CN118814348A - Pulling device and pulling method of double-needle sock machine - Google Patents
Pulling device and pulling method of double-needle sock machine Download PDFInfo
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- CN118814348A CN118814348A CN202411315347.5A CN202411315347A CN118814348A CN 118814348 A CN118814348 A CN 118814348A CN 202411315347 A CN202411315347 A CN 202411315347A CN 118814348 A CN118814348 A CN 118814348A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000009940 knitting Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000004744 fabric Substances 0.000 abstract description 18
- 238000009941 weaving Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/88—Take-up or draw-off devices for knitting products
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
本发明公开了双针筒袜机的牵拉装置和牵拉方法,包括设于下针筒内的抽吸管和设于上针筒内的锁定件,当上针筒和下针筒同轴时,锁定件和抽吸管均随上下针筒同步转动,且锁定件沿上针筒的轴线上下运动与抽吸管配合或脱开;所述的锁定件包括互相嵌套的两个环状体,两个环状体各自独立地被支撑,并各自独立地由驱动机构驱动。编织过程中,所述的两个环状体交替地向下运动。本发明采用了两个环状体,一上一下;保证了始终有一个环状体是在向下运动的,故始终对织物有牵拉力,即保证了织物的张紧状态是连续的。
The present invention discloses a pulling device and a pulling method for a double-needle cylinder hosiery machine, including a suction tube arranged in a lower needle cylinder and a locking piece arranged in an upper needle cylinder. When the upper needle cylinder and the lower needle cylinder are coaxial, the locking piece and the suction tube rotate synchronously with the upper and lower needle cylinders, and the locking piece moves up and down along the axis of the upper needle cylinder to cooperate with or disengage from the suction tube. The locking piece includes two annular bodies nested in each other, and the two annular bodies are independently supported and driven by a driving mechanism. During the weaving process, the two annular bodies move downward alternately. The present invention adopts two annular bodies, one up and one down; it ensures that there is always an annular body moving downward, so there is always a pulling force on the fabric, that is, it ensures that the tension state of the fabric is continuous.
Description
技术领域Technical Field
本发明属于针织机械技术领域,特别是涉及双针筒袜机,尤其是双针筒袜机的牵拉装置和牵拉方法。The invention belongs to the technical field of knitting machinery, and in particular relates to a double-cylinder socks machine, and in particular to a pulling device and a pulling method of the double-cylinder socks machine.
背景技术Background Art
双针筒袜机在生产期间,需要牵拉正在编织形成的织物,使其保持张紧的状态。During production on a double-needle hosiery machine, the fabric being knitted needs to be pulled to keep it in a tensioned state.
CN103827372公开了一种具有牵拉功能的双针筒袜机,其技术方案的核心是通过一锁定元件和一抽吸管的配合,其中抽吸管位于下针筒内,锁定元件位于上针筒内,两者均可沿针筒轴线上下运动;锁定元件具有类似于圆台状的头部,其直径大于抽吸管。工作过程中正在形成的织物处于锁定元件和抽吸管之间,锁定元件将织物压向抽吸管,使其张紧;随着编织的继续进行,锁定元件定期地松开,以便抽吸管将新产生的织物吸入其内,同时锁定元件再次压紧,使得织物再次张紧。如此往复,且在编织过程中锁定元件和抽吸管需与针筒同步旋转,给正在形成的织物提供拉力,使之能顺利地完成编织。CN103827372 discloses a double-needle cylinder sock machine with a pulling function. The core of its technical solution is the cooperation of a locking element and a suction tube, wherein the suction tube is located in the lower needle cylinder and the locking element is located in the upper needle cylinder, and both can move up and down along the axis of the needle cylinder; the locking element has a head similar to a truncated cone, and its diameter is larger than the suction tube. During the working process, the fabric being formed is between the locking element and the suction tube, and the locking element presses the fabric toward the suction tube to make it tight; as the weaving continues, the locking element is periodically loosened so that the suction tube can suck the newly generated fabric into it, and at the same time the locking element is pressed again to make the fabric tight again. This goes back and forth, and during the weaving process, the locking element and the suction tube need to rotate synchronously with the needle cylinder to provide tension to the fabric being formed so that it can be weaved smoothly.
从上述描述可以看出,该现有技术中,随着锁定元件与抽吸管的配合或脱开,织物上周期性地产生牵拉力;即,织物的张紧状态是不连续的。It can be seen from the above description that in the prior art, as the locking element is engaged with or disengaged from the suction tube, a pulling force is periodically generated on the fabric; that is, the tension state of the fabric is discontinuous.
发明内容Summary of the invention
本发明的目的是提供一种双针筒袜机的牵拉装置和牵拉方法,以期在编织过程中连续地牵拉织物。The object of the present invention is to provide a pulling device and a pulling method for a double-needle hosiery machine, so as to continuously pull fabrics during the knitting process.
本发明采用了这样的技术方案:双针筒袜机的牵拉装置,包括设于下针筒内的抽吸管和设于上针筒内的锁定件,当上针筒和下针筒同轴时,锁定件和抽吸管均随上下针筒同步转动,且锁定件沿上针筒的轴线上下运动与抽吸管配合或脱开;其特征在于:所述的锁定件包括互相嵌套的两个环状体,两个环状体各自独立地被支撑,并各自独立地由驱动机构驱动。The present invention adopts the following technical solution: the pulling device of the double-needle cylinder sock machine includes a suction tube arranged in the lower needle cylinder and a locking piece arranged in the upper needle cylinder; when the upper needle cylinder and the lower needle cylinder are coaxial, the locking piece and the suction tube rotate synchronously with the upper and lower needle cylinders, and the locking piece moves up and down along the axis of the upper needle cylinder to cooperate with or disengage from the suction tube; it is characterized in that: the locking piece includes two annular bodies nested in each other, the two annular bodies are independently supported, and are independently driven by a driving mechanism.
所述的两个环状体各有一对支撑杆支撑,支撑杆均匀地分布在周向截面上,并互相错位。The two annular bodies are each supported by a pair of support rods, and the support rods are evenly distributed on the circumferential cross section and staggered with each other.
所述的锁定件还包括一组装头,所述的组装头为圆筒状,其圆周面上开设有四条纵向的通槽;所述的支撑杆的上部容纳在组装头中,并固定有一滚轮座,通过所述的通槽伸出组装头外;滚轮座上安装有一滚轮,其滚动方向垂直于组装头的径向;The locking member further comprises an assembly head, which is cylindrical and has four longitudinal through grooves on its circumferential surface; the upper part of the support rod is accommodated in the assembly head and is fixed with a roller seat, which extends out of the assembly head through the through groove; a roller is mounted on the roller seat, and its rolling direction is perpendicular to the radial direction of the assembly head;
每对支撑杆的下部固定连接一个环状体;The lower part of each pair of support rods is fixedly connected to a ring-shaped body;
每个支撑杆的中部套有一弹簧,弹簧一端顶触组装头的底面,另一端连接支撑杆,弹簧的弹力将支撑杆向下压;A spring is sleeved in the middle of each support rod, one end of the spring touches the bottom surface of the assembly head, and the other end is connected to the support rod, and the elastic force of the spring presses the support rod downward;
还包括一导向盘,导向盘与所述的滚轮相配合且相对于袜机固定,当锁定件随上针筒转动时,滚轮沿导向盘上表面的轮廓线滚动;所述的导向盘上表面的轮廓线为平滑曲线,且具有一对对称的高点和一对对称的低点。It also includes a guide plate, which cooperates with the roller and is fixed relative to the sock machine. When the locking piece rotates with the upper needle cylinder, the roller rolls along the contour line of the upper surface of the guide plate; the contour line of the upper surface of the guide plate is a smooth curve and has a pair of symmetrical high points and a pair of symmetrical low points.
本发明还采用了这样的技术方案:双针筒袜机的牵拉方法,采用前述的牵拉装置,其特征在于:编织过程中,所述的两个环状体交替地向下运动。The present invention also adopts such a technical solution: the pulling method of the double-needle hosiery machine adopts the above-mentioned pulling device, which is characterized in that during the knitting process, the two annular bodies move downward alternately.
本发明工作时,锁定件、抽吸管与同步上下针筒同步转动,由于支撑杆上套有弹簧,会将支撑杆向下推压,同时支撑杆头部的滚轮座及滚轮也有向下压的趋势;组装头的圆周面上有纵向通槽,支撑杆头部的滚轮座及滚轮从通槽中伸出,可在通槽中纵向运动,从而使得支撑杆可相对于组装头上下运动;当组装头转动时,滚轮沿着导向盘上表面的轮廓线滚动,随该轮廓线上下起伏,当一对滚轮在轮廓线的高点时,其所对应的环状体位置较高,当一对滚轮在轮廓线的低点时,其所对应的环状体位置较低,如此反复,使得环状体在转动的同时进行上下的运动;两个环状体的结合即产生一上一下的运动。When the present invention is working, the locking piece, the suction tube and the synchronous upper and lower syringes rotate synchronously. Since the support rod is covered with a spring, the support rod will be pushed downward, and the roller seat and the roller at the head of the support rod also have a tendency to be pressed downward; there is a longitudinal through groove on the circumferential surface of the assembling head, and the roller seat and the roller at the head of the support rod extend from the through groove and can move longitudinally in the through groove, so that the support rod can move up and down relative to the assembling head; when the assembling head rotates, the roller rolls along the contour line of the upper surface of the guide plate, and rises and falls with the contour line. When a pair of rollers are at the high point of the contour line, the corresponding annular body is in a higher position, and when a pair of rollers are at the low point of the contour line, the corresponding annular body is in a lower position, and this is repeated, so that the annular body moves up and down while rotating; the combination of the two annular bodies produces an up and down movement.
本发明的本质是采用了两个环状体,一上一下;环状体向下的运动过程以及与抽吸管的配合过程,是对织物产生牵拉力的,而在环状体向上离开抽吸管的过程,织物上是没有牵拉力的。本发明保证了始终有一个环状体是在向下运动的,故始终对织物有牵拉力,即保证了织物的张紧状态是连续的。The essence of the present invention is to use two annular bodies, one above and one below; the downward movement of the annular body and the cooperation process with the suction pipe generate pulling force on the fabric, while in the process of the annular body moving upward away from the suction pipe, there is no pulling force on the fabric. The present invention ensures that there is always an annular body moving downward, so there is always pulling force on the fabric, that is, it ensures that the tension state of the fabric is continuous.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是双针筒袜机的分解示意图。FIG. 1 is an exploded schematic diagram of a double-needle hosiery machine.
图2是锁定件的示意图。FIG. 2 is a schematic diagram of a locking member.
图3是图2的A-A示意图。Fig. 3 is a schematic diagram of A-A in Fig. 2 .
图4是锁定件的分解示意图。FIG. 4 is an exploded schematic diagram of a locking member.
图5是导向盘的示意图。FIG5 is a schematic diagram of a guide plate.
附图标记如下:1-机台;2-柱体;3-上针筒;4-下针筒;5-锁定件;51-组装头;511-通槽;52-第一环状体;53-第二环状体;54-支撑杆;541-销孔;55-弹簧;56-滚轮座;57-滚轮;6-抽吸管;7-导向盘;71-导向盘轮廓线;711-高点;712-低点。The accompanying drawings are marked as follows: 1-machine table; 2-column; 3-upper syringe; 4-lower syringe; 5-locking piece; 51-assembly head; 511-through groove; 52-first annular body; 53-second annular body; 54-support rod; 541-pin hole; 55-spring; 56-roller seat; 57-roller; 6-suction tube; 7-guide plate; 71-guide plate contour line; 711-high point; 712-low point.
具体实施方式DETAILED DESCRIPTION
参见附图1。本实施例的双针筒袜机包括机台1,袜机的主要部件安置于机台上,其中包括柱体2,柱体内设有主传动轴。机台1上还设有下针筒4,可绕其自身轴线转动,下针筒4内设有抽吸管6,连接负压装置从而产生负压。柱体通过其上部的悬臂端连接上针筒3,并在主传动轴驱动下转动悬臂端,使上针筒3与下针筒4同轴或异轴。在袜机工作时,上下针筒同轴同步地转动,进行编织工作。See Figure 1. The double-needle cylinder hosiery machine of this embodiment includes a machine platform 1, and the main components of the hosiery machine are placed on the machine platform, including a column 2, in which a main transmission shaft is arranged. The machine platform 1 is also provided with a lower needle cylinder 4, which can rotate around its own axis. A suction pipe 6 is arranged in the lower needle cylinder 4, which is connected to a negative pressure device to generate negative pressure. The column is connected to the upper needle cylinder 3 through the cantilever end at its upper part, and the cantilever end is rotated under the drive of the main transmission shaft, so that the upper needle cylinder 3 and the lower needle cylinder 4 are coaxial or off-axis. When the hosiery machine is working, the upper and lower needle cylinders rotate coaxially and synchronously to perform knitting work.
上针筒3内设有锁定件5和导向盘7,其中锁定件5随上针筒同步转动;下针筒内的抽吸管6随下针筒同步转动。在袜机进行编织时,织物的新形成的线圈是形成于上下针筒的交界处,而已经形成的织物则有赖于锁定件和抽吸管的配合将其向下牵拉。The upper needle cylinder 3 is provided with a locking member 5 and a guide plate 7, wherein the locking member 5 rotates synchronously with the upper needle cylinder; the suction tube 6 in the lower needle cylinder rotates synchronously with the lower needle cylinder. When the sock machine is knitting, the newly formed coils of the fabric are formed at the junction of the upper and lower needle cylinders, and the already formed fabric is pulled downward by the cooperation of the locking member and the suction tube.
参见图5。导向盘7为环状,供锁定件5从环中穿过。其上表面有一圈凸起的轮廓线71。从俯视观察,该轮廓线71为圆形;从侧视观察,该轮廓线71为上下起伏的曲线,以其直径为轴对称,具有一对高点711和低点712。本实施例中,高点711为两个对称的点,低点712则为两段对称的弧线。See Figure 5. The guide plate 7 is annular, and the locking member 5 passes through the ring. The upper surface of the guide plate 7 has a raised contour line 71. When viewed from above, the contour line 71 is circular; when viewed from the side, the contour line 71 is an undulating curve, symmetrical with its diameter as the axis, and has a pair of high points 711 and low points 712. In this embodiment, the high points 711 are two symmetrical points, and the low points 712 are two symmetrical arcs.
参见图2至图4。锁定件5包括圆筒状的组装头51,组装头的圆周表面上开设有四条通槽511。锁定件5还包括第一环状体52和第二环状体53,均为光滑的弹性材料制成;第一环状体52和第二环状体53具有不同的直径,从而可以相互嵌套并间隙配合,一个环状体不至于影响另一个环状体的运动。两个环状体各通过两根支撑杆54支撑,四根支撑杆54相互错位,其相位差为90°;每个支撑杆54的头部连接一滚轮座56,某个滚轮座56从一通槽511中伸出,其下端连接滚轮57。每个支撑杆54上开设有若干销孔541;每个支撑杆54外套有弹簧55,弹簧55的上端抵触在组装头51的下端面,下端通过销子与销孔541连接,从而将支撑杆54向下顶。See Figures 2 to 4. The locking member 5 includes a cylindrical assembly head 51, and four through grooves 511 are formed on the circumferential surface of the assembly head. The locking member 5 also includes a first annular body 52 and a second annular body 53, both of which are made of smooth elastic materials; the first annular body 52 and the second annular body 53 have different diameters, so that they can be nested and clearance-matched with each other, and one annular body will not affect the movement of the other annular body. The two annular bodies are supported by two support rods 54 respectively, and the four support rods 54 are mutually offset, and the phase difference is 90°; the head of each support rod 54 is connected to a roller seat 56, and a roller seat 56 extends from a through groove 511, and its lower end is connected to a roller 57. A plurality of pin holes 541 are formed on each support rod 54; each support rod 54 is covered with a spring 55, the upper end of the spring 55 abuts against the lower end surface of the assembly head 51, and the lower end is connected to the pin hole 541 through a pin, so as to push the support rod 54 downward.
滚轮57在组装头51的外侧,搁置在导向盘7上。当锁定件5转动时,导向盘7是固定不转的,因此滚轮在导向盘的轮廓线71上运动。当滚轮运动到轮廓线的低点时,弹簧压迫支撑杆向下;当滚轮运动到轮廓线的高点时,带动支撑杆克服弹簧的弹力向上运动。由于一对支撑杆的滚轮高度总是一致的,因此带动其所连接的环状体上下运动,产生两个环状体一上一下的运动状态,轮流与抽吸管配合,为织物提供牵拉力。The roller 57 is placed on the guide plate 7 outside the assembly head 51. When the locking member 5 rotates, the guide plate 7 is fixed and does not rotate, so the roller moves on the contour line 71 of the guide plate. When the roller moves to the low point of the contour line, the spring presses the support rod downward; when the roller moves to the high point of the contour line, it drives the support rod to move upward against the elastic force of the spring. Since the roller heights of a pair of support rods are always the same, they drive the annular body connected to them to move up and down, resulting in a movement state of two annular bodies one up and one down, which cooperate with the suction pipe in turn to provide pulling force for the fabric.
Claims (4)
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| CN202411315347.5A CN118814348A (en) | 2024-09-20 | 2024-09-20 | Pulling device and pulling method of double-needle sock machine |
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| CN202411315347.5A CN118814348A (en) | 2024-09-20 | 2024-09-20 | Pulling device and pulling method of double-needle sock machine |
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| GB2027063A (en) * | 1978-04-24 | 1980-02-13 | Elitex Zavody Textilniho | Take-down and Tension Device for a Circular Knitting Machine |
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| CN201809578U (en) * | 2010-10-15 | 2011-04-27 | 绍兴文理学院元培学院 | Push press type traction control device of double-needle cylinder high-speed hosiery machine |
| CN103946432A (en) * | 2011-09-19 | 2014-07-23 | 罗纳地股份公司 | Method for preparing a tubular manufacture such as a hosiery item or the like for automated pick-up at the end of its formation on a double-cylinder circular machine with at least one feed or drop and double-cylinder circular machine for performing the method |
| US20140338401A1 (en) * | 2011-09-19 | 2014-11-20 | Ettore Lonati | Double-cylinder circular hosiery knitting machine with device for tensioning the manufacture |
| CN110512347A (en) * | 2019-04-10 | 2019-11-29 | 浙江叶晓机械科技有限公司 | A kind of double cylinder loom weaving method |
| CN211057375U (en) * | 2019-04-10 | 2020-07-21 | 浙江叶晓机械科技有限公司 | Double-needle-cylinder loom traction device |
-
2024
- 2024-09-20 CN CN202411315347.5A patent/CN118814348A/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2027063A (en) * | 1978-04-24 | 1980-02-13 | Elitex Zavody Textilniho | Take-down and Tension Device for a Circular Knitting Machine |
| CN201176499Y (en) * | 2008-01-25 | 2009-01-07 | 浙江金恒数控科技股份有限公司 | Drawing device of stocking machine for weaving |
| CN201809578U (en) * | 2010-10-15 | 2011-04-27 | 绍兴文理学院元培学院 | Push press type traction control device of double-needle cylinder high-speed hosiery machine |
| CN103946432A (en) * | 2011-09-19 | 2014-07-23 | 罗纳地股份公司 | Method for preparing a tubular manufacture such as a hosiery item or the like for automated pick-up at the end of its formation on a double-cylinder circular machine with at least one feed or drop and double-cylinder circular machine for performing the method |
| US20140338401A1 (en) * | 2011-09-19 | 2014-11-20 | Ettore Lonati | Double-cylinder circular hosiery knitting machine with device for tensioning the manufacture |
| CN110512347A (en) * | 2019-04-10 | 2019-11-29 | 浙江叶晓机械科技有限公司 | A kind of double cylinder loom weaving method |
| CN211057375U (en) * | 2019-04-10 | 2020-07-21 | 浙江叶晓机械科技有限公司 | Double-needle-cylinder loom traction device |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20241022 |
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| WW01 | Invention patent application withdrawn after publication |