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CN118814976B - Floor splicing modular integrated system and construction method thereof - Google Patents

Floor splicing modular integrated system and construction method thereof Download PDF

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Publication number
CN118814976B
CN118814976B CN202411153125.8A CN202411153125A CN118814976B CN 118814976 B CN118814976 B CN 118814976B CN 202411153125 A CN202411153125 A CN 202411153125A CN 118814976 B CN118814976 B CN 118814976B
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CN
China
Prior art keywords
prefabricated
spliced
precast
slab
wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202411153125.8A
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Chinese (zh)
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CN118814976A (en
Inventor
郭海山
李黎明
张云峰
李�浩
唐一文
汤庆轩
李贝
李永敢
吕雪源
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Construction First Group Corp Ltd
China Construction First Group Construction and Development Co Ltd
CSCEC Tianjin Industrial Construction Engineering Co Ltd
Original Assignee
China Construction First Group Corp Ltd
China Construction First Group Construction and Development Co Ltd
CSCEC Tianjin Industrial Construction Engineering Co Ltd
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Application filed by China Construction First Group Corp Ltd, China Construction First Group Construction and Development Co Ltd, CSCEC Tianjin Industrial Construction Engineering Co Ltd filed Critical China Construction First Group Corp Ltd
Priority to CN202411153125.8A priority Critical patent/CN118814976B/en
Publication of CN118814976A publication Critical patent/CN118814976A/en
Application granted granted Critical
Publication of CN118814976B publication Critical patent/CN118814976B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34315Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
    • E04B1/34331Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by three-dimensional elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • E04B1/34315Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
    • E04B1/34321Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/02Load-carrying floor structures formed substantially of prefabricated units
    • E04B5/023Separate connecting devices for prefabricated floor-slabs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/162Connectors or means for connecting parts for reinforcements
    • E04C5/163Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction
    • E04C5/165Coaxial connection by means of sleeves
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Mechanical Engineering (AREA)
  • Joining Of Building Structures In Genera (AREA)

Abstract

本发明公开了一种楼板拼接式模块化集成系统及其建造方法,系统包括预制模块单元以及拼接式预制板,预制模块单元与拼接式预制板于同一结构层处交替布置;预制模块单元包括侧墙和全预制顶板,拼接式预制板与全预制顶板连接边中部设有沿其板边长度方向间隔设置的外凸状咬合键,全预制顶板与拼接式预制板连接边中部设有与外凸状咬合键咬合配合的凸凹咬合键,外凸状咬合键与凸凹咬合键咬合间隙内填充有高强灌浆料,拼接式预制板与全预制顶板的连接边两侧1/4边长范围内分别设有位置一一对应的凹槽,凹槽内设置水平连接钢筋以及填充有高强灌浆料。本申请在保证结构受力性能的前提下,减少现场浇筑的“湿式”作业量,提升效率,结构整体性好,安装效率高。

The present invention discloses a modular integrated system for splicing floor slabs and a construction method thereof. The system comprises a prefabricated module unit and a spliced prefabricated panel. The prefabricated module unit and the spliced prefabricated panel are alternately arranged at the same structural layer. The prefabricated module unit comprises a side wall and a fully prefabricated top panel. The middle of the connecting edge between the spliced prefabricated panel and the fully prefabricated top panel is provided with an outer convex bite key arranged at intervals along the length direction of the panel edge. The middle of the connecting edge between the fully prefabricated top panel and the spliced prefabricated panel is provided with a convex-concave bite key engaged with the outer convex bite key. The interlocking gap between the outer convex bite key and the convex-concave bite key is filled with high-strength grouting material. Grooves corresponding to each other are respectively provided within the range of 1/4 of the side length on both sides of the connecting edge between the spliced prefabricated panel and the fully prefabricated top panel. Horizontal connecting steel bars are arranged in the grooves and are filled with high-strength grouting material. Under the premise of ensuring the stress-bearing performance of the structure, the present application reduces the amount of "wet" work of on-site pouring, improves efficiency, has good structural integrity, and high installation efficiency.

Description

Floor splicing type modularized integrated system and construction method thereof
Technical Field
The invention relates to the technical field of assembled buildings, in particular to a concrete modularized integrated building suitable for low-rise, multi-rise or small high-rise, and particularly relates to a floor slab spliced modularized integrated system and a construction method thereof.
Background
The modularized integrated construction technology has the advantages of high site construction speed, high full-specialized integration level and the like, the building plane is split into a plurality of hexahedral boxes, the boxes are manufactured and produced in factories, operations such as electromechanics, built-in and the like are integrated into the boxes in the factories, and quick installation is realized after the boxes are transported to the site. Compared with the steel structure modularization integration technology, the concrete modularization integration technology has better heat preservation, sound insulation and other performances, and is also applied to low-rise and high-rise residential buildings.
The application process mainly has the following technical problems:
(1) In the conventional assembly type shear wall structure specification in China, in order to ensure deformation coordination of prefabricated structure walls under the action of an earthquake, vertical joints among the prefabricated structure walls are often connected by adopting cast-in-place edge members and horizontal steel bar anchor rings (cables) in a grouting manner, so that the problems of steel bar collision, anchor ring avoidance and the like frequently occur in the installation process, the construction efficiency is low, and the construction quality is unreliable.
(2) The second mode of direct splicing of the traditional modularized prefabricating units adopts full prefabricating wall modules to be arranged back to back, a double-layer wall body is formed between each two modules, and the double-layer wall body cannot resist side force integrally, so that the thickness of the double-layer wall body is often too thick, and the effective use space of the building is also "occupied".
(3) When the hydropower pipeline is buried in the prefabricated modules in a direct splicing mode of the traditional modularized prefabricated units, gaps are hardly reserved between the modules, and the on-site pipeline is difficult to butt joint.
(4) The roof of traditional module unit adopts steel bar truss superimposed sheet, realizes the connection of each module roof of floor through post-cast superimposed layer concrete. On one hand, the top plate and the side wall are required to be prefabricated and assembled respectively in the production process of the modularized units, the production period is longer, and on the other hand, the maintenance time after the concrete pouring of the site floor slab also limits the further improvement of the installation speed.
(5) The traditional Chinese patent application with the application number of 2017106362012. X discloses an anti-seismic prefabricated floor slab and an anti-seismic splicing structure of the floor slab, wherein four sides of the prefabricated slab are completely connected by adopting butt dovetails, although effective transmission of forces in a plane of the floor slab can be ensured, effective connection measures of the floor slab and a wall body are not considered, when butt joints are arranged on four sides of the prefabricated slab with larger size, corners of the prefabricated slab are difficult to accurately position due to production and installation errors, and sometimes even partial dovetails need to be manually cut off for installation.
The prior art can realize the integrated production of the components of the internal products of the module, but has various problems in the production and installation processes, and the prior art can not fully embody the advantages of industrialized construction and does not accord with the development concept of energy conservation and environmental protection.
Disclosure of Invention
The invention provides a floor splicing type modular integrated system suitable for low layers, multiple layers or small high layers and a construction method thereof, which can reduce the workload of cast-in-place concrete on the premise of ensuring the stress performance of a structure, improve the efficiency, fully exert the material performance, and have good structural integrity and high installation efficiency.
The technical problems of more field connection wet operation, limited installation speed by concrete pouring, low formwork wall material utilization rate and the like of the existing concrete modularized structure are solved.
In order to solve the technical problems, the invention adopts the following technical scheme:
The invention relates to a floor slab spliced modular integrated system, which comprises prefabricated module units and spliced prefabricated plates, wherein the prefabricated module units and the spliced prefabricated plates are alternately arranged at the same structural layer;
The prefabricated module unit comprises two-sided, three-sided or four-sided side walls and a full prefabricated top plate, wherein the side walls comprise prefabricated structure walls and filling walls, and the prefabricated structure walls and the full prefabricated top plate are integrally formed or prefabricated and assembled in a blocking manner;
Grooves with positions corresponding to one another are respectively arranged in the range of 1/4 side length of the two sides of the connecting edge of the spliced precast slab and the full precast top slab, the intervals of the grooves are 100 mm-300 mm, the lengths of the grooves calculated from the slab edge are 250 mm-700 mm, and horizontal connecting steel bars are arranged in the grooves and filled with high-strength grouting materials;
The joint of the spliced precast slab and the middle part of the side length of the full precast slab is provided with outer convex engagement keys at intervals along the slab side direction, the outermost side edge of each outer convex engagement key is longer than the root side length, each outer convex engagement key is provided with a dowel hole, each dowel hole is internally provided with a dowel, one end of each dowel extends into the precast structure wall at the lower part and is connected with the precast structure wall;
The lower end of the prefabricated structural wall of the prefabricated module unit positioned at the upper layer is connected with the connecting steel bars extending out of the prefabricated module unit at the lower layer, and grouting sleeves or constraint slurry anchors with double rows of steel bars or large-diameter single-row steel bars replaced by equal areas are adopted for lap joint connection.
The floor slab spliced modular integrated system further comprises a prefabricated bottom plate, wherein the prefabricated bottom plate is positioned at the bottom of the side wall, and is integrally prefabricated with the prefabricated structural wall or formed by pouring in a split manner.
According to the floor splicing type modularized integrated system, further, holes are formed in at least one surface of the prefabricated structure wall of the prefabricated module unit, and filling walls are arranged at the holes.
The floor splicing type modularized integrated system disclosed by the invention further comprises one or more combinations of water supply and drainage, heating ventilation and electromechanical pipelines integrated in at least one of the side wall, the full prefabricated top plate and the prefabricated bottom plate.
The floor slab spliced modular integrated system is characterized in that at least two rows of prefabricated module units and spliced prefabricated plates are arranged, prefabricated structural walls of the two rows of prefabricated module units are not connected, and all prefabricated top plates of the two rows of adjacent prefabricated module units are connected in a local spliced mode;
two rows of adjacent spliced precast slabs are connected by partial splicing.
The floor slab spliced modular integrated system is characterized in that the outer edge of the outer convex engagement key is provided with upper and lower double-layer constructional steel bars, the constructional steel bars are anchored into corresponding spliced precast slabs or full precast top slabs, the edge of each dowel hole is provided with a tie bar, the tie bars are arranged in a U shape, and the end parts of the tie bars are anchored into the spliced precast slabs.
The floor splicing type modularized integrated system is characterized in that the outer corners of the front ends and the inner corners of the roots of the convex engagement keys are provided with arc corners or flat corners.
The floor slab spliced modular integrated system is characterized in that a precast beam is arranged at the bottom of a spliced precast slab, the precast beam and the spliced precast slab are integrally cast or respectively precast, a connecting bracket is arranged on the wall of the precast structure, the end part of the precast beam is arranged on the connecting bracket, and a connecting rib inserted into the precast beam is arranged on the connecting bracket.
The floor slab spliced modular integrated system further comprises prefabricated module units, spliced prefabricated plates and prefabricated walls;
the prefabricated module units comprise side walls, prefabricated bottom plates and full prefabricated top plates, the prefabricated module units are arranged at intervals along the horizontal direction and the vertical direction, and the prefabricated bottom plates of the prefabricated module units positioned on the upper layer are connected with the full prefabricated top plates of the prefabricated module units positioned on the lower layer in a local splicing mode;
The prefabricated wall is arranged at a vertical gap between the outermost prefabricated module units, the lower end of the prefabricated wall is provided with a flat section, the prefabricated wall is connected by a grouting sleeve, and the upper end of the prefabricated wall is connected by local splicing;
the spliced precast slab is arranged at a horizontal gap between precast module units, and the spliced precast slab is connected with the precast module units or precast walls at corresponding positions by local splicing.
The invention relates to a construction method, which comprises the following steps:
when the prefabricated module unit is a hexahedral module comprising a side wall, a full prefabricated top plate and a prefabricated bottom plate, the hexahedral module is formed by integrally pouring the pentahedral module, reinforcing steel bars of the prefabricated bottom plate are reserved at the bottom of the prefabricated structural wall, and pouring of the prefabricated bottom plate is carried out after the pentahedral module is disassembled;
The spliced precast slab and the precast beam are processed and manufactured in factories, and the electromechanical pipelines are reserved and pre-buried in advance when the various components are processed and manufactured;
Step 2, leveling the floor before installation, paving a grout layer at the joint of the bottom of the prefabricated structure wall of the prefabricated module unit in advance, controlling the thickness of the grout layer at the bottom of the prefabricated structure wall according to the elevation of the floor and the elevation of the installation completion surface, hoisting the prefabricated module unit to the position 200-300mm above the floor, aligning and fine-adjusting the pre-buried grouting sleeve at the bottom of the prefabricated structure wall and the connecting steel bars of the floor, and ensuring that all the connecting steel bars can be inserted into the pre-buried grouting sleeve at the bottom of the prefabricated structure wall;
step 3, hoisting another prefabricated module unit at intervals according to a structural assembly drawing after the prefabricated module unit is installed in place, and simultaneously, performing sleeve grouting operation of the prefabricated structural wall connecting steel bars by adopting a single sleeve grouting process;
If the prefabricated module unit is a hexahedral module, grouting a gap between the prefabricated bottom plate and the lower full prefabricated top plate when the sleeve is in grouting construction, so that the full prefabricated top plates of the prefabricated bottom plate and the lower prefabricated module unit form a layer of integral floor slab;
Step 4, positioning according to convex-concave engagement keys at the end parts of the prefabricated module units when the spliced prefabricated plate is installed, ensuring that the convex-convex engagement keys of the spliced prefabricated plate correspond to the convex-concave engagement keys of the full prefabricated top plate, and simultaneously overlapping the grooves of the spliced prefabricated plate with the grooves of the full prefabricated plate;
Step 5, after the spliced precast slabs are installed in place, placing horizontal connecting steel bars in grooves corresponding to the full precast top plates and the spliced precast slabs, and then grouting the engaged key joints and the grooves between the precast module units and the spliced precast slabs to complete the integral connection of the full precast top plates and the spliced precast slabs, wherein the grouting material is high-strength shrinkage-free grouting material added with steel fibers, and curing is required to be carried out for about 3-5 hours after grouting is completed;
and 6, after the steps are finished, the prefabricated module units of the next layer can be installed, the electromechanical pipeline construction can be started after the floors are finished, electromechanical pipelines pre-embedded in the prefabricated module units are reserved at the bottoms of the prefabricated structural walls, and the quick connection construction of the electromechanical pipelines of the layer is realized through the area between the two prefabricated module units, namely, the floor of the spliced prefabricated slab area.
Compared with the prior art, the invention has the following beneficial effects:
1. In the conventional assembly type shear wall structure specification in China, in order to ensure deformation coordination of prefabricated structure walls under the action of an earthquake, vertical joints among the prefabricated structure walls are often connected by adopting cast-in-place edge members and horizontal steel bar anchor rings (cables) in a grouting manner, so that the problems of steel bar collision, anchor ring avoidance and the like frequently occur in the installation process, the construction efficiency is low, and the construction quality is unreliable. According to the invention, the prefabricated modular units and the spliced prefabricated plates are alternately arranged in the plane, so that the on-site vertical seam splicing between the prefabricated structure walls in the prefabricated modular units is avoided, the on-site connection difficulty between the prefabricated components is reduced, and the installation efficiency is improved.
2. The second mode of the direct splicing of the traditional modularized prefabricating units adopts the back-to-back arrangement of all prefabricating wall modules, a double-layer wall body is formed between each module, and the double-layer wall body cannot resist side force integrally, so that the thickness of the double-layer wall body is often too thick, and the effective use space of the building is also "occupied". According to the invention, the prefabricated modular units and the spliced prefabricated plates are alternately arranged in the plane, so that the use of the shuttering and double walls are avoided, wall materials are utilized to the maximum extent, the material use efficiency is high, and the effective use area of the building is large.
3. In the traditional mode of direct splicing of modular prefabricated units, when hydropower lines are buried in prefabricated modules, on-site pipeline butt joint between the modules is difficult. The prefabricated module units and the spliced prefabricated plates are alternately arranged, so that connection and connection construction of electromechanical and equipment pipelines among the prefabricated module units are facilitated. When prefabricated module unit sets up prefabricated bottom plate, can pre-buried in advance in prefabricated bottom plate with the water and electricity pipeline, carry out the laying and the connection construction of electromechanical and equipment pipeline in the concatenation prefabricated plate region of interval alternate arrangement, operating space is big and the convenient high efficiency of plugging into.
4. The wall and the floor slab are prefabricated components, the concrete-free pouring operation is installed on site, the cast-in-place connection is simple, the construction speed is high, and the construction process is more environment-friendly.
5. The floor plates are connected in a mode of combining groove reinforcement lap joint and snap key connection, so that internal force transmission in the joint vertical joint direction and parallel joint direction is ensured, and the problem that installation is difficult in site when all four sides are connected by the snap keys is avoided. The spliced prefabricated plate is pressed on the top surface of the side wall of the module unit, temporary support is not needed to be arranged on the plate, the on-site non-solid material investment is less, and the installation speed is high. The spliced precast slabs are pressed on the top surface of the side wall of the module unit in a staggered mode, and the node area is good in waterproof performance.
The invention is further described below with reference to the accompanying drawings.
Drawings
FIG. 1 is a perspective view of a floor slab spliced modular integrated system of the present invention, primarily constructed in three dimensions;
FIG. 2 is a three-dimensional schematic of a prefabricated modular unit of the present invention;
FIG. 3 is a three-dimensional schematic view of a spliced prefabricated panel according to the present invention;
FIG. 4 is a schematic illustration of the configuration of the male outside male engagement key of FIG. 3 in accordance with the present invention;
FIG. 5 is a schematic elevation view of a floor slab splice modular arrangement of the present invention;
FIG. 6 is a schematic view of a three-dimensional structure of a precast beam installation of the present invention;
Fig. 7 is a detailed view of the precast beam installation connection node of the present invention.
FIG. 8 is a schematic diagram of the connection of a fully prefabricated top panel and a spliced prefabricated panel groove according to the present invention;
FIG. 9 is a schematic elevation view of a spacing arrangement of pentahedral modules of the present invention;
FIG. 10 is an exploded view of the spaced arrangement of pentahedral modules of the present invention;
FIG. 11 is a schematic elevation view of a spacing arrangement of hexahedral modules according to the present invention;
Fig. 12 is an exploded view of a spaced arrangement of hexahedral modules of the present invention;
FIG. 13 is a schematic elevation view of a planar vertical double spacing arrangement of hexahedral modules of the present invention;
fig. 14 is an exploded view of a planar vertical double spacing arrangement of hexahedral modules of the present invention.
Reference numerals:
1-prefabricated module units, 2-spliced prefabricated plates, 3-prefabricated beams, 4-prefabricated walls, 1.1-prefabricated structural walls, 1.2-filled walls, 1.3-fully prefabricated top plates, 1.4-prefabricated bottom plates, 1.5-dowel bars, 1.6-connecting reinforcing bars, 1.7-connecting brackets, 2.1-outwards convex snap-in keys, 2.2-dowel bar holes, 2.3-tie bars, 2.4-constructional reinforcing bars, 2.5-grooves and 2.6-horizontal connecting reinforcing bars.
Detailed Description
Referring to fig. 1-14, the invention discloses a floor slab spliced modular integrated system and a construction method thereof, wherein the integrated system comprises prefabricated module units and spliced prefabricated plates.
Embodiment one:
the prefabricated module units and the spliced prefabricated plates are alternately arranged on the same structural layer, and the spliced prefabricated plates are connected with the prefabricated module units on two sides.
The prefabricated module unit comprises side walls and a full prefabricated top plate, wherein the side walls are arranged on two sides, three sides or four sides along the contour direction of the full prefabricated top plate, the side walls comprise prefabricated structure walls and filling walls, the prefabricated structure walls and the full prefabricated top plate are integrally formed or prefabricated and assembled in a blocking mode, holes are formed in one or more prefabricated structure walls according to structural seismic requirements, the filling walls are arranged in the holes, the filling walls can be ALC strip walls, autoclaved aerated concrete block walls or other filling walls flexibly connected with the prefabricated structure walls, the flexible connection is common construction measures in wall connection, such as 10-20mm gaps are reserved between the filling walls and the prefabricated structure walls, the thickness of the full prefabricated top plate is 100-200 mm, and the thickness of the prefabricated structure walls and the filling walls is 140-300 mm.
The thickness of the spliced precast slab is 100-200mm, the thickness of the spliced precast slab is determined according to the span of the spliced precast slab, the spliced precast slab is generally consistent with the thickness of the full-precast top slab, the spliced precast slab is connected with the full-precast top slab in a local splicing mode, grooves with positions corresponding to one another are formed in the 1/4 side length range of the two sides of the connecting edge of the spliced precast slab and the full-precast top slab respectively, the intervals of the grooves are 100-300 mm, the length of the grooves from the slab edge of the connecting edge is 250-700 mm, horizontal connecting steel bars are arranged in the grooves, high-strength grouting materials are filled in the grooves, and the spliced precast slab is connected with the two ends of the spliced edge of the precast top slab in a mode of grooves, the horizontal connecting steel bars and the high-strength grouting materials.
The joint of the spliced precast slab and the middle part of the side length of the full precast slab is provided with convex engaging keys which are arranged at intervals along the slab edge direction, the length of each convex engaging key is 300-800mm, the depth is more than 80mm, the distance is 500-900 mm, the convex length of each convex engaging key is not less than half of the thickness of a precast structure wall plus 30mm, the outer side length of each convex engaging key is 20-50 mm longer than the root edge, the radius of each convex engaging key is not less than 10mm in an arc angle or a flat angle at the outer corner of the front end and the inner corner of the root, upper and lower double-layer constructional steel bars are arranged along the outer edges of the convex engaging keys, the diameters of the constructional steel bars are not less than 6mm, and the end parts of the constructional steel bars are anchored into the spliced precast slab along the outline of the convex engaging keys.
The connection part of the full prefabricated top plate and the spliced prefabricated plate is provided with a convex-concave engagement key in engagement with the convex-concave engagement key, a gap of 10-30mm exists between the convex-concave engagement key and the convex-concave engagement key, the gap is filled with high-strength grouting material with the strength not lower than 40MPa, and the assembly connection of the full prefabricated top plate and the spliced prefabricated plate is realized through the mortise-tenon engagement of the convex-concave engagement key and the convex-concave engagement key.
The prefabricated module units are arranged in multiple layers up and down with the spliced prefabricated plates, the lower ends of the prefabricated structural walls of the prefabricated module units positioned on the upper layer are connected with connecting steel bars extending out of the prefabricated structural walls of the prefabricated module units positioned on the lower layer, grouting sleeves or constraint slurry anchors with double rows of ribs or large-diameter single rows of ribs replaced by equal areas can be adopted for lap joint connection, and when sleeve grouting connection is adopted, the specification of the grouting sleeves is selected according to the diameter increase of the connecting steel bars by one level.
The middle part of the convex occlusion key on the spliced precast slab is provided with 1-2 dowel holes with the diameter not smaller than 20mm, the edge of each dowel hole is provided with a drawknot tendon with the diameter not smaller than 6mm, the drawknot tendon is U-shaped, the end part of each drawknot tendon is anchored into the spliced precast slab, the dowel holes are internally provided with dowel bars and filled with high-strength grouting materials, the lower ends of the dowel bars are anchored into the lower precast structure wall, the insertion length of the dowel bars is not smaller than 15 times of the diameter of the reinforcing steel bars, and the length of the dowel bars protruding out of the lower precast structure wall does not exceed the thickness of the spliced precast slab.
The prefabricated module units and the spliced prefabricated plates are at least provided with two rows, prefabricated structural walls of the two rows of prefabricated module units are not connected, all prefabricated top plates of the two rows of adjacent prefabricated module units and all adjacent spliced prefabricated plates of the two rows of adjacent prefabricated module units are connected in a local splicing mode, the local splicing mode is identical to that of the full prefabricated top plates and the spliced prefabricated plates, grooves are arranged at intervals within a range of 1/4 of the length of each of two ends of a connecting edge, horizontal connecting reinforcing steel bars and high-strength grouting materials are arranged in the grooves, and convex-shaped engaging keys and convex-concave engaging keys which are in engagement fit are arranged in the middle of the connecting edge.
The bottom of the spliced precast slab is provided with precast beams, the precast beams and the spliced precast slab are integrally cast and formed or precast respectively, a connecting bracket is arranged on the wall of the precast structure, the end parts of the precast beams are arranged on the connecting bracket, and connecting ribs inserted into the precast beams are arranged on the connecting bracket.
In addition, at least one of the side wall and the full prefabricated top plate is internally integrated with one or more combinations of water supply and drainage, heating ventilation and electromechanical pipelines.
The application avoids the on-site connection of prefabricated module walls and walls by the interval arrangement of the in-plane module units and the spliced prefabricated plates, avoids the problems of reduced actual use area and low material utilization rate of the building caused by directly splicing the modules to form double walls, adopts spliced connection, has no on-site concrete pouring operation, has shorter on-site installation period, ensures that the spliced connection of the floor is pressed on the wall top in a staggered manner, avoids the problem of easy water leakage of the traditional assembled laminated floor connection, and can better transfer shearing force in the direction of a plate seam and pulling force in the direction of a vertical plate seam generated in the floor under the action of earthquake and wind load, thereby ensuring the integrity of the floor.
Embodiment two:
The difference with the first embodiment is that the prefabricated module unit further includes a prefabricated bottom plate, the prefabricated bottom plate is located at the bottom of the side wall, and is integrally prefabricated with the prefabricated structural wall or is formed by casting in batches, and a grouting layer is arranged between the prefabricated bottom plate located at the upper prefabricated module unit and the full prefabricated top plate located at the lower prefabricated module unit.
One or more combinations of water supply and drainage, heating ventilation and electromechanical pipelines are integrated in at least one of the side wall, the full prefabricated top plate and the prefabricated bottom plate, and the side wall, the full prefabricated top plate and the prefabricated bottom plate are provided with decoration functional units, wherein the decoration functional units are hard-packed contents such as ceramic tiles, kitchens and bathrooms, wall painting, cabinets and the like.
The prefabricated modular unit is completely decorated, the building integration level is high, the field installation time is saved, the hydropower pipeline is pre-buried in the prefabricated bottom plate in advance, corresponding pipeline laying can be carried out on the field of the spliced prefabricated plate area, the operation space is large, the problem that the pipelines cannot be butted due to direct back-to-back splicing of modules is avoided, and the field is convenient and efficient. The prefabricated base plate in this example serves only as a structural member of the prefabricated modular unit and does not take on the role of a structural floor.
Embodiment III:
The difference from the first and second embodiments is that the prefabricated wall is further comprised, and the prefabricated module unit includes a side wall, a prefabricated bottom plate and a fully prefabricated top plate. The prefabricated module units are arranged at intervals along the horizontal direction and the vertical direction, the prefabricated bottom plates of the prefabricated module units positioned on the upper layer are subjected to calculation and reinforcement arrangement according to the structural stress floor slab, and are produced and manufactured, and the prefabricated bottom plates are connected with the full prefabricated top plates of the prefabricated module units positioned on the lower layer in a local splicing mode during installation. The prefabricated wall sets up in the vertical breach department that is located between the prefabricated module unit in the outside, and concatenation formula prefabricated plate sets up between prefabricated module unit in top layer and prefabricated wall, makes between the prefabricated module unit in the outside form the closed module. The lower end of the prefabricated wall is provided with a flat section, grouting sleeve connection is adopted, the spliced prefabricated plate is connected with the full prefabricated top plate of the prefabricated module unit and the upper end of the prefabricated wall in a local splicing mode, grooves are arranged at intervals within the range of 1/4 side length of two ends of a connecting edge in the local splicing mode, horizontal connecting steel bars and high-strength grouting materials are arranged in the grooves, and an external convex engaging key and an external concave engaging key which are engaged are arranged in the middle of the connecting edge in an engaging mode are connected.
The prefabricated bottom plates of the prefabricated modular units are load-bearing floors, and through horizontal and vertical staggered arrangement, the prefabricated modular units can be assembled into a complete building single body, so that double walls and double floors are avoided, the material use efficiency is high, and the environment-friendly energy-saving requirements are met.
Embodiment four:
The construction method comprises the following steps:
The method comprises the steps of 1, manufacturing and processing prefabricated module units in factories, casting and molding pentahedron modules in one step by adopting a three-dimensional mold, reserving reinforcing steel bars of a prefabricated bottom plate at the bottom of a prefabricated structural wall by using hexahedron modules on the basis of integrally casting and molding pentahedron modules, and casting and manufacturing the prefabricated bottom plate after the pentahedron modules are disassembled, wherein planar components such as a spliced prefabricated plate, a prefabricated beam and the like are manufactured in factories, and reserved and pre-buried electromechanical pipelines are carried out in advance when various components are manufactured and manufactured. The hexahedral module can be transported to a construction site after being subjected to internal integrated decoration in a factory, wherein the pentahedron module comprises a side wall and a fully prefabricated top plate, and the hexahedral module comprises a side wall, a prefabricated bottom plate and a fully prefabricated top plate.
And 2, leveling the floor before installation, and paving a grout layer at the bottom joint of the prefabricated structure wall of the prefabricated module unit in advance, wherein the grout layer thickness of the bottom of the prefabricated structure wall is controlled according to the elevation of the floor and the elevation of the installation completion surface. Hoisting the prefabricated module units to the position 200-300mm above the floor, aligning and fine-adjusting the pre-buried grouting sleeve at the bottom of the prefabricated structure wall and the connecting steel bars of the floor, ensuring that all the connecting steel bars can be inserted into the pre-buried grouting sleeve at the bottom of the prefabricated structure wall, and after the alignment adjustment is finished, dropping the prefabricated module units on the floor grout layer to finish the installation of the prefabricated module units.
And 3, hoisting another prefabricated module unit at intervals according to the structural assembly drawing after the prefabricated module unit is installed in place, and grouting the connecting steel bar sleeve of the prefabricated structural wall by adopting a single sleeve grouting process. If the prefabricated bottom plate is a hexahedral module, the gap between the prefabricated bottom plate and the fully prefabricated top plate of the lower prefabricated module unit is grouted when the sleeve is grouted, so that the fully prefabricated top plate of the prefabricated bottom plate and the lower prefabricated module unit forms a cost layer integral floor. And after all the prefabricated module units of the layer are installed in place, hoisting construction of the prefabricated beam and the spliced prefabricated plate can be performed.
And 4, if the spliced prefabricated plate bottom is provided with the prefabricated beam, casting and forming the prefabricated plate bottom and the prefabricated beam integrally in a factory. When the spliced precast slab is installed, the convex-concave engagement keys at the end parts of the precast module units are positioned, so that the convex-convex engagement keys of the spliced precast slab correspond to the convex-concave engagement keys of the full precast top plate, and meanwhile, the grooves of the spliced precast slab are coincident with the grooves of the full precast top plate. After the two are corresponding, the spliced precast slab can be placed, and the dowel bars on the precast module units penetrate through dowel bar holes of the spliced precast slab.
And 5, after the spliced precast slab is installed in place, placing horizontal connecting steel bars in grooves corresponding to the full precast top plate and the spliced precast slab, and then grouting the concave-convex engagement key joints and the grooves between the precast module units and the spliced precast slab to complete the integral connection of the full precast top plate and the spliced precast slab. The grouting material is high-strength shrinkage-free grouting material added with steel fibers, and the grouting material needs to be maintained for about 3-5 hours after grouting is completed.
And 6, after the steps are finished, the prefabricated module unit of the next layer can be installed. And the floor after the installation is completed, and the construction of the electromechanical pipeline can be started. Electromechanical pipelines pre-buried in the prefabricated module units are reserved at the bottom of the prefabricated structural wall, and the quick connection construction of the electromechanical pipelines is realized through the area between the two prefabricated module units, namely on the floor of the spliced prefabricated slab area.
The above examples are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solution of the present invention should fall within the scope of protection defined by the claims of the present invention without departing from the spirit of the present invention.

Claims (9)

1. The floor slab spliced modular integrated system is characterized by comprising prefabricated module units and spliced prefabricated plates, wherein the prefabricated module units and the spliced prefabricated plates are alternately arranged at the same structural layer;
The prefabricated module unit comprises two-sided, three-sided or four-sided side walls and a full prefabricated top plate, wherein the side walls comprise prefabricated structure walls and filling walls, and the prefabricated structure walls and the full prefabricated top plate are integrally formed or prefabricated and assembled in a blocking manner;
Grooves with positions corresponding to one another are respectively arranged in the range of 1/4 side length of the two sides of the connecting edge of the spliced precast slab and the full precast top slab, the intervals of the grooves are 100 mm-300 mm, the lengths of the grooves calculated from the slab edge are 250 mm-700 mm, and horizontal connecting steel bars are arranged in the grooves and filled with high-strength grouting materials;
The joint of the spliced precast slab and the middle part of the side length of the full precast slab is provided with outer convex engagement keys at intervals along the slab side direction, the outermost side edge of each outer convex engagement key is longer than the root side length, each outer convex engagement key is provided with a dowel hole, each dowel hole is internally provided with a dowel, one end of each dowel extends into the precast structure wall at the lower part and is connected with the precast structure wall;
the lower end of the prefabricated structural wall of the prefabricated module unit positioned at the upper layer is connected with the connecting steel bars extending out of the prefabricated module unit at the lower layer, and grouting sleeves or constraint slurry anchors with double rows of steel bars or large-diameter single-row steel bars replaced by equal areas are adopted for lap joint connection;
at least one surface of the prefabricated module unit is provided with a hole on the prefabricated structure wall, and a filling wall is arranged at the hole.
2. The floor slab spliced modular integrated system of claim 1, wherein the prefabricated module unit further comprises a prefabricated bottom plate, wherein the prefabricated bottom plate is positioned at the bottom of the side wall, and is integrally prefabricated with the prefabricated structural wall or formed by casting in a split manner.
3. The floor slab spliced modular integrated system of claim 2, wherein at least one of the side walls, the fully prefabricated top panel and the prefabricated bottom panel has integrated therein one or more combinations of plumbing, heating, ventilation and electromechanical plumbing.
4. The floor slab spliced modular integrated system according to claim 1, wherein the prefabricated module units and the spliced prefabricated plates are at least arranged in two rows, prefabricated structural walls of the two rows of prefabricated module units are not connected, and all prefabricated top plates of two rows of adjacent prefabricated module units are connected in a local spliced mode;
two rows of adjacent spliced precast slabs are connected by partial splicing.
5. The floor slab spliced modular integrated system according to claim 1, wherein upper and lower double-layer constructional steel bars are arranged along the outer edges of the outer convex engagement keys, the constructional steel bars are anchored into corresponding spliced precast slabs or full precast top slabs, tie bars are arranged at the edges of the dowel bar holes, the tie bars are arranged in a U shape, and the end parts of the tie bars are anchored into the spliced precast slabs.
6. The floor slab spliced modular integrated system as set forth in claim 1, wherein the male snap key has a rounded or flat corner at the front male corner and the female corner at the root.
7. The floor slab spliced modular integrated system of claim 1, wherein the bottom of the spliced precast slab is provided with a precast beam, the precast beam and the spliced precast slab are integrally cast or respectively precast, the precast structure wall is provided with a connecting bracket, the end part of the precast beam is arranged on the connecting bracket, and the connecting bracket is provided with a connecting rib inserted into the precast beam.
8. The floor slab spliced modular integrated system of claim 1, comprising prefabricated modular units, spliced prefabricated panels and prefabricated walls;
the prefabricated module units comprise side walls, prefabricated bottom plates and full prefabricated top plates, the prefabricated module units are arranged at intervals along the horizontal direction and the vertical direction, and the prefabricated bottom plates of the prefabricated module units positioned on the upper layer are connected with the full prefabricated top plates of the prefabricated module units positioned on the lower layer in a local splicing mode;
The prefabricated wall is arranged at a vertical gap between the outermost prefabricated module units, the lower end of the prefabricated wall is provided with a flat section, the prefabricated wall is connected by a grouting sleeve, and the upper end of the prefabricated wall is connected by local splicing;
the spliced precast slab is arranged at a horizontal gap between precast module units, and the spliced precast slab is connected with the precast module units or precast walls at corresponding positions by local splicing.
9. A method of construction comprising the floor slab spliced modular integrated system of claim 7, comprising the steps of:
when the prefabricated module unit is a hexahedral module comprising a side wall, a full prefabricated top plate and a prefabricated bottom plate, the hexahedral module is formed by integrally pouring the pentahedral module, reinforcing steel bars of the prefabricated bottom plate are reserved at the bottom of the prefabricated structural wall, and pouring of the prefabricated bottom plate is carried out after the pentahedral module is disassembled;
the spliced precast slab, the precast beam and the precast wall are processed and manufactured in factories, and the electromechanical pipelines are reserved and pre-buried in advance when the various components are processed and manufactured;
Step 2, leveling the floor before installation, paving a grout layer at the bottom connecting part of the prefabricated structure wall of the prefabricated module unit in advance, controlling the thickness of the grout layer at the bottom of the prefabricated structure wall according to the elevation of the floor and the elevation of the installation finishing surface, hoisting the prefabricated module unit to the position 200-300mm above the floor, aligning and fine-adjusting the pre-buried grouting sleeve or grout anchor lap joint holes at the bottom of the prefabricated structure wall and the connecting reinforcing steel bars of the floor, ensuring that all the connecting reinforcing steel bars can be inserted into the pre-buried grouting sleeve or grout anchor lap joint holes at the bottom of the prefabricated structure wall, and after the alignment adjustment, dropping the prefabricated module unit on the grout layer of the floor to finish the installation of the prefabricated module unit;
Hoisting another prefabricated module unit at intervals, and grouting a sleeve of a prefabricated structural wall connecting steel bar;
If the prefabricated module unit is a hexahedral module, grouting a gap between the prefabricated bottom plate and the lower full prefabricated top plate when the sleeve is in grouting construction, so that the full prefabricated top plates of the prefabricated bottom plate and the lower prefabricated module unit form a layer of integral floor slab;
Step 4, positioning according to convex-concave engagement keys at the end parts of the prefabricated module units when the spliced prefabricated plate is installed, ensuring that the convex-convex engagement keys of the spliced prefabricated plate correspond to the convex-concave engagement keys of the full prefabricated top plate, and simultaneously enabling grooves of the spliced prefabricated plate to coincide with the grooves of the full prefabricated top plate;
Step 5, after the spliced precast slabs are installed in place, placing horizontal connecting steel bars in grooves corresponding to the full precast top plates and the spliced precast slabs, and then grouting the engaged key joints and the grooves between the precast module units and the spliced precast slabs to complete the integral connection of the full precast top plates and the spliced precast slabs, wherein the grouting material is high-strength shrinkage-free grouting material added with steel fibers, and curing is required to be carried out for 3-5 hours after grouting is completed;
And 6, installing the prefabricated module units of the next layer, performing construction of electromechanical pipelines on the floor where the installation is completed, reserving connection ports of the electromechanical pipelines at the bottoms of the prefabricated structural walls, and realizing quick connection construction of the electromechanical pipelines of the layer through the area between the two prefabricated module units, namely, the floor of the spliced prefabricated slab area.
CN202411153125.8A 2024-08-21 2024-08-21 Floor splicing modular integrated system and construction method thereof Active CN118814976B (en)

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