CN1188404A - Continuous adhesive printing on a non-continuous sequence of disposable absorbent articles - Google Patents
Continuous adhesive printing on a non-continuous sequence of disposable absorbent articles Download PDFInfo
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本发明涉及制作诸如卫生巾、内裤护垫、月经垫、失禁者用衬垫以及成人或婴儿用尿布的一次性吸湿用品的工艺。本发明特别是涉及制作具有相互粘接在一起的两种材料的一次性吸湿用品的工艺。特别是,该工艺采用一个连续辊筒印刷使粘接剂印刷到非连续的独立的单片基底材料序列上。这种粘接剂印刷工艺的应用可以使整个表面均覆盖有粘接剂而当在印刷了粘接剂后分开单个基底材料时不必在粘接剂的部位进行切割。The present invention relates to the process of making disposable absorbent articles such as sanitary napkins, pantiliners, menstrual pads, incontinent pads, and adult or infant diapers. In particular, the present invention relates to the process of making disposable absorbent articles having two materials bonded to each other. In particular, the process uses a continuous roll printing to print the adhesive onto a non-continuous sequence of individual individual pieces of substrate material. The application of this adhesive printing process allows the entire surface to be covered with adhesive without having to cut at the site of the adhesive when separating individual substrate materials after printing the adhesive.
诸如卫生巾、内裤护垫、月经垫、失禁者用衬垫以及成人或婴儿用尿布等一次性吸湿用品的朝向内裤的表面上一般都具有粘接剂,以便在使用过程中能使它们附着在使用者的衣物上。特别是,卫生巾和内裤护垫一般都具有压敏或热熔粘接剂,以便使之附着在穿戴者的内裤上,从而使该用品能与穿戴者贴合并感到舒适。这些粘接剂在使用前一般由一层防粘衬覆盖着。Disposable absorbent articles such as sanitary napkins, pantiliners, menstrual pads, incontinent pads, and adult or baby diapers typically have adhesive on their garment-facing surfaces to allow them to adhere to the surface during use. on the user's clothing. In particular, sanitary napkins and pantiliners generally have pressure sensitive or hot melt adhesives to allow them to be attached to the wearer's panties so that the article fits and is comfortable to the wearer. These adhesives are generally covered with a release liner prior to use.
更一般的情况是,吸湿用品具有粘接剂区域以使最终构成吸湿用品的全部或部分的材料联结在一起。具体地说,构成吸湿用品的项片、吸湿芯和底片的多层结构通常是由粘接剂联结在一起的。项片、吸湿芯和底片相互之间的联结也可以用粘接剂来实现。More generally, the absorbent article will have regions of adhesive to hold together the materials that ultimately make up all or part of the absorbent article. Specifically, the multilayer structure comprising the topsheet, absorbent core and backsheet of the absorbent article is usually held together by adhesives. The attachment of the topsheet, absorbent core and backsheet to each other can also be accomplished by adhesives.
典型地,这些产品由高速机器制作出来。该机器包括以快速有效方式添加粘接剂的设备,确保大量的吸湿产品的性能具有一致性。Typically, these products are produced by high speed machines. The machine includes equipment for adding adhesives in a fast and efficient manner, ensuring consistent performance across a wide range of absorbent products.
提供粘接剂的通常方式是将粘接剂缝隙涂敷(slot-coating)或喷撒在一连续传送的材料纤维上。所述材料的覆盖有粘接剂的表面与其它材料连接在一起构成一次性吸湿用品的全部或部分。这些粘接剂施加方法使得在施加粘接剂时装置与被覆盖的材料之间不必接触。这一点对通常用于一次性吸湿用品的热塑薄膜或无纺材料来说非常必要,因为这些材料具有很高的热敏性,不能采用需要高熔温度的粘接方法。A common way to provide adhesive is by slot-coating or spraying the adhesive onto a continuously conveying web of material fibers. The adhesive-covered surface of said material is joined together with other materials to form all or part of a disposable absorbent article. These adhesive application methods eliminate the need for contact between the device and the covered material while the adhesive is being applied. This is especially necessary for thermoplastic film or nonwoven materials commonly used in disposable absorbent articles, as these materials are highly heat sensitive and cannot be bonded using high melting temperature bonding methods.
将粘接剂施加到用于吸湿用品的材料上的另一种方法是丝网印刷法。在丝网印刷法中,将粘接剂加到有孔的旋转辊中。该辊(也称丝网)与连续输送的材料纤维相接触,这样粘接剂就穿过孔到达材料上。同样,仅有粘接剂被加热了,而与被施加粘接剂的表面接触的丝网并未加热。Another method of applying adhesives to materials used in absorbent articles is screen printing. In the screen printing method, the adhesive is applied to a perforated rotating roll. The roller (also called the wire mesh) is in contact with the continuously fed material fibers so that the adhesive passes through the holes and onto the material. Also, only the adhesive is heated and the screen in contact with the surface to which the adhesive is applied is not heated.
施加粘接剂的又一种方法是在用于生产吸湿用品的一种材料上初涂粘接剂。这种操作可以在将该材料用于吸湿用品之前作为独立工艺来完成。例如粘接胶带或薄膜(如用于婴儿尿布中)有一个粘接剂面和一个无粘接剂面。当粘接胶带或薄膜卷成一个卷时,有粘接剂面不会很牢地粘到(或至少真正地粘到)无粘接剂面上。在使用该材料时将卷展开,将有粘接剂面贴到欲与粘接胶带或薄膜附着在一起的材料上。Yet another method of applying the adhesive is to prime coat the adhesive on one of the materials used to manufacture the absorbent article. This operation can be done as a separate process before the material is used in an absorbent article. For example adhesive tapes or films (as used in baby diapers) have an adhesive side and an adhesive-free side. When the adhesive tape or film is rolled into a roll, the adhesive side does not stick (or at least really sticks) to the non-adhesive side very well. To use the material, unroll the roll and apply the adhesive side to the material to be attached with the adhesive tape or film.
美国专利5,064,492采用下述方式在一种不透液体的薄膜上印刷一种特殊粘接剂,该粘接剂据称在低于大约43℃(110H)情况下不凝结。所述方式是用一种有图案的印刷辊和一种冷却补偿辊或一系列这种印刷单元(如果希望有粘接剂图案的话)将粘接剂施加到薄膜上。在粘接剂凝结温度以下将覆盖有薄膜的粘接剂卷起来。US Patent 5,064,492 prints on a liquid impervious film a special adhesive which is said to not freeze below about 43°C (110H) in the following manner. The approach is to apply the adhesive to the film with a patterned printing roll and a chilled make-up roll or a series of such printing units if an adhesive pattern is desired. Roll the film-covered adhesive below the adhesive's setting temperature.
这种提供预覆盖薄膜的方法增加了后勤、贮存和最后加工吸湿用品的复杂程度,甚至对预覆盖辊任一部分的误加热都将使粘接剂变得不能用(自身粘联)。展开薄膜时很难对准也使粘接剂印刷位置的精确度不可能很高。进一步说,粘接剂不得不反复地被加热以回复到粘性状态,这样增加了能量的消耗,并且还存在粘接剂熔化并穿过其下部的薄膜材料的可能。粘接剂的这种加热也使得粘接剂的品质下降,因为这种作法增加了粘接剂的冷热循环。This method of providing a pre-cover film adds to the complexity of logistics, storage and finishing of the absorbent article, and even inadvertent heating of any part of the pre-cover roll will render the adhesive unusable (self-blocking). Difficult alignment when unrolling the film also makes it impossible to accurately position the adhesive print. Furthermore, the adhesive has to be heated repeatedly to return to the viscous state, which increases energy consumption, and there is also the possibility of the adhesive melting and passing through the underlying film material. This heating of the adhesive also degrades the quality of the adhesive because it increases the thermal cycling of the adhesive.
在类似的题目为“一次性吸湿用品的粘接剂印刷”的专利申请中公开了一种粘接剂印刷工艺,该工艺包括将一连续或具有某种造形图案的粘接剂施加到一连续的第一材料纤维上,特别是对于以这种形式施加的连续的粘接剂,需要切割开粘接剂层才能分割成单个基底。In a similar patent application entitled "Adhesive Printing of Disposable Absorbent Articles" an adhesive printing process is disclosed which involves applying a continuous or patterned adhesive to a continuous On the fibers of the first material, especially for continuous adhesive applied in this form, it is necessary to cut the adhesive layer to separate it into individual substrates.
上述所有粘接剂施加工艺的共同弊端是它们不可调节,所施加的粘接剂图形不够精确,而且它们基本上仅能连续提供粘接剂,接下来还需要切割开粘接剂层。用于涂敷或喷撒的开关系统的弊端在于它延时了系统响应,并且一般来说存在着粘接剂团块的流出忽快忽慢的问题。对于中空的筒状丝网印刷来说,可以在丝网上刻出一种图案以得到粘接剂图案,但是这受到某种限制,即丝网上粘接剂施加位置(孔)的分布需相当均匀以减少最终导致施加工艺不稳定的温度变化。另外,就其稳定性而言,粘接剂丝网印刷不可能使整个表面都均匀覆盖有粘接剂,,这归因于这种丝网的最大孔径和整个开放区域。Common disadvantages of all of the above adhesive application processes are that they are not adjustable, the pattern of adhesive applied is imprecise, and they essentially only provide a continuous supply of adhesive followed by the need to cut the adhesive layer. A disadvantage of an on-off system for application or spraying is that it delays system response and generally suffers from intermittent fast and slow flow of adhesive clumps. For hollow cylindrical screen printing, it is possible to engrave a pattern on the screen to obtain the adhesive pattern, but this is subject to certain restrictions, that is, the distribution of adhesive application locations (holes) on the screen needs to be fairly uniform To reduce temperature variations that ultimately lead to unstable application processes. In addition, in terms of its stability, adhesive screen printing is not possible to uniformly cover the entire surface with adhesive, which is due to the maximum pore size and the entire open area of this screen.
即使系统在使用中允许将粘接剂断续地施加到一个连续的基底上,将连续的基底分割成单片的操作要求粘接剂相对于分割机器(切割)的摆放有很高的精确度,否则分割机器会切割开粘接剂层。切割粘接剂层明显地存在弊端,即增加了磨损、降低了效率,这是因为这种做法增加了对切割设备进行清洗的需求。Even though the system in use allows intermittent application of adhesive to a continuous substrate, the operation of separating the continuous substrate into individual pieces requires a high degree of precision in the placement of the adhesive relative to the cutting machine (cutting) Otherwise, the cutting machine will cut the adhesive layer. Cutting the adhesive layer has obvious disadvantages, namely increased wear and reduced efficiency, because this practice increases the need for cleaning of the cutting equipment.
申请人现在找到了一种将粘接剂施加在一次性吸湿用品的一定区域上的工艺,该区域可至少延伸到基底的周边而不必再切割开粘接剂。该工艺允许整个表面覆盖有粘接剂,并且总的来说比已有处理工艺更稳定、更精确。本发明的工艺与普通的粘接剂施加方法相比减少了生产过程中的停机时间。Applicants have now found a process for applying adhesive to an area of a disposable absorbent article which extends at least to the periphery of the substrate without having to cut the adhesive. The process allows the entire surface to be covered with adhesive and is generally more stable and precise than existing treatments. The process of the present invention reduces downtime during production compared to conventional adhesive application methods.
因此本发明的工艺的目的是提供一种吸湿用品,该吸湿用品有一个粘接剂区域,该区域将吸湿用品内的两种材料连接在一起。特别是本发明的目的是提供一种精确有效的工艺以取代现有的粘接剂施加工艺,这样允许粘接剂区域延伸到被施加的基底周边。这一点在以前以通常的生产速度制作一次性吸湿用品过程中是不可能做到的。It is therefore an object of the process of the present invention to provide an absorbent article having an adhesive region which joins two materials within the absorbent article. In particular it is an object of the present invention to provide an accurate and efficient process to replace the existing adhesive application process, which allows the area of adhesive to extend to the periphery of the substrate to which it is applied. This has not been possible before in the manufacture of disposable absorbent articles at conventional production rates.
本发明涉及一种在用于一次性吸湿用品的基底的第一表面上施加粘接剂区域的工艺。该工艺包括以下步骤:The present invention relates to a process for applying a region of adhesive to a first surface of a substrate for a disposable absorbent article. The process includes the following steps:
(a)提供一系列独立的单片基底,每个单片有一个可以使用的第一表面。(a) Providing a series of individual monolithic substrates, each monolith having a usable first surface.
(b)按机器方向将一系列独立的单片基底(而不是连续的基底纤维)输送进机器。(b) Feed a series of individual monolithic substrates (rather than continuous substrate fibers) into the machine in the machine direction.
(c)用连续辊筒印刷法在每个单片基底的第一表面上施加粘接剂区域。在这一工艺中,粘接剂区域的至少一部分周边与每个单片基底的第一表面的周边叠合在一起。最好是辊筒的印刷能使第一基底的整个表面均涂有粘接剂,这样粘接剂区域与第一表面的周边就完全叠合在一起了。(c) Applying an area of adhesive to the first surface of each monolithic substrate by continuous roll printing. In this process, at least a portion of the perimeter of the adhesive region is overlapped with the perimeter of the first surface of each monolithic substrate. Preferably, the printing of the roll coats the entire surface of the first substrate with the adhesive such that the area of adhesive is completely aligned with the perimeter of the first surface.
本发明工艺中的辊筒印刷工序最好设置一个旋转传送辊来传送粘接剂。传送辊在它的旋转路径的接收部分处连续接收粘接剂。传送辊在它的旋转路径的运送部分处将粘接剂运送到第一表面上。由于独立的单片是间断出现的,所以粘接剂也是不连续运送的。The roll printing step in the process of the present invention is preferably provided with a rotating transfer roll to transfer the adhesive. The transfer roller continuously receives adhesive at the receiving portion of its path of rotation. The transfer roller transfers the adhesive onto the first surface at the transfer portion of its path of rotation. Since the individual pieces occur intermittently, the adhesive is delivered discontinuously.
粘接剂一般的是热熔的,并且一般是经熔化而呈液态提供的。这样,传送辊的旋转路径的接收部分一般在盛有熔化状态的粘接剂容器内。Adhesives are typically hot-melt and are typically provided in a liquid state after being melted. Thus, the receiving portion of the path of rotation of the transfer roller is typically within a container containing the adhesive in a molten state.
在本发明的工艺的一个实施例中,粘接剂区域为独立的单片基底提供一个与一次性吸湿用品的剩余部分永久联接的装置。In one embodiment of the process of the present invention, the region of adhesive provides a means for the separate monolithic substrate to be permanently attached to the remainder of the disposable absorbent article.
在本发明工艺的另一个实施例中,用于使用者内裤内的一次性吸湿用品具有一短裤固定粘接剂,它使吸湿用品与使用者的内裤连在一起,而这种连接是可以分开的。所述短裤固定粘接剂是由本发明的工艺提供的,一般地,这种工艺将一个连续的基底切割成独立的单片,然后在其上施加短裤固定粘接剂区域,以得到一次性吸湿用品。这种吸湿用品一般为卫生巾、月经垫或短裤护垫,它们都包括一个顶片、一个底片以及一个位于顶片和底片之间的吸湿芯。一般是底片为第一表面,在其上按照本发明的工艺印刷有粘接剂区域。In another embodiment of the process of the present invention, the disposable absorbent article for use in the user's underpants has a panty fastening adhesive that attaches the absorbent article to the user's underpants, and the connection is releasable. of. The panty fastening adhesive is provided by the process of the present invention, which typically cuts a continuous substrate into individual pieces on which areas of the panty fastening adhesive are applied to obtain a disposable absorbent supplies. Such absorbent articles are generally sanitary napkins, menstrual pads or pantiliners, which all include a topsheet, a backsheet and an absorbent core positioned between the topsheet and the backsheet. Typically the backsheet will be the first surface on which the adhesive areas will be printed according to the process of the invention.
短裤固定粘接剂一般盖有一个作为可揭去的覆盖装置的连续条,该连续条大多数情况下为一涂有硅酮的防粘衬。所述防粘衬以一种连续条的形式放在独立的吸湿用品的粘接剂区域上,然后在独立的吸湿用品的间隙处将连续条切割开以获得单个的一次性用品。或者,作为可揭去的覆盖装置的连续条也可以不被切割开而是先储存起来,以备今后将吸湿用品从可揭去的覆盖装置的连续条上移走。Pants fastening adhesives are generally covered with a continuous strip as the removable covering means, which is in most cases a silicone-coated release liner. The release liner is placed in a continuous strip over the adhesive areas of the individual absorbent articles, and the continuous strip is then cut at gaps between the individual absorbent articles to obtain individual disposable articles. Alternatively, the continuous strip of removable covering means may not be cut but stored for later removal of the absorbent article from the continuous strip of removable covering means.
在本发明工艺的一个可行的实施例中,粘接剂是从底部施加到第一表面上的,这保证在施加粘接剂时不会产生滴液,不必增加防护装置以防止滴液。In a possible embodiment of the process according to the invention, the adhesive is applied from the bottom onto the first surface, which ensures that no dripping occurs during the application of the adhesive, without the need for additional protection against dripping.
本发明的工艺可以使粘接剂区域具有一定的形状,该形状包括既不平行也不垂直于机器方向且最好不是直线形的部分。The process of the present invention allows the adhesive area to have a shape that includes portions that are neither parallel nor perpendicular to the machine direction, and preferably are not linear.
施加在第一表面上的粘接剂区域的周边至少有一部分与被施加粘接剂的材料的表面的周边叠合在一起。粘接剂区域最好覆盖第一材料的整个表面,这样它们的周边将完全叠合。At least a portion of the perimeter of the area of adhesive applied to the first surface coincides with the perimeter of the surface of the material to which the adhesive is applied. The adhesive areas preferably cover the entire surface of the first material so that their perimeters will overlap completely.
粘接剂区域可以作为一种可揭去的附着装置,正如防粘纸和短裤固定粘接剂之间一样。然而,上述工艺不限于这种粘接剂的应用,它还可以将第一和第二材料永久地连接在一起。The adhesive area acts as a peel-off attachment, as does the release paper and the shorts fastening adhesive. However, the process described above is not limited to the use of this adhesive, which can also permanently join the first and second materials together.
以下将结合附图详细说明本发明的实施例。附图中:Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. In the attached picture:
图1为本发明工艺的一个实施例的示意图。Figure 1 is a schematic diagram of one embodiment of the process of the present invention.
图2为用于本发明粘接剂印刷步骤中的印刷设备的剖面示意图。Fig. 2 is a schematic sectional view of a printing device used in the adhesive printing step of the present invention.
图3~14所示为用于本发明的旋转传送辊上的可互换的雕刻凹槽和它们的剖面构形。Figures 3-14 illustrate interchangeable engraved grooves and their cross-sectional configurations for use in the rotating conveyor roll of the present invention.
吸湿用品有一个朝向身体面,一个朝向衣物面和一个吸湿结构,其中所述朝向身体面一般为可透过液体的、具有类似纤维或薄膜状结构的基底,通常称为顶片;所述朝向衣物面最好是不可透过液体但透气的,通常称之为底片;所述吸湿结构放在朝向身体面和朝向衣物面之间,一般称之为吸湿芯。吸湿用品有一个纵轴和一个横轴,并可具有用于本技术中的任何基件和部件。特别是吸湿用品中可以有侧向包绕基件、侧翼部件或护翼以及具有各种可伸展、有弹性的部件。Absorbent articles have a body-facing side, a garment-facing side, and an absorbent structure, wherein the body-facing side is generally a liquid-permeable substrate having a fibrous or film-like structure, commonly referred to as a topsheet; The garment side is preferably liquid-impermeable but breathable, commonly referred to as the backsheet; and the absorbent structure is placed between the body-facing side and the garment-facing side, generally referred to as the absorbent core. The absorbent article has a longitudinal axis and a transverse axis and can have any base and components used in the art. In particular absorbent articles may have lateral wrapping base members, side flap members or wings and various stretchable, elastic members.
下面将以卫生巾或短裤护垫作为例子来描述用以吸收液体的吸湿用品。当然,具有粘接剂的成人或婴儿尿布垫等产品也可以采用本发明的工艺。Absorbent articles for absorbing liquids will be described below using sanitary napkins or pantiliners as examples. Of course, products such as adult or baby diaper pads with adhesives can also use the process of the present invention.
按照本发明制作的优选的卫生巾或短裤护垫有一对侧向包绕基件或称“内裤覆盖部件”。它们覆盖在穿戴者的短裤上以减少侧向沾污(即弄脏短裤裆部的边)而且它们一般比通常的侧翼或护翼小一些。Preferred sanitary napkins or pantiliners made in accordance with the present invention have a pair of side wrapping base members or "panty covering members". They overlay the wearer's shorts to reduce side soiling (ie, soiling the sides of the crotch of the shorts) and they are generally smaller than normal side flaps or flaps.
不论是与吸湿用品本身为一体的还是分别形成后连接在一起的,侧向包绕部件的性能的改善还表现为它们在平行于纵轴和/或横轴的方向上是可伸展的。这种可伸展性可以表现在侧向包绕部件的全部或仅一部分。可以用打褶或环轧这些部分的方法使之获得可伸展性。Whether integral with the absorbent article itself or separately formed and joined together, the improved performance of the lateral wrapping members is also in that they are extensible in a direction parallel to the longitudinal and/or transverse axis. This extensibility may be present in all or only a portion of the lateral wrapping member. Extensibility can be achieved by pleating or ring rolling these sections.
一个典型的卫生巾或短裤护垫包括一个可透过液体的顶片、一个与顶片相连的不可透过液体的底片和一个位于顶片和底片之间的吸湿芯。在底片上有一个粘接剂区域以构成短裤固定粘接剂,在吸湿用品被使用前,该粘接剂由防粘纸或类似物覆盖着。A typical sanitary napkin or pantiliner comprises a liquid permeable topsheet, a liquid impermeable backsheet connected to the topsheet and an absorbent core positioned between the topsheet and the backsheet. There is an adhesive area on the backsheet to form a pant fastening adhesive which is covered by a release paper or the like before the absorbent article is used.
本发明涉及一种制作一次性吸湿用品的工艺,该吸湿用品具有由粘接剂联结在一起的第一材料和第二材料。所述材料为任何一般用于一次性吸湿用品中的材料。所述工艺中包括需要提供永久的和可揭去的粘接剂表面,因此包括在朝向衣物的表面上覆盖粘接剂区域,该粘接剂区域被如防粘衬等保护覆盖装置覆盖。The present invention relates to a process for making a disposable absorbent article having a first material and a second material joined together by an adhesive. The material is any material commonly used in disposable absorbent articles. Included in the process is the need to provide a permanent and releasable adhesive surface, thus including covering the area of the adhesive on the garment facing surface covered by a protective covering such as a release liner.
在生产吸湿用品过程中一般会形成一些粘接剂的连接,这种连接在全部或一部分或至少一个工艺中可采用本发明的工艺。因此以后将要描述的本发明的应用总的来说有利于一次性吸湿用品。During the production of absorbent articles, some adhesive connections are generally formed, and the process of the present invention can be used in all or part of or at least one of the processes. Thus the application of the present invention which will be described hereinafter is generally advantageous for disposable absorbent articles.
本发明的工艺中施加的粘接剂可以是任何一种粘接剂。,一般包括热塑基底材料的、与胶粘树脂混合的或包括各种这些材料的混合物的热熔粘接剂可应用于本发明的工艺中。典型的热熔粘接剂的最低熔化温度大约为80℃,通常达到大约100℃。当然,这些热熔粘接剂应能在整个加工、储存、运输和使用一次性吸湿用品过程中一直保持它们的粘接特性,直到一次性吸湿用品被扔弃为止。一般地,粘接剂在整个过程中承受的最高温度是当一次性吸湿用品被使用在人身体上时的使用温度——40℃,但是更高的温度也可以出现在例如吸湿用品被放在太阳照射下的汽车内的情况下,此处的温度据报道为60℃或更高。The adhesive applied in the process of the present invention may be any adhesive. , hot melt adhesives generally comprising a thermoplastic base material, mixed with an adhesive resin or comprising a mixture of various such materials may be used in the process of the present invention. Typical hot melt adhesives have a minimum melting temperature of about 80°C and often reach about 100°C. Of course, these hot melt adhesives should be able to maintain their adhesive properties throughout the processing, storage, transportation and use of the disposable absorbent article until the disposable absorbent article is discarded. Generally, the highest temperature that the adhesive is subjected to during the entire process is the use temperature when the disposable absorbent article is used on the human body - 40°C, but higher temperatures can also occur, for example, when the absorbent article is placed on the human body. In the case of a car under the sun, the temperature here is reported to be 60°C or higher.
在按照本发明用印刷辊施加粘接剂时,粘接剂的内聚力应比粘接剂粘附被印刷的基底的力小,同时被印刷上粘接剂的基底内部的内聚力应比粘接剂的内聚力大。如果这些力的相互关系不合适,基底的一部分物质将会与基底脱离并附着到印刷辊的粘接剂表面上。为了确保上述情况不会发生,有必要一直对温度保持严密控制,这是因为热熔粘接剂的内聚力高度依赖于粘接剂的温度。对本领域技术人员来说做个简单的试验就可以立即确定能否向某个基底进行粘接剂辊筒印刷,同时确定粘接剂需要的温度。When applying the adhesive with a printing roller according to the present invention, the cohesive force of the adhesive should be smaller than the force with which the adhesive adheres to the printed substrate, and the cohesive force inside the substrate printed with the adhesive should be lower than that of the adhesive. The cohesion is large. If these forces do not correlate properly, a portion of the substrate will detach from the substrate and adhere to the adhesive surface of the print roll. To ensure that this does not happen, it is necessary to maintain close temperature control at all times, since the cohesion of hot melt adhesives is highly dependent on the temperature of the adhesive. A simple experiment for those skilled in the art can immediately determine whether adhesive roller printing can be performed on a substrate, as well as determine the temperature required for the adhesive.
为了更全面地评价本发明工艺的实用性,下面将对典型的一次性吸湿用品进行描述。顶片In order to more fully evaluate the utility of the process of the present invention, a typical disposable absorbent article is described below. top sheet
顶片是柔顺的,手感柔软并对穿着者的皮肤无刺激的。适用的顶片在本领域中是公知的,特别是那些公开于在审查中的专利申请“具有特定形状的短裤固定粘接剂的一次性吸湿用品”中的顶片。The topsheet is compliant, soft to the touch and non-irritating to the wearer's skin. Suitable topsheets are well known in the art, especially those disclosed in the pending patent application "Disposable Absorbent Articles With Specific Shaped Panty Fastening Adhesives".
当提及顶片时,多层结构或单层结构均在考虑之中。本发明工艺的研究主题是将顶片与吸湿用品的其它部分连接在一起或多层结构顶片内部之间的连接。吸湿结构When referring to the topsheet, either multilayer or single layer structures are contemplated. The subject matter of the process of the present invention is the attachment of the topsheet to the rest of the absorbent article or the attachment of the interior of a multilayer topsheet. Hygroscopic structure
当提及吸湿结构时,多层结构或单层结构均在考虑之中。本发明工艺的研究主题是将吸湿结构与吸湿用品的其它部分连接在一起或多层结构内部之间的连接。适用的吸湿结构在本领域中是公知的,特别是那些公开于在审查中的专利申请“具有特定形状的短裤固定粘接剂的一次性吸湿用品”中的吸湿结构。When referring to absorbent structures, either multilayer or single layer structures are contemplated. The subject matter of the process of the present invention is the joining of absorbent structures to other parts of absorbent articles or the joining of interiors of multilayer structures. Suitable absorbent structures are well known in the art, especially those disclosed in the co-pending patent application "Disposable Absorbent Articles With Specific Shaped Panty Fastening Adhesive".
为了将吸湿结构的表面或吸湿结构的一层与其它表面连接起来,很重要的一点是要注意上述有关内聚力和粘着力以及它们之间的相互关系的论述。对于某些纤维素绒毛材料的吸湿结构来说往往发现它不具有令人满意的所需的足够内聚力以允许被印刷。这种情况下,可能的解决方法是在连接表面上采用粘接剂辊筒印刷工艺,使纤维素纤维吸湿结构或吸湿结构层被连接在一起。底片In order to join a surface of an absorbent structure or a layer of an absorbent structure with another surface, it is important to note the above discussion regarding cohesion and adhesion forces and their interrelationships. It has often been found that the absorbent structure of certain cellulosic fluff materials does not have the desired sufficient cohesion to allow it to be printed. In this case, a possible solution is to use an adhesive roller printing process on the joining surfaces so that the cellulose fiber absorbent structure or the layers of the absorbent structure are joined together. Negative
底片主要用来防止吸收的排泄物泄漏并将其保存在吸湿结构中,以免弄湿与吸湿结构接触的物品,例如衬裤、紧身短衬裤、睡衣裤和内衣裤等。适用的底片在本领域中是公知的,特别是那些公开于在审查中的专利申请“具有特定形状的短裤固定粘接剂的一次性吸湿用品”中的底片。当提及底片时,多层结构或单层结构均在考虑之中。本发明工艺的研究主题是将底片与吸湿用品的其它部分连接在一起或多层结构底片内部之间的连接。短裤固定粘接剂The backsheet is primarily used to prevent leakage of absorbed exudates and to retain them within the absorbent structure so as not to wet articles that come into contact with the absorbent structure, such as drawers, panties, pajamas, underwear, and the like. Suitable backsheets are well known in the art, particularly those disclosed in the co-pending patent application "Disposable Absorbent Articles Having Specific Shaped Panty Fastening Adhesives". When referring to a backsheet, either multi-layer or single-layer structures are contemplated. The subject matter of the process of the present invention is the joining of the backsheet to the rest of the absorbent article or the joining of the interior of a multilayer backsheet. Adhesive for shorts
底片一般形成吸湿用品的朝向衣物面,而短裤固定粘接剂就位在其上。短裤固定粘接剂可包括用于此目的的公知的粘接剂或胶。这些粘接剂一般为压敏的并在它们的应用温度下保持很好的粘性。The backsheet generally forms the garment-facing side of the absorbent article on which the pant fastening adhesive is located. The pant fastening adhesive may comprise known adhesives or glues for this purpose. These adhesives are generally pressure sensitive and remain tacky well at their application temperature.
适用的非伸展性粘接剂为由意大利的Savare I.C.of Milan生产的SavareLA203和Savare LA303、德国的Koemmerling in Pirmasens生产的Coramelt867、德国的H.B Fuller Co.In Lueneburg制造的Fuller D3964ZP和FullerH2238ZP。适用的粘接剂固定装置在美国专利第4,917,697号中也有描述。Suitable non-extensible adhesives are Savare LA203 and Savare LA303 produced by Savare I.C. of Milan in Italy, Coramelt 867 produced by Koemmerling in Pirmasens in Germany, Fuller D3964ZP and Fuller H2238ZP produced by H.B Fuller Co. In Lueneburg in Germany. Suitable adhesive fastening means are also described in US Patent No. 4,917,697.
本发明的一个特点为短裤固定粘接剂区域的形状可以包括非直线形部分,该部分不与吸湿用品的朝向衣物面的周边叠合。短裤固定粘接剂不必但可以与卫生巾的朝向衣物面一起伸展。It is a feature of the present invention that the shape of the pant fastening adhesive region may include non-rectilinear portions which do not coincide with the periphery of the garment facing side of the absorbent article. The panty fastening adhesive need not but can be coextensive with the garment facing side of the sanitary napkin.
在吸湿用品使用前一般要用一个保护覆盖装置将短裤固定粘接剂保护起来,以免发生弄脏或粘到任何表面上等不希望的情况。该保护覆盖装置为涂有硅酮的防粘纸、塑料薄膜或任何容易被揭去的覆盖物。保护覆盖装置可以是单个的一整片或包括例如分别覆盖粘接剂区域的多片的各部分。保护覆盖装置还可以有其它功能,例如提供吸湿用品的独立包装或提供弃置功能。本发明的工艺步骤Prior to use of the absorbent article, the panty fastening adhesive is generally protected by a protective covering to prevent undesired soiling or sticking to any surface. The protective covering is a silicone coated release paper, a plastic film or any easily removable covering. The protective covering means may be a single integral piece or may comprise parts of, for example, multiple pieces covering the adhesive areas respectively. The protective covering may also serve other functions, such as providing individual packaging of the absorbent article or providing a disposal function. Process step of the present invention
下面将参照附图对本发明用于卫生巾的短裤固定粘接剂的优选实施例进行描述。Preferred embodiments of the underpants fastening adhesive for sanitary napkins of the present invention will be described below with reference to the accompanying drawings.
在图1中示出了本发明的工艺,其中一系列独立的单片基底(所说的“独立的”基片是指没有短裤固定粘接剂的整个卫生巾10)沿基底传送通道按机器方向被输送到系统中。第二步,将连续材料20即防粘纸也输送到系统中。图1还示出了为卫生巾10的第一表面11提供粘接剂2的辊筒印刷单元30的示意图。The process of the present invention is shown in Fig. 1, wherein a series of independent monolithic substrates (by "independent" substrates is meant the entire
在如图2的详细剖面图中示出了将粘接剂2连续输送到第一表面11的过程。粘接剂2仅在辊筒与卫生巾10真正相接触时才从辊筒印刷单元30中传送出来,即为非连续方式。The continuous delivery of the adhesive 2 to the
在图2中可以看到,卫生巾10由材料导向系统12控制,按机器方向(即如图所示的大致向右方向)被输送进来。卫生巾10被从材料导向系统12输送到另一个材料导向系统14,导向系统14将其传送到辊筒印刷单元30。As can be seen in Figure 2, the
辊筒印刷单元30包括一个旋转传送辊31。旋转传送辊31的圆形剖面显示了旋转传送辊31的旋转路径。在旋转路径的接收部分34处辊31浸入盛有粘接剂的容器36中。这是典型的位于辊筒印刷单元30中的熔化状态的粘接剂,该粘接剂由加热元件(图中未示出)保持在恒定温度下。同样辊31最好可以有内部加热装置,比如辊具有热油或水的通道以便将传送辊31的表面保持在恒定的温度下。The
传送辊31在旋转路径的接收部分34处被熔化状态的粘接剂浸润。辊筒表面沿旋转路径连续转动而转出盛粘接剂的容器36之外,同时过量的粘接剂由刮削叶片35从旋转传送辊31上刮去。刮削叶片35基本上是悬置在旋转传送辊31的表面上的,它可以由定距环或其它用来保持距离的机构保持在一恒定辊隙上。也可以通过弹簧刮削盘35或其它印刷领域公知的装置在辊筒上施加一恒定压力。另外,粘到旋转传送辊上的粘接剂的量可以由盛在容器中的熔化状态的粘接剂36的温度和粘度以及旋转路径的接收部分的长度来决定,这样刮削盘35也可以不需要了。The
接下来的旋转传送辊的路径是旋转路径的输送部分33,在该部分处粘接剂2从传送辊被传送到第一表面11上。为了传送粘接剂2,粘接剂2与第一表面11之间的粘接力应或者大于粘接剂内部的内聚力,或者大于粘接剂2与传送辊31表面之间的粘接力,或者同时大于两者。一旦粘接剂2被传送到第一表面11上,它进一步与卫生巾10一起被输送走并与防粘纸20相连。The next path of the rotating transfer roller is the
材料导向系统14在印刷过程中作为独立的卫生巾10的支承。材料导向系统14从材料导向系统12处接收单个的片,例如卫生巾。如图2所示,材料导向系统14克服重力保持住单个的基底单片10。也可以采用任何公知的方法实现上述目的,特别是采用相对于重力方向的向上真空抽吸方法。图2示出了一个真空腔15,导向系统14的丝网传送表面在其上运动。The
特别是,材料导向系统14必须保持住单个的基底单片并使之紧紧地与旋转路径的运送部分相接触,这是因为两者的接触部分处为粘接剂与印刷辊表面分离并与基底14的第一表面11保持在一起之处。作为例子,可以在这一点处采用一个增强的真空抽吸或其它本领域公知的装置。导向系统14用于吸持单片所需的力显然必须大于粘接剂将单片保持在印刷辊31上的力,否则单片不再继续沿如图2所示的传送路径前进而粘在粘接剂传送辊31上引起生产中断。In particular, the
在本发明的工艺中还由如图2所示的导向运送系统22引入防粘纸20。必须仔细设置好在第一表面11和第二表面21之间施加粘接剂2与将防粘纸和卫生巾连接之间的间隔,以便粘接剂仍能保持粘接附着所需的状态。In the process of the present invention, the
粘接剂的图案在机器方向1上是连续的,但也可以由旋转传送辊31的印刷表面决定将图案设定为在平行于旋转传送辊31的转动轴方向上为连续的或不连续的。图案最好由具有直线型线条的雕刻凹槽或凹板32形成,最优选的是辊筒的整个表面均有雕刻凹槽或雕刻32。The pattern of adhesive is continuous in the machine direction 1, but it is also possible to set the pattern to be continuous or discontinuous in a direction parallel to the axis of rotation of the
包括雕刻凹槽的整个传送辊31的表面在处于传送辊31的旋转路径的接收部分将被粘接剂2浸润。在刮削盘35处,粘在辊筒表面的雕刻凹槽32外面的粘接剂被刮去并导回到盛熔化状态的粘接剂的容器36中,仅雕刻凹槽内剩余有粘接剂,该粘接剂被传送到旋转传送辊的旋转路径的运送部分。The entire surface of the
此处所说的“雕刻凹槽图案”指的是一宏观区域,该区域作为粘接剂区域施加到第一表面11上。所述图案由多个雕刻凹槽32构成,该凹槽一般很小,可使整个粘接剂区域覆盖一层单位表面区域量恒定的粘接剂。作为例子,雕刻凹槽图案可以是直线型或带状。其它粘接剂的应用可以采用其它的新的图案,比如采用一种周边图案以使底片沿吸湿芯的周边连接到顶片上。另外还有许多可以使用的图案,对本领域的技术人员来说很容易根据应用的需要确定适用的图案。The term "engraved groove pattern" here refers to a macroscopic area which is applied to the
正如本领域技术人员可以预见的那样,除了雕刻凹槽构成的整个图案以外,在旋转传送辊的表面上的单个雕刻凹槽的形状、雕刻深度和凹槽分布密度将成为决定施加在第一表面11上的粘接剂数量和基重值的关键性的参数。例如已经发现,图3至图14中所示的雕刻凹槽的典型图案适于施加到如卫生巾和失禁者用衬垫等一次性吸湿用品中。图3至14所示为从旋转传送辊的表面观察的雕刻凹槽顶视图。为了定向,图中示出了一条线(用数字3表示),该直线平行于旋转传送辊31的转动轴。As can be foreseen by those skilled in the art, in addition to the overall pattern of engraved grooves, the shape of the individual engraved grooves on the surface of the rotating conveyor roller, the depth of the engraving and the distribution density of the grooves will be decisive. 11 The key parameters on the adhesive quantity and basis weight value. For example, it has been found that the typical pattern of engraved grooves shown in Figures 3 to 14 is suitable for application to disposable absorbent articles such as sanitary napkins and incontinent pads. Figures 3 to 14 show top views of engraved grooves viewed from the surface of the rotating transfer roll. For orientation, a line (indicated by numeral 3 ) is shown in the figure, which is parallel to the axis of rotation of the
从图1或2中可以看到,上述方向一般垂直于第一材料的生产通路所限定的机器方向。As can be seen from Figure 1 or 2, the above-mentioned direction is generally perpendicular to the machine direction defined by the production path of the first material.
图3示出了一种正方棱锥形雕刻凹槽,其凹陷角度大约为45°。图4为图3所示雕刻凹槽的剖面图。其它角度如30°、15°或呈陡峭的60°或75°的雕刻凹槽均适用于此。图5所示为与图3类似的正方棱锥形雕刻凹槽,只是其棱锥形的中心部分是截头的,正如图6的剖面图所示。Fig. 3 shows a square pyramid-shaped engraving groove, the concave angle of which is about 45°. FIG. 4 is a cross-sectional view of the engraved groove shown in FIG. 3 . Engraving grooves at other angles such as 30°, 15° or steep 60° or 75° are suitable for this. FIG. 5 shows a square pyramid-shaped engraving groove similar to FIG. 3, except that the central part of the pyramid is truncated, as shown in the cross-sectional view of FIG. 6.
每个雕刻凹槽的方向当然可以相对于旋转轴3的方向而变。将图5和图7相比较后可以看出,它们示出的是同一种截头棱锥形正方雕刻凹槽,但它们的位置相对于方向3有所变化。图8示出了与图7所示类似的截头雕刻凹槽,只是其正方部分的角是圆的。图9示出了与图8所示类似的雕刻凹槽,但两者的雕刻凹槽的方向不同。图10所示为图9示出的雕刻凹槽的剖面图。The direction of each engraved groove can of course vary with respect to the direction of the axis of
图11示出了雕刻凹槽的另一个实施例,即为截头六边形棱锥。这种雕刻凹槽的剖面图示于图12中。图13和图14示出了又一个实施例,即一种周边为圆形的雕刻凹槽。FIG. 11 shows another embodiment of engraved grooves, which are truncated hexagonal pyramids. A cross-sectional view of such an engraved groove is shown in FIG. 12 . Fig. 13 and Fig. 14 show yet another embodiment, that is, an engraved groove with a circular periphery.
这些雕刻凹槽的外径和分布密度主要由本发明粘接剂印刷步骤希望的结果来决定。下面将给出优选的雕刻凹槽范围。The outer diameter and distribution density of these engraved grooves are mainly determined by the desired result of the adhesive printing step of the present invention. The preferred range of engraved grooves will be given below.
每个单个的雕刻凹槽的深度可以是从仅需要提供很少量粘接剂时的0.01mm到需要大量输送粘接剂时的0.8mm。已知方形雕刻凹槽的侧边或圆形雕刻凹槽的直径可以采用0.01mm到2.5mm。本领域技术人员很容易对那些既不是方形也不是圆形的雕刻凹槽的外径尺寸进行选择,这些外径尺寸当然也是在旋转传送辊的表面上测量得到的。已知雕刻凹槽之间的距离采用其深度的0.5倍到50倍时能够在整个雕刻凹槽图案上得到近似均匀的粘接剂分布。The depth of each individual engraved groove can be from 0.01 mm when only a small amount of adhesive needs to be provided to 0.8 mm when a large amount of adhesive needs to be delivered. It is known that the side of the square engraved groove or the diameter of the circular engraved groove can be 0.01 mm to 2.5 mm. Those skilled in the art can easily select the outer diameter dimensions of the engraved grooves which are neither square nor circular, which are of course also measured on the surface of the rotating transfer roller. It is known that when the distance between the engraved grooves is 0.5 times to 50 times the depth thereof, an approximately uniform adhesive distribution can be obtained on the entire engraved groove pattern.
单位面积上雕刻凹槽的数量取决于单个雕刻凹槽的尺寸。可以通过增加雕刻凹槽的数量并减少单个雕刻凹槽的尺寸来使粘接剂的输送在整个粘接剂区域上更均匀,最终可以获得一个平行于整个粘接剂区域的“满表面雕刻凹槽”,但是这样需要一个定距环或类似的装置以使刮削叶片与辊有一定距离。The number of engraved grooves per unit area depends on the size of a single engraved groove. Adhesive delivery can be made more uniform across the bonded area by increasing the number of engraved grooves and reducing the size of the individual engraved grooves, resulting in a "full surface engraved recess" parallel to the entire adhesive area. Groove", but this requires a distance ring or similar device to keep the scraping blade at a certain distance from the roller.
作为例子,一种已经成功地用于本发明范围内的雕刻凹槽是如图6所示的深度为0.067mm、尺寸为0.2mm×0.2mm且每平方厘米分布567个的雕刻凹槽。按照上面的一般论述,这些雕刻凹槽用来将短裤固定粘接剂附着到卫生巾的聚乙烯底片上。短裤固定粘接剂区域以所谓亚铃形与卫生巾的周边轮廓保持近似4mm的恒定距离。As an example, an engraved groove that has been successfully used within the scope of the present invention is the engraved groove with a depth of 0.067 mm, a size of 0.2 mm×0.2 mm, and 567 grooves per square centimeter as shown in FIG. 6 . Following the general discussion above, these engraved grooves are used to attach the panty fastening adhesive to the polyethylene backsheet of the sanitary napkin. The panty fastening adhesive area is kept at a constant distance of approximately 4 mm from the peripheral contour of the sanitary napkin in a so-called sub-bell shape.
已经在不同温度下成功地测试了四种可供选择的短裤固定粘接剂,它们是在130℃下的Savare LA203,在110℃下的Savare LA303,在140℃下的Fuller D3964ZP和在140℃下的Coramelt 867。所有这些应用测试均是在表面速度不大于100m/min条件下实施的。提供第二表面的第二材料是一种常用的硅酮防粘纸。Savare粘接剂可从意大利的Savare I.C.in Milan处得到,Fuller粘接剂可从德国的H.B.Fuller of Lueneburg处得到,Coramelt粘接剂可从德国的Koemmerling in Pormasens处得到。Four alternative shorts fastening adhesives have been successfully tested at different temperatures, Savare LA203 at 130°C, Savare LA303 at 110°C, Fuller D3964ZP at 140°C and Fuller D3964ZP at 140°C Coramelt 867 under. All of these application tests were carried out at surface speeds not greater than 100m/min. The second material providing the second surface is a commonly used silicone release paper. Savare adhesives are available from Savare I.C. in Milan, Italy, Fuller adhesives are available from H.B. Fuller of Lueneburg, Germany, and Coramelt adhesives are available from Koemmerling in Pormasens, Germany.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96194996A CN1188404A (en) | 1995-06-01 | 1996-05-16 | Continuous adhesive printing on a non-continuous sequence of disposable absorbent articles |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP95108432.6 | 1995-06-01 | ||
| CN96194996A CN1188404A (en) | 1995-06-01 | 1996-05-16 | Continuous adhesive printing on a non-continuous sequence of disposable absorbent articles |
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| Publication Number | Publication Date |
|---|---|
| CN1188404A true CN1188404A (en) | 1998-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN96194996A Pending CN1188404A (en) | 1995-06-01 | 1996-05-16 | Continuous adhesive printing on a non-continuous sequence of disposable absorbent articles |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108938212A (en) * | 2014-11-06 | 2018-12-07 | 尤妮佳股份有限公司 | The manufacturing method and manufacturing device of sheet component relevant to absorbent commodity |
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1996
- 1996-05-16 CN CN96194996A patent/CN1188404A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108938212A (en) * | 2014-11-06 | 2018-12-07 | 尤妮佳股份有限公司 | The manufacturing method and manufacturing device of sheet component relevant to absorbent commodity |
| CN108938212B (en) * | 2014-11-06 | 2021-04-16 | 尤妮佳股份有限公司 | Method and apparatus for manufacturing sheet-like member for absorbent article |
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