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CN118716817A - A moisture-absorbing and breathable bamboo fiber quilt core and preparation method thereof - Google Patents

A moisture-absorbing and breathable bamboo fiber quilt core and preparation method thereof Download PDF

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CN118716817A
CN118716817A CN202411225167.8A CN202411225167A CN118716817A CN 118716817 A CN118716817 A CN 118716817A CN 202411225167 A CN202411225167 A CN 202411225167A CN 118716817 A CN118716817 A CN 118716817A
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bamboo
quilt core
fiber
acrylamide
moisture
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CN118716817B (en
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蒋武吉
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Ningbo Boyang Home Textile Group Co ltd
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F120/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
    • C08F120/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F120/52Amides or imides
    • C08F120/54Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F120/58Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide containing oxygen in addition to the carbonamido oxygen, e.g. N-methylolacrylamide, N-acryloyl morpholine
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/285Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
    • D06M15/29Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides containing a N-methylol group or an etherified N-methylol group; containing a N-aminomethylene group; containing a N-sulfidomethylene group
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D06M16/003Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Biochemistry (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Microbiology (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

本发明公开了一种吸湿透气的竹纤维被芯及其制备方法。其中,竹纤维被芯包括被芯套以及填充在所述被芯套内的被芯填充物;所述被芯填充物主要成分为竹塑复合纤维以及棉纤维;所述竹塑复合纤维的原料包括:竹原纤维、改性聚合物、缓冲液、分散剂、去离子水以及乙醇;所述改性聚合物的原料包括具有酚羟基的丙烯酰胺单体。本发明通过吸湿透气的竹纤维被芯的制备方法得到的竹纤维被芯能够增加竹纤维的吸湿透气性,同时在多次洗涤以及太阳暴晒的情况下,均能保持良好的吸湿透气效果。

The present invention discloses a moisture-absorbing and breathable bamboo fiber quilt core and a preparation method thereof. The bamboo fiber quilt core comprises a quilt core cover and a quilt core filler filled in the quilt core cover; the main components of the quilt core filler are bamboo-plastic composite fiber and cotton fiber; the raw materials of the bamboo-plastic composite fiber include: bamboo fiber, modified polymer, buffer, dispersant, deionized water and ethanol; the raw materials of the modified polymer include acrylamide monomers with phenolic hydroxyl groups. The bamboo fiber quilt core obtained by the preparation method of the moisture-absorbing and breathable bamboo fiber quilt core of the present invention can increase the moisture absorption and breathability of the bamboo fiber, and can maintain good moisture absorption and breathability effects under the conditions of multiple washings and sun exposure.

Description

一种吸湿透气的竹纤维被芯及其制备方法A moisture-absorbing and breathable bamboo fiber quilt core and preparation method thereof

技术领域Technical Field

本发明涉及人造纺丝纤维技术领域,具体是一种吸湿透气的竹纤维被芯及其制备方法。The invention relates to the technical field of artificial spinning fibers, in particular to a moisture-absorbing and breathable bamboo fiber quilt core and a preparation method thereof.

背景技术Background Art

随着科技的发展和人们生活水平的提高,“健康睡眠”现在也成为社会倡导的一种生活理念。由于现在社会的人群,生活节奏快压力大,睡眠质量是提供一天充足精力的必要保障,人们对各种特殊功能的纺织品的需求不断增加。With the development of science and technology and the improvement of people's living standards, "healthy sleep" has now become a life concept advocated by society. Due to the fast pace of life and high pressure of people in today's society, sleep quality is a necessary guarantee for providing sufficient energy for the day, and people's demand for various special functional textiles is increasing.

为了提高人们的睡眠质量,越来越多的植物纤维制成的纺织品层出不穷。目前基于改性竹纤维的被芯,越来越吸引人们的注意。因为竹纤维具有良好的吸湿性,手感柔软,触感舒适,做成的面料舒适、滑爽、透气性好、悬垂性好。并且竹纤维能以纯纺或与棉、毛、丝、麻、化纤等纤维混纺或交织,具有非常好的可纺性,进一步提高其广泛的应用范围。In order to improve people's sleep quality, more and more textiles made of plant fibers are emerging. At present, quilt cores based on modified bamboo fibers are attracting more and more attention. Because bamboo fibers have good hygroscopicity, soft hand feel and comfortable touch, the fabrics made of them are comfortable, smooth, breathable and drapey. In addition, bamboo fibers can be spun pure or blended or interwoven with cotton, wool, silk, linen, chemical fiber and other fibers, and have very good spinnability, further improving its wide range of applications.

目前,由于天然竹纤维会随着时间的变化竹纤维的吸湿透气性会开始降低,为了提高纺织纤维被的功能性,采用对竹纤维进行改性成竹塑复合纤维,提高其吸湿透气的效果。At present, as the moisture absorption and breathability of natural bamboo fibers will begin to decrease over time, in order to improve the functionality of textile fiber quilts, bamboo fibers are modified into bamboo-plastic composite fibers to improve their moisture absorption and breathability effects.

但是,由于纤维素和半纤维素表面大量存在的亲水基团赋予了天然纤维亲水的本质,又因为聚合物表面丰富的非极性基团赋予了聚合物很强的疏水性能,进而导致制备的竹塑复合纤维受内部具有较差的界面相容性影响,使得竹塑复合纤维往往表现出较差的力学性能,影响纺织纤维的使用寿命。本申请提供一种方案,能够增加竹纤维的吸湿透气性,并且能够长时间维持被芯吸湿透气效果。However, since a large number of hydrophilic groups on the surface of cellulose and hemicellulose give the natural fiber a hydrophilic nature, and since the abundant non-polar groups on the surface of the polymer give the polymer a strong hydrophobic property, the prepared bamboo-plastic composite fiber is affected by the poor interface compatibility inside, so that the bamboo-plastic composite fiber often exhibits poor mechanical properties, affecting the service life of the textile fiber. The present application provides a solution that can increase the moisture absorption and air permeability of bamboo fiber and can maintain the moisture absorption and air permeability effect of the quilt core for a long time.

发明内容Summary of the invention

本申请提供了一种吸湿透气的竹纤维被芯及其制备方法,能够增加竹纤维的吸湿透气性,同时在多次洗涤以及太阳暴晒的情况下,均能保持良好的吸湿透气效果。The present application provides a moisture-absorbing and breathable bamboo fiber quilt core and a preparation method thereof, which can increase the moisture absorption and breathability of the bamboo fiber, and at the same time maintain good moisture absorption and breathability effects even after multiple washings and exposure to the sun.

一方面,本申请提供的一种吸湿透气的竹纤维被芯,包括被芯套以及填充在所述被芯套内的被芯填充物;所述被芯填充物主要成分为竹塑复合纤维以及棉纤维;所述竹塑复合纤维的原料包括:竹原纤维、改性聚合物、缓冲液、分散剂、去离子水以及乙醇;所述改性聚合物的原料包括具有酚羟基的丙烯酰胺单体。On the one hand, the present application provides a moisture-absorbing and breathable bamboo fiber quilt core, comprising a quilt core cover and a quilt core filler filled in the quilt core cover; the quilt core filler mainly comprises bamboo-plastic composite fiber and cotton fiber; the raw materials of the bamboo-plastic composite fiber include: bamboo fiber, modified polymer, buffer solution, dispersant, deionized water and ethanol; the raw materials of the modified polymer include acrylamide monomer having phenolic hydroxyl group.

通过采用上述技术方案,本申请采用具有酚羟基的丙烯酰胺单体聚合成改性聚合物作为对竹塑复合纤维改性。由于酚羟基能够通过氢键结合的形式负载到竹纤维表面,进而使得改性竹纤维的过程温和,不会对竹纤维的自身结构产生破坏,使得竹纤维固有的特性保存完好。通过反应使得竹纤维表面极性降低,进而有助于提高聚合物与竹纤维相容性,进而有利于竹纤维与改性聚合物之间的机械互锁作用的强化,进而增加竹纤维的吸湿透气性,并长时间维持被芯吸湿透气效果。By adopting the above technical scheme, the present application adopts acrylamide monomers with phenolic hydroxyl groups to polymerize into modified polymers as the modification of bamboo-plastic composite fibers. Since the phenolic hydroxyl groups can be loaded onto the surface of bamboo fibers in the form of hydrogen bonding, the process of modifying bamboo fibers is gentle, and the structure of bamboo fibers themselves will not be damaged, so that the inherent characteristics of bamboo fibers are well preserved. The polarity of the surface of bamboo fibers is reduced by the reaction, which helps to improve the compatibility of polymers with bamboo fibers, and is conducive to strengthening the mechanical interlocking effect between bamboo fibers and modified polymers, thereby increasing the moisture absorption and air permeability of bamboo fibers, and maintaining the moisture absorption and air permeability of the quilt core for a long time.

优选的,所述具有酚羟基的丙烯酰胺单体包括N-(2,5-二羟基-4-丙烯酰胺甲基苄基)丙烯酰胺、N-(3,4-二羟基-6-丙烯酰胺甲基苄基)丙烯酰胺、N-(2,3,4.三羟基-5-丙烯酰胺甲基苄基)丙烯酰胺以及N-(2,4-二羟基-5-丙烯酰胺甲基苄基)丙烯酰胺。Preferably, the acrylamide monomers having phenolic hydroxyl groups include N-(2,5-dihydroxy-4-acrylamidemethylbenzyl)acrylamide, N-(3,4-dihydroxy-6-acrylamidemethylbenzyl)acrylamide, N-(2,3,4-trihydroxy-5-acrylamidemethylbenzyl)acrylamide and N-(2,4-dihydroxy-5-acrylamidemethylbenzyl)acrylamide.

优选的,各所述具有酚羟基的丙烯酰胺单体分别采用将邻苯二酚、对苯二酚、间苯二酚以及连苯三酚,与N-甲基乙酰胺合成得到。Preferably, each of the acrylamide monomers having a phenolic hydroxyl group is synthesized by respectively synthesizing catechol, hydroquinone, resorcinol and pyrogallol with N-methylacetamide.

通过采用上述技术方案,其中由于酚羟基上的羟基具有良好的粘附性能以及还原性能,进而是得到具有酚羟基的丙烯酰胺单体一般是运用于现在的防污涂料的,如今也有运用于抗菌涂层的领域。本申请针对于酚羟基上的羟基与竹纤维表面的羟基通过氢键连接,使得改性竹纤维的过程温和,并使得竹纤维固有的特性也保存完好。By adopting the above technical solution, since the hydroxyl group on the phenolic hydroxyl group has good adhesion and reduction properties, the acrylamide monomer with phenolic hydroxyl group is generally used in current antifouling coatings, and is now also used in the field of antibacterial coatings. The present application is directed to connecting the hydroxyl group on the phenolic hydroxyl group with the hydroxyl group on the surface of the bamboo fiber through hydrogen bonds, making the process of modifying the bamboo fiber gentle and preserving the inherent properties of the bamboo fiber.

优选的,所述具有酚羟基的丙烯酰胺单体聚合成所述改性聚合物的引发剂为偶氮二异庚腈。Preferably, the initiator for polymerizing the acrylamide monomer having a phenolic hydroxyl group into the modified polymer is azobisisoheptonitrile.

通过采用上述技术方案,本申请采用将偶氮二异庚腈将具有酚羟基的丙烯酰胺单体聚合,进而使得聚合物的羟基均匀分布,有助于与竹纤维的表面上固定。By adopting the above technical solution, the present application uses azobisisoheptylnitrile to polymerize acrylamide monomers having phenolic hydroxyl groups, thereby making the hydroxyl groups of the polymer evenly distributed, which is helpful for fixation on the surface of bamboo fiber.

优选的,所述缓冲液为TBE缓冲液、TAE缓冲液和MOPS缓冲液中的一种。Preferably, the buffer is one of TBE buffer, TAE buffer and MOPS buffer.

通过采用上述技术方案,TBE缓冲液、TAE缓冲液和MOPS缓冲液广泛运用于分子生物学、蛋白分析、细胞培养等领域。为了使得改性聚合物上的羟基能够通过氢键负载在竹纤维表面上,通过缓冲液稳定溶液中的pH值。并且,TBE缓冲液、TAE缓冲液和MOPS缓冲液均为弱碱性,在弱碱性环境下,有助于改性聚合物负载在竹纤维表面上。By adopting the above technical solution, TBE buffer, TAE buffer and MOPS buffer are widely used in the fields of molecular biology, protein analysis, cell culture, etc. In order to enable the hydroxyl groups on the modified polymer to be loaded on the surface of bamboo fiber through hydrogen bonds, the pH value in the solution is stabilized by the buffer. In addition, TBE buffer, TAE buffer and MOPS buffer are all weakly alkaline, which helps the modified polymer to be loaded on the surface of bamboo fiber in a weakly alkaline environment.

优选的,所述分散剂包括聚乙烯、聚丙烯、乙烯-丙烯酸共聚物、乙烯-醋酸乙烯共聚物中的一种或多种。Preferably, the dispersant includes one or more of polyethylene, polypropylene, ethylene-acrylic acid copolymer, and ethylene-vinyl acetate copolymer.

另一方面,本申请提供一种吸湿透气的竹纤维被芯的制备方法,包括以下步骤:S1、丙烯酰胺单体的制备:将邻苯二酚、对苯二酚、间苯二酚以及连苯三酚分别和N-甲基乙酰胺按照摩尔比为2:1的比例加入到无水乙醇中,并分别进行超声处理至原料全部溶解,在25℃-45℃条件下进行机械搅拌,转速设置为500rpm-1000rpm,并缓慢添加一定量的浓硫酸,等待72-144h,停止搅拌后,等待沉淀12-36h,并进行抽滤,除去滤液后,用等离子水洗涤重复3-5次,直至除去的滤液的pH为7后,再对丙烯酰胺单体进行重结晶,得到具有酚羟基的丙烯酰胺单体;S2、改性聚合物的制备:将具有酚羟基的丙烯酰胺单体按比例与无水乙醇混合,控制温度在60℃-80℃,并通过超声处理溶解后,降温至20℃-30℃后,加入引发剂偶氮二异庚腈,并继续进行超声处理溶解,最后加热至60℃-80℃进行沉淀聚合,并恒温保持8-12h,离心搅拌处理0.5h-1h,转速5000rpm-8000rpm,最后采用无水乙醇洗涤三次,得到改性聚合物;S3、竹原纤维的预处理:将天然原竹剖成竹片后并压碎成竹丝,并浸入到体积比为50%的去离子水和无水乙醇的混合溶液中进行清洗3-5次;再将清理过的竹丝浸入到含有生物酶的溶液中3-12h,再将酶分解后的竹纤维清洗、开松、梳理,获得竹原纤维;S4、竹塑复合纤维的制备:将改性聚合物溶解在去离子水中,并按照比例添加预处理过的竹原纤维,同时加入一定量的缓冲液,以及分散剂,并控制pH在8-9之间,并在一定温度下,将混合溶液在4000rpm-6000rpm的速度下搅拌18h-28h,并通过去离子水洗涤,得到竹塑复合纤维。On the other hand, the present application provides a method for preparing a moisture-absorbing and breathable bamboo fiber quilt core, comprising the following steps: S1, preparation of acrylamide monomer: adding catechol, hydroquinone, resorcinol and pyrogallol to anhydrous ethanol in a molar ratio of 2:1, respectively, and performing ultrasonic treatment until the raw materials are completely dissolved, performing mechanical stirring at 25°C-45°C, setting the speed to 500rpm-1000rpm, and slowly adding a certain amount of concentrated sulfuric acid, waiting for 72-1 44h, stop stirring, wait for precipitation for 12-36h, and filter, remove the filtrate, wash with ion water for 3-5 times until the pH of the removed filtrate is 7, and then recrystallize the acrylamide monomer to obtain an acrylamide monomer with phenolic hydroxyl groups; S2, preparation of modified polymer: mix the acrylamide monomer with phenolic hydroxyl groups with anhydrous ethanol in proportion, control the temperature at 60°C-80°C, dissolve it by ultrasonic treatment, cool it to 20°C-30°C, add initiator azobisisoheptonitrile, The mixture was then subjected to ultrasonic treatment and dissolved, and finally heated to 60-80°C for precipitation polymerization, and the temperature was kept constant for 8-12 hours, and centrifuged for 0.5-1 hour at a speed of 5000-8000 rpm, and finally washed three times with anhydrous ethanol to obtain a modified polymer; S3, pretreatment of bamboo fiber: natural raw bamboo was split into bamboo slices and crushed into bamboo filaments, and then immersed in a mixed solution of deionized water and anhydrous ethanol with a volume ratio of 50% for washing 3-5 times; the cleaned bamboo filaments were then immersed in a solution containing raw bamboo slices and crushed into bamboo filaments; S4, preparation of bamboo-plastic composite fiber: dissolving the modified polymer in deionized water, adding the pretreated bamboo fiber in proportion, adding a certain amount of buffer and dispersant, controlling the pH value between 8 and 9, and stirring the mixed solution at a speed of 4000 rpm-6000 rpm for 18 h-28 h at a certain temperature, and washing with deionized water to obtain bamboo-plastic composite fiber.

优选的,所述被芯填充物的制备方法:将竹塑复合纤维与棉纤维绕卷、拉伸,梳理,并竹纤维被芯套裁剪成所需尺寸,并缝合成一端开口的被套,将被芯填充物套装到竹纤维被芯套中,经衍缝线衍缝,制得竹纤维被芯。Preferably, the preparation method of the quilt core filling is as follows: the bamboo-plastic composite fiber and cotton fiber are wound, stretched, and combed, and the bamboo fiber quilt core cover is cut into a required size and sewn into a quilt cover with an open end, and the quilt core filling is put into the bamboo fiber quilt core cover, and sewn with a quilting line to obtain a bamboo fiber quilt core.

本申请中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in this application have at least the following technical effects or advantages:

1、本申请采用具有酚羟基的丙烯酰胺单体聚合成改性聚合物作为对竹塑复合纤维改性,酚羟基能够通过氢键结合的形式负载到竹纤维表面,进而使得改性竹纤维的过程温和,不会对竹纤维的自身结构产生破坏,使得竹纤维固有的特性保存完好,进而增加竹纤维的吸湿透气性,并长时间维持被芯吸湿透气效果。1. The present application adopts acrylamide monomers with phenolic hydroxyl groups to polymerize into modified polymers as the modification of bamboo-plastic composite fibers. The phenolic hydroxyl groups can be loaded onto the surface of bamboo fibers through hydrogen bonding, thereby making the process of modifying bamboo fibers gentle and not damaging the structure of bamboo fibers themselves, thereby preserving the inherent properties of bamboo fibers intact, thereby increasing the moisture absorption and breathability of bamboo fibers and maintaining the moisture absorption and breathability of the quilt core for a long time.

2、本申请采用将偶氮二异庚腈将具有酚羟基的丙烯酰胺单体聚合,进而使得聚合物的羟基均匀分布,有助于与竹纤维的表面上固定。2. The present application uses azobisisoheptylnitrile to polymerize acrylamide monomers having phenolic hydroxyl groups, thereby making the hydroxyl groups of the polymer evenly distributed, which helps to fix it on the surface of bamboo fiber.

3、本申请通过TBE缓冲液、TAE缓冲液和MOPS缓冲液稳定溶液中的pH值,进而使得TBE缓冲液、TAE缓冲液和MOPS缓冲液保持溶液处于弱碱性,进而在弱碱性环境下,有助于改性聚合物负载在竹纤维表面上。3. The present application stabilizes the pH value in the solution by TBE buffer, TAE buffer and MOPS buffer, thereby making the TBE buffer, TAE buffer and MOPS buffer keep the solution in a weak alkaline state, thereby facilitating the loading of the modified polymer on the surface of the bamboo fiber under a weak alkaline environment.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

图1为本申请中实施例1中丙烯酰胺单体为N-(3,4-二羟基-6-丙烯酰胺甲基苄基)丙烯酰胺合成反应式;FIG1 is a synthesis reaction formula of N-(3,4-dihydroxy-6-acrylamidemethylbenzyl)acrylamide in which the acrylamide monomer is Example 1 of the present application;

图2为本申请中实施例2中丙烯酰胺单体为N-(2,5-二羟基-4-丙烯酰胺甲基苄基)丙烯酰胺合成反应式;FIG2 is a synthesis reaction formula of N-(2,5-dihydroxy-4-acrylamidemethylbenzyl)acrylamide, in which the acrylamide monomer is Example 2 of the present application;

图3为本申请中实施例3中丙烯酰胺单体为N-(2,4-二羟基-5-丙烯酰胺甲基苄基)丙烯酰胺合成反应式;FIG3 is a synthesis reaction formula of N-(2,4-dihydroxy-5-acrylamidemethylbenzyl)acrylamide, in which the acrylamide monomer is Example 3 of the present application;

图4为本申请中实施例4中丙烯酰胺单体为N-(2,3,4.三羟基-5-丙烯酰胺甲基苄基)丙烯酰胺合成反应式。FIG. 4 is a synthesis reaction formula of N-(2,3,4-trihydroxy-5-acrylamidemethylbenzyl)acrylamide, the acrylamide monomer in Example 4 of the present application.

具体实施方式DETAILED DESCRIPTION

本申请提供了一种吸湿透气的竹纤维被芯及其制备方法,能够增加竹纤维的吸湿透气性,同时在多次洗涤以及太阳暴晒的情况下,均能保持良好的吸湿透气效果。The present application provides a moisture-absorbing and breathable bamboo fiber quilt core and a preparation method thereof, which can increase the moisture absorption and breathability of the bamboo fiber, and at the same time maintain good moisture absorption and breathability effects even after multiple washings and exposure to the sun.

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整的描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

需要说明的是,本申请的说明书和权利要求书中的术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或服务器不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或模块。It should be noted that the terms "including" and "having" and any variations thereof in the specification and claims of the present application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or server that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or modules that are not explicitly listed or inherent to these processes, methods, products or devices.

原料raw material

竹原纤维:采用目前市售的竹原纤维。本申请采用的竹原纤维物理或者机械的方法,去除竹子中的木质素、多戊糖、竹粉、果胶等杂质,从毛竹中直接分离出来的纯天然的原竹纤维。Bamboo fiber: The bamboo fiber currently available on the market is used. The bamboo fiber used in this application is a pure natural original bamboo fiber directly separated from the moso bamboo by physical or mechanical methods to remove impurities such as lignin, polypentose, bamboo powder, pectin, etc.

邻苯二酚 CAS:120-80-9 分子量:110.111 纯度:99.5%Catechol CAS: 120-80-9 Molecular weight: 110.111 Purity: 99.5%

对苯二酚 CAS:123-31-9 分子量:110.111 纯度:99.5%Hydroquinone CAS: 123-31-9 Molecular weight: 110.111 Purity: 99.5%

间苯二酚 CAS:108-46-3 分子量:110.111 纯度:99.5%Resorcinol CAS: 108-46-3 Molecular weight: 110.111 Purity: 99.5%

连苯三酚(1,2,3-苯三酚) CAS:87-66-1 分子量:126.110 纯度:99.5%Pyrogallol (1,2,3-pyrogallol) CAS: 87-66-1 Molecular weight: 126.110 Purity: 99.5%

N-甲基乙酰胺 CAS:79-16-3 分子量:73.094 纯度:99.5%N-Methylacetamide CAS: 79-16-3 Molecular weight: 73.094 Purity: 99.5%

偶氮二异庚腈 CAS:4419-11-8 分子量:248.367 纯度:99.5%2-Azobis(2-isoheptanonitrile) CAS: 4419-11-8 Molecular weight: 248.367 Purity: 99.5%

聚乙烯 CAS:9002-88-4 分子量:N/A 纯度:99.5%Polyethylene CAS: 9002-88-4 Molecular weight: N/A Purity: 99.5%

聚丙烯 CAS:9003-07-0 分子量:N/A 纯度:99.5%Polypropylene CAS: 9003-07-0 Molecular weight: N/A Purity: 99.5%

乙烯-丙烯酸共聚物 CAS:25749-98-8 分子量:N/A 纯度:99.5%Ethylene-acrylic acid copolymer CAS: 25749-98-8 Molecular weight: N/A Purity: 99.5%

乙烯-醋酸乙烯共聚物 CAS:24937-78-8 分子量:N/ 纯度:99.5%Ethylene-vinyl acetate copolymer CAS: 24937-78-8 Molecular weight: N/ Purity: 99.5%

TBE缓冲液:采用0.045mol/L Tris-硼酸和0.001mol/L EDTA采用无菌水溶解混匀,溶液体积为1L。TBE buffer: Dissolve 0.045 mol/L Tris-boric acid and 0.001 mol/L EDTA in sterile water and mix well to a solution volume of 1 L.

TAE缓冲液:采用0.095mol/L Tris-硼酸和0.001mol/L EDTA采用无菌水溶解混匀,溶液体积为1L。TAE buffer: Dissolve 0.095 mol/L Tris-boric acid and 0.001 mol/L EDTA in sterile water and mix well to a solution volume of 1 L.

MOPS缓冲液:采用0.020mol/L 3-吗啉丙磺酸、0.002mol/L 醋酸钠和0.001mol/LEDTA采用无菌水溶解混匀,溶液体积为1L。MOPS buffer: 0.020 mol/L 3-morpholinepropanesulfonic acid, 0.002 mol/L sodium acetate and 0.001 mol/L ETA were dissolved and mixed with sterile water to a solution volume of 1 L.

原料例Raw material example

N-(3,4-二羟基-6-丙烯酰胺甲基苄基)丙烯酰胺的制备:Preparation of N-(3,4-dihydroxy-6-acrylamidemethylbenzyl)acrylamide:

将邻苯二酚和N-甲基乙酰胺按照摩尔比为2:1的比例加入到无水乙醇中,并分别进行超声处理至原料全部溶解,在25℃条件下进行机械搅拌,转速设置为500rpm,并缓慢添加混合溶液重量比2%~3%的浓硫酸,等待72h,停止搅拌后,等待沉淀12h,并进行抽滤,除去滤液后,用等离子水洗涤重复3次,直至除去的滤液的pH为7后,再对丙烯酰胺单体进行重结晶,得到N-(3,4-二羟基-6-丙烯酰胺甲基苄基)丙烯酰胺。Catechol and N-methylacetamide are added to anhydrous ethanol in a molar ratio of 2:1, and ultrasonic treatment is performed respectively until the raw materials are completely dissolved, mechanical stirring is performed at 25°C, the speed is set to 500 rpm, and concentrated sulfuric acid with a weight ratio of 2% to 3% of the mixed solution is slowly added, and waiting is performed for 72 hours. After stopping stirring, waiting for precipitation for 12 hours, and filtering is performed. After removing the filtrate, washing with ionized water is repeated 3 times until the pH of the removed filtrate is 7, and then the acrylamide monomer is recrystallized to obtain N-(3,4-dihydroxy-6-acrylamidemethylbenzyl)acrylamide.

N-(2,5-二羟基-4-丙烯酰胺甲基苄基)丙烯酰胺的制备:Preparation of N-(2,5-dihydroxy-4-acrylamidemethylbenzyl)acrylamide:

将对苯二酚和N-甲基乙酰胺按照摩尔比为2:1的比例加入到无水乙醇中,并分别进行超声处理至原料全部溶解,在25℃条件下进行机械搅拌,转速设置为500rpm,并缓慢添加混合溶液重量比2%~3%的浓硫酸,等待72h,停止搅拌后,等待沉淀12h,并进行抽滤,除去滤液后,用等离子水洗涤重复3次,直至除去的滤液的pH为7后,再对丙烯酰胺单体进行重结晶,得到N-(2,5-二羟基-4-丙烯酰胺甲基苄基)丙烯酰胺。Hydroquinone and N-methylacetamide are added to anhydrous ethanol in a molar ratio of 2:1, and ultrasonic treatment is performed respectively until the raw materials are completely dissolved, mechanical stirring is performed at 25°C, the speed is set to 500 rpm, and concentrated sulfuric acid with a weight ratio of 2% to 3% of the mixed solution is slowly added, and waiting is performed for 72 hours. After stopping stirring, waiting for precipitation for 12 hours, and filtering is performed. After removing the filtrate, washing with ionized water is repeated 3 times until the pH of the removed filtrate is 7, and then the acrylamide monomer is recrystallized to obtain N-(2,5-dihydroxy-4-acrylamidomethylbenzyl) acrylamide.

N-(2,4-二羟基-5-丙烯酰胺甲基苄基)丙烯酰胺的制备:Preparation of N-(2,4-dihydroxy-5-acrylamidomethylbenzyl)acrylamide:

将间苯二酚和N-甲基乙酰胺按照摩尔比为2:1的比例加入到无水乙醇中,并分别进行超声处理至原料全部溶解,在25℃条件下进行机械搅拌,转速设置为500rpm,并缓慢添加混合溶液重量比2%~3%的浓硫酸,等待72h,停止搅拌后,等待沉淀12h,并进行抽滤,除去滤液后,用等离子水洗涤重复3次,直至除去的滤液的pH为7后,再对丙烯酰胺单体进行重结晶,得到N-(2,4-二羟基-5-丙烯酰胺甲基苄基)丙烯酰胺。Resorcinol and N-methylacetamide are added to anhydrous ethanol in a molar ratio of 2:1, and ultrasonic treatment is performed respectively until the raw materials are completely dissolved, mechanical stirring is performed at 25°C, the speed is set to 500 rpm, and concentrated sulfuric acid with a weight ratio of 2% to 3% of the mixed solution is slowly added, and waiting is performed for 72 hours. After stopping stirring, waiting for precipitation for 12 hours, and suction filtration is performed. After removing the filtrate, washing with ionized water is repeated 3 times until the pH of the removed filtrate is 7, and then the acrylamide monomer is recrystallized to obtain N-(2,4-dihydroxy-5-acrylamidomethylbenzyl) acrylamide.

N-(2,3,4.三羟基-5-丙烯酰胺甲基苄基)丙烯酰胺的制备Preparation of N-(2,3,4-trihydroxy-5-acrylamidomethylbenzyl)acrylamide

将连苯三酚和N-甲基乙酰胺按照摩尔比为2:1的比例加入到无水乙醇中,并分别进行超声处理至原料全部溶解,在25℃条件下进行机械搅拌,转速设置为500rpm,并缓慢添加混合溶液重量比2%~3%的浓硫酸,等待72h,停止搅拌后,等待沉淀12h,并进行抽滤,除去滤液后,用等离子水洗涤重复3次,直至除去的滤液的pH为7后,再对丙烯酰胺单体进行重结晶,得到N-(2,3,4.三羟基-5-丙烯酰胺甲基苄基)丙烯酰胺。Pyrogallol and N-methylacetamide are added to anhydrous ethanol in a molar ratio of 2:1, and ultrasonic treatment is performed respectively until the raw materials are completely dissolved, mechanical stirring is performed at 25°C, the speed is set to 500 rpm, and concentrated sulfuric acid with a weight ratio of 2% to 3% of the mixed solution is slowly added, and waiting is performed for 72 hours. After stopping stirring, waiting for precipitation for 12 hours, and filtering is performed. After removing the filtrate, washing with ionized water is repeated 3 times until the pH of the removed filtrate is 7, and then the acrylamide monomer is recrystallized to obtain N-(2,3,4.trihydroxy-5-acrylamidemethylbenzyl)acrylamide.

实施例Example

实施例1Example 1

S1、改性聚合物的制备:将10g的N-(3,4-二羟基-6-丙烯酰胺甲基苄基)丙烯酰胺与200ml的无水乙醇混合,控制温度在80℃,并通过超声处理溶解后,降温至20℃后,加入引发剂偶氮二异庚腈,并继续进行超声处理溶解,最后加热至80℃进行沉淀聚合,并恒温保持8h,离心搅拌处理1h,转速5000rpm,最后采用无水乙醇洗涤三次,得到改性聚合物;S1. Preparation of modified polymer: 10 g of N-(3,4-dihydroxy-6-acrylamidomethylbenzyl)acrylamide was mixed with 200 ml of anhydrous ethanol, the temperature was controlled at 80° C., and the mixture was dissolved by ultrasonic treatment. After cooling to 20° C., an initiator azobisisoheptanenitrile was added, and ultrasonic treatment was continued to dissolve the mixture. Finally, the mixture was heated to 80° C. for precipitation polymerization, and the temperature was maintained for 8 h. The mixture was centrifugally stirred for 1 h at a speed of 5000 rpm, and washed three times with anhydrous ethanol to obtain a modified polymer.

S2、竹原纤维的预处理:将处理过的竹原纤维,浸入到体积比为50%的去离子水和无水乙醇的混合溶液中进行清洗3次;再将清理过的竹丝浸入到含有生物酶的溶液中6h,再将酶分解后的竹纤维清洗、开松、梳理,获得竹原纤维;S2. Pretreatment of bamboo fibers: immersing the treated bamboo fibers in a mixed solution of deionized water and anhydrous ethanol with a volume ratio of 50% for washing three times; then immersing the cleaned bamboo fibers in a solution containing a biological enzyme for 6 hours, and then washing, loosening, and combing the bamboo fibers after enzyme decomposition to obtain bamboo fibers;

S4、竹塑复合纤维的制备:将10g的改性聚合物溶解在1L的去离子水中,并添加预处理过的20g竹原纤维,同时加入2g的TBE缓冲液,3g的聚乙烯,并控制pH在8,并在一定温度下,将混合溶液在4000rpm的速度下搅拌18h,并通过去离子水洗涤,得到竹塑复合纤维。S4. Preparation of bamboo-plastic composite fiber: 10 g of modified polymer was dissolved in 1 L of deionized water, and 20 g of pretreated bamboo fiber was added, and 2 g of TBE buffer and 3 g of polyethylene were added at the same time. The pH was controlled at 8, and the mixed solution was stirred at a speed of 4000 rpm for 18 h at a certain temperature, and washed with deionized water to obtain bamboo-plastic composite fiber.

S5、竹纤维内芯的编织:将竹塑复合纤维与棉纤维相互绕卷、再通过拉伸、梳理制得被芯填充物;并将被芯套裁剪成一定尺寸,并缝合出一开口,将被芯填充物添加到被芯套中,得到竹纤维内芯。S5. Weaving of bamboo fiber inner core: winding bamboo-plastic composite fiber and cotton fiber, and then making quilt core filling by stretching and combing; cutting the quilt core cover into a certain size, sewing an opening, adding the quilt core filling into the quilt core cover, and obtaining the bamboo fiber inner core.

实施例2-4Embodiment 2-4

实施例2与实施例1的不同之处在于,改性聚合物采用的是N-(2,5-二羟基-4-丙烯酰胺甲基苄基)丙烯酰胺聚合合成的。The difference between Example 2 and Example 1 is that the modified polymer is synthesized by polymerization of N-(2,5-dihydroxy-4-acrylamidomethylbenzyl)acrylamide.

实施例3与实施例1的不同之处在于,改性聚合物采用的是N-(2,4-二羟基-5-丙烯酰胺甲基苄基)丙烯酰胺聚合合成的。The difference between Example 3 and Example 1 is that the modified polymer is synthesized by polymerization of N-(2,4-dihydroxy-5-acrylamidomethylbenzyl)acrylamide.

实施例4与实施例1的不同之处在于,改性聚合物采用的是N-(2,3,4.三羟基-5-丙烯酰胺甲基苄基)丙烯酰胺聚合合成的。The difference between Example 4 and Example 1 is that the modified polymer is synthesized by polymerization of N-(2,3,4-trihydroxy-5-acrylamidemethylbenzyl)acrylamide.

对比例Comparative Example

对比例1-2Comparative Example 1-2

对比例1与实施例1的不同之处在于,采用市售用于制造竹纤维被芯的竹原纤维,并通过其与棉纤维相互绕卷、再通过拉伸、梳理制得被芯填充物。The difference between Comparative Example 1 and Example 1 is that commercially available bamboo raw fibers for making bamboo fiber quilt cores are used, and the quilt core filling is obtained by winding the bamboo raw fibers with cotton fibers, and then stretching and combing.

对比例2与实施例1的不同之处在于,采用市面上较为广泛的热塑性的水性聚氨酯对竹原纤维进行改性处理。The difference between Comparative Example 2 and Example 1 is that the bamboo fibers are modified by using thermoplastic water-based polyurethane which is widely available on the market.

性能检测试验Performance testing

为进一步研究各组分及制备参数对吸湿透气的竹纤维被芯的影响,本申请进一步开展如下实施例验证。In order to further study the effects of various components and preparation parameters on the moisture-absorbing and breathable bamboo fiber quilt core, the present application further carries out the following examples for verification.

按照实施例1-4和对比例1-2,将各实施例和各对比例制备的竹纤维被芯检测其吸湿透气以及保暖性能在多次洗涤以及太阳暴晒后的持久效果。According to Examples 1-4 and Comparative Examples 1-2, the bamboo fiber quilt cores prepared in the Examples and Comparative Examples were tested for their moisture absorption, air permeability and warmth retention properties after multiple washings and sun exposure.

具体的,将复合纤维内芯分为两组实验,其中一组设为A组,在多次洗涤过后,观察其吸湿透气以及保暖性能;另一组设为B组,在多次太阳暴晒过后,观察其吸湿透气以及保暖性能。Specifically, the composite fiber core was divided into two groups for experiments, one of which was set as Group A, and its moisture absorption, breathability and thermal insulation properties were observed after multiple washes; the other group was set as Group B, and its moisture absorption, breathability and thermal insulation properties were observed after multiple sun exposures.

将A组按照GB/T8629-2017《纺织品试验用家庭洗涤和干燥程序》中的方法进行洗涤,洗涤程度为5N,分别洗涤0、20、50、100次,并将洗涤后的复合纤维内芯进行干燥后,并放置于20℃,相对湿度为70%的环境下,24个小时。将B组在外面套设有内芯套,并置于30℃下,相对湿度为55%的环境下,在太阳下暴晒累计0h、6h、36h、120h。并分别对A、B两组的竹纤维被芯进行吸湿透气以及接触暖感的检测。The A group was washed according to the method in GB/T8629-2017 "Household Washing and Drying Procedure for Textile Testing", with a washing degree of 5N, and washed 0, 20, 50, and 100 times respectively. The washed composite fiber inner core was dried and placed in an environment of 20°C and 70% relative humidity for 24 hours. The B group was covered with an inner core cover on the outside and placed in an environment of 30°C and 55% relative humidity, and exposed to the sun for a total of 0h, 6h, 36h, and 120h. The moisture absorption, breathability, and contact warmth of the bamboo fiber quilt cores of the A and B groups were tested respectively.

1、透气性能检测:参考国家标准《GB/T 5453-1997》,试样压差:150Pa,在温度25°,湿度60%的恒温恒湿条件下,采用全自动透气性测定仪对实施例1-4、对比例1-2的竹纤维被芯透气性进行测试。1. Air permeability test: With reference to the national standard "GB/T 5453-1997", the sample pressure difference is 150Pa. Under constant temperature and humidity conditions of 25°C and 60% humidity, the air permeability of the bamboo fiber quilt cores of Examples 1-4 and Comparative Examples 1-2 is tested using a fully automatic air permeability tester.

2、保暖性能检测:按照GB/T11048-2009《纺织品保温性能试验方法》进行检测,采用平板式恒定温差散热法,计算无试样时的散热量和有试样时的散热量之差与无试样时的散热量之比的百分比。2. Thermal insulation performance test: The test is carried out in accordance with GB/T11048-2009 "Test method for thermal insulation performance of textiles". The flat-plate constant temperature difference heat dissipation method is adopted to calculate the percentage of the difference between the heat dissipation when there is no sample and the heat dissipation when there is a sample and the ratio of the heat dissipation when there is no sample.

表1、实施例1-4以及对比例1-2的性能检测实验表Table 1, Performance test table of Examples 1-4 and Comparative Examples 1-2

保暖性能检测:单位为H保温率/%Thermal insulation performance test: unit is H insulation rate/%

透气性能检测:单位为K透气率/(mm/s)Air permeability test: The unit is K air permeability/(mm/s)

结论分析Conclusion Analysis

根据上述测试进行分析,首先是实施例1-4和对比例1-2制备的竹纤维被芯在多次洗涤过后透气性能以及保暖性能的分析。其中,相较于对比例1与实施例1-4的对比,其中对比例1采用的是市售的竹原纤维与棉纤维相互绕卷、拉伸、梳理制得的被芯填充物,其中的透气性与保暖性能差于实施例1-4。并且,在多次洗涤过后,对比例1的竹纤维被芯的透气性与保暖性能下降的速度更快,这是由于竹纤维表面具有横截面呈不规则的腰圆形或椭圆形的孔隙,进而使得载洗涤过程中容易发生撕裂。According to the above test, the air permeability and thermal insulation performance of the bamboo fiber quilt core prepared in Examples 1-4 and Comparative Examples 1-2 after multiple washings are analyzed. Among them, compared with the comparison between Comparative Example 1 and Examples 1-4, Comparative Example 1 uses a quilt core filling material made by winding, stretching and combing commercially available bamboo fibers and cotton fibers, and the air permeability and thermal insulation performance of the quilt core are worse than those of Examples 1-4. Moreover, after multiple washings, the air permeability and thermal insulation performance of the bamboo fiber quilt core of Comparative Example 1 decrease faster, which is because the surface of the bamboo fiber has irregular oval or elliptical pores in cross section, which makes it easy to tear during the washing process.

相较于对比例2,其中对比例2采用市面上较为广泛的热塑性的水性聚氨酯对竹原纤维进行改性处理,具有良好的透气性以及保暖性能,但是在经过50次以及100次以上的洗涤过后,对比例2的竹纤维被芯的透气性以及保暖性能开始有了明显的下降,这是因为竹纤维与高聚物之间的界面相容性不强,进而导致在洗涤过程中,竹纤维表面与高聚物之间发生分离,降低了透气性以及保暖性能。Compared with Comparative Example 2, Comparative Example 2 uses the more widely used thermoplastic water-based polyurethane on the market to modify the bamboo fiber, and has good air permeability and thermal insulation performance. However, after washing 50 times and more than 100 times, the air permeability and thermal insulation performance of the bamboo fiber quilt core of Comparative Example 2 began to decline significantly. This is because the interface compatibility between the bamboo fiber and the polymer is not strong, which leads to separation between the bamboo fiber surface and the polymer during the washing process, thereby reducing the air permeability and thermal insulation performance.

并分析实施例1-4可以得出,当改性聚合物采用N-(3,4-二羟基-6-丙烯酰胺甲基苄基)丙烯酰胺作为聚合物单体原料合成的,能够具有更好的透气性以及保暖性能,这是由于酚羟基是斥电子的基团,能使定位取代基的邻对位的碳原子的电子云密度增高,使得酚羟基与竹原纤维上的羟基连接更加稳定。And by analyzing Examples 1-4, it can be concluded that when the modified polymer is synthesized using N-(3,4-dihydroxy-6-acrylamidomethylbenzyl)acrylamide as the polymer monomer raw material, it can have better air permeability and thermal insulation performance. This is because the phenolic hydroxyl group is an electron-repelling group, which can increase the electron cloud density of the carbon atoms in the ortho-para positions of the positioning substituent, making the connection between the phenolic hydroxyl group and the hydroxyl group on the bamboo fiber more stable.

另一方面,本申请针对实施例1-4和对比例1-2制备的竹纤维被芯在太阳持久暴晒过后的透气性能以及保暖性能的分析。观察B组的两组数据分析,对比例1中的竹纤维被芯在太阳的暴晒过后的,其中的竹原纤维的表面被破坏进而导致其透气性能以及保暖性能随着太阳晒过之后会降低。另外,对比例2中的热塑性的水性聚氨酯对竹原纤维进行改性处理,随着温度以及紫外照射的原因,进而会导致竹原纤维与热塑性高聚物之间的界面相容性变差。On the other hand, the present application analyzes the air permeability and warmth retention performance of the bamboo fiber quilt cores prepared in Examples 1-4 and Comparative Examples 1-2 after prolonged exposure to the sun. Observing the two sets of data analysis of Group B, the surface of the bamboo fiber in the bamboo fiber quilt core in Comparative Example 1 after exposure to the sun is damaged, resulting in a decrease in its air permeability and warmth retention performance after exposure to the sun. In addition, the thermoplastic waterborne polyurethane in Comparative Example 2 modifies the bamboo fiber, and due to temperature and ultraviolet radiation, the interface compatibility between the bamboo fiber and the thermoplastic polymer becomes poor.

另外,根据实施例1-4可以得到,当改性聚合物采用N-(3,4-二羟基-6-丙烯酰胺甲基苄基)丙烯酰胺作为聚合物单体原料合成的,能够具有更好的透气性以及保暖性能。综上,实施例1为最优实施例。In addition, according to Examples 1-4, it can be seen that when the modified polymer is synthesized using N-(3,4-dihydroxy-6-acrylamidemethylbenzyl)acrylamide as the polymer monomer raw material, it can have better air permeability and thermal insulation performance. In summary, Example 1 is the best example.

实施例5-6Embodiment 5-6

实施例5Example 5

实施例5与实施例1的不同之处在于,在竹塑复合纤维的制备过程中,缓冲液采用的是TAE缓冲液。The difference between Example 5 and Example 1 is that, in the process of preparing the bamboo-plastic composite fiber, the buffer used is TAE buffer.

实施例6Example 6

实施例6与实施例1的不同之处在于,在竹塑复合纤维的制备过程中,缓冲液采用的是MOPS缓冲液。The difference between Example 6 and Example 1 is that, in the preparation process of the bamboo-plastic composite fiber, the buffer used is MOPS buffer.

在实施例1以及实施例5-6中的合成过程中,通过缓冲液的加入,为竹塑复合纤维合成过程中,提供弱碱性的环境,进而使得改性聚合物负载在竹纤维表面上。经过多次实验得到缓冲液采用的为TAE缓冲液,具有更好的负载效果。虽然三者最后的测试结果比较接近,但是相对于实施例1和实施例6,能够减少溶液中沉淀的产生,进而提高资源的利用率,故实施例5为最优实施例。In the synthesis process of Example 1 and Example 5-6, a weakly alkaline environment is provided for the synthesis process of the bamboo-plastic composite fiber by adding a buffer, so that the modified polymer is loaded on the surface of the bamboo fiber. After multiple experiments, the buffer used is TAE buffer, which has a better loading effect. Although the final test results of the three are relatively close, compared with Example 1 and Example 6, the generation of precipitation in the solution can be reduced, thereby improving the utilization rate of resources, so Example 5 is the best embodiment.

实施例7-9Embodiment 7-9

实施例7Example 7

实施例7与实施例5的不同之处在于,在竹塑复合纤维的制备过程中,分散剂采用的是聚丙烯。The difference between Example 7 and Example 5 is that, in the preparation process of the bamboo-plastic composite fiber, polypropylene is used as the dispersant.

实施例8Example 8

实施例8与实施例5的不同之处在于,在竹塑复合纤维的制备过程中,分散剂采用的是乙烯-丙烯酸共聚物。The difference between Example 8 and Example 5 is that, in the preparation process of the bamboo-plastic composite fiber, the dispersant used is ethylene-acrylic acid copolymer.

实施例9Example 9

实施例9与实施例5的不同之处在于,在竹塑复合纤维的制备过程中,分散剂采用的是乙烯-醋酸乙烯共聚物。The difference between Example 9 and Example 5 is that, in the preparation process of the bamboo-plastic composite fiber, the dispersant used is ethylene-vinyl acetate copolymer.

在实施例5和实施例7-9之间的分析可以得出,在竹塑复合纤维的制备过程中分散剂有助于改善竹原纤维以及改性聚合物在纺丝原液均匀性,进而能够增加改性聚合物附着在竹原纤维的能力。From the analysis between Example 5 and Examples 7-9, it can be concluded that in the preparation process of bamboo-plastic composite fibers, the dispersant helps to improve the uniformity of bamboo fibers and modified polymers in the spinning solution, thereby increasing the ability of the modified polymers to adhere to the bamboo fibers.

经过测试可以得出,分散剂的区别对于透气性以及保暖效果的改进不大,这是由于分散剂不参与竹原纤维与改性聚合物之间的反应。但是,分散剂的改进能够提高改性聚合物负载在竹原纤维上的均匀性,当采用聚丙烯做为分散剂时,得到的竹塑复合纤维的质感最佳,进而更贴合人体遮盖,故实施例7为本申请的最优实施例。After testing, it can be concluded that the difference in dispersants has little effect on the improvement of air permeability and warmth retention, because the dispersant does not participate in the reaction between the bamboo fiber and the modified polymer. However, the improvement of the dispersant can improve the uniformity of the modified polymer loaded on the bamboo fiber. When polypropylene is used as the dispersant, the texture of the obtained bamboo-plastic composite fiber is the best, and it is more suitable for covering the human body. Therefore, Example 7 is the best example of this application.

需要说明的是,上述本申请实施例先后顺序仅仅为了描述,不代表实施例的优劣。且上述对本说明书特定实施例进行了描述。其他实施例在所附权利要求书的范围内。在一些情况下,在权利要求书中记载的动作或步骤可以按照不同于实施例中的顺序来执行并且仍然可以实现期望的结果。另外,在附图中描绘的过程不一定要求示出的特定顺序或者连续顺序才能实现期望的结果。在某些实施方式中,多任务处理和并行处理也是可以的或者可能是有利的。It should be noted that the above-mentioned sequence of the embodiments of the present application is only for description and does not represent the advantages and disadvantages of the embodiments. And the above-mentioned specific embodiments of this specification are described. Other embodiments are within the scope of the attached claims. In some cases, the actions or steps recorded in the claims can be performed in an order different from that in the embodiments and still achieve the desired results. In addition, the processes depicted in the drawings do not necessarily require the specific order or continuous order shown to achieve the desired results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.

以上所述仅为本申请的较佳实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

本说明书和附图仅仅是本申请的示例性说明,且视为已覆盖本申请范围内的任意和所有修改、变化、组合或等同物。显然,本领域的技术人员可以对本申请进行各种改动和变型而不脱离本申请的范围。这样,倘若本申请的这些修改和变型属于本申请及其等同技术的范围之内,则本申请意图包括这些改动和变型在内。This specification and drawings are merely exemplary illustrations of the present application and are deemed to cover any and all modifications, variations, combinations or equivalents within the scope of the present application. Obviously, a person skilled in the art may make various modifications and variations to the present application without departing from the scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the present application and its equivalents, the present application intends to include these modifications and variations.

Claims (8)

1. The moisture-absorbing and breathable bamboo fiber quilt core is characterized by comprising a quilt core sleeve and a quilt core filler filled in the quilt core sleeve; the main component of the quilt core filling is bamboo-plastic composite fiber and cotton fiber;
the raw materials of the bamboo-plastic composite fiber comprise: bamboo fiber, modified polymer, buffer solution, dispersing agent, deionized water and ethanol;
the raw material of the modified polymer comprises an acrylamide monomer with phenolic hydroxyl groups.
2. The moisture-absorbing breathable bamboo fiber quilt core of claim 1, wherein the phenolic hydroxyl-containing acrylamide monomer comprises N- (2, 5-dihydroxy-4-acrylamidomethylbenzyl) acrylamide, N- (3, 4-dihydroxy-6-acrylamidomethylbenzyl) acrylamide, N- (2, 3, 4-trihydroxy-5-acrylamidomethylbenzyl) acrylamide, and N- (2, 4-dihydroxy-5-acrylamidomethylbenzyl) acrylamide.
3. The absorbent breathable bamboo fiber quilt core of claim 2, wherein each of said phenolic hydroxyl group containing acrylamide monomers is synthesized from catechol, hydroquinone, resorcinol, and pyrogallol, respectively, with N-methylacetamide.
4. The moisture-absorbing breathable bamboo fiber quilt core of claim 2, wherein the initiator for polymerizing the acrylamide monomer having a phenolic hydroxyl group into the modified polymer is azobisisoheptonitrile.
5. The moisture-absorbing breathable bamboo fiber quilt core according to claim 1, wherein the buffer is one of TBE buffer, TAE buffer, and MOPS buffer.
6. The moisture-absorbing breathable bamboo fiber quilt core of claim 1 wherein the dispersant comprises one or more of polyethylene, polypropylene, ethylene-acrylic acid copolymer, ethylene-vinyl acetate copolymer.
7. A method for preparing the moisture-absorbing and breathable bamboo fiber quilt core according to claims 1-6, comprising the following steps, characterized in that:
S1, preparation of an acrylamide monomer: catechol, hydroquinone, resorcinol and pyrogallol are respectively mixed with N-methylacetamide according to the mol ratio of 2:1, respectively carrying out ultrasonic treatment until the raw materials are completely dissolved, mechanically stirring at 25-45 ℃, setting the rotating speed to 500-1000 rpm, slowly adding a certain amount of concentrated sulfuric acid, waiting for 72-144h, stopping stirring, waiting for precipitation for 12-36h, carrying out suction filtration, removing filtrate, washing with plasma water for 3-5 times, and recrystallizing an acrylamide monomer until the pH value of the removed filtrate is 7 to obtain the acrylamide monomer with phenolic hydroxyl groups;
S2, preparation of a modified polymer: mixing acrylamide monomer with phenolic hydroxyl with absolute ethyl alcohol according to a proportion, controlling the temperature to be 60-80 ℃, dissolving the acrylamide monomer by ultrasonic treatment, cooling to 20-30 ℃, adding an initiator azo-diisoheptonitrile, continuing to carry out ultrasonic treatment and dissolving, finally heating to 60-80 ℃ for precipitation polymerization, keeping the temperature for 8-12h, carrying out centrifugal stirring treatment for 0.5-1 h, rotating at 5000-8000 rpm, and finally adopting absolute ethyl alcohol for three times to obtain a modified polymer;
S3, pretreatment of bamboo fibers: cutting natural raw bamboo into bamboo chips, crushing into bamboo filaments, immersing into a mixed solution of deionized water and absolute ethyl alcohol with the volume ratio of 50%, and cleaning for 3-5 times; immersing the cleaned bamboo filaments into a solution containing biological enzymes for 3-12 hours, and cleaning, opening and carding the bamboo fibers after enzyme decomposition to obtain bamboo fibrils;
S4, preparing the bamboo-plastic composite fiber: dissolving the modified polymer in deionized water, adding pretreated bamboo fibers according to a certain proportion, adding a certain amount of buffer solution and dispersing agent, controlling the pH value between 8 and 9, stirring the mixed solution at a speed of 4000rpm-6000rpm for 18-28 hours at a certain temperature, and washing by the deionized water to obtain the bamboo-plastic composite fiber.
8. The moisture-absorbing and breathable bamboo fiber quilt core according to claim 7, wherein the preparation method of the quilt core filler comprises the following steps: winding, stretching and carding the bamboo-plastic composite fiber and the cotton fiber, cutting the bamboo-fiber quilt core sleeve into a required size, sewing the quilt cover into a quilt cover with one end open, sleeving the quilt core filler into the bamboo-fiber quilt core sleeve, and carrying out diffraction sewing to obtain the bamboo-fiber quilt core.
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CN115247307A (en) * 2022-08-29 2022-10-28 安徽东锦服饰有限公司 A kind of preparation method of breathable blended fabric

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CN119686116A (en) * 2024-12-27 2025-03-25 普宁市生达纺织有限公司 Breathable cool comfortable fabric and preparation process thereof
CN119711027A (en) * 2025-02-28 2025-03-28 上海幼岚纺织科技有限公司 Moisture-absorbing antibacterial fabric and preparation method thereof

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