CN118783580A - A mobile power source with modular battery cells - Google Patents
A mobile power source with modular battery cells Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0047—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with monitoring or indicating devices or circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/488—Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/574—Devices or arrangements for the interruption of current
- H01M50/581—Devices or arrangements for the interruption of current in response to temperature
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H5/00—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection
- H02H5/04—Emergency protective circuit arrangements for automatic disconnection directly responsive to an undesired change from normal non-electric working conditions with or without subsequent reconnection responsive to abnormal temperature
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H7/00—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
- H02H7/18—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteries; for accumulators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0013—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/00309—Overheat or overtemperature protection
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/0031—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits using battery or load disconnect circuits
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0042—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries characterised by the mechanical construction
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本发明涉及移动电源技术领域,尤其涉及一种模块化电芯的移动电源,包括外盒、控制模块、多个电芯模块、压力感测模块、温度感测模块、多个连接模块、导热熔断模块和警示模块。本发明本发明通过压力感测模块感测电芯模块的内压值,感测电芯模块的内压值大于预设的电芯内压值,判断为电芯模块异常;通过警示模块提示用户停止使用异常的电芯模块,若异常的电芯模块的温度持续增高,通过导热熔断模块将异常的电芯模块的热量传导至连接模块,使连接模块熔断,使异常的电芯模块与外盒断开连接;通过警示模块提示用户将移动电源取走并远离异常电芯模块。避免多个电芯模块发生热失控,而使整个移动电源失效,防止发生火灾,提高移动电源使用的安全性。
The present invention relates to the technical field of mobile power supplies, and in particular to a mobile power supply with modular battery cells, comprising an outer box, a control module, a plurality of battery cell modules, a pressure sensing module, a temperature sensing module, a plurality of connection modules, a thermally conductive fuse module and a warning module. The present invention senses the internal pressure value of the battery cell module through the pressure sensing module, and judges that the battery cell module is abnormal if the internal pressure value of the sensed battery cell module is greater than the preset battery cell internal pressure value; prompts the user to stop using the abnormal battery cell module through the warning module, and if the temperature of the abnormal battery cell module continues to increase, the heat of the abnormal battery cell module is transferred to the connection module through the thermally conductive fuse module, so that the connection module is melted and the abnormal battery cell module is disconnected from the outer box; prompts the user to take the mobile power supply away and stay away from the abnormal battery cell module through the warning module. It is possible to avoid thermal runaway of multiple battery cell modules, which may cause the entire mobile power supply to fail, prevent fire, and improve the safety of using the mobile power supply.
Description
技术领域Technical Field
本发明涉及移动电源技术领域,尤其涉及一种模块化电芯的移动电源。The present invention relates to the technical field of mobile power supplies, and in particular to a mobile power supply with modularized battery cells.
背景技术Background Art
移动电源是一种随身携带用于储备电能的便携充电器,主要为手持式移动设备等消费电子产品充电,特别适用于没有外部电源供应的场合。A mobile power bank is a portable charger that can be carried around to store electrical energy. It is mainly used to charge consumer electronic products such as handheld mobile devices and is particularly suitable for situations where there is no external power supply.
在使用过种中,如移动电源的工作温度出现异常,一般是一个或一部分电芯内部温度异常升高,此时,移动电源可能仍然可以正常工作,但是会出现温度升高、电池鼓包、外壳变形等问题。如果不进行处理可能会导致多个电芯发生热失控,整个移动电源失效,甚至发生火灾等严重安全问题,因此为了安全使用移动电源,有必要予以改进。During use, if the working temperature of the mobile power supply is abnormal, it is usually because the temperature inside one or part of the battery cells rises abnormally. At this time, the mobile power supply may still work normally, but there will be problems such as temperature rise, battery bulging, and shell deformation. If it is not handled, it may cause thermal runaway of multiple batteries, failure of the entire mobile power supply, and even fire and other serious safety problems. Therefore, in order to use the mobile power supply safely, it is necessary to improve it.
发明内容Summary of the invention
本发明的目的在于针对现有技术的不足,提供一种模块化电芯的移动电源,本发明通过压力感测模块感测电芯模块的内压值,感测电芯模块的内压值大于预设的电芯内压值,判断为电芯模块异常;通过警示模块提示用户停止使用异常的电芯模块,若异常的电芯模块的温度持续增高,通过导热熔断模块将异常的电芯模块的热量传导至连接模块,使连接模块熔断,从而使异常的电芯模块与外盒断开连接;通过警示模块提示用户将移动电源取走并远离异常电芯模块。一方面,避免多个电芯模块发生热失控,而使整个移动电源失效,防止发生火灾,提高移动电源使用的安全性。另一方面,避免异常的电芯模块影响到正常的电芯模块,让正常的电芯模块可以继续使用。The purpose of the present invention is to provide a mobile power supply with modular battery cells in view of the deficiencies of the prior art. The present invention senses the internal pressure value of the battery cell module through a pressure sensing module. If the internal pressure value of the battery cell module is greater than the preset internal pressure value of the battery cell, the battery cell module is judged to be abnormal; the user is prompted to stop using the abnormal battery cell module through the warning module. If the temperature of the abnormal battery cell module continues to increase, the heat of the abnormal battery cell module is transferred to the connection module through the thermal fuse module, so that the connection module is melted, thereby disconnecting the abnormal battery cell module from the outer box; the user is prompted to take the mobile power supply away and stay away from the abnormal battery cell module through the warning module. On the one hand, it prevents thermal runaway of multiple battery cell modules, which makes the entire mobile power supply fail, prevents fire, and improves the safety of mobile power supply use. On the other hand, it prevents abnormal battery cell modules from affecting normal battery cell modules, so that normal battery cell modules can continue to be used.
为实现上述目的,本发明的一种模块化电芯的移动电源,包括外盒、控制模块、电芯模块、压力感测模块、温度感测模块、连接模块、导热熔断模块以及警示模块,电芯模块和连接模块的数量均为多个;To achieve the above-mentioned purpose, a mobile power source with modularized batteries of the present invention comprises an outer box, a control module, a battery module, a pressure sensing module, a temperature sensing module, a connection module, a thermal fuse module and a warning module, wherein the number of the battery module and the connection module are both multiple;
控制模块和警示模块均固定于外盒,多个连接模块分别连接于外盒的外侧,多个电芯模块分别通过多个连接模块与外盒连接,压力感测模块和温度感测模块均设置于电芯模块内,导热熔断模块设置于电芯模块的一端,电芯模块与连接模块插接,导热熔断模块与连接模块抵触;The control module and the warning module are both fixed to the outer box, the multiple connection modules are respectively connected to the outside of the outer box, the multiple battery modules are respectively connected to the outer box through the multiple connection modules, the pressure sensing module and the temperature sensing module are both arranged in the battery module, the thermal fuse module is arranged at one end of the battery module, the battery module is plugged into the connection module, and the thermal fuse module conflicts with the connection module;
控制模块与压力感测模块、温度感测模块以及多个电芯模块电连接;The control module is electrically connected to the pressure sensing module, the temperature sensing module and the plurality of battery core modules;
电芯模块用于储存电能;The battery cell module is used to store electrical energy;
压力感测模块用于感测电芯模块的内压;The pressure sensing module is used to sense the internal pressure of the battery cell module;
温度感测模块用于感测电芯模块的温度;The temperature sensing module is used to sense the temperature of the battery cell module;
导热熔断模块用于传导电芯模块热失控而产生的热量以熔断连接模块,让电芯模块与外盒分离;The thermal fuse module is used to conduct the heat generated by thermal runaway of the battery module to fuse the connection module, so that the battery module is separated from the outer box;
警示模块用于在电芯温度过高时警示用户;The warning module is used to warn the user when the battery cell temperature is too high;
移动电源还包括以下工作方法:The mobile power supply also includes the following working methods:
A.压力感测模块感测电芯模块的内压值p2并反馈至控制模块,由控制模块通过感测电芯模块的内压值p2与预设的电芯内压值p1进行比对,若感测电芯模块的内压值p2大于预设的电芯内压值p1时,执行步骤B;A. The pressure sensing module senses the internal pressure value p2 of the battery cell module and feeds it back to the control module. The control module compares the internal pressure value p2 of the battery cell module with the preset internal pressure value p1 of the battery cell. If the internal pressure value p2 of the battery cell module is greater than the preset internal pressure value p1 of the battery cell, step B is executed;
B.判断为电芯模块异常,控制模块通过警示模块提示用户停止使用异常的电芯模块,并持续感测异常的电芯模块的状态以及异常的电芯模块的温度;B. If the battery module is judged to be abnormal, the control module prompts the user to stop using the abnormal battery module through the warning module, and continuously senses the state and temperature of the abnormal battery module;
C.通过控制模块对异常的电芯模块的温度进行记录及分析,若异常的电芯模块的温度持续增高,执行步骤D;C. Record and analyze the temperature of the abnormal battery cell module through the control module. If the temperature of the abnormal battery cell module continues to increase, execute step D;
D.导热熔断模块将异常的电芯模块的热量传导至连接模块,以使得连接模块升温;当连接模块温度升高至熔点时则熔断,从而使异常的电芯模块与外盒断开连接,然后执行步骤E;D. The thermally conductive fuse module conducts the heat of the abnormal battery cell module to the connection module, so that the temperature of the connection module rises; when the temperature of the connection module rises to the melting point, it fuses, thereby disconnecting the abnormal battery cell module from the outer box, and then executing step E;
E.控制模块通过警示模块提示用户将移动电源取走并远离异常电芯模块。E. The control module prompts the user to remove the mobile power supply and stay away from the abnormal battery cell module through the warning module.
本发明的有益效果:本发明通过压力感测模块感测电芯模块的内压值,感测电芯模块的内压值大于预设的电芯内压值,判断为电芯模块异常;通过警示模块提示用户停止使用异常的电芯模块,若异常的电芯模块的温度持续增高,通过导热熔断模块将异常的电芯模块的热量传导至连接模块,使连接模块熔断,从而使异常的电芯模块与外盒断开连接;通过警示模块提示用户将移动电源取走并远离异常电芯模块。一方面,避免多个电芯模块发生热失控,而使整个移动电源失效,防止发生火灾,提高移动电源使用的安全性。另一方面,避免异常的电芯模块影响到正常的电芯模块,让正常的电芯模块可以继续使用。Beneficial effects of the present invention: The present invention senses the internal pressure value of the battery cell module through the pressure sensing module, and determines that the battery cell module is abnormal when the internal pressure value of the sensed battery cell module is greater than the preset battery cell internal pressure value; prompts the user to stop using the abnormal battery cell module through the warning module. If the temperature of the abnormal battery cell module continues to increase, the heat of the abnormal battery cell module is transferred to the connection module through the thermal fuse module, so that the connection module is melted, thereby disconnecting the abnormal battery cell module from the outer box; prompts the user to take away the mobile power supply and stay away from the abnormal battery cell module through the warning module. On the one hand, it prevents thermal runaway of multiple battery cell modules, which would cause the entire mobile power supply to fail, prevents fire, and improves the safety of using the mobile power supply. On the other hand, it prevents abnormal battery cell modules from affecting normal battery cell modules, so that normal battery cell modules can continue to be used.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图。FIG1 is a schematic structural diagram of the present invention.
图2为本发明的电芯模块、连接模块和导热熔断模块的结构示意图。FIG. 2 is a schematic structural diagram of a battery cell module, a connection module and a thermally conductive fuse module of the present invention.
图3为本发明的电芯模块和导热熔断模块的结构示意图。FIG. 3 is a schematic structural diagram of a battery cell module and a thermally conductive fuse module of the present invention.
图4为本发明的连接模块的结构示意图。FIG. 4 is a schematic structural diagram of a connection module of the present invention.
附图标记包括:Reference numerals include:
1、外盒;2、电芯模块;21、电芯外壳;211、容置腔;212、限位槽;213、集热件;214、热熔突台;22、电芯;23、隔热罩;231、卡接部;232、翻折盖;233、复位件;3、连接模块;31、固定部;32、连接部;33、热熔部;331、第一热熔件;332、第二热熔件;34、折弯部;35、弹性件;36、导滑部;4、导热熔断模块;41、第一导热件;411、弹性部;42、第二导热件;43、散热件。1. Outer box; 2. Battery cell module; 21. Battery cell shell; 211. Accommodating cavity; 212. Limiting groove; 213. Heat collecting part; 214. Hot melt protrusion; 22. Battery cell; 23. Heat insulation cover; 231. Clamping part; 232. Folding cover; 233. Resetting part; 3. Connecting module; 31. Fixing part; 32. Connecting part; 33. Hot melt part; 331. First hot melt part; 332. Second hot melt part; 34. Bending part; 35. Elastic part; 36. Sliding part; 4. Thermal fuse module; 41. First thermal conductive part; 411. Elastic part; 42. Second thermal conductive part; 43. Heat dissipation part.
具体实施方式DETAILED DESCRIPTION
以下结合附图对本发明进行详细的描述。The present invention is described in detail below with reference to the accompanying drawings.
如图1至图4所示,本发明的一种模块化电芯的移动电源,包括外盒1、控制模块、电芯模块2、压力感测模块、温度感测模块、连接模块3、导热熔断模块4以及警示模块。电芯模块2和连接模块3的数量均为多个。As shown in Figures 1 to 4, a modular battery cell mobile power supply of the present invention includes an outer box 1, a control module, a battery cell module 2, a pressure sensing module, a temperature sensing module, a connection module 3, a thermal fuse module 4, and a warning module. The number of battery cell modules 2 and connection modules 3 are both multiple.
控制模块和警示模块均固定于外盒1,多个连接模块3分别连接于外盒1的外侧,多个电芯模块2分别通过多个连接模块3与外盒1连接。压力感测模块和温度感测模块均设置于电芯模块2内,导热熔断模块4设置于电芯模块2的一端,电芯模块2与连接模块3插接,导热熔断模块4与连接模块3抵触。控制模块与压力感测模块、温度感测模块以及多个电芯模块2电连接。The control module and the warning module are both fixed to the outer box 1, and the plurality of connection modules 3 are respectively connected to the outside of the outer box 1, and the plurality of battery modules 2 are respectively connected to the outer box 1 through the plurality of connection modules 3. The pressure sensing module and the temperature sensing module are both arranged in the battery module 2, and the thermal fuse module 4 is arranged at one end of the battery module 2. The battery module 2 is plugged with the connection module 3, and the thermal fuse module 4 is in conflict with the connection module 3. The control module is electrically connected to the pressure sensing module, the temperature sensing module and the plurality of battery modules 2.
电芯模块2用于储存电能。The battery cell module 2 is used to store electrical energy.
压力感测模块用于感测电芯模块2的内压。The pressure sensing module is used to sense the internal pressure of the battery cell module 2 .
温度感测模块用于感测电芯模块2的温度。The temperature sensing module is used to sense the temperature of the battery cell module 2 .
导热熔断模块4用于传导电芯模块2热失控而产生的热量以熔断连接模块3,让电芯模块2与外盒1分离。The thermally conductive fuse module 4 is used to conduct the heat generated by the thermal runaway of the battery cell module 2 to fuse the connection module 3 , so as to separate the battery cell module 2 from the outer box 1 .
警示模块用于在电芯温度过高时警示用户。具体的,警示模块包括显示屏和/或喇叭,通过显示屏可以显示提示文字,优选显示屏为单色显示屏,可以减少耗电量。喇叭为微型喇叭,可以播放提示语音。The warning module is used to warn the user when the battery core temperature is too high. Specifically, the warning module includes a display screen and/or a speaker. The display screen can display prompt text. Preferably, the display screen is a monochrome display screen to reduce power consumption. The speaker is a miniature speaker that can play prompt voice.
具体地,压力感测模块、温度感测模块以及多个电芯模块2均通过弹簧针和连接触点配合与控制模块电连接,弹簧针固定于电芯模块2外壁,连接触点设置于连接模块3内,便于传导电芯模块2热失控的热量熔断连接模块3时,压力感测模块、温度感测模块以及电芯模块2与控制模块断开连接。Specifically, the pressure sensing module, the temperature sensing module and the multiple battery cell modules 2 are electrically connected to the control module through spring pins and connecting contacts. The spring pins are fixed to the outer wall of the battery cell module 2, and the connecting contacts are arranged in the connecting module 3 to facilitate the conduction of heat caused by thermal runaway of the battery cell module 2 to melt the connecting module 3. When the pressure sensing module, the temperature sensing module and the battery cell module 2 are disconnected from the control module.
本发明的移动电源还包括以下工作方法:The mobile power supply of the present invention also includes the following working method:
A.压力感测模块感测电芯模块2的内压值p2并反馈至控制模块,由控制模块通过感测电芯模块2的内压值p2与预设的电芯22内压值p1进行比对,若感测电芯模块2的内压值p2大于预设的电芯22内压值p1时,执行步骤B;A. The pressure sensing module senses the internal pressure value p2 of the battery cell module 2 and feeds it back to the control module. The control module compares the sensed internal pressure value p2 of the battery cell module 2 with the preset internal pressure value p1 of the battery cell 22. If the sensed internal pressure value p2 of the battery cell module 2 is greater than the preset internal pressure value p1 of the battery cell 22, step B is executed;
B.判断为电芯模块2异常,控制模块通过警示模块提示用户停止使用异常的电芯模块2,并持续感测异常的电芯模块2的状态以及异常的电芯模块2的温度;B. If the battery cell module 2 is judged to be abnormal, the control module prompts the user to stop using the abnormal battery cell module 2 through the warning module, and continuously senses the state and temperature of the abnormal battery cell module 2;
C.通过控制模块对异常的电芯模块2的温度进行记录及分析,若异常的电芯模块2的温度持续增高,执行步骤D;C. Record and analyze the temperature of the abnormal battery cell module 2 through the control module. If the temperature of the abnormal battery cell module 2 continues to increase, execute step D;
D.导热熔断模块4将异常的电芯模块2的热量传导至连接模块3,以使得连接模块3升温;当连接模块3温度升高至熔点时则熔断,从而使异常的电芯模块2与外盒1断开连接,然后执行步骤E;D. The thermally conductive fuse module 4 conducts the heat of the abnormal battery cell module 2 to the connection module 3, so that the temperature of the connection module 3 rises; when the temperature of the connection module 3 rises to the melting point, it fuses, thereby disconnecting the abnormal battery cell module 2 from the outer box 1, and then executing step E;
E.控制模块通过警示模块提示用户将移动电源取走并远离异常电芯模块2。一方面,避免多个电芯模块2发生热失控,而使整个移动电源失效,防止发生火灾,提高移动电源使用的安全性。另一方面,避免异常的电芯模块2影响到正常的电芯模块2,让正常的电芯模块2可以继续使用。E. The control module prompts the user to remove the mobile power supply and keep it away from the abnormal battery module 2 through the warning module. On the one hand, it prevents multiple battery modules 2 from thermal runaway, which would cause the entire mobile power supply to fail, prevents fire, and improves the safety of mobile power supply use. On the other hand, it prevents abnormal battery modules 2 from affecting normal battery modules 2, so that normal battery modules 2 can continue to be used.
如图2和图3所示,本实施例的电芯模块2包括电芯外壳21以及至少一个固定于电芯外壳21内的电芯22,其中,电芯22可以是软包电芯。As shown in FIG. 2 and FIG. 3 , the battery cell module 2 of the present embodiment includes a battery cell housing 21 and at least one battery cell 22 fixed in the battery cell housing 21 , wherein the battery cell 22 may be a soft-pack battery cell.
电芯外壳21内设置有容置腔211,容置腔211内设置有多个限位槽212,多个电芯22与多个限位槽212一一对应安装,使电芯22固定于容置腔211。限位槽212与电芯22之间设置有集热件213,通过集热件213汇集电芯22的热量。具体的,集热件213可以是导热海绵或导热片。The cell housing 21 is provided with a receiving cavity 211, and a plurality of limiting grooves 212 are provided in the receiving cavity 211. The plurality of cells 22 are installed in correspondence with the plurality of limiting grooves 212, so that the cells 22 are fixed in the receiving cavity 211. A heat collecting member 213 is provided between the limiting grooves 212 and the cells 22, and the heat of the cells 22 is collected by the heat collecting member 213. Specifically, the heat collecting member 213 may be a heat conducting sponge or a heat conducting sheet.
集热件213与导热熔断模块4连接,使电芯22的热量传导至导热熔断模块4,便于传导电芯模块2热失控而产生的热量以熔断连接模块3,让异常的电芯模块2与外盒1分离。The heat collector 213 is connected to the thermally conductive fuse module 4 so that the heat of the battery cell 22 is transferred to the thermally conductive fuse module 4 , which facilitates the transfer of heat generated by thermal runaway of the battery cell module 2 to fuse the connecting module 3 , thereby separating the abnormal battery cell module 2 from the outer box 1 .
如图3所示,本实施例的导热熔断模块4包括包括第一导热件41、第二导热件42以及散热件43。As shown in FIG. 3 , the thermally conductive fuse module 4 of this embodiment includes a first thermally conductive member 41 , a second thermally conductive member 42 and a heat dissipating member 43 .
容置腔211内设置有热熔突台214,散热件43的一端固定于电芯外壳21的表面,散热件43的另一端固定于热熔突台214,使散热件43固定。A hot melt protrusion 214 is disposed in the accommodating cavity 211 , one end of the heat sink 43 is fixed to the surface of the battery cell housing 21 , and the other end of the heat sink 43 is fixed to the hot melt protrusion 214 , so that the heat sink 43 is fixed.
第一导热件41的一端与集热件213连接,第一导热件41的另一端设置有弹性部411,弹性部411折弯变形粘接于热熔突台214以及散热件43,使电芯22正常工作时,电芯22的热量可以通过第一导热件41的弹性部411传导至散热件43进行散热。具体地,弹性部411折弯变形粘接于热熔突台214并与散热件43固定于热熔突台214的一端连接。One end of the first heat-conducting member 41 is connected to the heat-collecting member 213, and the other end of the first heat-conducting member 41 is provided with an elastic portion 411, which is bent and deformed and bonded to the hot-melt protrusion 214 and the heat sink 43, so that when the battery cell 22 works normally, the heat of the battery cell 22 can be transferred to the heat sink 43 through the elastic portion 411 of the first heat-conducting member 41 for heat dissipation. Specifically, the elastic portion 411 is bent and deformed and bonded to the hot-melt protrusion 214 and connected to one end of the heat sink 43 fixed to the hot-melt protrusion 214.
第二导热件42设置于热熔突台214的一侧,第二导热件42远离热熔突台214的一端与连接模块3抵触,使导热熔断模块4与连接模块3抵触。The second heat conducting member 42 is disposed on one side of the hot melt protrusion 214 , and one end of the second heat conducting member 42 away from the hot melt protrusion 214 abuts against the connecting module 3 , so that the thermally conductive fuse module 4 abuts against the connecting module 3 .
步骤D具体为:Step D is specifically as follows:
D1.异常的电芯22的温度通过集热件213传导至第一导热件41传的弹性部与热熔突台214连接处,以使得热熔突台214的温度与异常的电芯22的温度保持一致;D1. The temperature of the abnormal battery cell 22 is conducted through the heat collector 213 to the connection between the elastic portion of the first heat conducting member 41 and the hot melt protrusion 214, so that the temperature of the hot melt protrusion 214 is consistent with the temperature of the abnormal battery cell 22;
D2.热熔突台214随着温度上升而熔化,弹性部与热熔突台214分离;D2. The hot melt projection 214 melts as the temperature rises, and the elastic portion is separated from the hot melt projection 214;
D3.弹性部与散热件43固定于热熔突台214的一端分离;D3. The elastic portion and the heat sink 43 are fixed to one end of the hot melt projection 214 and separated;
D4.弹性部恢复形变而与第二导热件42连接,以使异常的电芯22的热量传导至第二导热件42;D4. The elastic portion recovers its deformation and is connected to the second heat-conducting member 42, so that the heat of the abnormal battery cell 22 is transferred to the second heat-conducting member 42;
D5.第二导热件42与连接模块3抵触处因温度上升而熔化,使连接模块3熔断,以使得异常的电芯模块2与外盒1分离。D5. The contact point between the second heat-conducting member 42 and the connecting module 3 melts due to the temperature rise, so that the connecting module 3 is blown, so that the abnormal battery cell module 2 is separated from the outer box 1 .
较佳的,第二导热件42设置有电热丝,电热丝与控制模块电连接;当异常的电芯22的温度持续增高,控制模块控制电热丝与正常电芯模块2连接,从而使电热丝工作,加快连接模块3熔断速度。Preferably, the second heat conductor 42 is provided with a heating wire, which is electrically connected to the control module; when the temperature of the abnormal battery cell 22 continues to increase, the control module controls the heating wire to connect to the normal battery cell module 2, thereby making the heating wire work and accelerating the fusing speed of the connection module 3.
其中,热熔突台214的热熔化温度取值范围在80°-120°之间。具体的,热熔突台214可以是熔点为80°-90°的聚氯乙烯、熔点为105°-115°的低密度聚乙烯或熔点为100°-120°的聚苯乙烯其中的一种。The hot melting temperature of the hot melt protrusion 214 ranges from 80° to 120°. Specifically, the hot melt protrusion 214 can be one of polyvinyl chloride with a melting point of 80° to 90°, low-density polyethylene with a melting point of 105° to 115°, or polystyrene with a melting point of 100° to 120°.
如图4所示,本实施例的连接模块3包括固定部31和连接部32,固定部31与外盒1连接,连接部32设置于固定部31的一侧,电芯模块2插接于连接部32,连接部32和固定部31之间设置有热熔部33,热熔部33与导热熔断模块4的一端抵触,实现导热熔断模块4与连接模块3抵触。As shown in Figure 4, the connection module 3 of this embodiment includes a fixing part 31 and a connecting part 32. The fixing part 31 is connected to the outer box 1, and the connecting part 32 is arranged on one side of the fixing part 31. The battery cell module 2 is inserted into the connecting part 32. A hot melt part 33 is arranged between the connecting part 32 and the fixing part 31. The hot melt part 33 is in contact with one end of the thermal conductive fuse module 4, so that the thermal conductive fuse module 4 is in contact with the connection module 3.
如图4所示,本实施例的固定部31与连接部32之间设置有弹性件35,弹性件35一端固定于固定部31,弹性件35的另一端与连接部32抵触。当导热熔断模块4将异常的电芯模块2的热量传导至连接模块3,连接模块3熔断时,弹性件35通过弹力使连接部32与固定部31分离,从而使电芯模块2与连接部32均与外盒1分离。As shown in FIG4 , an elastic member 35 is provided between the fixing portion 31 and the connecting portion 32 of the present embodiment, one end of the elastic member 35 is fixed to the fixing portion 31, and the other end of the elastic member 35 contacts the connecting portion 32. When the thermally conductive fuse module 4 conducts the heat of the abnormal battery cell module 2 to the connecting module 3, and the connecting module 3 is fused, the elastic member 35 separates the connecting portion 32 from the fixing portion 31 through elastic force, thereby separating the battery cell module 2 and the connecting portion 32 from the outer box 1.
如图4所示,本实施例的热熔部33包括第一热熔件331和第二热熔件332,第一热熔件331的一端与连接部32连接,第二热熔件332的一端与固定部31连接,第一热熔件331远离连接部32的一端与第二热熔件332远离固定部31的一端相连接,且第一热熔件331与第二热熔件332的连接处设置有折弯部34,导热熔断模块4的一端与折弯部34抵触,使导热熔断模块4与连接模块3抵触。As shown in Figure 4, the hot melt portion 33 of this embodiment includes a first hot melt component 331 and a second hot melt component 332, one end of the first hot melt component 331 is connected to the connecting portion 32, one end of the second hot melt component 332 is connected to the fixing portion 31, one end of the first hot melt component 331 away from the connecting portion 32 is connected to one end of the second hot melt component 332 away from the fixing portion 31, and a bending portion 34 is provided at the connection between the first hot melt component 331 and the second hot melt component 332, one end of the thermal conductive fuse module 4 conflicts with the bending portion 34, so that the thermal conductive fuse module 4 conflicts with the connecting module 3.
如图3所示,本实施例的电芯模块2还包括隔热罩23,隔热罩23的开口端设置有卡接部231,隔热罩23套设置于电芯外壳21外侧,卡接部231卡设于折弯部34,使隔热罩23固定于电芯模块2外侧。当电芯模块2热失控时,通过隔热罩23使电芯模块2的热量与外界隔绝,避免烫伤用户或处理人员,便于移动异常的电芯模块2,从而方便对异常的电芯模块2进行降温处理。As shown in FIG3 , the cell module 2 of this embodiment further includes a heat shield 23, the opening end of which is provided with a clamping portion 231, the heat shield 23 is sleeved on the outside of the cell housing 21, and the clamping portion 231 is clamped on the bending portion 34, so that the heat shield 23 is fixed to the outside of the cell module 2. When the cell module 2 is thermally runaway, the heat of the cell module 2 is isolated from the outside by the heat shield 23 to avoid scalding the user or the handling personnel, and to facilitate the movement of the abnormal cell module 2, thereby facilitating the cooling of the abnormal cell module 2.
具体地,隔热罩23对应散热件43设置有散热孔,便于散热件43与外界接触进行热交换。Specifically, the heat shield 23 is provided with heat dissipation holes corresponding to the heat dissipation element 43 to facilitate the heat dissipation element 43 to contact with the outside world for heat exchange.
如图3所示,本实施例的卡接部231的一端设置有翻折盖232,翻折盖232与卡接部231之间设置有复位件233,复位件233为扭簧。复位件233用于将翻折盖232翻折并封闭隔热罩23的开口端,固定部31与热熔部33之间设置有导滑部36,导滑部36为导滑斜面。As shown in FIG3 , a folding cover 232 is disposed at one end of the clamping portion 231 of the present embodiment, and a reset member 233 is disposed between the folding cover 232 and the clamping portion 231, and the reset member 233 is a torsion spring. The reset member 233 is used to fold the folding cover 232 and close the open end of the heat insulation cover 23, and a guide slide 36 is disposed between the fixing portion 31 and the hot melt portion 33, and the guide slide 36 is a guide slide inclined surface.
翻折盖232封闭隔热罩23的开口端,具体包括以下步骤:The folding cover 232 closes the open end of the heat shield 23, which specifically includes the following steps:
F1.连接模块3熔断,固定部31与连接部32不再彼此连接;F1. The connection module 3 is blown, and the fixing portion 31 and the connecting portion 32 are no longer connected to each other;
F2.弹性件35恢复形变而推动连接部32远离固定部31,确保固定部31与连接部32完全分离;F2. The elastic member 35 recovers its deformation and pushes the connecting portion 32 away from the fixing portion 31, ensuring that the fixing portion 31 is completely separated from the connecting portion 32;
F3.因固定部31远离连接部32,使得复位件233因复位以使翻折盖232沿导滑部36滑动靠近隔热罩23的开口端,同时进一步将固定部31推离连接部32;F3. Because the fixing portion 31 is away from the connecting portion 32, the reset member 233 is reset so that the folding cover 232 slides along the guide portion 36 close to the opening end of the heat shield 23, and further pushes the fixing portion 31 away from the connecting portion 32;
F4.固定部31与连接部32完全分离,翻折盖232封闭隔热罩23的开口端。防止异常的电芯模块2的热量经隔热罩23的开口端向外喷射。F4. The fixing part 31 and the connecting part 32 are completely separated, and the folding cover 232 closes the open end of the heat insulating cover 23 to prevent the abnormal heat of the battery cell module 2 from being ejected outward through the open end of the heat insulating cover 23 .
较佳的,隔热罩23由内到外分别包括内壁层、隔热夹层以及面层组成。Preferably, the heat insulation cover 23 comprises an inner wall layer, a heat insulation interlayer and a surface layer from inside to outside.
其中,隔热夹层包括陶瓷纤维材料层、矿物棉隔热材料层以及硅酸盐纤维材料层的一种或多种。The heat insulating interlayer includes one or more of a ceramic fiber material layer, a mineral wool heat insulating material layer and a silicate fiber material layer.
陶瓷纤维材料层,由陶瓷纤维和氧化铝等物质组成。The ceramic fiber material layer is composed of ceramic fibers, alumina and other substances.
矿物棉隔热材料层,由玄武岩和石粉等天然矿物为原料制成。Mineral wool insulation material layer, made from natural minerals such as basalt and stone powder.
硅酸盐纤维材料层,由硅酸盐和氧化铝纤维制成。The silicate fiber material layer is made of silicate and alumina fibers.
内壁层和面层均由工程塑料制成,工程塑料主要包括聚酰亚胺、聚苯硫醚、聚砜类、芳香族聚酰胺等一种或多种制成。The inner wall layer and the surface layer are both made of engineering plastics, and the engineering plastics mainly include one or more of polyimide, polyphenylene sulfide, polysulfone, aromatic polyamide and the like.
以上内容仅为本发明的较佳实施例,对于本领域的普通技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本发明的限制。The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.
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| WO2018192072A1 (en) * | 2017-04-17 | 2018-10-25 | 安普能源科技有限公司 | Lithium-ion power battery thermal protection connection structure and connection method therefor |
| CN217239708U (en) * | 2022-03-02 | 2022-08-19 | 蜂巢能源科技股份有限公司 | Battery module and energy storage device |
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| CN117458654A (en) * | 2023-10-27 | 2024-01-26 | 江西驴宝宝通卡科技有限公司 | Overload power-off protection device for internal circuit of charging pile |
| WO2024037372A1 (en) * | 2022-08-18 | 2024-02-22 | 华为技术有限公司 | Battery cell, battery module, battery, electronic device, mobile apparatus, and energy storage apparatus |
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2024
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|---|---|---|---|---|
| JPH0937521A (en) * | 1995-07-19 | 1997-02-07 | Tec Corp | Brush device for dynamo-electric machine and electric machine |
| JP2001068000A (en) * | 1999-08-27 | 2001-03-16 | Yazaki Corp | Circuit breaker |
| WO2018192072A1 (en) * | 2017-04-17 | 2018-10-25 | 安普能源科技有限公司 | Lithium-ion power battery thermal protection connection structure and connection method therefor |
| CN217239708U (en) * | 2022-03-02 | 2022-08-19 | 蜂巢能源科技股份有限公司 | Battery module and energy storage device |
| WO2024037372A1 (en) * | 2022-08-18 | 2024-02-22 | 华为技术有限公司 | Battery cell, battery module, battery, electronic device, mobile apparatus, and energy storage apparatus |
| CN220172193U (en) * | 2023-06-07 | 2023-12-12 | 比亚迪股份有限公司 | Battery thermal runaway early warning device, battery package and vehicle |
| CN117458654A (en) * | 2023-10-27 | 2024-01-26 | 江西驴宝宝通卡科技有限公司 | Overload power-off protection device for internal circuit of charging pile |
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| CN118783580B (en) | 2025-02-14 |
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