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CN118814346B - Double-cylinder stocking machine and method for knitting stocking mouth - Google Patents

Double-cylinder stocking machine and method for knitting stocking mouth Download PDF

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Publication number
CN118814346B
CN118814346B CN202411315345.6A CN202411315345A CN118814346B CN 118814346 B CN118814346 B CN 118814346B CN 202411315345 A CN202411315345 A CN 202411315345A CN 118814346 B CN118814346 B CN 118814346B
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China
Prior art keywords
needle
track
double
cylinder
needle cylinder
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CN202411315345.6A
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Chinese (zh)
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CN118814346A (en
Inventor
赵小涛
王光辉
蒋通
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Zhejiang Weihuan Machinery Manufacturing Co ltd
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Zhejiang Weihuan Machinery Manufacturing Co ltd
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Priority to CN202411315345.6A priority Critical patent/CN118814346B/en
Publication of CN118814346A publication Critical patent/CN118814346A/en
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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B9/00Circular knitting machines with independently-movable needles
    • D04B9/10Circular knitting machines with independently-movable needles with two needle cylinders for purl work or for Links-Links loop formation
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/26Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/28Needle pressers

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

本发明公开了双针筒袜机及编织袜口的方法,包括上下两个针筒和双头舌针,上针筒的轴向槽内设有上导针片,还设有上控制片,上控制片的下端与上导针片的上端通过互相匹配的几何形扣合连接;压片处于上控制片上方;所述的压片分为高度不同的第一类压片和第二类压片,上针筒外围的钢圈内壁具有供所述压片踵部运行的轨道,该轨道具有一上行段和一下行段。在编织袜口时,第一类压片通过轨道将上控制片和上导针片推到较低的位置,从而使相邻轴向槽的双头舌针形成一高一低的交错排列。本发明通过间隔使用不同长度的压片,令其对应的双头舌针能处于不同高度,形成隔针编织;此功能仅通过两种压片和特定轨道的配合就能完成,结构简单,运行可靠。

The present invention discloses a double-cylinder sock machine and a method for knitting sock openings, comprising two upper and lower needle cylinders and double-headed latch needles, wherein an upper needle guide plate is arranged in the axial groove of the upper needle cylinder, and an upper control plate is also arranged, wherein the lower end of the upper control plate is connected to the upper end of the upper needle guide plate by mutually matching geometric buckles; a pressing plate is located above the upper control plate; the pressing plates are divided into first-type pressing plates and second-type pressing plates of different heights, and the inner wall of the steel ring on the outer periphery of the upper needle cylinder has a track for the heel of the pressing plate to run, and the track has an upward section and a downward section. When knitting the sock openings, the first-type pressing plates push the upper control plate and the upper needle guide plate to a lower position through the track, so that the double-headed latch needles of adjacent axial grooves form a staggered arrangement of one high and one low. The present invention uses pressing plates of different lengths at intervals, so that the corresponding double-headed latch needles can be at different heights, thereby forming spaced needle knitting; this function can be completed only by the cooperation of two pressing plates and a specific track, and the structure is simple and the operation is reliable.

Description

Double-cylinder stocking machine and method for knitting stocking mouth
Technical Field
The invention belongs to the field of knitting machinery, and particularly relates to a double-cylinder stocking machine and a method for knitting a stocking opening by using the double-cylinder stocking machine.
Background
The double-needle-cylinder hosiery machine is provided with an upper needle cylinder and a lower needle cylinder, guide needle sheets are respectively arranged in grooves of the upper needle cylinder and the lower needle cylinder, a loop forming part for finishing knitting is a double-head latch needle, and two ends of the double-head latch needle can be respectively matched with the upper guide needle sheet and the lower guide needle sheet for knitting a front coil or a back coil. Because of this property, it is possible to weave more complex fabric types.
On the other hand, in the case of knitting the first rows of stitches of the welt, it is necessary to use a needle-separated knitting method, i.e. only one of the two adjacent needles takes part in the knitting. In the case of a double cylinder, one of the two adjacent double-ended latch needles needs to be connected with an upper guide needle sheet, and the other one needs to be connected with a lower guide needle sheet. In the prior art, in order to achieve this function, a needle selecting mechanism which is the same as that of the lower needle cylinder is generally arranged on the upper needle cylinder, and the guide needle sheet on the upper needle cylinder is selected at intervals so as to be matched with or separated from the double-headed latch needle. This is in fact a wasteful practice, since jacquard knitting is generally carried out with double-ended latch needles in the lower needle cylinder, the upper needle cylinder does not require a needle selection mechanism which can be selected at will, and only the upper needle cylinder is required to have the double-ended latch needles in two states of the same height or different heights at intervals, so that the prior art practice is equivalent to killing chickens with a cow knife, which leads to an increase in manufacturing cost and maintenance cost.
Disclosure of Invention
The invention aims to provide a double-needle-cylinder stocking machine and a method for knitting a stocking opening by using the double-needle-cylinder stocking machine, which can simply and conveniently realize the needle-isolation knitting of double-head latch needles.
The technical scheme includes that the double-needle-cylinder sock machine comprises an upper needle cylinder and a lower needle cylinder and double-head latch needles, wherein a plurality of axial grooves are formed in the outer wall of the upper needle cylinder and the outer wall of the lower needle cylinder and are used for accommodating knitting components, steel rings are arranged on the peripheries of the upper needle cylinder and the lower needle cylinder, a plurality of tracks or cams are arranged on the annular inner walls of the steel rings and are matched with the portions of the knitting components in a specific geometric shape, upper guide needle sheets are arranged in the axial grooves of the upper needle cylinder, lower guide needle sheets are arranged in the axial grooves of the lower needle cylinder, the double-head latch needles are respectively matched with the upper guide needle sheets or the lower guide needle sheets according to requirements so as to knit on the upper needle cylinder or the lower needle cylinder, an upper control sheet is further arranged in the axial grooves of the upper needle cylinder, the lower end of the upper control sheet is in buckled with the upper end of the upper guide needle sheets through geometric buckling which is matched with each other.
Further, the track for the butt part of the pressing sheet to run is provided with a section of bifurcation track in addition to a normal complete track, and the bifurcation track is higher than the normal track and is connected with the normal track through an ascending section and a descending section.
The technical scheme is that the method for knitting the sock openings of the double-cylinder sock machine is characterized in that when the sock openings are knitted, the pressing heel firstly enters the ascending section of the track and then enters the descending section to move downwards, and when the pressing sheets move downwards, the first type of pressing sheets push the upper control sheets and the upper guide needle sheets which are in the same groove with the pressing sheets to a lower position, so that the double-headed tongue needles of the adjacent axial grooves form a staggered arrangement of height.
The invention uses the pressing sheets with different lengths at intervals, so that the corresponding double-head latch needles can be positioned at different heights to form the needle-separating knitting, and the function can be completed only by the cooperation of the two pressing sheets and the specific track, and the invention has simple structure and reliable operation.
Drawings
Fig. 1 is an exploded schematic view of the present embodiment.
Fig. 2 is a schematic diagram of the knitted component and the runner of the present embodiment.
The reference numerals are 1-machine, 2-cylinder, 3-cantilever, 4-upper cylinder, 40-upper steel ring, 41-upper slider, 411-heel, 412-protruding end, 42-upper control tab, 421-heel, 422-recessed end, 431, 432-presser, 433-heel, 461, 462, 463, 464-cam, 47-track, 471-bifurcation track, 5-lower cylinder, 50-lower steel ring, 51-lower slider, 511-heel, 512-protruding end, 52-lower control tab, 521-heel, 522-recessed end, 53-selector, 531-cantilever end, 532-heel, 533-radial force end, 551, 552, 553, 554, 555, 561-cam, 7-electromagnetic selector, 9-double-headed latch needle.
Detailed Description
See fig. 1. The double-needle-cylinder sock machine comprises a machine table 1, wherein a cylinder 2 and a lower needle cylinder 5 are arranged on the machine table, the lower needle cylinder 5 can rotate around the axis of the lower needle cylinder, a main shaft is arranged in the cylinder and used for driving a cantilever 3 at the upper end of the cylinder, the other end of the cantilever 3 is provided with an upper needle cylinder 4, and the rotation of the cantilever drives the upper needle cylinder to perform circular arc motion, so that the upper needle cylinder and the lower needle cylinder are coaxial or not coaxial. In the operating condition, the upper needle cylinder 4 is coaxial with the lower needle cylinder 5 and rotates synchronously along its own axis.
The upper needle cylinder is externally surrounded by an upper steel ring 40, the lower needle cylinder is externally surrounded by a lower steel ring 50, the upper steel ring and the lower steel ring are collectively called as a whole, each are formed by splicing a plurality of parts, and a plurality of tracks and cams are formed in each part. The two steel rings are the prior art, and the innovation related to the invention is described in detail below. Wherein, a plurality of electromagnetic needle separators 7 are arranged outside the lower steel ring, and the front end of the electromagnetic needle separators is provided with a cutter head which can extend or retract towards the axial direction of the lower needle cylinder according to the command.
See fig. 2. The outer wall of the upper needle cylinder 4 is provided with an axial groove, a braiding part of the upper needle cylinder is arranged in the upper needle cylinder, the upper guide needle sheet 41, the upper control sheet 42 and the tabletting 431 or 432 are respectively arranged from bottom to top, wherein the upper end of the upper guide needle sheet 41 is provided with an inverted trapezoid protruding end 412, the lower end of the upper control sheet is provided with an inverted trapezoid recessed end 422, the protruding end 412 is mutually embedded with the recessed end 422, and the upper guide needle sheet 41 and the upper control sheet 42 are respectively provided with heels 411 and 421. The preforms are divided into two types, designated first preform 431 and second preform 432, both having a heel 433, with the difference that the first preform 431 continues to extend downwardly below the heel 433 to form a T-shape, while the second preform 432 does not have a portion below the heel 433, thus forming an L-shape. The two types of pressing sheets are arranged at intervals in the circumferential direction, namely, in one axial groove of the upper needle cylinder, the upper guide needle sheet 41, the upper control sheet 42 and the pressing sheet 431 are arranged in the adjacent axial grooves, and the upper guide needle sheet 41, the upper control sheet 42 and the pressing sheet 432 are arranged in a staggered manner.
The outer wall of the lower needle cylinder 5 is also provided with an axial groove, a knitting part of the lower needle cylinder is internally provided with a lower guide needle sheet 51, a lower control sheet 52 and a needle selecting sheet 53 from top to bottom, wherein the lower end of the lower guide needle sheet 51 is provided with an inverted trapezoid protruding end 512, the upper end of the lower control sheet is provided with an inverted trapezoid recessed end 522, the protruding end 512 is mutually embedded with the recessed end 522, and the lower guide needle sheet 51 and the lower control sheet 52 are respectively provided with heels 511 and 521. The selector blade 53 has a body with an outwardly extending elongate resilient cantilevered end 531 with a heel 532 and radial force-bearing ends 533 on opposite sides of the cantilevered end that are adapted to be urged against the radial force-bearing ends 533 when the bit of the electromagnetic selector 7 is extended.
The double-ended latch needle 9 is arranged between the upper guide needle sheet 41 and the lower guide needle sheet 51, namely between the upper needle cylinder 4 and the lower needle cylinder 5, and is combined with the upper guide needle sheet 41 or the lower guide needle sheet 51 according to the requirement so as to realize different knitting requirements.
The inner wall of the upper steel ring has several rails and cams at different heights, such as cams 461, 462, 463, 464, acting on the heel 421 to push the upper control blade 42 up or down, and other cams acting on the heel 411 of the upper slider, or on the recess 422 of the upper control blade, or on the lower end of the upper slider, giving the upper slider or upper control blade axial or radial force to generate axial or radial movement, in any case by the design of the geometry of the specific cams. It should be noted that the inner wall of the upper steel ring has a track 47 for accommodating the presser heel 433, which is a complete circumferential track, and includes a bifurcated track 471 higher than the track 47, and is connected to the track 47 by an ascending section and a descending section.
When knitting the initial rows of stitches of the welt, the cam 462 is used to act on the heel 421 to make the knitting member of the upper needle cylinder move upwards, the heel 433 of the presser is lifted up to enter the bifurcation track 471, and when the presser returns to the track 47 from the bifurcation track 471, the presser descends, at this time, the lower end of the presser 431 contacts the upper control piece 42 to press the upper control piece 42 together with the upper guide needle piece 41, and the presser 432 cannot contact the upper control piece 42, so that the corresponding upper control piece 42 and upper guide needle piece 41 still operate at the original height. That is, the heights of the two upper guide pins in the adjacent axial grooves are not consistent in the circumferential direction, and finally, the heights of the two adjacent double-head latch pins are not consistent and staggered.
The lower rim is similar to the upper rim, and cams 551, 552, 553, 554, 555, 561, etc. act on the heel 521 of the lower control blade or the heel 511 of the lower slider to cause it to rise or fall in the axial direction. The selector 53 is matched with the electromagnetic selector 7, when the cutter head of the electromagnetic selector is propped against the radial stress end 533 of the selector, the selector is pressed towards the axial direction of the lower needle cylinder, so that the elastic cantilever end 531 is pressed and bent, the heel 532 of the selector is staggered with the corresponding track and cannot generate axial movement, when the cutter head of the electromagnetic selector is separated, the elastic force of the elastic cantilever end 531 enables the heel 532 to enter the corresponding track and move along the track, and when the selector 53 is lifted, the propped lower control plate 52 and the lower guide plate 51 are lifted to a higher position, so that a second cam (not shown in the figure) in the lower steel ring can act on the concave part 522 of the lower control plate, or a first cam (not shown in the figure) in the lower steel ring can act on the upper end of the lower guide plate 51, and thus the lower guide plate 51 can generate radial movement to be matched with or separated from the double-headed needle tongue.
The above description shows that the radial swing of the lower guide pin sheet and the action of the double-head latch pin can be caused only in the selected axial groove through the ascending of the needle selecting sheet, and the needle selecting mode is simple and efficient.

Claims (2)

1.双针筒袜机,包括上下两个针筒和双头舌针,上下针筒的外壁均布置有若干轴向的槽,用以容纳编织部件;上下针筒的外围均设有钢圈,钢圈的环形内壁上有若干轨道或凸轮,以与编织部件的特定几何形状的部位相配合;上针筒的轴向槽内设有上导针片,下针筒的轴向槽内设有下导针片,双头舌针根据需要分别与上导针片或下导针片配合,从而在上针筒或下针筒上进行编织;其中上针筒的轴向槽内还设有上控制片,上控制片的下端与上导针片的上端通过互相匹配的几何形状扣合连接;其特征在于:上针筒的轴向槽内还有压片,处于上控制片上方;所述的压片分为第一类压片和第二类压片,均具有踵部,其中第一类压片在踵部以下的长度大于第二类压片,相邻的轴向槽中间隔地设置第一类压片和第二类压片;上针筒外围的钢圈内壁具有供所述压片踵部运行的轨道,该轨道具有一上行段和一下行段;所述的供压片踵部运行的轨道,除正常的完整轨道外,另具有一段分岔轨道,该分岔轨道高于正常轨道,并通过上行段和下行段与正常轨道连接。1. A double-cylinder hosiery machine, comprising two needle cylinders, an upper needle cylinder and a double-headed latch needle, wherein the outer walls of the upper and lower needle cylinders are both provided with a plurality of axial grooves for accommodating knitted components; the outer peripheries of the upper and lower needle cylinders are both provided with steel rings, and the annular inner walls of the steel rings are provided with a plurality of tracks or cams for matching with specific geometric shapes of the knitted components; an upper needle guide piece is provided in the axial groove of the upper needle cylinder, and a lower needle guide piece is provided in the axial groove of the lower needle cylinder, and the double-headed latch needle matches with the upper needle guide piece or the lower needle guide piece respectively as required, so as to knit on the upper needle cylinder or the lower needle cylinder; an upper control piece is also provided in the axial groove of the upper needle cylinder, and the lower end of the upper control piece and the upper end of the upper needle guide piece are connected by mutually matching geometric shapes Shape-fitting connection; characterized in that: there is also a pressing sheet in the axial groove of the upper needle cylinder, which is located above the upper control sheet; the pressing sheet is divided into a first type pressing sheet and a second type pressing sheet, both of which have a heel, wherein the length of the first type pressing sheet below the heel is greater than that of the second type pressing sheet, and the first type pressing sheet and the second type pressing sheet are arranged at intervals in adjacent axial grooves; the inner wall of the steel ring on the outer periphery of the upper needle cylinder has a track for the heel of the pressing sheet to run, and the track has an ascending section and a descending section; the track for the heel of the pressing sheet to run, in addition to the normal complete track, has another forked track, the forked track is higher than the normal track, and is connected to the normal track through the ascending section and the descending section. 2.双针筒袜机编织袜口的方法,采用如权利要求1所述的双针筒袜机,其特征在于:在编织袜口时,令所述的压片踵部先进入所述轨道的上行段,再进入下行段向下运动;在压片向下运动时,第一类压片将与其同槽的上控制片和上导针片推到较低的位置,从而使相邻轴向槽的双头舌针形成一高一低的交错排列。2. A method for knitting sock openings using a double-needle cylinder sock machine, using the double-needle cylinder sock machine as described in claim 1, characterized in that: when knitting the sock openings, the heel of the pressure plate is firstly entered into the upward section of the track, and then enters the downward section to move downward; when the pressure plate moves downward, the first type of pressure plate pushes the upper control plate and the upper needle guide plate in the same groove as it to a lower position, so that the double-headed latch needles in adjacent axial grooves form a staggered arrangement of one high and one low.
CN202411315345.6A 2024-09-20 2024-09-20 Double-cylinder stocking machine and method for knitting stocking mouth Active CN118814346B (en)

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CN101415873A (en) * 2006-03-31 2009-04-22 罗纳地股份公司 Double-cylinder circular knitting machine for hosiery or other knitted articles

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CN101415870A (en) * 2006-03-31 2009-04-22 罗纳地股份公司 Circular knitting machine for hosiery or the like
CN101415873A (en) * 2006-03-31 2009-04-22 罗纳地股份公司 Double-cylinder circular knitting machine for hosiery or other knitted articles

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