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CN118817024A - A liquid level detection system with blockage alarm function and blockage alarm method thereof - Google Patents

A liquid level detection system with blockage alarm function and blockage alarm method thereof Download PDF

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Publication number
CN118817024A
CN118817024A CN202410801664.1A CN202410801664A CN118817024A CN 118817024 A CN118817024 A CN 118817024A CN 202410801664 A CN202410801664 A CN 202410801664A CN 118817024 A CN118817024 A CN 118817024A
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liquid level
alarm
liquid
time
sensor
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王丁
蔡艳
罗承兵
孙常荣
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China Tobacco Sichuan Industrial Co Ltd
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China Tobacco Sichuan Industrial Co Ltd
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    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/02Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by gauge glasses or other apparatus involving a window or transparent tube for directly observing the level to be measured or the level of a liquid column in free communication with the main body of the liquid
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/30Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats
    • G01F23/64Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats of the free float type without mechanical transmission elements
    • G01F23/72Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats of the free float type without mechanical transmission elements using magnetically actuated indicating means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)

Abstract

本发明涉及液位监测技术领域,特别是一种具有堵塞报警功能的液位检测系统及其堵塞报警方法,液位检测系统包括:液位计、报警系统和至少两个旁通管;液位计的液位测量腔设有邻近第二旁通管且高于第二旁通管的第一传感器,第一传感器用于获取第一液位高度,第一传感器电信号连接于报警系统;所述报警方法涉及:报警系统设有第一报警器、第一进液计时器、第二进液计时器;报警系统根据第一液位高度、第一设定进液时间、第二设定进液时间、第一进液时刻和第二进液时刻,能够判定第一旁通管堵塞或未堵塞,进而触发或不触发第一报警器,实现对液位检测系统提供的堵塞报警方法,避免低液位监测失效的情况出现,提高了液位监测的准确性。

The present invention relates to the technical field of liquid level monitoring, in particular to a liquid level detection system with a blockage alarm function and a blockage alarm method thereof. The liquid level detection system comprises: a liquid level meter, an alarm system and at least two bypass pipes; a liquid level measurement chamber of the liquid level meter is provided with a first sensor adjacent to and higher than a second bypass pipe, the first sensor is used to obtain a first liquid level height, and an electrical signal of the first sensor is connected to the alarm system; the alarm method involves: the alarm system is provided with a first alarm, a first liquid inlet timer, and a second liquid inlet timer; the alarm system can determine whether the first bypass pipe is blocked or not according to the first liquid level height, a first set liquid inlet time, a second set liquid inlet time, a first liquid inlet moment, and a second liquid inlet moment, and then trigger or not trigger the first alarm, thereby realizing the blockage alarm method provided for the liquid level detection system, avoiding the occurrence of low liquid level monitoring failure, and improving the accuracy of liquid level monitoring.

Description

一种具有堵塞报警功能的液位检测系统及其堵塞报警方法A liquid level detection system with blockage alarm function and blockage alarm method thereof

技术领域Technical Field

本发明涉及液位监测技术领域,特别是一种具有堵塞报警功能的液位检测系统及其堵塞报警方法。The invention relates to the technical field of liquid level monitoring, in particular to a liquid level detection system with a blockage alarm function and a blockage alarm method thereof.

背景技术Background Art

常用的堵塞报警方法有浮子法、电阻法、磁致伸缩法、超声波法等;浮子法:浮子作为液位的测量元件,测得容器或连通器监测腔内的液位,并将液位作为电信号传输于编码盘或编码带等显示装置,实现对容器内液位监测。磁致伸缩法:在浮子法的基础上,通过在浮子内设置磁铁产生固定磁场,测量时,液位计的头部发出低电流的询问脉冲,该电流产生的磁场沿波导管向下传导,当电流磁场与浮子磁场相遇时,产生返回脉冲,询问脉冲与返回脉冲之间的时间差即对应油水界面和油气界面的高度。Commonly used blockage alarm methods include float method, resistance method, magnetostriction method, ultrasonic method, etc.; Float method: The float is used as a liquid level measuring element to measure the liquid level in the monitoring chamber of the container or communicating vessel, and the liquid level is transmitted as an electrical signal to a display device such as a coding disk or coding belt to monitor the liquid level in the container. Magnetostriction method: Based on the float method, a magnet is set in the float to generate a fixed magnetic field. During measurement, the head of the level meter sends out a low-current interrogation pulse. The magnetic field generated by the current is transmitted downward along the waveguide. When the current magnetic field meets the float magnetic field, a return pulse is generated. The time difference between the interrogation pulse and the return pulse corresponds to the height of the oil-water interface and the oil-gas interface.

此类堵塞报警方法都受到液位监测装置结构的限制,液位测量的原理是通过内置磁钢的浮子将液位信号传送至安装在旁路腔体外侧的磁翻板,液位上升时由白转红,液位下降时由红转白,实现显示液位的高度;然而,该类液位监测装置在使用中由于容器内的液体存在渣或者废液,液位检测系统的较低位置容易发生堵塞,此类液位测量装置和堵塞报警方法不能及时获知堵塞情况,导致工作人员不能及时维修和排渣,存在容器的低液位监测失效或不能准确测量液位的问题。Such blockage alarm methods are limited by the structure of the liquid level monitoring device. The principle of liquid level measurement is to transmit the liquid level signal to the magnetic flap installed on the outside of the bypass chamber through a float with a built-in magnetic steel. The liquid level turns from white to red when it rises, and from red to white when it drops, thereby displaying the height of the liquid level. However, during use, such liquid level monitoring devices are prone to blockage at the lower position of the liquid level detection system due to the presence of slag or waste liquid in the liquid in the container. Such liquid level measurement devices and blockage alarm methods cannot promptly detect the blockage situation, resulting in the staff being unable to repair and discharge the slag in time, and there is a problem of failure of low liquid level monitoring of the container or inability to accurately measure the liquid level.

发明内容Summary of the invention

本发明的目的在于:针对现有技术存在的液位检测系统和监测方法不能及时监测到液位监测腔底部的堵塞情况,导致低液位监测失效或测量不准确的问题,提供一种具有堵塞报警功能的液位检测系统,包括:液位计、报警系统和至少两个旁通管;两个所述旁通管用于连通容器的一端的高度相等,两个所述旁通管用于连通液位计的液位测量腔的一端的高度不等,两个所述旁通管中高度最低的为第一旁通管,依次高于所述第一旁通管的为第二旁通管;液位计的液位测量腔设有邻近所述第二旁通管且高于所述第二旁通管的第一传感器,所述第一传感器用于获取第一液位高度,所述第一传感器电信号连接于所述报警系统,进而能够将所述第一液位高度传输于所述报警系统;所述报警系统设有第一报警器、第一进液计时器、第二进液计时器;所述报警系统能够设置并储存第一设定进液时间和第二设定进液时间;所述第一进液计时器用于记录液位检测系统开始运行后的第一进液时刻;所述第二进液计时器用于记录所述第一进液计时器停止计时后的第二进液时刻;所述报警系统根据所述第一液位高度、第一设定进液时间、第二设定进液时间、第一进液时刻和第二进液时刻,能够判定所述第一旁通管堵塞或未堵塞,进而触发或不触发所述第一报警器。The purpose of the present invention is to provide a liquid level detection system with a blockage alarm function in view of the problem that the liquid level detection system and monitoring method in the prior art cannot timely monitor the blockage at the bottom of the liquid level monitoring chamber, resulting in failure of low liquid level monitoring or inaccurate measurement, comprising: a liquid level meter, an alarm system and at least two bypass pipes; the two bypass pipes are of equal height at one end for connecting to the container, and of different heights at one end for connecting to the liquid level measurement chamber of the liquid level meter, the bypass pipe with the lowest height among the two bypass pipes is the first bypass pipe, and the second bypass pipe is successively higher than the first bypass pipe; the liquid level measurement chamber of the liquid level meter is provided with a first sensor adjacent to the second bypass pipe and higher than the second bypass pipe, the first sensor is used to obtain a first liquid level height, The electrical signal of the first sensor is connected to the alarm system, and thus the first liquid level height can be transmitted to the alarm system; the alarm system is provided with a first alarm, a first liquid inflow timer, and a second liquid inflow timer; the alarm system can set and store a first set liquid inflow time and a second set liquid inflow time; the first liquid inflow timer is used to record the first liquid inflow moment after the liquid level detection system starts to run; the second liquid inflow timer is used to record the second liquid inflow moment after the first liquid inflow timer stops timing; the alarm system can determine whether the first bypass pipe is blocked or not according to the first liquid level height, the first set liquid inflow time, the second set liquid inflow time, the first liquid inflow moment and the second liquid inflow moment, and thus trigger or not trigger the first alarm.

本发明所述的具有堵塞报警功能的液位检测系统,通过设置连通于液位测量腔高度不等的至少两个旁通管,如果相邻的两个旁通管中较低的旁通管发生堵塞,则较高的一个旁通管向液位测量腔内进液,相比于较低旁通管进液,多了向液位测量腔内第一旁通管和第二旁通管之间的一段的进液时间,即,测量液流经较高旁通管相比于流经较低旁通管并达到同一高度的时间更长;通过报警系统能够设置并储存第一设定进液时间和第二设定进液时间,并通过第一进液计时器和第二进液计时器分别记录从较低旁通管进液和从较高旁通管进液的第一进液时刻和第二进液时刻,报警系统通过识别第一进液时刻是否超过第一设定进液时间、第二进液时刻是否超过第二设定进液时间,判定第一传感器获得第一液位高度的信号的情况,进而判定较低旁通管是否发生堵塞,触发或不触发第一报警器,实现对液位检测系统的堵塞进行报警,便于人工及时清理堵塞物,实现液位监测装置能够及时被疏通,避免低液位监测失效的情况出现,提高了液位监测的准确性。The liquid level detection system with a blockage alarm function of the present invention is provided with at least two bypass pipes of different heights connected to the liquid level measurement chamber. If the lower bypass pipe of the two adjacent bypass pipes is blocked, the higher bypass pipe will flow liquid into the liquid level measurement chamber. Compared with the lower bypass pipe, the higher bypass pipe has an additional liquid flow time between the first bypass pipe and the second bypass pipe in the liquid level measurement chamber, that is, the time for the measuring liquid to flow through the higher bypass pipe and reach the same height is longer than that for the measuring liquid to flow through the lower bypass pipe. The first set liquid flow time and the second set liquid flow time can be set and stored through the alarm system, and the first liquid flow timer and the second liquid flow timer can be used to set and store the first liquid flow timer and the second liquid flow timer. The liquid inlet timer records the first liquid inlet moment and the second liquid inlet moment of the liquid inlet from the lower bypass pipe and the higher bypass pipe respectively. The alarm system determines whether the first liquid inlet moment exceeds the first set liquid inlet time and whether the second liquid inlet moment exceeds the second set liquid inlet time, determines whether the first sensor obtains the signal of the first liquid level height, and then determines whether the lower bypass pipe is blocked, triggers or does not trigger the first alarm, and realizes alarm for blockage of the liquid level detection system, which is convenient for manual timely cleaning of blockages, so that the liquid level monitoring device can be cleared in time, avoids the failure of low liquid level monitoring, and improves the accuracy of liquid level monitoring.

优选的,本发明所述的具有堵塞报警功能的液位检测系统,所述的液位测量腔设有高度呈等差排列的多个第二传感器;所述第二传感器电信号连接于报警系统;所述报警系统电信号连接于设备运行平台,进而能够通过所述设备运行平台控制容器排液。Preferably, in the liquid level detection system with a blockage alarm function described in the present invention, the liquid level measuring chamber is provided with a plurality of second sensors arranged in equidistant heights; the electrical signals of the second sensors are connected to the alarm system; the electrical signals of the alarm system are connected to the equipment operation platform, thereby being able to control the discharge of liquid from the container through the equipment operation platform.

由于现有的液位检测系统需要接收到最高水位信号后才启动泵,导致不能根据实际需求外排冷凝水,并且泵抽水后的水位高度不能实时监控,存在与设备使用不匹配的问题,作为本发明的优选方案,通过在液位测量腔设置高度呈等差排列的多个第二传感器,能够测量液位测量腔的第二液位高度,并形成模拟信号传输于所述报警系统,通过报警系统再传递于设备运行平台,通过设备运行平台的控制下,根据实际工况需求在每个第二传感器对应的液位高度,都能够打开或关闭泵,从而提高该液位检测系统与容器使用或容器所连接的系统的匹配度,提升了该液位检测系统的适用性。Since the existing liquid level detection system needs to start the pump after receiving the highest water level signal, it is impossible to discharge condensed water according to actual needs, and the water level height after the pump pumps water cannot be monitored in real time, which causes the problem of mismatch with the use of the equipment. As a preferred solution of the present invention, by arranging multiple second sensors with equidistant heights in the liquid level measurement cavity, the second liquid level height of the liquid level measurement cavity can be measured, and an analog signal is formed and transmitted to the alarm system, which is then transmitted to the equipment operation platform through the alarm system. Under the control of the equipment operation platform, the pump can be opened or closed at the liquid level height corresponding to each second sensor according to actual working conditions, thereby improving the matching degree between the liquid level detection system and the system used by the container or to which the container is connected, and improving the applicability of the liquid level detection system.

优选的,本发明所述的具有堵塞报警功能的液位检测系统,所述报警系统能够接收所述第二传感器获得的第二液位高度,并识别相邻两个所述第二传感器获得第二液位高度的先后顺序,进而能够判定容器内的液位上升或下降。Preferably, in the liquid level detection system with a blockage alarm function described in the present invention, the alarm system can receive the second liquid level height obtained by the second sensor, and identify the sequence in which two adjacent second sensors obtain the second liquid level heights, thereby being able to determine whether the liquid level in the container rises or falls.

作为本发明的优选方案,通过将所述报警系统电信号连接于设备运行控制平台,能够接受到所述第二传感器获得的第二液位高度,并通过识别相邻两个第二传感器获得的第二液位高度的先后顺序,通过计算单元能够计算在后获得的第二液位高度与在先获得的第二液位高度之差,通过识别差的正负,判定容器内的液位在上升或下降,使该液位检测系统能够在容器使用过程中,通过报警系统可得知液位上升还是下降,进一步提升了该液位检测系统的适用性。As a preferred solution of the present invention, by connecting the alarm system electrical signal to the equipment operation control platform, the second liquid level height obtained by the second sensor can be received, and by identifying the sequence of the second liquid level heights obtained by two adjacent second sensors, the difference between the second liquid level height obtained later and the second liquid level height obtained earlier can be calculated by the calculation unit, and by identifying the positive or negative of the difference, it is determined whether the liquid level in the container is rising or falling, so that the liquid level detection system can know whether the liquid level is rising or falling through the alarm system during the use of the container, thereby further improving the applicability of the liquid level detection system.

优选的,本发明所述的具有堵塞报警功能的液位检测系统,所述报警系统设有第二报警器和排液计时器,所述第一传感器还用于获取第三液位高度,所述报警系统能够设置并储存设定排液时间;所述排液计时器用于记录液位下降至所述第二旁通管后的排液时刻;所述报警系统根据所述设定排液时间和排液时刻,能够判定在设定排液时间内所述第一传感器获得的第三液位高度的信号持续存在或消失,进而触发或不触发所述第二报警器。Preferably, the liquid level detection system with a blockage alarm function described in the present invention is provided with a second alarm and a drainage timer, and the first sensor is also used to obtain a third liquid level height. The alarm system can set and store a set drainage time; the drainage timer is used to record the drainage time after the liquid level drops to the second bypass pipe; the alarm system can determine, based on the set drainage time and drainage time, whether the signal of the third liquid level height obtained by the first sensor within the set drainage time continues to exist or disappears, and thereby trigger or not trigger the second alarm.

作为本发明的优选方案,通过在所述报警系统设置第二报警器,在所述报警系统能够判定容器内的液位在下降的基础上,再通过排液计时器记录所述第二旁通管开始排液后的排液时刻,判定排液时刻在设定排液时间内,所述第二旁通管高度不变,则表明较低高度的旁通管发生堵塞,进而触发第二报警器,实现在该液位检测系统在运行过程中,用于液位下降过程中发生堵塞的报警提醒,便于工作人员在收到报警后及时清理堵塞,使该液位检测系统能够在容器使用过程中液位下降的情况下监测到堵塞情况,进一步提升了该液位检测系统的适用性。As a preferred embodiment of the present invention, a second alarm is arranged in the alarm system, and the alarm system can determine that the liquid level in the container is decreasing, and then record the drainage time after the second bypass pipe starts to drain through a drainage timer, and determine that the drainage time is within the set drainage time. If the height of the second bypass pipe remains unchanged, it indicates that the bypass pipe at a lower height is blocked, thereby triggering the second alarm, so that during the operation of the liquid level detection system, an alarm reminder for blockage during the liquid level drop is realized, which makes it convenient for the staff to clear the blockage in time after receiving the alarm, so that the liquid level detection system can monitor the blockage when the liquid level drops during the use of the container, thereby further improving the applicability of the liquid level detection system.

优选的,本发明所述的具有堵塞报警功能的液位检测系统,还包括变送器,所述第一传感器为磁致伸缩传感器,所述变送器用于将所述第一传感器获得的液位高度转换为模拟量信号并传送于所述报警系统。Preferably, the liquid level detection system with a blockage alarm function described in the present invention further includes a transmitter, wherein the first sensor is a magnetostrictive sensor, and the transmitter is used to convert the liquid level height obtained by the first sensor into an analog signal and transmit it to the alarm system.

作为本发明的优选方案,通过设置变送器,配合磁致伸缩第一传感器,能够较为快速地将第一传感器获得的液位信号传输于报警系统,使第一传感器所获取的信号不受线路中电感、电容及负载性质的影响,不存在相移问题,从而能够被报警系统准确而快速响应,便于工作人员及时获得液位检测系统被堵塞的信息,进一步提高工作效率。As a preferred solution of the present invention, by setting a transmitter in conjunction with a magnetostrictive first sensor, the liquid level signal obtained by the first sensor can be transmitted to the alarm system relatively quickly, so that the signal obtained by the first sensor is not affected by the inductance, capacitance and load properties in the line, and there is no phase shift problem, so that the alarm system can respond accurately and quickly, making it convenient for staff to obtain information about the blockage of the liquid level detection system in a timely manner, thereby further improving work efficiency.

针对现有技术存在堵塞报警方法不能及时监测到液位计底部堵塞,导致低液位监测失效或测量不准确的问题,基于所述具有堵塞报警功能的液位检测系统的基础上,本发明还提供了一种堵塞报警方法,包括以下步骤:In view of the problem that the blockage alarm method in the prior art cannot timely detect the blockage at the bottom of the liquid level meter, resulting in failure of low liquid level monitoring or inaccurate measurement, based on the liquid level detection system with a blockage alarm function, the present invention also provides a blockage alarm method, comprising the following steps:

S1:根据液位检测系统开始运行到所述第一旁通管能够向液位测量腔内进液并被所述第一传感器监测到液位的时间,设置并储存第一设定进液时间;根据所述第二旁通管从所述第一设定进液时间后到进液高度达到所述第一传感器的时间,设置第二设定进液时间;S1: according to the time from when the liquid level detection system starts to run to when the first bypass pipe can flow liquid into the liquid level measurement chamber and the liquid level is detected by the first sensor, a first set liquid flow time is set and stored; according to the time from when the second bypass pipe flows from the first set liquid flow time to when the liquid flow height reaches the first sensor, a second set liquid flow time is set;

S2:在液位检测系统运行开始时,触发第一进液计时器开始计时;通过所述第一传感器获取第一液位高度;判定所述第一进液时刻在所述第一设定进液时间内,并且所述第一传感器获得所述第一液位高度,不触发第一报警器;S2: When the liquid level detection system starts to operate, the first liquid inlet timer is triggered to start timing; the first liquid level height is obtained through the first sensor; it is determined that the first liquid inlet time is within the first set liquid inlet time, and the first sensor obtains the first liquid level height, and the first alarm is not triggered;

S3:判定所述第一进液时刻超过所述第一设定进液时间,并且所述第一传感器未获得所述第一液位高度,触发所述第二进液计时器开始计时;S3: determining that the first liquid inlet time exceeds the first set liquid inlet time, and the first sensor does not obtain the first liquid level height, triggering the second liquid inlet timer to start timing;

S4:判定所述第二进液时刻在所述第二设定进液时间内,并且所述第一传感器获得所述第一液位高度,触发所述第一报警器;S4: determining that the second liquid inlet time is within the second set liquid inlet time, and the first sensor obtains the first liquid level height, and triggering the first alarm;

本发明所述的堵塞报警方法,通过在所述报警系统设置并储存第一设定进液时间和第二设定进液时间,为第一旁通管和第二旁通管的预计进液时间提供参照,再通过第一进液计时器记录系统开始运行后的第一进液时刻,作为假设第一旁通管进液开始进液的时间记录,第一传感器获取第一液位高度,通过报警系统的计算单元能够识别第一进液时刻是否超出第一设定进液时间,判定在所述第一设定进液时间内,所述第一传感器是否获得所述第一液位高度,如果获得第一液位高度,则说明第一旁通管未堵塞而能够通液,从而不触发第一报警器;继续判定所述第一设定进液时间以后,第一传感器如果没有获得第一液位高度,则表明有两种可能:一是容器内液位低于第一旁通管的通液高度,二是第一旁通管被堵塞而不能通液,第一传感器都不能测量到第一液位高度;进而通过触发第二进液计时器开始计时,通过报警系统的计算单元能够识别所述第二进液时刻在第二设定进液时间内,判定在第二设定进液时间内第一传感器是否获得所述第一液位高度,如果获得第一液位高度,表明容器内液位高于第二旁通管,所述第一旁通管发生堵塞,从而触发第一报警器报警;通过上述堵塞报警方法,能够有效地判定该液位检测系统的的第一旁通管是否发生堵塞,触发或不触发报警,进而能够监测到堵塞情况,提供堵塞的报警信息,便于及时疏通液位检测系统的管道,避免低液位监测失效或测量不准确的问题,提升液位监测的准确性。The blockage alarm method of the present invention provides a reference for the estimated liquid filling time of the first bypass pipe and the second bypass pipe by setting and storing the first set liquid filling time and the second set liquid filling time in the alarm system, and then records the first liquid filling moment after the system starts running through the first liquid filling timer as a time record of the first bypass pipe starting to fill with liquid. The first sensor obtains the first liquid level height, and the calculation unit of the alarm system can identify whether the first liquid filling moment exceeds the first set liquid filling time, and determine whether the first sensor obtains the first liquid level height within the first set liquid filling time. If the first liquid level height is obtained, it means that the first bypass pipe is not blocked and can pass liquid, thereby not triggering the first alarm; if the first sensor does not obtain the first liquid level height after continuing to determine the first set liquid filling time, it indicates that there are two possibilities: one is that the liquid level in the container is lower than The first bypass pipe has a liquid flow height, and the second bypass pipe is blocked and cannot flow liquid, and the first sensor cannot measure the first liquid level height; then, by triggering the second liquid inlet timer to start timing, the calculation unit of the alarm system can identify the second liquid inlet moment within the second set liquid inlet time, and determine whether the first sensor obtains the first liquid level height within the second set liquid inlet time. If the first liquid level height is obtained, it indicates that the liquid level in the container is higher than the second bypass pipe, and the first bypass pipe is blocked, thereby triggering the first alarm to alarm; through the above-mentioned blockage alarm method, it is possible to effectively determine whether the first bypass pipe of the liquid level detection system is blocked, trigger or not trigger the alarm, and then monitor the blockage situation, provide blockage alarm information, facilitate timely unblocking of the pipeline of the liquid level detection system, avoid the problem of low liquid level monitoring failure or inaccurate measurement, and improve the accuracy of liquid level monitoring.

优选的,所述堵塞报警方法,还包括以下步骤:S5:堵塞故障排除后,重新启动液位检测系统,复位所述第一报警器,使所述第一进液计时器和所述第二进液计时器的计时归零。Preferably, the blockage alarm method further includes the following steps: S5: after the blockage fault is eliminated, restart the liquid level detection system, reset the first alarm, and return the timing of the first liquid inlet timer and the second liquid inlet timer to zero.

作为本发明的优选方案,通过设置步骤S5,在液位检测系统被重新启动后能够使第一报警器处于最开始的工作状态,使第一进液计时器和第二进液计时器能够准确计时,避免数据叠加而报警错误的情况出现,进一步提高液位监测过程的可靠性。As a preferred solution of the present invention, by setting step S5, the first alarm can be in the initial working state after the liquid level detection system is restarted, so that the first liquid inlet timer and the second liquid inlet timer can accurately time, avoiding the occurrence of alarm errors due to data superposition, and further improving the reliability of the liquid level monitoring process.

优选的,所述堵塞报警方法的S2步骤中,还包括以下步骤S21:判定所述第一传感器获得所述第一液位高度,执行所述第一报警器复位,使得所述第一进液计时器的计时归零。Preferably, step S2 of the blockage alarm method further includes the following step S21: determining that the first sensor obtains the first liquid level height, resetting the first alarm, and returning the timing of the first liquid inlet timer to zero.

作为本发明的优选方案,通过增加步骤S21,能够在不触发第一报警器的情况下,通过所述报警系统的输出模块进行输出判定的结论,并将结论传递于输入模块,执行第一报警器复位,并将结论从输入模块继续传递至计算模块,从而使计算模块中的第一进液计时器的计时归零,从而使该报警系统回置到第一报警器置位前的状态。As a preferred embodiment of the present invention, by adding step S21, it is possible to output the judgment conclusion through the output module of the alarm system without triggering the first alarm, and transmit the conclusion to the input module, execute the first alarm reset, and continue to transmit the conclusion from the input module to the calculation module, so that the timing of the first liquid inlet timer in the calculation module is reset to zero, thereby returning the alarm system to the state before the first alarm is set.

优选的,所述堵塞报警方法的S3步骤之后,还包括以下步骤S31:判定所述第二进液时刻在所述第二设定进液时间内,所述第一传感器未获取到所述第一液位高度,执行所述第一报警器复位,使所述第一进液计时器和所述第二进液计时器的计时归零。Preferably, after step S3 of the blockage alarm method, the following step S31 is also included: determining that the second liquid inlet time is within the second set liquid inlet time, and the first sensor has not acquired the first liquid level height, executing the first alarm reset, and returning the timing of the first liquid inlet timer and the second liquid inlet timer to zero.

作为本发明的优选方案,通过增加步骤S31,能够在不触发第一报警器的情况下,通过所述报警系统的输出模块进行输出判定的结论,并将结论传递于输入模块,执行第一报警器复位,并将结论从输入模块继续传递至计算模块,从而使计算模块中的第一进液计时器和第二进液计时器的计时都归零,从而使该报警系统不能触发第一报警器报警的情况下,能够回到监测的起点。As a preferred solution of the present invention, by adding step S31, the output module of the alarm system can output the conclusion of the judgment without triggering the first alarm, and transmit the conclusion to the input module, execute the first alarm reset, and continue to transmit the conclusion from the input module to the calculation module, so that the timing of the first liquid inlet timer and the second liquid inlet timer in the calculation module are reset to zero, so that the alarm system can return to the starting point of monitoring when it cannot trigger the first alarm.

针对现有技术存在堵塞报警方法不能及时监测到液位计底部堵塞,导致低液位监测失效或测量不准确的问题,基于所述具有堵塞报警功能的液位检测系统的基础上,液位检测系统处于容器内液位下降的情况下进行液位监测,本发明还提供了一种堵塞报警方法,包括以下步骤:一种液位检测系统,包括以下步骤:Aiming at the problem that the blockage alarm method in the prior art cannot timely detect the blockage at the bottom of the liquid level meter, resulting in failure of low liquid level monitoring or inaccurate measurement, based on the liquid level detection system with a blockage alarm function, the liquid level detection system performs liquid level monitoring when the liquid level in the container decreases. The present invention also provides a blockage alarm method, comprising the following steps: A liquid level detection system, comprising the following steps:

T1:通过所述报警系统识别相邻两个所述第二传感器获得的第二液位高度和获得第二液位高度的先后顺序;计算在后获得的第二液位高度和在先获得的第二液位高度的差值,判定所述差值小于零,容器内液位上升;判定所述差值大于零,则容器内液位下降;根据测量液从所述第二旁通管对应的第三液位高度至第一旁通管对应的液位高度需要的时间,在所述报警系统设置并储存设定排液时间;T1: Identify the second liquid level heights obtained by two adjacent second sensors and the order in which the second liquid level heights are obtained through the alarm system; calculate the difference between the second liquid level height obtained later and the second liquid level height obtained earlier, and determine that the difference is less than zero, the liquid level in the container rises; determine that the difference is greater than zero, the liquid level in the container drops; set and store the set drainage time in the alarm system according to the time required for the measured liquid to flow from the third liquid level height corresponding to the second bypass pipe to the liquid level height corresponding to the first bypass pipe;

T2:判定所述第一传感器获得所述第三液位高度,触发所述排液时间开始计时;T2: determining that the first sensor obtains the third liquid level height, triggering the start of the draining time;

T3:判定所述排液时刻在所述设定排液时间内,所述第三液位高度的信号持续存在,触发所述第二报警器;判定所述排液时刻超过所述设定排液时间,所述第三液位高度的信号消失,不触发所述第二报警器。T3: if it is determined that the discharge time is within the set discharge time, the signal of the third liquid level height continues to exist, and the second alarm is triggered; if it is determined that the discharge time exceeds the set discharge time, the signal of the third liquid level height disappears, and the second alarm is not triggered.

本发明所述的液位检测系统,通过上述监测方法,通过设置设定排液时间,为液位检测系统运行过程中液位从第二旁通管下降至第一旁通管提供了时间参照;并通过识别相邻两个第二传感器获得第二液位高度的先后顺序,在后获得的第二液位高度和在先获得的第二液位高度的差值,进而判定差值为负时,得出容器内液位下降的结论;如果所述第一传感器获取第三液位高度,表明液位下降至第二旁通管高度,再通过排液计时器记录液位下降至第二旁通管之后的时刻,判定排液时刻在设定排液时间内,所述第三液位高度的信号持续存在或者消失,如果所述第三液位高度的信号持续存在,则表明第二旁通管发生堵塞,触发所述第二报警器;在设备运行和液位减少不断下降的过程中,也能够发出堵塞报警提醒,便于工作人员在收到报警后及时清理堵塞,在容器使用过程中液位下降的情况下监测液位并能有效提醒工作人员,便于及时疏通液位检测系统的管道,避免低液位监测失效或测量不准确的问题,提升液位监测的准确性。The liquid level detection system of the present invention, through the above-mentioned monitoring method, provides a time reference for the liquid level to drop from the second bypass pipe to the first bypass pipe during the operation of the liquid level detection system by setting a set drainage time; and by identifying the order in which the second liquid level heights are obtained by two adjacent second sensors, the difference between the second liquid level height obtained later and the second liquid level height obtained earlier is determined to be negative, and a conclusion is drawn that the liquid level in the container has dropped; if the first sensor obtains the third liquid level height, indicating that the liquid level has dropped to the height of the second bypass pipe, the drainage timer is used to record the time after the liquid level drops to the second bypass pipe. At the moment of drainage, it is determined that the signal of the third liquid level height continues to exist or disappears within the set drainage time. If the signal of the third liquid level height continues to exist, it indicates that the second bypass pipe is blocked, triggering the second alarm; during the operation of the equipment and the continuous decrease of the liquid level, a blockage alarm reminder can also be issued, so that the staff can clear the blockage in time after receiving the alarm, monitor the liquid level when the liquid level drops during the use of the container, and effectively remind the staff, so as to timely clear the pipeline of the liquid level detection system, avoid the problem of low liquid level monitoring failure or inaccurate measurement, and improve the accuracy of liquid level monitoring.

综上所述,由于采用了上述技术方案,本发明的有益效果是:In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

1、所述具有堵塞报警功能的液位检测系统,设置连通于液位测量腔高度不等的至少两个旁通管,如果相邻的两个旁通管中较低的旁通管发生堵塞,通过报警系统设置并储存第一设定进液时间和第二设定进液时间,并通过第一进液计时器和第二进液计时器分别记录第一进液时刻和第二进液时刻,所述报警系统够判定较低旁通管是否发生堵塞,进而选择触发或不触发第一报警器,实现对液位检测系统的堵塞进行报警,便于人工及时清理堵塞物,实现液位监测装置能够及时被疏通,避免低液位监测失效的情况出现,提高了液位监测的准确性。1. The liquid level detection system with a blockage alarm function is provided with at least two bypass pipes of different heights connected to the liquid level measurement chamber. If the lower one of the two adjacent bypass pipes is blocked, the first set liquid inlet time and the second set liquid inlet time are set and stored by the alarm system, and the first liquid inlet time and the second liquid inlet time are recorded respectively by the first liquid inlet timer and the second liquid inlet timer. The alarm system can determine whether the lower bypass pipe is blocked, and then choose to trigger or not trigger the first alarm, so as to alarm the blockage of the liquid level detection system, facilitate manual and timely cleaning of the blockage, realize that the liquid level monitoring device can be unblocked in time, avoid the failure of low liquid level monitoring, and improve the accuracy of liquid level monitoring.

2、本发明所述的堵塞报警方法,能够有效地判定该液位检测系统的第一旁通管是否发生堵塞,并触发或不触发报警,进而能够监测到堵塞情况,液位监测开始或位监测过程中液,提供堵塞的报警信息,便于工作人员及时疏通液位检测系统的管道,避免低液位监测失效或测量不准确的问题,从而提升液位监测的准确性;2. The blockage alarm method of the present invention can effectively determine whether the first bypass pipe of the liquid level detection system is blocked, and trigger or not trigger an alarm, thereby being able to monitor the blockage situation, provide blockage alarm information at the beginning of liquid level monitoring or during liquid level monitoring, and facilitate the staff to clear the pipeline of the liquid level detection system in time, avoid the problem of low liquid level monitoring failure or inaccurate measurement, thereby improving the accuracy of liquid level monitoring;

3、本发明所述的另一种堵塞报警方法,能够在容器液位下降的过程中,监测到液位计是否堵塞的情况,并能够将该液位计的堵塞情况通过报警系统输出报警信息,能够在容器液位下降的过程中提醒工作人员,避免在低液位监测失效或测量不准确的问题,从而提升液位监测的准确性。3. Another blockage alarm method described in the present invention can monitor whether the liquid level meter is blocked during the process of the container liquid level dropping, and can output alarm information of the blockage of the liquid level meter through the alarm system, which can remind the staff during the process of the container liquid level dropping, avoiding the problem of low liquid level monitoring failure or inaccurate measurement, thereby improving the accuracy of liquid level monitoring.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明所述的具有堵塞报警功能的液位检测系统的结构示意图;FIG1 is a schematic structural diagram of a liquid level detection system with a blockage alarm function according to the present invention;

图2是本发明所述报警系统的模块结构示意图;FIG2 is a schematic diagram of the module structure of the alarm system of the present invention;

图3是本发明所述堵塞报警方法的运行逻辑流程图a;FIG3 is a flow chart of the operation logic of the blocking alarm method of the present invention;

图4是本发明所述堵塞报警方法的运行逻辑流程图b;FIG4 is a flow chart b of the operation logic of the blocking alarm method of the present invention;

图标:0、容器;1、液位计;2、报警系统;31、第一旁通管;32、第二旁通管;11、液位测量腔;12、第一传感器;13、第二传感器;4、变送器。Icons: 0, container; 1, liquid level gauge; 2, alarm system; 31, first bypass pipe; 32, second bypass pipe; 11, liquid level measurement chamber; 12, first sensor; 13, second sensor; 4, transmitter.

具体实施方式DETAILED DESCRIPTION

下面结合附图,对本发明作详细的说明。The present invention will be described in detail below in conjunction with the accompanying drawings.

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

实施例1Example 1

如图1所示,本实施例公开了一种具有堵塞报警功能的液位检测系统,包括:液位计1、报警系统2和至少两个旁通管;两个旁通管用于连通容器0的一端的高度相等,两个旁通管用于连通液位计1的液位测量腔11的一端的高度不等,两个旁通管中高度最低的为第一旁通管31,依次高于第一旁通管31的为第二旁通管32;液位计1的液位测量腔11内设有邻近第二旁通管32且高于第二旁通管32的第一传感器12,第一传感器12用于获取第一液位高度,第一传感器12电信号连接于报警系统2,进而能够将第一液位高度传输于报警系统2;报警系统2设有第一报警器、第一进液计时器、第二进液计时器;报警系统2能够设置并储存第一设定进液时间和第二设定进液时间;第一进液计时器用于记录液位检测系统开始运行后的第一进液时刻;第二进液计时器用于记录第一进液计时器停止计时后的第二进液时刻;报警系统2根据第一液位高度、第一设定进液时间、第二设定进液时间、第一进液时刻和第二进液时刻,能够判定第一旁通管31堵塞或未堵塞,进而触发或不触发第一报警器。As shown in FIG1 , this embodiment discloses a liquid level detection system with a blockage alarm function, comprising: a liquid level meter 1, an alarm system 2, and at least two bypass pipes; the two bypass pipes are used to communicate with one end of the container 0 at an equal height, and the two bypass pipes are used to communicate with one end of the liquid level measurement chamber 11 of the liquid level meter 1 at different heights, the lowest of the two bypass pipes is the first bypass pipe 31, and the second bypass pipe 32 is successively higher than the first bypass pipe 31; a first sensor 12 adjacent to the second bypass pipe 32 and higher than the second bypass pipe 32 is provided in the liquid level measurement chamber 11 of the liquid level meter 1, the first sensor 12 is used to obtain a first liquid level height, and an electrical signal of the first sensor 12 is connected to the alarm System 2, and then can transmit the first liquid level height to the alarm system 2; the alarm system 2 is provided with a first alarm, a first liquid inlet timer, and a second liquid inlet timer; the alarm system 2 can set and store a first set liquid inlet time and a second set liquid inlet time; the first liquid inlet timer is used to record the first liquid inlet moment after the liquid level detection system starts to run; the second liquid inlet timer is used to record the second liquid inlet moment after the first liquid inlet timer stops timing; the alarm system 2 can determine whether the first bypass pipe 31 is blocked or not according to the first liquid level height, the first set liquid inlet time, the second set liquid inlet time, the first liquid inlet moment and the second liquid inlet moment, and then trigger or not trigger the first alarm.

需要说明的是,所述第一设定进液时间理解为:从液位检测系统开始运行到第一旁通管31进液且液位高度达到第一传感器12高度的通常所需时间;第二设定进液时间理解为:第一设定进液时间后,第二旁通管32进液且液位高度达到第一传感器12高度的通常所需时间;实际使用该液位检测系统,可通过通常第一旁通管31未堵塞的情况下实验测得该第一设定进液时间,同理可通过实验,在第一旁通管31堵塞时,从液位检测系统开设运行到第一传感器12测得的进液时间,该段进液时间与第一设定进液时间之差就为第二设定进液时间;根据实际使用中,通常第二设定进液时间为第一设定进液时间的一半,例如,第一设定进液时间设定为一分钟,第二设定进液时间设定为三十秒;并且,第一进液计时器用于记录第一旁通管31的第一进液时刻,第一进液计时器可理解为短计时器,第二进液计时器用于记录第二旁通管32的第二进液时刻,第二进液计时器可理解为长计时器。It should be noted that the first set liquid inlet time is understood as: the time usually required from the start of the liquid level detection system to the time when the first bypass pipe 31 is filled with liquid and the liquid level reaches the height of the first sensor 12; the second set liquid inlet time is understood as: the time usually required for the second bypass pipe 32 to be filled with liquid and the liquid level reaches the height of the first sensor 12 after the first set liquid inlet time; in actual use of the liquid level detection system, the first set liquid inlet time can be measured by experiment when the first bypass pipe 31 is usually not blocked. Similarly, when the first bypass pipe 31 is blocked, the first set liquid inlet time can be measured by experiment when the liquid level detection system is opened for operation. The difference between the liquid inlet time measured by the first sensor 12 and the first set liquid inlet time is the second set liquid inlet time; according to actual use, the second set liquid inlet time is usually half of the first set liquid inlet time, for example, the first set liquid inlet time is set to one minute, and the second set liquid inlet time is set to thirty seconds; and the first liquid inlet timer is used to record the first liquid inlet moment of the first bypass pipe 31, and the first liquid inlet timer can be understood as a short timer, and the second liquid inlet timer is used to record the second liquid inlet moment of the second bypass pipe 32, and the second liquid inlet timer can be understood as a long timer.

需要说明的是,参考图2所示,报警系统2通过具有输入模块、储存模块、计算模块、输出模块和控制模块,通过输入模块能够在报警系统2输入第一设定进液时间和第二设定进液时间,通过储存模块能够储存输入的数据;并且,第一进液计时器、第二进液计时器和排液计时器都设于储存模块,进而能够计时并储存记录的时刻;第一报警器的的集成元件电信号连接于控制模块,通过计算模块计算判定得到结论,并传输于控制模块,通过控制模块控制输出模块触发第一报警器的报警灯发出报警信号。It should be noted that, as shown in reference figure 2, the alarm system 2 comprises an input module, a storage module, a calculation module, an output module and a control module. The first set liquid inlet time and the second set liquid inlet time can be input into the alarm system 2 through the input module, and the input data can be stored through the storage module; and the first liquid inlet timer, the second liquid inlet timer and the liquid discharge timer are all arranged in the storage module, so as to be able to time and store the recorded moments; the electrical signal of the integrated component of the first alarm is connected to the control module, the conclusion is obtained through calculation and determination by the calculation module, and transmitted to the control module, and the output module is controlled by the control module to trigger the alarm light of the first alarm to send out an alarm signal.

本实施例中,如图1所示,液位测量腔11设有高度呈等差排列的多个第二传感器13;第二传感器13电信号连接于报警系统2;报警系统2电信号连接于设备运行平台,进而能够通过设备运行平台控制容器0排液,需要说明的是,所述设备运行平台理解为容器0或冷凝罐通常配置的为设备正常工作运行提供基本保障的控制系统。In this embodiment, as shown in Figure 1, the liquid level measuring chamber 11 is provided with a plurality of second sensors 13 arranged in equidistant heights; the electrical signals of the second sensors 13 are connected to the alarm system 2; the electrical signals of the alarm system 2 are connected to the equipment operation platform, and the discharge of the container 0 can be controlled through the equipment operation platform. It should be noted that the equipment operation platform is understood as a control system that is usually configured for the container 0 or the condensation tank to provide basic guarantees for the normal operation of the equipment.

如图2所示,报警系统2,能够接收第二传感器13获得的第一液位高度,并识别相邻两个第二传感器13获得第一液位高度的先后顺序,进而能够判定容器0内的液位上升或下降。As shown in FIG. 2 , the alarm system 2 can receive the first liquid level height obtained by the second sensor 13 , and identify the order in which two adjacent second sensors 13 obtain the first liquid level heights, and thus can determine whether the liquid level in the container 0 rises or falls.

本实施例中,报警系统2为通常具有计算单元,计算单元能够识别相邻两个第二传感器13获得第二液位高度的时刻,从而能够判定相邻两个第二传感器13获得第二液位高度的先后顺序,并且通过计算单元计算先后获得的第二液位高度的值与在先获得的第二液位高度的值之差,之差小于零,则表示液位下降,之差大于零则表明液位上升,进而能够判定液位下降的结论。In this embodiment, the alarm system 2 usually has a calculation unit, which can identify the moment when two adjacent second sensors 13 obtain the second liquid level height, so as to determine the order in which the two adjacent second sensors 13 obtain the second liquid level height. The calculation unit calculates the difference between the values of the second liquid level heights obtained successively and the value of the second liquid level height obtained earlier. If the difference is less than zero, it indicates that the liquid level has dropped, and if the difference is greater than zero, it indicates that the liquid level has risen, thereby being able to determine that the liquid level has dropped.

在设有第二传感器13的基础上,识别出该液位检测系统监测的容器0内液位在下降状态,具体的,报警系统2设有第二报警器和排液计时器,第一传感器12还用于获取第三液位高度,报警系统2能够设置并储存设定排液时间;排液计时器用于记录液位下降至第二旁通管32后的排液时刻;报警系统2根据设定排液时间和排液时刻,能够判定在设定排液时间内第一传感器12获得的第三液位高度的信号持续存在或消失,进而触发或不触发第二报警器。On the basis of being provided with a second sensor 13, it is recognized that the liquid level in the container 0 monitored by the liquid level detection system is in a decreasing state. Specifically, the alarm system 2 is provided with a second alarm and a drainage timer. The first sensor 12 is also used to obtain a third liquid level height. The alarm system 2 can set and store a set drainage time; the drainage timer is used to record the drainage time after the liquid level drops to the second bypass pipe 32; the alarm system 2 can determine whether the signal of the third liquid level height obtained by the first sensor 12 within the set drainage time continues to exist or disappears according to the set drainage time and drainage time, and thereby trigger or not trigger the second alarm.

需要说明的是,如图1所示,第一传感器12和第二传感器13获取液位高度的方式可以是通过安装在液位测量腔11的周围,通过测得液位测量腔11内的浮子的位置,从而测得第一液位高度、第二液位高度和第三液位高度。It should be noted that, as shown in Figure 1, the first sensor 12 and the second sensor 13 can obtain the liquid level height by being installed around the liquid level measuring cavity 11, and by measuring the position of the float in the liquid level measuring cavity 11, thereby measuring the first liquid level height, the second liquid level height and the third liquid level height.

由于第一报警器和第二报警器不可能同时被触发,因此,在系统外部显示的方式都是通过报警系统2的一个报警灯显示,第一报警器和第二报警器理解为报警系统2内部的通路报警路径集成单元,此处图1不再展示第一报警器和第二报警器,如图1所示,第一报警器或者第二报警器通过显示报警灯实现报警输出和显示。Since the first alarm and the second alarm cannot be triggered at the same time, the display method outside the system is through an alarm light of the alarm system 2. The first alarm and the second alarm are understood as the passage alarm path integration unit inside the alarm system 2. Figure 1 no longer shows the first alarm and the second alarm. As shown in Figure 1, the first alarm or the second alarm realizes alarm output and display by displaying the alarm light.

需要说明的是,虽然较低的旁通管堵塞后能够输出报警,例如,第一旁通管31堵塞后会输出报警,但是由于第二旁通管32依然能够通液,因而报警系统2的堵塞报警不会影响该液位检测系统在高于第二旁通管32的液位的正常监测。It should be noted that although the lower bypass pipe can output an alarm after being blocked, for example, the first bypass pipe 31 will output an alarm after being blocked, but since the second bypass pipe 32 can still pass liquid, the blockage alarm of the alarm system 2 will not affect the normal monitoring of the liquid level detection system at a liquid level higher than the second bypass pipe 32.

需要说明的是,参考图1,液位计1理解为包括液位测量腔11,且能够实现液位测量的装置,例如磁翻板液位计1,包括浮子、磁性显示滚柱排等部件。It should be noted that, referring to FIG. 1 , the liquid level meter 1 is understood to include a liquid level measurement cavity 11 and is a device capable of realizing liquid level measurement, such as a magnetic flap liquid level meter 1, including components such as a float and a magnetic display roller row.

具体的,本发明的具有堵塞报警功能的液位检测系统,还包括变送器4,第一传感器12为磁致伸缩传感器,变送器4用于将第一传感器12获得的液位高度转换为模拟量信号并传送于报警系统2。Specifically, the liquid level detection system with a blockage alarm function of the present invention further includes a transmitter 4 , the first sensor 12 is a magnetostrictive sensor, and the transmitter 4 is used to convert the liquid level height obtained by the first sensor 12 into an analog signal and transmit it to the alarm system 2 .

实施例2Example 2

在实施例1的基础上,使用具有堵塞报警功能的液位检测系统,本实施例公开了一种堵塞报警方法,包括以下步骤:Based on Example 1, using a liquid level detection system with a blockage alarm function, this embodiment discloses a blockage alarm method, comprising the following steps:

S1:根据液位检测系统开始运行到第一旁通管31能够向液位测量腔11内进液并被第一传感器12监测到液位的时间,设置并储存第一设定进液时间;根据第二旁通管32从第一设定进液时间后到进液高度达到第一传感器12的时间,设置第二设定进液时间;S1: according to the time from when the liquid level detection system starts to run to when the first bypass pipe 31 can flow liquid into the liquid level measurement chamber 11 and the liquid level is monitored by the first sensor 12, a first set liquid flow time is set and stored; according to the time from when the second bypass pipe 32 flows from the first set liquid flow time to when the liquid flow height reaches the first sensor 12, a second set liquid flow time is set;

S2:在液位检测系统运行开始时,触发第一进液计时器开始计时;通过第一传感器12获取第一液位高度;判定第一进液时刻在第一设定进液时间内,并且第一传感器12获得第一液位高度,不触发第一报警器;S2: When the liquid level detection system starts to operate, the first liquid inlet timer is triggered to start timing; the first liquid level height is obtained through the first sensor 12; it is determined that the first liquid inlet time is within the first set liquid inlet time, and the first sensor 12 obtains the first liquid level height, and the first alarm is not triggered;

S3:判定第一进液时刻超过第一设定进液时间,并且第一传感器12未获得第一液位高度,触发第二进液计时器开始计时;S3: It is determined that the first liquid inlet time exceeds the first set liquid inlet time, and the first sensor 12 does not obtain the first liquid level height, and the second liquid inlet timer is triggered to start timing;

S4:判定第二进液时刻在第二设定进液时间内,并且第一传感器12获得第一液位高度,触发第一报警器;S4: Determine that the second liquid inlet time is within the second set liquid inlet time, and the first sensor 12 obtains the first liquid level height, and triggers the first alarm;

需要说明的是,触发第一报警器报警,理解为第一报警器输出报警并显示和提醒到工作人员,如输出为带有报警提示音或醒目颜色提示的报警灯。It should be noted that triggering the first alarm to alarm is understood as the first alarm outputting an alarm and displaying and reminding the staff, such as outputting an alarm light with an alarm prompt sound or a striking color prompt.

本实施例中,堵塞报警方法还包括以下步骤:S5:堵塞故障排除后,重新启动液位检测系统,复位第一报警器,使第一进液计时器和第二进液计时器的计时归零。In this embodiment, the blockage alarm method further includes the following steps: S5: after the blockage fault is eliminated, restart the liquid level detection system, reset the first alarm, and return the timing of the first liquid inlet timer and the second liquid inlet timer to zero.

具体的,图3展示了发明的堵塞报警方法运行的逻辑流程图,容器0的管路或冷凝罐设备开始运行,液位检测系统开始运行之前设置并储存第一设定进液时间和第二设定进液时间,液位检测系统开始运行,由于容器0内还未储存较多水或冷凝水,此时容器0内液位和液位测量腔11内的液位均计为零,报警系统2选择进入第一报警器的报警路径,使第一报警器置位,第一进液计时器开始计时,所计的第一进液时刻在第一设定进液时间内,第一传感器12未获取到液位高度的信号,触发长计时器开始计时,长计时器记录的时刻在第二设定进液时间内,第一传感器12获取到液位高度信号,触发第一报警器报警,实现输出报警。Specifically, Figure 3 shows a logical flow chart of the operation of the blockage alarm method of the invention. The pipeline or condensation tank equipment of container 0 starts to operate. Before the liquid level detection system starts to operate, the first set liquid inlet time and the second set liquid inlet time are set and stored. The liquid level detection system starts to operate. Since much water or condensed water has not been stored in container 0, the liquid level in container 0 and the liquid level in the liquid level measurement chamber 11 are both counted as zero at this time. The alarm system 2 chooses to enter the alarm path of the first alarm, sets the first alarm, and starts timing the first liquid inlet time. The first sensor 12 does not obtain a liquid level height signal within the first set liquid inlet time, triggering the long timer to start timing. The moment recorded by the long timer is within the second set liquid inlet time. The first sensor 12 obtains a liquid level height signal, triggering the first alarm to alarm, thereby outputting an alarm.

本实施例中,参考图2所示,堵塞报警方法的S2步骤中,还包括以下步骤S21:判定第一传感器12获得第一液位高度,复位第一报警器,使得第一进液计时器的计时归零。In this embodiment, referring to FIG. 2 , step S2 of the blockage alarm method further includes the following step S21: determining whether the first sensor 12 obtains a first liquid level height, resetting the first alarm, and returning the timing of the first liquid inlet timer to zero.

具体的,参考图2所示,堵塞报警方法的S3步骤之后,还包括以下步骤S31:判定第二进液时刻在第二设定进液时间内,第一传感器12未获取到第一液位高度,复位第一报警器,使第一进液计时器和第二进液计时器的计时归零。Specifically, as shown in reference figure 2, after step S3 of the blockage alarm method, the following step S31 is also included: determining that the first sensor 12 does not obtain the first liquid level height at the second liquid inlet time within the second set liquid inlet time, resetting the first alarm, and returning the timing of the first liquid inlet timer and the second liquid inlet timer to zero.

需要说明的是,复位第一报警器或复位第二报警器是相对于第一报警器置位或第二报警器置位理解的,可以理解为重新进入第一报警器或第二报警器的连通路径和控制状态,达到第一报警器或第二报警器重新处于置位状态。It should be noted that resetting the first alarm or resetting the second alarm is understood relative to setting the first alarm or setting the second alarm, and can be understood as re-entering the connection path and control state of the first alarm or the second alarm to achieve the first alarm or the second alarm being in the set state again.

实施例3Example 3

为了使液位检测系统处于容器0内液位下降的情况下进行液位监测,在实施例1或实施例2的基础上,本实施例公开了一种堵塞报警方法,具体包括以下步骤:In order to enable the liquid level detection system to monitor the liquid level when the liquid level in the container 0 decreases, based on Example 1 or Example 2, this embodiment discloses a blockage alarm method, which specifically includes the following steps:

T1:通过报警系统2识别相邻两个第二传感器13获得的第二液位高度和获得第二液位高度的先后顺序;计算在后获得的第二液位高度和在先获得的第二液位高度的差值,判定差值小于零,容器0内液位上升;判定差值大于零,则容器0内液位下降;根据测量液从第三液位高度下降至第一旁通管31对应的液位高度需要的时间,在报警系统2设置并储存设定排液时间;T1: Identify the second liquid level heights obtained by two adjacent second sensors 13 and the order in which the second liquid level heights are obtained through the alarm system 2; calculate the difference between the second liquid level height obtained later and the second liquid level height obtained earlier, and if the difference is less than zero, the liquid level in the container 0 rises; if the difference is greater than zero, the liquid level in the container 0 drops; set and store the set drainage time in the alarm system 2 according to the time required for the measured liquid to drop from the third liquid level height to the liquid level height corresponding to the first bypass pipe 31;

T2:判定第一传感器12获得第三液位高度,触发排液计时器开始计时;T2: determining that the first sensor 12 obtains a third liquid level height, triggering the drain timer to start timing;

T3:判定排液时刻在设定排液时间内,第三液位高度的信号持续存在,触发第二报警器;判定排液时刻等于或超过设定排液时间,第三液位高度的信号消失,不触发第二报警器。T3: If the discharge time is within the set discharge time, the signal of the third liquid level height continues to exist, triggering the second alarm; if the discharge time is equal to or exceeds the set discharge time, the signal of the third liquid level height disappears, and the second alarm is not triggered.

具体的,结合图4所示,第二报警器的报警运行逻辑流程图,通过报警系统2的储存单元获取到的第二传感器13的第二液位高度数据传输于计算单元,计算单元能够通过比对在后获得的第二液位高度和在先获得第二液位高度的差值,进而判断得出液位测量腔11内的液体在上升或下降,将下降的信号输出,使第二报警器置位,从而使报警系统2能够进入执行第二报警器的报警功能。Specifically, in combination with the alarm operation logic flow chart of the second alarm as shown in Figure 4, the second liquid level height data of the second sensor 13 obtained by the storage unit of the alarm system 2 is transmitted to the calculation unit, and the calculation unit can compare the difference between the second liquid level height obtained later and the second liquid level height obtained earlier, and then determine whether the liquid in the liquid level measurement chamber 11 is rising or falling, and output a falling signal to set the second alarm, so that the alarm system 2 can enter the alarm function of executing the second alarm.

以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (10)

1.一种具有堵塞报警功能的液位检测系统,其特征在于,包括:液位计(1)、报警系统(2)和至少两个旁通管;两个所述旁通管用于连通容器(0)的一端高度相等,两个所述旁通管用于连通液位计(1)的液位测量腔(11)的一端高度不等,两个所述旁通管中高度最低的为第一旁通管(31),依次高于所述第一旁通管(31)的为第二旁通管(32);1. A liquid level detection system with a blockage alarm function, characterized in that it comprises: a liquid level meter (1), an alarm system (2) and at least two bypass pipes; the two bypass pipes have one end connected to the container (0) at the same height, and the two bypass pipes have one end connected to the liquid level measurement chamber (11) of the liquid level meter (1) at different heights; the bypass pipe with the lowest height among the two bypass pipes is a first bypass pipe (31), and the bypass pipes with successively higher height than the first bypass pipe (31) are second bypass pipes (32); 所述液位计(1)的液位测量腔(11)内设有邻近所述第二旁通管(32)且高于所述第二旁通管(32)的第一传感器(12),所述第一传感器(12)用于获取第一液位高度,所述第一传感器(12)电信号连接于所述报警系统(2),进而能够将所述第一液位高度传输于所述报警系统(2);所述报警系统(2)设有第一报警器、第一进液计时器、第二进液计时器;所述报警系统(2)能够设置并储存第一设定进液时间和第二设定进液时间;A first sensor (12) is provided in the liquid level measuring chamber (11) of the liquid level meter (1), which is adjacent to the second bypass pipe (32) and higher than the second bypass pipe (32); the first sensor (12) is used to obtain a first liquid level height; an electrical signal of the first sensor (12) is connected to the alarm system (2), so that the first liquid level height can be transmitted to the alarm system (2); the alarm system (2) is provided with a first alarm, a first liquid inlet timer, and a second liquid inlet timer; the alarm system (2) can set and store a first set liquid inlet time and a second set liquid inlet time; 所述第一进液计时器用于记录液位检测系统开始运行后的第一进液时刻;所述第二进液计时器用于记录所述第一进液计时器停止计时后的第二进液时刻;所述报警系统(2)根据所述第一液位高度、第一设定进液时间、第二设定进液时间、第一进液时刻和第二进液时刻,能够判定所述第一旁通管(31)堵塞或未堵塞,进而触发或不触发所述第一报警器。The first liquid inlet timer is used to record the first liquid inlet time after the liquid level detection system starts to operate; the second liquid inlet timer is used to record the second liquid inlet time after the first liquid inlet timer stops timing; the alarm system (2) can determine whether the first bypass pipe (31) is blocked or not, and thus trigger or not trigger the first alarm according to the first liquid level height, the first set liquid inlet time, the second set liquid inlet time, the first liquid inlet time and the second liquid inlet time. 2.根据权利要求1所述的具有堵塞报警功能的液位检测系统,其特征在于,所述的液位测量腔(11)设有高度呈等差排列的多个第二传感器(13);所述第二传感器(13)电信号连接于报警系统(2);所述报警系统(2)电信号连接于设备运行平台,进而能够通过所述设备运行平台控制容器(0)排液。2. According to claim 1, the liquid level detection system with a blockage alarm function is characterized in that the liquid level measuring chamber (11) is provided with a plurality of second sensors (13) arranged in an equidistant arrangement in height; the electrical signal of the second sensor (13) is connected to the alarm system (2); the electrical signal of the alarm system (2) is connected to the equipment operation platform, and the discharge of the container (0) can be controlled through the equipment operation platform. 3.根据权利要求2所述的具有堵塞报警功能的液位检测系统,其特征在于,所述报警系统(2)能够接收所述第二传感器(13)获得的第二液位高度,并识别相邻两个所述第二传感器(13)获得第二液位高度的先后顺序,进而能够判定容器(0)内的液位上升或下降。3. The liquid level detection system with a blockage alarm function according to claim 2 is characterized in that the alarm system (2) is able to receive the second liquid level height obtained by the second sensor (13), and identify the order in which two adjacent second sensors (13) obtain the second liquid level heights, thereby being able to determine whether the liquid level in the container (0) rises or falls. 4.根据权利要求3所述的具有堵塞报警功能的液位检测系统,其特征在于,所述报警系统(2)设有第二报警器和排液计时器,所述第一传感器(12)还用于获取第三液位高度,所述报警系统(2)能够设置并储存设定排液时间;所述排液计时器用于记录液位下降至所述第二旁通管(32)后的排液时刻;所述报警系统(2)根据所述设定排液时间和排液时刻,能够判定在设定排液时间内所述第一传感器(12)获得的第三液位高度的信号持续存在或消失,进而触发或不触发所述第二报警器。4. The liquid level detection system with a blockage alarm function according to claim 3 is characterized in that the alarm system (2) is provided with a second alarm and a drainage timer, the first sensor (12) is also used to obtain a third liquid level height, and the alarm system (2) can set and store a set drainage time; the drainage timer is used to record the drainage time after the liquid level drops to the second bypass pipe (32); the alarm system (2) can determine whether the signal of the third liquid level height obtained by the first sensor (12) within the set drainage time continues to exist or disappears according to the set drainage time and drainage time, and thereby trigger or not trigger the second alarm. 5.根据权利要求1所述的具有堵塞报警功能的液位检测系统,其特征在于,还包括变送器(4),所述第一传感器(12)为磁致伸缩传感器,所述变送器(4)用于将所述第一传感器(12)获得的液位高度转换为模拟量信号并传送于所述报警系统(2)。5. The liquid level detection system with a blockage alarm function according to claim 1 is characterized in that it also includes a transmitter (4), the first sensor (12) is a magnetostrictive sensor, and the transmitter (4) is used to convert the liquid level height obtained by the first sensor (12) into an analog signal and transmit it to the alarm system (2). 6.一种用于如权利要求1-5任意一项所述的具有堵塞报警功能的液位检测系统的堵塞报警方法,其特征在于,包括以下步骤:6. A blockage alarm method for a liquid level detection system with a blockage alarm function according to any one of claims 1 to 5, characterized in that it comprises the following steps: S1:根据液位检测系统开始运行到所述第一旁通管(31)能够向液位测量腔(11)内进液,并被所述第一传感器(12)监测到液位的时间,设置并储存第一设定进液时间;根据所述第二旁通管(32)从所述第一设定进液时间后到进液高度达到所述第一传感器(12)的时间,设置第二设定进液时间;S1: according to the time from when the liquid level detection system starts to operate to when the first bypass pipe (31) can flow liquid into the liquid level measurement chamber (11) and the liquid level is detected by the first sensor (12), a first set liquid flow time is set and stored; according to the time from when the second bypass pipe (32) starts to flow liquid after the first set liquid flow time to when the liquid flow height reaches the first sensor (12), a second set liquid flow time is set; S2:在液位检测系统运行开始时,触发第一进液计时器开始计时;通过所述第一传感器(12)获取第一液位高度;判定所述第一进液时刻在所述第一设定进液时间内,并且所述第一传感器(12)获得所述第一液位高度,不触发第一报警器;S2: When the liquid level detection system starts to operate, a first liquid inlet timer is triggered to start timing; a first liquid level height is obtained through the first sensor (12); it is determined that the first liquid inlet time is within the first set liquid inlet time, and the first sensor (12) obtains the first liquid level height, and the first alarm is not triggered; S3:判定所述第一进液时刻超过所述第一设定进液时间,并且所述第一传感器(12)未获得所述第一液位高度,触发所述第二进液计时器开始计时;S3: determining that the first liquid inlet time exceeds the first set liquid inlet time, and the first sensor (12) has not obtained the first liquid level height, triggering the second liquid inlet timer to start timing; S4:判定所述第二进液时刻在所述第二设定进液时间内,并且所述第一传感器(12)获得所述第一液位高度,触发所述第一报警器。S4: determining that the second liquid inlet time is within the second set liquid inlet time, and the first sensor (12) obtains the first liquid level height, and triggering the first alarm. 7.根据权利要求6所述的堵塞报警方法,其特征在于,还包括以下步骤:S5:堵塞故障排除后,重新启动液位检测系统,复位所述第一报警器,使所述第一进液计时器和所述第二进液计时器的计时归零。7. The blockage alarm method according to claim 6 is characterized in that it also includes the following steps: S5: After the blockage fault is eliminated, restart the liquid level detection system, reset the first alarm, and return the timing of the first liquid inlet timer and the second liquid inlet timer to zero. 8.根据权利要求6所述的堵塞报警方法,其特征在于,S2步骤中,还包括以下步骤S21:判定所述第一传感器(12)获得所述第一液位高度,执行所述第一报警器复位,使得所述第一进液计时器的计时归零。8. The blockage alarm method according to claim 6 is characterized in that step S2 also includes the following step S21: determining that the first sensor (12) obtains the first liquid level height, executing the first alarm reset, so that the timing of the first liquid inlet timer is reset to zero. 9.根据权利要求6所述的堵塞报警方法,其特征在于,S3步骤之后,还包括以下步骤S31:判定所述第二进液时刻在所述第二设定进液时间内,所述第一传感器(12)未获取到所述第一液位高度,复位所述第一报警器,使所述第一进液计时器和所述第二进液计时器的计时归零。9. The blockage alarm method according to claim 6 is characterized in that, after step S3, it also includes the following step S31: determining that the second liquid inlet time is within the second set liquid inlet time, and the first sensor (12) has not obtained the first liquid level height, resetting the first alarm, and returning the timing of the first liquid inlet timer and the second liquid inlet timer to zero. 10.一种用于如权利要求4所述的具有堵塞报警功能的液位检测系统的堵塞报警方法,包括以下步骤:10. A clogging alarm method for a liquid level detection system with a clogging alarm function as claimed in claim 4, comprising the following steps: T1:通过所述报警系统(2)识别相邻两个所述第二传感器(13)获得的第二液位高度和获得第二液位高度的先后顺序;计算在后获得的第二液位高度和在先获得的第二液位高度的差值,判定所述差值小于零,容器(0)内液位上升;判定所述差值大于零,则容器(0)内液位下降;根据测量液从所述第三液位高度下降至第一旁通管(31)对应的液位高度需要的时间,在所述报警系统(2)设置并储存设定排液时间;T1: identifying the second liquid level heights obtained by two adjacent second sensors (13) and the order in which the second liquid level heights are obtained through the alarm system (2); calculating the difference between the second liquid level height obtained later and the second liquid level height obtained earlier, and determining that the difference is less than zero, the liquid level in the container (0) rises; determining that the difference is greater than zero, the liquid level in the container (0) drops; and setting and storing a set liquid discharge time in the alarm system (2) according to the time required for the measured liquid to drop from the third liquid level height to the liquid level height corresponding to the first bypass pipe (31); T2:判定所述第一传感器(12)获得所述第三液位高度,触发所述排液计时器开始计时;T2: determining that the first sensor (12) obtains the third liquid level height, triggering the liquid discharge timer to start timing; T3:判定所述排液时刻在所述设定排液时间内,所述第三液位高度的信号持续存在,触发所述第二报警器;判定所述排液时刻等于或超过所述设定排液时间,所述第三液位高度的信号消失,不触发所述第二报警器。T3: if it is determined that the discharge time is within the set discharge time, the signal of the third liquid level height continues to exist, and the second alarm is triggered; if it is determined that the discharge time is equal to or exceeds the set discharge time, the signal of the third liquid level height disappears, and the second alarm is not triggered.
CN202410801664.1A 2024-06-20 2024-06-20 A liquid level detection system with blockage alarm function and blockage alarm method thereof Pending CN118817024A (en)

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