CN118875001A - Energy-saving and efficient fly ash water washing and dechlorination system and method - Google Patents
Energy-saving and efficient fly ash water washing and dechlorination system and method Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 318
- 238000005406 washing Methods 0.000 title claims abstract description 295
- 239000010881 fly ash Substances 0.000 title claims abstract description 102
- 238000006298 dechlorination reaction Methods 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 37
- 239000002002 slurry Substances 0.000 claims abstract description 208
- 239000007788 liquid Substances 0.000 claims abstract description 143
- 238000000926 separation method Methods 0.000 claims abstract description 99
- 239000002912 waste gas Substances 0.000 claims abstract description 83
- 238000004537 pulping Methods 0.000 claims abstract description 80
- 238000004065 wastewater treatment Methods 0.000 claims abstract description 42
- 238000002425 crystallisation Methods 0.000 claims abstract description 41
- 230000008025 crystallization Effects 0.000 claims abstract description 41
- 238000003756 stirring Methods 0.000 claims abstract description 34
- 238000005191 phase separation Methods 0.000 claims abstract description 17
- 239000002351 wastewater Substances 0.000 claims abstract description 13
- 238000001704 evaporation Methods 0.000 claims description 40
- 230000008020 evaporation Effects 0.000 claims description 40
- 239000002956 ash Substances 0.000 claims description 36
- 230000008569 process Effects 0.000 claims description 23
- 239000000706 filtrate Substances 0.000 claims description 22
- 230000005484 gravity Effects 0.000 claims description 20
- 239000010802 sludge Substances 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 12
- 239000012528 membrane Substances 0.000 claims description 12
- 150000003839 salts Chemical class 0.000 claims description 12
- 239000007787 solid Substances 0.000 claims description 11
- 238000004090 dissolution Methods 0.000 claims description 10
- 239000004570 mortar (masonry) Substances 0.000 claims description 10
- 238000004062 sedimentation Methods 0.000 claims description 10
- 238000009833 condensation Methods 0.000 claims description 9
- 230000005494 condensation Effects 0.000 claims description 9
- 229910001385 heavy metal Inorganic materials 0.000 claims description 8
- 238000012423 maintenance Methods 0.000 claims description 8
- 239000000047 product Substances 0.000 claims description 8
- 230000001174 ascending effect Effects 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 5
- 239000006228 supernatant Substances 0.000 claims description 5
- 230000000717 retained effect Effects 0.000 claims description 4
- 238000005189 flocculation Methods 0.000 claims description 3
- 230000016615 flocculation Effects 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 230000001276 controlling effect Effects 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000010992 reflux Methods 0.000 abstract description 4
- 230000007246 mechanism Effects 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 11
- 229910052801 chlorine Inorganic materials 0.000 description 11
- 239000000460 chlorine Substances 0.000 description 11
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012065 filter cake Substances 0.000 description 3
- 239000002920 hazardous waste Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000001784 detoxification Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000011278 co-treatment Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003673 groundwater Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/38—Stirring or kneading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/70—Chemical treatment, e.g. pH adjustment or oxidation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/30—Incineration ashes
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及飞灰水洗脱氯技术领域,具体为一种节能高效的飞灰水洗脱氯的系统和方法。The invention relates to the technical field of fly ash water washing and dechlorination, and in particular to an energy-saving and efficient fly ash water washing and dechlorination system and method.
背景技术Background Art
飞灰水洗技术是针对垃圾焚烧过程中产生的飞灰进行处理的一种方法。飞灰因其含有重金属、苯系物、二噁英等多种有害物质,其被归类为危险废物,危废编码为HW18。传统的危险废物处理方法中,水泥窑协同处置是一种较为彻底且有效的方式,但由于飞灰中的氯元素含量过高,难以仅通过配伍直接入窑。而《生活垃圾焚烧飞灰污染控制技术规范(试行)》(HJ 1134-2020)中规定,“应控制飞灰处理产物中的可溶性氯含量,可采用高温工艺、水洗工艺等脱除可溶性氯,处理产物(高温处理产物、水洗后飞灰等)中可溶性氯含量应不超过2%”,以不高于1%为宜。因此需要对飞灰进行脱氯预处理。水洗预处理是目前较为主流的一种有效去除飞灰中氯离子的方法。Fly ash washing technology is a method for treating fly ash generated during the incineration of waste. Fly ash is classified as hazardous waste because it contains a variety of harmful substances such as heavy metals, benzene, dioxins, etc., and the hazardous waste code is HW18. Among the traditional methods of hazardous waste treatment, cement kiln co-treatment is a more thorough and effective way, but because the chlorine content in fly ash is too high, it is difficult to directly enter the kiln through compatibility. The "Technical Specifications for Pollution Control of Fly Ash from Municipal Waste Incineration (Trial)" (HJ 1134-2020) stipulates that "the soluble chlorine content in the fly ash treatment product should be controlled, and high-temperature processes, water washing processes, etc. can be used to remove soluble chlorine. The soluble chlorine content in the treatment product (high-temperature treatment product, fly ash after water washing, etc.) should not exceed 2%", preferably not more than 1%. Therefore, fly ash needs to be pretreated for dechlorination. Water washing pretreatment is currently a more mainstream method for effectively removing chloride ions from fly ash.
现有技术中,CN117600206A公开了一种飞灰资源化处理系统及工艺,包括低温解毒单元去除焚烧飞灰的二噁英物质;水洗单元对解毒后的飞灰进行逆流水洗;重金属稳定单元对水洗液进行重金属固化;水洗解毒单元对水洗液中的重金属进行捕获以生成重金属沉淀物;软化单元对解毒后的水洗液进行软化降低硬度;膜处理单元进行一价盐、二价盐分离;制盐单元对膜处理单元的产水进行蒸发结晶制盐,并将冷凝水回用于水洗单元。而CN202410219764公开了一种生活垃圾焚烧飞灰的资源化利用方法,则通过采用三级逆流循环超声强化水洗的方法,在搅拌条件下,结合超声强化的作用,能够在用水量减少的情况下快速洗脱氯离子,虽然一次水洗时间只需要5—10min,减少了洗脱的时间,但其三级逆流循环超声强化水洗中,每一级所用的固液比仍然均达1:3~4。此外,CN212039181 U公开了一种循环梯度飞灰水洗系统,包括清水罐及预混罐,预混罐均连接第一打浆罐,清水罐均连接第二打浆罐,第一打浆罐的出液端连接第一压滤设备;其第一压滤设备的包括多个滤液出口及滤饼出口,分别连接对应的储液装置及后续水处理系统,而滤饼出口则连接第二打浆罐,第二打浆罐出口连接第二压滤设备,第二压滤设备的滤饼出口连接烘干系统;通过设备系统之间的有效配合,经反复水洗过程,对单次水洗后不同浓度的滤液分别留存,循环水洗,以减少用水量,并分别得到不同浓度的水洗液。In the prior art, CN117600206A discloses a fly ash resource processing system and process, including a low-temperature detoxification unit to remove dioxin substances from incineration fly ash; a water washing unit to countercurrently wash the detoxified fly ash; a heavy metal stabilization unit to solidify the heavy metals in the washing liquid; a water washing and detoxification unit to capture the heavy metals in the washing liquid to generate heavy metal precipitates; a softening unit to soften the detoxified washing liquid to reduce the hardness; a membrane treatment unit to separate monovalent salts and divalent salts; a salt making unit to evaporate and crystallize the produced water of the membrane treatment unit to make salt, and reuse the condensed water for the water washing unit. CN202410219764 discloses a method for resource utilization of fly ash from the incineration of domestic waste. By adopting a three-stage countercurrent circulation ultrasonic enhanced water washing method, under stirring conditions, combined with the effect of ultrasonic enhancement, chloride ions can be quickly eluted with reduced water consumption. Although the washing time is only 5-10 minutes, which reduces the elution time, the solid-liquid ratio used in each stage of the three-stage countercurrent circulation ultrasonic enhanced water washing is still 1:3~4. In addition, CN212039181 U discloses a circulating gradient fly ash water washing system, including a clean water tank and a premixing tank, the premixing tanks are connected to a first pulping tank, the clean water tanks are connected to a second pulping tank, and the liquid outlet of the first pulping tank is connected to a first filter press; the first filter press includes multiple filtrate outlets and filter cake outlets, which are respectively connected to corresponding liquid storage devices and subsequent water treatment systems, and the filter cake outlet is connected to a second pulping tank, the second pulping tank outlet is connected to a second filter press, and the filter cake outlet of the second filter press is connected to a drying system; through effective coordination between equipment systems, after repeated water washing processes, filtrates of different concentrations after a single water washing are retained and circulated for water washing to reduce water consumption, and water washing solutions of different concentrations are obtained respectively.
由此可知,在飞灰水洗脱氯预处理方面,普遍存在用水量大(水洗全流程总灰水比普遍大于1:3),后续洗液处理成本高(无论直接蒸发结晶还是膜浓缩后再增发结晶,本身能耗就高,而水洗环节用水于蒸发量直接相关,用水量越大,则运行成本就越高);水洗后板框、离心分离出的固态物需再次化浆,能量浪费;水洗系统设备过多,操作复杂,配件更换频繁的问题。It can be seen that in the pretreatment of fly ash dechlorination by washing, there is a general problem of large water consumption (the total ash-to-water ratio of the whole washing process is generally greater than 1:3), and high cost of subsequent washing liquid treatment (whether it is direct evaporation crystallization or membrane concentration followed by additional crystallization, the energy consumption itself is high, and the water used in the washing process is directly related to the evaporation amount. The greater the water consumption, the higher the operating cost); the solid matter separated by plate and frame and centrifugal separation after washing needs to be slurried again, which wastes energy; there are too many equipment in the washing system, complicated operation, and frequent replacement of accessories.
发明内容Summary of the invention
针对现有技术的不足,本发明提供了一种节能高效的飞灰水洗脱氯的系统和方法,解决了现有技术中用水量大,后续洗液处理成本高和能量浪费的问题。In view of the deficiencies of the prior art, the present invention provides an energy-saving and efficient fly ash water washing and dechlorination system and method, which solves the problems of large water consumption, high subsequent washing liquid treatment costs and energy waste in the prior art.
为实现以上目的,本发明通过以下技术方案予以实现:一种节能高效的飞灰水洗脱氯系统,包括:To achieve the above objectives, the present invention is implemented through the following technical solutions: an energy-saving and efficient fly ash water washing and dechlorination system, comprising:
飞灰制浆单元,用于预溶称量后的原飞灰,其包括精准调控预溶装置和初浆缓冲池;The fly ash pulping unit is used to pre-dissolve the weighed raw fly ash, which includes a precise control pre-dissolution device and a primary pulp buffer tank;
多级水洗单元,用于对预溶后的原飞灰初浆进行多级水洗,该多级水洗单元为多个顶部驱动搅拌水洗装置组成;A multi-stage water washing unit is used to perform multi-stage water washing on the pre-dissolved raw fly ash slurry. The multi-stage water washing unit is composed of a plurality of top-driven stirring water washing devices;
多级涡流分离单元,用于对水洗后的初浆进行多级三相分离;该多级涡流分离单元为多个一体式涡流三相分离装置组成;A multi-stage eddy current separation unit is used to perform multi-stage three-phase separation on the primary pulp after water washing; the multi-stage eddy current separation unit is composed of a plurality of integrated eddy current three-phase separation devices;
废水处理单元,用于废水处理,其包括废水处理模块和回用水池,其中废水处理模块包含但不限于多级物化沉淀系统、MBR系统、构建的废水组合模块。The wastewater treatment unit is used for wastewater treatment, which includes a wastewater treatment module and a reuse water pool, wherein the wastewater treatment module includes but is not limited to a multi-stage physical and chemical sedimentation system, an MBR system, and a constructed wastewater combination module.
优选的,所述精准调控预溶装置包括化浆罐、顶驱动变频搅拌器和液位控制器一,所述化浆罐顶部从左到右依次开设有飞灰进口、来水进口一、来水进口二、检修人孔一和废气排口一,所述化浆罐侧面从上到下依次开设有溢流接口一、灰浆排口一,所述化浆罐底部开设有排空接口一;所述来水进口二顶端连通有测量进水量的管道流量计一,且管道流量计一顶端安装有与其配合控制进水量的电磁阀一,所述来水进口一顶端装有测量进水量的管道流量计二,且管道流量计二和废水处理单元的回用水池中水泵相连接,用于控制进水的总量,所述飞灰进口输入端连通有用于控制进灰量的计量秤系统,所述顶驱动变频搅拌器安装在化浆罐顶部,所述液位控制器一安装在化浆罐内部用于读取化浆罐内的液位信号,所述顶驱动变频搅拌器顶部安装有调速控制器,且调速控制器分别和液位控制器一、顶驱动变频搅拌器之间电性连接,所述灰浆排口一远离化浆罐的一端连通有初浆排放管,且初浆排放管另一端接入初浆缓冲池内,所述初浆缓冲池内设有浆液泵,用于将制备的初浆输送至后续水洗单元。Preferably, the precise control pre-dissolution device comprises a pulping tank, a top-driven variable frequency agitator and a liquid level controller; the top of the pulping tank is provided with a fly ash inlet, a water inlet 1, a water inlet 2, a maintenance manhole 1 and a waste gas outlet 1 from left to right in sequence; the side of the pulping tank is provided with an overflow interface 1 and a slurry outlet 1 from top to bottom in sequence; the bottom of the pulping tank is provided with an emptying interface 1; the top of the water inlet 2 is connected to a pipeline flow meter 1 for measuring the water inlet amount, and the top of the pipeline flow meter 1 is equipped with an electromagnetic valve 1 for cooperating with it to control the water inlet amount; the top of the water inlet 1 is equipped with a pipeline flow meter 2 for measuring the water inlet amount, and the pipeline flow meter 2 and the recycled water of the wastewater treatment unit The water pump in the pool is connected to control the total amount of water entering, the fly ash inlet input end is connected to a metering scale system for controlling the ash intake amount, the top drive variable frequency agitator is installed on the top of the pulping tank, the liquid level controller 1 is installed inside the pulping tank for reading the liquid level signal in the pulping tank, a speed controller is installed on the top of the top drive variable frequency agitator, and the speed controller is electrically connected to the liquid level controller 1 and the top drive variable frequency agitator respectively, the slurry discharge port 1 is connected to a primary slurry discharge pipe at one end away from the pulping tank, and the other end of the primary slurry discharge pipe is connected to the primary slurry buffer tank, and a slurry pump is provided in the primary slurry buffer tank for transporting the prepared primary slurry to the subsequent water washing unit.
优选的,所述顶部驱动搅拌水洗装置包括水洗罐、顶驱动搅拌器和液位控制器二,所述水洗罐顶部从左到右依次开设有灰浆进口、来水进口三、来水进口四、检修人孔二和废气排口二,所述水洗罐侧面上下两端分别开设有溢流接口二和灰浆排口二,所述水洗罐底部开设有排空接口二,所述灰浆进口、来水进口三、来水进口四顶端分别安装有用于测量水量的管道流量计三、管道流量计四、管道流量计五,所述灰浆排口二远离水洗罐的一端连通有,所述另一端连接变频增压泵输入端,用于将水洗灰浆输送至后续涡流分离单元,所述顶驱动搅拌器安装在水洗罐顶部,所述液位控制器二安装在水洗罐内部用于读取水洗罐内的液位信号。Preferably, the top-driven stirring water washing device comprises a water washing tank, a top-driven agitator and two liquid level controllers; a mortar inlet, a third water inlet, a fourth water inlet, two inspection manholes and two exhaust gas outlets are provided on the top of the water washing tank from left to right in sequence; two overflow interfaces and two mortar outlets are provided at the upper and lower ends of the side of the water washing tank respectively; a drain interface is provided at the bottom of the water washing tank; three, four and five pipeline flow meters for measuring water volume are respectively installed at the top of the mortar inlet, the third water inlet and the fourth water inlet; one end of the mortar outlet two away from the water washing tank is connected to, and the other end is connected to the input end of the variable frequency booster pump for conveying the water-washed slurry to the subsequent eddy current separation unit; the top-driven agitator is installed on the top of the water washing tank; and the two liquid level controllers are installed inside the water washing tank for reading the liquid level signal in the water washing tank.
优选的,所述一体式涡流三相分离装置包括洗液储罐、浓缩灰浆储罐以及二者之间连接的多组涡流分离器,所述洗液储罐和浓缩灰浆储罐之间的中心轴线处安装有排灰管,且排灰管上设有间歇开启的电磁阀二,所述洗液储罐顶部两侧分别设有废气排口三和检修人孔三,所述洗液储罐中上部设有洗液排口,以及与洗液排口相连的洗液排放管,所述洗液储罐底部设有出灰口,所述出灰口与排灰管相连,且排灰管底部与浓缩灰浆储罐之间相连,所述浓缩灰浆储罐底部设有灰浆排口,所述灰浆排口底端连通有灰浆排放管,且灰浆排放管另一端安装有用于控制浓缩灰浆自流至后续接收单元的电磁阀三。Preferably, the integrated eddy current three-phase separation device includes a washing liquid storage tank, a concentrated slurry storage tank and a plurality of eddy current separators connected therebetween; an ash discharge pipe is installed at the central axis between the washing liquid storage tank and the concentrated slurry storage tank, and an intermittently opened solenoid valve 2 is provided on the ash discharge pipe; exhaust gas outlet 3 and inspection manhole 3 are respectively provided on both sides of the top of the washing liquid storage tank; a washing liquid outlet and a washing liquid discharge pipe connected to the washing liquid outlet are provided in the upper and middle part of the washing liquid storage tank; an ash outlet is provided at the bottom of the washing liquid storage tank, the ash outlet is connected to the ash discharge pipe, and the bottom of the ash discharge pipe is connected to the concentrated slurry storage tank; a slurry outlet is provided at the bottom of the concentrated slurry storage tank, the bottom end of the slurry outlet is connected to the slurry discharge pipe, and the other end of the slurry discharge pipe is provided with an solenoid valve 3 for controlling the self-flow of concentrated slurry to a subsequent receiving unit.
优选的,所述涡流分离器的侧向上部设有水洗灰浆接入管,所述涡流分离器顶部设有上行清液和空气的连接导管,且连接导管与洗液储罐之间相连,所述涡流分离器底部设有下行灰浆的倒锥形管,所述倒锥形管与所述浓缩灰浆储罐之间相连,多个所述涡流分离器的水洗灰浆接入管均与一条环形接入总管相连,所述环形接入总管侧端依次连接有电磁阀四和变频浆液泵,以此控制来自顶部驱动搅拌水洗装置的浆液量和涡流分离器内的涡流强度。Preferably, a water-washed slurry access pipe is provided on the upper side of the eddy current separator, a connecting conduit for ascending clear liquid and air is provided on the top of the eddy current separator, and the connecting conduit is connected to the washing liquid storage tank, an inverted cone pipe for descending slurry is provided at the bottom of the eddy current separator, and the inverted cone pipe is connected to the concentrated slurry storage tank, and the water-washed slurry access pipes of multiple eddy current separators are all connected to an annular access main pipe, and the side end of the annular access main pipe is sequentially connected to an electromagnetic valve four and a variable frequency slurry pump, so as to control the slurry amount from the top driven stirring and water washing device and the eddy current intensity in the eddy current separator.
优选的,脱氯系统还包括机械固液分离单元,用于泥水分离,其包括机械分离模块和滤液缓冲池,其中机械分离模块包含但不限于板框压滤装置、离心分离装置。Preferably, the dechlorination system further comprises a mechanical solid-liquid separation unit for mud-water separation, which comprises a mechanical separation module and a filtrate buffer tank, wherein the mechanical separation module includes but is not limited to a plate and frame filter press device and a centrifugal separation device.
优选的,脱氯系统还包括除重单元,用于去除重金属,其包括反应模块和除重沉淀池,其中反应模块包含但不限于絮凝沉淀装置、电解析装置。Preferably, the dechlorination system further comprises a weight removal unit for removing heavy metals, which comprises a reaction module and a weight removal sedimentation tank, wherein the reaction module includes but is not limited to a flocculation sedimentation device and an electroanalysis device.
优选的,脱氯系统还包括蒸发结晶单元,用于蒸发结晶,其包括蒸发结晶装置和冷凝水池,其中蒸发结晶装置包含但不限于MVR装置、膜浓缩+MVR装置、膜分盐+膜浓缩+MVR装置。Preferably, the dechlorination system further comprises an evaporation crystallization unit for evaporation crystallization, which comprises an evaporation crystallization device and a condensation water pool, wherein the evaporation crystallization device includes but is not limited to an MVR device, a membrane concentration + MVR device, a membrane salt separation + membrane concentration + MVR device.
优选的,脱氯系统还包括废气处理单元,用于废气处理,其包括废气处理模块和废气排放模块,其中废气处理模块包含但不限于喷淋塔、活性炭吸附装置。Preferably, the dechlorination system further comprises a waste gas treatment unit for waste gas treatment, which comprises a waste gas treatment module and a waste gas emission module, wherein the waste gas treatment module includes but is not limited to a spray tower and an activated carbon adsorption device.
一种基于上述飞灰水洗脱氯系统的飞灰水洗脱氯方法,包括以下步骤:A fly ash water washing and dechlorination method based on the fly ash water washing and dechlorination system comprises the following steps:
S1、预溶:将定量的原飞灰加入化浆单元中,将二级涡流分离单元的部分洗液加入飞灰制浆单元中进行搅拌,随后再将废水处理单元中收集的中水加入飞灰制浆单元中,再次进行搅拌,制得质地均匀的预溶初浆,最后将预溶初浆输送至后续一级水洗单元;S1, pre-dissolution: adding a certain amount of raw fly ash to the pulping unit, adding part of the washing liquid from the secondary eddy current separation unit to the fly ash pulping unit for stirring, then adding the reclaimed water collected from the wastewater treatment unit to the fly ash pulping unit, stirring again, to obtain a uniform pre-dissolved primary slurry, and finally transporting the pre-dissolved primary slurry to the subsequent primary water washing unit;
S2、一级水洗:将S1中的预溶初浆输送至一级水洗单元中,同时将二级涡流分离单元的剩余全部洗液加入一级水洗单元内,启动蒸发结晶单元的冷凝池中的水泵,将内部的水送入一级水洗单元中,制得一级水洗灰浆,随后将制得的一级水洗灰浆输送至一级涡流分离单元;S2, primary water washing: the pre-dissolved primary slurry in S1 is transported to the primary water washing unit, and at the same time, all the remaining washing liquid of the secondary eddy current separation unit is added to the primary water washing unit, and the water pump in the condensation tank of the evaporation crystallization unit is started to send the internal water into the primary water washing unit to obtain primary water-washed slurry, and then the obtained primary water-washed slurry is transported to the primary eddy current separation unit;
S3、一级涡流分离:将S2中的一级水洗灰浆输送至一级涡流分离单元内进行分离,随后将分离后的上行清液和空气与分离出的下行浓缩灰浆分开,分别制得一级洗液和一级浓缩灰浆,分离后的一级洗液自流进入后续除重单元,分离后的一级浓缩灰浆利用重力自流至后续二级水洗单元;S3, primary eddy current separation: the primary water-washed slurry in S2 is transported to the primary eddy current separation unit for separation, and then the separated ascending clear liquid and air are separated from the separated descending concentrated slurry to obtain primary washing liquid and primary concentrated slurry respectively. The separated primary washing liquid flows by gravity into the subsequent weight removal unit, and the separated primary concentrated slurry flows by gravity to the subsequent secondary water washing unit;
S4、一级洗液处理:将S3中的一级洗液导入除重单元,进行除重处理,除重后的上清液输送至蒸发结晶单元处理,最终通过蒸发结晶单元将其资源化为工业盐产品,而蒸发结晶单元产生的冷凝水则暂存于冷凝水池中,作为工艺环节的补充水,除重后的沉淀污泥泵送至废水处理单元处理,除重过程中产生的废气则由废气处理系统处理;S4, primary washing liquid treatment: the primary washing liquid in S3 is introduced into the de-weighting unit for de-weighting treatment, and the supernatant after de-weighting is transported to the evaporation crystallization unit for treatment, and finally it is resourced into industrial salt products through the evaporation crystallization unit, while the condensed water generated by the evaporation crystallization unit is temporarily stored in the condensed water pool as supplementary water for the process link, and the precipitated sludge after de-weighting is pumped to the wastewater treatment unit for treatment, and the waste gas generated during the de-weighting process is treated by the waste gas treatment system;
S5、二级水洗:将S3中的一级浓缩灰浆和机械分离单元的压滤液导入二级水洗单元内,经搅拌水洗后,制得二级水洗灰浆,随后将二级水洗灰浆输送至二级涡流分离单元;S5, secondary water washing: the primary concentrated slurry in S3 and the filtrate from the mechanical separation unit are introduced into the secondary water washing unit, and after stirring and washing, the secondary water-washed slurry is obtained, and then the secondary water-washed slurry is transported to the secondary eddy current separation unit;
S6、二级涡流分离:将S5中的二级水洗灰浆泵送至二级涡流分离单元进行高效三相分离,分离后的二级洗液重力自流至化浆单元和一级水洗单元,同时按需调节二级洗液回流至化浆单元和一级水洗单元的分配比例,分离后的二级浓缩灰浆利用重力自流至后续的三级水洗单元;S6, secondary eddy current separation: the secondary water-washed slurry in S5 is pumped to the secondary eddy current separation unit for efficient three-phase separation, and the separated secondary washing liquid flows by gravity to the pulping unit and the primary water washing unit, and the distribution ratio of the secondary washing liquid back to the pulping unit and the primary water washing unit is adjusted as needed, and the separated secondary concentrated slurry flows by gravity to the subsequent tertiary water washing unit;
S7、三级水洗:将S6中的二级浓缩灰浆和蒸发结晶单元的冷凝水作为补充水导入三级水洗单元内,经搅拌水洗后,制得三级水洗灰浆;S7, tertiary water washing: the secondary concentrated slurry in S6 and the condensed water of the evaporation crystallization unit are introduced into the tertiary water washing unit as supplementary water, and after stirring and washing, the tertiary water-washed slurry is obtained;
S8、机械固液分离:机械固液分离单元将三级水洗灰浆分离成滤液与固渣,滤液全部作为二级水洗单元的进水进行回流处理,固渣则为脱氯飞灰;S8, mechanical solid-liquid separation: The mechanical solid-liquid separation unit separates the tertiary water-washed slurry into filtrate and solid residue. The filtrate is all refluxed as the influent of the secondary water-washing unit, and the solid residue is dechlorinated fly ash;
S9、废气配套处理:废气处理单元通过废气收集总管,将化浆单元的废气,多级水洗单元的废气,多级涡流分离单元的废气、除重单元的废气,废水处理单元的废气,一并接入处理,并将因处理所产生的废水接入废水处理单元,治理后的废气高空排放;S9. Waste gas supporting treatment: The waste gas treatment unit collects the waste gas from the pulping unit, the multi-stage water washing unit, the multi-stage eddy current separation unit, the weight removal unit, and the waste water treatment unit through the waste gas collection main pipe, and connects the waste water generated by the treatment to the waste water treatment unit, and the treated waste gas is discharged into the air;
S10、废水配套处理:废水处理单元接收来自除重单元的沉淀污泥和废气处理单元的废水,一并接入处理,将处理后出水作为回用水用于化浆单元,脱水污泥则留置后续处理。S10. Wastewater treatment: The wastewater treatment unit receives the precipitated sludge from the weight removal unit and the wastewater from the waste gas treatment unit, and treats them together. The treated effluent is used as recycled water in the pulping unit, and the dewatered sludge is retained for subsequent treatment.
工作原理:通过计量秤系统称取一定量的飞灰原灰,经飞灰进口投入化浆罐中,将二级涡流分离单元的部分洗液经来水进口二导入化浆罐中,通过管道流量计一和电磁阀一的控制,将导入的飞灰原灰与洗液质量比控制在0.5~1.5,启动顶驱动变频搅拌器混合飞灰原灰与洗液,同时持续将废水处理单元的处理后的中水注入化浆罐中,并通过管道流量计二和再生水池内水泵的控制,将飞灰原灰与中水质量比控制在1.0~2.0;通过联动控制与来水进口一、来水进口二和飞灰进口物料进量,将总来水与飞灰原灰的质量比控制在1.5~2.5;并通过液位控制器一读取化浆罐内液位变动信号,并将信号传输至调速控制器,用以调整顶驱动变频搅拌器的搅拌强度,保障化浆效果;此过程中,化浆罐内的废气经废气排口一导出进入废气处理系统处理;经10~30min搅拌化浆后,制得质地均匀的预溶初浆,预溶初浆经灰浆排口一和初浆排放管导入初浆缓冲池,并由其内的浆液泵将预溶初浆输送至后续一级水洗单元;Working principle: a certain amount of fly ash raw ash is weighed through the metering scale system and put into the pulping tank through the fly ash inlet, part of the washing liquid of the secondary eddy current separation unit is introduced into the pulping tank through the water inlet 2, and the mass ratio of the introduced fly ash raw ash and washing liquid is controlled at 0.5-1.5 through the control of pipeline flow meter 1 and solenoid valve 1, and the top drive variable frequency agitator is started to mix the fly ash raw ash and washing liquid, and at the same time, the treated reclaimed water of the wastewater treatment unit is continuously injected into the pulping tank, and the mass ratio of fly ash raw ash and reclaimed water is controlled at 1.0-2.0 through the control of pipeline flow meter 2 and the water pump in the regeneration water tank; through the linkage control with the water inlet 1, The material intake of the second incoming water inlet and the fly ash inlet is controlled to control the mass ratio of the total incoming water to the fly ash raw ash at 1.5-2.5; the liquid level change signal in the pulping tank is read through the liquid level controller 1, and the signal is transmitted to the speed controller to adjust the stirring intensity of the top drive variable frequency agitator to ensure the pulping effect; in this process, the waste gas in the pulping tank is discharged through the waste gas outlet 1 and enters the waste gas treatment system for treatment; after 10-30 minutes of stirring and pulping, a uniform pre-dissolved primary slurry is obtained, and the pre-dissolved primary slurry is introduced into the primary slurry buffer tank through the slurry outlet 1 and the primary slurry discharge pipe, and the slurry pump inside it transports the pre-dissolved primary slurry to the subsequent first-level water washing unit;
将预溶初浆经灰浆进口泵入水洗罐中,将二级涡流分离单元的剩余全部洗液经来水进口四也导入水洗罐中,启动蒸发结晶单元的冷凝池中的水泵,将补充水经来水进口三持续泵入水洗罐中,通过联合读取管道流量计三、管道流量计四、管道流量计五的数据,精准控制补充水的量,将总来水与初浆的质量比控制在1.0~1.5;此过程中,水洗罐内的废气经废气排口二导出进入废气处理系统处理;经45~90min搅拌水洗后,制得一级水洗灰浆,一级水洗灰浆的含水率60~95%,含氯5~15%,随后一级水洗灰浆经灰浆排口二、后,由变频增压泵输送至一级涡流分离单元;The pre-dissolved primary slurry is pumped into the water washing tank through the slurry inlet, and all the remaining washing liquid of the secondary eddy current separation unit is also introduced into the water washing tank through the incoming water inlet four, and the water pump in the condensation pool of the evaporation crystallization unit is started, and the supplementary water is continuously pumped into the water washing tank through the incoming water inlet three. By jointly reading the data of the pipeline flow meter three, the pipeline flow meter four, and the pipeline flow meter five, the amount of supplementary water is accurately controlled, and the mass ratio of the total incoming water to the primary slurry is controlled at 1.0-1.5; in this process, the waste gas in the water washing tank is discharged through the waste gas outlet two and enters the waste gas treatment system for treatment; after 45-90 minutes of stirring and washing, the first-level water-washed slurry is obtained, and the water content of the first-level water-washed slurry is 60-95%, and the chlorine content is 5-15%. Then, the first-level water-washed slurry is transported to the first-level eddy current separation unit by the variable frequency booster pump after passing through the slurry outlet two;
一级水洗灰浆经环形接入总管均匀分配给若干组涡流分离器进行三相高效分离,并通过调节变频增压泵压强控制涡流分离器内的涡流强度;将分离后的上行清液和空气经连接导管导入洗液储罐中,将分离后的下行浓缩灰浆经倒锥形管导入浓缩灰浆储罐中;此过程中,洗液储罐内的废气经废气排口三导出进入废气处理系统处理;分离后的一级洗液经洗液排口、洗液排放管自流进入后续除重单元;分离出的含水率70~90%,含氯5~15%的一级浓缩灰浆经灰浆排口、灰浆排放管,利用重力自流至后续二级水洗单元,并由电磁阀三控制其流量;洗液储罐内沉积的灰浆经出灰口、排灰管,由电磁阀二控制定期排放至浓缩灰浆储罐内,排放间隔时间为6~48h;The primary water-washed slurry is evenly distributed to several groups of eddy current separators through the annular access main pipe for three-phase efficient separation, and the eddy current intensity in the eddy current separator is controlled by adjusting the pressure of the variable frequency booster pump; the separated upward clear liquid and air are introduced into the washing liquid storage tank through the connecting conduit, and the separated downward concentrated slurry is introduced into the concentrated slurry storage tank through the inverted cone pipe; in this process, the waste gas in the washing liquid storage tank is led out through the waste gas outlet three and enters the waste gas treatment system for treatment; the separated primary washing liquid flows into the subsequent weight removal unit through the washing liquid outlet and the washing liquid discharge pipe by gravity; the separated primary concentrated slurry with a moisture content of 70-90% and a chlorine content of 5-15% flows to the subsequent secondary water washing unit through the slurry outlet and the slurry discharge pipe by gravity, and its flow is controlled by the electromagnetic valve three; the slurry deposited in the washing liquid storage tank is discharged to the concentrated slurry storage tank regularly through the ash outlet and the ash discharge pipe controlled by the electromagnetic valve two, and the discharge interval time is 6-48h;
将一级洗液导入除重单元,进行除重处理,除重后的上清液输送至蒸发结晶单元处理,最终通过蒸发结晶单元将其资源化为工业盐产品,而蒸发结晶单元产生的冷凝水则暂存于冷凝水池中,作为工艺环节的补充水,当补充水不足时则由清水补足;除重后的沉淀污泥泵送至废水处理单元处理,除重过程中产生的废气则由废气处理系统处理;The primary washing liquid is introduced into the de-weighting unit for de-weighting treatment. The supernatant after de-weighting is transported to the evaporation crystallization unit for treatment, and finally it is converted into industrial salt products through the evaporation crystallization unit. The condensed water produced by the evaporation crystallization unit is temporarily stored in the condensed water pool as supplementary water for the process. When the supplementary water is insufficient, it is supplemented by clean water. The precipitated sludge after de-weighting is pumped to the wastewater treatment unit for treatment, and the waste gas produced during the de-weighting process is treated by the waste gas treatment system.
将一级浓缩灰浆和机械分离单元的压滤液导入二级水洗单元的水洗罐内,并通过控制导入压滤液的量,将总来水与浓缩灰浆的质量比控制在0.5~1.0;经45~90min搅拌水洗后,制得二级水洗灰浆,二级水洗灰浆的含水率60~95%,含氯3~10%,并由变频增压泵输送至二级涡流分离单元,期间产生的废气则由废气处理系统处理;The primary concentrated slurry and the filtrate from the mechanical separation unit are introduced into the washing tank of the secondary washing unit, and the mass ratio of the total water to the concentrated slurry is controlled at 0.5-1.0 by controlling the amount of the filtrate introduced; after 45-90 minutes of stirring and washing, the secondary washed slurry is obtained, the water content of the secondary washed slurry is 60-95%, the chlorine content is 3-10%, and it is transported to the secondary eddy current separation unit by a variable frequency booster pump, and the waste gas generated during the process is treated by the waste gas treatment system;
将二级水洗灰浆加入二级涡流分离单元进行高效三相分离,分离后的二级洗液重力自流至化浆单元和一级水洗单元,读取化浆单元中管道流量计一和一级水洗单元中的管道流量计三的数据,并通过化浆单元中电磁阀一的控制,按需调节二级洗液回流至化浆单元和一级水洗单元的分配比例,分离出的二级浓缩灰浆的含水率70~90%,含氯3~10%,之后二级浓缩灰浆利用重力自流至后续的三级水洗单元,期间产生的废气则由废气处理系统处理;The secondary water-washed slurry is added to the secondary eddy current separation unit for efficient three-phase separation. The separated secondary washing liquid flows by gravity to the pulping unit and the primary water washing unit. The data of the pipeline flow meter 1 in the pulping unit and the pipeline flow meter 3 in the primary water washing unit are read, and the distribution ratio of the secondary washing liquid refluxed to the pulping unit and the primary water washing unit is adjusted as needed through the control of the solenoid valve 1 in the pulping unit. The separated secondary concentrated slurry has a water content of 70-90% and a chlorine content of 3-10%. After that, the secondary concentrated slurry flows by gravity to the subsequent tertiary water washing unit, and the waste gas generated during the process is treated by the waste gas treatment system;
分别将二级浓缩灰浆和蒸发结晶单元的冷凝水作为补充水导入三级水洗单元的水洗罐内,并通过控制导入补充水的量,调节总来水与浓缩灰浆的质量比控制在0.5~1.0;经45~90min搅拌水洗后,制得三级水洗灰浆,三级水洗灰浆的含水率60~95%,含氯1~5%,期间产生的废气则由废气处理系统处理;The condensed water of the secondary concentrated slurry and the evaporation crystallization unit are respectively introduced as supplementary water into the washing tank of the tertiary washing unit, and the mass ratio of the total incoming water to the concentrated slurry is adjusted to be controlled at 0.5-1.0 by controlling the amount of the introduced supplementary water; after 45-90 minutes of stirring and washing, a tertiary washed slurry is obtained, the moisture content of the tertiary washed slurry is 60-95%, the chlorine content is 1-5%, and the waste gas generated during this period is treated by the waste gas treatment system;
机械固液分离单元将三级水洗灰浆分离成滤液与固渣,滤液全部作为二级水洗罐的进水进行回流处理,固渣则可达到氯含量≤2%,含水率30%~50%的脱氯飞灰,自此完成节能高效的飞灰脱氯,可委外进行进一步终端处置。The mechanical solid-liquid separation unit separates the tertiary washed slurry into filtrate and solid residue. All the filtrate is refluxed as the inlet water of the secondary washing tank, and the solid residue can achieve dechlorinated fly ash with a chlorine content of ≤2% and a moisture content of 30% to 50%. Energy-saving and efficient fly ash dechlorination is thus completed and can be outsourced for further terminal disposal.
本发明提供了一种节能高效的飞灰水洗脱氯的系统和方法。具备以下有益效果:The present invention provides an energy-saving and efficient fly ash water washing and dechlorination system and method. It has the following beneficial effects:
1、本发明提供一种节能高效的飞灰水洗脱氯的系统,通过飞灰制浆、多级水洗、多级涡流分离、机械固液分离、除重、蒸发结晶及废气、废水处理单元的有机结合,优化飞灰水洗的回流机制,在大幅减少用水量的同时,实现高效节能,同时实现废水的“零排放”。1. The present invention provides an energy-saving and efficient fly ash water washing and dechlorination system, which optimizes the reflux mechanism of fly ash water washing through the organic combination of fly ash pulping, multi-stage water washing, multi-stage eddy current separation, mechanical solid-liquid separation, weight removal, evaporation crystallization and waste gas and wastewater treatment units, and achieves high efficiency and energy saving while greatly reducing water consumption, and at the same time achieves "zero discharge" of wastewater.
2、本发明通过一体式涡流三相分离装置应用,使固液分离过程实现了连续运行,大幅提升了灰浆固液分离的效率。2. The present invention uses an integrated eddy current three-phase separation device to achieve continuous operation of the solid-liquid separation process, greatly improving the efficiency of slurry solid-liquid separation.
3、本发明改进了飞灰水洗过程中固液分离装置并优化多级固液分离的参数,避免了传统飞灰水洗需反复脱水、反复化浆的过程,在保障相同洗脱效率的情况下,大幅降低了飞灰水洗的用水量,显著缩小了设备总体积,并大幅提升设备自动化程度,高效节能。3. The present invention improves the solid-liquid separation device in the fly ash washing process and optimizes the parameters of the multi-stage solid-liquid separation, avoiding the repeated dehydration and slurrying processes required for traditional fly ash washing. While ensuring the same washing efficiency, the water consumption of fly ash washing is greatly reduced, the total volume of the equipment is significantly reduced, and the degree of automation of the equipment is greatly improved, which is highly efficient and energy-saving.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的精准调控预溶装置的结构剖面示意图;FIG1 is a schematic cross-sectional view of the structure of a precise control pre-dissolution device of the present invention;
图2为本发明的顶部驱动搅拌水洗装置的结构剖面示意图;FIG2 is a schematic cross-sectional view of the structure of the top driven stirring water washing device of the present invention;
图3为本发明的一体式涡流分离装置的结构主视图;FIG3 is a front view of the structure of the integrated eddy current separator of the present invention;
图4为本发明的一体式涡流分离装置的结构俯视图;FIG4 is a top view of the structure of the integrated eddy current separator of the present invention;
图5为本发明的飞灰水洗脱氯方法的流程图。FIG5 is a flow chart of the fly ash water washing and dechlorination method of the present invention.
其中,A1、化浆罐;A2、顶驱动变频搅拌器;A3、液位控制器一;A4、飞灰进口;A5、来水进口一;A6、来水进口二;A7、检修人孔一;A8、废气排口一;A9、溢流接口一;A10、灰浆排口一;A11、排空接口一;A12、管道流量计一;A13、电磁阀一;A14、管道流量计二;A15、计量秤系统;A16、调速控制器;A17、初浆排放管;A18、初浆缓冲池;A19、浆液泵;B1、水洗罐;B2、顶驱动搅拌器;B3、液位控制器二;B4、灰浆进口;B5、来水进口三;B6、来水进口四;B7、检修人孔二;B8、废气排口二;B9、溢流接口二;Among them, A1, pulping tank; A2, top drive variable frequency agitator; A3, liquid level controller 1; A4, fly ash inlet; A5, water inlet 1; A6, water inlet 2; A7, maintenance manhole 1; A8, exhaust gas outlet 1; A9, overflow interface 1; A10, slurry outlet 1; A11, emptying interface 1; A12, pipeline flow meter 1; A13, solenoid valve 1; A14, pipeline flow meter 2; A15, metering scale system; A16, speed controller; A17, primary slurry discharge pipe; A18, primary slurry buffer tank; A19, slurry pump; B1, water washing tank; B2, top drive agitator; B3, liquid level controller 2; B4, slurry inlet; B5, water inlet 3; B6, water inlet 4; B7, maintenance manhole 2; B8, exhaust gas outlet 2; B9, overflow interface 2;
B10、灰浆排口二;B11、排空接口二;B12、管道流量计三;B13、管道流量计四;B14、管道流量计五;B15、灰浆排放管;B16、变频增压泵;C1、洗液储罐;C2、浓缩灰浆储罐;C3、涡流分离器;C4、排灰管;C5、废气排口三;B10, slurry outlet 2; B11, emptying interface 2; B12, pipeline flowmeter 3; B13, pipeline flowmeter 4; B14, pipeline flowmeter 5; B15, slurry discharge pipe; B16, variable frequency booster pump; C1, washing liquid storage tank; C2, concentrated slurry storage tank; C3, eddy current separator; C4, ash discharge pipe; C5, exhaust gas outlet 3;
C6、检修人孔三;C7、洗液排口;C8、洗液排放管;C9、出灰口;C10、电磁阀二;C11、灰浆排口;C12、灰浆排放管;C13、电磁阀三;C3-1、水洗灰浆接入管;C3-2、连接导管;C3-3、倒锥形管;C3-4、环形接入总管;C3-5、电磁阀四;C3-6、变频浆液泵。C6, maintenance manhole three; C7, washing liquid discharge outlet; C8, washing liquid discharge pipe; C9, ash outlet; C10, solenoid valve two; C11, slurry discharge outlet; C12, slurry discharge pipe; C13, solenoid valve three; C3-1, water-washed slurry access pipe; C3-2, connecting conduit; C3-3, inverted cone pipe; C3-4, annular access main pipe; C3-5, solenoid valve four; C3-6, variable frequency slurry pump.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明说明书附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例:Example:
请参阅附图1-附图5,本发明实施例提供一种节能高效的飞灰水洗脱氯系统,包括:Please refer to Figures 1 to 5. The embodiment of the present invention provides an energy-saving and efficient fly ash water washing and dechlorination system, including:
飞灰制浆单元,用于预溶称量后的原飞灰,其包括精准调控预溶装置和初浆缓冲池;The fly ash pulping unit is used to pre-dissolve the weighed raw fly ash, which includes a precise control pre-dissolution device and a primary pulp buffer tank;
多级水洗单元,用于对预溶后的原飞灰初浆进行多级水洗,该多级水洗单元为多个顶部驱动搅拌水洗装置组成;A multi-stage water washing unit is used to perform multi-stage water washing on the pre-dissolved raw fly ash slurry. The multi-stage water washing unit is composed of a plurality of top-driven stirring water washing devices;
多级涡流分离单元,用于对水洗后的初浆进行多级三相分离;该多级涡流分离单元为多个一体式涡流三相分离装置组成;A multi-stage eddy current separation unit is used to perform multi-stage three-phase separation on the primary pulp after water washing; the multi-stage eddy current separation unit is composed of a plurality of integrated eddy current three-phase separation devices;
废水处理单元,用于废水处理,其包括废水处理模块和回用水池,其中废水处理模块包含但不限于多级物化沉淀系统、MBR系统、构建的废水组合模块。废水处理单元接收来自除重单元的沉淀污泥和废气处理单元的废水,一并接入处理,将处理后出水作为回用水用于化浆单元,脱水污泥则委外妥善处理;The wastewater treatment unit is used for wastewater treatment, and includes a wastewater treatment module and a reuse water pool, wherein the wastewater treatment module includes but is not limited to a multi-stage physical and chemical sedimentation system, an MBR system, and a constructed wastewater combination module. The wastewater treatment unit receives the sedimentation sludge from the deweighting unit and the wastewater from the waste gas treatment unit, and treats them together. The treated effluent is used as reuse water for the pulping unit, and the dewatered sludge is properly handled by outsourcing;
飞灰水洗脱氯系统还包括机械固液分离单元,用于泥水分离,其包括机械分离模块和滤液缓冲池,其中机械分离模块包含但不限于板框压滤装置、离心分离装置,机械固液分离单元将三级水洗灰浆分离成滤液与固渣,滤液全部作为二级水洗罐的进水进行回流处理,固渣则可达到氯含量≤2%,含水率30%~50%的脱氯飞灰,自此完成节能高效的飞灰脱氯,可委外进行进一步终端处置;The fly ash water washing and dechlorination system also includes a mechanical solid-liquid separation unit for mud-water separation, which includes a mechanical separation module and a filtrate buffer tank, wherein the mechanical separation module includes but is not limited to a plate-frame filter press device and a centrifugal separation device. The mechanical solid-liquid separation unit separates the three-stage water-washed slurry into filtrate and solid residue, and all the filtrate is used as the inlet water of the secondary water washing tank for reflux treatment, and the solid residue can achieve a dechlorinated fly ash with a chlorine content of ≤2% and a water content of 30% to 50%, thereby completing energy-saving and efficient fly ash dechlorination, which can be outsourced for further terminal disposal;
飞灰水洗脱氯系统还包括除重单元,用于去除重金属,其包括反应模块和除重沉淀池,其中反应模块包含但不限于絮凝沉淀装置、电解析装置,飞灰水洗脱氯系统还包括蒸发结晶单元,用于蒸发结晶,其包括蒸发结晶装置和冷凝水池,其中蒸发结晶装置包含但不限于MVR装置、膜浓缩+MVR装置、膜分盐+膜浓缩+MVR装置。将一级涡流分离单元内制得的一级洗液导入除重单元,进行除重处理,除重后的上清液输送至蒸发结晶单元处理,最终通过蒸发结晶单元将其资源化为工业盐产品,而蒸发结晶单元产生的冷凝水则暂存于冷凝水池中,作为工艺环节的补充水,当补充水不足时则由清水(包括但不限于自来水、清洁的地表环境水、清洁的地下水等)补足;除重后的沉淀污泥泵送至废水处理单元处理,除重过程中产生的废气则由废气处理系统处理;The fly ash water washing and dechlorination system also includes a weight removal unit for removing heavy metals, which includes a reaction module and a weight removal sedimentation tank, wherein the reaction module includes but is not limited to a flocculation sedimentation device and an electrolysis device, and the fly ash water washing and dechlorination system also includes an evaporation crystallization unit for evaporation crystallization, which includes an evaporation crystallization device and a condensation water tank, wherein the evaporation crystallization device includes but is not limited to an MVR device, a membrane concentration + MVR device, and a membrane salt separation + membrane concentration + MVR device. The primary washing liquid prepared in the primary eddy current separation unit is introduced into the weight removal unit for weight removal treatment, and the supernatant after weight removal is transported to the evaporation crystallization unit for treatment, and finally it is resourced into an industrial salt product through the evaporation crystallization unit, and the condensed water generated by the evaporation crystallization unit is temporarily stored in the condensation water tank as supplementary water for the process link. When the supplementary water is insufficient, it is supplemented by clean water (including but not limited to tap water, clean surface environmental water, clean groundwater, etc.); the precipitated sludge after weight removal is pumped to the wastewater treatment unit for treatment, and the waste gas generated during the weight removal process is treated by the waste gas treatment system;
飞灰水洗脱氯系统还包括废气处理单元,用于废气处理,其包括废气处理模块和废气排放模块,其中废气处理模块包含但不限于喷淋塔、活性炭吸附装置,废气处理单元通过废气收集总管,将飞灰制浆单元的废气,多级水洗单元的废气,多级涡流分离单元的废气、除重单元的废气,废水处理单元的废气,一并接入处理,并将因处理所产生的废水接入废水处理单元,治理后的废气高空排放。The fly ash water washing and dechlorination system also includes a waste gas treatment unit for waste gas treatment, which includes a waste gas treatment module and a waste gas emission module, wherein the waste gas treatment module includes but is not limited to a spray tower and an activated carbon adsorption device. The waste gas treatment unit collects the waste gas from the fly ash pulping unit, the waste gas from the multi-stage water washing unit, the waste gas from the multi-stage eddy current separation unit, the waste gas from the weight removal unit, and the waste water treatment unit through a waste gas collection main pipe for treatment, and the waste water generated by the treatment is connected to the waste water treatment unit, and the treated waste gas is discharged into the air.
精准调控预溶装置包括化浆罐A1、顶驱动变频搅拌器A2和液位控制器一A3,化浆罐A1顶部从左到右依次开设有飞灰进口A4、来水进口一A5、来水进口二A6、检修人孔一A7和废气排口一A8,化浆罐A1侧面从上到下依次开设有溢流接口一A9、灰浆排口一A10,化浆罐A1底部开设有排空接口一A11;来水进口二A6顶端连通有测量进水量的管道流量计一A12,且管道流量计一A12顶端安装有与其配合控制进水量的电磁阀一A13,来水进口一A5顶端装有测量进水量的管道流量计二A14,且管道流量计二A14和废水处理单元的回用水池中水泵相连接,用于控制进水的总量,飞灰进口A4输入端连通有用于控制进灰量的计量秤系统A15,顶驱动变频搅拌器A2安装在化浆罐A1顶部,液位控制器一A3安装在化浆罐A1内部用于读取化浆罐A1内的液位信号,顶驱动变频搅拌器A2顶部安装有调速控制器A16,且调速控制器A16分别和液位控制器一A3、顶驱动变频搅拌器A2之间电性连接,灰浆排口一A10远离化浆罐A1的一端连通有初浆排放管A17,且初浆排放管A17另一端接入初浆缓冲池A18内,初浆缓冲池A18内设有浆液泵A19,用于将制备的初浆输送至后续水洗单元。The precise control pre-dissolution device includes a pulping tank A1, a top-driven variable frequency agitator A2 and a liquid level controller A3. The top of the pulping tank A1 is provided with a fly ash inlet A4, a water inlet A5, a second water inlet A6, a maintenance manhole A7 and a waste gas outlet A8 from left to right. The side of the pulping tank A1 is provided with an overflow interface A9 and a slurry outlet A10 from top to bottom. The bottom of the pulping tank A1 is provided with an emptying interface A11; the top of the second water inlet A6 is connected to a pipeline flowmeter A12 for measuring the water inlet, and the top of the pipeline flowmeter A12 is installed with an electromagnetic valve A13 for cooperating with it to control the water inlet, the top of the water inlet A5 is provided with a pipeline flowmeter A14 for measuring the water inlet, and the pipeline flowmeter A14 and the reuse water pool of the wastewater treatment unit are connected. The intermediate water pump is connected to control the total amount of water intake, the input end of the fly ash inlet A4 is connected to a metering scale system A15 for controlling the ash intake amount, the top drive variable frequency agitator A2 is installed on the top of the pulping tank A1, the liquid level controller A3 is installed inside the pulping tank A1 to read the liquid level signal in the pulping tank A1, a speed controller A16 is installed on the top of the top drive variable frequency agitator A2, and the speed controller A16 is electrically connected to the liquid level controller A3 and the top drive variable frequency agitator A2 respectively, the slurry discharge port A10 is connected to a primary slurry discharge pipe A17 at one end away from the pulping tank A1, and the other end of the primary slurry discharge pipe A17 is connected to a primary slurry buffer tank A18, and a slurry pump A19 is provided in the primary slurry buffer tank A18 for transporting the prepared primary slurry to the subsequent water washing unit.
具体的,通过计量秤系统A15称取一定量的飞灰原灰,经飞灰进口A4投入化浆罐A1中,同时将二级涡流分离单元的部分洗液经来水进口二A6导入化浆罐A1中,通过管道流量计一A12和电磁阀一A13的控制,将导入的飞灰原灰与洗液质量比控制在0.5~1.5,启动顶驱动变频搅拌器A2混合飞灰原灰与洗液,同时持续将废水处理单元的处理后的中水注入化浆罐A1中,并通过管道流量计二A14和再生水池内水泵的控制,将飞灰原灰与中水质量比控制在1.0~2.0;通过联动控制与来水进口一A5、来水进口二A6和飞灰进口A4物料进量,将总来水与飞灰原灰的质量比控制在1.5~2.5;并通过液位控制器一A3读取化浆罐内液位变动信号,并将信号传输至调速控制器A16,用以调整顶驱动变频搅拌器A2的搅拌强度,保障化浆效果;此过程中,化浆罐A1内的废气经废气排口一A8导出进入废气处理系统处理;经10~30min搅拌化浆后,制得质地均匀的预溶初浆,预溶初浆经灰浆排口一A10和初浆排放管A17导入初浆缓冲池A18,并由其内的浆液泵A19将预溶初浆输送至后续一级水洗单元。Specifically, a certain amount of fly ash raw ash is weighed through the metering scale system A15, and is put into the pulping tank A1 through the fly ash inlet A4. At the same time, part of the washing liquid of the secondary eddy current separation unit is introduced into the pulping tank A1 through the water inlet A6. The mass ratio of the introduced fly ash raw ash to the washing liquid is controlled at 0.5-1.5 through the control of the pipeline flow meter A12 and the solenoid valve A13. The top drive variable frequency agitator A2 is started to mix the fly ash raw ash and the washing liquid. At the same time, the treated reclaimed water of the wastewater treatment unit is continuously injected into the pulping tank A1, and the mass ratio of the fly ash raw ash to the reclaimed water is controlled at 1.0-2.0 through the control of the pipeline flow meter A14 and the water pump in the regeneration water tank. The material intake of the incoming water inlet A6 and the fly ash inlet A4 controls the mass ratio of the total incoming water to the fly ash at 1.5-2.5; and the liquid level change signal in the pulping tank is read through the liquid level controller A3, and the signal is transmitted to the speed controller A16 to adjust the stirring intensity of the top drive variable frequency agitator A2 to ensure the pulping effect; in this process, the exhaust gas in the pulping tank A1 is discharged through the exhaust gas outlet A8 and enters the exhaust gas treatment system for treatment; after 10-30 minutes of stirring and pulping, a uniform pre-dissolved primary slurry is obtained, and the pre-dissolved primary slurry is introduced into the primary slurry buffer tank A18 through the slurry outlet A10 and the primary slurry discharge pipe A17, and the pre-dissolved primary slurry is transported to the subsequent first-level water washing unit by the slurry pump A19 therein.
顶部驱动搅拌水洗装置包括水洗罐B1、顶驱动搅拌器B2和液位控制器二B3,水洗罐B1顶部从左到右依次开设有灰浆进口B4、来水进口三B5、来水进口四B6、检修人孔二B7和废气排口二B8,水洗罐B1侧面上下两端分别开设有溢流接口二B9和灰浆排口二B10,水洗罐B1底部开设有排空接口二B11,灰浆进口B4、来水进口三B5、来水进口四B6顶端分别安装有用于测量水量的管道流量计三B12、管道流量计四B13、管道流量计五B14,灰浆排口二B10远离水洗罐B1的一端连通有B15,B15另一端连接变频增压泵B16输入端,用于将水洗灰浆输送至后续涡流分离单元,顶驱动搅拌器B2安装在水洗罐B1顶部,液位控制器二B3安装在水洗罐B1内部用于读取水洗罐B1内的液位信号。The top-driven stirring water washing device includes a water washing tank B1, a top-driven agitator B2 and a liquid level controller B3. From left to right, the top of the water washing tank B1 is provided with a mortar inlet B4, a water inlet B5, a water inlet B6, a maintenance manhole B7 and a waste gas outlet B8. The upper and lower ends of the side of the water washing tank B1 are respectively provided with an overflow interface B9 and a mortar outlet B10. The bottom of the water washing tank B1 is provided with an emptying interface B11, a mortar inlet B4, a water inlet B5, a water inlet B4 The top of B6 is respectively equipped with pipeline flowmeter three B12, pipeline flowmeter four B13, and pipeline flowmeter five B14 for measuring water volume. The end of slurry discharge outlet two B10 away from the water washing tank B1 is connected to B15, and the other end of B15 is connected to the input end of variable frequency booster pump B16, which is used to transport the water-washed slurry to the subsequent eddy current separation unit. The top drive agitator B2 is installed on the top of the water washing tank B1, and the liquid level controller two B3 is installed inside the water washing tank B1 to read the liquid level signal in the water washing tank B1.
具体的,将精准调控预溶装置中制得的预溶初浆经灰浆进口B4泵入水洗罐B1中,将二级涡流分离单元的剩余全部洗液经来水进口四B6也导入水洗罐B1中,启动蒸发结晶单元的冷凝池中的水泵,将补充水经来水进口三B5持续泵入水洗罐B1中,通过联合读取管道流量计三B12、13、管道流量计五B14的数据,配合相应的控制阀门,实现精准控制补充水的量,将总来水与初浆的质量比控制在1.0~1.5;此过程中,水洗罐B1内的废气经废气排口二B8导出进入废气处理系统处理;经45~90min搅拌水洗后,制得一级水洗灰浆,经灰浆排口二B10、B15后,由变频增压泵B16输送至一级涡流分离单元,过程中通过内部的液位控制器二B3,实现对罐体内的液位进行实时监测,在检测到高液位时进行报警,避免频繁溢流;Specifically, the pre-dissolved primary slurry prepared in the precise control pre-dissolving device is pumped into the water washing tank B1 through the slurry inlet B4, and all the remaining washing liquid of the secondary eddy current separation unit is also introduced into the water washing tank B1 through the water inlet four B6. The water pump in the condensation pool of the evaporation crystallization unit is started, and the supplementary water is continuously pumped into the water washing tank B1 through the water inlet three B5. By jointly reading the data of the pipeline flow meter three B12, 13 and the pipeline flow meter five B14, the corresponding control valve is used to realize the precise control of the amount of supplementary water, and the total The mass ratio of incoming water to primary slurry is controlled at 1.0-1.5. During this process, the waste gas in the water washing tank B1 is discharged through the waste gas outlet B8 and enters the waste gas treatment system for treatment. After 45-90 minutes of stirring and washing, the primary water-washed slurry is obtained, which is transported to the primary eddy current separation unit by the variable frequency booster pump B16 after passing through the slurry outlets B10 and B15. During the process, the liquid level in the tank is monitored in real time through the internal liquid level controller B3. When a high liquid level is detected, an alarm is issued to avoid frequent overflow.
在进行二级水洗时,分别将一级浓缩灰浆和机械分离单元的压滤液导入二级水洗单元的水洗罐内,并通过控制导入压滤液的量,将总来水与浓缩灰浆的质量比控制在0.5~1.0;经45~90min搅拌水洗后,制得二级水洗灰浆,并由二级水洗单元内的变频增压泵B16输送至二级涡流分离单元,期间产生的废气则由废气处理系统处理;During the secondary water washing, the primary concentrated slurry and the filtrate from the mechanical separation unit are respectively introduced into the water washing tank of the secondary water washing unit, and the mass ratio of the total incoming water to the concentrated slurry is controlled at 0.5-1.0 by controlling the amount of the filtrate introduced; after 45-90 minutes of stirring and water washing, the secondary water washing slurry is obtained and transported to the secondary eddy current separation unit by the variable frequency booster pump B16 in the secondary water washing unit, and the waste gas generated during the process is treated by the waste gas treatment system;
在进行三级水洗时,分别将经二级涡流分离单元内制得的二次浓缩灰浆和蒸发结晶单元内的冷凝水作为补充水导入三级水洗单元的水洗罐内,并通过控制导入补充水的量,调节总来水与二次浓缩灰浆的质量比控制在0.5~1.0;经45~90min搅拌水洗后,制得三级水洗灰浆,期间产生的废气则由废气处理系统处理。During the tertiary water washing, the secondary concentrated slurry obtained in the secondary eddy current separation unit and the condensed water in the evaporation crystallization unit are respectively introduced into the water washing tank of the tertiary water washing unit as supplementary water, and the mass ratio of the total incoming water to the secondary concentrated slurry is adjusted to be controlled at 0.5-1.0 by controlling the amount of the introduced supplementary water. After 45-90 minutes of stirring and washing, the tertiary water-washed slurry is obtained, and the waste gas generated during this period is treated by the waste gas treatment system.
一体式涡流三相分离装置包括洗液储罐C1、浓缩灰浆储罐C2以及二者之间连接的多组涡流分离器C3,洗液储罐C1和浓缩灰浆储罐C2之间的中心轴线处安装有排灰管C4,且排灰管C4上设有间歇开启的电磁阀二C10,洗液储罐C1顶部两侧分别设有废气排口三C5和检修人孔三C6,洗液储罐C1中上部设有洗液排口C7,以及与洗液排口C7相连的洗液排放管C8,洗液储罐C1底部设有出灰口C9,出灰口C9与排灰管C4相连,且排灰管C4底部与浓缩灰浆储罐C2之间相连,浓缩灰浆储罐C2底部设有灰浆排口C11,灰浆排口C11底端连通有灰浆排放管C12,且灰浆排放管C12另一端安装有用于控制浓缩灰浆自流至后续接收单元的电磁阀三C13,涡流分离器C3的侧向上部设有水洗灰浆接入管C3-1,涡流分离器C3顶部设有上行清液和空气的连接导管C3-2,且连接导管C3-2与洗液储罐C1之间相连,涡流分离器C3底部设有下行灰浆的倒锥形管C3-3,倒锥形管C3-3与浓缩灰浆储罐C2之间相连,多个涡流分离器C3的水洗灰浆接入管C3-1均与一条环形接入总管C3-4相连,环形接入总管C3-4侧端依次连接有电磁阀四C3-5和变频浆液泵C3-6,以此控制来自顶部驱动搅拌水洗装置的浆液量和涡流分离器C3内的涡流强度。The integrated eddy current three-phase separation device comprises a washing liquid storage tank C1, a concentrated slurry storage tank C2 and a plurality of eddy current separators C3 connected therebetween; an ash discharge pipe C4 is installed at the central axis between the washing liquid storage tank C1 and the concentrated slurry storage tank C2, and an intermittently opened solenoid valve C10 is provided on the ash discharge pipe C4; exhaust gas outlet C5 and inspection manhole C6 are provided on both sides of the top of the washing liquid storage tank C1, respectively; a washing liquid outlet C7 is provided at the middle and upper part of the washing liquid storage tank C1, and a washing liquid discharge pipe C8 connected to the washing liquid outlet C7; an ash outlet C9 is provided at the bottom of the washing liquid storage tank C1, and the ash outlet C9 is connected to the ash discharge pipe C4, and the bottom of the ash discharge pipe C4 is connected to the concentrated slurry storage tank C2; a slurry outlet C11 is provided at the bottom of the concentrated slurry storage tank C2, and the bottom end of the slurry outlet C11 is connected to a slurry discharge pipe C12, and the slurry discharge A solenoid valve C13 for controlling the gravity flow of concentrated slurry to the subsequent receiving unit is installed at the other end of the pipe C12. A water-washing slurry access pipe C3-1 is provided on the upper side of the eddy current separator C3. A connecting conduit C3-2 for ascending clear liquid and air is provided on the top of the eddy current separator C3, and the connecting conduit C3-2 is connected to the washing liquid storage tank C1. An inverted cone pipe C3-3 for descending slurry is provided at the bottom of the eddy current separator C3, and the inverted cone pipe C3-3 is connected to the concentrated slurry storage tank C2. The water-washing slurry access pipes C3-1 of multiple eddy current separators C3 are all connected to a ring-shaped access main pipe C3-4. The side ends of the ring-shaped access main pipe C3-4 are sequentially connected to a solenoid valve C3-5 and a variable frequency slurry pump C3-6, so as to control the slurry amount from the top-driven stirring and water-washing device and the eddy current intensity in the eddy current separator C3.
具体的,在进行一级涡流分离时,经一级水洗单元制得的一级水洗灰浆经环形接入总管C3-4均匀分配给若干组涡流分离器C3进行三相高效分离,并通过调节和一级涡流分离相连的一级水洗单元内的变频增压泵B16压强和电磁阀四C3-5的压强,控制涡流分离器C3内的涡流强度;将分离后的上行清液和空气经连接导管C3-2导入洗液储罐C1中,将分离后的下行浓缩灰浆经倒锥形管C3-3导入浓缩灰浆储罐C2中;此过程中,洗液储罐C1内的废气经废气排口三C5导出进入废气处理系统处理;分离后的一级洗液经洗液排口C7、洗液排放管C8自流进入后续除重单元;分离后的一级浓缩灰浆经灰浆排口C11、灰浆排放管C12,利用重力自流至后续二级水洗单元,并由电磁阀三C13控制其流量;洗液储罐C1内沉积的灰浆经出灰口C9、排灰管C4,由电磁阀二C10控制定期排放至浓缩灰浆储罐C2内,排放间隔时间为6—48h;Specifically, when performing the primary eddy current separation, the primary water-washed slurry obtained by the primary water-washing unit is evenly distributed to a plurality of groups of eddy current separators C3 through the annular access main pipe C3-4 for three-phase efficient separation, and the eddy current intensity in the eddy current separator C3 is controlled by adjusting the pressure of the variable frequency booster pump B16 in the primary water-washing unit connected to the primary eddy current separation and the pressure of the solenoid valve four C3-5; the separated ascending clear liquid and air are introduced into the washing liquid storage tank C1 through the connecting conduit C3-2, and the separated descending concentrated slurry is introduced into the concentrated slurry storage tank C2 through the inverted cone pipe C3-3; During this process, the waste gas in the washing liquid storage tank C1 is discharged through the waste gas outlet C5 to enter the waste gas treatment system for treatment; the separated primary washing liquid flows by gravity into the subsequent weight removal unit through the washing liquid outlet C7 and the washing liquid discharge pipe C8; the separated primary concentrated slurry flows by gravity to the subsequent secondary water washing unit through the slurry outlet C11 and the slurry discharge pipe C12, and its flow is controlled by the electromagnetic valve C13; the slurry deposited in the washing liquid storage tank C1 is discharged regularly to the concentrated slurry storage tank C2 through the ash outlet C9 and the ash discharge pipe C4, and the discharge interval is 6-48h;
在进行二级涡流分离处理时,将二级水洗单元内制得的二级水洗灰浆泵入二级涡流分离单元内的涡流分离器C3中进行高效三相分离,分离后的二级洗液重力自流至化浆单元和一级水洗单元,读取化浆单元中管道流量计一A12和一级水洗单元中的管道流量计三B12的数据,并通过控制化浆单元中的电磁阀一A13,按需调节二级洗液回流至化浆单元和一级水洗单元的分配比例,期间产生的废气则由废气处理系统处理,分离出的二级浓缩灰浆则通过自重流入后续的三级水洗单元。During the secondary eddy current separation treatment, the secondary water-washed slurry prepared in the secondary water-washing unit is pumped into the eddy current separator C3 in the secondary eddy current separation unit for efficient three-phase separation. The separated secondary washing liquid flows by gravity to the pulping unit and the primary water-washing unit. The data of the pipeline flow meter A12 in the pulping unit and the pipeline flow meter B12 in the primary water-washing unit are read, and the distribution ratio of the secondary washing liquid reflux to the pulping unit and the primary water-washing unit is adjusted as needed by controlling the solenoid valve A13 in the pulping unit. The waste gas generated during this period is treated by the waste gas treatment system, and the separated secondary concentrated slurry flows into the subsequent tertiary water-washing unit by its own weight.
一种节能高效的飞灰水洗脱氯方法,包括以下步骤:An energy-saving and efficient fly ash water washing and dechlorination method comprises the following steps:
S1、预溶:将定量的原飞灰加入化浆单元中,将二级涡流分离单元的部分洗液加入飞灰制浆单元中进行搅拌,随后再将废水处理单元中收集的中水加入飞灰制浆单元中,再次进行搅拌,制得质地均匀的预溶初浆,最后将预溶初浆输送至后续一级水洗单元;S1, pre-dissolution: adding a certain amount of raw fly ash to the pulping unit, adding part of the washing liquid from the secondary eddy current separation unit to the fly ash pulping unit for stirring, then adding the reclaimed water collected from the wastewater treatment unit to the fly ash pulping unit, stirring again, to obtain a uniform pre-dissolved primary slurry, and finally transporting the pre-dissolved primary slurry to the subsequent primary water washing unit;
S2、一级水洗:将S1中的预溶初浆输送至一级水洗单元中,同时将二级涡流分离单元的剩余全部洗液加入一级水洗单元内,启动蒸发结晶单元的冷凝池中的水泵,将内部的水送入一级水洗单元中,制得一级水洗灰浆,随后将制得的一级水洗灰浆输送至一级涡流分离单元;S2, primary water washing: the pre-dissolved primary slurry in S1 is transported to the primary water washing unit, and at the same time, all the remaining washing liquid of the secondary eddy current separation unit is added to the primary water washing unit, and the water pump in the condensation tank of the evaporation crystallization unit is started to send the internal water into the primary water washing unit to obtain primary water-washed slurry, and then the obtained primary water-washed slurry is transported to the primary eddy current separation unit;
S3、一级涡流分离:将S2中的一级水洗灰浆输送至一级涡流分离单元内进行分离,随后将分离后的上行清液和空气与分离出的下行浓缩灰浆分开,分别制得一级洗液和一级浓缩灰浆,分离后的一级洗液自流进入后续除重单元,分离后的一级浓缩灰浆利用重力自流至后续二级水洗单元;S3, primary eddy current separation: the primary water-washed slurry in S2 is transported to the primary eddy current separation unit for separation, and then the separated ascending clear liquid and air are separated from the separated descending concentrated slurry to obtain primary washing liquid and primary concentrated slurry respectively. The separated primary washing liquid flows by gravity into the subsequent weight removal unit, and the separated primary concentrated slurry flows by gravity to the subsequent secondary water washing unit;
S4、一级洗液处理:将S3中的一级洗液导入除重单元,进行除重处理,除重后的上清液输送至蒸发结晶单元处理,最终通过蒸发结晶单元将其资源化为工业盐产品,而蒸发结晶单元产生的冷凝水则暂存于冷凝水池中,作为工艺环节的补充水,除重后的沉淀污泥泵送至废水处理单元处理,除重过程中产生的废气则由废气处理系统处理;S4, primary washing liquid treatment: the primary washing liquid in S3 is introduced into the de-weighting unit for de-weighting treatment, and the supernatant after de-weighting is transported to the evaporation crystallization unit for treatment, and finally it is resourced into industrial salt products through the evaporation crystallization unit, while the condensed water generated by the evaporation crystallization unit is temporarily stored in the condensed water pool as supplementary water for the process link, and the precipitated sludge after de-weighting is pumped to the wastewater treatment unit for treatment, and the waste gas generated during the de-weighting process is treated by the waste gas treatment system;
S5、二级水洗:将S3中的一级浓缩灰浆和机械分离单元的压滤液导入二级水洗单元内,经搅拌水洗后,制得二级水洗灰浆,随后将二级水洗灰浆输送至二级涡流分离单元;S5, secondary water washing: the primary concentrated slurry in S3 and the filtrate from the mechanical separation unit are introduced into the secondary water washing unit, and after stirring and washing, the secondary water-washed slurry is obtained, and then the secondary water-washed slurry is transported to the secondary eddy current separation unit;
S6、二级涡流分离:将S5中的二级水洗灰浆泵送至二级涡流分离单元进行高效三相分离,分离后的二级洗液重力自流至化浆单元和一级水洗单元,同时按需调节二级洗液回流至化浆单元和一级水洗单元的分配比例,分离后的二级浓缩灰浆利用重力自流至后续的三级水洗单元;S6, secondary eddy current separation: the secondary water-washed slurry in S5 is pumped to the secondary eddy current separation unit for efficient three-phase separation, and the separated secondary washing liquid flows by gravity to the pulping unit and the primary water washing unit, and the distribution ratio of the secondary washing liquid back to the pulping unit and the primary water washing unit is adjusted as needed, and the separated secondary concentrated slurry flows by gravity to the subsequent tertiary water washing unit;
S7、三级水洗:将S6中的二级浓缩灰浆和蒸发结晶单元的冷凝水作为补充水导入三级水洗单元内,经搅拌水洗后,制得三级水洗灰浆;S7, tertiary water washing: the secondary concentrated slurry in S6 and the condensed water of the evaporation crystallization unit are introduced into the tertiary water washing unit as supplementary water, and after stirring and washing, the tertiary water-washed slurry is obtained;
S8、机械固液分离:机械固液分离单元将三级水洗灰浆分离成滤液与固渣,滤液全部作为二级水洗单元的进水进行回流处理,固渣则为脱氯飞灰;S8, mechanical solid-liquid separation: The mechanical solid-liquid separation unit separates the tertiary water-washed slurry into filtrate and solid residue. The filtrate is all refluxed as the influent of the secondary water-washing unit, and the solid residue is dechlorinated fly ash;
S9、废气配套处理:废气处理单元通过废气收集总管,将化浆单元的废气,多级水洗单元的废气,多级涡流分离单元的废气、除重单元的废气,废水处理单元的废气,一并接入处理,并将因处理所产生的废水接入废水处理单元,治理后的废气高空排放;S9. Waste gas supporting treatment: The waste gas treatment unit collects the waste gas from the pulping unit, the multi-stage water washing unit, the multi-stage eddy current separation unit, the weight removal unit, and the waste water treatment unit through the waste gas collection main pipe, and connects the waste water generated by the treatment to the waste water treatment unit, and the treated waste gas is discharged into the air;
S10、废水配套处理:废水处理单元接收来自除重单元的沉淀污泥和废气处理单元的废水,一并接入处理,将处理后出水作为回用水用于化浆单元,脱水污泥则留置后续处理。S10. Wastewater treatment: The wastewater treatment unit receives the precipitated sludge from the weight removal unit and the wastewater from the waste gas treatment unit, and treats them together. The treated effluent is used as recycled water in the pulping unit, and the dewatered sludge is retained for subsequent treatment.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
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