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CN118712954B - Cable laying device for photovoltaic power station - Google Patents

Cable laying device for photovoltaic power station Download PDF

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Publication number
CN118712954B
CN118712954B CN202411187385.7A CN202411187385A CN118712954B CN 118712954 B CN118712954 B CN 118712954B CN 202411187385 A CN202411187385 A CN 202411187385A CN 118712954 B CN118712954 B CN 118712954B
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fixed
connecting seat
push rod
seat
assembly
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CN118712954A (en
Inventor
解少伟
徐靖
陈孝杰
贾超群
谢晓光
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Sinohydro Bureau 9 Co Ltd
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Sinohydro Bureau 9 Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/06Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/38Skips, cages, racks, or containers, adapted solely for the transport or storage of bobbins, cops, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

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  • Photovoltaic Devices (AREA)
  • Road Paving Machines (AREA)

Abstract

本发明公开了一种用于光伏电站的线缆敷设装置,涉及线缆敷设技术领域,包括:第一连接座和第二连接座,所述第一连接座和第二连接座底部四角处均设置有制动轮;两个动力组件,两个所述动力组件设置在第二连接座两侧处,且两个动力组件均和第一连接座固定,所述动力组件调节第一连接座和第二连接座的间距;放线组件、填砂组件和铺设组件,所述放线组件设置在第二连接座顶部,所述填砂组件和铺设组件设置在第一连接座顶部。本发明能够通过对动力组件的行程控制,即可控制本装置每次移动的距离,当移动距离和混凝土板的长度一致后,即可在无需定位的情况下实现混凝土板以首尾相连的状态进行铺设,保证了线缆的敷设效率。

The present invention discloses a cable laying device for a photovoltaic power station, which relates to the technical field of cable laying, and includes: a first connecting seat and a second connecting seat, wherein brake wheels are provided at the four corners of the bottom of the first connecting seat and the second connecting seat; two power assemblies, wherein the two power assemblies are provided at both sides of the second connecting seat, and the two power assemblies are fixed to the first connecting seat, and the power assemblies adjust the spacing between the first connecting seat and the second connecting seat; a wire-laying assembly, a sand-filling assembly, and a laying assembly, wherein the wire-laying assembly is provided at the top of the second connecting seat, and the sand-filling assembly and the laying assembly are provided at the top of the first connecting seat. The present invention can control the distance moved each time by controlling the stroke of the power assembly, and when the moving distance is consistent with the length of the concrete slab, the concrete slab can be laid in a state of being connected end to end without positioning, thereby ensuring the laying efficiency of the cable.

Description

一种用于光伏电站的线缆敷设装置A cable laying device for photovoltaic power station

技术领域Technical Field

本发明涉及线缆敷设技术领域,尤其是涉及一种用于光伏电站的线缆敷设装置。The present invention relates to the technical field of cable laying, and in particular to a cable laying device for a photovoltaic power station.

背景技术Background Art

光伏电站,是指一种利用太阳光能、采用光伏板、逆变器等电子元件组成的发电体系,光伏板收到光照产生的电流需要通过线缆进行输送,因此,在光伏电站的建设中,线缆敷设装置不可或缺,为此,提出一种基于直埋线缆的线缆敷设装置。A photovoltaic power station refers to a power generation system that utilizes solar energy and is composed of photovoltaic panels, inverters and other electronic components. The current generated by the photovoltaic panels when receiving light needs to be transmitted through cables. Therefore, in the construction of a photovoltaic power station, a cable laying device is indispensable. For this purpose, a cable laying device based on direct buried cables is proposed.

公开号为CN116914632A中国发明申请专利公开了种电力电缆直埋敷设辅助装置,包括第一横梁,第一横梁上至少设置有两个滑座,滑座的上方设有转动架,滑座与转动架之间可拆卸式设置有用于支撑电缆的导轮组件,导轮组件包括转动轴,转动轴上固定连接有支撑轮,导轮件的下方且位于滑座的内部设有导流细沙土的通道。The Chinese invention application patent with publication number CN116914632A discloses an auxiliary device for direct buried laying of power cables, including a first crossbeam, at least two slides are arranged on the first crossbeam, a rotating frame is arranged above the slide, and a guide wheel assembly for supporting the cable is detachably arranged between the slide and the rotating frame, the guide wheel assembly includes a rotating shaft, a support wheel is fixedly connected to the rotating shaft, and a channel for diverting fine sand is arranged below the guide wheel member and inside the slide.

该技术方案中,虽然在敷设线缆后能够进行细沙的填充工作,但是直埋电缆的敷设要求中,不仅需要在敷设后的线缆上填充细沙,还需要在填充细沙后使用混凝土板(或砖块)进行覆盖,以保证对电缆的保护,而上述方案在使用时,无法进行混凝土板的覆盖工作,因此,采用上述技术方案进行电缆的敷设作业时,完成度较低,另外,现有技术中,混凝土板的铺设过程中,需要对混凝土板进行定位,而光伏电站的占地较大,因此,混凝土板的定位工作需要占用大多时间,使得整体的线缆敷设工作时间较长。In this technical solution, although fine sand can be filled after the cables are laid, the laying requirements of direct buried cables require not only the laying of fine sand but also the use of concrete slabs (or bricks) to cover the cables after filling with fine sand to ensure the protection of the cables. When the above solution is used, the concrete slab cannot be covered. Therefore, when the above technical solution is used for cable laying operations, the completion rate is low. In addition, in the prior art, the concrete slab needs to be positioned during the laying process, and the photovoltaic power station occupies a large area. Therefore, the positioning of the concrete slab needs to take up most of the time, which makes the overall cable laying work time longer.

发明内容Summary of the invention

本发明的目的在于提供一种用于光伏电站的线缆敷设装置,以解决现有技术中的技术问题。The purpose of the present invention is to provide a cable laying device for a photovoltaic power station to solve the technical problems in the prior art.

本发明提供一种用于光伏电站的线缆敷设装置,包括:The present invention provides a cable laying device for a photovoltaic power station, comprising:

第一连接座和第二连接座,所述第一连接座和第二连接座底部四角处均设置有制动轮,所述第一连接座为框型结构;A first connecting seat and a second connecting seat, wherein brake wheels are arranged at four corners of the bottom of the first connecting seat and the second connecting seat, and the first connecting seat is a frame-type structure;

两个动力组件,两个所述动力组件设置在第二连接座两侧处,且两个动力组件均和第一连接座固定,所述动力组件调节第一连接座和第二连接座的间距;Two power assemblies, the two power assemblies are arranged at both sides of the second connecting seat, and the two power assemblies are fixed to the first connecting seat, and the power assemblies adjust the distance between the first connecting seat and the second connecting seat;

放线组件、填砂组件和铺设组件,所述放线组件设置在第二连接座顶部,所述填砂组件和铺设组件设置在第一连接座顶部,所述填砂组件用于向电缆沟内填充细沙,所述铺设组件用于向电缆沟内铺设混凝土板,所述填砂组件设置在放线组件和铺设组件之间;A wire-laying assembly, a sand-filling assembly and a laying assembly, wherein the wire-laying assembly is arranged on the top of the second connection seat, the sand-filling assembly and the laying assembly are arranged on the top of the first connection seat, the sand-filling assembly is used to fill fine sand into the cable trench, the laying assembly is used to lay a concrete slab in the cable trench, and the sand-filling assembly is arranged between the wire-laying assembly and the laying assembly;

两个安装块,两个所述安装块分别与第一连接座和第二连接座固定,两个所述安装块上均贯穿设置有升降组件;Two mounting blocks, the two mounting blocks are respectively fixed to the first connecting seat and the second connecting seat, and the two mounting blocks are both provided with a lifting assembly;

敷设组件,所述敷设组件和两个升降组件连接,所述敷设组件用于敷设电缆;A laying component, the laying component is connected to the two lifting components, and the laying component is used for laying cables;

单片机,所述单片机通过信号线与填砂组件、两个动力组件和每个制动轮电性连接;A single chip microcomputer, the single chip microcomputer is electrically connected to the sand filling assembly, the two power assemblies and each brake wheel through a signal line;

其中,所述铺设组件包括:Wherein, the laying component comprises:

两个电动滑台,两个所述电动滑台均固定在第一连接座顶部,两个所述电动滑台的移动端固定有同一个输送座,所述输送座用于放置混凝土板,所述输送座顶部转动设置有多个滚珠,两个所述电动滑台均和单片机电性连接;Two electric slides, both of which are fixed on the top of the first connecting seat, the moving ends of the two electric slides are fixed with the same conveying seat, the conveying seat is used to place the concrete slab, a plurality of balls are rotatably arranged on the top of the conveying seat, and both of the electric slides are electrically connected to the single-chip microcomputer;

四个定位单元,四个所述定位单元设置在输送座顶部四侧处,四个所述定位单元两两对称分布;Four positioning units, the four positioning units are arranged at four sides of the top of the conveying seat, and the four positioning units are symmetrically distributed in pairs;

支撑架,所述支撑架固定在第一连接座顶部;A support frame, the support frame is fixed on the top of the first connecting seat;

第二液压推杆,所述第二液压推杆贯穿固定在支撑架顶部,所述第二液压推杆的输出端设置有安装座,所述第二液压推杆和单片机电性连接;A second hydraulic push rod, the second hydraulic push rod is fixed through the top of the support frame, a mounting seat is provided at the output end of the second hydraulic push rod, and the second hydraulic push rod is electrically connected to the single chip microcomputer;

两个真空吸盘,两个所述真空吸盘均固定在安装座底部处;Two vacuum suction cups, both of which are fixed at the bottom of the mounting base;

第二泵箱,所述第二泵箱固定在支撑架顶部,所述第二泵箱内设置有真空泵,所述真空泵和单片机电性连接;A second pump box, the second pump box is fixed on the top of the support frame, a vacuum pump is arranged in the second pump box, and the vacuum pump is electrically connected to the single chip microcomputer;

三通软管,所述三通软管其中一端和真空泵的输入口连通,所述三通软管另外两端分别和两个真空吸盘连通。A three-way hose, one end of which is connected to the input port of the vacuum pump, and the other two ends of which are respectively connected to two vacuum suction cups.

优选的,所述动力组件包括:Preferably, the power assembly comprises:

第一固定块和第二固定块,所述第一固定块固定在第一连接座侧壁上,所述第二固定块固定在第二连接座侧壁上;a first fixing block and a second fixing block, wherein the first fixing block is fixed on a side wall of the first connecting seat, and the second fixing block is fixed on a side wall of the second connecting seat;

第一液压推杆,所述第一液压推杆和第一固定块固定,且第一液压推杆的伸缩端和第二固定块固定,且第一液压推杆和单片机电性连接。A first hydraulic push rod is fixed to a first fixed block, a telescopic end of the first hydraulic push rod is fixed to a second fixed block, and the first hydraulic push rod is electrically connected to the single chip computer.

优选的,所述定位单元包括:Preferably, the positioning unit comprises:

支板,所述支板固定在输送座上;A support plate, wherein the support plate is fixed on the conveying seat;

第二电动推杆,所述第二电动推杆贯穿设置在支板侧壁上,所述第二电动推杆的伸缩端固定有推板,所述第二电动推杆和单片机电性连接。The second electric push rod is arranged on the side wall of the support plate through the second electric push rod, a push plate is fixed to the telescopic end of the second electric push rod, and the second electric push rod is electrically connected to the single chip microcomputer.

优选的,所述放线组件包括:Preferably, the pay-off assembly comprises:

两个放线架,两个所述放线架均固定在第二连接座顶部,两个所述放线架侧壁均开设有圆孔,两个所述圆孔内插设有同一个支撑轴;Two pay-off frames, both of which are fixed on the top of the second connecting seat, and both of which have round holes on their side walls, and the same supporting shaft is inserted into the two round holes;

两个导向架,两个所述导向架分别转动设置在两个放线架侧壁上,两个所述导向架侧壁转动设置有同一个转轴;Two guide frames, the two guide frames are rotatably arranged on the side walls of the two pay-off frames respectively, and the side walls of the two guide frames are rotatably arranged with the same rotating shaft;

多个安装架,多个所述安装架均和转轴固定,且多个安装架等距离分布,每个所述安装架上均转动设置有第一滑轮;A plurality of mounting frames, each of which is fixed to the rotating shaft and is distributed at equal distances, and each of which is rotatably provided with a first pulley;

两个支撑组件,两个所述支撑组件分别和两个放线架转动连接,且两个支撑组件分别和两个导向架转动连接。Two support assemblies are rotatably connected to the two pay-off frames respectively, and the two support assemblies are rotatably connected to the two guide frames respectively.

优选的,所述支撑组件包括:Preferably, the support assembly comprises:

连接轴,所述连接轴转动设置在放线架侧壁上,所述连接轴上固定有筒体;A connecting shaft, the connecting shaft is rotatably arranged on the side wall of the pay-off frame, and a cylinder is fixed on the connecting shaft;

杆体,所述杆体滑动设置在筒体内,所述筒体内壁固定有第一弹簧,且第一弹簧和杆体固定;A rod body, wherein the rod body is slidably disposed in the cylinder, a first spring is fixed to the inner wall of the cylinder, and the first spring and the rod body are fixed;

连接块,所述连接块设置在杆体端部上,且连接块和导向架转动连接。A connecting block is arranged on the end of the rod body, and the connecting block is rotatably connected to the guide frame.

优选的,所述填砂组件包括:Preferably, the sand filling assembly comprises:

储沙箱,所述储沙箱固定在第一连接座顶部,所述储沙箱顶部铰接有盖体;A sand storage box, the sand storage box is fixed on the top of the first connecting seat, and a cover body is hinged on the top of the sand storage box;

输出孔,所述输出孔开设在储沙箱底部,所述储沙箱底部滑动设置有密封板,所述密封板用于密封输出孔;An output hole, the output hole is opened at the bottom of the sand storage box, a sealing plate is slidably provided at the bottom of the sand storage box, and the sealing plate is used to seal the output hole;

第一电动推杆,所述第一电动推杆固定在第一连接座底部,所述第一电动推杆的伸缩端上设置有传动板,且传动板和密封板固定,所述第一电动推杆和单片机电性连接。The first electric push rod is fixed at the bottom of the first connecting seat, a transmission plate is arranged on the telescopic end of the first electric push rod, and the transmission plate and the sealing plate are fixed, and the first electric push rod is electrically connected to the single chip microcomputer.

优选的,所述升降组件包括:Preferably, the lifting assembly comprises:

套筒,所述套筒贯穿设置在安装块顶部,所述套筒内设置有气压传感器,且气压传感器和单片机电性连接;A sleeve, wherein the sleeve is arranged through the top of the mounting block, an air pressure sensor is arranged in the sleeve, and the air pressure sensor is electrically connected to the single chip microcomputer;

活塞,所述活塞滑动设置在套筒内,所述活塞底部设置有套杆,且套杆滑动贯穿套筒底部;A piston, wherein the piston is slidably disposed in the sleeve, a sleeve rod is disposed at the bottom of the piston, and the sleeve rod slides through the bottom of the sleeve;

第二弹簧,所述第二弹簧一端和活塞固定,所述第二弹簧另一端和套筒内壁固定。A second spring, one end of the second spring is fixed to the piston, and the other end of the second spring is fixed to the inner wall of the sleeve.

优选的,还包括:Preferably, it also includes:

第一泵箱,所述第一泵箱固定在储沙箱顶部一侧处,所述第一泵箱内设置有气泵;A first pump box, wherein the first pump box is fixed to one side of the top of the sand storage box, and an air pump is arranged in the first pump box;

供气管,所述供气管一端和气泵的输出口连通,所述供气管另一端和靠近第一连接座的套筒连通;An air supply pipe, one end of which is connected to the output port of the air pump, and the other end of which is connected to the sleeve near the first connecting seat;

电磁阀,所述电磁阀贯穿设置在靠近第二连接座的套筒顶部,所述气泵和电磁阀均与单片机电性连接;A solenoid valve, the solenoid valve is arranged through the top of the sleeve near the second connecting seat, and the air pump and the solenoid valve are both electrically connected to the single chip microcomputer;

连接软管,所述连接软管的两端分别贯穿两个套筒顶部内壁。A connecting hose, both ends of which penetrate the inner walls of the tops of the two sleeves respectively.

优选的,所述敷设组件包括:Preferably, the laying assembly comprises:

连接架,所述连接架固定在靠近第二连接座的套杆底部,所述连接架侧壁转动设置有多个均匀分布的第二滑轮,多个所述第二滑轮和多个第一滑轮一一对应;A connecting frame, the connecting frame is fixed to the bottom of the sleeve rod near the second connecting seat, and a plurality of evenly distributed second pulleys are rotatably arranged on the side wall of the connecting frame, and the plurality of second pulleys correspond to the plurality of first pulleys one by one;

连接板,所述连接板固定在靠近第一连接座的套杆底部,所述连接板底部设置有多个橡胶块,所述橡胶块的底端高度低于连接架的底端,多个所述橡胶块和多个第二滑轮一一对应,每个所述橡胶块底部均开设有半圆形缺口。A connecting plate is fixed to the bottom of the sleeve rod near the first connecting seat, and a plurality of rubber blocks are arranged at the bottom of the connecting plate. The bottom end height of the rubber blocks is lower than the bottom end of the connecting frame. The plurality of rubber blocks correspond to the plurality of second pulleys one by one, and a semicircular notch is opened at the bottom of each rubber block.

与现有技术相比较,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明通过设置的第一连接座、第二连接座、制动轮和动力组件,可以实现通过对制动轮的状态控制,可以使得第一连接座和第二连接座处于能够移动状态,或处于不可移动状态,通过对制动轮的控制,使得第一连接座和第二连接座在上述两种状态下交替切换,配合动力组件的工作,即可实现本装置的移动,通过对动力组件的行程控制,即可控制本装置每次移动的距离,当移动距离和混凝土板的长度一致后,即可在无需定位的情况下实现混凝土板以首尾相连的状态进行铺设,保证了线缆的敷设效率。(1) The present invention can realize that by controlling the state of the brake wheel, the first connecting seat and the second connecting seat are placed in a movable state or an immovable state, by setting the first connecting seat, the second connecting seat, the brake wheel, and the power assembly, the first connecting seat and the second connecting seat are alternately switched between the above two states, and the movement of the device can be realized by cooperating with the operation of the power assembly. By controlling the stroke of the power assembly, the distance moved each time by the device can be controlled. When the moving distance is consistent with the length of the concrete slab, the concrete slab can be laid in a state of end-to-end connection without positioning, thereby ensuring the laying efficiency of the cable.

(2)本发明通过设置的铺设组件、输送座和定位单元,可以实现通过输送座以及输送座上的定位单元进行混凝土板的定位和输送工作,配合铺设组件,进行混凝土板的提升和放置,以完成混凝土的敷设工作,使得本装置能够以更高完成度进行线缆的敷设工作。(2) The present invention provides a laying component, a conveying seat and a positioning unit, so that the conveying seat and the positioning unit on the conveying seat can be used to position and convey the concrete slab, and the laying component can be used to lift and place the concrete slab to complete the concrete laying work, so that the device can lay cables with a higher degree of completion.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

图1是本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;

图2是本发明的安装块、套筒和套杆结构示意图;FIG2 is a schematic diagram of the structure of the mounting block, sleeve and sleeve rod of the present invention;

图3是本发明的连接架、第二滑轮、安装架和第一滑轮结构示意图;3 is a schematic diagram of the structure of the connecting frame, the second pulley, the mounting frame and the first pulley of the present invention;

图4是本发明的筒体剖视结构示意图;FIG4 is a schematic cross-sectional view of the cylinder structure of the present invention;

图5是本发明的套筒部分剖视结构示意图;FIG5 is a schematic cross-sectional view of the sleeve portion of the present invention;

图6是本发明的第一电动推杆和第一连接座结构示意图;FIG6 is a schematic structural diagram of a first electric push rod and a first connecting seat of the present invention;

图7是本发明的储沙箱和密封板爆炸结构示意图;7 is a schematic diagram of the explosion structure of the sand storage box and the sealing plate of the present invention;

图8是本发明的三通软管和真空吸盘结构示意图;FIG8 is a schematic diagram of the structure of a three-way hose and a vacuum suction cup of the present invention;

图9是本发明的输送座和滚珠结构示意图。FIG. 9 is a schematic diagram of the conveying seat and ball structure of the present invention.

附图标记:Reference numerals:

101、第一连接座;102、第二连接座;103、制动轮;201、第一固定块;202、第一液压推杆;203、第二固定块;301、放线架;302、支撑轴;303、导向架;304、筒体;305、杆体;306、转轴;307、安装架;308、第一滑轮;309、第一弹簧;310、连接块;311、连接轴;401、安装块;402、套筒;403、套杆;404、连接软管;405、连接架;406、第二滑轮;407、活塞;408、第二弹簧;409、电磁阀;410、供气管;411、第一泵箱;412、连接板;413、橡胶块;501、储沙箱;502、盖体;503、第一电动推杆;504、传动板;505、密封板;506、输出孔;601、电动滑台;602、输送座;603、滚珠;604、支板;605、第二电动推杆;606、推板;701、支撑架;702、第二泵箱;703、三通软管;704、第二液压推杆;705、安装座;706、真空吸盘。101, first connecting seat; 102, second connecting seat; 103, brake wheel; 201, first fixing block; 202, first hydraulic push rod; 203, second fixing block; 301, pay-off frame; 302, support shaft; 303, guide frame; 304, cylinder; 305, rod body; 306, rotating shaft; 307, mounting frame; 308, first pulley; 309, first spring; 310, connecting block; 311, connecting shaft; 401, mounting block; 402, sleeve; 403, sleeve rod; 404, connecting hose; 405, connecting frame; 406, second pulley; 407, piston; 4 08, second spring; 409, solenoid valve; 410, air supply pipe; 411, first pump box; 412, connecting plate; 413, rubber block; 501, sand storage box; 502, cover body; 503, first electric push rod; 504, transmission plate; 505, sealing plate; 506, output hole; 601, electric slide; 602, conveying seat; 603, ball bearing; 604, support plate; 605, second electric push rod; 606, push plate; 701, support frame; 702, second pump box; 703, three-way hose; 704, second hydraulic push rod; 705, mounting seat; 706, vacuum suction cup.

具体实施方式DETAILED DESCRIPTION

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

下面结合图1至图9所示,本发明实施例提供了一种用于光伏电站的线缆敷设装置,包括:In conjunction with FIGS. 1 to 9 , an embodiment of the present invention provides a cable laying device for a photovoltaic power station, including:

第一连接座101和第二连接座102,第一连接座101和第二连接座102底部四角处均设置有制动轮103,第一连接座101为框型结构;A first connecting seat 101 and a second connecting seat 102, wherein brake wheels 103 are disposed at four corners of the bottom of the first connecting seat 101 and the second connecting seat 102, and the first connecting seat 101 is a frame-type structure;

两个动力组件,两个动力组件设置在第二连接座102两侧处,且两个动力组件均和第一连接座101固定,动力组件调节第一连接座101和第二连接座102的间距;Two power assemblies, the two power assemblies are arranged on both sides of the second connecting seat 102, and the two power assemblies are fixed to the first connecting seat 101, and the power assemblies adjust the distance between the first connecting seat 101 and the second connecting seat 102;

放线组件、填砂组件和铺设组件,放线组件设置在第二连接座102顶部,填砂组件和铺设组件设置在第一连接座101顶部,填砂组件用于向电缆沟内填充细沙,铺设组件用于向电缆沟内铺设混凝土板,填砂组件设置在放线组件和铺设组件之间;A wire-laying assembly, a sand-filling assembly and a laying assembly, wherein the wire-laying assembly is arranged on the top of the second connection seat 102, the sand-filling assembly and the laying assembly are arranged on the top of the first connection seat 101, the sand-filling assembly is used to fill fine sand into the cable trench, the laying assembly is used to lay a concrete slab in the cable trench, and the sand-filling assembly is arranged between the wire-laying assembly and the laying assembly;

两个安装块401,两个安装块401分别与第一连接座101和第二连接座102固定,两个安装块401上均贯穿设置有升降组件;Two mounting blocks 401, the two mounting blocks 401 are respectively fixed to the first connecting seat 101 and the second connecting seat 102, and the two mounting blocks 401 are both provided with lifting components;

敷设组件,敷设组件和两个升降组件连接,敷设组件用于敷设电缆;A laying component, which is connected to the two lifting components and is used for laying cables;

单片机,单片机通过信号线与填砂组件、两个动力组件和每个制动轮103电性连接。The single chip microcomputer is electrically connected to the sand filling assembly, the two power assemblies and each brake wheel 103 through a signal line.

通过对制动轮103的状态控制,使得第一连接座101和第二连接座102能够进行移动,也能够使第一连接座101和第二连接座102处于固定状态,当第一连接座101处于固定状态时且第二连接座102能够移动时,通过动力组件的工作,即可使得第二连接座102前进,即第一连接座101和第二连接座102分离,反之,改变第一连接座101和第二连接座102上制动轮103的状态,当第一连接座101能够移动且第二连接座102处于固定状态时,动力组件工作过程中,第一连接座101移动,且向第二连接座102靠拢;By controlling the state of the brake wheel 103, the first connection seat 101 and the second connection seat 102 can be moved, or the first connection seat 101 and the second connection seat 102 can be in a fixed state. When the first connection seat 101 is in a fixed state and the second connection seat 102 can be moved, the second connection seat 102 can be moved forward by the operation of the power assembly, that is, the first connection seat 101 and the second connection seat 102 are separated. Conversely, the state of the brake wheel 103 on the first connection seat 101 and the second connection seat 102 is changed. When the first connection seat 101 is movable and the second connection seat 102 is in a fixed state, during the operation of the power assembly, the first connection seat 101 moves and moves closer to the second connection seat 102.

通过混凝土板的长度以及对动力组件行程的控制,使得第一连接座101每次移动一个混凝土板长度的距离,进而在铺设混凝土板时无需进行混凝土板的定位工作,也能实现混凝土板以首尾相连的状态进行铺设,以快速完成混凝土板的覆盖工作;By controlling the length of the concrete slab and the stroke of the power assembly, the first connecting seat 101 moves a distance of the length of the concrete slab each time, so that when laying the concrete slab, there is no need to position the concrete slab, and the concrete slab can be laid in a state of being connected end to end, so as to quickly complete the covering work of the concrete slab;

值得说明的是,制动轮103的制动效果来源于液压盘式制动器,因此,制动轮103为现有技术,另外,单片机与液压盘式制动器的动力件的线路连接以及控制逻辑也均为现有技术,因此,本申请不再赘述。It is worth noting that the braking effect of the brake wheel 103 comes from the hydraulic disc brake, so the brake wheel 103 is a prior art. In addition, the line connection and control logic between the microcontroller and the power parts of the hydraulic disc brake are also prior art, so this application will not go into details.

进一步的,动力组件包括:Furthermore, the power assembly includes:

第一固定块201和第二固定块203,第一固定块201固定在第一连接座101侧壁上,第二固定块203固定在第二连接座102侧壁上;A first fixing block 201 and a second fixing block 203, wherein the first fixing block 201 is fixed on a side wall of the first connecting seat 101, and the second fixing block 203 is fixed on a side wall of the second connecting seat 102;

第一液压推杆202,第一液压推杆202和第一固定块201固定,且第一液压推杆202的伸缩端和第二固定块203固定,且第一液压推杆202和单片机电性连接。The first hydraulic push rod 202 is fixed to the first fixing block 201 , and the telescopic end of the first hydraulic push rod 202 is fixed to the second fixing block 203 , and the first hydraulic push rod 202 is electrically connected to the single chip computer.

进一步的,铺设组件包括:Further, the laying components include:

两个电动滑台601,两个电动滑台601均固定在第一连接座101顶部,两个电动滑台601的移动端固定有同一个输送座602,输送座602用于放置混凝土板,输送座602顶部转动设置有多个滚珠603,两个电动滑台601均和单片机电性连接;Two electric slides 601, both of which are fixed on the top of the first connecting seat 101, the same conveying seat 602 is fixed on the moving ends of the two electric slides 601, the conveying seat 602 is used to place the concrete slab, and a plurality of balls 603 are rotatably arranged on the top of the conveying seat 602, and both of the two electric slides 601 are electrically connected to the single-chip microcomputer;

四个定位单元,四个定位单元设置在输送座602顶部四侧处;Four positioning units, which are arranged at four sides of the top of the conveying seat 602;

支撑架701,支撑架701固定在第一连接座101顶部;A support frame 701, the support frame 701 is fixed on the top of the first connecting seat 101;

第二液压推杆704,第二液压推杆704贯穿固定在支撑架701顶部,第二液压推杆704的输出端设置有安装座705,第二液压推杆704和单片机电性连接;A second hydraulic push rod 704, which is fixed on the top of the support frame 701, and a mounting seat 705 is provided at the output end of the second hydraulic push rod 704, and the second hydraulic push rod 704 is electrically connected to the single chip microcomputer;

两个真空吸盘706,两个真空吸盘706均固定在安装座705底部处;Two vacuum suction cups 706, both of which are fixed at the bottom of the mounting seat 705;

第二泵箱702,第二泵箱702固定在支撑架701顶部,第二泵箱702内设置有真空泵,真空泵和单片机电性连接;A second pump box 702, the second pump box 702 is fixed on the top of the support frame 701, a vacuum pump is arranged in the second pump box 702, and the vacuum pump is electrically connected to the single chip microcomputer;

三通软管703,三通软管703其中一端和真空泵的输入口连通,三通软管703另外两端分别和两个真空吸盘706连通。A three-way hose 703 , one end of which is connected to the input port of the vacuum pump, and the other two ends of the three-way hose 703 are connected to two vacuum suction cups 706 respectively.

接通第二液压推杆704的开关,第二液压推杆704工作时驱动安装座705以及安装座705上的真空吸盘706下降,当真空吸盘706和混凝土板抵触后,接通真空泵的开关,真空泵工作时,通过三通软管703使得真空吸盘706内处于真空状态,以实现混凝土板的固定工作,随后即可通过第二液压推杆704、安装座705和真空吸盘706实现混凝土板的下降,将混凝土板放置在电缆沟内;The switch of the second hydraulic push rod 704 is turned on. When the second hydraulic push rod 704 is working, it drives the mounting seat 705 and the vacuum suction cup 706 on the mounting seat 705 to descend. When the vacuum suction cup 706 contacts the concrete slab, the switch of the vacuum pump is turned on. When the vacuum pump is working, the vacuum suction cup 706 is in a vacuum state through the three-way hose 703 to achieve the fixing of the concrete slab. Then, the second hydraulic push rod 704, the mounting seat 705 and the vacuum suction cup 706 can be used to achieve the descent of the concrete slab and place the concrete slab in the cable trench.

上述过程中,通过电动滑台601的工作,驱动输送座602移动,以完成混凝土板的输送工作,另外,在铺设混凝土板时,通过电动滑台601驱动输送座602远离第一连接座101,进而避免了输送座602对铺设混凝土板造成阻碍。In the above process, the conveying seat 602 is driven to move by the operation of the electric slide 601 to complete the conveying of the concrete slab. In addition, when laying the concrete slab, the conveying seat 602 is driven away from the first connecting seat 101 by the electric slide 601, thereby avoiding the conveying seat 602 from obstructing the laying of the concrete slab.

进一步的,定位单元包括:Furthermore, the positioning unit includes:

支板604,支板604固定在输送座602上;Support plate 604, support plate 604 is fixed on the conveying seat 602;

第二电动推杆605,第二电动推杆605贯穿设置在支板604侧壁上,第二电动推杆605的伸缩端固定有推板606,第二电动推杆605和单片机电性连接。The second electric push rod 605 is arranged on the side wall of the support plate 604 through the second electric push rod 605, and a push plate 606 is fixed to the telescopic end of the second electric push rod 605. The second electric push rod 605 is electrically connected to the single chip microcomputer.

接通输送座602纵向上的两个第二电动推杆605的开关,并使这两个第二电动推杆605伸出相同的长度,该过程中,通过滚珠603的滚动,使得混凝土板能够较为轻松的在输送座602上移动,通过第二电动推杆605和推板606推动混凝土板,初步调节混凝土板在输送座602上的位置,同理,当接通输送座602上横向的两个支板604的开关后,完成混凝土板在输送座602上的位置调节工作,使得混凝土板处于输送座602上正中心处。Turn on the switches of the two second electric push rods 605 in the longitudinal direction of the conveying seat 602, and make the two second electric push rods 605 extend to the same length. In this process, the concrete slab can be moved more easily on the conveying seat 602 through the rolling of the ball 603. The concrete slab is pushed by the second electric push rods 605 and the push plate 606 to preliminarily adjust the position of the concrete slab on the conveying seat 602. Similarly, when the switches of the two horizontal support plates 604 on the conveying seat 602 are turned on, the position adjustment of the concrete slab on the conveying seat 602 is completed, so that the concrete slab is in the center of the conveying seat 602.

进一步的,放线组件包括:Further, the pay-off assembly includes:

两个放线架301,两个放线架301均固定在第二连接座102顶部,两个放线架301侧壁均开设有圆孔,两个圆孔内插设有同一个支撑轴302;Two pay-off frames 301, both of which are fixed on the top of the second connecting seat 102, and both of which have round holes on their side walls, into which the same support shaft 302 is inserted;

两个导向架303,两个导向架303分别转动设置在两个放线架301侧壁上,两个导向架303侧壁转动设置有同一个转轴306;Two guide frames 303, the two guide frames 303 are rotatably arranged on the side walls of the two pay-off frames 301, and the side walls of the two guide frames 303 are rotatably arranged with the same rotating shaft 306;

多个安装架307,多个安装架307均和转轴306固定,且多个安装架307等距离分布,每个安装架307上均转动设置有第一滑轮308;A plurality of mounting frames 307, each of which is fixed to the rotating shaft 306, and each of which is equidistantly distributed, and each of which is rotatably provided with a first pulley 308;

两个支撑组件,两个支撑组件分别和两个放线架301转动连接,且两个支撑组件分别和两个导向架303转动连接。Two support assemblies, the two support assemblies are rotatably connected to the two pay-off frames 301 respectively, and the two support assemblies are rotatably connected to the two guide frames 303 respectively.

进一步的,支撑组件包括:Furthermore, the support assembly includes:

连接轴311,连接轴311转动设置在放线架301侧壁上,连接轴311上固定有筒体304;A connecting shaft 311, the connecting shaft 311 is rotatably disposed on the side wall of the pay-off frame 301, and a cylinder 304 is fixed on the connecting shaft 311;

杆体305,杆体305滑动设置在筒体304内,筒体304内壁固定有第一弹簧309,且第一弹簧309和杆体305固定;The rod body 305 is slidably disposed in the cylinder body 304, a first spring 309 is fixed to the inner wall of the cylinder body 304, and the first spring 309 and the rod body 305 are fixed;

连接块310,连接块310设置在杆体305端部上,且连接块310和导向架303转动连接。The connecting block 310 is disposed on the end of the rod body 305 , and the connecting block 310 and the guide frame 303 are rotatably connected.

将线缆盘吊起并移动至两个放线架301之间处,将支撑轴302插入其中一个放线架301上的圆孔,穿过线缆盘后再穿过另一个放线架301上的圆孔,通过支撑轴302和放线架301之间的转动,以使线缆盘能够旋转,进而释放线缆;Lift the cable drum and move it between the two pay-off frames 301, insert the support shaft 302 into the round hole on one of the pay-off frames 301, pass through the cable drum and then pass through the round hole on the other pay-off frame 301, and rotate the support shaft 302 and the pay-off frame 301 to make the cable drum rotate, thereby releasing the cable;

在线缆盘释放线缆的过程中被卡时,线缆被牵引产生的力通过第一滑轮308和安装架307作用在转轴306上,进而使得导向架303发生转动,由于第一弹簧309能够被压缩,因此,杆体305能够被压入筒体304中,避免了线缆在敷设过程中受到的拉力过大而损坏。When the cable drum is stuck during the process of releasing the cable, the force generated by the traction of the cable acts on the rotating shaft 306 through the first pulley 308 and the mounting frame 307, thereby causing the guide frame 303 to rotate. Since the first spring 309 can be compressed, the rod body 305 can be pressed into the cylinder body 304, thereby preventing the cable from being damaged due to excessive tension during the laying process.

进一步的,填砂组件包括:Further, the sand filling assembly comprises:

储沙箱501,储沙箱501固定在第一连接座101顶部,储沙箱501顶部铰接有盖体502;A sand storage box 501 is fixed on the top of the first connecting seat 101, and a cover 502 is hinged on the top of the sand storage box 501;

输出孔506,输出孔506开设在储沙箱501底部,储沙箱501底部滑动设置有密封板505,密封板505用于密封输出孔506;An output hole 506 is provided at the bottom of the sand storage box 501. A sealing plate 505 is slidably provided at the bottom of the sand storage box 501. The sealing plate 505 is used to seal the output hole 506;

第一电动推杆503,第一电动推杆503固定在第一连接座101底部,第一电动推杆503的伸缩端上设置有传动板504,且传动板504和密封板505固定,第一电动推杆503和单片机电性连接。The first electric push rod 503 is fixed at the bottom of the first connecting seat 101. A transmission plate 504 is provided on the telescopic end of the first electric push rod 503, and the transmission plate 504 and the sealing plate 505 are fixed. The first electric push rod 503 is electrically connected to the single chip microcomputer.

进一步的,升降组件包括:Furthermore, the lifting assembly includes:

套筒402,套筒402贯穿设置在安装块401顶部,套筒402内设置有气压传感器,且气压传感器和单片机电性连接;A sleeve 402, which is arranged through the top of the mounting block 401, wherein an air pressure sensor is arranged in the sleeve 402, and the air pressure sensor is electrically connected to the single chip microcomputer;

活塞407,活塞407滑动设置在套筒402内,活塞407底部设置有套杆403,且套杆403滑动贯穿套筒402底部;A piston 407, the piston 407 is slidably disposed in the sleeve 402, a sleeve rod 403 is disposed at the bottom of the piston 407, and the sleeve rod 403 slides through the bottom of the sleeve 402;

第二弹簧408,第二弹簧408一端和活塞407固定,第二弹簧408另一端和套筒402内壁固定。The second spring 408 has one end fixed to the piston 407 and the other end fixed to the inner wall of the sleeve 402 .

进一步的,还包括:Furthermore, it also includes:

第一泵箱411,第一泵箱411固定在储沙箱501顶部一侧处,第一泵箱411内设置有气泵;A first pump box 411, which is fixed to one side of the top of the sand storage box 501, and an air pump is arranged in the first pump box 411;

供气管410,供气管410一端和气泵的输出口连通,供气管410另一端和靠近第一连接座101的套筒402连通;An air supply pipe 410, one end of which is connected to the output port of the air pump, and the other end of which is connected to the sleeve 402 close to the first connecting seat 101;

电磁阀409,电磁阀409贯穿设置在靠近第二连接座102的套筒402顶部,气泵和电磁阀409均与单片机电性连接;Solenoid valve 409, the solenoid valve 409 is arranged through the top of the sleeve 402 near the second connecting seat 102, and the air pump and the solenoid valve 409 are both electrically connected to the single chip microcomputer;

连接软管404,连接软管404的两端分别贯穿两个套筒402顶部内壁。The connecting hose 404 has two ends that pass through the top inner walls of the two sleeves 402 respectively.

接通气泵的开关,同时关闭电磁阀409的开关,气泵工作时通过供气管410将气体注入靠近第一连接座101的套筒402中,推动该套筒402中的活塞407下降,进而使得对应的套杆403下降,通过连接软管404,使得靠近第二连接座102上的套杆403也下降。Turn on the switch of the air pump and close the switch of the solenoid valve 409 at the same time. When the air pump is working, gas is injected into the sleeve 402 near the first connecting seat 101 through the air supply pipe 410, pushing the piston 407 in the sleeve 402 to descend, thereby causing the corresponding sleeve rod 403 to descend, and through the connecting hose 404, the sleeve rod 403 near the second connecting seat 102 also descends.

进一步的,敷设组件包括:Further, the laying assembly includes:

连接架405,连接架405固定在靠近第二连接座102的套杆403底部,连接架405侧壁转动设置有多个均匀分布的第二滑轮406,多个第二滑轮406和多个第一滑轮308一一对应;A connecting frame 405, the connecting frame 405 is fixed to the bottom of the sleeve rod 403 near the second connecting seat 102, and a plurality of evenly distributed second pulleys 406 are rotatably arranged on the side wall of the connecting frame 405, and the plurality of second pulleys 406 correspond to the plurality of first pulleys 308 one by one;

连接板412,连接板412固定在靠近第一连接座101的套杆403底部,连接板412底部设置有多个橡胶块413,橡胶块413的底端高度低于连接架405的底端,多个橡胶块413和多个第二滑轮406一一对应,每个橡胶块413底部均开设有半圆形缺口。The connecting plate 412 is fixed to the bottom of the sleeve rod 403 near the first connecting seat 101. A plurality of rubber blocks 413 are arranged at the bottom of the connecting plate 412. The bottom end height of the rubber block 413 is lower than the bottom end of the connecting frame 405. The plurality of rubber blocks 413 correspond to the plurality of second pulleys 406 one by one. A semicircular notch is provided at the bottom of each rubber block 413.

其中一个套杆403下降时带动连接板412下降,使得连接板412上的橡胶块413与线缆抵触,通过橡胶块413对线缆的挤压,使得线缆被固定在电缆沟中,其中一个套杆403下降时带动连接架405下降,由于橡胶块413的底端高度低于连接架405的底端,因此,当橡胶块413将线缆固定在电缆沟底部后,连接架405以及连接架405上的第二滑轮406均不和电缆沟底部的细沙接触,以使第二滑轮406移动过程中不会破坏填充在电缆沟底部的细沙,另外,由于第二滑轮406处于电缆沟内,因此,在敷设线缆的过程中,线缆能够直接被敷设在电缆沟底部,因此在第二滑轮406上升后,线缆依旧处于静止状态,避免了线缆下落导致线缆所处位置发生改变,进而便于后续橡胶块413对线缆再次进行固定工作。When one of the sleeve rods 403 descends, it drives the connecting plate 412 to descend, so that the rubber block 413 on the connecting plate 412 contacts the cable, and the cable is fixed in the cable trench by the squeezing of the rubber block 413. When one of the sleeve rods 403 descends, it drives the connecting frame 405 to descend. Since the bottom end height of the rubber block 413 is lower than the bottom end of the connecting frame 405, after the rubber block 413 fixes the cable to the bottom of the cable trench, the connecting frame 405 and the second pulley 406 on the connecting frame 405 do not contact the fine sand at the bottom of the cable trench, so that the fine sand filled at the bottom of the cable trench will not be damaged during the movement of the second pulley 406. In addition, since the second pulley 406 is in the cable trench, the cable can be directly laid at the bottom of the cable trench during the cable laying process. Therefore, after the second pulley 406 rises, the cable is still in a stationary state, avoiding the change of the cable position caused by the cable falling, and thus facilitating the subsequent rubber block 413 to fix the cable again.

具体工作方法是:电缆沟挖掘后,在沟底铺上细沙,接着测量混凝土板的长度,记录混凝土板长度数值,将该数据输入至单片机内,最后根据待敷设电缆的直径,选择合适的橡胶块413,即橡胶块413的半圆形缺口直径应和电缆直径相同,以使电缆处于橡胶块413的半圆形缺口内时,电缆与橡胶块413紧密接触且电缆被挤压在电缆沟底部的细沙上,随后即可使用本装置进行线缆的敷设工作;The specific working method is: after the cable trench is excavated, fine sand is spread on the bottom of the trench, then the length of the concrete slab is measured, the length value of the concrete slab is recorded, and the data is input into the single chip computer, and finally according to the diameter of the cable to be laid, a suitable rubber block 413 is selected, that is, the diameter of the semicircular notch of the rubber block 413 should be the same as the diameter of the cable, so that when the cable is in the semicircular notch of the rubber block 413, the cable is in close contact with the rubber block 413 and the cable is squeezed on the fine sand at the bottom of the cable trench, and then the device can be used to lay the cable;

使用时,首先起吊线缆盘,接着将线缆盘移动至两个放线架301之间处,将支撑轴302插入其中一个放线架301上的圆孔,穿过线缆盘后再穿过另一个放线架301上的圆孔,随后在支撑轴302的两个端部安装轴用挡圈,以避免支撑轴302从放线架301上脱落,接着固定支撑轴302和线缆盘,再确保支撑轴302能够在放线架301上的圆孔内转动,以使线缆盘能够旋转,以便于线缆盘释放线缆,打开盖体502,向储沙箱501中填充干燥的细沙;When in use, first lift the cable drum, then move the cable drum to between the two pay-off frames 301, insert the support shaft 302 into the round hole on one of the pay-off frames 301, pass through the cable drum and then pass through the round hole on the other pay-off frame 301, then install shaft retaining rings at both ends of the support shaft 302 to prevent the support shaft 302 from falling off the pay-off frame 301, then fix the support shaft 302 and the cable drum, and then ensure that the support shaft 302 can rotate in the round hole on the pay-off frame 301, so that the cable drum can rotate, so that the cable drum can release the cable, open the cover 502, and fill the sand storage box 501 with dry fine sand;

接着将线缆盘上的线缆端部拉出,并且将线缆依次穿过第一滑轮308和第二滑轮406表面,最后将线缆端部放置在橡胶块413下方处,由于第一滑轮308、第二滑轮406以及橡胶块413等距分布,且一一对应,进而使电缆能够以合适的间距被敷设在电缆沟内,此时,单片机工作,单片机接通气泵的开关,同时关闭电磁阀409的开关,气泵工作时通过供气管410将气体注入靠近第一连接座101的套筒402中,推动该套筒402中的活塞407下降,进而通过对应的套杆403使得连接板412下降,使得连接板412上的橡胶块413与线缆抵触,通过橡胶块413对线缆的挤压,使得线缆被固定在电缆沟中,该过程中,压缩第二弹簧408,通过连接软管404,使得两个套筒402连通,进而在对应的活塞407的作用下,使得靠近第二连接座102上的套杆403也下降,该套杆403上的连接架405随之下降,由于橡胶块413的底端高度低于连接架405的底端,因此,当橡胶块413将线缆固定在电缆沟底部后,连接架405以及连接架405上的第二滑轮406均不和电缆沟底部的细沙接触,完成线缆的固定后,单片机记录气压传感器的数值,在后续工作过程中,进行线缆固定工作时,单片机控制气泵工作,使得套筒402内的气压均达到该数值,即可视为线缆固定完成;Then, the cable end on the cable drum is pulled out, and the cable is passed through the surfaces of the first pulley 308 and the second pulley 406 in sequence, and finally the cable end is placed under the rubber block 413. Since the first pulley 308, the second pulley 406 and the rubber block 413 are equidistantly distributed and correspond one to one, the cable can be laid in the cable trench at a suitable spacing. At this time, the single-chip microcomputer works, the single-chip microcomputer turns on the switch of the air pump, and turns off the switch of the solenoid valve 409. When the air pump works, gas is injected into the sleeve 402 near the first connecting seat 101 through the air supply pipe 410, pushing the piston 407 in the sleeve 402 to descend, and then the connecting plate 412 is descended through the corresponding sleeve rod 403, so that the rubber block 413 on the connecting plate 412 contacts the cable, and the rubber block 413 squeezes the cable, so that the cable The cable is fixed in the cable trench. During this process, the second spring 408 is compressed, and the two sleeves 402 are connected through the connecting hose 404. Then, under the action of the corresponding piston 407, the sleeve rod 403 close to the second connecting seat 102 is also lowered, and the connecting frame 405 on the sleeve rod 403 is lowered accordingly. Since the bottom end height of the rubber block 413 is lower than the bottom end of the connecting frame 405, when the rubber block 413 fixes the cable at the bottom of the cable trench, the connecting frame 405 and the second pulley 406 on the connecting frame 405 are not in contact with the fine sand at the bottom of the cable trench. After the cable is fixed, the single-chip microcomputer records the value of the air pressure sensor. In the subsequent working process, when the cable is fixed, the single-chip microcomputer controls the air pump to work so that the air pressure in the sleeve 402 reaches this value, which can be regarded as the completion of the cable fixing.

单片机控制第一连接座101上的制动轮103锁止,并且使第二连接座102上的制动轮103能够正常转动,再接通第一液压推杆202的开关,随后,单片机根据混凝土板的长度,调节第一液压推杆202的行程,第一液压推杆202工作时,通过第一固定块201和第二固定块203使得第一连接座101和第二连接座102相互远离,由于第一连接座101上的制动轮103被锁止,因此,第一连接座101固定,而第二连接座102向前移动,且移动距离为混凝土板的长度;The single chip controls the brake wheel 103 on the first connecting seat 101 to lock, and enables the brake wheel 103 on the second connecting seat 102 to rotate normally, and then turns on the switch of the first hydraulic push rod 202. Subsequently, the single chip adjusts the stroke of the first hydraulic push rod 202 according to the length of the concrete slab. When the first hydraulic push rod 202 is working, the first connecting seat 101 and the second connecting seat 102 are moved away from each other through the first fixed block 201 and the second fixed block 203. Since the brake wheel 103 on the first connecting seat 101 is locked, the first connecting seat 101 is fixed, and the second connecting seat 102 moves forward, and the moving distance is the length of the concrete slab.

在第二连接座102移动的过程中,由于线缆的端部被橡胶块413固定在电缆沟内,因此,通过线缆拉动线缆盘转动,即线缆盘释放线缆,该过程中,通过第二滑轮406的作用,使得线缆在敷设过程中,线缆位置被限制在电缆沟内,且贴近电缆沟底部细沙;During the movement of the second connection seat 102, since the end of the cable is fixed in the cable trench by the rubber block 413, the cable drum is rotated by pulling the cable, that is, the cable drum releases the cable. In this process, the second pulley 406 is used to limit the position of the cable in the cable trench during the laying process, and the cable is close to the fine sand at the bottom of the cable trench.

通过第一弹簧309的作用,配合杆体305和连接块310对导向架303进行支撑,因此,在释放线缆的过程中也能够对线缆进行张紧,避免了线缆敷设后过于松散,在线缆盘释放线缆的过程中被卡时,线缆被牵引产生的力通过第一滑轮308和安装架307作用在转轴306上,进而使得导向架303发生转动,由于第一弹簧309能够被压缩,因此,杆体305能够被压入筒体304中,避免了线缆在敷设过程中受到的拉力过大而损坏;The first spring 309 cooperates with the rod 305 and the connecting block 310 to support the guide frame 303. Therefore, the cable can be tensioned during the process of releasing the cable, which prevents the cable from being too loose after laying. When the cable drum is stuck during the process of releasing the cable, the force generated by the cable being pulled acts on the rotating shaft 306 through the first pulley 308 and the mounting frame 307, thereby causing the guide frame 303 to rotate. Since the first spring 309 can be compressed, the rod 305 can be pressed into the cylinder 304, which prevents the cable from being damaged due to excessive tension during the laying process.

在线缆敷设后,单片机接通电磁阀409的开关,使得套筒402中的气体能够通过电磁阀409输出,接着在第二弹簧408的作用下带动活塞407复位,使得橡胶块413上升,随后单片机锁止第二连接座102上的制动轮103,并且解除第一连接座101上制动轮103的锁止状态,再接通第一液压推杆202的开关,使得第一液压推杆202收缩,该过程中,由于第二连接座102被与其对应的制动轮103锁止,因此,第一连接座101逐渐靠近第二连接座102,由于第二连接座102和第一连接座101之间的距离为一个混凝土板的长度,因此,第一连接座101移动的距离也为一个混凝土板的长度,第一连接座101移动的过程中,单片机接通第一电动推杆503的开关,第一电动推杆503工作时通过传动板504带动密封板505远离输出孔506,使得储沙箱501中的细沙能够从输出孔506处输出,因此,随着第一连接座101的移动,即可将细沙覆盖在敷设后的线缆上;After the cable is laid, the single chip microcomputer turns on the switch of the solenoid valve 409, so that the gas in the sleeve 402 can be output through the solenoid valve 409, and then the piston 407 is reset under the action of the second spring 408, so that the rubber block 413 rises, and then the single chip microcomputer locks the brake wheel 103 on the second connecting seat 102, and releases the locking state of the brake wheel 103 on the first connecting seat 101, and then turns on the switch of the first hydraulic push rod 202, so that the first hydraulic push rod 202 shrinks. In this process, since the second connecting seat 102 is locked by the corresponding brake wheel 103, the first connecting seat 101 is gradually Gradually approaching the second connection seat 102, since the distance between the second connection seat 102 and the first connection seat 101 is the length of a concrete slab, the distance moved by the first connection seat 101 is also the length of a concrete slab. During the movement of the first connection seat 101, the single chip microcomputer turns on the switch of the first electric push rod 503. When the first electric push rod 503 is working, it drives the sealing plate 505 away from the output hole 506 through the transmission plate 504, so that the fine sand in the sand storage box 501 can be output from the output hole 506. Therefore, with the movement of the first connection seat 101, the fine sand can be covered on the laid cable;

当第一连接座101停止移动后,即第一液压推杆202停止工作时,单片机再次接通第一电动推杆503的开关,以通过传动板504使得密封板505复位,进而停止细沙的输出,随后,工作人员控制单片机执行混凝土板铺设程序,开始混凝土板的铺设工作时,单片机首先接通电动滑台601的开关,电动滑台601工作时带动输送座602移动,使得输送座602远离第一连接座101,再利用起重设备将混凝土板放置输送座602顶部,然后单片机接通输送座602纵向上的两个第二电动推杆605的开关,并使这两个第二电动推杆605伸出相同的长度,该过程中,通过滚珠603的滚动,使得混凝土板能够较为轻松的在输送座602上移动,通过第二电动推杆605和推板606推动混凝土板,初步调节混凝土板在输送座602上的位置,同理,当单片机接通输送座602上横向的两个支板604的开关后,完成混凝土板在输送座602上的位置调节工作,由于上述四个第二电动推杆605两两对称,因此,配合第二电动推杆605上的推板606能够避免混凝土板在输送座602偏移,以使混凝土板在调节位置后,能够处于输送座602上正中心处;After the first connecting seat 101 stops moving, that is, the first hydraulic push rod 202 stops working, the single chip microcomputer turns on the switch of the first electric push rod 503 again, so as to reset the sealing plate 505 through the transmission plate 504, thereby stopping the output of fine sand. Subsequently, the staff controls the single chip microcomputer to execute the concrete slab laying program. When the concrete slab laying work starts, the single chip microcomputer first turns on the switch of the electric slide 601. When the electric slide 601 works, it drives the conveying seat 602 to move, so that the conveying seat 602 is away from the first connecting seat 101, and then the concrete slab is placed on the top of the conveying seat 602 by using the lifting equipment. Then the single chip microcomputer turns on the switches of the two second electric push rods 605 on the longitudinal direction of the conveying seat 602, and makes these two second electric push rods 605 move. The electric push rods 605 extend to the same length. In this process, the concrete slab can be easily moved on the conveying seat 602 by the rolling of the ball 603. The concrete slab is pushed by the second electric push rod 605 and the push plate 606 to preliminarily adjust the position of the concrete slab on the conveying seat 602. Similarly, when the single-chip microcomputer turns on the switches of the two horizontal support plates 604 on the conveying seat 602, the position adjustment of the concrete slab on the conveying seat 602 is completed. Since the above four second electric push rods 605 are symmetrical in pairs, the push plate 606 on the second electric push rod 605 can prevent the concrete slab from deviating on the conveying seat 602, so that the concrete slab can be located at the center of the conveying seat 602 after the position is adjusted.

随后单片机控制电动滑台601工作,以使输送座602移动至第二液压推杆704的正下方处,接着单片机控制第二液压推杆704工作,第二液压推杆704工作时驱动安装座705以及安装座705上的真空吸盘706下降,当真空吸盘706和混凝土板抵触后,单片机再接通真空泵的开关,真空泵工作时,通过三通软管703使得真空吸盘706内处于真空状态,以实现混凝土板的固定工作,随后单片机通过电动滑台601使得输送座602远离第一连接座101,然后通过第二液压推杆704、安装座705和真空吸盘706实现混凝土板的下降,将混凝土板放置在电缆沟内,进而实现了线缆的敷设、填砂和覆盖,由于第一连接座101的移动距离为混凝土板的长度,且由于第二液压推杆704和第一连接座101的位置始终保持相对固定,配合第二电动推杆605和推板606对混凝土板的定位,使得每次进行混凝土板的覆盖工作时,无需对混凝土板进行定位处理,即可将混凝土板依次覆盖在电缆沟内;Then the single chip microcomputer controls the electric slide 601 to move the conveying seat 602 to the position directly below the second hydraulic push rod 704. Then the single chip microcomputer controls the second hydraulic push rod 704 to work. When the second hydraulic push rod 704 works, it drives the mounting seat 705 and the vacuum suction cup 706 on the mounting seat 705 to descend. When the vacuum suction cup 706 and the concrete slab collide, the single chip microcomputer turns on the switch of the vacuum pump. When the vacuum pump works, the vacuum suction cup 706 is in a vacuum state through the three-way hose 703 to achieve the fixing of the concrete slab. Then the single chip microcomputer uses the electric slide 601 to move the conveying seat 602 away from the first connecting rod 704. The first connecting seat 101 is connected to the second hydraulic push rod 704, the mounting seat 705 and the vacuum suction cup 706, and the concrete slab is lowered, and the concrete slab is placed in the cable trench, thereby realizing the laying, sand filling and covering of the cables. Since the moving distance of the first connecting seat 101 is the length of the concrete slab, and since the positions of the second hydraulic push rod 704 and the first connecting seat 101 are always kept relatively fixed, the second electric push rod 605 and the push plate 606 are used to position the concrete slab, so that each time the concrete slab is covered, there is no need to position the concrete slab, and the concrete slab can be covered in the cable trench in turn;

重复上述操作,以完成线缆的直埋敷设工作,最后向电缆沟内回填泥土并且夯实,即可完成线缆敷设的所有工作。Repeat the above operations to complete the direct burial of the cable. Finally, backfill the soil into the cable trench and tamp it to complete all the cable laying work.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims (9)

1. A cabling arrangement for a photovoltaic power plant, comprising:
The brake device comprises a first connecting seat (101) and a second connecting seat (102), wherein brake wheels (103) are arranged at four corners of the bottoms of the first connecting seat (101) and the second connecting seat (102), and the first connecting seat (101) is of a frame structure;
The two power components are arranged at two sides of the second connecting seat (102), and are fixed with the first connecting seat (101), and the distance between the first connecting seat (101) and the second connecting seat (102) is adjusted by the power components;
The paying-off assembly is arranged at the top of the second connecting seat (102), the sand filling assembly and the paving assembly are arranged at the top of the first connecting seat (101), the sand filling assembly is used for filling fine sand into the cable trench, the paving assembly is used for paving concrete slabs into the cable trench, and the sand filling assembly is arranged between the paying-off assembly and the paving assembly;
The two mounting blocks (401), the two mounting blocks (401) are respectively fixed with the first connecting seat (101) and the second connecting seat (102), and lifting components are arranged on the two mounting blocks (401) in a penetrating manner;
The laying assembly is connected with the two lifting assemblies and is used for laying cables;
The single chip microcomputer is electrically connected with the sand filling assembly, the two power assemblies and each brake wheel (103) through signal lines;
wherein, the laying assembly includes:
The concrete slab conveying device comprises two electric sliding tables (601), wherein the two electric sliding tables (601) are fixed at the top of a first connecting seat (101), the moving ends of the two electric sliding tables (601) are fixed with the same conveying seat (602), the conveying seat (602) is used for placing the concrete slab, a plurality of balls (603) are rotatably arranged at the top of the conveying seat (602), and the two electric sliding tables (601) are electrically connected with a single chip;
the four positioning units are arranged at four sides of the top of the conveying seat (602) and are symmetrically distributed in pairs;
The support frame (701), the support frame (701) is fixed on the top of the first connecting seat (101);
The second hydraulic push rod (704), the second hydraulic push rod (704) penetrates through and is fixed at the top of the supporting frame (701), an installation seat (705) is arranged at the output end of the second hydraulic push rod (704), and the second hydraulic push rod (704) is electrically connected with the singlechip;
the two vacuum chucks (706), the two vacuum chucks (706) are fixed at the bottom of the mounting seat (705);
The second pump box (702), the second pump box (702) is fixed at the top of the supporting frame (701), a vacuum pump is arranged in the second pump box (702), and the vacuum pump is electrically connected with the singlechip;
and one end of the three-way hose (703) is communicated with the input port of the vacuum pump, and the other two ends of the three-way hose (703) are respectively communicated with two vacuum sucking discs (706).
2. A cabling arrangement for a photovoltaic power plant as claimed in claim 1, wherein the power assembly comprises:
a first fixed block (201) and a second fixed block (203), wherein the first fixed block (201) is fixed on the side wall of the first connecting seat (101), and the second fixed block (203) is fixed on the side wall of the second connecting seat (102);
The first hydraulic push rod (202), first hydraulic push rod (202) and first fixed block (201) are fixed, and flexible end and the second fixed block (203) of first hydraulic push rod (202) are fixed, and first hydraulic push rod (202) and monolithic electricity are connected.
3.A cabling arrangement for a photovoltaic power plant according to claim 1, wherein the positioning unit comprises:
a support plate (604), wherein the support plate (604) is fixed on the conveying seat (602);
The second electric push rod (605), second electric push rod (605) run through and set up on extension board (604) lateral wall, the flexible end of second electric push rod (605) is fixed with push pedal (606), second electric push rod (605) and monolithic are electromechanical to be connected.
4. A cabling arrangement for a photovoltaic power plant as claimed in claim 1, wherein the payout assembly comprises:
The pay-off racks (301), the pay-off racks (301) are fixed at the top of the second connecting seat (102), round holes are formed in the side walls of the pay-off racks (301), and the same supporting shaft (302) is inserted into the round holes;
The two guide frames (303), the two guide frames (303) are respectively and rotatably arranged on the side walls of the two pay-off frames (301), and the same rotating shaft (306) is rotatably arranged on the side walls of the two guide frames (303);
The device comprises a plurality of mounting frames (307), wherein a plurality of the mounting frames (307) are fixed with a rotating shaft (306), the plurality of mounting frames (307) are distributed equidistantly, and a first pulley (308) is rotatably arranged on each mounting frame (307);
The two support assemblies are respectively connected with the two pay-off racks (301) in a rotating mode, and the two support assemblies are respectively connected with the two guide racks (303) in a rotating mode.
5. A cabling arrangement for a photovoltaic power plant as claimed in claim 4, wherein the support assembly comprises:
The connecting shaft (311) is rotatably arranged on the side wall of the pay-off rack (301), and a cylinder (304) is fixed on the connecting shaft (311);
The rod body (305), the rod body (305) is arranged in the cylinder body (304) in a sliding way, a first spring (309) is fixed on the inner wall of the cylinder body (304), and the first spring (309) and the rod body (305) are fixed;
The connecting block (310), connecting block (310) sets up on body of rod (305) tip, and connecting block (310) and leading truck (303) rotate to connect.
6. The cabling arrangement for a photovoltaic power plant of claim 4, wherein the sand pack assembly comprises:
the sand storage box (501), the sand storage box (501) is fixed at the top of the first connecting seat (101), and a cover body (502) is hinged at the top of the sand storage box (501);
The output hole (506), the output hole (506) is arranged at the bottom of the sand storage box (501), a sealing plate (505) is slidably arranged at the bottom of the sand storage box (501), and the sealing plate (505) is used for sealing the output hole (506);
The first electric push rod (503), first electric push rod (503) is fixed in first connecting seat (101) bottom, be provided with drive plate (504) on the flexible end of first electric push rod (503), and drive plate (504) and closing plate (505) are fixed, first electric push rod (503) and monolithic electricity are connected.
7. The cabling arrangement for a photovoltaic power plant of claim 6, wherein the lift assembly comprises:
The sleeve (402) is arranged at the top of the mounting block (401) in a penetrating mode, an air pressure sensor is arranged in the sleeve (402), and the air pressure sensor is electrically connected with the singlechip;
the piston (407), the piston (407) is slidably arranged in the sleeve (402), the bottom of the piston (407) is provided with a sleeve rod (403), and the sleeve rod (403) slidably penetrates through the bottom of the sleeve (402);
And one end of the second spring (408) is fixed with the piston (407), and the other end of the second spring (408) is fixed with the inner wall of the sleeve (402).
8. The cabling arrangement for a photovoltaic power plant of claim 7, further comprising:
the first pump box (411), the first pump box (411) is fixed at one side of the top of the sand storage box (501), and an air pump is arranged in the first pump box (411);
One end of the air supply pipe (410) is communicated with an output port of the air pump, and the other end of the air supply pipe (410) is communicated with the sleeve (402) close to the first connecting seat (101);
the electromagnetic valve (409) is arranged at the top of the sleeve (402) close to the second connecting seat (102) in a penetrating way, and the air pump and the electromagnetic valve (409) are electrically connected with the single chip microcomputer;
And the two ends of the connecting hose (404) respectively penetrate through the top inner walls of the two sleeves (402).
9. A cabling arrangement for a photovoltaic power plant as claimed in claim 8, wherein the cabling assembly comprises:
the connecting frame (405), the connecting frame (405) is fixed at the bottom of the loop bar (403) close to the second connecting seat (102), a plurality of second pulleys (406) which are uniformly distributed are rotatably arranged on the side wall of the connecting frame (405), and the second pulleys (406) are in one-to-one correspondence with the first pulleys (308);
connecting plate (412), connecting plate (412) are fixed in loop bar (403) bottom that is close to first connecting seat (101), connecting plate (412) bottom is provided with a plurality of rubber blocks (413), the bottom height of rubber block (413) is less than the bottom of link (405), a plurality of rubber block (413) and a plurality of second pulley (406) one-to-one, every semicircular notch has all been seted up to rubber block (413) bottom.
CN202411187385.7A 2024-08-28 2024-08-28 Cable laying device for photovoltaic power station Active CN118712954B (en)

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CN202411187385.7A CN118712954B (en) 2024-08-28 2024-08-28 Cable laying device for photovoltaic power station

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105490217A (en) * 2016-01-29 2016-04-13 国网山东省电力公司济阳县供电公司 Buried cable laying device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4741646A (en) * 1985-05-02 1988-05-03 Hatch G Brent Machine for laying conduct and methods for use thereof
US6302619B2 (en) * 1999-02-24 2001-10-16 Jerald P. Fix Powered inertia propelled screed apparatus
CA2337284A1 (en) * 2001-02-15 2002-08-15 Teraspan Networks Inc. Surface fibre optic cable network installation

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105490217A (en) * 2016-01-29 2016-04-13 国网山东省电力公司济阳县供电公司 Buried cable laying device

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