to the conveyor belt device 7 and transmit it to the next process. The vibrating weighing device 4 of the present invention integrates the vibration, weighing and conveying functions into one, and the overall structure is more compact, the floor space is greatly reduced, and the conveying time of the bulk bag is further saved, and the production efficiency is improved. The weighing sensor 403 is a well-known technology in the art and is a commercially available product, for example, a weighing sensor of the Toledo brand can be used.
如图7~8所示,本实施例中,所述输送座体4014一端设有主动带辊、另一端设有可调节位置的从动带辊4016,其中所述主动带辊通过设于输送座体4014上的输送带驱动装置4011驱动转动,进而驱动称重输送带4013转动实现输送功能。所述输送带驱动装置4011可根据需要采用减速电机、电动滚筒等装置。As shown in Figs. 7 and 8, in this embodiment, the conveying seat 4014 is provided with a driving belt roller at one end and a driven belt roller 4016 with adjustable position at the other end, wherein the driving belt roller is driven to rotate by a conveying belt driving device 4011 provided on the conveying seat 4014, thereby driving the weighing conveying belt 4013 to rotate to realize the conveying function. The conveying belt driving device 4011 can adopt a reduction motor, an electric roller and other devices as needed.
如图7所示,本实施例中,所述输送座体4014一端设有调节轴承座4015和调节组件,其中所述从动带辊4016两端分别转动安装于对应的调节轴承座4015,并且所述调节轴承座4015通过对应的调节组件驱动移动以调节位置,进而调节所述从动带辊4016位置,这样本发明便可以根据实际需要调节所述称重输送带4013的张紧程度,这样一方面可以保证称重输送带4013上层能够通过升降架402托起至合适高度以及称重输送带4013上层具有合适的松弛程度,从而最大限度地避免振动对输送座体4014下侧的称重传感器403影响,另一方面当升降架402回落时,所述称重输送带4013又能够带动集装袋9移动顺利输送至下一工序。As shown in Figure 7, in this embodiment, one end of the conveying seat body 4014 is provided with an adjusting bearing seat 4015 and an adjusting component, wherein the two ends of the driven belt roller 4016 are rotatably installed on the corresponding adjusting bearing seats 4015, and the adjusting bearing seat 4015 is driven to move by the corresponding adjusting component to adjust the position, thereby adjusting the position of the driven belt roller 4016. In this way, the present invention can adjust the tension of the weighing conveyor belt 4013 according to actual needs. On the one hand, it can ensure that the upper layer of the weighing conveyor belt 4013 can be lifted to a suitable height by the lifting frame 402 and that the upper layer of the weighing conveyor belt 4013 has a suitable degree of slack, thereby minimizing the impact of vibration on the weighing sensor 403 on the lower side of the conveying seat body 4014. On the other hand, when the lifting frame 402 falls back, the weighing conveyor belt 4013 can drive the container bag 9 to move and smoothly transport it to the next process.
如图7所示,本实施例中,所述输送座体4014上设有调节滑槽40141和支撑块40142,所述调节轴承座4015通过紧固螺栓和紧固螺母安装于所述输送座体4014上,并且所述紧固螺栓穿过对应的调节滑槽40141后与紧固螺母固连,拧松所述紧固螺母后,所述调节轴承座4015即可移动,所述调节组件包括调节螺杆40151和调节螺母40152,其中调节螺杆40151穿过设于所述输送座体4014上的支撑块40142,调节螺母40152套装于调节螺杆40151上且设于所述支撑块40142靠近调节轴承座4015一侧,旋拧所述调节螺杆40151即可以驱动其移动并带动所述调节轴承座4015移动,当所述调节轴承座4015位置确定后,所述调节螺母40152旋拧至紧贴支撑块40142位置以辅助限定调节轴承座4015向后的位移。本发明也可以根据实际需要选择其他合适的从动带辊4016调节结构,比如直接通过气缸等直线驱动装置驱动所述调节轴承座4015移动以实现自动调节从动带辊4016位置的目的。As shown in FIG. 7 , in this embodiment, the conveying seat body 4014 is provided with an adjusting slot 40141 and a supporting block 40142, the adjusting bearing seat 4015 is installed on the conveying seat body 4014 by means of a fastening bolt and a fastening nut, and the fastening bolt passes through the corresponding adjusting slot 40141 and is fixedly connected with the fastening nut, after the fastening nut is loosened, the adjusting bearing seat 4015 can be moved, and the adjusting assembly includes an adjusting screw 40151 and an adjusting nut 40152, wherein the adjusting screw 4015 1 passes through the support block 40142 provided on the conveying seat body 4014, and the adjusting nut 40152 is sleeved on the adjusting screw 40151 and is provided on the side of the support block 40142 close to the adjusting bearing seat 4015. The adjusting screw 40151 can be driven to move and drive the adjusting bearing seat 4015 to move. When the position of the adjusting bearing seat 4015 is determined, the adjusting nut 40152 is screwed to a position close to the support block 40142 to assist in limiting the backward displacement of the adjusting bearing seat 4015. The present invention can also select other suitable driven belt roller 4016 adjustment structures according to actual needs, such as directly driving the adjusting bearing seat 4015 to move through a linear drive device such as a cylinder to achieve the purpose of automatically adjusting the position of the driven belt roller 4016.
如图7所示,本实施例中,各个称重传感器403安装于一个安装底座406上,所述输送座体4014下侧设有支撑梁4017,并且所述支撑梁4017通过对应侧的称重传感器403支撑。As shown in FIG. 7 , in this embodiment, each weighing sensor 403 is installed on a mounting base 406 , a support beam 4017 is provided on the lower side of the conveying base 4014 , and the support beam 4017 is supported by the weighing sensor 403 on the corresponding side.
如图7~8所示,本实施例中,所述升降架402各个角端分别通过对应的减振升降装置405支撑,并且各个减振升降装置405下端均安装于一个升降支撑底座407上,其中如图8所示,所述升降架402由所述称重输送带4013的上层和下层之间穿过,并且所述升降架402仅在所述称重输送带4013的上层和下层之间升降动作,同时各个减振升降装置405均设于所述称重输送带4013外侧,各个振动器404也均设于所述称重输送带4013外侧,这样不会影响称重输送带4013动作,另外如图1所示,所述升降支撑底座407由安装底座406下侧穿过,这样本发明的振动称重装置4整体占地面积仅比称重输送装置401的占地面积略大,但相比于现有技术中各个装置分别独立设置的方式,所述称重输送装置401的占地面积大大减小,同时所述称重输送装置401又实现了振动、称重、输送等多种功能。所述振动器404为本领域公知技术且为市购产品,比如可采用江苏信发振动机械有限公司的产品,所述减振升降装置405可根据需要采用气弹簧、气缸等直线移动装置,其中当升降架402通过气弹簧支撑时,升降架402的振动可以直接被气弹簧吸收,当升降架402通过气缸等装置支撑时,气缸上端或下端的连接位置可以设置减振块等结构以起到吸收振动作用,从而确保升降架402的振动不会影响称重传感器403。As shown in FIGS. 7 and 8, in this embodiment, each corner end of the lifting frame 402 is supported by a corresponding vibration reduction lifting device 405, and the lower end of each vibration reduction lifting device 405 is installed on a lifting support base 407. As shown in FIG. 8, the lifting frame 402 passes between the upper layer and the lower layer of the weighing conveyor belt 4013, and the lifting frame 402 only moves up and down between the upper layer and the lower layer of the weighing conveyor belt 4013. At the same time, each vibration reduction lifting device 405 is arranged on the outside of the weighing conveyor belt 4013, and each vibration reduction lifting device 405 is installed on the outer side of the weighing conveyor belt 4013. The actuators 404 are also arranged on the outside of the weighing conveyor belt 4013, which will not affect the movement of the weighing conveyor belt 4013. In addition, as shown in Figure 1, the lifting support base 407 passes through the lower side of the mounting base 406, so that the overall footprint of the vibrating weighing device 4 of the present invention is only slightly larger than the footprint of the weighing and conveying device 401. However, compared with the method in which each device is independently arranged in the prior art, the footprint of the weighing and conveying device 401 is greatly reduced. At the same time, the weighing and conveying device 401 realizes multiple functions such as vibration, weighing, and conveying. The vibrator 404 is a well-known technology in the art and is a commercially available product, for example, a product of Jiangsu Xinfa Vibration Machinery Co., Ltd. can be used. The vibration-damping lifting device 405 can use linear moving devices such as gas springs and cylinders as needed. When the lifting frame 402 is supported by a gas spring, the vibration of the lifting frame 402 can be directly absorbed by the gas spring. When the lifting frame 402 is supported by a device such as a cylinder, a vibration-damping block or other structure can be set at the connection position of the upper or lower end of the cylinder to absorb the vibration, thereby ensuring that the vibration of the lifting frame 402 will not affect the weighing sensor 403.
如图10~12所示,所述袋口热封装置5包括热封架体506、袋口输入摆臂501和摆臂驱动组件502,其中热封架体506内部设有热封工位支架507,并且所述热封工位支架507下端设有下托座505,所述热封工位支架507内部设有可升降的热压铆接块504,所述热压铆接块504下侧设有热压钢钉5041,摆臂驱动组件502设于热封架体506上端,并且袋口输入摆臂501通过所述摆臂驱动组件502驱动摆动,袋口输入摆臂501下端设有袋口输入插板5011,并且集装袋9的袋口901通过所述袋口输入插板5011折弯进入所述热压铆接块504和下托座505之间的空隙中以形成袋口折边。As shown in Figures 10 to 12, the bag mouth heat sealing device 5 includes a heat sealing frame 506, a bag mouth input swing arm 501 and a swing arm driving assembly 502, wherein a heat sealing station bracket 507 is provided inside the heat sealing frame 506, and a lower supporting seat 505 is provided at the lower end of the heat sealing station bracket 507, a liftable hot pressure riveting block 504 is provided inside the heat sealing station bracket 507, and a hot pressure steel nail 5041 is provided on the lower side of the hot pressure riveting block 504, the swing arm driving assembly 502 is arranged at the upper end of the heat sealing frame 506, and the bag mouth input swing arm 501 is driven to swing by the swing arm driving assembly 502, a bag mouth input plug plate 5011 is provided at the lower end of the bag mouth input swing arm 501, and the bag mouth 901 of the container bag 9 is bent through the bag mouth input plug plate 5011 into the gap between the hot pressure riveting block 504 and the lower supporting seat 505 to form a bag mouth folded edge.
如图10~12所示,本实施例中,所述摆臂驱动组件502包括摆臂驱动装置5021、驱动臂5022和驱动轴5026,其中所述热封架体506上端设有前支座5025和后支座5023,所述摆臂驱动装置5021设于所述后支座5023上且前端动力轴与所述驱动臂5022上端铰接,所述驱动轴5026两端分别转动安装于对应侧的前支座5025上,并且所述驱动臂5022下端与所述驱动轴5026连接,袋口输入摆臂501上端设于所述驱动轴5026上。本发明工作时,所述驱动臂5022通过所述摆臂驱动装置5021驱动旋转,进而带动所述驱动轴5026转动,所述驱动轴5026转动即带动所述袋口输入摆臂501上下摆动。所述摆臂驱动装置5021可根据实际需要采用气缸、油缸、电动推杆等直线驱动装置。As shown in Figs. 10 to 12, in this embodiment, the swing arm driving assembly 502 includes a swing arm driving device 5021, a driving arm 5022 and a driving shaft 5026, wherein the upper end of the heat sealing frame 506 is provided with a front support 5025 and a rear support 5023, the swing arm driving device 5021 is arranged on the rear support 5023 and the front end power shaft is hinged to the upper end of the driving arm 5022, the two ends of the driving shaft 5026 are respectively rotatably mounted on the front support 5025 on the corresponding side, and the lower end of the driving arm 5022 is connected to the driving shaft 5026, and the upper end of the bag mouth input swing arm 501 is arranged on the driving shaft 5026. When the present invention is working, the driving arm 5022 is driven to rotate by the swing arm driving device 5021, thereby driving the driving shaft 5026 to rotate, and the rotation of the driving shaft 5026 drives the bag mouth input swing arm 501 to swing up and down. The swing arm driving device 5021 can adopt a linear driving device such as a cylinder, an oil cylinder, an electric push rod, etc. according to actual needs.
如图10~11所示,本实施例中,所述前支座5025上端设有驱动轴承座5027,并且所述驱动轴5026两端分别安装于对应的驱动轴承座5027中,所述后支座5023垂直设于一个安装底座5024上,所述安装底座5024固定于所述热封架体506上端。另外如图11所示,所述驱动臂5022下端与所述驱动轴5026的中部连接,所述驱动轴5026两端分别与对应侧的袋口输入摆臂501连接,两侧袋口输入摆臂501下端通过袋口输入插板5011连接。As shown in Figs. 10-11, in this embodiment, the upper end of the front support 5025 is provided with a driving bearing seat 5027, and the two ends of the driving shaft 5026 are respectively installed in the corresponding driving bearing seats 5027, and the rear support 5023 is vertically arranged on a mounting base 5024, and the mounting base 5024 is fixed to the upper end of the heat sealing frame 506. In addition, as shown in Fig. 11, the lower end of the driving arm 5022 is connected to the middle of the driving shaft 5026, and the two ends of the driving shaft 5026 are respectively connected to the bag input swing arm 501 on the corresponding side, and the lower ends of the bag input swing arms 501 on both sides are connected through the bag input plug plate 5011.
如图10~12所示,本实施例中,所述热封工位支架507内部设有热压升降装置503,并且所述热压铆接块504通过所述热压升降装置503驱动升降,其中热压铆接块504下降时可以与所述下托座505配合完成集装袋袋口的密封,并且密封时热压铆接块504下侧的热压钢钉5041插入袋口折边中,所述热压钢钉5041具有足够长度,其可以穿过形成袋口的多层材料,从而可以不受袋口厚度影响,另外所述热压铆接块504通电发热,并且热量会传导至各个热压钢钉5041上,这样热压钢钉5041穿过袋口的位置可以熔融形成柱状密封,这样本发明便通过各个热压钢钉5041在袋口折边上形成的具有足够密度的柱状密封点保证袋口热封牢固可靠。所述热压铆接块50401为本领域公知技术,比如可参见CN218617497U专利中的加热板,两者加热原理相同。另外本实施例中,所述热封工位支架507内部设有热封安装梁5071,并且所述热压升降装置503设于所述热封安装梁5071上,所述热压升降装置503可根据实际需要采用气缸等直线驱动装置。As shown in Figures 10 to 12, in this embodiment, a hot pressing lifting device 503 is provided inside the heat sealing station bracket 507, and the hot pressing riveting block 504 is driven to rise and fall by the hot pressing lifting device 503, wherein the hot pressing riveting block 504 can cooperate with the lower supporting seat 505 to complete the sealing of the bag mouth when descending, and the hot pressing steel nails 5041 on the lower side of the hot pressing riveting block 504 are inserted into the bag mouth fold during sealing, and the hot pressing steel nails 5041 have sufficient length, which can pass through the multi-layer material forming the bag mouth, so that they are not affected by the thickness of the bag mouth, and in addition, the hot pressing riveting block 504 is powered on to generate heat, and the heat will be conducted to each hot pressing steel nail 5041, so that the position where the hot pressing steel nail 5041 passes through the bag mouth can be melted to form a columnar seal, so that the present invention can ensure that the bag mouth is firmly and reliably heat-sealed by forming a columnar sealing point with sufficient density on the bag mouth fold by each hot pressing steel nail 5041. The hot-press riveting block 50401 is a well-known technology in the art, for example, the heating plate in the CN218617497U patent can be referred to, and the heating principle of the two is the same. In addition, in this embodiment, a heat-sealing mounting beam 5071 is provided inside the heat-sealing station bracket 507, and the hot-pressing lifting device 503 is provided on the heat-sealing mounting beam 5071. The hot-pressing lifting device 503 can adopt a linear driving device such as a cylinder according to actual needs.
如图12所示,本实施例中,所述热压升降装置503的动力轴下端先与一个隔热板5031连接,所述隔热板5031再通过铆块连接杆5032与所述热压铆接块504相连,所述隔热板5031可以避免热压铆接块504的温度传导至热压升降装置503,进而保证所述热压升降装置503能够正常工作。另外如图10所示,本实施例中,所述袋口输入摆臂501上端形成弯曲形状以保证袋口输入摆臂501完全下落时,袋口折边能够完全进入所述热压铆接块504和下托座505之间的空隙中,而如图12所示,所述袋口输入插板5011自由端设有凹槽口以避开各个热压钢钉5041,这样当热压铆接块504下降时,各个热压钢钉5041经由所述凹槽口插入袋口折边中完成热封封口作业,另外本发明可根据实际需要在所述热封工位支架507上的合适位置设置限位元件5012以限定对应侧袋口输入摆臂501的下摆位移,所述限位元件5012可根据实际需要采用合适的结构形式,比如限位块、限位螺栓、到位传感器等,其中到位传感器为市购产品。As shown in FIG. 12 , in this embodiment, the lower end of the power shaft of the hot pressing lifting device 503 is first connected to a heat insulation plate 5031, and the heat insulation plate 5031 is then connected to the hot pressing riveting block 504 through a rivet block connecting rod 5032. The heat insulation plate 5031 can prevent the temperature of the hot pressing riveting block 504 from being transmitted to the hot pressing lifting device 503, thereby ensuring that the hot pressing lifting device 503 can work normally. In addition, as shown in Figure 10, in this embodiment, the upper end of the bag mouth input swing arm 501 is formed into a curved shape to ensure that when the bag mouth input swing arm 501 is completely dropped, the bag mouth folded edge can completely enter the gap between the hot press riveting block 504 and the lower support seat 505. As shown in Figure 12, the free end of the bag mouth input plug plate 5011 is provided with a groove opening to avoid each hot press steel nail 5041, so that when the hot press riveting block 504 descends, each hot press steel nail 5041 is inserted into the bag mouth folded edge through the groove opening to complete the heat sealing operation. In addition, the present invention can set a limiting element 5012 at a suitable position on the heat sealing station bracket 507 according to actual needs to limit the downward displacement of the corresponding side bag mouth input swing arm 501. The limiting element 5012 can adopt a suitable structural form according to actual needs, such as a limiting block, a limiting bolt, an in-place sensor, etc., wherein the in-place sensor is a commercially available product.
如图13~15所示,所述提升整形装置6包括整形机架601、提升支架602、吊钩605和吊钩收拢装置604,其中提升支架602可升降地设于所述整形机架601中,提升支架602下侧对称设有两个吊钩605和两个吊钩收拢装置604,并且所述吊钩605与提升支架602滑动连接并通过对应侧的吊钩收拢装置604驱动水平移动,如图16所示,所述集装袋9上端两侧设有吊环902,并且吊环902分别通过对应侧的吊钩605钩挂,然后两个吊钩605通过对应侧的吊钩收拢装置604驱动向内移动以使两侧的吊环902上端收拢于集装袋9上侧中间位置,然后提升支架602上升并通过吊钩605将集装袋9提拉起来,此时集装袋9通过重力作用实现自然垂放整形,然后吊钩605和吊环902保持收拢状态并通过提升支架602的下降动作将集装袋9重新放在下侧的输送带装置7上,这样经过提拉整形后的集装袋9外形趋于一致,其中各个集装袋9上侧的两个吊环902均向集装袋9上侧中间位置收拢形成相同的等腰三角形状,这可以最大限度地保证各个集装袋9释放后其自然堆放在输送带装置7上的外形具有足够的一致性。As shown in Figures 13 to 15, the lifting and shaping device 6 includes a shaping frame 601, a lifting bracket 602, a hook 605 and a hook retracting device 604, wherein the lifting bracket 602 is movably arranged in the shaping frame 601, and two hooks 605 and two hook retracting devices 604 are symmetrically arranged on the lower side of the lifting bracket 602, and the hook 605 is slidably connected to the lifting bracket 602 and driven to move horizontally by the hook retracting device 604 on the corresponding side. As shown in Figure 16, the upper ends of the container bag 9 are provided with rings 902 on both sides, and the rings 902 are respectively hooked by the hooks 605 on the corresponding sides, and then the two hooks 605 are driven to move inward by the hook retracting device 604 on the corresponding sides so that The upper ends of the lifting rings 902 on both sides are gathered in the middle position of the upper side of the container bag 9, and then the lifting bracket 602 rises and lifts the container bag 9 through the hook 605. At this time, the container bag 9 is naturally shaped by gravity, and then the hook 605 and the lifting ring 902 remain in the folded state and the container bag 9 is placed back on the conveyor belt device 7 on the lower side through the descending action of the lifting bracket 602. In this way, the appearance of the container bag 9 after lifting and shaping tends to be consistent, wherein the two lifting rings 902 on the upper side of each container bag 9 are gathered to the middle position of the upper side of the container bag 9 to form the same isosceles triangle shape, which can maximize the guarantee that the appearance of each container bag 9 naturally stacked on the conveyor belt device 7 after being released has sufficient consistency.
如图14所示,本实施例中,所述吊钩605包括依次连接的吊钩竖直段6051、吊钩连接段6052和吊钩水平段6053,其中吊钩竖直段6051与提升支架602滑动连接并通过吊钩收拢装置604驱动移动,吊环902钩挂于吊钩水平段6053上,当两侧吊钩605向内移动到位后,两个吊钩605的吊钩水平段6053交错设置,同时两个吊钩605的吊钩连接段6052形成一个容置两侧吊环902的锐角凹槽6055,并且所述锐角凹槽6055的下侧角端位于集装袋9中心轴线位置,这样可以确保两侧吊环902完全收拢后其上端正好位于集装袋9上方的中间位置,也即两侧吊环902形成一个等腰三角形。所述吊钩竖直段6051、吊钩连接段6052、吊钩水平段6053的长度均根据实际的吊环902等情况设定。As shown in Figure 14, in this embodiment, the hook 605 includes a hook vertical section 6051, a hook connecting section 6052 and a hook horizontal section 6053 connected in sequence, wherein the hook vertical section 6051 is slidably connected to the lifting bracket 602 and is driven to move by the hook retracting device 604, and the ring 902 is hooked on the hook horizontal section 6053. When the hooks 605 on both sides move inwardly into position, the hook horizontal sections 6053 of the two hooks 605 are staggered, and at the same time, the hook connecting sections 6052 of the two hooks 605 form an acute-angle groove 6055 for accommodating the rings 902 on both sides, and the lower side corner end of the acute-angle groove 6055 is located at the central axis position of the container bag 9, so that it can be ensured that after the rings 902 on both sides are fully retracted, their upper ends are located exactly in the middle position above the container bag 9, that is, the rings 902 on both sides form an isosceles triangle. The lengths of the hook vertical section 6051, the hook connecting section 6052, and the hook horizontal section 6053 are all set according to the actual conditions of the lifting ring 902 and the like.
如图14所示,本实施例中,所述吊钩竖直段6051固设于吊钩滑座6054上,所述吊钩滑座6054两侧设有滑轮与提升支架602上的滑槽配合以实现滑动连接,所述吊钩收拢装置604可采用气缸、油缸、电动推杆等直线驱动装置,并且所述吊钩收拢装置604的动力轴端与对应侧的吊钩滑座6054固连。所述吊钩竖直段6051可以通过吊钩固定螺栓固定于吊钩滑座6054上,这样本发明可以根据实际需要更换合适规格的吊钩605,其中将吊钩固定螺栓拧下后即可将吊钩605拆卸。As shown in FIG14 , in this embodiment, the hook vertical section 6051 is fixed on the hook slide 6054, and pulleys are provided on both sides of the hook slide 6054 to cooperate with the slide grooves on the lifting bracket 602 to achieve sliding connection, and the hook retracting device 604 can adopt a linear drive device such as a cylinder, an oil cylinder, an electric push rod, and the power shaft end of the hook retracting device 604 is fixedly connected to the hook slide 6054 on the corresponding side. The hook vertical section 6051 can be fixed to the hook slide 6054 by a hook fixing bolt, so that the present invention can replace the hook 605 of appropriate specifications according to actual needs, wherein the hook 605 can be disassembled after the hook fixing bolt is unscrewed.
如图13~15所示,本实施例中,所述整形机架601上设有提升驱动装置603,并且所述提升支架602通过所述提升驱动装置603驱动升降,其中所述提升支架602上侧设有提升连接杆607,并且所述提升连接杆607上端与对应的提升梁606连接,各个提升驱动装置603垂直固设于所述整形机架601上端,并且提升梁606两端分别安装于对应的提升驱动装置603上。所述提升驱动装置603可根据实际需要采用气缸、油缸、电动推杆等直线驱动装置,其中所述提升梁606两端固定于对应的提升驱动装置603的动力轴端。As shown in Figs. 13 to 15, in this embodiment, a lifting drive device 603 is provided on the shaping frame 601, and the lifting bracket 602 is driven to rise and fall by the lifting drive device 603, wherein a lifting connecting rod 607 is provided on the upper side of the lifting bracket 602, and the upper end of the lifting connecting rod 607 is connected to the corresponding lifting beam 606, each lifting drive device 603 is vertically fixed on the upper end of the shaping frame 601, and the two ends of the lifting beam 606 are respectively installed on the corresponding lifting drive device 603. The lifting drive device 603 can adopt a linear driving device such as a cylinder, an oil cylinder, an electric push rod, etc. according to actual needs, wherein the two ends of the lifting beam 606 are fixed to the power shaft end of the corresponding lifting drive device 603.
另外为了保证集装袋9进入整形工位时其中心线正好对准两个吊钩605交错后形成的锐角凹槽6055下侧角端位置,本发明可以根据实际需要在前面的工序中设置位置矫正机构,如图1所示,本发明的一个应用例中是在装料机架2两侧设置正位摆杆8,所述正位摆杆8通过电机驱动旋转以调整摆正装料机架2中的集装袋9位置,本发明也可以采用其他合适的结构,比如专利CN219750938U中利用电动推杆带动两组推板相对运动实现集装袋位置矫正调整的机构。In addition, in order to ensure that the center line of the container bag 9 is aligned with the lower corner end of the acute-angle groove 6055 formed by the intersection of the two hooks 605 when entering the shaping station, the present invention can set a position correction mechanism in the previous process according to actual needs. As shown in Figure 1, in one application example of the present invention, a positioning rocker 8 is set on both sides of the loading rack 2, and the positioning rocker 8 is driven by a motor to rotate to adjust and adjust the position of the container bag 9 in the loading rack 2. The present invention can also adopt other suitable structures, such as the mechanism in patent CN219750938U that uses an electric push rod to drive two sets of push plates to move relative to each other to achieve the correction and adjustment of the position of the container bag.
所述输料装置3为本领域公知技术,比如可采用CN204415754U专利中的输料装置。所述输送带装置7为市购产品。The feeding device 3 is a well-known technology in the art, for example, the feeding device in the patent CN204415754U can be used. The conveyor belt device 7 is a commercially available product.
本发明的工作原理为:The working principle of the present invention is:
如图16所示,本发明采用一种双吊环集装袋包装物料,其中集装袋9上端设有直径缩小的呈筒状的袋口901,并且所述袋口901两侧设有吊环902,所述袋口901、吊环902和集装袋9主体均为一体设置,另外如图3所示,所述集装袋9逐层摞放于上袋装置1的储袋架102上。As shown in FIG. 16 , the present invention adopts a double-ring bulk bag to package materials, wherein the upper end of the bulk bag 9 is provided with a cylindrical bag opening 901 with a reduced diameter, and lifting rings 902 are provided on both sides of the bag opening 901. The bag opening 901, the lifting rings 902 and the main body of the bulk bag 9 are all integrally arranged. In addition, as shown in FIG. 3 , the bulk bags 9 are stacked layer by layer on the bag storage rack 102 of the bag loading device 1.
本发明工作时,如图2~6所示,上袋装置1首先将集装袋9拾取打开后套装于输料装置3下侧的输料口301上,具体为:移袋机构103上的移袋吸盘1033动作将储袋架102内部最上层的集装袋9吸附转移至开袋工位1011上方,然后开袋机构104中的下开袋吸盘1041吸附固定集装袋9的袋口901下侧,上开袋吸盘403吸住袋口901上侧并上升至设定高度以将集装袋9的袋口901打开,然后上袋机构105中的上袋摆臂1055通过上袋摆臂气缸1054驱动落下,并且上袋摆臂1055前端的夹袋元件1058分别对应夹持固定集装袋9的袋口901上侧和下侧,然后上袋摆臂1055通过上袋摆臂气缸1054驱动向上摆动将集装袋9的袋口901套装于所述输料口301上,并且如图1所示,所述集装袋9也同时转移至装料机架2中,这样不仅上袋操作简单方便,同时也节省了集装袋上袋输送时间,提高了生产效率,并且也减少了生产线的整体占地面积。另外上袋机构105中的上袋平移架1053也可以配合动作实现集装袋9转移,比如上袋摆臂1055先通过上袋摆臂气缸1054驱动落下并保持垂直状态,然后上袋平移架1053后退至设定位置,以使集装袋9袋口的上下侧分别进入对应的夹袋元件1058中,然后夹袋元件1058启动夹紧,然后上袋平移架1053前移至设定位置,最后上袋摆臂1055向上摆动将集装袋9的袋口901扣在所述输料口301上。When the present invention is working, as shown in Figures 2 to 6, the bag loading device 1 first picks up the container bag 9, opens it, and then puts it on the feeding port 301 on the lower side of the feeding device 3. Specifically, the bag transfer suction cup 1033 on the bag transfer mechanism 103 is actuated to absorb and transfer the uppermost container bag 9 inside the bag storage rack 102 to the top of the bag opening station 1011, and then the lower bag opening suction cup 1041 in the bag opening mechanism 104 absorbs and fixes the lower side of the bag opening 901 of the container bag 9, and the upper bag opening suction cup 403 sucks the upper side of the bag opening 901 and rises to a set height to open the bag opening 901 of the container bag 9, and then the upper bag swing arm in the bag loading mechanism 105 is 1055 is driven to fall by the bag upper swing arm cylinder 1054, and the bag clamping element 1058 at the front end of the bag upper swing arm 1055 clamps and fixes the upper and lower sides of the bag opening 901 of the container bag 9 respectively, and then the bag upper swing arm 1055 is driven by the bag upper swing arm cylinder 1054 to swing upward to fit the bag opening 901 of the container bag 9 on the feeding port 301, and as shown in Figure 1, the container bag 9 is also transferred to the loading rack 2 at the same time, which not only makes the bag loading operation simple and convenient, but also saves the bag loading and transportation time of the container bag, improves production efficiency, and reduces the overall footprint of the production line. In addition, the upper bag translation frame 1053 in the upper bag mechanism 105 can also cooperate with the action to realize the transfer of the container bag 9. For example, the upper bag swing arm 1055 is first driven to fall and maintain a vertical state by the upper bag swing arm cylinder 1054, and then the upper bag translation frame 1053 retreats to the set position, so that the upper and lower sides of the bag mouth of the container bag 9 enter the corresponding bag clamping elements 1058 respectively, and then the bag clamping elements 1058 start clamping, and then the upper bag translation frame 1053 moves forward to the set position, and finally the upper bag swing arm 1055 swings upward to buckle the bag mouth 901 of the container bag 9 on the feeding port 301.
集装袋9的袋口901扣在所述输料口301上后,输料装置3启动向集装袋9内输料,并且集装袋9撑开后其下端落在装料机架2下端的振动称重装置4上,其中如图7~9所示,当所述振动称重装置4中的升降架402升起时,升降架402上侧的格栅条4021由相邻两个输送带托辊4012之间的空隙通过并将称重输送带4013上层托起,此时集装袋9也随之托起,升降架402上的振动器404对集装袋9施加振动以使集装袋9内部的物料充分下落压实,同时振动主要由升降架402下侧的减振升降装置405吸收(通过气弹簧或减振块),不会影响称重传感器403,当集装袋9完成入料后,升降架402下降并带动集装袋9回落到称重输送装置401上,此时升降架402与称重输送带4013上层脱离,并且集装袋9仅通过输送座体4014支撑,此时输送座体4014下侧的称重传感器403可以完成对集装袋9的称重作业,若集装袋9重量合格,所述称重输送带4013再将集装袋9输送至所述输送带装置7上,并通过所述输送带装置7输送至袋口热封装置5中。另外所述输送座体4014一端设有可调节位置的从动带辊4016,本发明通过调节所述从动带辊4016位置以调节所述称重输送带4013的张紧程度,这样一方面可以保证称重输送带4013上层能够通过升降架402托起至合适高度以及称重输送带4013上层具有合适的松弛程度,从而最大限度地避免振动对输送座体4014下侧的称重传感器403影响,另一方面当升降架402回落时,所述称重输送带4013又能够带动集装袋9移动顺利输送至下一工序。After the bag mouth 901 of the container bag 9 is buckled on the feeding port 301, the feeding device 3 starts feeding the container bag 9, and after the container bag 9 is opened, its lower end falls on the vibrating weighing device 4 at the lower end of the loading frame 2. As shown in Figures 7 to 9, when the lifting frame 402 in the vibrating weighing device 4 is raised, the grid bars 4021 on the upper side of the lifting frame 402 pass through the gap between two adjacent conveyor belt rollers 4012 and lift the upper layer of the weighing conveyor belt 4013. At this time, the container bag 9 is also lifted up, and the vibrator 404 on the lifting frame 402 applies vibration to the container bag 9 to make the material inside the container bag 9 fully fall and compact. At the same time, the vibration is mainly caused by the lifting frame 402. The vibration-damping lifting device 405 on the lower side absorbs (through a gas spring or a vibration-damping block) and will not affect the weighing sensor 403. When the bulk bag 9 is loaded, the lifting frame 402 descends and drives the bulk bag 9 back to the weighing conveying device 401. At this time, the lifting frame 402 is separated from the upper layer of the weighing conveyor belt 4013, and the bulk bag 9 is only supported by the conveying seat 4014. At this time, the weighing sensor 403 on the lower side of the conveying seat 4014 can complete the weighing operation of the bulk bag 9. If the weight of the bulk bag 9 is qualified, the weighing conveyor belt 4013 will transport the bulk bag 9 to the conveyor belt device 7, and then transport it to the bag mouth heat sealing device 5 through the conveyor belt device 7. In addition, one end of the conveying seat 4014 is provided with a driven belt roller 4016 with an adjustable position. The present invention adjusts the tension of the weighing conveyor belt 4013 by adjusting the position of the driven belt roller 4016. This can ensure that the upper layer of the weighing conveyor belt 4013 can be lifted to a suitable height by the lifting frame 402 and that the upper layer of the weighing conveyor belt 4013 has a suitable degree of slack, thereby minimizing the impact of vibration on the weighing sensor 403 on the lower side of the conveying seat 4014. On the other hand, when the lifting frame 402 falls back, the weighing conveyor belt 4013 can drive the container bag 9 to move and smoothly transport it to the next process.
当集装袋9输送至所述输送带装置7上后,所述集装袋9先通过输送带装置7输送进入袋口热封装置5中完成袋口9封口作业,其中袋口热封装置5中的热压铆接块504先升至设定高度,以保证其与下托座505之间具有足够空隙供袋口折边插入,同时袋口输入摆臂501处于抬起状态,当集装袋9通过输送带装置7传入热封架体506内的设定位置后,摆臂驱动组件502中的摆臂驱动装置5021启动,并通过驱动臂5022和驱动轴5026驱动袋口输入摆臂501下落,此时袋口输入摆臂501下端的袋口输入插板5011会带动集装袋9的袋口901折入热压铆接块504和下托座505之间的空隙中形成袋口折边,然后热压铆接块504通过热压升降装置503驱动下降并与下托座505配合将袋口折边夹紧完成热封封口作业,其中热压铆接块504下侧的热压钢钉5041可以穿过形成袋口的多层材料,从而可以不受袋口厚度影响,并且热压铆接块504通电发热产生的热量也会传导至各个热压钢钉5041上,并使热压钢钉5041穿过袋口的位置熔融形成柱状密封,这样本发明便通过各个热压钢钉5041在袋口折边上形成的具有足够密度的柱状密封保证袋口热封牢固可靠。After the container bag 9 is conveyed to the conveyor belt device 7, the container bag 9 is first conveyed into the bag mouth heat sealing device 5 through the conveyor belt device 7 to complete the bag mouth 9 sealing operation, wherein the hot pressure riveting block 504 in the bag mouth heat sealing device 5 is first raised to a set height to ensure that there is enough space between it and the lower support seat 505 for the bag mouth folding edge to be inserted, and at the same time, the bag mouth input swing arm 501 is in a raised state. When the container bag 9 is transferred to the set position in the heat sealing frame 506 through the conveyor belt device 7, the swing arm driving device 5021 in the swing arm driving assembly 502 is started, and the bag mouth input swing arm 501 is driven to fall through the driving arm 5022 and the driving shaft 5026. At this time, the bag mouth input plug plate 5011 at the lower end of the bag mouth input swing arm 501 will drive the container bag 9 The bag opening 901 is folded into the gap between the hot pressure riveting block 504 and the lower supporting seat 505 to form a bag opening folded edge, and then the hot pressure riveting block 504 is driven down by the hot pressure lifting device 503 and cooperates with the lower supporting seat 505 to clamp the bag opening folded edge to complete the heat sealing operation, wherein the hot pressure steel nails 5041 on the lower side of the hot pressure riveting block 504 can pass through the multi-layer material forming the bag opening, so that it is not affected by the thickness of the bag opening, and the heat generated by the hot pressure riveting block 504 when it is powered on will also be conducted to each hot pressure steel nail 5041, and the position where the hot pressure steel nail 5041 passes through the bag opening will be melted to form a columnar seal, so that the present invention can ensure that the bag opening is firmly and reliably heat-sealed through the columnar seal with sufficient density formed on the bag opening folded edge by each hot pressure steel nail 5041.
集装袋9完成封口后继续通过输送带装置7输送进入提升整形装置6中进行整形,其中提升整形装置6中的提升支架602先下降至设定高度以保证吊钩605能够钩挂住集装袋9上的吊环902,此时所述提升支架602的设定高度可根据集装袋9上的吊环902高度进行调整,另外此时两个吊钩605处于打开状态以保证集装袋9能够进入整形工位,而当完成封口的集装袋9通过所述输送带装置7输送进入整形机架601内的整形工位后,两个吊钩605通过对应侧的吊钩收拢装置604驱动向内移动以使两侧的吊环902收拢于集装袋9上侧中间位置,然后提升支架602上升并通过吊钩605将集装袋9提拉起来,此时集装袋9通过重力作用实现自然垂放整形状态,集装袋9垂放设定时间后,吊钩605和吊环902保持收拢状态并通过提升支架602的下降动作将集装袋9重新放在下侧的输送带装置7上,这样经过提拉整形后的集装袋9外形趋于一致,其中两个吊环902向集装袋9上侧中间位置收拢形成等腰三角形状,这可以最大限度地保证集装袋9释放后其自然堆放在输送带装置7上的外形具有足够的一致性,而完成整形的集装袋9通过输送带装置7送至下一工序。After the container bag 9 is sealed, it continues to be transported by the conveyor belt device 7 to the lifting and shaping device 6 for shaping, wherein the lifting bracket 602 in the lifting and shaping device 6 first descends to a set height to ensure that the hook 605 can hook the lifting ring 902 on the container bag 9. At this time, the set height of the lifting bracket 602 can be adjusted according to the height of the lifting ring 902 on the container bag 9. In addition, at this time, the two hooks 605 are in an open state to ensure that the container bag 9 can enter the shaping station. After the sealed container bag 9 is transported by the conveyor belt device 7 into the shaping station in the shaping frame 601, the two hooks 605 are driven inward by the hook retracting device 604 on the corresponding side to move inward so that the lifting rings 902 on both sides are retracted in the container bag 9. The lifting bracket 602 is moved to the middle position on the upper side, and then the lifting bracket 602 rises and pulls up the container bag 9 through the hook 605. At this time, the container bag 9 is naturally hung and shaped by gravity. After the container bag 9 is hung for a set time, the hook 605 and the lifting ring 902 remain in a retracted state and the container bag 9 is placed back on the conveyor belt device 7 on the lower side through the descending action of the lifting bracket 602. In this way, the appearance of the container bag 9 after lifting and shaping tends to be consistent, and the two lifting rings 902 are gathered to the middle position on the upper side of the container bag 9 to form an isosceles triangle shape, which can maximize the guarantee that the shape of the container bag 9 naturally stacked on the conveyor belt device 7 after being released has sufficient consistency, and the shaped container bag 9 is sent to the next process through the conveyor belt device 7.
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