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CN118834005A - Ultra-white float glass production device - Google Patents

Ultra-white float glass production device Download PDF

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Publication number
CN118834005A
CN118834005A CN202411315401.6A CN202411315401A CN118834005A CN 118834005 A CN118834005 A CN 118834005A CN 202411315401 A CN202411315401 A CN 202411315401A CN 118834005 A CN118834005 A CN 118834005A
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China
Prior art keywords
pool
molten material
frame
rectangular
tin
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Granted
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CN202411315401.6A
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CN118834005B (en
Inventor
陈玉海
刘建军
李建军
吴佳伟
李英
刘琪
宋泽华
王玮
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Kaisheng Jinghua Glass Co ltd
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Kaisheng Jinghua Glass Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B18/00Shaping glass in contact with the surface of a liquid
    • C03B18/02Forming sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B18/00Shaping glass in contact with the surface of a liquid
    • C03B18/02Forming sheets
    • C03B18/18Controlling or regulating the temperature of the float bath; Composition or purification of the float bath
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B18/00Shaping glass in contact with the surface of a liquid
    • C03B18/02Forming sheets
    • C03B18/20Composition of the atmosphere above the float bath; Treating or purifying the atmosphere above the float bath
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B3/00Charging the melting furnaces
    • C03B3/02Charging the melting furnaces combined with preheating, premelting or pretreating the glass-making ingredients, pellets or cullet
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/18Stirring devices; Homogenisation
    • C03B5/187Stirring devices; Homogenisation with moving elements
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/235Heating the glass

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Glass Melting And Manufacturing (AREA)

Abstract

本发明涉及玻璃生产设备领域,公开了一种超白浮法玻璃生产装置,包括辅料输入机构分布在熔料入料机构上,配合内置悬架以及转接管用于向熔料入料机构内输送超白玻璃的辅助原料脱色剂以及助熔剂;输出传动机构分布在熔料入料机构上,配合拖动架以及磁选柱用于产生联动力以驱动入料磁选结构运作;锡浮作业机构位于主机架上,配合传料弯管用于接收熔融后的原料并进行锡浮作业,同时逐步降低原料的温度。通过辅料输入机构的设计使得在熔料池的操作过程中,辅料可以在适当的时间和位置准确地加入到熔融的石英砂中,实现了辅料输入的精确定时和定量,保证了辅料与熔融原料的充分接触和反应,这对于控制超白玻璃的成分和质量至关重要。

The present invention relates to the field of glass production equipment, and discloses an ultra-white float glass production device, including an auxiliary material input mechanism distributed on the melt feeding mechanism, and cooperates with a built-in suspension and a transfer tube to transport auxiliary raw material decolorizer and flux of ultra-white glass into the melt feeding mechanism; an output transmission mechanism is distributed on the melt feeding mechanism, and cooperates with a drag frame and a magnetic separation column to generate a linkage force to drive the operation of the feeding magnetic separation structure; a tin floating operation mechanism is located on the main frame, and cooperates with a material transfer elbow to receive the molten raw materials and perform tin floating operations, while gradually reducing the temperature of the raw materials. Through the design of the auxiliary material input mechanism, during the operation of the melt pool, the auxiliary materials can be accurately added to the molten quartz sand at an appropriate time and position, achieving accurate timing and quantitative input of the auxiliary materials, and ensuring full contact and reaction between the auxiliary materials and the molten raw materials, which is crucial for controlling the composition and quality of ultra-white glass.

Description

一种超白浮法玻璃生产装置Ultra-clear float glass production device

技术领域Technical Field

本发明涉及玻璃生产设备技术领域,具体为一种超白浮法玻璃生产装置。The invention relates to the technical field of glass production equipment, in particular to an ultra-clear float glass production device.

背景技术Background Art

超白浮法玻璃,是玻璃产品中的高档品种,具有高透光率、高透明性,主要应用于高档建筑的内外装修、电子产品、高档轿车玻璃、太阳能电池、高档园艺建筑、高档玻璃家具、各种仿水晶制品等行业;超白浮法玻璃生产,主要由熔窑、卡脖、冷却部、锡槽、退火窑等主要结构组成。Ultra-clear float glass is a high-end variety of glass products with high light transmittance and high transparency. It is mainly used in interior and exterior decoration of high-end buildings, electronic products, high-end car glass, solar cells, high-end horticultural buildings, high-end glass furniture, various imitation crystal products and other industries. The production of ultra-clear float glass is mainly composed of main structures such as melting furnace, neck, cooling unit, tin bath, annealing furnace, etc.

传统超白浮法玻璃生产工艺中,石英砂的加热可能不均匀,导致熔融效率低下,影响生产速度和能源消耗,超白玻璃对原料的纯净度要求极高,特别是铁的含量必须控制在极低水平以保持玻璃的透明度和颜色,在传统工艺中,辅料的加入往往手工操作或机械化程度低,难以实现精确的计量和均匀的分布,玻璃的冷却和硬化过程可能受环境因素影响,难以实现均匀控制,导致玻璃质量波动,同时传统工艺中人工干预较多,自动化程度不高,操作风险和劳动强度大。In the traditional ultra-white float glass production process, the heating of quartz sand may be uneven, resulting in low melting efficiency, affecting production speed and energy consumption. Ultra-white glass has extremely high requirements on the purity of raw materials, especially the iron content must be controlled at an extremely low level to maintain the transparency and color of the glass. In the traditional process, the addition of auxiliary materials is often manual or has a low degree of mechanization, which makes it difficult to achieve accurate measurement and uniform distribution. The cooling and hardening process of the glass may be affected by environmental factors, making it difficult to achieve uniform control, resulting in fluctuations in glass quality. At the same time, there is a lot of manual intervention in the traditional process, the degree of automation is not high, and the operation risk and labor intensity are high.

发明内容Summary of the invention

针对现有技术的不足,本发明提供了一种超白浮法玻璃生产装置,解决了传统超白浮法玻璃生产工艺存在包括加热不均匀、对原料纯净度要求高、辅料加入不精确、冷却硬化过程易受环境影响、自动化程度低及操作风险和劳动强度大的问题。In view of the deficiencies in the prior art, the present invention provides an ultra-clear float glass production device, which solves the problems existing in the traditional ultra-clear float glass production process, including uneven heating, high requirements on raw material purity, inaccurate addition of auxiliary materials, susceptibility to environmental influences during the cooling and hardening process, low degree of automation, and high operating risks and labor intensity.

为实现以上目的,本发明通过以下技术方案予以实现:一种超白浮法玻璃生产装置,包括:To achieve the above objectives, the present invention is implemented through the following technical solutions: an ultra-clear float glass production device, comprising:

主机架,用于超白浮法玻璃生产设备结构的固定与安装;Main frame, used for fixing and installing the structure of ultra-clear float glass production equipment;

熔料入料机构位于主机架上方,用于超白玻璃原料以及辅料的混合熔融;The melt feeding mechanism is located above the main frame and is used for mixing and melting the ultra-white glass raw materials and auxiliary materials;

入料除铁机构位于熔料入料机构上,配合熔料池用于向熔料入料机构内输送超白玻璃的石英砂原料并对铁成分进行磁选;The feed iron removal mechanism is located on the melt feed mechanism, and cooperates with the melt pool to transport the quartz sand raw material of ultra-white glass into the melt feed mechanism and magnetically separate the iron component;

辅料输入机构分布在熔料入料机构上,配合内置悬架以及转接管用于向熔料入料机构内输送超白玻璃的辅助原料脱色剂以及助熔剂;The auxiliary material input mechanism is distributed on the melt feeding mechanism, and cooperates with the built-in suspension and the transfer tube to transport the auxiliary raw materials decolorant and flux of ultra-white glass into the melt feeding mechanism;

输出传动机构分布在熔料入料机构上,配合拖动架以及磁选柱用于产生联动力以驱动入料磁选结构运作;The output transmission mechanism is distributed on the molten material feeding mechanism, and cooperates with the drag frame and the magnetic separation column to generate a linkage force to drive the feeding magnetic separation structure to operate;

锡浮作业机构位于主机架上,配合传料弯管用于接收熔融后的原料并进行锡浮作业,同时逐步降低原料的温度;The tin float operation mechanism is located on the main frame, and cooperates with the material transfer elbow to receive the molten raw materials and perform tin float operation, while gradually reducing the temperature of the raw materials;

绞龙传输元件一位于锡浮作业机构上,配合锡池用于输出浮法加工后的高温锡液;The auger transmission element 1 is located on the tin float operation mechanism and cooperates with the tin pool to output the high-temperature tin liquid after float processing;

绞龙传输元件二位于绞龙传输元件一上,用于转向输出浮法加工后的高温锡液;The second auger transmission element is located on the first auger transmission element and is used for diverting and outputting the high-temperature tin liquid after float processing;

回收斗以及绞龙传输元件三位于主机架上,用于接收并输出加工渗出的锡液以及磁选出的铁质成分。The recovery bucket and the auger transmission element are located on the main frame and are used to receive and output the molten tin seeped out during processing and the iron components separated by magnetism.

优选的,所述熔料入料机构设置在主机架顶部,所述入料除铁机构设置在熔料入料机构顶部远离输出部的位置,所述辅料输入机构为多组,同时线性分布的设置在熔料入料机构上,所述输出传动机构分布在熔料入料机构两侧靠近入料除铁机构的位置,所述锡浮作业机构设置在主机架内,同时输入部与熔料入料机构的输入部相连,所述绞龙传输元件一设置在主机架内,与锡浮作业机构的输出部相连,所述绞龙传输元件二设置在绞龙传输元件一的输出部,所述回收斗设置在主机架侧部,同时位于锡浮作业机构输出部下方,所述绞龙传输元件三设置在回收斗内。Preferably, the molten material feeding mechanism is arranged on the top of the main frame, the feeding and iron removal mechanism is arranged at a position on the top of the molten material feeding mechanism away from the output part, the auxiliary material input mechanism is multiple groups, and is linearly distributed on the molten material feeding mechanism, the output transmission mechanism is distributed on both sides of the molten material feeding mechanism close to the feeding and iron removal mechanism, the tin floating operation mechanism is arranged in the main frame, and the input part is connected to the input part of the molten material feeding mechanism, the auger transmission element 1 is arranged in the main frame and is connected to the output part of the tin floating operation mechanism, the auger transmission element 2 is arranged at the output part of the auger transmission element 1, the recovery bucket is arranged on the side of the main frame and is located below the output part of the tin floating operation mechanism, and the auger transmission element 3 is arranged in the recovery bucket.

优选的,所述熔料入料机构包括熔料池以及两侧相对的联动组件,所述熔料池固定连接在主机架顶部,所述熔料池的底壁朝输出方向倾斜设置,所述熔料池输出方向固定连接有传料弯管,所述传料弯管为U型结构,所述熔料池内部设置有均匀分布的熔炉加热管,所述拖动架为U型框架结构,拥有两侧分布的滑动臂,所述拖动架两侧滑动臂滑动连接在熔料池顶壁,同时延伸至熔料池内,所述拖动架两侧滑动臂之间连接有倾斜设置的搅动板,并置于熔炉加热管的上方,所述内置悬架设置在熔料池的内部顶壁,所述转接管设置在内置悬架上,并对应辅料输入机构数量以及位置,所述内置悬架内部通过限位滑轨滑动连接有矩形框,所述矩形框为矩形的框架式结果,所述矩形框两个对角侧壁均设置有梯形接触块一,所述联动组件两侧相对的设置在拖动架的两侧滑动臂上,同时延伸至内置悬架内。Preferably, the molten material feeding mechanism includes a molten material pool and linkage components opposite to each other on both sides, the molten material pool is fixedly connected to the top of the main frame, the bottom wall of the molten material pool is inclined toward the output direction, a material transfer elbow is fixedly connected to the output direction of the molten material pool, the material transfer elbow is a U-shaped structure, a uniformly distributed furnace heating pipe is arranged inside the molten material pool, the dragging frame is a U-shaped frame structure, with sliding arms distributed on both sides, the sliding arms on both sides of the dragging frame are slidably connected to the top wall of the molten material pool and extend into the molten material pool at the same time, an inclined stirring plate is connected between the sliding arms on both sides of the dragging frame and is placed above the furnace heating pipe, the built-in suspension is arranged on the inner top wall of the molten material pool, the transfer pipe is arranged on the built-in suspension and corresponds to the number and position of the auxiliary material input mechanism, a rectangular frame is slidably connected to the inside of the built-in suspension through a limiting slide rail, the rectangular frame is a rectangular frame-type result, and two diagonal side walls of the rectangular frame are provided with trapezoidal contact blocks 1, and the linkage components are arranged on the sliding arms on both sides of the dragging frame on opposite sides and extend into the built-in suspension at the same time.

优选的,所述入料除铁机构包括入料斗,所述入料斗的底部输出端固定连接有矩形入料道,所述矩形入料道固定连接在熔料池顶部远离传料弯管的位置,所述磁选柱转动连接在矩形入料道侧壁,所述磁选柱延伸出矩形入料道的外部,磁选柱与矩形入料道侧壁之间设置有一定的缝隙。Preferably, the feed iron removal mechanism includes a feed hopper, a bottom output end of the feed hopper is fixedly connected to a rectangular feed channel, the rectangular feed channel is fixedly connected to a position on the top of the molten material pool away from the material transfer elbow, the magnetic separation column is rotatably connected to the side wall of the rectangular feed channel, the magnetic separation column extends out of the rectangular feed channel, and a certain gap is arranged between the magnetic separation column and the side wall of the rectangular feed channel.

优选的,所述辅料输入机构包括辅料斗分布在熔料池的顶部,所述辅料斗底部输出端固定连接有入料管,所述入料管延伸至熔料池的内部,所述入料管顶部输出端设置有弯曲设置的送料管,所述入料管内部转动连接有螺旋输料叶片,所述螺旋输料叶片底端延伸至转接管内,所述螺旋输料叶片延伸出入料管的部分固定连接有齿环架。Preferably, the auxiliary material input mechanism includes an auxiliary material hopper distributed on the top of the molten material pool, the bottom output end of the auxiliary material hopper is fixedly connected to a feed pipe, the feed pipe extends to the interior of the molten material pool, and a curved feeding pipe is provided at the top output end of the feed pipe. A spiral feed blade is rotatably connected to the inside of the feed pipe, the bottom end of the spiral feed blade extends into the transfer tube, and the part of the spiral feed blade extending out of the feed pipe is fixedly connected to a gear ring frame.

优选的,所述输出传动机构包括组件箱以及短径连杆,所述组件箱固定连接在熔料池两侧靠近入料除铁机构的位置,所述组件箱内部并列分布的转动连接有大径齿轮以及小径齿轮,所述小径齿轮的旋转端固定连接在磁选柱的旋转轴上,所述大径齿轮与小径齿轮的齿键端之间相互啮合,所述大径齿轮外表面离心端转动连接有长径连杆,所述短径连杆转动连接在拖动架的滑动臂顶端,所述短径连杆远离拖动架的一端与长径连杆远离大径齿轮的一端相连。Preferably, the output transmission mechanism includes a component box and a short-diameter connecting rod. The component box is fixedly connected to positions on both sides of the molten material pool near the feeding and iron removal mechanism. The component box is rotatably connected with a large-diameter gear and a small-diameter gear distributed in parallel. The rotating end of the small-diameter gear is fixedly connected to the rotating shaft of the magnetic separation column. The tooth key ends of the large-diameter gear and the small-diameter gear are meshed with each other. The centrifugal end of the outer surface of the large-diameter gear is rotatably connected with a long-diameter connecting rod. The short-diameter connecting rod is rotatably connected to the top of the sliding arm of the dragging frame, and the end of the short-diameter connecting rod away from the dragging frame is connected to the end of the long-diameter connecting rod away from the large-diameter gear.

优选的,所述锡浮作业机构包括锡池,所述锡池固定连接在主机架的内部,所述锡池底部排锡输出端口贴合在绞龙传输元件一的顶部,所述锡池顶部固定连接有控温顶箱,所述控温顶箱内部分隔有多个空间,所述控温顶箱远离玻璃输出口的一端连接在传料弯管的输出端。Preferably, the tin floating operation mechanism includes a tin pool, which is fixedly connected to the inside of the main frame, and the tin discharge output port at the bottom of the tin pool is attached to the top of the auger transmission element. The top of the tin pool is fixedly connected to a temperature-controlled top box, and the temperature-controlled top box is divided into multiple spaces. The end of the temperature-controlled top box away from the glass output port is connected to the output end of the material transfer elbow.

优选的,所述联动组件包括矩形套筒以及矩形滑架,所述矩形套筒固定连接在拖动架滑动臂内侧位置,所述矩形套筒远离拖动架的一侧固定连接有梯形接触块二,并设置在梯形接触块一的高度,所述矩形滑架滑动连接在矩形套筒内并延伸至内置悬架内,所述矩形滑架朝向矩形套筒内部的一端固定连接有定位柱,所述定位柱外侧表面套设有定位卡簧,所述定位卡簧抵触在矩形套筒的侧壁上,所述矩形滑架远离定位柱的一端固定连接有抵触者板,所述抵触者板折角部贴合在矩形框的内侧壁上,所述抵触者板折角部末端设置有输出齿条。Preferably, the linkage assembly includes a rectangular sleeve and a rectangular slide, the rectangular sleeve is fixedly connected to the inner side of the sliding arm of the drag frame, the side of the rectangular sleeve away from the drag frame is fixedly connected with trapezoidal contact block 2 and is set at the height of trapezoidal contact block 1, the rectangular slide is slidably connected in the rectangular sleeve and extends into the built-in suspension, the end of the rectangular slide facing the inside of the rectangular sleeve is fixedly connected with a positioning column, the outer surface of the positioning column is sleeved with a positioning spring, the positioning spring abuts against the side wall of the rectangular sleeve, the end of the rectangular slide away from the positioning column is fixedly connected with a resistor plate, the corner portion of the resistor plate is attached to the inner wall of the rectangular frame, and the end of the corner portion of the resistor plate is provided with an output rack.

优选的,所述熔料池顶部固定连接有两侧相对的液压输出件,所述液压输出件的液压输出端连接有后侧延伸的延伸杆,所述液压输出件液压输出端通过延伸杆连接拖动架的滑动臂。Preferably, the top of the molten material pool is fixedly connected with hydraulic output parts on two opposite sides, the hydraulic output ends of the hydraulic output parts are connected with extension rods extending from the rear side, and the hydraulic output ends of the hydraulic output parts are connected to the sliding arms of the drag frame through the extension rods.

优选的,所述控温顶箱内部的多个空间设置有温控元件,所述控温顶箱与锡池之间铺设有输气格栅。Preferably, temperature control elements are arranged in a plurality of spaces inside the temperature-controlled top box, and a gas transmission grid is laid between the temperature-controlled top box and the tin pool.

工作原理:首先该设备作为超白玻璃进行浮法生产,整个设备通过主机架进行上下重叠安装,将用于玻璃石英砂原料熔融的熔料入料机构安装在熔融玻璃锡浮的锡浮作业机构上,同时熔料入料机构输入端加装的入料除铁机构向熔料入料机构内加入超白玻璃加工的低铁石英砂原料,并针对低铁原料进行进一步的除铁作业,熔料入料机构在对原料进行熔融时,同时对原料进行搅动,以加速石英砂熔融,也加速石英砂原料与脱色剂以及助溶剂,而在搅动时,也通过输出传动机构将往复搅动力传动至入料除铁机构的除铁结构,同时搅动产生的往复力,也驱使熔料入料机构上加装的多组辅料输入机构运作下料,多组入料除铁机构分别加注包括脱色剂以及助溶剂等原料,辅料输入机构以直列的方式设置在熔料入料机构上,熔料入料机构形成的线性往复搅动力,可以依次接触辅料输入机构,驱使分布的辅料输入机构依次将辅料输入至熔融的低铁石英砂原料中,同时也提高超白玻璃所需的脱色剂以及助溶剂加速融合在低铁石英砂原料内,随后将熔融的原料输送至锡浮作业机构内,利用锡浮作业机构内承载的锡液驱使原料上浮,锡浮作业机构也逐步形成多个不同区域,对内部的惰性气体进行控温,依次降低熔融原料在锡液表面流动的温度,并最终形成超白玻璃的形态,最后排出,而锡浮作业机构内的锡液也通过底部加装的绞龙传输元件一以及绞龙传输元件二排出,而跟随玻璃流出的残漏锡液以及入料除铁机构分离出的铁质原料也可通过回收斗收集后由绞龙传输元件三排出,首先熔料入料机构所包含的熔料池为池型结构,进入熔料池内的石英砂原料通过熔料池内部分布加装的熔炉加热管进行加热熔融,熔料池底壁朝输出的传料弯管方向逐步倾斜,以方便熔融的原料在自身重力的作用下,向传料弯管流动,而制备超白玻璃的低铁石英砂原料则通过熔料池顶部加装的入料除铁机构输入至熔料池内,入料除铁机构所包含的入料斗接收石英砂原料,再由在、入料斗输出端加装的矩形入料道引导至熔料池内,引导的同时,矩形入料道侧壁加装的磁选柱对引导的低铁石英砂进行进一步的磁吸除铁作业,低铁石英砂原料进入至熔料池内的低铁石英砂原料在熔化的同时,开启熔料入料机构所包含的液压输出件,使其液压端产生往复的推动力,驱使拖动架在熔料池内部往复的位移,而拖动架为U型结构,拥有两侧的滑动臂并延伸出熔料池,与液压输出件的液压端固定,从而使得拖动架被液压输出件驱动在熔料池内往复运作,并携带拖动架加装的搅动板在熔料池内部搅动,以驱使内部原料充分的与熔炉加热管接触,同时驱使低铁石英砂原料与脱色剂以及助溶剂辅料充分的混合,而主要加注辅料的多个辅料输入机构以直列的形式分布在熔料池顶部,辅料输入机构所包含的辅料斗通过底端加装的入料管与熔料池内部实现输送贯通,而辅料包括脱色剂以及助溶剂则分别通过多个辅料斗顶部加装的送料管输入至辅料斗内,而入料管内部则镶嵌安装了一组螺旋输料叶片,其螺旋叶片两端分别延伸至辅料斗以及熔料池内,螺旋输料叶片外侧固定的齿环架则安装在熔料池内部的内置悬架上,而螺旋输料叶片也同时延伸至内置悬架上加装的转接管内,而内置悬架内壁通过加装的限位滑轨滑动了一组矩形框架结构的矩形框,矩形框因为自身的结构特性,其向一侧延伸时,两侧的结构会同时位移,而矩形框两个对角部分安装了相对的梯形接触块一结构,梯形接触块一的斜坡结构方便于其他结构的推动引导,熔料入料机构所包含的两组联动组件分布安装在往复位移的拖动架滑动臂上,并延伸至内置悬架内与矩形框接触,跟随拖动架往复位移,联动组件所包含的矩形套筒安装在拖动架上,矩形套筒内部则滑动了一组联动组件所包含的矩形滑架,矩形滑架加装的抵触者板在矩形滑架加装的定位柱以及定位卡簧限位压缩的作用下,持续的贴合在矩形框的两翼内侧,当拖动架以及搅动板在熔料池内部对原料进行往复位移搅动的同时,拖动架上的两组联动组件跟随在内置悬架内往复位移,当到达矩形框的一侧端位置时,该侧方向联动组件所包含的矩形套筒也随之到达矩形框该侧端加装的梯形接触块一上,该侧矩形套筒底部加装的梯形接触块二也随之接触梯形接触块一,并将矩形框沿着限位滑轨向另一侧方向推动,使得矩形框该侧翼臂同时拖拽该侧联动组件所包含的矩形滑架向辅料输入机构安装的中心靠拢,该侧联动组件所包含的矩形滑架以及通过抵触者板固定的输出齿条向辅料输入机构所包含的齿环架方向靠拢,直至输出齿条的齿键端到达能够与齿环架啮合的直线位置,而矩形框另一侧方向拖拽的另一组联动组件也随之脱离辅料输入机构的安装中心,沿该侧位移的拖动架驱使该侧输出齿条直线位移,输出齿条依次与直列分布的各组齿环架啮合后,依次推动齿环架旋转,驱使齿环架对应固定的螺旋输料叶片在对应的辅料斗和入料管内旋转,随着螺旋输料叶片的旋转,其螺旋结构将每组辅料斗内的原料沿着对应的转接管注入至熔料池内,当拖动架位移完成一侧方向并到达另一侧末端时,另一侧的联动组件,也随之接触矩形框另一侧方向的梯形接触块一,驱使矩形框再次位移,使得原先一组联动组件所包含的输出齿条远离齿环架,另一侧联动组件所包含的输出齿条则位移接触并啮合齿环架,从而解决不同方向的运动会停止辅料供入作业的问题,也同时实现了对低铁石英砂原料进行往复搅动以加速熔融的同时,其余辅料也再联动的作业下,依次在不同位置向搅动熔融的原料内混合加入辅料的效果,而往复位移的拖动架而也随之带动熔料池两侧加装的输出传动机构开始运作,输出传动机构所包含的组件箱安装在熔料池的两侧,其内部并列安装的大径齿轮以及小径齿轮之间也相互啮合,小径齿轮也同时安装在磁选柱的旋转轴上,而大径齿轮整体直径大于小径齿轮的直径,使得小径齿轮旋转时能够带动啮合的大径齿轮加速旋转,大径齿轮离心端加装的长径连杆与拖动架上加装的短径连杆也相互绞合,当拖动架往复位移的同时,牵引拖拽着短径连杆以及长径连杆运动,而短径连杆和长径连杆分段设置,也避免拖动架往复位移距离过长,而发现卡死情况的发生,短径连杆也同时拖拽长径连杆位移,使得短径连杆开始牵引大径齿轮旋转,当拖动架进行往复搅动的同时,其产生的往复作用力,也随之驱使磁选柱在矩形入料道内部加速旋转,使得入料斗以及矩形入料道引导的低铁石英砂原料能够与磁选柱加速接触,也提高了入料除铁机构在入料时,对低铁石英砂原料进一步磁选除铁的效率,在熔料池内部完成熔融的原料由熔料池的倾斜底壁引导,经由传料弯管转向输送至锡浮作业机构所包含的锡池内,并漂浮并流动在锡池内部承载的锡液表面,而锡池顶部加装的控温顶箱内则预先充满惰性气体,并沉浮在熔融原料的顶面,以隔绝锡池内部的空气,避免熔融原料与空气接触发生氧化以及其他化学变化情况,同时控温顶箱内部分隔成了多个空间,每个空间分别加装了温控的温控元件,使得控温顶箱内由锡池的熔融原料输入方向以及玻璃方向输出方向依次控制顶部沉浮的惰性气体温度,利用隔绝的惰性气体对熔融原料进行逐步冷却,使其逐步形成玻璃的初步硬度,并形成初步的超白玻璃形态,最后由锡池的输出方向流出,以方便进入后续步骤。Working principle: First, the equipment is used as a float glass production device. The whole equipment is installed in an upper and lower overlapping manner through the main frame. The molten material feeding mechanism used for melting glass quartz sand raw materials is installed on the tin floating operation mechanism of molten glass tin floating. At the same time, the feeding iron removal mechanism installed at the input end of the molten material feeding mechanism adds low-iron quartz sand raw materials for ultra-white glass processing into the molten material feeding mechanism, and further removes iron from the low-iron raw materials. When the molten material feeding mechanism melts the raw materials, it also stirs the raw materials to accelerate the melting of the quartz sand and also The quartz sand raw material, decolorizing agent and solvent are accelerated. During the stirring, the reciprocating stirring power is transmitted to the iron removal structure of the feed iron removal mechanism through the output transmission mechanism. At the same time, the reciprocating force generated by the stirring also drives the multiple sets of auxiliary material input mechanisms installed on the molten material feeding mechanism to operate and discharge materials. The multiple sets of feed iron removal mechanisms are respectively filled with raw materials including decolorizing agent and solvent. The auxiliary material input mechanism is arranged in a straight line on the molten material feeding mechanism. The linear reciprocating stirring power formed by the molten material feeding mechanism can contact the auxiliary material input mechanism in turn to drive the distributed auxiliary material input The mechanism sequentially inputs the auxiliary materials into the molten low-iron quartz sand raw material, and also accelerates the fusion of the decolorizing agent and the solvent required for the ultra-white glass into the low-iron quartz sand raw material. Then the molten raw material is transported to the tin floating operation mechanism, and the tin liquid carried in the tin floating operation mechanism is used to drive the raw material to float. The tin floating operation mechanism also gradually forms a number of different areas, controls the temperature of the inert gas inside, and sequentially reduces the temperature of the molten raw material flowing on the surface of the tin liquid, and finally forms the form of ultra-white glass, and finally discharges it. The tin liquid in the tin floating operation mechanism is also The auger transmission element 1 and the auger transmission element 2 installed at the bottom are discharged, and the residual tin liquid flowing out with the glass and the iron raw materials separated by the feeding iron removal mechanism can also be collected by the recovery bucket and discharged by the auger transmission element 3. First, the molten material pool contained in the molten material feeding mechanism is a pool-type structure. The quartz sand raw material entering the molten material pool is heated and melted by the furnace heating tubes installed inside the molten material pool. The bottom wall of the molten material pool is gradually inclined toward the output transfer elbow to facilitate the molten raw material to flow to the transfer elbow under the action of its own gravity, thereby making The low-iron quartz sand raw material for preparing ultra-white glass is input into the melt pool through the feed iron removal mechanism installed on the top of the melt pool. The feed hopper included in the feed iron removal mechanism receives the quartz sand raw material, and then is guided into the melt pool by the rectangular feed channel installed at the output end of the feed hopper. While guiding, the magnetic separation column installed on the side wall of the rectangular feed channel further performs magnetic attraction and iron removal on the guided low-iron quartz sand. When the low-iron quartz sand raw material enters the melt pool and melts, the hydraulic output part included in the melt feed mechanism is opened, so that its hydraulic end The reciprocating driving force is generated to drive the drag frame to reciprocate in the molten pool. The drag frame is a U-shaped structure with sliding arms on both sides extending out of the molten pool and fixed to the hydraulic end of the hydraulic output member, so that the drag frame is driven by the hydraulic output member to reciprocate in the molten pool and carry the stirring plate installed on the drag frame to stir in the molten pool to drive the internal raw materials to fully contact with the furnace heating tube, and at the same time drive the low-iron quartz sand raw materials and the decolorant and solvent auxiliary materials to be fully mixed. The multiple auxiliary material input mechanisms for mainly adding auxiliary materials are arranged in a straight line. The auxiliary material hopper included in the auxiliary material input mechanism is connected to the inside of the molten material pool through the feeding pipe installed at the bottom, and the auxiliary materials including the decolorant and the solvent are respectively input into the auxiliary material hopper through the feeding pipes installed on the top of the auxiliary material hopper, and a group of spiral feeding blades are embedded in the feeding pipe, and the two ends of the spiral blades extend to the auxiliary material hopper and the molten material pool respectively, and the toothed ring frame fixed on the outside of the spiral feeding blades is installed on the built-in suspension inside the molten material pool, and the spiral feeding blades are also extended to the built-in suspension. The transfer tube is installed in the inner wall of the built-in suspension, and a set of rectangular frames of rectangular frame structure are slid through the additional limit slide rail. Due to its own structural characteristics, when the rectangular frame extends to one side, the structures on both sides will move at the same time, and the two diagonal parts of the rectangular frame are installed with relative trapezoidal contact block one structure. The slope structure of the trapezoidal contact block one is convenient for pushing and guiding other structures. The two sets of linkage components included in the molten material feeding mechanism are distributed and installed on the sliding arm of the drag frame that moves back and forth, and extend to the built-in suspension to contact the rectangular frame, and follow the drag frame to move back and forth. The rectangular sleeve included in the linkage component is installed on the drag frame, and a set of rectangular slides included in the linkage component slides inside the rectangular sleeve. The resistance plate installed on the rectangular slide is continuously fitted to the inner sides of the two wings of the rectangular frame under the action of the positioning column and the positioning spring installed on the rectangular slide. When the drag frame and the stirring plate move the raw materials back and forth in the molten material pool, the two sets of linkage components on the drag frame follow and move back and forth in the built-in suspension. When reaching one end position of the rectangular frame, the side direction linkage component included in the The rectangular sleeve contained in the side linkage assembly also reaches the trapezoidal contact block 1 installed on the side end of the rectangular frame, and the trapezoidal contact block 2 installed on the bottom of the rectangular sleeve on this side also contacts the trapezoidal contact block 1, and pushes the rectangular frame to the other side along the limiting slide rail, so that the side wing arm of the rectangular frame simultaneously drags the rectangular slide included in the side linkage assembly to the center of the auxiliary material input mechanism installation, and the rectangular slide included in the side linkage assembly and the output rack fixed by the resistance plate move toward the gear ring frame included in the auxiliary material input mechanism until the tooth key end of the output rack reaches The gear ring frame reaches a linear position that can mesh with the gear ring frame, and the other group of linkage components dragged in the other direction of the rectangular frame also detaches from the installation center of the auxiliary material input mechanism. The drag frame displaced along this side drives the output rack on this side to displace linearly. After the output rack meshes with each group of gear ring frames distributed in series in turn, it pushes the gear ring frame to rotate in turn, driving the corresponding fixed spiral feeding blades of the gear ring frame to rotate in the corresponding auxiliary material hopper and feed pipe. As the spiral feeding blades rotate, their spiral structure injects the raw materials in each group of auxiliary material hoppers into the molten material pool along the corresponding transfer pipe. When the drag frame completes the displacement in one direction and reaches the end of the other side, the linkage component on the other side also contacts the trapezoidal contact block 1 on the other side of the rectangular frame, driving the rectangular frame to displace again, so that the output rack contained in the original set of linkage components moves away from the gear ring frame, and the output rack contained in the linkage component on the other side moves to contact and mesh with the gear ring frame, thereby solving the problem that movement in different directions will stop the auxiliary material supply operation, and at the same time, the low-iron quartz sand raw material is reciprocated and stirred to accelerate melting. At the same time, the remaining auxiliary materials are also mixed and added to the stirred molten raw material at different positions in sequence under the linkage operation, and the reciprocatingly moving drag frame also drives the output transmission mechanism installed on both sides of the molten material pool to start operation. The component boxes contained in the output transmission mechanism are installed on both sides of the molten material pool, and the large-diameter gears and small-diameter gears installed in parallel inside are also meshed with each other. The small-diameter gear is also installed on the rotating shaft of the magnetic separation column at the same time, and the overall diameter of the large-diameter gear is larger than the diameter of the small-diameter gear, so that when the small-diameter gear rotates, it can drive the meshing large-diameter gear to accelerate rotation, and the large-diameter gear is separated from the rotating shaft of the magnetic separation column. The long-diameter connecting rod installed on the core end is also twisted with the short-diameter connecting rod installed on the drag frame. When the drag frame moves back and forth, it pulls the short-diameter connecting rod and the long-diameter connecting rod to move. The short-diameter connecting rod and the long-diameter connecting rod are arranged in sections to avoid the drag frame from moving back and forth too long and getting stuck. The short-diameter connecting rod also drags the long-diameter connecting rod to move at the same time, so that the short-diameter connecting rod starts to pull the large-diameter gear to rotate. When the drag frame stirs back and forth, the reciprocating force it generates also drives the magnetic separation column to rotate faster inside the rectangular feed channel, making The low-iron quartz sand raw materials guided by the feeding hopper and the rectangular feeding channel can be accelerated to contact with the magnetic separation column, which also improves the efficiency of the feeding iron removal mechanism in further magnetic separation and iron removal of the low-iron quartz sand raw materials during feeding. The raw materials that have been melted in the molten material pool are guided by the inclined bottom wall of the molten material pool, and are transferred to the tin pool contained in the tin flotation operation mechanism through the material transfer elbow, and float and flow on the surface of the tin liquid carried in the tin pool. The temperature-controlled top box installed on the top of the tin pool is pre-filled with inert gas and floats on the top surface of the molten raw materials to isolate the air inside the tin pool. Gas is used to prevent the molten raw materials from coming into contact with the air and causing oxidation and other chemical changes. At the same time, the temperature-controlled top box is divided into multiple spaces, each of which is equipped with a temperature-controlled element. The temperature of the inert gas floating on the top of the temperature-controlled top box is controlled in sequence by the molten raw material input direction of the tin pool and the glass output direction. The molten raw materials are gradually cooled by the isolated inert gas, so that the initial hardness of the glass is gradually formed, and the initial ultra-white glass form is formed, and finally it flows out from the output direction of the tin pool to facilitate the subsequent steps.

本发明提供了一种超白浮法玻璃生产装置。具备以下有益效果:The present invention provides an ultra-clear float glass production device, which has the following beneficial effects:

1、本发明具有高效的熔融加热与搅拌系统:利用熔料池内部分布的熔炉加热管进行加热,以及通过液压输出件驱动的拖动架上的搅动板进行往复搅拌,这样的配置不仅加速了石英砂原料的熔融过程,还提高了加热的均匀性。通过这种动态搅拌,确保了原料与脱色剂及助溶剂的充分混合,促进了化学反应的均匀进行,从而提高了玻璃的质量和生产效率,辅料输入机构的设计使得在熔料池的操作过程中,辅料可以在适当的时间和位置准确地加入到熔融的石英砂中。通过联动组件和输出齿条的啮合,实现了辅料输入的精确定时和定量,保证了辅料与熔融原料的充分接触和反应,这对于控制超白玻璃的成分和质量至关重要;1. The present invention has an efficient melting heating and stirring system: heating is performed by using the furnace heating tubes distributed inside the melt pool, and reciprocating stirring is performed by using the stirring plate on the drag frame driven by the hydraulic output member. Such a configuration not only accelerates the melting process of the quartz sand raw material, but also improves the uniformity of heating. Through this dynamic stirring, the raw material is fully mixed with the decolorizing agent and the co-solvent, which promotes the uniformity of the chemical reaction, thereby improving the quality and production efficiency of the glass. The design of the auxiliary material input mechanism enables the auxiliary material to be accurately added to the molten quartz sand at the appropriate time and position during the operation of the melt pool. The precise timing and quantitative input of the auxiliary material is achieved through the meshing of the linkage assembly and the output rack, ensuring the full contact and reaction between the auxiliary material and the molten raw material, which is crucial for controlling the composition and quality of ultra-white glass;

2、本发明具有磁选除铁的优化效果:在矩形入料道侧壁加装的磁选柱对引导的低铁石英砂进行进一步的磁吸除铁作业。这一步骤对于进一步降低玻璃中的铁含量尤为关键,铁的含量直接影响玻璃的透明度和颜色。此外,通过拖动架的往复动作驱动并配合输出传动机构磁选柱加速旋转,增加了磁选的效率,从而提高了除铁过程的效率和效果,通过安装入料除铁机构,对输入的低铁石英砂原料进行进一步的除铁作业,这有助于减少原料中铁的含量,从而确保最终生产出的超白玻璃具有更高的透明度和更少的色泽偏差。这种深度的除铁处理对于提高产品质量至关重要;2. The present invention has an optimized effect of magnetic separation and iron removal: the magnetic separation column installed on the side wall of the rectangular feed channel performs further magnetic attraction and iron removal operations on the guided low-iron quartz sand. This step is particularly critical for further reducing the iron content in the glass, and the iron content directly affects the transparency and color of the glass. In addition, the efficiency of magnetic separation is increased by driving the magnetic separation column through the reciprocating motion of the drag frame and cooperating with the output transmission mechanism to accelerate the rotation, thereby improving the efficiency and effect of the iron removal process. By installing a feed iron removal mechanism, the input low-iron quartz sand raw material is further iron-removed, which helps to reduce the iron content in the raw material, thereby ensuring that the final ultra-white glass produced has higher transparency and less color deviation. This deep iron removal treatment is crucial to improving product quality;

3、本发明温控与气体隔绝的创新应用:在锡池的控温顶箱内预先充满惰性气体,并通过多个空间的温控元件控制温度,这不仅保护了熔融原料在锡浮过程中不受空气氧化,还能够根据玻璃生产的需要逐步冷却原料,控制玻璃的冷却速率和硬度的形成。这种控温策略是实现高品质超白玻璃生产的关键。3. Innovative application of temperature control and gas isolation in the present invention: the temperature-controlled top box of the tin pool is pre-filled with inert gas, and the temperature is controlled by temperature control elements in multiple spaces. This not only protects the molten raw materials from air oxidation during the tin floating process, but also gradually cools the raw materials according to the needs of glass production, and controls the cooling rate and hardness formation of the glass. This temperature control strategy is the key to achieving high-quality ultra-white glass production.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的主体结构立体示意图一;FIG1 is a perspective schematic diagram of the main structure of the present invention;

图2为本发明的主体结构立体示意图二;FIG2 is a second perspective schematic diagram of the main structure of the present invention;

图3为本发明的主体结构立体示意图三;FIG3 is a third perspective schematic diagram of the main structure of the present invention;

图4为本发明的主体结构立体示意图四;FIG4 is a fourth perspective schematic diagram of the main structure of the present invention;

图5为本发明的熔料入料机构、入料除铁机构与辅料输入机构组合示意图一;5 is a schematic diagram of the combination of the molten material feeding mechanism, the feeding iron removal mechanism and the auxiliary material input mechanism of the present invention;

图6为本发明的熔料入料机构、入料除铁机构与辅料输入机构组合内部示意图一;6 is a schematic diagram of the first internal structure of the melt feeding mechanism, the feeding iron removal mechanism and the auxiliary material input mechanism of the present invention;

图7为本发明的熔料入料机构、入料除铁机构与辅料输入机构组合内部示意图二;7 is a second schematic diagram of the internal structure of the melt feeding mechanism, the feeding iron removal mechanism and the auxiliary material input mechanism of the present invention;

图8为本发明的熔料入料机构、入料除铁机构与辅料输入机构组合示意图二;8 is a second schematic diagram of the combination of the molten material feeding mechanism, the feeding iron removal mechanism and the auxiliary material input mechanism of the present invention;

图9为本发明的熔料入料机构、入料除铁机构与辅料输入机构组合内部示意图三;9 is a third internal schematic diagram of the combination of the melt feeding mechanism, the feeding iron removal mechanism and the auxiliary material input mechanism of the present invention;

图10为本发明的入料除铁机构内部结构示意图;10 is a schematic diagram of the internal structure of the feed iron removal mechanism of the present invention;

图11为本发明的矩形滑架结构组合示意图;FIG11 is a schematic diagram of a rectangular slide structure assembly of the present invention;

图12为本发明的锡浮作业机构示意图;FIG12 is a schematic diagram of a tin float operation mechanism of the present invention;

图13为本发明的主机架结构组合示意图。FIG. 13 is a schematic diagram of the main frame structure assembly of the present invention.

其中,1、主机架;2、熔料入料机构;3、入料除铁机构;4、辅料输入机构;5、输出传动机构;6、锡浮作业机构;7、绞龙传输元件一;8、绞龙传输元件二;9、回收斗;10、绞龙传输元件三;21、熔料池;22、传料弯管;23、熔炉加热管;24、拖动架;25、搅动板;26、液压输出件;27、内置悬架;28、转接管;29、限位滑轨;210、矩形框;211、梯形接触块一;212、梯形接触块二;213、矩形滑架;214、定位柱;215、定位卡簧;216、抵触者板;217、输出齿条;218、矩形套筒;31、入料斗;32、矩形入料道;33、磁选柱;41、辅料斗;42、入料管;43、送料管;44、螺旋输料叶片;45、齿环架;51、组件箱;52、大径齿轮;53、小径齿轮;54、长径连杆;55、短径连杆;61、锡池;62、控温顶箱;63、温控元件;64、输气格栅。Among them, 1. Main frame; 2. Molten material feeding mechanism; 3. Infeed iron removal mechanism; 4. Auxiliary material input mechanism; 5. Output transmission mechanism; 6. Tin floating operation mechanism; 7. Auger transmission element 1; 8. Auger transmission element 2; 9. Recovery bucket; 10. Auger transmission element 3; 21. Molten material pool; 22. Material transfer elbow; 23. Furnace heating tube; 24. Drag frame; 25. Stirring plate; 26. Hydraulic output part; 27. Built-in suspension; 28. Transfer tube; 29. Limiting slide rail; 210. Rectangular frame; 211. Trapezoidal contact block 1; 212. Trapezoidal contact Contact block 2; 213, rectangular slide; 214, positioning column; 215, positioning retaining spring; 216, contactor plate; 217, output rack; 218, rectangular sleeve; 31, feed hopper; 32, rectangular feed channel; 33, magnetic separation column; 41, auxiliary hopper; 42, feed pipe; 43, feed pipe; 44, spiral feed blade; 45, gear ring frame; 51, component box; 52, large diameter gear; 53, small diameter gear; 54, long diameter connecting rod; 55, short diameter connecting rod; 61, tin pool; 62, temperature control top box; 63, temperature control element; 64, gas grid.

具体实施方式DETAILED DESCRIPTION

下面将结合本发明的说明书附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

请参阅附图1-附图3,本发明实施例提供一种超白浮法玻璃生产装置,包括:主机架1,用于超白浮法玻璃生产设备结构的固定与安装,绞龙传输元件一7位于锡浮作业机构6上,配合锡池61用于输出浮法加工后的高温锡液,绞龙传输元件二8位于绞龙传输元件一7上,用于转向输出浮法加工后的高温锡液,回收斗9以及绞龙传输元件三10位于主机架1上,用于接收并输出加工渗出的锡液以及磁选出的铁质成分,熔料入料机构2设置在主机架1顶部,入料除铁机构3设置在熔料入料机构2顶部远离输出部的位置,辅料输入机构4为多组,同时线性分布的设置在熔料入料机构2上,输出传动机构5分布在熔料入料机构2两侧靠近入料除铁机构3的位置,锡浮作业机构6设置在主机架1内,同时输入部与熔料入料机构2的输入部相连,绞龙传输元件一7设置在主机架1内,与锡浮作业机构6的输出部相连,绞龙传输元件二8设置在绞龙传输元件一7的输出部,回收斗9设置在主机架1侧部,同时位于锡浮作业机构6输出部下方,绞龙传输元件三10设置在回收斗9内,首先该设备作为超白玻璃进行浮法生产,整个设备通过主机架1进行上下重叠安装,将用于玻璃石英砂原料熔融的熔料入料机构2安装在熔融玻璃锡浮的锡浮作业机构6上,同时熔料入料机构2输入端加装的入料除铁机构3向熔料入料机构2内加入超白玻璃加工的低铁石英砂原料,并针对低铁原料进行进一步的除铁作业,熔料入料机构2在对原料进行熔融时,同时对原料进行搅动,以加速石英砂熔融,也加速石英砂原料与脱色剂以及助溶剂,而在搅动时,也通过输出传动机构5将往复搅动力传动至入料除铁机构3的除铁结构,同时搅动产生的往复力,也驱使熔料入料机构2上加装的多组辅料输入机构4运作下料,多组入料除铁机构3分别加注包括脱色剂以及助溶剂等原料,辅料输入机构4以直列的方式设置在熔料入料机构2上,熔料入料机构2形成的线性往复搅动力,可以依次接触辅料输入机构4,驱使分布的辅料输入机构4依次将辅料输入至熔融的低铁石英砂原料中,同时也提高超白玻璃所需的脱色剂以及助溶剂加速融合在低铁石英砂原料内,随后将熔融的原料输送至锡浮作业机构6内,利用锡浮作业机构6内承载的锡液驱使原料上浮,锡浮作业机构6也逐步形成多个不同区域,对内部的惰性气体进行控温,依次降低熔融原料在锡液表面流动的温度,并最终形成超白玻璃的形态,最后排出,而锡浮作业机构6内的锡液也通过底部加装的绞龙传输元件一7以及绞龙传输元件二8排出,而跟随玻璃流出的残漏锡液以及入料除铁机构3分离出的铁质原料也可通过回收斗9收集后由绞龙传输元件三10排出。Please refer to Figures 1 to 3. An embodiment of the present invention provides an ultra-white float glass production device, including: a main frame 1, which is used for fixing and installing the ultra-white float glass production equipment structure; an auger transmission element 7 is located on the tin float operation mechanism 6, and cooperates with the tin pool 61 to output the high-temperature tin liquid after float processing; an auger transmission element 2 8 is located on the auger transmission element 7, and is used to turn and output the high-temperature tin liquid after float processing; a recovery bucket 9 and an auger transmission element 3 10 are located on the main frame 1, and are used to receive and output the tin liquid that has seeped out during processing and the iron components that have been magnetically separated; a molten material feeding mechanism 2 is arranged on the top of the main frame 1, and a feeding iron removal mechanism 3 is arranged at a position on the top of the molten material feeding mechanism 2 away from the output part; an auxiliary material input mechanism 4 is a plurality of groups, and is linearly distributed on the molten material feeding mechanism 2 at the same time; an output transmission mechanism 4 is provided. Mechanisms 5 are distributed on both sides of the molten material feeding mechanism 2 near the feeding and iron removal mechanism 3, the tin floating operation mechanism 6 is arranged in the main frame 1, and the input part is connected to the input part of the molten material feeding mechanism 2, the auger transmission element 1 7 is arranged in the main frame 1, and is connected to the output part of the tin floating operation mechanism 6, the auger transmission element 2 8 is arranged at the output part of the auger transmission element 1 7, the recovery bucket 9 is arranged on the side of the main frame 1, and is located below the output part of the tin floating operation mechanism 6, the auger transmission element 3 10 is arranged in the recovery bucket 9, firstly, the equipment is used as a float process for producing ultra-white glass, and the whole equipment is installed in an overlapping manner up and down through the main frame 1, and the molten material feeding mechanism 2 for melting the glass quartz sand raw material is installed on the tin floating operation mechanism 6 for molten glass tin floating, and at the same time, the feeding and iron removal mechanism installed at the input end of the molten material feeding mechanism 2 3 Add low-iron quartz sand raw materials for ultra-white glass processing into the melt feeding mechanism 2, and further remove iron from the low-iron raw materials. When the melt feeding mechanism 2 melts the raw materials, it stirs the raw materials at the same time to accelerate the melting of the quartz sand, and also accelerates the quartz sand raw materials and the decolorizing agent and the solvent. During the stirring, the reciprocating stirring power is also transmitted to the deironing structure of the feeding deironing mechanism 3 through the output transmission mechanism 5. At the same time, the reciprocating force generated by the stirring also drives the multiple groups of auxiliary material input mechanisms 4 installed on the melt feeding mechanism 2 to operate and discharge materials. The multiple groups of feeding deironing mechanisms 3 are respectively filled with raw materials including decolorizing agents and solvents. The auxiliary material input mechanisms 4 are arranged in a straight line on the melt feeding mechanism 2. The linear reciprocating stirring power formed by the melt feeding mechanism 2 can contact the auxiliary material input mechanisms 4 in turn to drive the distributed The auxiliary material input mechanism 4 inputs the auxiliary material into the molten low-iron quartz sand raw material in turn, and also accelerates the fusion of the decolorizing agent and the solvent required for the ultra-white glass into the low-iron quartz sand raw material. Then the molten raw material is transported to the tin floating operation mechanism 6, and the tin liquid carried in the tin floating operation mechanism 6 is used to drive the raw material to float. The tin floating operation mechanism 6 also gradually forms a plurality of different areas, controls the temperature of the internal inert gas, and successively reduces the temperature of the molten raw material flowing on the surface of the tin liquid, and finally forms the form of ultra-white glass, and finally discharges it. The tin liquid in the tin floating operation mechanism 6 is also discharged through the auger transmission element 1 7 and the auger transmission element 2 8 installed at the bottom, and the residual tin liquid flowing out with the glass and the iron raw material separated by the feed iron removal mechanism 3 can also be collected by the recovery bucket 9 and discharged by the auger transmission element 3 10.

请参阅附图1-附图11,熔料入料机构2位于主机架1上方,用于超白玻璃原料以及辅料的混合熔融,熔料入料机构2包括熔料池21以及两侧相对的联动组件,熔料池21固定连接在主机架1顶部,熔料池21的底壁朝输出方向倾斜设置,熔料池21输出方向固定连接有传料弯管22,传料弯管22为U型结构,熔料池21内部设置有均匀分布的熔炉加热管23,拖动架24为U型框架结构,拥有两侧分布的滑动臂,拖动架24两侧滑动臂滑动连接在熔料池21顶壁,同时延伸至熔料池21内,拖动架24两侧滑动臂之间连接有倾斜设置的搅动板25,并置于熔炉加热管23的上方,内置悬架27设置在熔料池21的内部顶壁,转接管28设置在内置悬架27上,并对应辅料输入机构4数量以及位置,内置悬架27内部通过限位滑轨29滑动连接有矩形框210,矩形框210为矩形的框架式结果,矩形框210两个对角侧壁均设置有梯形接触块一211,联动组件两侧相对的设置在拖动架24的两侧滑动臂上,同时延伸至内置悬架27内,联动组件包括矩形套筒218以及矩形滑架213,矩形套筒218固定连接在拖动架24滑动臂内侧位置,矩形套筒218远离拖动架24的一侧固定连接有梯形接触块二212,并设置在梯形接触块一211的高度,矩形滑架213滑动连接在矩形套筒218内并延伸至内置悬架27内,矩形滑架213朝向矩形套筒218内部的一端固定连接有定位柱214,定位柱214外侧表面套设有定位卡簧215,定位卡簧215抵触在矩形套筒218的侧壁上,矩形滑架213远离定位柱214的一端固定连接有抵触者板216,抵触者板216折角部贴合在矩形框210的内侧壁上,抵触者板216折角部末端设置有输出齿条217,熔料池21顶部固定连接有两侧相对的液压输出件26,液压输出件26的液压输出端连接有后侧延伸的延伸杆,液压输出件26液压输出端通过延伸杆连接拖动架24的滑动臂,熔料入料机构2所包含的熔料池21为池型结构,进入熔料池21内的石英砂原料通过熔料池21内部分布加装的熔炉加热管23进行加热熔融,熔料池21底壁朝输出的传料弯管22方向逐步倾斜,以方便熔融的原料在自身重力的作用下,向传料弯管22流动,而制备超白玻璃的低铁石英砂原料则通过熔料池21顶部加装的入料除铁机构3输入至熔料池21内,低铁石英砂原料进入至熔料池21内的低铁石英砂原料在熔化的同时,开启熔料入料机构2所包含的液压输出件26,使其液压端产生往复的推动力,驱使拖动架24在熔料池21内部往复的位移,而拖动架24为U型结构,拥有两侧的滑动臂并延伸出熔料池21,与液压输出件26的液压端固定,从而使得拖动架24被液压输出件26驱动在熔料池21内往复运作,并携带拖动架24加装的搅动板25在熔料池21内部搅动,以驱使内部原料充分的与熔炉加热管23接触,同时驱使低铁石英砂原料与脱色剂以及助溶剂辅料充分的混合,而内置悬架27内壁通过加装的限位滑轨29滑动了一组矩形框架结构的矩形框210,矩形框210因为自身的结构特性,其向一侧延伸时,两侧的结构会同时位移,而矩形框210两个对角部分安装了相对的梯形接触块一211结构,梯形接触块一211的斜坡结构方便于其他结构的推动引导,熔料入料机构2所包含的两组联动组件分布安装在往复位移的拖动架24滑动臂上,并延伸至内置悬架27内与矩形框210接触,跟随拖动架24往复位移,联动组件所包含的矩形套筒218安装在拖动架24上,矩形套筒218内部则滑动了一组联动组件所包含的矩形滑架213,矩形滑架213加装的抵触者板216在矩形滑架213加装的定位柱214以及定位卡簧215限位压缩的作用下,持续的贴合在矩形框210的两翼内侧,当拖动架24以及搅动板25在熔料池21内部对原料进行往复位移搅动的同时,拖动架24上的两组联动组件跟随在内置悬架27内往复位移,当到达矩形框210的一侧端位置时,该侧方向联动组件所包含的矩形套筒218也随之到达矩形框210该侧端加装的梯形接触块一211上,该侧矩形套筒218底部加装的梯形接触块二212也随之接触梯形接触块一211,并将矩形框210沿着限位滑轨29向另一侧方向推动,使得矩形框210该侧翼臂同时拖拽该侧联动组件所包含的矩形滑架213向辅料输入机构4安装的中心靠拢,该侧联动组件所包含的矩形滑架213以及通过抵触者板216固定的输出齿条217向辅料输入机构4所包含的齿环架45方向靠拢,直至输出齿条217的齿键端到达能够与齿环架45啮合的直线位置,而矩形框210另一侧方向拖拽的另一组联动组件也随之脱离辅料输入机构4的安装中心,沿该侧位移的拖动架24驱使该侧输出齿条217直线位移,当拖动架24位移完成一侧方向并到达另一侧末端时,另一侧的联动组件,也随之接触矩形框210另一侧方向的梯形接触块一211,驱使矩形框210再次位移,使得原先一组联动组件所包含的输出齿条217远离齿环架45,另一侧联动组件所包含的输出齿条217则位移接触并啮合齿环架45,从而解决不同方向的运动会停止辅料供入作业的问题,也同时实现了对低铁石英砂原料进行往复搅动以加速熔融的同时,其余辅料也再联动的作业下,依次在不同位置向搅动熔融的原料内混合加入辅料的效果。Please refer to Figures 1 to 11. The molten material feeding mechanism 2 is located above the main frame 1 and is used for mixed melting of ultra-white glass raw materials and auxiliary materials. The molten material feeding mechanism 2 includes a molten material pool 21 and linkage components opposite to each other on both sides. The molten material pool 21 is fixedly connected to the top of the main frame 1. The bottom wall of the molten material pool 21 is inclined toward the output direction. A transfer elbow 22 is fixedly connected to the output direction of the molten material pool 21. The transfer elbow 22 is a U-shaped structure. The inside of the molten material pool 21 is provided with evenly distributed furnace heating tubes 23. The dragging frame 24 is a U-shaped frame structure with sliding arms distributed on both sides. The sliding arms on both sides of the dragging frame 24 are slidably connected to the top wall of the molten material pool 21 and extend into the molten material pool 21 at the same time. An inclined stirring plate 25 is connected between the sliding arms on both sides of the dragging frame 24 and is placed above the furnace heating tube 23. The built-in suspension 2 7 is arranged on the inner top wall of the molten material pool 21, the transfer tube 28 is arranged on the built-in suspension 27, and corresponds to the number and position of the auxiliary material input mechanism 4. The built-in suspension 27 is slidably connected with a rectangular frame 210 through a limiting slide rail 29. The rectangular frame 210 is a rectangular frame-type result. The two diagonal side walls of the rectangular frame 210 are both provided with a trapezoidal contact block 1 211. The two sides of the linkage component are relatively arranged on the sliding arms on both sides of the drag frame 24, and extend into the built-in suspension 27 at the same time. The linkage component includes a rectangular sleeve 218 and a rectangular slide 213. The rectangular sleeve 218 is fixedly connected to the inner side position of the sliding arm of the drag frame 24. The side of the rectangular sleeve 218 away from the drag frame 24 is fixedly connected with a trapezoidal contact block 212 and is arranged at the height of the trapezoidal contact block 1 211. The rectangular slide 213 is slidably connected to the rectangular The sleeve 218 extends into the built-in suspension 27. One end of the rectangular slide 213 facing the inside of the rectangular sleeve 218 is fixedly connected with a positioning column 214. The outer surface of the positioning column 214 is sleeved with a positioning spring 215. The positioning spring 215 abuts against the side wall of the rectangular sleeve 218. One end of the rectangular slide 213 away from the positioning column 214 is fixedly connected with an abutment plate 216. The corner of the abutment plate 216 fits on the inner wall of the rectangular frame 210. An output rack 217 is provided at the end of the corner of the abutment plate 216. The top of the molten material pool 21 is fixedly connected with hydraulic output parts 26 on both sides opposite to each other. The hydraulic output end of the hydraulic output part 26 is connected to an extension rod extending from the rear side. The hydraulic output end of the hydraulic output part 26 is connected to the sliding arm of the drag frame 24 through the extension rod. The molten material feeding mechanism 2 includes a molten material pool 2 1 is a pool-type structure, the quartz sand raw material entering the melt pool 21 is heated and melted by the furnace heating tube 23 distributed and installed inside the melt pool 21, and the bottom wall of the melt pool 21 is gradually inclined toward the output material transfer elbow 22 to facilitate the molten raw material to flow to the material transfer elbow 22 under the action of its own gravity, and the low-iron quartz sand raw material for preparing ultra-white glass is input into the melt pool 21 through the feeding iron removal mechanism 3 installed on the top of the melt pool 21. When the low-iron quartz sand raw material enters the melt pool 21 and melts, the hydraulic output member 26 included in the melt feeding mechanism 2 is turned on, so that the hydraulic end thereof generates a reciprocating driving force, driving the drag frame 24 to reciprocate in the melt pool 21. The drag frame 24 is a U-shaped structure, having sliding arms on both sides and extending out of the melt pool 21, and is connected with the hydraulic output member 26 by the hydraulic output member 2. The hydraulic end of the component 26 is fixed, so that the drag frame 24 is driven by the hydraulic output component 26 to reciprocate in the molten material pool 21, and carries the stirring plate 25 installed on the drag frame 24 to stir inside the molten material pool 21, so as to drive the internal raw materials to fully contact with the furnace heating tube 23, and at the same time drive the low-iron quartz sand raw materials to be fully mixed with the decolorizing agent and the auxiliary solvent. The inner wall of the built-in suspension 27 slides a set of rectangular frames 210 of rectangular frame structure through the installed limiting slide rail 29. Due to its own structural characteristics, when the rectangular frame 210 extends to one side, the structures on both sides will move at the same time, and the two diagonal parts of the rectangular frame 210 are installed with relative trapezoidal contact blocks 211 structures. The slope structure of the trapezoidal contact blocks 211 is convenient for pushing and guiding other structures. The two groups of linkage components included in the molten material feeding mechanism 2 are divided into The cloth is installed on the sliding arm of the drag frame 24 that moves back and forth, and extends to the built-in suspension 27 to contact the rectangular frame 210, following the drag frame 24 to move back and forth. The rectangular sleeve 218 included in the linkage assembly is installed on the drag frame 24, and a group of rectangular slides 213 included in the linkage assembly slide inside the rectangular sleeve 218. The resistance plate 216 installed on the rectangular slide 213 is continuously attached to the inner sides of the two wings of the rectangular frame 210 under the action of the positioning column 214 and the positioning clip 215 installed on the rectangular slide 213. When the drag frame 24 and the stirring plate 25 move the raw materials back and forth in the molten material pool 21 and stir them, the two groups of linkage assemblies on the drag frame 24 follow the built-in suspension 27 to move back and forth. When reaching one side end position of the rectangular frame 210, the side direction linkage assembly The rectangular sleeve 218 included therein also reaches the trapezoidal contact block 1 211 installed on the side end of the rectangular frame 210, and the trapezoidal contact block 212 installed on the bottom of the rectangular sleeve 218 on this side also contacts the trapezoidal contact block 1 211, and pushes the rectangular frame 210 to the other side along the limiting slide rail 29, so that the side wing arm of the rectangular frame 210 simultaneously drags the rectangular slide 213 included in the side linkage component to move closer to the center of the auxiliary material input mechanism 4, and the rectangular slide 213 included in the side linkage component and the output rack 217 fixed by the abutment plate 216 move closer to the gear ring frame 45 included in the auxiliary material input mechanism 4, until the tooth key end of the output rack 217 reaches a straight line position capable of meshing with the gear ring frame 45, and the other set of linkage components dragged in the other side direction of the rectangular frame 210 also moves closer. The installation center of the auxiliary material input mechanism 4 is separated, and the drag frame 24 displaced along this side drives the output rack 217 on this side to move linearly. When the drag frame 24 completes the displacement in one direction and reaches the end of the other side, the linkage component on the other side also contacts the trapezoidal contact block 211 on the other side of the rectangular frame 210, driving the rectangular frame 210 to move again, so that the output rack 217 included in the original set of linkage components is away from the gear ring frame 45, and the output rack 217 included in the linkage component on the other side is displaced to contact and engage with the gear ring frame 45, thereby solving the problem that the movement in different directions will stop the auxiliary material feeding operation, and at the same time achieving the effect of reciprocating stirring of the low-iron quartz sand raw material to accelerate melting, while the remaining auxiliary materials are also mixed and added to the stirred molten raw material at different positions in the linkage operation.

请参阅附图1-附图9,入料除铁机构3位于熔料入料机构2上,配合熔料池21用于向熔料入料机构2内输送超白玻璃的石英砂原料并对铁成分进行磁选,入料除铁机构3包括入料斗31,入料斗31的底部输出端固定连接有矩形入料道32,矩形入料道32固定连接在熔料池21顶部远离传料弯管22的位置,磁选柱33转动连接在矩形入料道32侧壁,磁选柱33延伸出矩形入料道32的外部,磁选柱33与矩形入料道32侧壁之间设置有一定的缝隙,入料除铁机构3所包含的入料斗31接收石英砂原料,再由在、入料斗31输出端加装的矩形入料道32引导至熔料池21内,引导的同时,矩形入料道32侧壁加装的磁选柱33对引导的低铁石英砂进行进一步的磁吸除铁作业。Please refer to Figures 1 to 9. The feed iron removal mechanism 3 is located on the melt feed mechanism 2, and cooperates with the melt pool 21 to transport the quartz sand raw material of ultra-white glass into the melt feed mechanism 2 and magnetically separate the iron component. The feed iron removal mechanism 3 includes a feed hopper 31, and the bottom output end of the feed hopper 31 is fixedly connected to a rectangular feed channel 32, and the rectangular feed channel 32 is fixedly connected to the top of the melt pool 21 away from the material transfer elbow 22. The magnetic separation column 33 is rotatably connected to the rectangular feed channel 32. The side wall of the material channel 32, the magnetic separation column 33 extends out of the outside of the rectangular material channel 32, and a certain gap is set between the magnetic separation column 33 and the side wall of the rectangular material channel 32. The feed hopper 31 included in the feed and iron removal mechanism 3 receives the quartz sand raw material, and then is guided into the molten material pool 21 by the rectangular material channel 32 installed at the output end of the feed hopper 31. While guiding, the magnetic separation column 33 installed on the side wall of the rectangular material channel 32 performs further magnetic attraction and iron removal operations on the guided low-iron quartz sand.

请参阅附图1-附图10,辅料输入机构4分布在熔料入料机构2上,配合内置悬架27以及转接管28用于向熔料入料机构2内输送超白玻璃的辅助原料脱色剂以及助熔剂,辅料输入机构4包括辅料斗41分布在熔料池21的顶部,辅料斗41底部输出端固定连接有入料管42,入料管42延伸至熔料池21的内部,入料管42顶部输出端设置有弯曲设置的送料管43,入料管42内部转动连接有螺旋输料叶片44,螺旋输料叶片44底端延伸至转接管28内,螺旋输料叶片44延伸出入料管42的部分固定连接有齿环架45,主要加注辅料的多个辅料输入机构4以直列的形式分布在熔料池21顶部,辅料输入机构4所包含的辅料斗41通过底端加装的入料管42与熔料池21内部实现输送贯通,而辅料包括脱色剂以及助溶剂则分别通过多个辅料斗41顶部加装的送料管43输入至辅料斗41内,而入料管42内部则镶嵌安装了一组螺旋输料叶片44,其螺旋叶片两端分别延伸至辅料斗41以及熔料池21内,螺旋输料叶片44外侧固定的齿环架45则安装在熔料池21内部的内置悬架27上,而螺旋输料叶片44也同时延伸至内置悬架27上加装的转接管28内,输出齿条217依次与直列分布的各组齿环架45啮合后,依次推动齿环架45旋转,驱使齿环架45对应固定的螺旋输料叶片44在对应的辅料斗41和入料管42内旋转,随着螺旋输料叶片44的旋转,其螺旋结构将每组辅料斗41内的原料沿着对应的转接管28注入至熔料池21内。Please refer to Figures 1 to 10. The auxiliary material input mechanism 4 is distributed on the molten material feeding mechanism 2, and cooperates with the built-in suspension 27 and the transfer tube 28 to transport the auxiliary raw materials, decolorizing agent and flux of ultra-white glass, into the molten material feeding mechanism 2. The auxiliary material input mechanism 4 includes an auxiliary material hopper 41 distributed on the top of the molten material pool 21. The bottom output end of the auxiliary material hopper 41 is fixedly connected with a feed pipe 42, and the feed pipe 42 extends to the inside of the molten material pool 21. A bent feed pipe 43 is arranged at the top output end of the feed pipe 42. A spiral feed blade 44 is rotatably connected to the inside of the feed pipe 42. The bottom end of the spiral feed blade 44 extends into the transfer tube 28. The part of the spiral feed blade 44 extending out of the feed pipe 42 is fixedly connected with a gear ring frame 45. A plurality of auxiliary material input mechanisms 4 for mainly filling auxiliary materials are distributed in a straight line on the top of the molten material pool 21. The auxiliary material hopper 41 included in the auxiliary material input mechanism 4 is connected to the molten material pool 21 through the feed pipe 42 installed at the bottom. The interior is conveyed through, and auxiliary materials including decolorizing agent and co-solvent are respectively input into the auxiliary material hopper 41 through the feeding pipes 43 installed on the top of multiple auxiliary material hoppers 41, and a group of spiral feeding blades 44 are embedded and installed in the feeding pipe 42, and the two ends of the spiral blades extend to the auxiliary material hopper 41 and the molten material pool 21 respectively, and the toothed ring frame 45 fixed on the outside of the spiral feeding blades 44 is installed on the built-in suspension 27 inside the molten material pool 21, and the spiral feeding blades 44 also extend to the transfer tube 28 installed on the built-in suspension 27 at the same time. After the output rack 217 is meshed with each group of toothed ring frames 45 distributed in series in turn, it pushes the toothed ring frames 45 to rotate in turn, driving the spiral feeding blades 44 fixed to the corresponding geared ring frames 45 to rotate in the corresponding auxiliary material hopper 41 and the feeding pipe 42. As the spiral feeding blades 44 rotate, their spiral structures inject the raw materials in each group of auxiliary material hoppers 41 into the molten material pool 21 along the corresponding transfer tube 28.

请参阅附图1-附图8,输出传动机构5分布在熔料入料机构2上,配合拖动架24以及磁选柱33用于产生联动力以驱动入料磁选结构运作,输出传动机构5包括组件箱51以及短径连杆55,组件箱51固定连接在熔料池21两侧靠近入料除铁机构3的位置,组件箱51内部并列分布的转动连接有大径齿轮52以及小径齿轮53,小径齿轮53的旋转端固定连接在磁选柱33的旋转轴上,大径齿轮52与小径齿轮53的齿键端之间相互啮合,大径齿轮52外表面离心端转动连接有长径连杆54,短径连杆55转动连接在拖动架24的滑动臂顶端,短径连杆55远离拖动架24的一端与长径连杆54远离大径齿轮52的一端相连,而往复位移的拖动架24也随之带动熔料池21两侧加装的输出传动机构5开始运作,输出传动机构5所包含的组件箱51安装在熔料池21的两侧,其内部并列安装的大径齿轮52以及小径齿轮53之间也相互啮合,小径齿轮53也同时安装在磁选柱33的旋转轴上,而大径齿轮52整体直径大于小径齿轮53的直径,使得小径齿轮53旋转时能够带动啮合的大径齿轮52加速旋转,大径齿轮52离心端加装的长径连杆54与拖动架24上加装的短径连杆55也相互绞合,当拖动架24往复位移的同时,牵引拖拽着短径连杆55以及长径连杆54运动,而短径连杆55和长径连杆54分段设置,也避免拖动架24往复位移距离过长,而发现卡死情况的发生,短径连杆55也同时拖拽长径连杆54位移,使得短径连杆55开始牵引大径齿轮52旋转,当拖动架24进行往复搅动的同时,其产生的往复作用力,也随之驱使磁选柱33在矩形入料道32内部加速旋转,使得入料斗31以及矩形入料道32引导的低铁石英砂原料能够与磁选柱33加速接触,也提高了入料除铁机构3在入料时,对低铁石英砂原料进一步磁选除铁的效率。Please refer to Figures 1 to 8. The output transmission mechanism 5 is distributed on the molten material feeding mechanism 2, and cooperates with the drag frame 24 and the magnetic separation column 33 to generate a linkage force to drive the feeding magnetic separation structure to operate. The output transmission mechanism 5 includes a component box 51 and a short-diameter connecting rod 55. The component box 51 is fixedly connected to the positions of the two sides of the molten material pool 21 near the feeding iron removal mechanism 3. The component box 51 is connected to the large-diameter gear 52 and the small-diameter gear 53 that are distributed in parallel inside the component box 51. The rotating end of the small-diameter gear 53 is fixedly connected to the rotating shaft of the magnetic separation column 33. The large-diameter gear 52 and the small-diameter gear 53 are connected to each other. The tooth key ends of 53 are meshed with each other, the outer surface of the large diameter gear 52 is rotatably connected to the long diameter connecting rod 54 at the centrifugal end, and the short diameter connecting rod 55 is rotatably connected to the top of the sliding arm of the drag frame 24, and the end of the short diameter connecting rod 55 away from the drag frame 24 is connected to the end of the long diameter connecting rod 54 away from the large diameter gear 52, and the drag frame 24 moving back and forth also drives the output transmission mechanism 5 installed on both sides of the molten material pool 21 to start operating. The component box 51 included in the output transmission mechanism 5 is installed on both sides of the molten material pool 21, and the large diameter gear 52 and the small diameter gear 53 installed in parallel inside it are connected. The small diameter gear 53 is also meshed with each other, and the large diameter gear 52 is also installed on the rotating shaft of the magnetic separation column 33. The overall diameter of the large diameter gear 52 is larger than the diameter of the small diameter gear 53, so that when the small diameter gear 53 rotates, it can drive the meshing large diameter gear 52 to accelerate the rotation. The long diameter connecting rod 54 installed at the centrifugal end of the large diameter gear 52 and the short diameter connecting rod 55 installed on the drag frame 24 are also twisted with each other. When the drag frame 24 moves back and forth, the short diameter connecting rod 55 and the long diameter connecting rod 54 are pulled and dragged to move. The short diameter connecting rod 55 and the long diameter connecting rod 54 are arranged in sections, which also avoids the drag frame 24 When the reciprocating displacement distance is too long and a jamming situation occurs, the short-diameter connecting rod 55 also drags the long-diameter connecting rod 54 to move, so that the short-diameter connecting rod 55 starts to pull the large-diameter gear 52 to rotate. When the drag frame 24 stirs back and forth, the reciprocating force it generates also drives the magnetic separation column 33 to accelerate the rotation inside the rectangular feed channel 32, so that the low-iron quartz sand raw materials guided by the feed hopper 31 and the rectangular feed channel 32 can contact the magnetic separation column 33 at an accelerated speed, and also improves the efficiency of the feeding and iron removal mechanism 3 in further magnetic separation and iron removal of the low-iron quartz sand raw materials when feeding.

请参阅附图1-附图13,锡浮作业机构6位于主机架1上,配合传料弯管22用于接收熔融后的原料并进行锡浮作业,同时逐步降低原料的温度,锡浮作业机构6包括锡池61,锡池61固定连接在主机架1的内部,锡池61底部排锡输出端口贴合在绞龙传输元件一7的顶部,锡池61顶部固定连接有控温顶箱62,控温顶箱62内部分隔有多个空间,控温顶箱62远离玻璃输出口的一端连接在传料弯管22的输出端,控温顶箱62内部的多个空间设置有温控元件63,控温顶箱62与锡池61之间铺设有输气格栅64,在熔料池21内部完成熔融的原料由熔料池21的倾斜底壁引导,经由传料弯管22转向输送至锡浮作业机构6所包含的锡池61内,并漂浮并流动在锡池61内部承载的锡液表面,而锡池61顶部加装的控温顶箱62内则预先充满惰性气体,并沉浮在熔融原料的顶面,以隔绝锡池61内部的空气,避免熔融原料与空气接触发生氧化以及其他化学变化情况,同时控温顶箱62内部分隔成了多个空间,每个空间分别加装了温控的温控元件63,使得控温顶箱62内由锡池61的熔融原料输入方向以及玻璃方向输出方向依次控制顶部沉浮的惰性气体温度,利用隔绝的惰性气体对熔融原料进行逐步冷却,使其逐步形成玻璃的初步硬度,并形成初步的超白玻璃形态,最后由锡池61的输出方向流出,以方便进入后续步骤。Please refer to Figures 1 to 13. The tin floating operation mechanism 6 is located on the main frame 1, and cooperates with the material transfer elbow 22 to receive the molten raw materials and perform tin floating operations, while gradually reducing the temperature of the raw materials. The tin floating operation mechanism 6 includes a tin pool 61, which is fixedly connected to the inside of the main frame 1. The tin discharge output port at the bottom of the tin pool 61 is attached to the top of the auger transmission element 7. A temperature-controlled top box 62 is fixedly connected to the top of the tin pool 61. The temperature-controlled top box 62 is divided into multiple spaces. The end of the temperature-controlled top box 62 away from the glass output port is connected to the output end of the material transfer elbow 22. Temperature control elements 63 are arranged in multiple spaces inside the temperature-controlled top box 62. A gas transmission grid 64 is laid between the temperature-controlled top box 62 and the tin pool 61. The raw materials that have been melted in the molten material pool 21 are guided by the inclined bottom wall of the molten material pool 21 and are diverted and transported to the The tin floating operation mechanism 6 is included in the tin pool 61, and floats and flows on the surface of the tin liquid carried inside the tin pool 61, while the temperature-controlled top box 62 installed on the top of the tin pool 61 is pre-filled with inert gas and floats on the top surface of the molten raw material to isolate the air inside the tin pool 61, and prevent the molten raw material from contacting with the air to cause oxidation and other chemical changes. At the same time, the interior of the temperature-controlled top box 62 is divided into multiple spaces, and each space is respectively equipped with a temperature-controlled element 63, so that the temperature of the inert gas floating on the top of the temperature-controlled top box 62 is controlled in turn by the molten raw material input direction of the tin pool 61 and the glass output direction, and the molten raw material is gradually cooled by the isolated inert gas, so that it gradually forms the initial hardness of the glass and forms a preliminary ultra-white glass form, and finally flows out from the output direction of the tin pool 61 to facilitate the subsequent steps.

尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1.一种超白浮法玻璃生产装置,其特征在于,包括:1. An ultra-clear float glass production device, characterized in that it comprises: 主机架(1),用于超白浮法玻璃生产设备结构的固定与安装;A main frame (1) is used for fixing and installing the structure of the ultra-clear float glass production equipment; 熔料入料机构(2)位于主机架(1)上方,用于超白玻璃原料以及辅料的混合熔融;The molten material feeding mechanism (2) is located above the main frame (1) and is used for mixing and melting the ultra-white glass raw materials and auxiliary materials; 入料除铁机构(3)位于熔料入料机构(2)上,配合熔料池(21)用于向熔料入料机构(2)内输送超白玻璃的石英砂原料并对铁成分进行磁选;The feed iron removal mechanism (3) is located on the molten material feed mechanism (2) and cooperates with the molten material pool (21) to transport the quartz sand raw material of ultra-white glass into the molten material feed mechanism (2) and to perform magnetic separation on the iron component; 辅料输入机构(4)分布在熔料入料机构(2)上,配合内置悬架(27)以及转接管(28)用于向熔料入料机构(2)内输送超白玻璃的辅助原料脱色剂以及助熔剂;The auxiliary material input mechanism (4) is distributed on the melt feeding mechanism (2), and cooperates with the built-in suspension (27) and the transfer tube (28) to transport the auxiliary raw materials decolorizing agent and flux of ultra-white glass into the melt feeding mechanism (2); 输出传动机构(5)分布在熔料入料机构(2)上,配合拖动架(24)以及磁选柱(33)用于产生联动力以驱动入料磁选结构运作;The output transmission mechanism (5) is distributed on the molten material feeding mechanism (2), and cooperates with the drag frame (24) and the magnetic separation column (33) to generate a linkage force to drive the feeding magnetic separation structure to operate; 锡浮作业机构(6)位于主机架(1)上,配合传料弯管(22)用于接收熔融后的原料并进行锡浮作业,同时逐步降低原料的温度;The tin float operation mechanism (6) is located on the main frame (1) and cooperates with the material transfer elbow (22) to receive the molten raw materials and perform the tin float operation, while gradually reducing the temperature of the raw materials; 绞龙传输元件一(7)位于锡浮作业机构(6)上,配合锡池(61)用于输出浮法加工后的高温锡液;The auger transmission element 1 (7) is located on the tin float operation mechanism (6) and cooperates with the tin pool (61) to output the high-temperature tin liquid after the float process; 绞龙传输元件二(8)位于绞龙传输元件一(7)上,用于转向输出浮法加工后的高温锡液;The second auger transmission element (8) is located on the first auger transmission element (7) and is used to divert and output the high-temperature tin liquid after float processing; 回收斗(9)以及绞龙传输元件三(10)位于主机架(1)上,用于接收并输出加工渗出的锡液以及磁选出的铁质成分。The recovery bucket (9) and the auger transmission element three (10) are located on the main frame (1) and are used to receive and output the tin liquid seeping out during processing and the iron components separated by magnetic separation. 2.根据权利要求1所述的一种超白浮法玻璃生产装置,其特征在于,所述熔料入料机构(2)设置在主机架(1)顶部,所述入料除铁机构(3)设置在熔料入料机构(2)顶部远离输出部的位置,所述辅料输入机构(4)为多组,同时线性分布的设置在熔料入料机构(2)上,所述输出传动机构(5)分布在熔料入料机构(2)两侧靠近入料除铁机构(3)的位置,所述锡浮作业机构(6)设置在主机架(1)内,同时输入部与熔料入料机构(2)的输入部相连,所述绞龙传输元件一(7)设置在主机架(1)内,与锡浮作业机构(6)的输出部相连,所述绞龙传输元件二(8)设置在绞龙传输元件一(7)的输出部,所述回收斗(9)设置在主机架(1)侧部,同时位于锡浮作业机构(6)输出部下方,所述绞龙传输元件三(10)设置在回收斗(9)内。2. An ultra-white float glass production device according to claim 1, characterized in that the molten material feeding mechanism (2) is arranged on the top of the main frame (1), the feeding iron removal mechanism (3) is arranged at a position on the top of the molten material feeding mechanism (2) away from the output part, the auxiliary material input mechanism (4) is a plurality of groups, and is linearly distributed and arranged on the molten material feeding mechanism (2), the output transmission mechanism (5) is distributed on both sides of the molten material feeding mechanism (2) near the feeding iron removal mechanism (3), the tin floating operation mechanism (6) is arranged in the main frame (1), and the input part is connected to the input part of the molten material feeding mechanism (2), the auger transmission element 1 (7) is arranged in the main frame (1) and is connected to the output part of the tin floating operation mechanism (6), the auger transmission element 2 (8) is arranged at the output part of the auger transmission element 1 (7), the recovery bucket (9) is arranged on the side of the main frame (1) and is located below the output part of the tin floating operation mechanism (6), and the auger transmission element 3 (10) is arranged in the recovery bucket (9). 3.根据权利要求1所述的一种超白浮法玻璃生产装置,其特征在于,所述熔料入料机构(2)包括熔料池(21)以及两侧相对的联动组件,所述熔料池(21)固定连接在主机架(1)顶部,所述熔料池(21)的底壁朝输出方向倾斜设置,所述熔料池(21)输出方向固定连接有传料弯管(22),所述传料弯管(22)为U型结构,所述熔料池(21)内部设置有均匀分布的熔炉加热管(23),所述拖动架(24)为U型框架结构,拥有两侧分布的滑动臂,所述拖动架(24)两侧滑动臂滑动连接在熔料池(21)顶壁,同时延伸至熔料池(21)内,所述拖动架(24)两侧滑动臂之间连接有倾斜设置的搅动板(25),并置于熔炉加热管(23)的上方,所述内置悬架(27)设置在熔料池(21)的内部顶壁,所述转接管(28)设置在内置悬架(27)上,并对应辅料输入机构(4)数量以及位置,所述内置悬架(27)内部通过限位滑轨(29)滑动连接有矩形框(210),所述矩形框(210)为矩形的框架式结果,所述矩形框(210)两个对角侧壁均设置有梯形接触块一(211),所述联动组件两侧相对的设置在拖动架(24)的两侧滑动臂上,同时延伸至内置悬架(27)内。3. An ultra-white float glass production device according to claim 1, characterized in that the molten material feeding mechanism (2) comprises a molten material pool (21) and linkage components opposite to each other on both sides, the molten material pool (21) is fixedly connected to the top of the main frame (1), the bottom wall of the molten material pool (21) is inclined toward the output direction, a transfer elbow (22) is fixedly connected to the output direction of the molten material pool (21), the transfer elbow (22) is a U-shaped structure, and evenly distributed furnace heating pipes (23) are arranged inside the molten material pool (21), the drag frame (24) is a U-shaped frame structure, and has sliding arms distributed on both sides, the sliding arms on both sides of the drag frame (24) are slidably connected to the top wall of the molten material pool (21) and extend to the molten material pool (21) at the same time. An inclined stirring plate (25) is connected between the sliding arms on both sides of the drag frame (24) and is placed above the furnace heating tube (23). The built-in suspension (27) is arranged on the inner top wall of the molten material pool (21). The transfer tube (28) is arranged on the built-in suspension (27) and corresponds to the number and position of the auxiliary material input mechanism (4). A rectangular frame (210) is slidably connected to the inside of the built-in suspension (27) through a limiting slide rail (29). The rectangular frame (210) is a rectangular frame-type result. Both diagonal side walls of the rectangular frame (210) are provided with a trapezoidal contact block (211). The two sides of the linkage component are arranged on the sliding arms on both sides of the drag frame (24) opposite to each other and extend into the built-in suspension (27). 4.根据权利要求1所述的一种超白浮法玻璃生产装置,其特征在于,所述入料除铁机构(3)包括入料斗(31),所述入料斗(31)的底部输出端固定连接有矩形入料道(32),所述矩形入料道(32)固定连接在熔料池(21)顶部远离传料弯管(22)的位置,所述磁选柱(33)转动连接在矩形入料道(32)侧壁,所述磁选柱(33)延伸出矩形入料道(32)的外部,磁选柱(33)与矩形入料道(32)侧壁之间设置有一定的缝隙。4. An ultra-white float glass production device according to claim 1, characterized in that the feed iron removal mechanism (3) comprises a feed hopper (31), the bottom output end of the feed hopper (31) is fixedly connected to a rectangular feed channel (32), the rectangular feed channel (32) is fixedly connected to the top of the molten material pool (21) away from the material transfer elbow (22), the magnetic separation column (33) is rotatably connected to the side wall of the rectangular feed channel (32), the magnetic separation column (33) extends out of the rectangular feed channel (32), and a certain gap is set between the magnetic separation column (33) and the side wall of the rectangular feed channel (32). 5.根据权利要求1所述的一种超白浮法玻璃生产装置,其特征在于,所述辅料输入机构(4)包括辅料斗(41)分布在熔料池(21)的顶部,所述辅料斗(41)底部输出端固定连接有入料管(42),所述入料管(42)延伸至熔料池(21)的内部,所述入料管(42)顶部输出端设置有弯曲设置的送料管(43),所述入料管(42)内部转动连接有螺旋输料叶片(44),所述螺旋输料叶片(44)底端延伸至转接管(28)内,所述螺旋输料叶片(44)延伸出入料管(42)的部分固定连接有齿环架(45)。5. An ultra-white float glass production device according to claim 1, characterized in that the auxiliary material input mechanism (4) comprises an auxiliary material hopper (41) distributed on the top of the molten material pool (21), the bottom output end of the auxiliary material hopper (41) is fixedly connected to a feed pipe (42), the feed pipe (42) extends into the inside of the molten material pool (21), the top output end of the feed pipe (42) is provided with a bent feed pipe (43), the inside of the feed pipe (42) is rotatably connected to a spiral feed blade (44), the bottom end of the spiral feed blade (44) extends into the transfer tube (28), and the portion of the spiral feed blade (44) extending out of the feed pipe (42) is fixedly connected to a gear ring frame (45). 6.根据权利要求1所述的一种超白浮法玻璃生产装置,其特征在于,所述输出传动机构(5)包括组件箱(51)以及短径连杆(55),所述组件箱(51)固定连接在熔料池(21)两侧靠近入料除铁机构(3)的位置,所述组件箱(51)内部并列分布的转动连接有大径齿轮(52)以及小径齿轮(53),所述小径齿轮(53)的旋转端固定连接在磁选柱(33)的旋转轴上,所述大径齿轮(52)与小径齿轮(53)的齿键端之间相互啮合,所述大径齿轮(52)外表面离心端转动连接有长径连杆(54),所述短径连杆(55)转动连接在拖动架(24)的滑动臂顶端,所述短径连杆(55)远离拖动架(24)的一端与长径连杆(54)远离大径齿轮(52)的一端相连。6. An ultra-white float glass production device according to claim 1, characterized in that the output transmission mechanism (5) comprises a component box (51) and a short-diameter connecting rod (55), the component box (51) is fixedly connected to the positions of both sides of the molten material pool (21) near the inlet iron removal mechanism (3), and the component box (51) is rotatably connected with a large-diameter gear (52) and a small-diameter gear (53) distributed in parallel inside, the rotating end of the small-diameter gear (53) is fixedly connected to the rotating shaft of the magnetic separation column (33), the tooth key ends of the large-diameter gear (52) and the small-diameter gear (53) are meshed with each other, the centrifugal end of the outer surface of the large-diameter gear (52) is rotatably connected with a long-diameter connecting rod (54), the short-diameter connecting rod (55) is rotatably connected to the top of the sliding arm of the drag frame (24), and the end of the short-diameter connecting rod (55) away from the drag frame (24) is connected to the end of the long-diameter connecting rod (54) away from the large-diameter gear (52). 7.根据权利要求1所述的一种超白浮法玻璃生产装置,其特征在于,所述锡浮作业机构(6)包括锡池(61),所述锡池(61)固定连接在主机架(1)的内部,所述锡池(61)底部排锡输出端口贴合在绞龙传输元件一(7)的顶部,所述锡池(61)顶部固定连接有控温顶箱(62),所述控温顶箱(62)内部分隔有多个空间,所述控温顶箱(62)远离玻璃输出口的一端连接在传料弯管(22)的输出端。7. An ultra-clear float glass production device according to claim 1, characterized in that the tin float operation mechanism (6) comprises a tin pool (61), the tin pool (61) is fixedly connected to the inside of the main frame (1), the tin discharge output port at the bottom of the tin pool (61) is attached to the top of the auger transmission element (7), the top of the tin pool (61) is fixedly connected to a temperature-controlled top box (62), the temperature-controlled top box (62) is divided into a plurality of spaces, and the end of the temperature-controlled top box (62) away from the glass output port is connected to the output end of the material transfer elbow (22). 8.根据权利要求3所述的一种超白浮法玻璃生产装置,其特征在于,所述联动组件包括矩形套筒(218)以及矩形滑架(213),所述矩形套筒(218)固定连接在拖动架(24)滑动臂内侧位置,所述矩形套筒(218)远离拖动架(24)的一侧固定连接有梯形接触块二(212),并设置在梯形接触块一(211)的高度,所述矩形滑架(213)滑动连接在矩形套筒(218)内并延伸至内置悬架(27)内,所述矩形滑架(213)朝向矩形套筒(218)内部的一端固定连接有定位柱(214),所述定位柱(214)外侧表面套设有定位卡簧(215),所述定位卡簧(215)抵触在矩形套筒(218)的侧壁上,所述矩形滑架(213)远离定位柱(214)的一端固定连接有抵触者板(216),所述抵触者板(216)折角部贴合在矩形框(210)的内侧壁上,所述抵触者板(216)折角部末端设置有输出齿条(217)。8. An ultra-clear float glass production device according to claim 3, characterized in that the linkage assembly comprises a rectangular sleeve (218) and a rectangular slide (213), the rectangular sleeve (218) being fixedly connected to the inner side of the sliding arm of the drag frame (24), a side of the rectangular sleeve (218) away from the drag frame (24) being fixedly connected to a trapezoidal contact block 2 (212) and arranged at the height of the trapezoidal contact block 1 (211), the rectangular slide (213) being slidably connected in the rectangular sleeve (218) and extending into the built-in suspension (27), the One end of the rectangular slide (213) facing the inside of the rectangular sleeve (218) is fixedly connected to a positioning column (214), and a positioning spring (215) is sleeved on the outer surface of the positioning column (214). The positioning spring (215) abuts against the side wall of the rectangular sleeve (218). One end of the rectangular slide (213) away from the positioning column (214) is fixedly connected to an abutment plate (216), and the corner portion of the abutment plate (216) is affixed to the inner wall of the rectangular frame (210). An output rack (217) is provided at the end of the corner portion of the abutment plate (216). 9.根据权利要求3所述的一种超白浮法玻璃生产装置,其特征在于,所述熔料池(21)顶部固定连接有两侧相对的液压输出件(26),所述液压输出件(26)的液压输出端连接有后侧延伸的延伸杆,所述液压输出件(26)液压输出端通过延伸杆连接拖动架(24)的滑动臂。9. An ultra-clear float glass production device according to claim 3, characterized in that the top of the melt pool (21) is fixedly connected with hydraulic output components (26) on two opposite sides, the hydraulic output end of the hydraulic output component (26) is connected to an extension rod extending from the rear side, and the hydraulic output end of the hydraulic output component (26) is connected to the sliding arm of the drag frame (24) through the extension rod. 10.根据权利要求7所述的一种超白浮法玻璃生产装置,其特征在于,所述控温顶箱(62)内部的多个空间设置有温控元件(63),所述控温顶箱(62)与锡池(61)之间铺设有输气格栅(64)。10. The ultra-clear float glass production device according to claim 7, characterized in that temperature control elements (63) are arranged in a plurality of spaces inside the temperature-controlled top box (62), and a gas transmission grid (64) is laid between the temperature-controlled top box (62) and the tin pool (61).
CN202411315401.6A 2024-09-20 2024-09-20 Ultra-clear float glass production device Active CN118834005B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1300612A (en) * 1969-01-04 1972-12-20 Erste Deutche Floatglas G M B Improvements in the float glass process for the manufacture of glass
US20140147679A1 (en) * 2011-07-04 2014-05-29 Agc Glass Europe Sheet of float glass having high energy transmission
US20210387900A1 (en) * 2019-02-25 2021-12-16 Qinhuangdao Glass Industry Research And Design Institute Company Limited Glass Ceramics, and Production Method and Dedicated Device Therefor
CN117161040A (en) * 2023-09-04 2023-12-05 凯盛晶华玻璃有限公司 A kind of ultra-clear float glass production equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1300612A (en) * 1969-01-04 1972-12-20 Erste Deutche Floatglas G M B Improvements in the float glass process for the manufacture of glass
US20140147679A1 (en) * 2011-07-04 2014-05-29 Agc Glass Europe Sheet of float glass having high energy transmission
US20210387900A1 (en) * 2019-02-25 2021-12-16 Qinhuangdao Glass Industry Research And Design Institute Company Limited Glass Ceramics, and Production Method and Dedicated Device Therefor
CN117161040A (en) * 2023-09-04 2023-12-05 凯盛晶华玻璃有限公司 A kind of ultra-clear float glass production equipment

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