CN118832111A - Die for forging high-strength nuts of wheels - Google Patents
Die for forging high-strength nuts of wheels Download PDFInfo
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- CN118832111A CN118832111A CN202411317419.XA CN202411317419A CN118832111A CN 118832111 A CN118832111 A CN 118832111A CN 202411317419 A CN202411317419 A CN 202411317419A CN 118832111 A CN118832111 A CN 118832111A
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- 238000005242 forging Methods 0.000 title claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims description 23
- 238000009434 installation Methods 0.000 claims description 14
- 238000003466 welding Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 239000002699 waste material Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/64—Making machine elements nuts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
- B21J13/03—Die mountings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及螺母锻造模具技术领域,具体为一种车轮高强度螺母锻造用模具。The invention relates to the technical field of nut forging dies, in particular to a die for forging high-strength nuts for wheels.
背景技术Background Art
目前汽车刹车系统的焊接螺母外形形状复杂,根据用处的不同,形状尺寸的精度要求也不同,对于形状复杂的零件,锻造成型时存在两个问题:一是模具寿命低,远远达不到批量连续生产的目的,模具早期疲劳破损,产品无法正常量产,二是模具制造成本高,复杂的形状全部放电加工,放电加工后,模具抛光的难度增加,模具寿命很难得到保证,模具损坏后需要整体更换,极大的浪费制造成本。At present, the welding nuts of automobile brake systems have complex shapes. Depending on the different uses, the precision requirements of the shapes and sizes are also different. For parts with complex shapes, there are two problems during forging: one is that the mold life is short, which is far from achieving the purpose of batch continuous production. The mold will be fatigued and damaged early, and the product cannot be mass-produced normally. The second is that the mold manufacturing cost is high. All complex shapes are electro-discharged. After electro-discharge processing, the difficulty of mold polishing increases, and the mold life is difficult to guarantee. After the mold is damaged, it needs to be replaced as a whole, which greatly wastes the manufacturing cost.
公告号CN217166317U公开了一种焊接螺母锻造模具,通过设置的升降机构,在完成模具的使用后,需要将上模具取下时,可以以更加轻松的方式将上模具上升并取下下模具中的物料,从而更方便本装置的取料问题,同时可根据使用者需求选择手动或电动支配本机构,更加灵活,通过设置的辅助机构,可以增加上模具与顶板之间的连接点,让上模具的上升可以更加稳定,同时不会因上升过猛等原因而与顶板之间产生撞击,从而导致上模具受损,但是该专利在实际使用过程中还存在以下问题:Announcement No. CN217166317U discloses a welding nut forging die. Through the provided lifting mechanism, after the use of the die is completed, when the upper die needs to be removed, the upper die can be raised in a more relaxed manner and the material in the lower die can be removed, so that the material removal problem of the device is more convenient. At the same time, the mechanism can be manually or electrically controlled according to the needs of the user, which is more flexible. Through the provided auxiliary mechanism, the connection points between the upper die and the top plate can be increased, so that the rise of the upper die can be more stable, and at the same time, it will not collide with the top plate due to reasons such as excessive rise, thereby causing damage to the upper die. However, the patent still has the following problems in actual use:
该焊接螺母锻造模具虽然能够利用升降机构,在完成模具的使用后,需要将上模具取下时,可以以更加轻松的方式将上模具上升并取下下模具中的物料,但是,由于锻造后的模具温度较高,不便于操作人员进行拿取,需要进行模具的冷却,此过程会浪费大量的时间,不仅影响模具的加工效率,同时不能够对模具散发的热量进行回收利用,从而造成能源浪费的现象。Although the welding nut forging die can utilize a lifting mechanism, when the upper die needs to be removed after the use of the die, the upper die can be raised and the material in the lower die can be removed in an easier manner. However, since the temperature of the die after forging is high, it is not convenient for operators to take it, and the die needs to be cooled. This process wastes a lot of time, which not only affects the processing efficiency of the die, but also fails to recycle the heat emitted by the die, thereby causing energy waste.
提出了一种车轮高强度螺母锻造用模具,以便于解决上述中提出的问题。A die for forging high-strength wheel nuts is proposed to solve the above-mentioned problems.
发明内容Summary of the invention
本发明的目的在于提供一种车轮高强度螺母锻造用模具,以解决上述背景技术提出的该焊接螺母锻造模具虽然能够利用升降机构,在完成模具的使用后,需要将上模具取下时,可以以更加轻松的方式将上模具上升并取下下模具中的物料,但是,由于锻造后的模具温度较高,不便于操作人员进行拿取,需要进行模具的冷却,此过程会浪费大量的时间,不仅影响模具的加工效率,同时不能够对模具散发的热量进行回收利用,从而造成能源浪费的问题。The purpose of the present invention is to provide a die for forging high-strength wheel nuts to solve the problem that the welding nut forging die proposed in the above background technology can utilize a lifting mechanism. After the use of the die is completed, when the upper die needs to be removed, the upper die can be raised and the material in the lower die can be removed in an easier way. However, since the temperature of the die after forging is high, it is not convenient for the operator to take it, and the die needs to be cooled. This process will waste a lot of time, which not only affects the processing efficiency of the die, but also cannot recycle the heat emitted by the die, thereby causing energy waste.
为实现上述目的,本发明提供如下技术方案:一种车轮高强度螺母锻造用模具,包括锻模安装机构,以及安装于锻模安装机构顶部四周的收集支架;To achieve the above object, the present invention provides the following technical solutions: A die for forging high-strength wheel nuts, comprising a forging die mounting mechanism, and a collecting bracket mounted around the top of the forging die mounting mechanism;
所述锻模安装机构的底部设置有定位机构,且定位机构的底部一侧设置有第一定位块;A positioning mechanism is provided at the bottom of the forging die installation mechanism, and a first positioning block is provided at one side of the bottom of the positioning mechanism;
还包括:Also includes:
所述锻模安装机构包括升降支架,所述升降支架的顶部固定安装有升降顶板,所述升降顶板的顶部中心位置开设有脱模孔;The forging die installation mechanism comprises a lifting bracket, a lifting top plate is fixedly installed on the top of the lifting bracket, and a demoulding hole is opened at the top center of the lifting top plate;
其中,升降顶板的顶部一侧固定安装有电机罩,所述电机罩的内部一侧固定安装有升降电机;Wherein, a motor cover is fixedly installed on one side of the top of the lifting top plate, and a lifting motor is fixedly installed on one side of the inner side of the motor cover;
其中,升降电机的输出端固定连接有第一链轮传动组件,所述第一链轮传动组件的底部对称连接有升降螺纹杆。Among them, the output end of the lifting motor is fixedly connected to the first sprocket transmission assembly, and the bottom of the first sprocket transmission assembly is symmetrically connected to the lifting threaded rod.
优选的,两个所述升降螺纹杆的外侧均螺纹连接有升降螺纹套,两个所述升降螺纹套之间固定连接有合模升降板,所述合模升降板远离升降螺纹套的一侧对称安装有升降滑动套,所述升降滑动套的内部滑动连接有升降滑动杆,所述合模升降板的内部卡合连接有顶模本体。Preferably, the outer sides of the two lifting threaded rods are threadedly connected with lifting threaded sleeves, a mold closing lifting plate is fixedly connected between the two lifting threaded sleeves, a lifting sliding sleeve is symmetrically installed on the side of the mold closing lifting plate away from the lifting threaded sleeves, the lifting sliding sleeve is internally slidably connected with the lifting sliding rod, and the top mold body is internally snap-connected with the mold closing lifting plate.
优选的,所述顶模本体的底部内侧固定安装有若干模具柱,所述合模升降板的两侧均对称安装有夹持支架,所述夹持支架的内部固定安装有第一夹持滑动杆,所述第一夹持滑动杆的外侧滑动连接有第一夹持滑动套,所述第一夹持滑动套的顶部固定安装有夹持支撑柱,所述顶模本体的两侧分别对称开设有固定插孔。Preferably, a plurality of mold columns are fixedly installed on the inner side of the bottom of the top mold body, clamping brackets are symmetrically installed on both sides of the mold lifting plate, a first clamping sliding rod is fixedly installed inside the clamping bracket, a first clamping sliding sleeve is slidably connected to the outer side of the first clamping sliding rod, a clamping support column is fixedly installed on the top of the first clamping sliding sleeve, and fixed sockets are symmetrically opened on both sides of the top mold body.
优选的,所述夹持支撑柱的顶部转动连接有夹持转动臂,所述夹持转动臂的底部内侧开设有夹持滑槽,所述夹持滑槽的内部固定安装有第二夹持滑动杆,所述第二夹持滑动杆的外侧滑动连接有第二夹持滑动套,所述第二夹持滑动套的一侧固定连接有连接弹簧。Preferably, the top of the clamping support column is rotatably connected to a clamping rotating arm, a clamping groove is provided on the inner side of the bottom of the clamping rotating arm, a second clamping sliding rod is fixedly installed inside the clamping groove, a second clamping sliding sleeve is slidably connected to the outer side of the second clamping sliding rod, and a connecting spring is fixedly connected to one side of the second clamping sliding sleeve.
优选的,所述第二夹持滑动套的底部转动连接有夹持转动杆,所述夹持转动杆与夹持支撑柱转动连接,所述夹持转动臂远离夹持支撑柱的一端固定安装有转动支座,所述转动支座的外侧固定安装有夹持斜块,所述第一夹持滑动套的一侧固定连接有拉伸弹簧。Preferably, the bottom of the second clamping sliding sleeve is rotatably connected to a clamping rotating rod, the clamping rotating rod is rotatably connected to the clamping support column, the clamping rotating arm has a rotating support fixedly installed at one end away from the clamping support column, a clamping bevel block is fixedly installed on the outer side of the rotating support, and a tension spring is fixedly connected to one side of the first clamping sliding sleeve.
优选的,所述收集支架对称安装在升降顶板的顶部两侧,所述收集支架的内侧固定安装有若干收集套筒,所述收集套筒的内部固定安装有收集弹簧,所述收集弹簧的端部固定连接有弹簧限位块,所述弹簧限位块的一侧固定连接有收集滑动杆,所述收集滑动杆的端部固定连接有收集斜块,所述收集斜块的底部开设有解锁斜槽,所述收集斜块通过固定插孔与顶模本体卡合连接。Preferably, the collecting bracket is symmetrically installed on both sides of the top of the lifting top plate, a plurality of collecting sleeves are fixedly installed on the inner side of the collecting bracket, a collecting spring is fixedly installed inside the collecting sleeve, the end of the collecting spring is fixedly connected with a spring limit block, one side of the spring limit block is fixedly connected with a collecting sliding rod, the end of the collecting sliding rod is fixedly connected with a collecting inclined block, an unlocking inclined groove is provided at the bottom of the collecting inclined block, and the collecting inclined block is engaged with the top mold body through a fixed socket.
优选的,所述定位机构包括输送底座,所述输送底座固定安装在升降支架的底部,所述输送底座的顶部一侧开设有输送滑槽,所述输送滑槽的内部转动连接有若干移动辊,所述移动辊的顶部放置有若干底模本体,所述底模本体的顶部内侧开设有若干螺母槽,所述输送底座靠近输送滑槽的顶部前后对称安装有输送支架。Preferably, the positioning mechanism includes a conveying base, which is fixedly mounted on the bottom of the lifting bracket, a conveying chute is provided on one side of the top of the conveying base, a plurality of movable rollers are rotatably connected inside the conveying chute, a plurality of bottom mold bodies are placed on the top of the movable rollers, a plurality of nut grooves are provided on the inner side of the top of the bottom mold body, and a conveying bracket is symmetrically installed on the conveying base near the top of the conveying chute.
优选的,所述输送支架的正面一侧固定安装有输送电机,所述输送电机的输出端固定连接有第二链轮传动组件,所述第二链轮传动组件的一侧对称安装有输送辊,所述输送辊的外侧传动连接有输送带,所述输送带的内部开设有若干透气孔,所述第一定位块固定安装在输送底座靠近升降支架的内侧,所述第一定位块的一侧设置有第二定位块。Preferably, a conveying motor is fixedly installed on the front side of the conveying bracket, and the output end of the conveying motor is fixedly connected to the second sprocket transmission assembly, and a conveying roller is symmetrically installed on one side of the second sprocket transmission assembly, and the outer side of the conveying roller is transmission-connected to the conveyor belt, and a plurality of air holes are opened inside the conveyor belt, and the first positioning block is fixedly installed on the inner side of the conveying base close to the lifting bracket, and a second positioning block is arranged on one side of the first positioning block.
优选的,所述第二定位块的内部开设有水平滑槽,所述第一定位块的内部开设有竖直滑槽,所述第一定位块和第二定位块之间转动连接有定位齿轮,所述定位齿轮的顶部啮合连接有水平啮合齿条,所述定位齿轮的一侧啮合连接有竖直啮合齿条,所述竖直啮合齿条的底部固定连接有支撑弹簧,所述水平啮合齿条和竖直啮合齿条的外侧均固定安装有限位滑轨。Preferably, a horizontal slide groove is provided inside the second positioning block, a vertical slide groove is provided inside the first positioning block, a positioning gear is rotatably connected between the first positioning block and the second positioning block, the top of the positioning gear is meshed with a horizontal meshing rack, one side of the positioning gear is meshed with a vertical meshing rack, the bottom of the vertical meshing rack is fixedly connected with a support spring, and the outer sides of the horizontal meshing rack and the vertical meshing rack are fixedly installed with limiting slide rails.
与现有技术相比,本发明的有益效果是:该一种车轮高强度螺母锻造用模具,利用拉伸弹簧的弹力作用,能够拉动第一夹持滑动套带动夹持支撑柱朝着顶模本体的中部移动,同时利用连接弹簧的弹力作用,使第二夹持滑动套在第二夹持滑动杆的内部滑动的同时能够带动夹持转动杆转动,利用夹持斜块与固定插孔卡合连接的特点,能够实现顶模本体的固定,利用竖直啮合齿条、定位齿轮和水平啮合齿条之间啮合连接的特点,能够实现水平啮合齿条的水平移动,通过水平啮合齿条能够对底部的底模本体进行合模前的定位,提高底模本体与顶模本体合模的精准度,同时提高合模的稳定性,其具体内容如下:Compared with the prior art, the beneficial effects of the present invention are as follows: the mold for forging high-strength wheel nuts can pull the first clamping sliding sleeve to drive the clamping support column to move toward the middle of the top mold body by utilizing the elastic force of the tension spring, and at the same time, by utilizing the elastic force of the connecting spring, the second clamping sliding sleeve can drive the clamping rotating rod to rotate while sliding inside the second clamping sliding rod. The top mold body can be fixed by utilizing the characteristics of the clamping bevel block and the fixed socket, and the horizontal meshing rack can be horizontally moved by utilizing the characteristics of the meshing connection between the vertical meshing rack, the positioning gear and the horizontal meshing rack. The bottom mold body can be positioned before mold closing by the horizontal meshing rack, thereby improving the mold closing accuracy of the bottom mold body and the top mold body, and at the same time improving the mold closing stability. The specific contents are as follows:
1.通过设置锻模安装机构不仅能够利用升降电机带动第一链轮传动组件和升降螺纹杆转动,使升降螺纹套和升降滑动套带动合模升降板升降移动,当合模升降板进行下降时能够实现顶模本体与底模本体的合模,从而便于进行焊接螺母的锻造,利用拉伸弹簧的弹力作用,能够拉动第一夹持滑动套带动夹持支撑柱朝着顶模本体的中部移动,同时利用连接弹簧的弹力作用,使第二夹持滑动套在第二夹持滑动杆的内部滑动的同时能够带动夹持转动杆转动,利用夹持斜块与固定插孔卡合连接的特点,能够实现顶模本体的固定,提高合模的稳定性,同时提升焊接螺母锻造的性能,当需要对顶模本体进行更换时,通过向上移动合模升降板,使合模升降板带动顶模本体上升,当夹持斜块接触到升降顶板时,利用夹持斜块顶部的斜面使夹持支撑柱和夹持转动臂在夹持支架的内部相对滑动,从而使夹持斜块与顶模本体分离,当顶模本体四周的固定插孔与顶部的收集斜块卡合时,能够实现顶模本体的固定,通过设置多个收集套筒在底部顶模本体上升时,能够从底部进行顶模本体的升降堆叠,并利用收集斜块底部的解锁斜槽在顶模本体堆叠时,能够自动收缩,从而实现顶模本体的固定,避免顶模本体出现掉落的现象,从而实现顶模本体的不间断更换,将新的顶模本体放置在合模升降板上,通过向下按压顶模本体,使夹持斜块与固定插孔卡合连接,从而实现压顶模本体的快速安装,本发明效率高(每个小时可以达三千只),能耗低,稳定度高,锻造前原材料免退火,锻造后免淬火调质,机械性能稳定在十二级,设备操作流程严谨,一次投入成本较高,模具成本高,控制难度高,但是寿命较长,单位成本是常规工艺的的三分之一;1. By setting the forging die installation mechanism, not only can the lifting motor be used to drive the first sprocket transmission assembly and the lifting threaded rod to rotate, so that the lifting threaded sleeve and the lifting sliding sleeve drive the mold closing lifting plate to lift and move, and when the mold closing lifting plate is lowered, the top mold body and the bottom mold body can be closed, so as to facilitate the forging of the welding nut, and the elastic force of the tension spring can be used to pull the first clamping sliding sleeve to drive the clamping support column to move toward the middle of the top mold body, and at the same time, the elastic force of the connecting spring can be used to make the second clamping sliding sleeve slide inside the second clamping sliding rod while driving the clamping rotating rod to rotate, and the characteristics of the clamping inclined block and the fixed socket being engaged and connected can be used to fix the top mold body, improve the stability of the mold closing, and at the same time improve the performance of the welding nut forging, when the top mold body needs to be replaced, the mold closing lifting plate is moved upward to make the mold closing lifting plate drive the top mold body to rise, and when the clamping inclined block contacts the lifting top plate, the inclined surface on the top of the clamping inclined block is used to make the clamping support column and the clamping rotating arm on the clamping bracket The inner part slides relatively, thereby separating the clamping oblique block from the top die body, and when the fixed plug holes around the top die body are engaged with the collecting oblique block at the top, the top die body can be fixed. By arranging multiple collecting sleeves, when the bottom top die body rises, the top die body can be lifted and stacked from the bottom, and the unlocking oblique groove at the bottom of the collecting oblique block can be automatically contracted when the top die body is stacked, thereby fixing the top die body and avoiding the top die body from falling, thereby realizing the uninterrupted replacement of the top die body, placing the new top die body on the mold lifting plate, and pressing the top die body downward to make the clamping oblique block engage with the fixed plug hole to realize the rapid installation of the top die body. The invention has high efficiency (up to 3,000 per hour), low energy consumption, high stability, no annealing of raw materials before forging, no quenching and tempering after forging, stable mechanical properties at level twelve, rigorous equipment operation process, high one-time investment cost, high mold cost, high control difficulty, but long life, and unit cost is one-third of that of conventional processes;
2.通过设置定位机构不仅能够利用输送滑槽和移动辊能够实现底模本体的移动,通过输送电机带动第二链轮传动组件和输送辊转动,利用输送辊与输送带传动连接的特点,能够实现顶模本体的输送,通过输送带内部的透气孔能够利用输送带底部的底模本体散发的热量对输送带顶部的顶模本体进行预热,从而进行快速的焊接螺母锻造,从而提高焊接螺母锻造的效率,在合模升降板下降合模的同时,利用夹持支架挤压竖直啮合齿条,利用竖直啮合齿条、定位齿轮和水平啮合齿条之间啮合连接的特点,能够实现水平啮合齿条的水平移动,通过水平啮合齿条能够对底部的底模本体进行合模前的定位,提高底模本体与顶模本体合模的精准度,同时提高合模的稳定性,当顶模本体与底模本体分离时,在支撑弹簧的弹力作用下,使水平啮合齿条水平移动,并与底模本体分离,从而便于将底模本体移动至输送滑槽和移动辊的底部,进行底模本体的散热,同时对热量进行回收利用。2. By setting the positioning mechanism, not only can the bottom die body be moved by utilizing the conveying chute and the moving roller, but also the second sprocket drive assembly and the conveying roller can be driven by the conveying motor to rotate, and the top die body can be conveyed by utilizing the characteristics of the transmission connection between the conveying roller and the conveyor belt. The heat emitted by the bottom die body at the bottom of the conveyor belt can be used to preheat the top die body at the top of the conveyor belt through the air holes inside the conveyor belt, so as to quickly forge the welding nut, thereby improving the efficiency of the welding nut forging. When the mold lifting plate is lowered to close the mold, the vertical meshing rack is squeezed by the clamping bracket, and the top die body is preheated by utilizing the heat emitted by the bottom die body at the bottom of the conveyor belt. The meshing connection between the vertical meshing rack, the positioning gear and the horizontal meshing rack can realize the horizontal movement of the horizontal meshing rack. The horizontal meshing rack can be used to position the bottom mold body before mold closing, thereby improving the mold closing accuracy of the bottom mold body and the top mold body, and at the same time improving the stability of the mold closing. When the top mold body is separated from the bottom mold body, the horizontal meshing rack is moved horizontally and separated from the bottom mold body under the elastic force of the supporting spring, thereby facilitating the movement of the bottom mold body to the bottom of the conveying chute and the moving roller, dissipating the heat of the bottom mold body, and recycling the heat at the same time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明整体三维结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the present invention;
图2为本发明中锻模安装机构三维结构示意图;FIG2 is a schematic diagram of the three-dimensional structure of the forging die installation mechanism of the present invention;
图3为本发明中升降顶板三维结构示意图;FIG3 is a schematic diagram of the three-dimensional structure of the lifting top plate in the present invention;
图4为本发明中顶模本体三维结构示意图;FIG4 is a schematic diagram of the three-dimensional structure of the top mold body in the present invention;
图5为本发明中夹持支架三维结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the clamping bracket in the present invention;
图6为本发明中夹持转动臂剖面三维结构示意图;FIG6 is a schematic diagram of a three-dimensional cross-sectional structure of a clamping rotating arm in the present invention;
图7为本发明中收集支架三维结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the collecting bracket in the present invention;
图8为本发明中收集套筒剖面三维结构示意图;FIG8 is a schematic diagram of a three-dimensional cross-sectional structure of a collecting sleeve in the present invention;
图9为本发明中定位机构剖面三维结构示意图;FIG9 is a schematic diagram of a three-dimensional cross-sectional structure of a positioning mechanism in the present invention;
图10为本发明中第一定位块和第二定位块三维结构示意图;FIG10 is a schematic diagram of the three-dimensional structure of the first positioning block and the second positioning block in the present invention;
图11为本发明中定位齿轮三维结构示意图。FIG. 11 is a schematic diagram of the three-dimensional structure of the positioning gear in the present invention.
图中:1、锻模安装机构;101、升降支架;102、升降顶板;103、脱模孔;104、电机罩;105、升降电机;106、第一链轮传动组件;107、升降螺纹杆;108、升降螺纹套;109、合模升降板;110、升降滑动套;111、升降滑动杆;112、顶模本体;113、模具柱;114、夹持支架;115、第一夹持滑动杆;116、第一夹持滑动套;117、夹持支撑柱;118、夹持转动臂;119、夹持滑槽;120、第二夹持滑动杆;121、第二夹持滑动套;122、连接弹簧;123、夹持转动杆;124、转动支座;125、夹持斜块;126、拉伸弹簧;127、收集支架;128、收集套筒;129、收集弹簧;130、弹簧限位块;131、收集滑动杆;132、收集斜块;133、解锁斜槽;134、固定插孔;2、定位机构;201、输送底座;202、输送滑槽;203、移动辊;204、底模本体;205、螺母槽;206、输送支架;207、输送电机;208、第二链轮传动组件;209、输送辊;210、输送带;211、透气孔;212、第一定位块;213、第二定位块;214、水平滑槽;215、竖直滑槽;216、定位齿轮;217、水平啮合齿条;218、竖直啮合齿条;219、支撑弹簧;220、限位滑轨。In the figure: 1. Forging die installation mechanism; 101. Lifting bracket; 102. Lifting top plate; 103. Demolding hole; 104. Motor cover; 105. Lifting motor; 106. First sprocket transmission assembly; 107. Lifting threaded rod; 108. Lifting threaded sleeve; 109. Mould lifting plate; 110. Lifting sliding sleeve; 111. Lifting sliding rod; 112. Top die body; 113. Die column; 114. Clamping bracket; 115. First clamping sliding rod; 116. First clamping sliding sleeve; 117. Clamping support column; 118. Clamping rotating arm; 119. Clamping slide; 120. Second clamping sliding rod; 121. Second clamping sliding sleeve; 122. Connecting spring; 123. Clamping rotating rod; 124. Rotating support; 125. Clamping inclined block; 126. Tension spring ;127, collecting bracket;128, collecting sleeve;129, collecting spring;130, spring limit block;131, collecting sliding rod;132, collecting inclined block;133, unlocking inclined slot;134, fixing socket;2, positioning mechanism;201, conveying base;202, conveying slide slot;203, moving roller;204, bottom mold body;205, nut slot;206, conveying bracket;207, conveying motor;208, second sprocket transmission assembly;209, conveying roller;210, conveyor belt;211, air vent;212, first positioning block;213, second positioning block;214, horizontal slide slot;215, vertical slide slot;216, positioning gear;217, horizontal meshing rack;218, vertical meshing rack;219, supporting spring;220, limiting slide rail.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施条例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-图11,本发明提供技术方案:一种车轮高强度螺母锻造用模具,包括锻模安装机构1,以及安装于锻模安装机构1顶部四周的收集支架127,锻模安装机构1的底部设置有定位机构2,且定位机构2的底部一侧设置有第一定位块212,锻模安装机构1包括升降支架101,升降支架101的顶部固定安装有升降顶板102,升降顶板102的顶部中心位置开设有脱模孔103,其中,升降顶板102的顶部一侧固定安装有电机罩104,电机罩104的内部一侧固定安装有升降电机105,其中,升降电机105的输出端固定连接有第一链轮传动组件106,第一链轮传动组件106的底部对称连接有升降螺纹杆107,两个升降螺纹杆107的外侧均螺纹连接有升降螺纹套108,两个升降螺纹套108之间固定连接有合模升降板109,合模升降板109远离升降螺纹套108的一侧对称安装有升降滑动套110,升降滑动套110的内部滑动连接有升降滑动杆111,合模升降板109的内部卡合连接有顶模本体112,利用升降电机105带动第一链轮传动组件106和升降螺纹杆107转动,使升降螺纹套108和升降滑动套110带动合模升降板109升降移动,当合模升降板109进行下降时能够实现顶模本体112与底模本体204的合模,从而便于进行焊接螺母的锻造。Please refer to Figures 1 to 11. The present invention provides a technical solution: a die for forging high-strength wheel nuts, comprising a forging die installation mechanism 1, and a collecting bracket 127 installed around the top of the forging die installation mechanism 1, a positioning mechanism 2 is provided at the bottom of the forging die installation mechanism 1, and a first positioning block 212 is provided on one side of the bottom of the positioning mechanism 2, the forging die installation mechanism 1 comprises a lifting bracket 101, a lifting top plate 102 is fixedly installed on the top of the lifting bracket 101, a demoulding hole 103 is opened at the top center of the lifting top plate 102, wherein a motor cover 104 is fixedly installed on one side of the top of the lifting top plate 102, a lifting motor 105 is fixedly installed on one side of the inner side of the motor cover 104, wherein the output end of the lifting motor 105 is fixedly connected to a first sprocket transmission assembly 106, and the bottom of the first sprocket transmission assembly 106 is fixedly connected to the bottom of the first sprocket transmission assembly 106. The two lifting threaded rods 107 are symmetrically connected to the mold, and the outer sides of the two lifting threaded rods 107 are both threadedly connected with lifting threaded sleeves 108. A mold lifting plate 109 is fixedly connected between the two lifting threaded sleeves 108. A lifting sliding sleeve 110 is symmetrically installed on the side of the mold lifting plate 109 away from the lifting threaded sleeve 108. The lifting sliding sleeve 110 is internally slidably connected with a lifting sliding rod 111. The mold lifting plate 109 is internally snap-connected with a top mold body 112. The lifting motor 105 is used to drive the first sprocket transmission assembly 106 and the lifting threaded rod 107 to rotate, so that the lifting threaded sleeve 108 and the lifting sliding sleeve 110 drive the mold lifting plate 109 to move up and down. When the mold lifting plate 109 is lowered, the top mold body 112 and the bottom mold body 204 can be molded together, thereby facilitating the forging of the welding nut.
顶模本体112的底部内侧固定安装有若干模具柱113,合模升降板109的两侧均对称安装有夹持支架114,夹持支架114的内部固定安装有第一夹持滑动杆115,第一夹持滑动杆115的外侧滑动连接有第一夹持滑动套116,第一夹持滑动套116的顶部固定安装有夹持支撑柱117,顶模本体112的两侧分别对称开设有固定插孔134,夹持支撑柱117的顶部转动连接有夹持转动臂118,夹持转动臂118的底部内侧开设有夹持滑槽119,夹持滑槽119的内部固定安装有第二夹持滑动杆120,第二夹持滑动杆120的外侧滑动连接有第二夹持滑动套121,第二夹持滑动套121的一侧固定连接有连接弹簧122,第二夹持滑动套121的底部转动连接有夹持转动杆123,夹持转动杆123与夹持支撑柱117转动连接,夹持转动臂118远离夹持支撑柱117的一端固定安装有转动支座124,转动支座124的外侧固定安装有夹持斜块125,利用拉伸弹簧126的弹力作用,能够拉动第一夹持滑动套116带动夹持支撑柱117朝着顶模本体112的中部移动,同时利用连接弹簧122的弹力作用,使第二夹持滑动套121在第二夹持滑动杆120的内部滑动的同时能够带动夹持转动杆123转动,利用夹持斜块125与固定插孔134卡合连接的特点,能够实现顶模本体112的固定,提高合模的稳定性,同时提升焊接螺母锻造的性能。A plurality of mold columns 113 are fixedly installed on the inner side of the bottom of the top mold body 112, and clamping brackets 114 are symmetrically installed on both sides of the mold lifting plate 109. A first clamping sliding rod 115 is fixedly installed inside the clamping bracket 114, and a first clamping sliding sleeve 116 is slidably connected to the outer side of the first clamping sliding rod 115. A clamping support column 117 is fixedly installed on the top of the first clamping sliding sleeve 116. Fixed sockets 134 are symmetrically provided on both sides of the top mold body 112, and a clamping rotating arm 118 is rotatably connected to the top of the clamping support column 117. A clamping slide groove 119 is provided on the inner side of the bottom of the clamping rotating arm 118. A second clamping sliding rod 120 is fixedly installed inside the clamping slide groove 119, and a second clamping sliding rod 120 is slidably connected to the outer side of the second clamping sliding rod 120. A connecting spring 121 is fixedly connected to one side of the second clamping sliding sleeve 121. 2. The bottom of the second clamping sliding sleeve 121 is rotatably connected with a clamping rotating rod 123, and the clamping rotating rod 123 is rotatably connected with the clamping support column 117. A rotating support 124 is fixedly installed at one end of the clamping rotating arm 118 away from the clamping support column 117, and a clamping bevel 125 is fixedly installed on the outer side of the rotating support 124. By utilizing the elastic force of the tension spring 126, the first clamping sliding sleeve 116 can be pulled to drive the clamping support column 117 to move toward the middle of the top mold body 112. At the same time, by utilizing the elastic force of the connecting spring 122, the second clamping sliding sleeve 121 can drive the clamping rotating rod 123 to rotate while sliding inside the second clamping sliding rod 120. By utilizing the characteristics of the clamping bevel 125 being engaged and connected with the fixed socket 134, the top mold body 112 can be fixed, the stability of the mold is improved, and the performance of the welding nut forging is improved.
第一夹持滑动套116的一侧固定连接有拉伸弹簧126,收集支架127对称安装在升降顶板102的顶部两侧,收集支架127的内侧固定安装有若干收集套筒128,收集套筒128的内部固定安装有收集弹簧129,收集弹簧129的端部固定连接有弹簧限位块130,弹簧限位块130的一侧固定连接有收集滑动杆131,收集滑动杆131的端部固定连接有收集斜块132,收集斜块132的底部开设有解锁斜槽133,收集斜块132通过固定插孔134与顶模本体112卡合连接,当需要对顶模本体112进行更换时,通过向上移动合模升降板109,使合模升降板109带动顶模本体112上升,当夹持斜块125接触到升降顶板102时,利用夹持斜块125顶部的斜面使夹持支撑柱117和夹持转动臂118在夹持支架114的内部相对滑动,从而使夹持斜块125与顶模本体112分离,当顶模本体112四周的固定插孔134与顶部的收集斜块132卡合时,能够实现顶模本体112的固定,通过设置多个收集套筒128在底部顶模本体112上升时,能够从底部进行顶模本体112的升降堆叠,并利用收集斜块132底部的解锁斜槽133在顶模本体112堆叠时,能够自动收缩,从而实现顶模本体112的固定,避免顶模本体112出现掉落的现象,从而实现顶模本体112的不间断更换,将新的顶模本体112放置在合模升降板109上,通过向下按压顶模本体112,使夹持斜块125与固定插孔134卡合连接,从而实现压顶模本体112的快速安装,本发明效率高(每个小时可以达三千只),能耗低,稳定度高,锻造前原材料免退火,锻造后免淬火调质,机械性能稳定在十二级,设备操作流程严谨,一次投入成本较高,模具成本高,控制难度高,但是寿命较长,单位成本是常规工艺的的三分之一。A tension spring 126 is fixedly connected to one side of the first clamping sliding sleeve 116, and a collecting bracket 127 is symmetrically installed on both sides of the top of the lifting top plate 102. A plurality of collecting sleeves 128 are fixedly installed on the inner side of the collecting bracket 127, and a collecting spring 129 is fixedly installed inside the collecting sleeve 128. A spring limit block 130 is fixedly connected to the end of the collecting spring 129, and a collecting sliding rod 131 is fixedly connected to one side of the spring limit block 130. A collecting inclined block 132 is fixedly connected to the end of the collecting sliding rod 131, and the bottom of the collecting inclined block 132 is opened. An unlocking inclined slot 133 is provided, and the collecting inclined block 132 is engaged with the top mold body 112 through a fixed socket 134. When the top mold body 112 needs to be replaced, the mold closing lifting plate 109 is moved upward to make the mold closing lifting plate 109 drive the top mold body 112 to rise. When the clamping inclined block 125 contacts the lifting top plate 102, the inclined surface at the top of the clamping inclined block 125 is used to make the clamping support column 117 and the clamping rotating arm 118 slide relatively inside the clamping bracket 114, so that the clamping inclined block 125 is separated from the top mold body 112. When the fixing sockets 134 around the main body 112 are engaged with the collecting inclined block 132 at the top, the top mold main body 112 can be fixed. By setting a plurality of collecting sleeves 128, when the bottom top mold main body 112 rises, the top mold main body 112 can be lifted and stacked from the bottom, and the unlocking inclined groove 133 at the bottom of the collecting inclined block 132 can be automatically contracted when the top mold main body 112 is stacked, thereby fixing the top mold main body 112 and preventing the top mold main body 112 from falling, thereby realizing the uninterrupted replacement of the top mold main body 112 and putting a new one on the top mold main body 112. The top die body 112 is placed on the die lifting plate 109. By pressing the top die body 112 downward, the clamping bevel 125 is engaged with the fixed socket 134, thereby realizing the rapid installation of the top die body 112. The present invention has high efficiency (up to 3,000 per hour), low energy consumption, high stability, no annealing of raw materials before forging, no quenching and tempering after forging, stable mechanical properties at level twelve, rigorous equipment operation process, high one-time investment cost, high mold cost, high control difficulty, but long life, and unit cost is one-third of that of conventional processes.
定位机构2包括输送底座201,输送底座201固定安装在升降支架101的底部,输送底座201的顶部一侧开设有输送滑槽202,输送滑槽202的内部转动连接有若干移动辊203,移动辊203的顶部放置有若干底模本体204,底模本体204的顶部内侧开设有若干螺母槽205,输送底座201靠近输送滑槽202的顶部前后对称安装有输送支架206,输送支架206的正面一侧固定安装有输送电机207,输送电机207的输出端固定连接有第二链轮传动组件208,第二链轮传动组件208的一侧对称安装有输送辊209,输送辊209的外侧传动连接有输送带210,输送带210的内部开设有若干透气孔211,利用输送滑槽202和移动辊203能够实现底模本体204的移动,通过输送电机207带动第二链轮传动组件208和输送辊209转动,利用输送辊209与输送带210传动连接的特点,能够实现顶模本体112的输送,通过输送带210内部的透气孔211能够利用输送带210底部的底模本体204散发的热量对输送带210顶部的顶模本体112进行预热,从而进行快速的焊接螺母锻造,从而提高焊接螺母锻造的效率。The positioning mechanism 2 includes a conveying base 201, which is fixedly mounted on the bottom of the lifting bracket 101. A conveying chute 202 is provided on one side of the top of the conveying base 201. A plurality of moving rollers 203 are rotatably connected to the inside of the conveying chute 202. A plurality of bottom mold bodies 204 are placed on the top of the moving rollers 203. A plurality of nut grooves 205 are provided on the inner side of the top of the bottom mold body 204. A conveying bracket 206 is symmetrically mounted on the top of the conveying base 201 near the conveying chute 202. A conveying motor 207 is fixedly mounted on one side of the front of the conveying bracket 206. A second sprocket transmission assembly 208 is fixedly connected to the output end of the conveying motor 207. A conveying motor 207 is symmetrically mounted on one side of the second sprocket transmission assembly 208. Roller 209, the outer side of the conveying roller 209 is connected to the conveying belt 210 by transmission, and a plurality of air holes 211 are opened inside the conveying belt 210. The conveying chute 202 and the movable roller 203 can realize the movement of the bottom mold body 204, and the second sprocket drive assembly 208 and the conveying roller 209 are driven to rotate by the conveying motor 207. The transmission of the top mold body 112 can be realized by utilizing the characteristics of the transmission connection between the conveying roller 209 and the conveying belt 210. The heat emitted by the bottom mold body 204 at the bottom of the conveying belt 210 can be used through the air holes 211 inside the conveying belt 210 to preheat the top mold body 112 at the top of the conveying belt 210, so as to perform rapid welding nut forging, thereby improving the efficiency of welding nut forging.
第一定位块212固定安装在输送底座201靠近升降支架101的内侧,第一定位块212的一侧设置有第二定位块213,第二定位块213的内部开设有水平滑槽214,第一定位块212的内部开设有竖直滑槽215,第一定位块212和第二定位块213之间转动连接有定位齿轮216,定位齿轮216的顶部啮合连接有水平啮合齿条217,定位齿轮216的一侧啮合连接有竖直啮合齿条218,竖直啮合齿条218的底部固定连接有支撑弹簧219,水平啮合齿条217和竖直啮合齿条218的外侧均固定安装有限位滑轨220,在合模升降板109下降合模的同时,利用夹持支架114挤压竖直啮合齿条218,利用竖直啮合齿条218、定位齿轮216和水平啮合齿条217之间啮合连接的特点,能够实现水平啮合齿条217的水平移动,通过水平啮合齿条217能够对底部的底模本体204进行合模前的定位,提高底模本体204与顶模本体112合模的精准度,同时提高合模的稳定性,当顶模本体112与底模本体204分离时,在支撑弹簧219的弹力作用下,使水平啮合齿条217水平移动,并与底模本体204分离,从而便于将底模本体204移动至输送滑槽202和移动辊203的底部,进行底模本体204的散热,同时对热量进行回收利用。The first positioning block 212 is fixedly mounted on the inner side of the conveying base 201 close to the lifting bracket 101, a second positioning block 213 is arranged on one side of the first positioning block 212, a horizontal slide groove 214 is provided inside the second positioning block 213, a vertical slide groove 215 is provided inside the first positioning block 212, a positioning gear 216 is rotatably connected between the first positioning block 212 and the second positioning block 213, a horizontal meshing rack 217 is meshedly connected to the top of the positioning gear 216, a vertical meshing rack 218 is meshedly connected to one side of the positioning gear 216, a supporting spring 219 is fixedly connected to the bottom of the vertical meshing rack 218, and a limiting slide rail 220 is fixedly installed on the outer sides of the horizontal meshing rack 217 and the vertical meshing rack 218. When the mold lifting plate 109 is lowered for mold closing, the clamp is used to The support bracket 114 is used to extrude the vertical meshing rack 218. The meshing connection among the vertical meshing rack 218, the positioning gear 216 and the horizontal meshing rack 217 is utilized to realize the horizontal movement of the horizontal meshing rack 217. The bottom mold body 204 can be positioned before mold closing through the horizontal meshing rack 217, thereby improving the mold closing accuracy of the bottom mold body 204 and the top mold body 112, and improving the mold closing stability. When the top mold body 112 is separated from the bottom mold body 204, the horizontal meshing rack 217 is moved horizontally and separated from the bottom mold body 204 under the elastic force of the supporting spring 219, thereby facilitating the bottom mold body 204 to be moved to the bottom of the conveying chute 202 and the movable roller 203, so as to dissipate heat from the bottom mold body 204 and recycle the heat at the same time.
工作原理:在使用该一种车轮高强度螺母锻造用模具之前,需要先检查装置整体情况,确定能够进行正常工作,根据图1-图11所示,首先,将底模本体204放置在输送底座201的顶部一侧,利用升降电机105带动第一链轮传动组件106和升降螺纹杆107转动,使升降螺纹套108和升降滑动套110带动合模升降板109升降移动,当合模升降板109进行下降时能够实现顶模本体112与底模本体204的合模,从而便于进行焊接螺母的锻造,利用拉伸弹簧126的弹力作用,能够拉动第一夹持滑动套116带动夹持支撑柱117朝着顶模本体112的中部移动,同时利用连接弹簧122的弹力作用,使第二夹持滑动套121在第二夹持滑动杆120的内部滑动的同时能够带动夹持转动杆123转动,利用夹持斜块125与固定插孔134卡合连接的特点,能够实现顶模本体112的固定,提高合模的稳定性,同时提升焊接螺母锻造的性能。Working principle: Before using this high-strength wheel nut forging die, it is necessary to check the overall condition of the device to make sure it can work normally. As shown in Figures 1 to 11, first, place the bottom die body 204 on the top side of the conveying base 201, and use the lifting motor 105 to drive the first sprocket transmission assembly 106 and the lifting threaded rod 107 to rotate, so that the lifting threaded sleeve 108 and the lifting sliding sleeve 110 drive the mold lifting plate 109 to move up and down. When the mold lifting plate 109 is lowered, the top die body 112 and the bottom die body 204 can be molded together, so as to achieve the desired effect. In order to facilitate the forging of welding nuts, the elastic force of the tension spring 126 can be used to pull the first clamping sliding sleeve 116 to drive the clamping support column 117 to move toward the middle of the top mold body 112. At the same time, the elastic force of the connecting spring 122 can be used to make the second clamping sliding sleeve 121 slide inside the second clamping sliding rod 120 while driving the clamping rotating rod 123 to rotate. The clamping bevel block 125 is connected to the fixed socket 134 by snapping, so as to fix the top mold body 112, improve the stability of the mold, and improve the performance of welding nut forging.
其次,当需要对顶模本体112进行更换时,通过向上移动合模升降板109,使合模升降板109带动顶模本体112上升,当夹持斜块125接触到升降顶板102时,利用夹持斜块125顶部的斜面使夹持支撑柱117和夹持转动臂118在夹持支架114的内部相对滑动,从而使夹持斜块125与顶模本体112分离,当顶模本体112四周的固定插孔134与顶部的收集斜块132卡合时,能够实现顶模本体112的固定,通过设置多个收集套筒128在底部顶模本体112上升时,能够从底部进行顶模本体112的升降堆叠,并利用收集斜块132底部的解锁斜槽133在顶模本体112堆叠时,能够自动收缩,从而实现顶模本体112的固定,避免顶模本体112出现掉落的现象,从而实现顶模本体112的不间断更换,将新的顶模本体112放置在合模升降板109上,通过向下按压顶模本体112,使夹持斜块125与固定插孔134卡合连接,从而实现压顶模本体112的快速安装。Secondly, when the top mold body 112 needs to be replaced, the mold lifting plate 109 is moved upward to drive the top mold body 112 to rise. When the clamping inclined block 125 contacts the lifting top plate 102, the inclined surface at the top of the clamping inclined block 125 is used to make the clamping support column 117 and the clamping rotating arm 118 slide relatively inside the clamping bracket 114, so that the clamping inclined block 125 is separated from the top mold body 112. When the fixing sockets 134 around the top mold body 112 are engaged with the collecting inclined block 132 at the top, the top mold body 112 can be fixed. By setting a plurality of collecting sleeves When the top mold body 112 at the bottom rises, the cylinder 128 can lift and stack the top mold body 112 from the bottom, and can automatically shrink when the top mold body 112 is stacked by utilizing the unlocking inclined groove 133 at the bottom of the collecting inclined block 132, thereby fixing the top mold body 112 and preventing the top mold body 112 from falling, thereby realizing uninterrupted replacement of the top mold body 112, placing a new top mold body 112 on the mold lifting plate 109, and pressing the top mold body 112 downward to make the clamping inclined block 125 engage with the fixing socket 134, thereby realizing the rapid installation of the top mold body 112.
最后,利用输送滑槽202和移动辊203能够实现底模本体204的移动,通过输送电机207带动第二链轮传动组件208和输送辊209转动,利用输送辊209与输送带210传动连接的特点,能够实现顶模本体112的输送,通过输送带210内部的透气孔211能够利用输送带210底部的底模本体204散发的热量对输送带210顶部的顶模本体112进行预热,从而进行快速的焊接螺母锻造,从而提高焊接螺母锻造的效率,在合模升降板109下降合模的同时,利用夹持支架114挤压竖直啮合齿条218,利用竖直啮合齿条218、定位齿轮216和水平啮合齿条217之间啮合连接的特点,能够实现水平啮合齿条217的水平移动,通过水平啮合齿条217能够对底部的底模本体204进行合模前的定位,提高底模本体204与顶模本体112合模的精准度,同时提高合模的稳定性,当顶模本体112与底模本体204分离时,在支撑弹簧219的弹力作用下,使水平啮合齿条217水平移动,并与底模本体204分离,从而便于将底模本体204移动至输送滑槽202和移动辊203的底部,进行底模本体204的散热,同时对热量进行回收利用。Finally, the bottom mold body 204 can be moved by using the conveying chute 202 and the moving roller 203, and the second sprocket drive assembly 208 and the conveying roller 209 are driven to rotate by the conveying motor 207. The top mold body 112 can be conveyed by using the characteristics of the transmission connection between the conveying roller 209 and the conveyor belt 210. The heat emitted by the bottom mold body 204 at the bottom of the conveyor belt 210 can be used through the air vents 211 inside the conveyor belt 210 to preheat the top mold body 112 at the top of the conveyor belt 210, so as to quickly forge the welding nut, thereby improving the efficiency of the welding nut forging. When the mold lifting plate 109 is lowered to close the mold, the clamping bracket 114 is used to extrude the vertical meshing rack 218, and the vertical meshing rack 218 is used to be used. The meshing connection between the rack 218, the positioning gear 216 and the horizontal meshing rack 217 can realize the horizontal movement of the horizontal meshing rack 217. The horizontal meshing rack 217 can be used to position the bottom mold body 204 before mold closing, thereby improving the accuracy of mold closing between the bottom mold body 204 and the top mold body 112, and at the same time improving the stability of mold closing. When the top mold body 112 is separated from the bottom mold body 204, the horizontal meshing rack 217 is moved horizontally and separated from the bottom mold body 204 under the elastic force of the support spring 219, thereby facilitating the movement of the bottom mold body 204 to the bottom of the conveying chute 202 and the movable roller 203, so as to dissipate heat from the bottom mold body 204 and recycle the heat at the same time.
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (9)
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