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CN118815093A - A standing seam metal roofing system with sound absorption performance - Google Patents

A standing seam metal roofing system with sound absorption performance Download PDF

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Publication number
CN118815093A
CN118815093A CN202411152344.4A CN202411152344A CN118815093A CN 118815093 A CN118815093 A CN 118815093A CN 202411152344 A CN202411152344 A CN 202411152344A CN 118815093 A CN118815093 A CN 118815093A
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China
Prior art keywords
standing seam
water collecting
roof
plate
sound absorption
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Granted
Application number
CN202411152344.4A
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Chinese (zh)
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CN118815093B (en
Inventor
申汉卿
贾洪飞
刘君
宋保建
王西亚
李宁宁
王浩
马百存
吴京艳
王自静
刘占勇
周海峰
杨光
赵玉泽
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Beijing Urban Construction No7 Engineering Co Ltd
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Beijing Urban Construction No7 Engineering Co Ltd
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Priority to CN202411152344.4A priority Critical patent/CN118815093B/en
Publication of CN118815093A publication Critical patent/CN118815093A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/008Provisions for reducing rain noise
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/04Roof drainage; Drainage fittings in flat roofs, balconies or the like
    • E04D13/0404Drainage on the roof surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/17Ventilation of roof coverings not otherwise provided for
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/351Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • E04D3/351Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material
    • E04D3/354Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation at least one of the layers being composed of insulating material, e.g. fibre or foam material more than one of the layers being composed of insulating material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/361Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/36Connecting; Fastening
    • E04D3/361Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets
    • E04D3/362Connecting; Fastening by specially-profiled marginal portions of the slabs or sheets by locking the edge of one slab or sheet within the profiled marginal portion of the adjacent slab or sheet, e.g. using separate connecting elements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/108Rainwater harvesting

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

The application relates to the technical field of roof system construction, and provides an upright serging metal roof system with sound absorption performance, which comprises a foundation support structure and a roof layer structure arranged above the foundation support structure, wherein the foundation support structure sequentially comprises a truss structure tie bar, a purlin support, a main purlin and a secondary purlin which are mutually connected from top to bottom; the roof layer structure comprises a contour plate, a sound absorbing layer, a heat insulating plate and an upright serging roof plate, wherein the contour plate is connected with the secondary purline, the sound absorbing layer is arranged between the heat insulating plate and the contour plate, and the upright serging roof plate is arranged above the heat insulating plate. The application can meet the noise reduction requirement of the metal roof.

Description

一种具有吸声性能的直立锁边金属屋面系统A standing seam metal roofing system with sound absorption performance

技术领域Technical Field

本申请涉及屋面系统施工的技术领域,尤其是涉及一种具有吸声性能的直立锁边金属屋面系统。The present application relates to the technical field of roof system construction, and in particular to a standing seam metal roof system with sound absorption performance.

背景技术Background Art

直立锁边金属屋面系统是一种广泛应用于商业、工业和住宅建筑的高品质、持久耐用的屋面解决方案。这种系统的特点在于其独特的连接方式,即通过将金属板的边缘折叠并锁定在一起形成一个直立的接缝,从而提供了一个无缝、防水的屋面表面。系统的核心是由具有直立锁边设计的特殊金属板块组成,这些板块通过无穿孔的方式相互连接,形成整体结构性防水,排水功能。The standing seam metal roof system is a high-quality, long-lasting roofing solution widely used in commercial, industrial and residential buildings. The system is characterized by its unique connection method, which is to fold and lock the edges of the metal panels together to form a vertical seam, thus providing a seamless, waterproof roof surface. The core of the system is composed of special metal panels with a vertical seam design, which are connected to each other in a non-perforated way to form an integral structural waterproof and drainage function.

金属屋面作为重要的一种屋面体系在我国越来越广的被推广应用,其构造做法、施工方法显得越来越重要。当雨水落在金属屋面上时,由于金属材料的硬质特性,会产生明显的敲击声。而传统的金属屋面系统未考虑室内声学环境的要求,对于有声学要求的建筑,传统的金属屋面系统做法无法满足使用需求。As an important roofing system, metal roofing is increasingly being promoted and applied in my country, and its construction methods are becoming more and more important. When rain falls on the metal roof, due to the hard characteristics of the metal material, it will produce a noticeable knocking sound. However, the traditional metal roofing system does not take into account the requirements of the indoor acoustic environment. For buildings with acoustic requirements, the traditional metal roofing system cannot meet the use needs.

发明内容Summary of the invention

为了满足金属屋面的降噪需求,本申请提供一种具有吸声性能的直立锁边金属屋面系统。In order to meet the noise reduction requirements of metal roofs, the present application provides a standing seam metal roof system with sound absorption performance.

本申请提供一种具有吸声性能的直立锁边金属屋面系统,采用如下的技术方案:The present application provides a standing seam metal roofing system with sound absorption performance, which adopts the following technical solution:

一种具有吸声性能的直立锁边金属屋面系统,包括基础支撑结构和设置于所述基础支撑结构上方的屋面层结构,所述基础支撑结构自上而下依次包括相互连接的桁架结构系杆、檩托、主檩条和次檩条;A standing seam metal roof system with sound absorption performance comprises a basic support structure and a roofing layer structure arranged above the basic support structure, wherein the basic support structure comprises, from top to bottom, interconnected truss structure tie rods, purlin brackets, main purlins and secondary purlins;

所述屋面层结构包括压型板、吸音层、保温板和直立锁边屋面板,所述压型板于所述次檩条连接,所述吸音层设置于所述保温板和所述压型板之间,所述直立锁边屋面板设置于所述保温板上方。The roofing layer structure includes a corrugated board, a sound absorbing layer, an insulation board and a standing seam roof panel, the corrugated board is connected to the secondary purlin, the sound absorbing layer is arranged between the insulation board and the corrugated board, and the standing seam roof panel is arranged above the insulation board.

通过采用上述技术方案,基础支撑结构的设置实现了屋面的稳固支撑,确保了建筑的安全性和稳定性;通过加入吸音层,有效地降低了雨滴敲击屋面产生的噪音,优化了室内的声学环境;而保温板的设置则提高了屋面的保温性能。By adopting the above technical solutions, the setting of the basic support structure realizes the stable support of the roof and ensures the safety and stability of the building; by adding a sound-absorbing layer, the noise generated by raindrops hitting the roof is effectively reduced, and the indoor acoustic environment is optimized; and the setting of the insulation board improves the thermal insulation performance of the roof.

可选的,所述屋面层结构内还设置有转接件,所述转接件一端与所述次檩条连接,另一端连接有紧固支座;Optionally, a transition piece is further provided in the roof layer structure, one end of the transition piece is connected to the secondary purlin, and the other end is connected to a fastening support;

所述直立锁边屋面板的侧端设置有第一钩挂部和第二钩挂部,且一个所述直立锁边屋面板内的第一钩挂部和第二钩挂部相对设置;The side ends of the standing seam roof panel are provided with a first hooking portion and a second hooking portion, and the first hooking portion and the second hooking portion in one of the standing seam roof panels are arranged opposite to each other;

所述紧固支座一端穿出所述保温板,且所述紧固支座两侧均设置有直立锁边屋面板,且所述紧固支座穿出所述保温板的一端由内向外依次套设有第二钩挂部和第一钩挂部。One end of the fastening support passes through the insulation board, and upright lock-edge roof panels are arranged on both sides of the fastening support, and the end of the fastening support passing through the insulation board is sequentially sleeved with a second hooking part and a first hooking part from inside to outside.

通过采用上述技术方案,转接件和紧固支座,确保直立锁边屋面板的稳固安装,通过第一钩挂部和第二钩挂部在紧固支座一端的连接,实现相邻直立锁边屋面板之间的连接,增强了系统的稳定性。且利用第一钩挂部、第二钩挂部和紧固支座进行连接,无缝隙,提高了屋面表面的防水性能。By adopting the above technical solution, the adapter and the fastening support, the vertical lock seam roof panel is ensured to be stably installed, and the connection between adjacent vertical lock seam roof panels is realized by connecting the first hook part and the second hook part at one end of the fastening support, thereby enhancing the stability of the system. Moreover, the first hook part, the second hook part and the fastening support are used for connection without gaps, thereby improving the waterproof performance of the roof surface.

可选的,所述压型板呈波浪形,且所述压型板的波谷与次檩条固定连接。Optionally, the corrugated plate is wavy, and the trough of the corrugated plate is fixedly connected to the secondary purlin.

通过采用上述技术方案,波浪形压型板设计提高了结构的稳固性,使得屋面系统能够承受更大的外力作用。By adopting the above technical solution, the corrugated corrugated board design improves the stability of the structure, allowing the roof system to withstand greater external forces.

可选的,所述檩托包括托板固定于所述托板下方的若干竖向柱,所述竖向柱一端与所述桁架结构系杆固定连接。Optionally, the purlin support includes a support plate fixed to a plurality of vertical columns below the support plate, and one end of the vertical column is fixedly connected to the truss structure tie rod.

通过采用上述技术方案,通过檩托的结构设计,增强了桁架结构系杆与次檩条之间的连接,提高了基础支撑结构的强度和可靠性。By adopting the above technical solution and through the structural design of the purlin support, the connection between the truss structure tie rods and the secondary purlins is strengthened, and the strength and reliability of the basic supporting structure are improved.

可选的,所述保温板与所述直立锁边屋面板之间设置有第一防水层和第二防水层。Optionally, a first waterproof layer and a second waterproof layer are provided between the thermal insulation board and the standing seam roof panel.

通过采用上述技术方案,通过设置第一防水层和第二防水层,增强了屋面系统的防水效果,能够有效解决金属屋面工程中漏水的问题。By adopting the above technical solution and providing the first waterproof layer and the second waterproof layer, the waterproof effect of the roofing system is enhanced, and the problem of water leakage in metal roofing projects can be effectively solved.

可选的,所述紧固支座与所述转接件之间设有隔热垫。Optionally, a heat insulating pad is provided between the fastening support and the adapter.

通过采用上述技术方案,隔热垫的使用减少了紧固支座与转接件之间的热传导,提高了屋面的热绝缘效果。By adopting the above technical solution, the use of the thermal insulation pad reduces the heat conduction between the fastening support and the adapter, thereby improving the thermal insulation effect of the roof.

可选的,所述压型板与所述吸音层之间设置有隔汽膜。Optionally, a vapor barrier membrane is provided between the profiled plate and the sound absorbing layer.

通过采用上述技术方案,隔汽膜的设置防止了屋面层结构内部的湿气积聚,避免了保温材料的湿损,保持了屋面的保温性能。By adopting the above technical solution, the provision of the vapor barrier membrane prevents moisture accumulation inside the roof layer structure, avoids moisture loss of the thermal insulation material, and maintains the thermal insulation performance of the roof.

可选的,所述屋面层结构上方还设置有排水结构,所述排水结构包括集水板、集水筒,所述集水筒穿设于所述集水板上,所述集水板表面和所述集水筒内侧壁上均设置有隔音衬垫;Optionally, a drainage structure is further provided above the roof layer structure, and the drainage structure includes a water collecting plate and a water collecting cylinder, the water collecting cylinder is penetrated through the water collecting plate, and sound insulation pads are provided on the surface of the water collecting plate and the inner wall of the water collecting cylinder;

集水筒的横截面朝靠近所述屋面层结构的方向渐缩,所述集水筒的内侧壁上穿设有导流管,且导流管穿过所述隔音衬垫,所述导流管一端连通有排水管。The cross section of the water collecting tube gradually decreases towards the direction close to the roof layer structure. A flow guide pipe is provided on the inner wall of the water collecting tube, and the flow guide pipe passes through the sound insulation pad. One end of the flow guide pipe is connected to a drainage pipe.

通过采用上述技术方案,雨水天气时,雨水落至集水板和集水筒上,且大部分雨水沿导流管流向排水管内排出,实现了屋面雨水的有效收集和引导,减少了雨水对直立锁边屋面板的冲击声;且雨水落至屋面后,最先与隔音衬垫接触,隔音衬垫对雨水进行缓冲,进一步降低噪音。另外,通过集水筒的设置,保证了直立锁边屋面板表面的正常通风,降低直立锁边屋面板表面的湿气累积,使得直立锁边屋面板不易被腐蚀。集水筒的渐缩设置,当外界气流沿集水筒吹拂至直立锁边屋面板的过程中,流速变快,能够提高直立锁边屋面板表面的通风效率。By adopting the above technical solution, when it rains, rainwater falls on the water collecting plate and water collecting cylinder, and most of the rainwater flows along the guide pipe to the drain pipe for discharge, which realizes the effective collection and guidance of rainwater on the roof, and reduces the impact sound of rainwater on the vertical lock-edge roof panel; and after the rainwater falls on the roof, it first contacts the sound insulation pad, and the sound insulation pad buffers the rainwater, further reducing the noise. In addition, the setting of the water collecting cylinder ensures the normal ventilation of the surface of the vertical lock-edge roof panel, reduces the accumulation of moisture on the surface of the vertical lock-edge roof panel, and makes the vertical lock-edge roof panel less susceptible to corrosion. The gradual contraction of the water collecting cylinder makes the flow rate faster when the external airflow blows along the water collecting cylinder to the vertical lock-edge roof panel, which can improve the ventilation efficiency of the surface of the vertical lock-edge roof panel.

可选的,集水筒内滑动设置有用于开启或关闭所述集水筒下方开口的启闭盖,所述启闭盖背离所述屋面层结构的一侧设置有盛装槽;Optionally, an opening and closing cover for opening or closing the opening below the water collecting cylinder is slidably provided in the water collecting cylinder, and a containing groove is provided on the side of the opening and closing cover away from the roof layer structure;

所述启闭盖底部于所述集水筒内侧壁之间连接有复位件,所述复位件用于驱动所述启闭盖朝远离所述屋面层结构的方向滑动。A reset member is connected between the bottom of the opening and closing cover and the inner wall of the water collecting cylinder, and the reset member is used to drive the opening and closing cover to slide in a direction away from the roof layer structure.

通过采用上述技术方案,当雨水沿启闭盖流至盛装槽内,并积累到一定量时,启闭盖受雨水重力作用向下移动,以关闭集水筒下方的开口,进一步阻碍雨水与直立锁边屋面板直接接触。集水筒下方的开口关闭后,雨水沿通过导流管排向排水管;盛装槽内的水干燥后,复位件驱动启闭盖回复到初始位置,以开启集水筒下方的开口,使得空气得以顺利沿集水筒流向直立锁边屋面板表面。By adopting the above technical solution, when rainwater flows into the storage tank along the opening and closing cover and accumulates to a certain amount, the opening and closing cover moves downward under the gravity of the rainwater to close the opening below the water collection cylinder, further preventing rainwater from directly contacting the vertical lock seam roof panel. After the opening below the water collection cylinder is closed, the rainwater is discharged to the drain pipe through the guide pipe; after the water in the storage tank dries up, the reset member drives the opening and closing cover to return to the initial position to open the opening below the water collection cylinder, so that air can smoothly flow along the water collection cylinder to the surface of the vertical lock seam roof panel.

可选的,所述启闭盖的横截面朝远离所述屋面层结构的方向渐缩,所述盛装槽沿所述启闭盖底部边沿周向设置。Optionally, the cross-section of the opening and closing cover tapers toward a direction away from the roofing layer structure, and the containing groove is circumferentially arranged along the bottom edge of the opening and closing cover.

通过采用上述技术方案,渐缩设计的启闭盖和盛装槽的结合,可以更有效地收集和引导雨水,使得盛装槽内尽快集满雨水,以及时关闭集水筒下方的开口,进一步减少落至直立锁边屋面板表面的水量。By adopting the above technical solution, the combination of the tapered opening and closing cover and the containing trough can more effectively collect and guide rainwater, so that the containing trough is filled with rainwater as soon as possible, and the opening under the water collecting cylinder is closed in time, further reducing the amount of water falling on the surface of the upright lock-edge roof panel.

综上所述,本申请包括以下至少一种有益效果:In summary, the present application includes at least one of the following beneficial effects:

1.本申请的保温板和压型板之间设置有吸音层,构建了一种具有吸声性能的直立锁边金属屋面系统,从而有效降低了噪音,提高了室内声学环境的舒适度。 2.本申请的保温板与直立锁边屋面板之间设置有第一防水层和第二防水层,不仅增强了保温效果,还有效解决了金属屋面工程中漏水的问题,提升了屋面系统的整体防水性能。1. A sound-absorbing layer is provided between the insulation board and the profiled board of the present application, and a vertical lock-edge metal roof system with sound-absorbing performance is constructed, thereby effectively reducing noise and improving the comfort of the indoor acoustic environment. 2. A first waterproof layer and a second waterproof layer are provided between the insulation board and the vertical lock-edge roof panel of the present application, which not only enhances the insulation effect, but also effectively solves the problem of water leakage in the metal roofing project and improves the overall waterproof performance of the roofing system.

3.本申请的屋面层结构上方还设置有排水结构,雨水天气时,雨水落至集水板和集水筒上,且大部分雨水沿导流管流向排水管内排出,实现了屋面雨水的有效收集和引导,减少了雨水对直立锁边屋面板的冲击声;3. A drainage structure is also provided above the roof layer structure of the present application. In rainy weather, rainwater falls on the water collecting plate and the water collecting cylinder, and most of the rainwater flows along the guide pipe to the drainage pipe for discharge, thereby realizing the effective collection and guidance of roof rainwater and reducing the impact sound of rainwater on the vertical lock-edge roof panel;

4.本申请中通过集水筒的设置,保证了直立锁边屋面板表面的正常通风,降低直立锁边屋面板表面的湿气累积,使得直立锁边屋面板不易被腐蚀;且集水筒的渐缩设置,外界气流沿集水筒吹拂至直立锁边屋面板的过程中,流速变快,能够提高直立锁边屋面板表面的通风效率。4. In the present application, the water collecting tube is provided to ensure normal ventilation of the surface of the standing seam roof panel, reduce moisture accumulation on the surface of the standing seam roof panel, and make the standing seam roof panel less susceptible to corrosion; and the water collecting tube is gradually set, and the flow rate of the external airflow becomes faster during the process of blowing along the water collecting tube to the standing seam roof panel, which can improve the ventilation efficiency of the surface of the standing seam roof panel.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本申请实施例1具有吸声性能的直立锁边金属屋面系统的整体结构示意图;FIG1 is a schematic diagram of the overall structure of a standing seam metal roofing system with sound absorption performance according to Example 1 of the present application;

图2是本申请实施例1具有吸声性能的直立锁边金属屋面系统的局部结构示意图;FIG2 is a schematic diagram of a partial structure of a standing seam metal roofing system with sound absorption performance according to Example 1 of the present application;

图3是图2中A处的局部放大结构示意图;FIG3 is a schematic diagram of a partial enlarged structure of point A in FIG2;

图4是本申请实施例3具有吸声性能的直立锁边金属屋面系统的局部结构结构示意图;FIG4 is a schematic diagram of the partial structure of a standing seam metal roofing system with sound absorption performance according to Example 3 of the present application;

图5是本申请实施例3的排水结构局部放大结构示意图;FIG5 is a schematic diagram of a partially enlarged structure of a drainage structure of Example 3 of the present application;

附图标记说明:1、基础支撑结构;11、桁架结构系杆;12、檩托;121、托板;122、竖向柱;13、主檩条;14、次檩条;2、屋面层结构;21、压型板;22、吸音层;23、保温板;24、直立锁边屋面板;241、第一钩挂部;242、第二钩挂部;25、第一防水层;26、第二防水层;27、隔汽膜;3、转接件;4、紧固支座;41、水平板;42、竖直板;5、隔热垫;6、排水结构;61、集水板;62、集水筒;63、导流管;64、排水管;65、启闭盖;651、盛装槽;66、复位件;7、隔音衬垫;8、连接柱。Explanation of the reference numerals in the accompanying drawings: 1. Basic supporting structure; 11. Truss structure tie rod; 12. Purlin support; 121. Support plate; 122. Vertical column; 13. Main purlin; 14. Secondary purlin; 2. Roof layer structure; 21. Corrugated board; 22. Sound-absorbing layer; 23. Insulation board; 24. Standing lock-edge roof panel; 241. First hook; 242. Second hook; 25. First waterproof layer; 26. Second waterproof layer; 27. Vapor barrier; 3. Adapter; 4. Fastening support; 41. Horizontal plate; 42. Vertical plate; 5. Insulation pad; 6. Drainage structure; 61. Water collecting plate; 62. Water collecting tube; 63. Guide pipe; 64. Drain pipe; 65. Opening and closing cover; 651. Container; 66. Resetting member; 7. Sound insulation pad; 8. Connecting column.

具体实施方式DETAILED DESCRIPTION

以下结合附图1-5对本申请作进一步详细说明。The present application is further described in detail below in conjunction with Figures 1-5.

以下结合附图对本申请进一步阐述:The present application is further described below with reference to the accompanying drawings:

实施例1:Embodiment 1:

参照图1,本实施例公开一种具有吸声性能的直立锁边金属屋面系统,包括基础支撑结构1和屋面层结构2。基础支撑结构1包括钢桁架结构系杆11、依次固定在桁架结构系杆11上方的檩托12和主檩条13,以及固定于主檩条13上的次檩条14。檩托12沿桁架结构系杆11长度方向间隔设置有多个,且主檩条13于檩托12一一对应设置。檩托12包括托板121和固定于托板121下方的若干竖向柱122,在本实施例中,竖向柱122具体设置为圆管状,且一个托板121下方设置有两列竖向柱122。柱檩条具体设置为矩形管状。1 , the present embodiment discloses a vertical lock-edge metal roof system with sound absorption performance, including a basic support structure 1 and a roofing layer structure 2. The basic support structure 1 includes a steel truss structure tie rod 11, a purlin support 12 and a main purlin 13 fixed on the truss structure tie rod 11 in sequence, and a secondary purlin 14 fixed on the main purlin 13. A plurality of purlin supports 12 are arranged at intervals along the length direction of the truss structure tie rod 11, and the main purlin 13 is arranged one by one on the purlin support 12. The purlin support 12 includes a support plate 121 and a plurality of vertical columns 122 fixed below the support plate 121. In the present embodiment, the vertical column 122 is specifically configured as a circular tube, and two rows of vertical columns 122 are arranged below one support plate 121. The column purlin is specifically configured as a rectangular tube.

参照图2 ,屋面层结构2自下而上包括压型板21、隔汽膜27、吸音层22、保温板23、第一防水层25、第二防水层26和直立锁边屋面板24。压型板21设置为波浪状,压型板21的波谷处通过外六角自攻螺钉与次檩条14固定连接。直立锁边屋面板24在第二防水层26上呈阵列设置有多个,以覆盖第二防水层26。在本实施例中,压型板21具体设置为穿孔镀锌压型钢板,保温板23的材质为复合贴面泡沫玻璃保温板23,第一防水层25的材质为3mm厚SBS改性沥青防水卷材,第二防水层26的材质为4mm厚SBS改性沥青防水卷材,直立锁边屋面板24的材质为铝镁锰合金。2 , the roofing structure 2 includes, from bottom to top, a corrugated plate 21, a vapor barrier membrane 27, a sound absorbing layer 22, an insulation board 23, a first waterproof layer 25, a second waterproof layer 26, and a standing seam roofing board 24. The corrugated plate 21 is arranged in a wave shape, and the trough of the corrugated plate 21 is fixedly connected to the secondary purlin 14 by an external hexagonal self-tapping screw. A plurality of standing seam roofing boards 24 are arranged in an array on the second waterproof layer 26 to cover the second waterproof layer 26. In this embodiment, the corrugated plate 21 is specifically arranged as a perforated galvanized corrugated steel plate, the insulation board 23 is made of a composite veneer foam glass insulation board 23, the first waterproof layer 25 is made of a 3 mm thick SBS modified asphalt waterproofing membrane, the second waterproof layer 26 is made of a 4 mm thick SBS modified asphalt waterproofing membrane, and the standing seam roofing board 24 is made of an aluminum-magnesium-manganese alloy.

穿孔镀锌压型钢板不仅具有优异的结构强度,而且其上的穿孔设计有助于增强吸声效果。吸音层22设置在压型板21和保温板23之间,有效地吸收和减少噪音传播。选用复合贴面泡沫玻璃保温板23,不仅具有良好的保温性能,还能为防水层提供坚实的基础垫层。而两层SBS改性沥青防水卷材的设置则增强了屋面系统的防水效果,有效防止漏水问题的发生。The perforated galvanized corrugated steel sheet not only has excellent structural strength, but also the perforated design on it helps to enhance the sound absorption effect. The sound absorption layer 22 is arranged between the corrugated plate 21 and the insulation plate 23, which effectively absorbs and reduces the noise transmission. The composite veneer foam glass insulation plate 23 is selected, which not only has good thermal insulation performance, but also provides a solid foundation cushion for the waterproof layer. The setting of two layers of SBS modified asphalt waterproof membrane enhances the waterproof effect of the roof system and effectively prevents the occurrence of water leakage.

参照图3,基础支撑结构1内还设置有转接件3和紧固支座4,转接件3插接至吸引层内,且转接件3一端与次檩条14相抵;紧固支座4设置于转接件3上方,紧固支座4包括水平板41和连接于水平板41上方的竖直板42;水平板41与转接件3之间设置有隔热垫5,紧固支座4的水平板41卡接于隔热垫5内,并通过六角自攻螺钉实现与隔热垫5和转接件3之间的固定连接。隔热垫5的使用减少了紧固支座4与转接件3之间的热传导,提高了屋面的热绝缘效果,有效控制冷桥效应。Referring to Fig. 3, an adapter 3 and a fastening support 4 are also provided in the basic support structure 1. The adapter 3 is inserted into the attraction layer, and one end of the adapter 3 abuts against the secondary purlin 14; the fastening support 4 is provided above the adapter 3, and the fastening support 4 includes a horizontal plate 41 and a vertical plate 42 connected above the horizontal plate 41; a heat insulation pad 5 is provided between the horizontal plate 41 and the adapter 3, and the horizontal plate 41 of the fastening support 4 is clamped in the heat insulation pad 5, and is fixedly connected to the heat insulation pad 5 and the adapter 3 by hexagonal self-tapping screws. The use of the heat insulation pad 5 reduces the heat conduction between the fastening support 4 and the adapter 3, improves the thermal insulation effect of the roof, and effectively controls the cold bridge effect.

参照图3,直立锁边屋面板24的侧端一体成型有第一钩挂部241和第二钩挂部242,且一个直立锁边屋面板24内的第一钩挂部241和第二钩挂部242相对设置。所述紧固支座4一端穿出所述保温板23位于两个直立锁边屋面板24之间;且各直立锁边屋面板24的摆放方向相同,使得一个直立锁边屋面板24的第一钩挂部241与相邻直立锁边屋面板24的第二钩挂部242相近。在相邻设置的两个直立锁边屋面板24内,一个直立锁边屋面板24的第一钩挂部241套设于水平板41穿出保温板23的一端,另一个直立锁边屋面板24的第一钩挂部241套设于水平板41外的第二钩挂部242上,实现锁边目的,确保了屋面的紧密性和防水性能。Referring to Fig. 3, the side end of the standing seam roof panel 24 is integrally formed with a first hook portion 241 and a second hook portion 242, and the first hook portion 241 and the second hook portion 242 in one standing seam roof panel 24 are arranged opposite to each other. One end of the fastening support 4 passes through the insulation board 23 and is located between two standing seam roof panels 24; and the placement direction of each standing seam roof panel 24 is the same, so that the first hook portion 241 of one standing seam roof panel 24 is close to the second hook portion 242 of the adjacent standing seam roof panel 24. In two adjacent standing seam roof panels 24, the first hook portion 241 of one standing seam roof panel 24 is sleeved on one end of the horizontal board 41 passing through the insulation board 23, and the first hook portion 241 of the other standing seam roof panel 24 is sleeved on the second hook portion 242 outside the horizontal board 41, so as to achieve the purpose of locking the edge and ensure the tightness and waterproof performance of the roof.

在本实施例中,紧固支座4沿次檩条14长度方向间隔设置有多个,且转接件3与次檩条14一一对应设置。紧固支座4的材质选用铝合金。In this embodiment, a plurality of fastening supports 4 are arranged at intervals along the length direction of the secondary purlin 14, and the adapters 3 are arranged one-to-one corresponding to the secondary purlin 14. The fastening supports 4 are made of aluminum alloy.

实施例1的实施原理为:通过优化组合多种材料,包括具有穿孔设计的压型板21、吸音层22、保温板23,以及通过第一防水层25和第二防水层26实现的双重防水性能;不仅显著降低了噪音污染,还增强了防水和保温功能,从而大大提升了建筑的使用舒适度。The implementation principle of Example 1 is: by optimizing and combining a variety of materials, including a corrugated board 21 with a perforated design, a sound-absorbing layer 22, an insulation board 23, and double waterproof performance achieved by a first waterproof layer 25 and a second waterproof layer 26; not only the noise pollution is significantly reduced, but also the waterproof and thermal insulation functions are enhanced, thereby greatly improving the comfort of use of the building.

实施例2:Embodiment 2:

实施例在实施例1的一种具有吸声性能的直立锁边金属屋面系统上,公开一种具有吸声性能的直立锁边金属屋面系统的施工方法。Embodiment Based on a standing seam metal roofing system with sound absorption performance in Embodiment 1, a construction method of the standing seam metal roofing system with sound absorption performance is disclosed.

本实施例根据一体育场馆工程为例,屋面跨度为231m×129m,双向找坡,坡度为8%,屋面结构采用钢桁架结构。檩托12内的竖向柱122采用Φ100×8mm的圆形钢管,水平板41采用150×150×10mm钢板,主檩条13采用100×80×4mm矩形钢管,次檩条14采用80×50×4mm矩形钢管,压型板21规格为1mm厚的钢板,隔汽膜27厚度采用0.25mm厚,吸音层22采用80mm厚、容重为48kg/m³的吸音棉,转接件3采用3mm厚热镀锌钢板,紧固支座4的高度为195mm、厚度为3mm,保温板23采用厚度为120mm、容重为120kg/m³的复合贴面泡沫玻璃保温板23,直立锁边屋面板24采用厚度为0.9mm,型号为N65/400的铝镁锰合金。This embodiment takes a sports stadium project as an example, the roof span is 231m×129m, the slope is two-way, the slope is 8%, and the roof structure adopts a steel truss structure. The vertical column 122 in the purlin support 12 adopts a Φ100×8mm round steel tube, the horizontal plate 41 adopts a 150×150×10mm steel plate, the main purlin 13 adopts a 100×80×4mm rectangular steel tube, the secondary purlin 14 adopts a 80×50×4mm rectangular steel tube, the corrugated plate 21 is a 1mm thick steel plate, the vapor barrier membrane 27 is 0.25mm thick, the sound-absorbing layer 22 adopts 80mm thick and 48kg/m³ sound-absorbing cotton, the adapter 3 adopts a 3mm thick hot-dip galvanized steel plate, the fastening support 4 has a height of 195mm and a thickness of 3mm, the insulation board 23 adopts a composite veneer foam glass insulation board 23 with a thickness of 120mm and a bulk density of 120kg/m³, and the upright lock-edge roof panel 24 adopts an aluminum-magnesium-manganese alloy with a thickness of 0.9mm and a model of N65/400.

包括如下施工步骤:The construction steps include:

S1、测量放线:在进行屋面工程施工前,首先对屋面钢桁架结构进行标高及平面位置的复测,复测完成后,根据设计图纸,对屋面进行分区控制线测量,分区控制线的测设时首先把全站仪架设在控制网点上,依次测出各个分区控制线点位,随后再把全站仪依次架设在各个分区控制线的延长线上,测放出分区控制线上的加密点,连接各点,即为分区控制线。S1. Measurement and layout: Before the roof construction, the elevation and plane position of the roof steel truss structure shall be re-measured. After the re-measurement is completed, the partition control line of the roof shall be measured according to the design drawings. When measuring and setting the partition control line, the total station shall be first set up on the control network point, and the position of each partition control line shall be measured in turn. Then the total station shall be set up on the extension line of each partition control line in turn, and the encrypted points on the partition control line shall be measured and laid out. Connecting each point is the partition control line.

S2、檩托安装:按照测量的结果,结合设计图纸中建筑完成面标高,在模型图中计算出将各钢桁架结构系杆11上的檩托12高度,按照计算出的檩托12高度进行下料、加工、制作檩托12,并根据模型图对檩托12进行编号,以便确定其准确位置。S2. Installation of purlin brackets: According to the measurement results and in combination with the elevation of the finished building surface in the design drawings, the height of the purlin brackets 12 on each steel truss structure tie rod 11 is calculated in the model drawing, and the purlin brackets 12 are cut, processed and manufactured according to the calculated heights. The purlin brackets 12 are numbered according to the model drawing to determine their exact positions.

安装时,首先将屋面钢桁架结构系杆11最高点及最低点檩托12按照设计标高及位置固定牢固,在两个檩托12之间拉通常钢丝,作为平面控制线,再将制作完成的檩托12按照编号顺序,依次安装在钢桁架结构系杆11上,檩托12与钢桁架结构系杆11采用焊接方式固定。During installation, firstly, the highest and lowest purlin brackets 12 of the roof steel truss structure tie rod 11 are firmly fixed according to the designed elevation and position, a normal steel wire is pulled between the two purlin brackets 12 as a plane control line, and then the manufactured purlin brackets 12 are installed on the steel truss structure tie rod 11 in sequence according to the numbering sequence, and the purlin brackets 12 and the steel truss structure tie rod 11 are fixed by welding.

S3、安装主檩条:根据设计图纸确定主檩条13安装方向,将加工完成的主檩条13按照确定的方向放置在檩托12上,主檩条13与檩托12焊接固定,焊缝长度不小于150mm。同一直线上相邻的两根主檩条13之间采用对接焊缝,焊缝施工前,在两主檩条13之间预留2~3mm缝隙,以便保证焊缝的焊接质量。S3. Install the main purlins: Determine the installation direction of the main purlins 13 according to the design drawings, place the processed main purlins 13 on the purlin brackets 12 in the determined direction, and weld the main purlins 13 and the purlin brackets 12 together, with the weld length not less than 150mm. Butt welds are used between two adjacent main purlins 13 on the same straight line. Before welding, a gap of 2 to 3mm is reserved between the two main purlins 13 to ensure the welding quality of the weld.

考虑受温度等因素的影响,在主檩条13安装时,每隔27m设置一个宽度20mm伸缩缝,伸缩缝设置在檩托12上。当出现主檩条13与檩托12之间出现高度偏差时,可通过采用L70×6mm角码进行调节,安装时,将角码一侧与檩托12焊接固定,另一侧与主檩条13焊接固定。Considering the influence of temperature and other factors, when installing the main purlin 13, a 20mm wide expansion joint is set every 27m, and the expansion joint is set on the purlin bracket 12. When there is a height deviation between the main purlin 13 and the purlin bracket 12, it can be adjusted by using L70×6mm angle code. During installation, one side of the angle code is welded to the purlin bracket 12, and the other side is welded to the main purlin 13.

S4、安装次檩条:次檩条14与主檩条13垂直布置,相邻次檩条14间距≤1200mm,将次檩条14焊接在主檩条13上,焊缝长度不小于100mm。位于同一主檩条13上的两根次檩条14之间采用对接焊缝,两根次檩条14施工前,需在两根次檩条14之间预留2~3mm缝隙,以便保证焊缝的焊接质量。S4. Install secondary purlins: The secondary purlins 14 are arranged vertically with the main purlins 13, and the distance between adjacent secondary purlins 14 is ≤1200mm. The secondary purlins 14 are welded to the main purlins 13, and the weld length is not less than 100mm. Butt welds are used between two secondary purlins 14 located on the same main purlin 13. Before the construction of the two secondary purlins 14, a gap of 2 to 3mm needs to be reserved between the two secondary purlins 14 to ensure the welding quality of the weld.

考虑受温度等因素的影响,在次檩条14安装时,每隔24m设置一个宽度20mm伸缩缝,伸缩缝设置与主檩条13交接处,并在主檩条13两侧设置L50×5mm角码,以固定次檩条14。Taking into account the influence of factors such as temperature, when installing the secondary purlin 14, a 20mm wide expansion joint is set every 24m. The expansion joint is set at the intersection with the main purlin 13, and L50×5mm angle codes are set on both sides of the main purlin 13 to fix the secondary purlin 14.

S5、穿孔镀锌压型钢板铺装:将压型板21铺装在次檩条14之上,与次檩条14垂直布置,安装前先确定定位板边线,安装定位板,然后根据定位板依次安装压型板21。压型板21采用外六角自攻螺钉与次檩条14固定,钉距为400mm,且螺钉均应设置在压型板21波谷处,以使压型板21与次檩条14有效固定。安装压型板21时,两块压型板21的搭接长度不小于50mm,搭接应高处搭接低处。S5. Installation of perforated galvanized corrugated steel sheet: Install the corrugated sheet 21 on the secondary purlin 14 and arrange it vertically with the secondary purlin 14. Before installation, determine the edge line of the positioning plate, install the positioning plate, and then install the corrugated sheet 21 in sequence according to the positioning plate. The corrugated sheet 21 is fixed to the secondary purlin 14 with hexagonal self-tapping screws, with a nail spacing of 400mm, and the screws should be set at the trough of the corrugated sheet 21 to effectively fix the corrugated sheet 21 to the secondary purlin 14. When installing the corrugated sheet 21, the overlap length of the two corrugated sheets 21 shall not be less than 50mm, and the overlap should be high and low.

S6、隔汽膜铺装:隔汽膜27可加强建筑气密性、水密性,减缓室内湿汽向保温板23排放的速度,阻止冷凝形成,同时隔汽膜27能有效阻止吸音棉产生的丝絮。施工时,将隔汽膜27平铺于压型板21上,左右两道隔汽膜27搭接不小于100mm,搭接处采用专用喷胶将隔汽膜27粘结牢固。铺装时要求铺装平整、与压型板21紧贴、无明显褶皱、接缝严密。S6. Vapor barrier film installation: The vapor barrier film 27 can enhance the air tightness and water tightness of the building, slow down the speed of indoor moisture discharge to the insulation board 23, and prevent condensation. At the same time, the vapor barrier film 27 can effectively prevent the lint produced by the sound-absorbing cotton. During construction, the vapor barrier film 27 is laid flat on the profiled board 21, and the overlap of the left and right vapor barrier films 27 is not less than 100mm. The overlap is firmly bonded to the vapor barrier film 27 with special spray glue. When paving, it is required to be flat, close to the profiled board 21, without obvious wrinkles, and with tight seams.

S7、吸音层铺设:待隔汽膜27铺装完成后,将吸音棉铺装在隔汽膜27上形成吸音层22,隔汽膜27之间接缝要严密,转接件3内部也许填充饱满,吸音棉铺装方向垂直于屋面次檩条14设置。S7. Laying of sound-absorbing layer: After the vapor barrier membrane 27 is laid, sound-absorbing cotton is laid on the vapor barrier membrane 27 to form a sound-absorbing layer 22. The joints between the vapor barrier membranes 27 should be tight, the inside of the adapter 3 may be fully filled, and the laying direction of the sound-absorbing cotton is perpendicular to the secondary purlin 14 of the roof.

S8、紧固支座安装:将多个紧固支座4安装沿次檩条14长度方向间隔摆设,两个相邻紧固支座4间距限定为1200mm,结合直立锁边屋面板24的尺寸,确定紧固支座4的纵向尺寸为400mm。S8. Fastening support installation: multiple fastening supports 4 are installed and arranged at intervals along the length direction of the secondary purlin 14. The distance between two adjacent fastening supports 4 is limited to 1200 mm. Combined with the size of the upright lock-edge roof panel 24, the longitudinal size of the fastening support 4 is determined to be 400 mm.

由于压型板21为波浪状,存在波峰、波谷,为保证紧固支座4安装高度,在安装紧固支座4前,在紧固支座4的安装点位处,压型板21上设置一个转接件3,转接件3采用六角头螺钉与次檩条14固定连接,且每个转接件3固定点不少于4个。待转接件3安装完成后,再将铝合金高强支座固定安装于转接件3上。在紧固支座4底部设置隔热垫5片,防止两种材料接触产生电化学反应,并有效控制冷桥效应。Since the corrugated plate 21 is wavy with crests and troughs, in order to ensure the installation height of the fastening support 4, before installing the fastening support 4, an adapter 3 is set on the corrugated plate 21 at the installation point of the fastening support 4. The adapter 3 is fixedly connected to the secondary purlin 14 with a hexagonal screw, and each adapter 3 has no less than 4 fixing points. After the adapter 3 is installed, the aluminum alloy high-strength support is fixedly installed on the adapter 3. Five thermal insulation pads are set at the bottom of the fastening support 4 to prevent the two materials from contacting to produce an electrochemical reaction and effectively control the cold bridge effect.

S9、保温板铺装:将保温板23平铺于吸音层22上,保温板23与保温板23之间要严密,铺装时进行错缝处理。S9. Insulation board installation: lay the insulation board 23 flat on the sound absorbing layer 22. The insulation boards 23 should be tightly connected to each other and staggered during installation.

S10、铺装第一防水层:防水铺装应从屋面最低标高向上铺贴,相邻两幅卷材短边搭接缝错开不小于500mm,搭接缝应顺流水方向。卷材的搭接拼接均采用热熔满粘,卷材长边搭接宽度为100mm,短边搭接宽度为100mm。接缝处用热熔法充分烘烤搭接边上卷材底面,必须保证搭接处卷材间的沥青密实熔合,且有熔融沥青从边端挤出,形成匀质沥青条。S10. Laying the first waterproof layer: The waterproof paving should be laid upward from the lowest elevation of the roof. The overlap of the short sides of two adjacent rolls should be staggered by no less than 500mm, and the overlap should be in the direction of the water flow. The overlap of the rolls is fully glued by hot melt, and the overlap width of the long side of the roll is 100mm, and the overlap width of the short side is 100mm. The bottom surface of the roll on the overlapped edge is fully baked by hot melt method at the joint. It must be ensured that the asphalt between the rolls at the overlap is densely fused, and molten asphalt is squeezed out from the edge to form a uniform asphalt strip.

S11、铺装第二防水层:铺装时,卷材之间缝隙不得与第一防水层25内卷材之前的缝隙发生重叠,第二防水层26的纵缝与第一防水层25至少错开三分之一,横缝错开至少1mm,以避免第一防水层25的缺陷。卷材搭接宽度为100mm,采用热熔法处理。S11. Laying the second waterproof layer: During laying, the gaps between the coils shall not overlap with the gaps between the coils in the first waterproof layer 25. The longitudinal seams of the second waterproof layer 26 shall be staggered by at least one third from the first waterproof layer 25, and the transverse seams shall be staggered by at least 1mm to avoid defects in the first waterproof layer 25. The overlap width of the coils is 100mm, and the hot melt method is used.

S12、屋面板安装:直立锁边屋面板24从一端开始安装,将直立锁边屋面板24的第一钩挂部241和第二钩挂部242分别套设至到两个紧固支座4上,为防止直立锁边屋面板24发生滑动,在第一钩挂部241和第二钩挂部242上设置若干固定点,然后用11-12mm长的铆钉将第二钩挂部242与紧固支座4固定在一起,下一块直立锁边屋面板24安装是将自身的第一钩挂部241套设于前一块直立锁边屋面板24的第二钩挂部242外,直立锁边屋面板24的位置调整好后,用专用电动咬合机进行咬边处理。S12, roof panel installation: the standing seam roof panel 24 is installed from one end, and the first hook part 241 and the second hook part 242 of the standing seam roof panel 24 are respectively mounted on the two fastening supports 4. In order to prevent the standing seam roof panel 24 from sliding, a plurality of fixing points are set on the first hook part 241 and the second hook part 242, and then the second hook part 242 is fixed to the fastening support 4 with a rivet of 11-12 mm in length. The next standing seam roof panel 24 is installed by mounting its own first hook part 241 on the outside of the second hook part 242 of the previous standing seam roof panel 24. After the position of the standing seam roof panel 24 is adjusted, a special electric bite machine is used to perform bite edge processing.

实施例3:Embodiment 3:

参照图4,本实施例在实施例1的区别在于,在屋面层结构2上方增设了排水结构6。排水结构6包括集水板61和集水筒62,多个集水筒62穿设并固定连接于集水板61上,在集水板61上间隔设置,且呈阵列分布。集水板61上表面和集水筒62内侧壁上均覆盖有隔音衬垫7,在本实施例中,隔音衬垫7由橡胶制成。集水筒62的横截面朝靠近屋面层结构2的方向渐缩,各个集水筒62上均设置有导流管63,导流管63一端依次穿过集水筒62内侧壁和隔音衬垫7后与集水筒62连通。Referring to Figure 4, the difference between this embodiment and embodiment 1 is that a drainage structure 6 is added above the roof layer structure 2. The drainage structure 6 includes a water collecting plate 61 and a water collecting tube 62. A plurality of water collecting tubes 62 are passed through and fixedly connected to the water collecting plate 61, and are arranged at intervals on the water collecting plate 61 and distributed in an array. The upper surface of the water collecting plate 61 and the inner wall of the water collecting tube 62 are covered with a sound insulation pad 7. In this embodiment, the sound insulation pad 7 is made of rubber. The cross-section of the water collecting tube 62 gradually decreases toward the direction close to the roof layer structure 2. Each water collecting tube 62 is provided with a guide pipe 63. One end of the guide pipe 63 passes through the inner wall of the water collecting tube 62 and the sound insulation pad 7 in turn and then communicates with the water collecting tube 62.

参照图4,相邻两个集水筒62之间均设置有排水管64,导流管63远离集水筒62的一端与排水管64连通,且排水管64位于导流管63与集水筒62连接处的下方。集水板61底壁上固定有连接柱(8),连接柱(8)一端与直立锁边屋面板24固定连接,排水管64穿设于连接柱(8)上并与连接柱(8)固定连接。在雨水天气时,雨水落至集水板61和集水筒62上,且大部分雨水沿导流管63流向排水管64内排出,实现了屋面雨水的有效收集和引导。雨水落至屋面后,最先与隔音衬垫7接触,隔音衬垫7对雨水进行缓冲,进一步降低噪音。Referring to FIG4 , a drain pipe 64 is provided between two adjacent water collecting tubes 62, and one end of the guide pipe 63 away from the water collecting tube 62 is connected to the drain pipe 64, and the drain pipe 64 is located below the connection between the guide pipe 63 and the water collecting tube 62. A connecting column (8) is fixed on the bottom wall of the water collecting plate 61, one end of the connecting column (8) is fixedly connected to the upright lock seam roof panel 24, and the drain pipe 64 is passed through the connecting column (8) and fixedly connected to the connecting column (8). In rainy weather, rainwater falls on the water collecting plate 61 and the water collecting tube 62, and most of the rainwater flows along the guide pipe 63 to the drain pipe 64 for discharge, thereby achieving effective collection and guidance of rainwater on the roof. After the rainwater falls on the roof, it first contacts the sound insulation pad 7, which buffers the rainwater and further reduces the noise.

参照图5,更进一步地,集水筒62内还滑动设置有用于开启或关闭其下方开口的启闭盖65。启闭盖65的横截面朝靠近所述屋面层结构2的方向渐缩,启闭盖65底部的边沿处向外延伸后向上弯折,在背离屋面层结构2的一侧形成盛装槽651,用于暂时存储雨水。同时,启闭盖65底部与集水筒62内侧壁之间连接有复位件66,如弹簧、橡胶条等,复位件66能够驱动启闭盖65朝远离屋面层结构2的方向滑动。Referring to Fig. 5, further, a cover 65 for opening or closing the opening below the water collecting barrel 62 is slidably provided. The cross section of the cover 65 gradually shrinks toward the direction close to the roofing structure 2. The edge of the bottom of the cover 65 extends outward and then bends upward, forming a storage groove 651 on the side away from the roofing structure 2 for temporarily storing rainwater. At the same time, a reset member 66, such as a spring, a rubber strip, etc., is connected between the bottom of the cover 65 and the inner side wall of the water collecting barrel 62. The reset member 66 can drive the cover 65 to slide in the direction away from the roofing structure 2.

当雨水进入集水筒62并积累到一定量时,启闭盖65受雨水重力作用向下移动,启闭盖65移动至启闭盖65的底部与导流管63和集水筒62连通处的下沿相抵,以关闭集水筒62下方的开口,进一步阻碍雨水与直立锁边屋面板24直接接触。集水筒62下方的开口关闭后,雨水沿通过导流管63排向排水管64;盛装槽651内的水干燥后,复位件66驱动启闭盖65回复到初始位置,以开启集水筒62下方的开口,使得空气得以顺利沿集水筒62流向直立锁边屋面板24表面,在有效降低雨水噪音的同时,保证直立锁边屋面板24表面的正常通风。When rainwater enters the water collecting barrel 62 and accumulates to a certain amount, the opening and closing cover 65 moves downward under the gravity of the rainwater, and the opening and closing cover 65 moves to the bottom of the opening and closing cover 65 and abuts against the lower edge of the connection between the guide pipe 63 and the water collecting barrel 62, so as to close the opening below the water collecting barrel 62, further preventing rainwater from directly contacting the upright lock-edge roof panel 24. After the opening below the water collecting barrel 62 is closed, the rainwater is discharged to the drain pipe 64 along the guide pipe 63; after the water in the containing tank 651 is dried, the reset member 66 drives the opening and closing cover 65 to return to the initial position to open the opening below the water collecting barrel 62, so that air can smoothly flow along the water collecting barrel 62 to the surface of the upright lock-edge roof panel 24, effectively reducing the noise of rainwater and ensuring the normal ventilation of the surface of the upright lock-edge roof panel 24.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围。凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。例如,吸音层22和保温板23的材料可以根据实际需要进行替换,转接件3和支座的形状和连接方式也可以进行适当调整,只要这些变化不脱离本申请的核心思想和原理,都应视为包含在本申请的保护范围之内。The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application. For example, the materials of the sound-absorbing layer 22 and the insulation board 23 can be replaced according to actual needs, and the shape and connection method of the adapter 3 and the support can also be appropriately adjusted. As long as these changes do not deviate from the core ideas and principles of the present application, they should be considered to be included in the protection scope of the present application.

Claims (10)

1.一种具有吸声性能的直立锁边金属屋面系统,其特征在于:包括基础支撑结构(1)和设置于所述基础支撑结构(1)上方的屋面层结构(2),所述基础支撑结构(1)自上而下依次包括相互连接的桁架结构系杆(11)、檩托(12)、主檩条(13)和次檩条(14);1. A standing seam metal roof system with sound absorption performance, characterized in that it comprises a base support structure (1) and a roof layer structure (2) arranged above the base support structure (1), wherein the base support structure (1) comprises, from top to bottom, interconnected truss structure tie rods (11), purlin brackets (12), main purlins (13) and secondary purlins (14); 所述屋面层结构(2)包括压型板(21)、吸音层(22)、保温板(23)和直立锁边屋面板(24),所述压型板(21)于所述次檩条(14)连接,所述吸音层(22)设置于所述保温板(23)和所述压型板(21)之间,所述直立锁边屋面板(24)设置于所述保温板(23)上方。The roofing layer structure (2) comprises a profiled plate (21), a sound absorbing layer (22), a thermal insulation board (23) and a standing seam roofing board (24); the profiled plate (21) is connected to the secondary purlin (14); the sound absorbing layer (22) is arranged between the thermal insulation board (23) and the profiled plate (21); and the standing seam roofing board (24) is arranged above the thermal insulation board (23). 2.根据权利要求1所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:所述屋面层结构(2)内还设置有转接件(3),所述转接件(3)一端与所述次檩条(14)连接,另一端连接有紧固支座(4);2. A standing seam metal roofing system with sound absorption performance according to claim 1, characterized in that: an adapter (3) is further provided in the roofing layer structure (2), one end of the adapter (3) is connected to the secondary purlin (14), and the other end is connected to a fastening support (4); 所述直立锁边屋面板(24)的侧端设置有第一钩挂部(241)和第二钩挂部(242),且一个所述直立锁边屋面板(24)内的第一钩挂部(241)和第二钩挂部(242)相对设置;A first hook portion (241) and a second hook portion (242) are provided at the side end of the standing seam roof panel (24), and the first hook portion (241) and the second hook portion (242) in one of the standing seam roof panels (24) are arranged opposite to each other; 所述紧固支座(4)一端穿出所述保温板(23),且所述紧固支座(4)两侧均设置有直立锁边屋面板(24),且所述紧固支座(4)穿出所述保温板(23)的一端由内向外依次套设有第二钩挂部(242)和第一钩挂部(241)。One end of the fastening support (4) passes through the insulation board (23), and upright lock-edge roof panels (24) are arranged on both sides of the fastening support (4), and the end of the fastening support (4) passing through the insulation board (23) is sequentially sleeved with a second hook portion (242) and a first hook portion (241) from the inside to the outside. 3.根据权利要求1所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:所述压型板(21)呈波浪形,且所述压型板(21)的波谷与次檩条(14)固定连接。3. A standing seam metal roofing system with sound absorption performance according to claim 1, characterized in that the corrugated plate (21) is wavy, and the trough of the corrugated plate (21) is fixedly connected to the secondary purlin (14). 4.根据权利要求3所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:所述檩托(12)包括托板(121)固定于所述托板(121)下方的若干竖向柱(122),所述竖向柱(122)一端与所述桁架结构系杆(11)固定连接。4. A standing seam metal roofing system with sound absorption performance according to claim 3, characterized in that: the purlin support (12) includes a support plate (121) fixed to a plurality of vertical columns (122) below the support plate (121), and one end of the vertical column (122) is fixedly connected to the truss structure tie rod (11). 5.根据权利要求4所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:所述保温板(23)与所述直立锁边屋面板(24)之间设置有第一防水层(25)和第二防水层(26)。5. A standing seam metal roofing system with sound absorption performance according to claim 4, characterized in that a first waterproof layer (25) and a second waterproof layer (26) are provided between the insulation board (23) and the standing seam roofing panel (24). 6.根据权利要求2所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:所述紧固支座(4)与所述转接件(3)之间设有隔热垫(5)。6. A standing seam metal roofing system with sound absorption performance according to claim 2, characterized in that a heat insulation pad (5) is provided between the fastening support (4) and the adapter (3). 7.根据权利要求1所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:所述压型板(21)与所述吸音层(22)之间设置有隔汽膜(27)。7. A standing seam metal roofing system with sound absorption performance according to claim 1, characterized in that a vapor barrier membrane (27) is provided between the profiled plate (21) and the sound absorption layer (22). 8.根据权利要求1所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:所述屋面层结构(2)上方还设置有排水结构(6),所述排水结构(6)包括集水板(61)、集水筒(62),所述集水筒(62)穿设于所述集水板(61)上,所述集水板(61)表面和所述集水筒(62)内侧壁上均设置有隔音衬垫(7);8. A standing seam metal roofing system with sound absorption performance according to claim 1, characterized in that: a drainage structure (6) is further arranged above the roofing layer structure (2), the drainage structure (6) comprises a water collecting plate (61) and a water collecting tube (62), the water collecting tube (62) is penetrated on the water collecting plate (61), and sound insulation pads (7) are arranged on the surface of the water collecting plate (61) and the inner wall of the water collecting tube (62); 集水筒(62)的横截面朝靠近所述屋面层结构(2)的方向渐缩,所述集水筒(62)的内侧壁上穿设有导流管(63),且导流管(63)穿过所述隔音衬垫(7),所述导流管(63)一端连通有排水管(64)。The cross section of the water collecting tube (62) tapers towards the direction approaching the roof layer structure (2); a flow guide pipe (63) is provided on the inner side wall of the water collecting tube (62), and the flow guide pipe (63) passes through the sound insulation pad (7); one end of the flow guide pipe (63) is connected to a drainage pipe (64). 9.根据权利要求8所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:集水筒(62)内滑动设置有用于开启或关闭所述集水筒(62)下方开口的启闭盖(65),所述启闭盖(65)背离所述屋面层结构(2)的一侧设置有盛装槽(651);9. A standing seam metal roofing system with sound absorption performance according to claim 8, characterized in that: an opening and closing cover (65) for opening or closing the opening below the water collecting cylinder (62) is slidably arranged in the water collecting cylinder (62), and a containing groove (651) is arranged on the side of the opening and closing cover (65) facing away from the roofing layer structure (2); 所述启闭盖(65)底部于所述集水筒(62)内侧壁之间连接有复位件(66),所述复位件(66)用于驱动所述启闭盖(65)朝远离所述屋面层结构(2)的方向滑动。A reset member (66) is connected between the bottom of the opening and closing cover (65) and the inner wall of the water collecting cylinder (62), and the reset member (66) is used to drive the opening and closing cover (65) to slide in a direction away from the roof layer structure (2). 10.根据权利要求9所述的一种具有吸声性能的直立锁边金属屋面系统,其特征在于:所述启闭盖(65)的横截面朝远离所述屋面层结构(2)的方向渐缩,所述盛装槽(651)沿所述启闭盖(65)底部边沿周向设置。10. A standing seam metal roofing system with sound absorption performance according to claim 9, characterized in that: the cross-section of the opening and closing cover (65) gradually decreases in the direction away from the roofing layer structure (2), and the containing groove (651) is circumferentially arranged along the bottom edge of the opening and closing cover (65).
CN202411152344.4A 2024-08-21 2024-08-21 Vertical overlock metal roofing system with sound absorption performance Active CN118815093B (en)

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