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CN118815956A - A hydraulic reversing valve and control method thereof - Google Patents

A hydraulic reversing valve and control method thereof Download PDF

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Publication number
CN118815956A
CN118815956A CN202410886657.6A CN202410886657A CN118815956A CN 118815956 A CN118815956 A CN 118815956A CN 202410886657 A CN202410886657 A CN 202410886657A CN 118815956 A CN118815956 A CN 118815956A
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CN
China
Prior art keywords
motor module
drive motor
module
reversing valve
hydraulic reversing
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Pending
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CN202410886657.6A
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Chinese (zh)
Inventor
吕有文
徐锋
林永
罗园梁
汪瑞
毛丽芳
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Ningbo Hipris Hydraulic Co ltd
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Ningbo Hipris Hydraulic Co ltd
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Priority to CN202410886657.6A priority Critical patent/CN118815956A/en
Publication of CN118815956A publication Critical patent/CN118815956A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K11/00Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
    • F16K11/02Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
    • F16K11/06Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
    • F16K11/065Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
    • F16K11/07Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/12Actuating devices; Operating means; Releasing devices actuated by fluid
    • F16K31/122Actuating devices; Operating means; Releasing devices actuated by fluid the fluid acting on a piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0025Electrical or magnetic means

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electrically Driven Valve-Operating Means (AREA)

Abstract

本申请涉及换向阀的领域,尤其是涉及一种液压换向阀及其控制方法,其包括检测模块、控制模块、阀体、阀芯、连接件、驱动电机模块以及设置于阀体内两端的限位结构,所述阀体内部中空,所述驱动电机模块通过连接件带动阀芯作轴向的直线往复运动,所述检测模块用于检测驱动电机模块的绕组的相电流并输出检测信号,所述控制模块用于接收检测信号并计算电流值,于电流值不在设定区间时控制驱动电机模块停止运行。本申请可以不让步进电机持续堵转以及发生失步,从而提高液压换向阀的稳定性。

The present application relates to the field of reversing valves, and in particular to a hydraulic reversing valve and a control method thereof, which includes a detection module, a control module, a valve body, a valve core, a connector, a drive motor module, and a limit structure arranged at both ends of the valve body, wherein the valve body is hollow inside, and the drive motor module drives the valve core to make axial linear reciprocating motion through the connector, and the detection module is used to detect the phase current of the winding of the drive motor module and output a detection signal, and the control module is used to receive the detection signal and calculate the current value, and control the drive motor module to stop running when the current value is not within the set range. The present application can prevent the stepper motor from being continuously blocked and losing steps, thereby improving the stability of the hydraulic reversing valve.

Description

一种液压换向阀及其控制方法A hydraulic reversing valve and control method thereof

技术领域Technical Field

本申请涉及换向阀的领域,尤其是涉及一种液压换向阀及其控制方法。The present application relates to the field of reversing valves, and in particular to a hydraulic reversing valve and a control method thereof.

背景技术Background Art

换向阀是具有两种以上流动形式和两个以上油口的方向控制阀,它依靠阀芯与阀体的相对运动来实现液压油的流通、切断和液压流向。The reversing valve is a directional control valve with more than two flow forms and more than two oil ports. It relies on the relative movement of the valve core and the valve body to realize the circulation, cut-off and hydraulic flow direction of the hydraulic oil.

液压换向阀主要由阀体、阀芯和步进电机等部件组成。通过步进电机驱动换向阀的阀芯作轴向的直线往复运动,在驱动阀芯轴向运动时阀芯与设置在阀体两端的限位结构的物理接触会导致步进电机发生堵转,其中,步进电机堵转是指:在步进电机的转子响应于脉冲驱动信号而持续转动的期间内,步进电机的输出轴转速在外力(例如阀芯与设置在阀体两端的限位结构所引发的阻力)作用下被限制为0,即,步进电机在转子转动期间内实际产生的步数为0,而且步进电机的堵转会导致步进电机发生失步,其中,步进电机的失步是指步进电机实际产生的步数少于转子转数。The hydraulic reversing valve is mainly composed of valve body, valve core and stepper motor. The valve core of the reversing valve is driven by the stepper motor to make axial linear reciprocating motion. When the valve core is driven to move axially, the physical contact between the valve core and the limiting structure arranged at both ends of the valve body will cause the stepper motor to be blocked. The stepper motor is blocked when the rotor of the stepper motor rotates continuously in response to the pulse drive signal. The output shaft speed of the stepper motor is limited to 0 under the action of external force (such as the resistance caused by the valve core and the limiting structure arranged at both ends of the valve body). That is, the actual number of steps generated by the stepper motor during the rotor rotation is 0, and the stepper motor is blocked, which will cause the stepper motor to lose steps. The stepper motor loses steps when the actual number of steps generated by the stepper motor is less than the number of rotor rotations.

发明内容Summary of the invention

第一方面,为了不让步进电机持续堵转以及发生失步,从而提高液压换向阀的稳定性,本申请提供一种液压换向阀。On the one hand, in order to prevent the stepper motor from being continuously blocked and losing steps, thereby improving the stability of the hydraulic reversing valve, the present application provides a hydraulic reversing valve.

本申请提供的一种液压换向阀,采用如下的技术方案:The present application provides a hydraulic reversing valve, which adopts the following technical solution:

一种液压换向阀,包括检测模块、控制模块、阀体、阀芯、连接件、驱动电机模块以及设置于阀体内两端的限位结构,所述阀体内部中空,所述驱动电机模块通过连接件带动阀芯作轴向的直线往复运动,所述检测模块用于检测驱动电机模块的绕组的相电流并输出检测信号,所述控制模块用于接收检测信号并计算电流值,于电流值不在设定区间时控制驱动电机模块停止运行。A hydraulic reversing valve comprises a detection module, a control module, a valve body, a valve core, a connecting piece, a drive motor module and limit structures arranged at both ends of the valve body, wherein the interior of the valve body is hollow, and the drive motor module drives the valve core to perform axial linear reciprocating motion through the connecting piece, the detection module is used to detect the phase current of the winding of the drive motor module and output a detection signal, and the control module is used to receive the detection signal and calculate the current value, and control the drive motor module to stop running when the current value is not within a set range.

通过采用上述技术方案,检测模块对驱动电机模块的绕组的相电流采样检测并输出检测信号,控制模块接收检测信号后计算电流值,并将电流值与设定值作比较,在电流值不在设定区间时判定步进电机发生堵转,此时控制步进电机的转子停止运转,从而避免步进电机持续发生堵转,进而减小步进电机发生失步的可以性。By adopting the above technical solution, the detection module samples and detects the phase current of the winding of the drive motor module and outputs a detection signal. After receiving the detection signal, the control module calculates the current value and compares the current value with the set value. When the current value is not in the set range, it is determined that the stepper motor is stalled. At this time, the rotor of the stepper motor is controlled to stop running, thereby avoiding the stepper motor from being continuously stalled, thereby reducing the possibility of the stepper motor losing steps.

优选的,所述限位结构包括第一挡块、第二挡块、螺堵以及弹簧,所述第一挡块与第二挡块分别安装在阀体内部两端,所述阀体一端开设有安装孔,所述螺堵安装于安装孔处且螺堵用于封闭安装孔,所述弹簧位于第一挡块与螺堵之间且弹簧一端与螺堵连接,所述第一挡块与第二挡块上均开设有通孔,所述阀芯一端穿过通孔与弹簧远离螺堵的一端抵接,所述阀芯另一端穿过通孔并通过连接件与驱动电机模块连接。Preferably, the limiting structure includes a first stop block, a second stop block, a screw plug and a spring, the first stop block and the second stop block are respectively installed at two ends inside the valve body, a mounting hole is opened at one end of the valve body, the screw plug is installed at the mounting hole and the screw plug is used to close the mounting hole, the spring is located between the first stop block and the screw plug and one end of the spring is connected to the screw plug, the first stop block and the second stop block are both provided with a through hole, one end of the valve core passes through the through hole and abuts against an end of the spring away from the screw plug, and the other end of the valve core passes through the through hole and is connected to the drive motor module through a connecting piece.

通过采用上述技术方案,限位结构的设计保证了阀芯的安全运行。第一挡块、第二挡块、螺堵和弹簧的组合,使得在阀芯运动时,当阀芯达到设定的极限位置时,能够有效地停止其进一步的运动,从而避免因超限运动导致的设备损坏或操作失控。By adopting the above technical solution, the design of the limit structure ensures the safe operation of the valve core. The combination of the first stopper, the second stopper, the screw plug and the spring can effectively stop the further movement of the valve core when the valve core reaches the set limit position during movement, thereby avoiding equipment damage or loss of control due to over-limit movement.

优选的,所述驱动电机模块包括电机前盖、定子组件、转子组件、电机后盖,所述电机前盖与电机后盖分别安装于定子组件两端,所述转子组件安装于定子组件中心,所述转子组件用于通过连接件带动。Preferably, the drive motor module includes a motor front cover, a stator assembly, a rotor assembly, and a motor rear cover. The motor front cover and the motor rear cover are respectively installed at both ends of the stator assembly, and the rotor assembly is installed at the center of the stator assembly. The rotor assembly is used to be driven by a connecting piece.

通过采用上述技术方案,定子组件和转子组件之间的紧凑安装,以及转子组件通过连接件带动,确保了电机的高效能和可靠性,这对于需要精确驱动和高转速的应用尤为重要,例如需要快速响应的控制系统。By adopting the above technical solution, the compact installation between the stator assembly and the rotor assembly, and the driving of the rotor assembly through the connecting parts, ensure the high efficiency and reliability of the motor, which is particularly important for applications requiring precise drive and high speed, such as control systems that require fast response.

优选的,所述连接件包括连接轴、丝杠以及滑柱体,所述连接轴一端与转子组件中心连接且所述转子组件用于带动连接轴转动,所述丝杠一端与连接轴螺纹连接,所述丝杠另一端与滑柱体一端轴向固定,所述滑柱体另一端与阀芯穿过通孔的一端轴向固定,所述电机前盖上设置有用于使滑柱体轴向运动的锁定件。Preferably, the connecting member includes a connecting shaft, a lead screw and a sliding column body, one end of the connecting shaft is connected to the center of the rotor assembly and the rotor assembly is used to drive the connecting shaft to rotate, one end of the lead screw is threadedly connected to the connecting shaft, the other end of the lead screw is axially fixed to one end of the sliding column body, and the other end of the sliding column body is axially fixed to one end of the valve core passing through the through hole, and a locking member for allowing the sliding column body to move axially is provided on the front cover of the motor.

通过采用上述技术方案,连接轴直接与转子组件中心连接,由转子组件驱动,确保了传动效率和精度,丝杠的设计提供了较高的转动精度和负载能力,适用于需要精确控制和高扭矩传输的应用;丝杠的一端与连接轴螺纹连接,另一端与滑柱体轴向固定,确保了连接的稳固性和可靠性,这种结构能够承受来自转子组件的旋转力,并将其有效地传递到滑柱体。By adopting the above technical solution, the connecting shaft is directly connected to the center of the rotor assembly and is driven by the rotor assembly, ensuring transmission efficiency and accuracy. The design of the lead screw provides higher rotation accuracy and load capacity, and is suitable for applications that require precise control and high torque transmission; one end of the lead screw is threadedly connected to the connecting shaft, and the other end is axially fixed to the sliding column, ensuring the stability and reliability of the connection. This structure can withstand the rotational force from the rotor assembly and effectively transmit it to the sliding column.

优选的,所述锁定件包括锁定杆,所述电机前盖上开设有锁定孔,所述锁止杆与锁定孔螺纹连接,所述锁定杆与滑柱体相互垂直设置,所述滑柱体上开设有限位槽,所述滑柱体沿阀体轴向滑动时锁定杆与限位槽滑动连接。Preferably, the locking member includes a locking rod, a locking hole is provided on the motor front cover, the locking rod is threadedly connected to the locking hole, the locking rod and the sliding column body are arranged perpendicular to each other, a limiting groove is provided on the sliding column body, and the locking rod is slidably connected to the limiting groove when the sliding column body slides axially along the valve body.

通过采用上述技术方案,滑柱体沿阀体轴向滑动时锁定杆与限位槽滑动连接,从而实现滑柱体的轴向滑动,进而使阀芯沿着阀体的长度方向轴向滑动。By adopting the above technical solution, when the sliding column slides axially along the valve body, the locking rod is slidably connected to the limiting groove, thereby realizing the axial sliding of the sliding column and further making the valve core slide axially along the length direction of the valve body.

优选的,所述阀体上设置有进油口、回油口以及两个液压执行油口,所述阀体内设置有与第一回油腔、第一工作腔、储油腔、第二工作腔和第二回油腔,两个所述液压执行油口分别与第一工作腔与第二工作腔连通,所述第一回油腔与所述第二回油腔连通,所述储油腔与进油口连通,所述第二回油腔与回油口连通。Preferably, the valve body is provided with an oil inlet, an oil return port and two hydraulic actuator oil ports, and the valve body is provided with a first oil return chamber, a first working chamber, an oil storage chamber, a second working chamber and a second oil return chamber. The two hydraulic actuator oil ports are respectively connected to the first working chamber and the second working chamber, the first oil return chamber is connected to the second oil return chamber, the oil storage chamber is connected to the oil inlet, and the second oil return chamber is connected to the oil return port.

通过采用上述技术方案,阀体内设置了不同的腔室(如第一回油腔、第一工作腔、储油腔、第二工作腔和第二回油腔),每个腔室有特定的功能和作用。这种分区设计使得液压系统的功能分工清晰,有助于减少液压元件之间的干扰和交叉影响,提高系统的稳定性和可靠性,从而具有多种流动形式和两个以上油口的方向控制阀,依靠阀芯与阀体的相对运动来实现液压油的流通、切断和液压流向。By adopting the above technical solution, different chambers (such as the first oil return chamber, the first working chamber, the oil storage chamber, the second working chamber and the second oil return chamber) are set in the valve body, and each chamber has a specific function and role. This partition design makes the functional division of the hydraulic system clear, helps to reduce the interference and cross-influence between hydraulic components, and improves the stability and reliability of the system, so that the directional control valve with multiple flow forms and more than two oil ports relies on the relative movement of the valve core and the valve body to realize the circulation, cut-off and hydraulic flow direction of the hydraulic oil.

第二方面,为了不让步进电机发生堵转以及失步,从而提高液压换向阀的稳定性,本申请提供一种液压换向阀的控制方法。On the second aspect, in order to prevent the stepper motor from being blocked or losing steps, thereby improving the stability of the hydraulic reversing valve, the present application provides a control method for the hydraulic reversing valve.

一种液压换向阀的控制方法,包括:A control method for a hydraulic reversing valve, comprising:

获取驱动电机模块的电流参数;Get the current parameters of the drive motor module;

依据电流参数执行电流异常判定;Perform current abnormality determination based on current parameters;

执行电流异常判定:将电流参数与设定区间进行比较;Execute current abnormality judgment: compare the current parameter with the set range;

若电流参数不在设定区间内,判定驱动电机模块发生堵转并标记为异常状态;If the current parameter is not within the set range, the drive motor module is determined to be blocked and marked as abnormal;

依据异常状态控制驱动电机模块停止运行。The drive motor module is controlled to stop running according to the abnormal state.

通过采用上述技术方案,通过实时获取和分析电流参数,系统能够及时发现驱动电机模块的异常情况,如堵转,从而采取及时的措施避免设备损坏或生产中断,自动执行电流异常判定和控制,减少了人为误操作或监测不到位导致的潜在风险,提高了系统的可靠性和稳定性,通过预防性维护,可以减少突发故障带来的维修成本和停机时间,提升设备的使用寿命和整体效率。By adopting the above technical solution, through real-time acquisition and analysis of current parameters, the system can promptly detect abnormal conditions of the drive motor module, such as stalling, and take timely measures to avoid equipment damage or production interruption, automatically perform current abnormality judgment and control, reduce potential risks caused by human misoperation or inadequate monitoring, improve system reliability and stability, and through preventive maintenance, reduce the maintenance cost and downtime caused by sudden failures, and improve the service life and overall efficiency of the equipment.

优选的,所述获取设定区间的步骤包括:Preferably, the step of obtaining the set interval includes:

获取驱动电机模块的绕组内阻以及绕组电感;Obtain the winding internal resistance and winding inductance of the drive motor module;

依据驱动电机模块的绕组内阻以及绕组电感获取静态电流参数Obtain the static current parameters based on the winding internal resistance and winding inductance of the drive motor module

获取脉冲频率和电平波动幅值;Get the pulse frequency and level fluctuation amplitude;

依据静态电流参数、脉冲频率和电平波动幅值获取设定区间。The setting interval is obtained according to the static current parameter, the pulse frequency and the level fluctuation amplitude.

通过采用上述技术方案,通过测量绕组内阻和电感,可以准确地评估电机模块的静态工作状态,从而提高故障检测的精度和及时性,通过设定静态电流参数、脉冲频率和电平波动幅值的正常工作区间,系统可以实施预防性维护策略,减少突发故障的可以性,延长设备寿命,通过详细测量和分析驱动电机模块的绕组特性,并基于这些数据设定合理的工作区间,可以有效提升设备运行的可靠性、安全性和经济性。By adopting the above technical solution, by measuring the internal resistance and inductance of the winding, the static working state of the motor module can be accurately evaluated, thereby improving the accuracy and timeliness of fault detection. By setting the normal working range of static current parameters, pulse frequency and level fluctuation amplitude, the system can implement preventive maintenance strategies, reduce the possibility of sudden failures, and extend the life of the equipment. By measuring and analyzing the winding characteristics of the drive motor module in detail and setting a reasonable working range based on these data, the reliability, safety and economy of the equipment operation can be effectively improved.

优选的,所述方法还包括:Preferably, the method further comprises:

获取液压执行油口的压力参数值;Get the pressure parameter value of the hydraulic actuator oil port;

依据压力参数值获得液压执行油口的开启程度;Obtain the opening degree of the hydraulic actuator oil port according to the pressure parameter value;

依据液压执行油口的开启程度获取阀芯的第一位移量;Obtaining a first displacement of the valve core according to the opening degree of the hydraulic actuator oil port;

获取第一目标位移量;Obtaining a first target displacement;

依据第一位移量以及第一目标位移量输出控制驱动电机模块的第一控制信号。A first control signal for controlling the driving motor module is output according to the first displacement amount and the first target displacement amount.

通过采用上述技术方案,通过实时监测和反馈,可以实现对液压执行油口开启程度和阀芯位移量的精确控制,从而确保液压系统的稳定运行,基于实时测量的参数调整,能够快速响应系统需求变化,提高液压系统的动态性能和响应速度,通过确保阀芯和液压执行油口在正确的位置工作,可以减少意外故障和系统失效的风险,提高设备的安全性和可靠性。By adopting the above technical solution, through real-time monitoring and feedback, it is possible to achieve precise control of the opening degree of the hydraulic actuator oil port and the displacement of the valve core, thereby ensuring the stable operation of the hydraulic system. The parameter adjustment based on real-time measurement can quickly respond to changes in system requirements and improve the dynamic performance and response speed of the hydraulic system. By ensuring that the valve core and the hydraulic actuator oil port work in the correct position, the risk of unexpected failures and system failures can be reduced, thereby improving the safety and reliability of the equipment.

优选的,所述方法还包括:Preferably, the method further comprises:

获取设定时间内的流量变化量;Get the flow change within the set time;

依据设定时间内的流量变化量获取阀芯的第二位移量;Obtaining a second displacement of the valve core according to a flow rate change within a set time;

获取第二目标位移量;Obtaining a second target displacement;

依据第二位移量以及第二目标位移量输出控制驱动电机模块的第二控制信号。A second control signal for controlling the driving motor module is output according to the second displacement amount and the second target displacement amount.

通过采用上述技术方案,通过实时监测和反馈流量变化,系统可以快速响应于需求,使液压系统在设定时间内实现准确的流量调整;通过实时监测和调整液压系统的流量变化,可以降低系统出现异常或故障的风险。By adopting the above technical solution, through real-time monitoring and feedback of flow changes, the system can respond quickly to demand and enable the hydraulic system to achieve accurate flow adjustment within the set time; by real-time monitoring and adjustment of flow changes in the hydraulic system, the risk of system abnormalities or failures can be reduced.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

1.检测模块对驱动电机模块的绕组的相电流采样检测并输出检测信号,控制模块接收检测信号后计算电流值,并将电流值与设定值作比较,在电流值不在设定区间时判定步进电机发生堵转,此时控制步进电机的转子停止运转,从而避免步进电机持续发生堵转,进而减小步进电机发生失步的可以性;1. The detection module samples and detects the phase current of the winding of the drive motor module and outputs a detection signal. After receiving the detection signal, the control module calculates the current value and compares the current value with the set value. When the current value is not within the set range, it is determined that the stepper motor is blocked. At this time, the rotor of the stepper motor is controlled to stop running, thereby avoiding continuous blocking of the stepper motor and reducing the possibility of the stepper motor losing steps.

2.限位结构的设计保证了阀芯的安全运行。第一挡块、第二挡块、螺堵和弹簧的组合,使得在阀芯运动时,当阀芯达到设定的极限位置时,能够有效地停止其进一步的运动,从而避免因超限运动导致的设备损坏或操作失控;2. The design of the limit structure ensures the safe operation of the valve core. The combination of the first stopper, the second stopper, the screw plug and the spring can effectively stop the further movement of the valve core when it reaches the set limit position during movement, thereby avoiding equipment damage or loss of control due to over-limit movement;

3.通过实时监测和反馈,可以实现对液压执行油口开启程度和阀芯位移量的精确控制,从而确保液压系统的稳定运行,基于实时测量的参数调整,能够快速响应系统需求变化,提高液压系统的动态性能和响应速度,通过确保阀芯和液压执行油口在正确的位置工作,可以减少意外故障和系统失效的风险,提高设备的安全性和可靠性。3. Through real-time monitoring and feedback, the opening degree of the hydraulic actuator oil port and the displacement of the valve core can be accurately controlled, thereby ensuring the stable operation of the hydraulic system. Parameter adjustment based on real-time measurement can quickly respond to changes in system requirements and improve the dynamic performance and response speed of the hydraulic system. By ensuring that the valve core and the hydraulic actuator oil port work in the correct position, the risk of unexpected failures and system failures can be reduced, and the safety and reliability of the equipment can be improved.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请实施例的一种液压换向阀的整体结构示意图。FIG1 is a schematic diagram of the overall structure of a hydraulic reversing valve according to an embodiment of the present application.

图2是本申请实施例的一种液压换向阀的剖面示意图。FIG2 is a cross-sectional schematic diagram of a hydraulic reversing valve according to an embodiment of the present application.

图3是本申请实施例的一种液压换向阀的底面示意图。FIG. 3 is a schematic bottom view of a hydraulic reversing valve according to an embodiment of the present application.

图4是本申请实施例的一种液压换向阀的另一个剖面示意图,主要展示进油口、回油口以及两个液压执行油口。4 is another cross-sectional schematic diagram of a hydraulic reversing valve according to an embodiment of the present application, mainly showing an oil inlet, an oil return port and two hydraulic actuator oil ports.

图5是本申请实施例的一种液压换向阀的部分结构示意图,主要展示电机驱动模块。FIG5 is a partial structural diagram of a hydraulic reversing valve according to an embodiment of the present application, mainly showing a motor drive module.

图6是本申请实施例的一种液压换向阀的结构框图。FIG. 6 is a structural block diagram of a hydraulic reversing valve according to an embodiment of the present application.

图7是本申请实施例一种液压换向阀的控制方法的流程示意图,主要展示S100-S500。FIG. 7 is a flow chart of a control method of a hydraulic reversing valve according to an embodiment of the present application, mainly showing steps S100 - S500 .

图8是本申请实施例一种液压换向阀的控制方法的流程示意图,主要展示SB1-SB5。FIG8 is a flow chart of a control method of a hydraulic reversing valve according to an embodiment of the present application, mainly showing SB1-SB5.

图9是本申请实施例一种液压换向阀的控制方法的流程示意图,主要展示SC1-SC4。FIG9 is a flow chart of a control method of a hydraulic reversing valve according to an embodiment of the present application, mainly showing SC1-SC4.

附图标记说明:100、阀体;200、阀芯;310、第一挡块;320、第二挡块;330、螺堵;340、弹簧;400、驱动电机模块;410、电机前盖;420、定子组件;430、转子组件;440、电机后盖;450、驱动板;460、控制板;470、插座;510、连接轴;520、丝杠;530、滑柱体;540、锁定杆;610、进油口;620、回油口;630、液压执行油口;640、第一回油腔;650、第一工作腔;660、储油腔;670、第二工作腔;680、第二回油腔。Explanation of the reference numerals: 100, valve body; 200, valve core; 310, first stopper; 320, second stopper; 330, screw plug; 340, spring; 400, drive motor module; 410, motor front cover; 420, stator assembly; 430, rotor assembly; 440, motor rear cover; 450, drive plate; 460, control plate; 470, socket; 510, connecting shaft; 520, lead screw; 530, sliding column; 540, locking rod; 610, oil inlet; 620, oil return port; 630, hydraulic actuator oil port; 640, first oil return chamber; 650, first working chamber; 660, oil storage chamber; 670, second working chamber; 680, second oil return chamber.

具体实施方式DETAILED DESCRIPTION

以下结合全部附图对本申请作进一步详细说明。The present application is further described in detail below in conjunction with all the accompanying drawings.

本申请实施例公开一种液压换向阀。参照图1、图2,一种液压换向阀包括阀体100、阀芯200、连接件、驱动电机模块400以及设置于阀体100内两端的限位结构。The embodiment of the present application discloses a hydraulic reversing valve. Referring to FIG1 and FIG2 , the hydraulic reversing valve includes a valve body 100 , a valve core 200 , a connecting piece, a driving motor module 400 , and limit structures disposed at both ends of the valve body 100 .

参照图2、图3,阀体100上设置有进油口610、回油口620以及两个液压执行油口630分别对应PTAB四个字母,两个液压执行油口630用于与液压执行设备(油缸)的进口与出口连通,进油口610、回油口620分别与供油源连通,阀体100两端贯穿有滑动孔,该滑动孔从左向右依次成型有第一回油腔640、第一工作腔650、储油腔660、第二工作腔670和第二回油腔680,两个液压执行油口630分别与第一工作腔650与第二工作腔670连通,第一回油腔640与第二回油腔680连通,储油腔660与进油口610连通,第二回油腔680与回油口620连通,阀芯200滑动设置在滑动孔内,限位结构包括第一挡块310、第二挡块320、螺堵330以及弹簧340,第一挡块310与第二挡块320分别固定安装在滑动孔两端,阀体100一端开设有与滑动孔连通的安装孔,螺堵330密封安装于安装孔处,弹簧340位于第一挡块310与螺堵330之间且弹簧340一端与螺堵330连接,该弹簧340使阀芯200有向右的运动趋势,第一挡块310与第二挡块320上均开设有通孔,阀芯200一端穿过通孔与弹簧340远离螺堵330的一端抵接,阀芯200另一端穿过通孔并通过连接件与驱动电机模块400连接。2 and 3, the valve body 100 is provided with an oil inlet 610, an oil return port 620 and two hydraulic actuator oil ports 630 corresponding to the four letters PTAB respectively. The two hydraulic actuator oil ports 630 are used to communicate with the inlet and outlet of the hydraulic actuator (cylinder). The oil inlet 610 and the oil return port 620 are respectively connected to the oil supply source. Sliding holes are passed through both ends of the valve body 100. The sliding holes are formed with a first oil return chamber 640, a first working chamber 650, an oil storage chamber 660, a second working chamber 670 and a second oil return chamber 680 from left to right. The two hydraulic actuator oil ports 630 are respectively connected with the first working chamber 650 and the second working chamber 670, the first oil return chamber 640 is connected with the second oil return chamber 680, the oil storage chamber 660 is connected with the oil inlet 610, and the second oil return chamber 680 is connected with the oil return port 620 is connected, the valve core 200 is slidably arranged in the sliding hole, the limiting structure includes a first stop block 310, a second stop block 320, a screw plug 330 and a spring 340, the first stop block 310 and the second stop block 320 are respectively fixedly installed at both ends of the sliding hole, a mounting hole connected to the sliding hole is opened at one end of the valve body 100, the screw plug 330 is sealingly installed at the mounting hole, the spring 340 is located between the first stop block 310 and the screw plug 330 and one end of the spring 340 is connected to the screw plug 330, the spring 340 makes the valve core 200 have a tendency to move to the right, the first stop block 310 and the second stop block 320 are both provided with through holes, one end of the valve core 200 passes through the through hole and abuts against one end of the spring 340 away from the screw plug 330, and the other end of the valve core 200 passes through the through hole and is connected to the drive motor module 400 through a connecting piece.

参照图2、图4、图5,驱动电机模块400包括电机前盖410、定子组件420、转子组件430、电机后盖440、驱动板450、控制板460以及插座470,驱动电机模块400采用步进电机,驱动板450上设置有用于驱动转子组件430转动的驱动电路,控制板460上安装有控制模块CPU,插座470连接有DC12-24V的电源,电机前盖410和后盖固定在定子组件420两端,确保了整个电机模块的结构稳定性,这对于电机在运转时能够承受机械振动和外部力量的影响具有重要意义,有助于延长电机的使用寿命;转子组件430安装于定子组件420中心,转子组件430用于通过连接件带动,电机前盖410与电机后盖440通过螺栓连接,前盖和后盖的安装不仅固定了定子和转子组件430,还提供了良好的密封和保护作用,这种结构可以有效防止灰尘、水汽等外界环境对电机内部部件的侵害,减少了维护和清洁的频率;电机前盖410和后盖的设计使得整个电机模块的安装和拆卸变得简单直观,维护时可以轻松访问定子和转子组件430,便于进行检查、修理或更换损坏的部件,节约了维修时间和成本。2, 4 and 5, the drive motor module 400 includes a motor front cover 410, a stator assembly 420, a rotor assembly 430, a motor rear cover 440, a drive board 450, a control board 460 and a socket 470. The drive motor module 400 adopts a stepper motor. The drive board 450 is provided with a drive circuit for driving the rotor assembly 430 to rotate. The control board 460 is installed with a control module CPU. The socket 470 is connected to a DC12-24V power supply. The motor front cover 410 and the rear cover are fixed at both ends of the stator assembly 420 to ensure the structural stability of the entire motor module, which is of great significance for the motor to withstand mechanical vibration and external forces during operation, and helps to prolong the life of the motor. Long service life of the motor; the rotor assembly 430 is installed at the center of the stator assembly 420, and the rotor assembly 430 is used to be driven by the connecting piece. The motor front cover 410 and the motor rear cover 440 are connected by bolts. The installation of the front cover and the rear cover not only fixes the stator and rotor assembly 430, but also provides good sealing and protection. This structure can effectively prevent the external environment such as dust and water vapor from invading the internal components of the motor, and reduces the frequency of maintenance and cleaning; the design of the motor front cover 410 and the rear cover makes the installation and disassembly of the entire motor module simple and intuitive, and the stator and rotor assembly 430 can be easily accessed during maintenance, which is convenient for inspection, repair or replacement of damaged parts, saving maintenance time and cost.

连接件包括连接轴510、丝杠520以及滑柱体530,连接轴510一端与转子组件430中心连接且转子组件430用于带动连接轴510转动,连接轴510另一端开设有螺纹,丝杠520一端与连接轴510螺纹连接,滑柱体530两端分别开设有第一卡槽,滑柱体530一端通过第一卡槽与丝杠520另一端轴向固定,滑柱体530另一端通过第二卡槽与阀芯200穿过通孔的一端轴向固定,电机前盖410上设置有用于使滑柱体530轴向运动的锁定件,电机前盖410和连接轴510之间设置骨架油封用于防止液压油进入驱动电机模块400内部,连接轴510的后端设置堵头密封以防止液压油漏出,电机前盖410上设置有用于使滑柱体530轴向运动的锁定件,锁定件包括锁定杆540,电机前盖410上开设有锁定孔,锁止杆与锁定孔螺纹连接,锁定杆540与滑柱体530的滑动方向相互垂直设置,滑柱体530周壁上开设有限位槽,滑柱体530沿阀体100轴向滑动时锁定杆540与限位槽滑动连接。The connecting member includes a connecting shaft 510, a lead screw 520 and a sliding column 530. One end of the connecting shaft 510 is connected to the center of the rotor assembly 430 and the rotor assembly 430 is used to drive the connecting shaft 510 to rotate. The other end of the connecting shaft 510 is provided with a thread. One end of the lead screw 520 is threadedly connected to the connecting shaft 510. The two ends of the sliding column 530 are respectively provided with a first groove. One end of the sliding column 530 is axially fixed to the other end of the lead screw 520 through the first groove. The other end of the sliding column 530 is axially fixed to one end of the valve core 200 passing through the through hole through the second groove. A locking member for axially moving the sliding column 530 is provided on the front cover 410 of the motor. A skeleton oil seal is arranged between the motor front cover 410 and the connecting shaft 510 to prevent the hydraulic oil from entering the interior of the drive motor module 400. A plug seal is arranged at the rear end of the connecting shaft 510 to prevent the hydraulic oil from leaking out. A locking member for making the sliding column 530 move axially is arranged on the motor front cover 410. The locking member includes a locking rod 540. A locking hole is arranged on the motor front cover 410. The locking rod is threadedly connected to the locking hole. The sliding directions of the locking rod 540 and the sliding column 530 are arranged perpendicular to each other. A limiting groove is arranged on the peripheral wall of the sliding column 530. When the sliding column 530 slides axially along the valve body 100, the locking rod 540 is slidably connected to the limiting groove.

参照图4、图6,另外检测模块采用电流传感器,电流传感器能够检测电路中电流大小并将其转换成电压或数字信号输出。在液压换向阀中,电流传感器会安装在驱动电机模块400的电路中,监测驱动电机模块400绕组的相电流。一旦检测到电流信号,传感器会将其转换成电压信号或数字信号,然后传送给控制模块,控制模块接收检测信号并计算电流值,于电流值不在设定区间时控制驱动电路来使驱动电机模块400停止运行,设定区间由设计人员预先输入。Referring to Figures 4 and 6, the detection module also uses a current sensor, which can detect the current size in the circuit and convert it into a voltage or digital signal output. In the hydraulic reversing valve, the current sensor will be installed in the circuit of the drive motor module 400 to monitor the phase current of the winding of the drive motor module 400. Once the current signal is detected, the sensor will convert it into a voltage signal or a digital signal, and then transmit it to the control module. The control module receives the detection signal and calculates the current value. When the current value is not in the set interval, the drive circuit is controlled to stop the drive motor module 400 from running. The set interval is pre-entered by the designer.

本申请实施例公开一种液压换向阀的控制方法。参照图7,一种液压换向阀的控制方法包括:The present application discloses a control method for a hydraulic reversing valve. Referring to FIG. 7 , a control method for a hydraulic reversing valve includes:

步骤S100:获取驱动电机模块400的电流参数;Step S100: obtaining current parameters of the driving motor module 400;

步骤S200:依据电流参数执行电流异常判定;Step S200: Execute current abnormality determination according to current parameters;

步骤S300:执行电流异常判定:将电流参数与设定区间进行比较;Step S300: Execute current abnormality determination: compare the current parameter with the set interval;

步骤S400:若电流参数不在设定区间内,判定驱动电机模块400发生堵转并标记为异常状态;Step S400: If the current parameter is not within the set range, it is determined that the drive motor module 400 is locked and marked as an abnormal state;

步骤S500:依据异常状态控制驱动电机模块400停止运行。Step S500: Control the driving motor module 400 to stop running according to the abnormal state.

具体的,系统实时通过检测模块监测驱动电机模块400的电流值,获取其电流参数数据,再将获取的电流参数与预设的设定区间进行比较,如果电流参数超出设定的正常工作区间,系统判定驱动电机模块400发生堵转的异常情况,系统将驱动电机模块400标记为异常状态,表明其工作状态不正常,根据异常状态标记,系统执行控制策略,停止或紧急停止驱动电机模块400的运行,以防止可以的设备损坏或安全风险。Specifically, the system monitors the current value of the drive motor module 400 through the detection module in real time, obtains its current parameter data, and then compares the obtained current parameter with the preset setting range. If the current parameter exceeds the set normal working range, the system determines that the drive motor module 400 has an abnormal stall, and the system marks the drive motor module 400 as an abnormal state, indicating that its working state is abnormal. According to the abnormal state mark, the system executes a control strategy to stop or urgently stop the operation of the drive motor module 400 to prevent possible equipment damage or safety risks.

上述设定区间的获得方法包括:The method for obtaining the above-mentioned setting interval includes:

步骤SA1:获取驱动电机模块400的绕组内阻以及绕组电感;Step SA1: Obtain winding internal resistance and winding inductance of the drive motor module 400;

步骤SA2:依据驱动电机模块400的绕组内阻以及绕组电感获取静态电流参数Step SA2: Obtaining static current parameters based on the winding internal resistance and winding inductance of the drive motor module 400

步骤SA3:获取脉冲频率和电平波动幅值;Step SA3: Obtain pulse frequency and level fluctuation amplitude;

步骤SA4:依据静态电流参数、脉冲频率和电平波动幅值获取设定区间。Step SA4: Obtain the setting interval according to the static current parameter, pulse frequency and level fluctuation amplitude.

具体的,使用合适的测量仪器(电阻仪)测量驱动电机模块400绕组的直流电阻。这可以通过施加小电压并测量通过的电流来实现,使用LCR(电感、电容和电阻)测量仪器测量驱动电机模块400绕组的电感。这种测量通常涉及在绕组中施加一个知道频率的小电压,并测量所产生的电流和相位变化,根据测量得到的绕组内阻和电感值,可以计算出驱动电机模块400在静态状态下的预期电流。这通常涉及使用欧姆定律和电感的基本关系来计算,监测驱动电机模块400产生的脉冲信号的频率。这可以通过捕捉每个脉冲的时间间隔或频率来实现,通过测量脉冲信号的电平变化幅值来评估电机模块的工作状态。这可以涉及电压或电流的实时监测,并分析其变化范围,基于静态电流参数、脉冲频率和电平波动幅值的测量结果,基于多次实验的结果,确定驱动电机模块400的正常工作区间。当检测到参数超出设定区间时,系统可以停止设备以防止进一步损坏。Specifically, the DC resistance of the winding of the drive motor module 400 is measured using a suitable measuring instrument (resistance meter). This can be achieved by applying a small voltage and measuring the current passing through, and using an LCR (inductance, capacitance and resistance) measuring instrument to measure the inductance of the winding of the drive motor module 400. This measurement usually involves applying a small voltage of known frequency to the winding and measuring the resulting current and phase change. Based on the measured winding internal resistance and inductance values, the expected current of the drive motor module 400 in a static state can be calculated. This usually involves using Ohm's law and the basic relationship of inductance to calculate and monitor the frequency of the pulse signal generated by the drive motor module 400. This can be achieved by capturing the time interval or frequency of each pulse, and evaluating the working state of the motor module by measuring the amplitude of the level change of the pulse signal. This can involve real-time monitoring of voltage or current, and analyzing its range of change, based on the measurement results of static current parameters, pulse frequency and level fluctuation amplitude, and based on the results of multiple experiments, determine the normal working range of the drive motor module 400. When it is detected that the parameters are out of the set range, the system can stop the device to prevent further damage.

参照图8,还能通过检测压力来调节液压换向阀,具体步骤包括:Referring to FIG. 8 , the hydraulic reversing valve can also be adjusted by detecting the pressure, and the specific steps include:

步骤SB1:获取液压执行油口630的压力参数值;Step SB1: Obtain the pressure parameter value of the hydraulic actuator oil port 630;

步骤SB2:依据压力参数值获得液压执行油口630的开启程度;Step SB2: Obtaining the opening degree of the hydraulic actuator oil port 630 according to the pressure parameter value;

步骤SB3:依据液压执行油口630的开启程度获取阀芯200的第一位移量;Step SB3: obtaining a first displacement of the valve core 200 according to the opening degree of the hydraulic actuator oil port 630;

步骤SB4:获取第一目标位移量;Step SB4: obtaining the first target displacement;

步骤SB5:依据第一位移量以及第一目标位移量输出控制驱动电机模块400的第一控制信号。Step SB5: Outputting a first control signal for controlling the driving motor module 400 according to the first displacement amount and the first target displacement amount.

具体的,使用压力传感器或测量仪器测量液压系统中液压执行油口630的压力值。这些传感器可以安装在油口周围或者直接连接到液压管道中,根据预设的控制算法或逻辑或多次实验的结果,即设计人员可以通过多次实验来获得阀芯200位移量与液压执行油口630的压力值之间的关系,将测量得到的压力值转换为液压执行油口630的开启程度。开启程度可以通过阀芯200的位移量决定。通过传感器或者位置反馈装置,可以实时监测阀芯200的位移量,系统中预先设定或从控制器中接收到的第一目标位移量,还可以从上位机接收到工作人员输入的第一目标位移量,即所需的阀芯200移动的目标值,将实际测得的阀芯200位移量与目标位移量进行比较,并根据误差(偏差)来生成控制电压或电流信号,控制驱动电机模块400,使阀芯200调整到目标位移量。Specifically, a pressure sensor or a measuring instrument is used to measure the pressure value of the hydraulic actuator oil port 630 in the hydraulic system. These sensors can be installed around the oil port or directly connected to the hydraulic pipeline. According to the preset control algorithm or logic or the results of multiple experiments, that is, the designer can obtain the relationship between the displacement of the valve core 200 and the pressure value of the hydraulic actuator oil port 630 through multiple experiments, and convert the measured pressure value into the opening degree of the hydraulic actuator oil port 630. The opening degree can be determined by the displacement of the valve core 200. Through the sensor or position feedback device, the displacement of the valve core 200 can be monitored in real time, the first target displacement pre-set in the system or received from the controller, and the first target displacement input by the staff from the upper computer, that is, the target value of the required movement of the valve core 200, the actual measured displacement of the valve core 200 is compared with the target displacement, and a control voltage or current signal is generated according to the error (deviation), and the drive motor module 400 is controlled to adjust the valve core 200 to the target displacement.

参照图9,还能通过检测液压油流量来调节液压换向阀,具体步骤包括:Referring to FIG. 9 , the hydraulic reversing valve can also be adjusted by detecting the hydraulic oil flow rate. The specific steps include:

步骤SC1:获取设定时间内的流量变化量;Step SC1: Obtain the flow rate change within a set time;

具体的,使用流量传感器或测量仪器,在设定的时间段内监测液压系统的流量变化。流量传感器可以安装在管道中,以实时测量流经的液压油量。Specifically, a flow sensor or measuring instrument is used to monitor the flow changes of the hydraulic system within a set time period. The flow sensor can be installed in the pipeline to measure the amount of hydraulic oil flowing through in real time.

步骤SC2:依据设定时间内的流量变化量获取阀芯200的第二位移量;Step SC2: obtaining a second displacement of the valve core 200 according to the flow rate change within a set time;

具体的,根据实时测得的流量变化量,通过预设的控制算法或逻辑或多次实验的结果,即设计人员可以通过多次实验来获得阀芯200位移量与液压执行油口630的流量之间的关系,将流量变化量转换为对阀芯200位移的调整要求,以调整液压系统的输出流量。Specifically, based on the real-time measured flow change, through a preset control algorithm or logic or the results of multiple experiments, that is, the designer can obtain the relationship between the displacement of the valve core 200 and the flow of the hydraulic actuator oil port 630 through multiple experiments, and convert the flow change into an adjustment requirement for the displacement of the valve core 200 to adjust the output flow of the hydraulic system.

步骤SC3:获取第二目标位移量;Step SC3: obtaining the second target displacement;

具体的,系统中预先设定或从控制器中接收到的第二目标位移量,还可以从上位机接收到工作人员输入的第二目标位移量,即期望的阀芯200移动的目标值,用于控制系统在设定时间内达到期望的流量调整。Specifically, the second target displacement pre-set in the system or received from the controller can also be received from the host computer and input by the staff, that is, the target value of the desired valve core 200 movement, which is used to control the system to achieve the desired flow adjustment within the set time.

步骤SC4:依据第二位移量以及第二目标位移量输出控制驱动电机模块400的第二控制信号.Step SC4: outputting a second control signal for controlling the drive motor module 400 based on the second displacement and the second target displacement.

具体的,将实际测得的阀芯200位移量与第二目标位移量进行比较,并根据误差(偏差)生成相应的控制信号。这个信号用来控制驱动电机模块400,使阀芯200调整到目标位移量,从而达到预设的流量变化目标。Specifically, the actual measured displacement of the valve core 200 is compared with the second target displacement, and a corresponding control signal is generated according to the error (deviation). This signal is used to control the drive motor module 400 to adjust the valve core 200 to the target displacement, thereby achieving the preset flow change target.

本申请实施例一种液压换向阀及其控制方法的实施原理为:检测模块对驱动电机模块400的绕组的相电流采样检测并输出检测信号,控制模块接收检测信号后计算电流值,并将电流值与设定值作比较,在电流值不在设定区间时判定步进电机发生堵转,此时控制步进电机的转子停止运转,从而避免步进电机持续发生堵转,进而减小步进电机发生失步的可以性。The implementation principle of a hydraulic reversing valve and its control method in an embodiment of the present application is as follows: the detection module samples and detects the phase current of the winding of the drive motor module 400 and outputs a detection signal. After receiving the detection signal, the control module calculates the current value and compares the current value with the set value. When the current value is not in the set range, it is determined that the stepper motor is stalled. At this time, the rotor of the stepper motor is controlled to stop running, thereby avoiding the stepper motor from being continuously stalled, thereby reducing the possibility of the stepper motor losing steps.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1.一种液压换向阀,其特征在于:包括检测模块、控制模块、阀体(100)、阀芯(200)、连接件、驱动电机模块(400)以及设置于阀体(100)内两端的限位结构,所述阀体(100)内部中空,所述驱动电机模块(400)通过连接件带动阀芯(200)作轴向的直线往复运动,所述检测模块用于检测驱动电机模块(400)的绕组的相电流并输出检测信号,所述控制模块用于接收检测信号并计算电流值,于电流值不在设定区间时控制驱动电机模块(400)停止运行。1. A hydraulic reversing valve, characterized in that it comprises a detection module, a control module, a valve body (100), a valve core (200), a connecting piece, a drive motor module (400) and limit structures arranged at both ends of the valve body (100), the valve body (100) is hollow inside, the drive motor module (400) drives the valve core (200) to perform axial linear reciprocating motion through the connecting piece, the detection module is used to detect the phase current of the winding of the drive motor module (400) and output a detection signal, the control module is used to receive the detection signal and calculate the current value, and control the drive motor module (400) to stop running when the current value is not within a set range. 2.根据权利要求1所述的一种液压换向阀,其特征在于:所述限位结构包括第一挡块(310)、第二挡块(320)、螺堵(330)以及弹簧(340),所述第一挡块(310)与第二挡块(320)分别安装在阀体(100)内部两端,所述阀体(100)一端开设有安装孔,所述螺堵(330)安装于安装孔处且螺堵(330)用于封闭安装孔,所述弹簧(340)位于第一挡块(310)与螺堵(330)之间且弹簧(340)一端与螺堵(330)连接,所述第一挡块(310)与第二挡块(320)上均开设有通孔,所述阀芯(200)一端穿过通孔与弹簧(340)远离螺堵(330)的一端抵接,所述阀芯(200)另一端穿过通孔并通过连接件与驱动电机模块(400)连接。2. A hydraulic reversing valve according to claim 1, characterized in that: the limiting structure comprises a first stopper (310), a second stopper (320), a screw plug (330) and a spring (340), the first stopper (310) and the second stopper (320) are respectively installed at two ends of the valve body (100), one end of the valve body (100) is provided with a mounting hole, the screw plug (330) is installed at the mounting hole and the screw plug (330) is used to close the mounting hole. The spring (340) is located between the first stopper (310) and the screw plug (330), and one end of the spring (340) is connected to the screw plug (330). Both the first stopper (310) and the second stopper (320) are provided with through holes. One end of the valve core (200) passes through the through hole and abuts against one end of the spring (340) away from the screw plug (330). The other end of the valve core (200) passes through the through hole and is connected to the drive motor module (400) via a connecting piece. 3.根据权利要求1所述的一种液压换向阀,其特征在于:所述驱动电机模块(400)包括电机前盖(410)、定子组件(420)、转子组件(430)、电机后盖(440),所述电机前盖(410)与电机后盖(440)分别安装于定子组件(420)两端,所述转子组件(430)安装于定子组件(420)中心,所述转子组件(430)用于通过连接件带动。3. A hydraulic reversing valve according to claim 1, characterized in that: the driving motor module (400) comprises a motor front cover (410), a stator assembly (420), a rotor assembly (430), and a motor rear cover (440), the motor front cover (410) and the motor rear cover (440) are respectively installed at two ends of the stator assembly (420), the rotor assembly (430) is installed at the center of the stator assembly (420), and the rotor assembly (430) is used to be driven by a connecting piece. 4.根据权利要求3所述的一种液压换向阀,其特征在于:所述连接件包括连接轴(510)、丝杠(520)以及滑柱体(530),所述连接轴(510)一端与转子组件(430)中心连接且所述转子组件(430)用于带动连接轴(510)转动,所述丝杠(520)一端与连接轴(510)螺纹连接,所述丝杠(520)另一端与滑柱体(530)一端轴向固定,所述滑柱体(530)另一端与阀芯(200)穿过通孔的一端轴向固定,所述电机前盖(410)上设置有用于使滑柱体(530)轴向运动的锁定件。4. A hydraulic reversing valve according to claim 3, characterized in that: the connecting member comprises a connecting shaft (510), a lead screw (520) and a sliding column (530), one end of the connecting shaft (510) is connected to the center of the rotor assembly (430) and the rotor assembly (430) is used to drive the connecting shaft (510) to rotate, one end of the lead screw (520) is threadedly connected to the connecting shaft (510), the other end of the lead screw (520) is axially fixed to one end of the sliding column (530), the other end of the sliding column (530) is axially fixed to one end of the valve core (200) passing through the through hole, and a locking member for axially moving the sliding column (530) is provided on the motor front cover (410). 5.根据权利要求4所述的一种液压换向阀,其特征在于:所述锁定件包括锁定杆(540),所述电机前盖(410)上开设有锁定孔,所述锁止杆与锁定孔螺纹连接,所述锁定杆(540)与滑柱体(530)相互垂直设置,所述滑柱体(530)上开设有限位槽,所述滑柱体(530)沿阀体(100)轴向滑动时锁定杆(540)与限位槽滑动连接。5. A hydraulic reversing valve according to claim 4, characterized in that: the locking member comprises a locking rod (540), a locking hole is provided on the motor front cover (410), the locking rod is threadedly connected to the locking hole, the locking rod (540) and the sliding column (530) are arranged perpendicular to each other, a limiting groove is provided on the sliding column (530), and when the sliding column (530) slides axially along the valve body (100), the locking rod (540) is slidably connected to the limiting groove. 6.根据权利要求1所述的一种液压换向阀,其特征在于:所述阀体(100)上设置有进油口(610)、回油口(620)以及两个液压执行油口(630),所述阀体(100)内设置有与第一回油腔(640)、第一工作腔(650)、储油腔(660)、第二工作腔(670)和第二回油腔(680),两个所述液压执行油口(630)分别与第一工作腔(650)与第二工作腔(670)连通,所述第一回油腔(640)与所述第二回油腔(680)连通,所述储油腔(660)与进油口(610)连通,所述第二回油腔(680)与回油口(620)连通。6. A hydraulic reversing valve according to claim 1, characterized in that: an oil inlet (610), an oil return port (620) and two hydraulic actuator oil ports (630) are provided on the valve body (100), and a first oil return chamber (640), a first working chamber (650), an oil storage chamber (660), a second working chamber (670) and a second oil return chamber (680) are provided in the valve body (100), and the two hydraulic actuator oil ports (630) are respectively connected to the first working chamber (650) and the second working chamber (670), the first oil return chamber (640) is connected to the second oil return chamber (680), the oil storage chamber (660) is connected to the oil inlet (610), and the second oil return chamber (680) is connected to the oil return port (620). 7.一种液压换向阀的控制方法,应用于上述权利要求1至6中任一项所述的液压换向阀,其特征在于:包括:7. A control method for a hydraulic reversing valve, applied to the hydraulic reversing valve according to any one of claims 1 to 6, characterized in that it comprises: 获取驱动电机模块(400)的电流参数;Obtaining current parameters of the drive motor module (400); 依据电流参数执行电流异常判定;Perform current abnormality determination based on current parameters; 执行电流异常判定:将电流参数与设定区间进行比较;Execute current abnormality judgment: compare the current parameter with the set range; 若电流参数不在设定区间内,判定驱动电机模块(400)发生堵转并标记为异常状态;If the current parameter is not within the set range, it is determined that the drive motor module (400) is blocked and marked as an abnormal state; 依据异常状态控制驱动电机模块(400)停止运行。The driving motor module (400) is controlled to stop running according to the abnormal state. 8.根据权利要求1所述的一种液压换向阀的控制方法,其特征在于:所述获取设定区间的步骤包括:8. A control method for a hydraulic reversing valve according to claim 1, characterized in that: the step of obtaining a set interval comprises: 获取驱动电机模块(400)的绕组内阻以及绕组电感;Obtaining the winding internal resistance and winding inductance of the drive motor module (400); 依据驱动电机模块(400)的绕组内阻以及绕组电感获取静态电流参数Obtaining static current parameters based on the winding internal resistance and winding inductance of the drive motor module (400) 获取脉冲频率和电平波动幅值;Get the pulse frequency and level fluctuation amplitude; 依据静态电流参数、脉冲频率和电平波动幅值获取设定区间。The setting interval is obtained according to the static current parameter, the pulse frequency and the level fluctuation amplitude. 9.根据权利要求1所述的一种液压换向阀的控制方法,其特征在于:所述方法还包括:9. A control method for a hydraulic reversing valve according to claim 1, characterized in that: the method further comprises: 获取液压执行油口(630)的压力参数值;Get the pressure parameter value of the hydraulic actuator oil port (630); 依据压力参数值获得液压执行油口(630)的开启程度;The opening degree of the hydraulic actuator oil port (630) is obtained according to the pressure parameter value; 依据液压执行油口(630)的开启程度获取阀芯(200)的第一位移量;Obtaining a first displacement of the valve core (200) according to the opening degree of the hydraulic actuating oil port (630); 获取第一目标位移量;Obtaining a first target displacement; 依据第一位移量以及第一目标位移量输出控制驱动电机模块(400)的第一控制信号。A first control signal for controlling the driving motor module (400) is output according to the first displacement amount and the first target displacement amount. 10.根据权利要求1所述的一种液压换向阀的控制方法,其特征在于:所述方法还包括:10. A control method for a hydraulic reversing valve according to claim 1, characterized in that: the method further comprises: 获取设定时间内的流量变化量;Get the flow change within the set time; 依据设定时间内的流量变化量获取阀芯(200)的第二位移量;Obtaining a second displacement of the valve core (200) according to a flow rate change within a set time; 获取第二目标位移量;Obtaining a second target displacement; 依据第二位移量以及第二目标位移量输出控制驱动电机模块(400)的第二控制信号。A second control signal for controlling the driving motor module (400) is output according to the second displacement amount and the second target displacement amount.
CN202410886657.6A 2024-07-03 2024-07-03 A hydraulic reversing valve and control method thereof Pending CN118815956A (en)

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